Mitsubishi PLA-RP_AA(1), PLA-RP_AA(1).UK, PEA-RP_EA, PEAD-RP_EA, PEAD-RP_EA.UK TECHNICAL MANUAL

...
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
No. OCT04
SERVICE TECHNICAL GUIDE
<Indoor unit> [Model names] [Service Ref]
PLA-RP·AA PLA-RP·AA
PLA-RP·AA
R410A
1
PLA-RP·AA.UK PLA-RP·AA
PEA-RP·EA PEA-RP·EA.TH-A PEAD-RP·EA PEAD-RP·EA.UK
PEAD-RP·EA
<Outdoor unit> [Model names] [Service Ref]
PUHZ-RP·VHA PUHZ-RP·VHA
1.UK
1.UK
PUHZ-RP·VHA-A
CONTENTS
1. PAIRING TABLE OF THE INDOOR AND OUTDOOR UNIT·····2
2. SPECIFICATIONS FOR ELECTRICAL WORK ·························3
3. WIRING DIAGRAM·····································································6
4. REFRIGERANT SYSTEM DIAGRAM ······································11
5. HOW TO CHECK THE PARTS ················································18
6. MICROPROCESSOR CONTROL·············································24
8. OUTDOOR UNIT CONTROL····················································38
10. FUNCTION SETTING ·······························································67
11. TEST RUN • REPLACEMENT OPERATION & EMERGENCY OPERATION···················································77
12. SELF-DIAGNOSIS····································································83
13. TEST POINT DIAGRAM·························································109
14. TROUBLESHOOTING····························································117
15. SYSTEM CONTROL·······························································121
1
PLA-RP·AA PLA-RP·AA
1
PLA-RP·AA.UK PLA-RP·AA
1.UK
PEAD-RP·EA.UK PEAD-RP·EA
1
.UK
OC293
REVISED EDITION-A
OC297
REVISED EDITION-A
RP3VHA RP4VHA RP5VHA RP6VHA
Indoor unit
Outdoor unit [PUHZ]
OC294
PEA–RP·EA.TH-A
OC299
REVISED EDITION-A
RP3VHA-A RP4VHA-A RP5VHA-A RP6VHA-A
Indoor unit
Outdoor unit [PUHZ]
OC300 REVISED EDITION-A
PAIRING TABLE OF THE INDOOR AND OUTDOOR UNITS
2
2
Outdoor unit Power supply
Phase Frequency & Voltage Indoor unit(A) Outdoor unit(A)
Wire No.
25/25
3
32/32
3
32/32
3
40/40
3
Models (Outdoor unit)
~ / N (Single)
50Hz, 220-230-240V
Outdoor unit Power supply Input capacity Main switch/Fuse
Indoor unit/Outdoor unit connecting Wire No. o size (e) Remote controller-indoor unit connecting Wire No. o size (e)
Indoor unit power supply
~ / N (Single), 50Hz, 220-230-240V
Control circuit rating
Wiring
3 o 2.5 cable (Polar)
Cable 2C o 0.69
This wire is accessory of remote controller (Wire length: 10m, Non-polar)
Indoor unit-Outdoor unit: S1-S2 AC220V-230V-240V
S2-S3 DC24V
Remote controller-Indoor unit: DC14V
RP3V RP4V RP5V RP6V
1 2
S1 S2 S3
S1 S2 S3
Indoor/outdoor unit connection cable
Indoor unit
Unit power supply
Outdoor unit
Remote controller
L
N
Grounding
L N
1 2
1 2
S1
Indoor unit
S2 S3
S1 S2 S3
S1 S2 S3
Unit power supply
Indoor/outdoor unit connection cable
Indoor unit
Outdoor unit
Remote controller
Grounding
1 2
1 2
1 2
S1 S2 S3
S1 S2 S3
S1 S2 S3
S1 S2 S3
Indoor/outdoor connection cable
Indoor unit
Unit power supply
Indoor unit
Indoor unit
Outdoor unit
Remote controller
L N
Grounding
SPECIFICATIONS FOR ELECTRICAL WORK
2-1. Field electrical wiring(power wiring specifications) PUHZ-RP•VHA PUHZ-RP•VHA-A
Check items
1. Wiring size must comply with the applicable local and national code.
2. Be careful about choosing the installation location for the earth leakage breaker and how it is installed as the initial electric current may cause it to malfunction.
3. Power supply cords and indoor unit / Outdoor unit connecting cords shall not be lighter than polychloroprene sheathed flex­ible cord. (design 254 IEC 57)
1:1 system Synchronized twin and triple system Electrical wiring
• Synchronized twin
• Synchronized triple
3
2-2. M-NET wiring method
Group remote controller
Refrigerant address 00
M-NET address 01
A-control remote controller
A-control remote controller
A-control remote controller
Refrigerant address 00
M-NET address 02
Refrigerant address 00
M-NET address 03
Power supply unit for transmission wire
Central remote controller
M-NET transmission wire
Bad example (Multi spot grounding of shield wire)
Good example 1 (Single spot grounding of shield wire)
Power supply appliance
M-NET type outdoor unit
Central remote controller
Power supply appliance
M-NET type outdoor unit
M-NET type outdoor unit
M-NET type outdoor unit
M-NET transmission wire
M-NET type outdoor unit
M-NET type outdoor unit
Central remote controller
Power supply appliance
M-NET type outdoor unit
M-NET transmission wire
M-NET type outdoor unit
M-NET type outdoor unit
Good example 2 (Single spot grounding of shield wire)
(Points to notice) (1) Outside the unit, transmission wires should stay away from electric wires in order to prevent electromagnetic noise from
making an influence on the signal communication. Place them at intervals of more than 5cm. Do not put them in the same conduit tube.
(2) Terminal block (TB7) for transmission wires should never be connected to 220~240V power supply. If it is connected,
electronic parts on M-NET p.c. board may be burn out.
(3) Use 2-core x 1.25mm2shield wire (CVVS, CPEVS) for the transmission wire. Transmission signals may not be sent or
received normally if different types of transmission wires are put together in the same multi-conductor cable. Never do this because this may cause a malfunction.
It would be ok if M-NET wire (non-polar, 2-cores) is arranged in addition to the wiring for A-control.
(4) Ground only one of any appliances through M-NET transmission wire (shield wire). Communication error may occur due to
the influence of electromagnetic noise.
“Ed” error will appear on the LED display of outdoor unit. “0403” error will appear on the central-control remote controller.
If there are more than two grounding spots on the shield wire, noise may enter into the shield wire because the ground wire
and shield wire form one circuit and the electric potential difference occurs due to the impedance difference among ground­ing spots. In case of single spot grounding, noise does not enter into the shield wire because the ground wire and shield wire do not form one circuit.
To avoid communication errors caused by noise, make sure to observe the single spot grounding method described in the
installation manual.
4
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
12
~
50
M-NET Address No.
<Setting example>
Switng setting
SW11 ones digit
SW12 tens digit
OFF
ON
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
0
Refuigrant address
OFF
ON
8
OFF
ON
1
OFF
ON
9
OFF
ON
10
OFF
ON
11
OFF
ON
12
OFF
ON
13
OFF
ON
14
OFF
ON
15
OFF
ON
2
OFF
ON
3
OFF
ON
4
OFF
ON
5
OFF
ON
6
OFF
ON
7
System controller
A-control remote controller
Group A Group B Group C
A-control remote controller
TB5
A-control remote controller
Refrigerant address 00
M-NET address 01
Refrigerant address 00
M-NET address 02
Refrigerant address 01
M-NET address 03
Refrigerant address 00
M-NET address 04
Power supply unit for transmission wire
A-control remote controller
A-control remote controller
TB5
Group A Group B
Refrigerant address 00
M-NET address 01
Refrigerant address 01
M-NET address 02
Refrigerant address 00
M-NET address 04
Refrigerant address 01
M-NET address 03
Refrigerant address 02
M-NET address 05
System controller
Power supply unit for transmission wire
M-NET wiring
(1) Use 2-core x 1.25mm
2
shield wire for electric wires.
(Excluding the case connecting to system controller.)
(2) Connect the wire to the M-NET terminal block.Connect one core of the
transmission wire (non-polar) to Aterminal and the other to B. Peel the shield wire, twist the shield part to a string and connect it to S terminal.
(3) In the system which several outdoor units are being connected, the terminal
(A, B, S) on M-NET terminal block should be individually wired to the other
M-NET terminal block
ABS
Transmission
wire
Ground wire
Shield part
outdoor unit’s terminal, i.e. Ato A, B to B and S to S.In this case, choose one of those outdoor units and drive a screw to fix an ground wire on the plate as shown on the right figure.
2-2-1. M-NET address setting
In A-control models, M-NET address and refrigerant address should be set only for the outdoor unit. Similar to Free Combo system, there is no need to set the address of outdoor unit and remote controller. To construct a central control system, the setting of M-NET address should be conducted only upon the outdoor unit. The setting range should be 1 to 50 (the same as that of the indoor unit in Free Combo system), and the address number should be consecutively set in a same group.
Address number can be set by using rotary switches (SW11 for ones digit and SW12 for tens digit), which is located on the M-NET p.c. board of outdoor unit. (Factory setting: all addresses are set to “0”.)
2-2-2. Refrigerant address setting
In case of multiple grouping system (multiple refrigerant circuits in one group), indoor units should be connected by remote controller wiring (TB5) and the refrigerant address needs to be set. Leave the refrigerant addresses to “00” if the group set­ting is not conducted. Set the refrigerant address by using DIP SW1-3 to -6 on the outdoor controller board. [Factory setting: all switches are OFF. (All refrigerant addresses are “00”.)]
2-2-3. Regulations in address settings
In case of multiple grouping system, M-NET and refrigerant address settings should be done as explained in the above sec­tion. Set the lowest number in the group for the outdoor unit whose refrigerant address is “00” as its M-NET address.
w Refrigerant addresses can be overlapped if they are in the different group.
w In group B, M-NET address of the outdoor unit whose refrigerant address is “00” is not set to the minimum in the group. As
“3” is right for this situation, the setting is wrong. Taking group A as a good sample, set the minimum M-NET address in the group for the outdoor unit whose refrigerant address is “00”.
5
3 WIRING DIAGRAM
[Servicing] Fasten terminal of the terminal board "TB4" equips lock system.
To remove the fastened terminal, pull it while pressing the protruding portion (locking lever) of the terminal. The fastened terminal protruding portion should face upward.
NOTES:
1.Since the outdoor side electric wiring may change be sure to check the outdoor unit electric wiring for servicing.
2.Indoor and outdoor connecting wires are made with polarities, make wiring matching terminal numbers (S1,S2,S3).
3.Symbols used in wiring diagram above are, :Connector, :Terminal (block).
Please set the voltage using the remote controller. For the setting method, please refer to the indoor unit Installation Manual.
TO OUTDOOR UNIT
C
TB4
H2
5
GRILLE
MV
MV
MV
MV
5
5
5
5
TRANSMISSION WIRES DC12V
MODELS
Manufacture
Service board
MODELS
Manufacture
Service board
SW1
BLK
BLK
BLK
BLK
BLK
BLK
BLU
BLU
TH5
12
PIPE CN29 (BLK)
REMOCON CN22 (BLU)
WIRELESS CN90 (WHT)
SW1
SW2
SWE
VANE CN6V (WHT)
POWER CN03 (RED)
POWER CN2D (WHT)
LIQUID CN21 (WHT)
INTAKE CN20 (RED)
D.SENSOR CN31 (WHT)
D.HEATER CNC (RED)
D.U.M CNP (BLU)
FAN (WHT)
BRN
ORN
YLW
CONTROLLER BOARD CN02 (WHT)
OUTDOOR UNIT CN01 (BLU)
CN2S(WHT)
BLK
WHT
YLW
ORN
BRN
YLW
YLW
YLW
YLW
BLK
RED
WHT
CNB
W.B
LED1
LED2
BZ
RU
SW1 SW2
X4
X4
J15
J22J21 J24J23
OFF
ON
OFF
ON
4321
4321
J21J22J23J24
PLA-RP3AA PLA-RP3AA
1
PLA-RP4AA PLA-RP4AA
1
PLA-RP5AA
1
PLA-RP6AA PLA-RP6AA
1
R.B
9
X1
X1
5
31
CN32
CN2LCN41
123
12315
TH1
2
TB5
1
12 TB6
CN2
TH2
DS
3 2 1
DC14V
1 2 3
12
J11
J12
J13
J14
2
121
LED1LED2LED3
ZNR
DP
3
FC
531
1
1
2
ON OFF
J21
J22
J23
J24
C
MF
I.B
321
P.B
F1
TB4
S1 S2 S3
PLA-RP3,4,5,6AA PLA-RP3,4,5,6AA
1
1
J11J12J13J142J15
345
ON
OFF
SW2
MODELS
Manufacture
Service board
J22J21 J24J23
OFF
ON
OFF
ON
4321
4321
J21J22J23J24
PLA-RP5AA
10
5
9
8
4
7
6321
123
CONNECTOR (PROGRAM TIMER) TRANSMISSION LINE)
TERMINAL BLOCK (REMOTE CONTROLLER
REMOTE CONTROLLER BOARD
(0:/15k, 25:/5.4k DETECT)
COND./EVA. TEMPERATURE THERMISTOR
(0:/15k, 25:/5.4k DETECT)
PIPE TEMPERATURE THERMISTOR/LIQUID
(0:/15k, 25:/5.4k DETECT)
ROOM TEMPERATURE THERMISTOR
TRANSMISSION LINE)
TERMINAL BLOCK (REMOTE CONTROLLER
TERMINAL BLOCK (INDOOR/OUTDOOR CONNECTING LINE)
CN2 TB6
R.B
TH5
TH2
TH1
TB5
TB4
DEW PREVENTION HEATERH2
W.B
SYMBOL NAME
WIRELESS REMOTE CONTROLLER BOARD RECEIVING UNIT BUZZER
LED (HOT ADJUST) SWITCH (HEATING ON/OFF)
LED (RUN INDICATOR)
BZ LED1
RU
LED2 SW1 SW2
SWITCH (COOLING ON/OFF)
SYMBOL
SYMBOL
NAME
NAME
I.B
INDOOR POWER BOARD FUSE (4A) VARISTOR
INDOOR CONTROLLER BOARD CN2L CN32 CN41 SW1 SW2 SWE X1 X4 FC
CONNECTOR (LOSSNAY)
CONNECTOR (REMOTE SWITCH)
CONNECTOR (HA TERMINAL-A)
JUMPER WIRE (MODEL SELECTION)
JUMPER WIRE (CAPACITY CORD)
SWITCH (EMERGENCY OPERATION)
RELAY (DRAIN PUMP)
RELAY (FAN MOTOR)
FAN PHASE CONTROL
C
CAPACITOR (FAN MOTOR)
MF
FAN MOTOR
DP DS DRAIN SENSOR
P.B
ZNR
F1
DRAIN-UP MACHINE
LED1 LED2
POWER SUPPLY (I.B)
POWER SUPPLY (I.B)
MV
VANE MOTOR
LED3
TRANSMISSION (INDOOR-OUTDOOR)
[LEGEND]
PLA-RP3AA PLA-RP4AA PLA-RP5AA PLA-RP6AA PLA-RP3AA1 PLA-RP4AA1 PLA-RP5AA1 PLA-RP6AA1 PLA-RP3AA.UK PLA-RP4AA.UK PLA-RP5AA.UK PLA-RP6AA.UK PLA-RP3AA1.UK PLA-RP4AA1.UK PLA-RP5AA1.UK PLA-RP6AA1.UK
6
PEA-RP3EA.TH-A PEA-RP5EA.TH-A
TO OUTDOOR UNIT
12
TB6
R.B
562341
PIPE TEMPERATURE THERMISTOR/LIQUID (0˚C/15k, 25˚C/5.4k DETECT)
COND./EVA. TEMPERATURE THERMISTOR (0˚C/15k, 25˚C/5.4k DETECT)
ROOM TEMPERATURE THERMISTOR (0˚C/15k, 25˚C/5.4k DETECT)
TH5
TH2
TH1
CN24
NAME
SYMBOL
NAME
SYMBOL SYMBOL
NAME
CN2
R.B
CONNECTOR(PROGRAM TIMER)
REMOTE CONTROLLER BOARD
TERMINAL BLOCK(REMOTE CONTROLLER TRANSMISSON LINE)
TB6
RELAY(FAN MOTOR)
X6
X5
X4
SWE
SW2
SW1
JUMPER WIRE(MODEL SELECTION) JUMPER WIRE(CAPACITY CORD) SWITCH(EMERGENCY OPERATION) RELAY(FAN MOTOR) RELAY(FAN MOTOR)
LED3
LED2
POWER SUPPLY(R.B) TRANSMISSOION(INDOOR • OUTDOOR)
I.B
CN2L
CN41
CN32
LED1
INDOOR CONTROLLER BOARD CONNECTOR(LOSSNAY)
CONNECTOR(HA TERMINAL-A)
CONNECTOR(REMOTE SWITCH))
POWER SUPPLY(I.B)
FUSE(4A)
INDOOR POWER BOARD
VARISTOR
P.B
F1 ZNR
CAPACITOR(FAN MOTOR) FAN MOTOR
MF
TB4
TERMINAL BLOCK (INDOOR/OUTDOOR CONNECTING LINE)
C
J21J22J23J24
J21J22J23J24
J21J22J23J24
J24J23J22
1
BLU
2
3 2 1
CN31
2 1
2 1
1
2
1 2
J24
J23
J22
P.B
ZNR
X4X5
X6 X5
X6
1357
RED
C
ORN
MF
1.Since the outdoor side electric wiring may change be sure to check the outdoor unit electric wiring for servicing.
2.Indoor and outdoor connecting wires are made with polarities,make wiring matching terminal numbers(S1,S2,S3).
3.Symbols used in wiring diagram above are, :Connector, :Terminal (block).
FAN (WHT)
1.When pressing the CHECK switch twice on the remote controller,the unit changes to the self-diagnosis mode and will display the check code by LED(light Emitting Diode) Refer to the right table for the check codes and abnormarities.
LED3 LED2 LED1
INDOOR UNIT
TRANSMISSION WIRE DC12V
OFF
ON
4321
Manufacture
<For manufacture>
SW1
[Self diagnosis]
[NOTES]
J21
OFF
ON
SWE
SW2
WIRELESS
INTAKE CN20 (RED)
LIQUID CN21 (WHT)
REMOCON CN22 (BLU)
CN90 (WHT)
POWER CN2D (WHT)
POWER CN03 (RED)
S3
S2
S1
F1
OUTDOOR CN01(BLU)
3
2
1
CONT.BOARD CN02(WHT)
CN2S(WHT)
DC14V
1
2
3
2 1
TH1
CN2
TB5
I.B
TH2
513
CN41
CN2L
CN32
X4
BLK
BLU
BRN
WHT
YLW
ORN
BRN
WHT
BLK
YLW ORN BRN
SW1
J11
J12
J13
J14
J15
TB4
TH5
1
2
PIPE CN29 (BLK)
BLU
SW2
MODELS
J14J13J12J11 J15
Service board
OFF
ON
4321
OFF
ON
4321
J21
OFF
ON
4321
3EA
4EA
5EA
6EA
123 5
ON
OFF
4
<For service board>
PEA-RP4EA.TH-A PEA-RP6EA.TH-A
7
PEAD-RP3EA.UK PEAD-RP4EA.UK PEAD-RP5EA.UK PEAD-RP6EA.UK PEAD-RP3EA1.UK PEAD-RP4EA1.UK PEAD-RP5EA1.UK PEAD-RP6EA1.UK
8
PUHZ-RP3VHA PUHZ-RP3VHA-A
9
PUHZ-RP4VHA PUHZ-RP5VHA PUHZ-RP6VHA PUHZ-RP4VHA-A PUHZ-RP5VHA-A PUHZ-RP6VHA-A
10
4
Measurement item
COOL: 2.3 ~ 3.0 HEAT: 2.0 ~ 3.2
0.55 ~ 1.0 50 ~ 100
-2 ~ +18
COOL: 27: HEAT: 20:
COOL: 8 ~ 20
HEAT: 30 ~ 50
COOL: 35 HEAT: 7
COOL: 40 ~ 50 HEAT: 0 ~ 5
Measurement method, remarks
Connect the pressure gauge to the high-pressure check valve.
Connect the pressure gauge to the low-pressure check valve.
Measured with piping surface thermometer. Measured with piping surface thermometer.
Can be displayed on remote controller.
Measured with piping surface thermometer. Measured with piping surface thermometer.
High pressure (MPa) Low pressure (MPa) Discharge pipe temperature (:) Suction pipe temperature (:) Indoor intake temperature (:) Indoor outlet temperature (:)
Outdoor intake temperature (:) Outdoor outlet temperature (:)
Pressure/temperature near JIS standard operating conditions
A
B
C
D
E
F
G
H
Notes : The operation statuses vary depending on the compressor's operating frequency because units are inverter-type.
Outdoor heat exchanger
Stop valve (with service port)
Power receiver
Linear expansion valve B Linear
expansion valve A
4-way valve
Compressor
Ball valve
Indoor heat
exchanger
A
B
C
D
Overload operation
Standard operation
Permissible operation range Normal operation range
0 0.2 0.4 0.6 0.8 1 1.2
Suction pressure (MPa)
Discharge pressure (MPa)
4.5 4
3.5 3
2.5 2
1.5 1
0.5 0
REFRIGERANT SYSTEM DIAGRAM
4-1. Checking operation statuses PUHZ-RP • HA
4-1-1. Measurement points and items
•The table and diagrams below show the measurement item for each measurement point, and the pressure and temperature near the ISO T1 standard operating conditions.
•Measure the temperature and pressure of each part by following the descriptions in the table.
•Measurement time: Be sure to wait until the refrigerant circuit has stabilized (30 minutes to 1 hour) before taking measurements.
4-1-2. Operation pressure ranges
11
4-2. Refrigerant System Diagram
Pipe temperature thermistor/liquid (TH2)
Distributor with strainer #50
Condenser/evaporator temperature thermistor (TH5)
Room temperature thermistor (TH1)
Refrigerant flow in cooling Refrigerant flow in heating
Strainer #50
Strainer #50
Heat exchanger
Refrigerant GAS pipe connection (Flare)
Refrigerant LIQUID pipe connection (Flare)
PLA-RP3AA PLA-RP4AA PLA-RP5AA PLA-RP6AA PLA-RP3AA1 PLA-RP4AA1 PLA-RP5AA1 PLA-RP6AA1 PLA-RP3AA.UK PLA-RP4AA.UK PLA-RP5AA.UK PLA-RP6AA.UK PLA-RP3AA1.UK PLA-RP4AA1.UK PLA-RP5AA1.UK PLA-RP6AA1.UK PEA-RP3EA.TH-A PEA-RP4EA.TH-A PEA-RP5EA.TH-A PEA-RP6EA.TH-A PEAD-RP3EA.UK PEAD-RP4EA.UK PEAD-RP5EA.UK PEAD-RP6EA.UK PEAD-RP3EA1.UK PEAD-RP4EA1.UK PEAD-RP5EA1.UK PEAD-RP6EA1.UK
12
Distributor
Thermistor TH7 (Outdoor)
Heat exchanger
Refrigerant GAS pipe connection(5/8F)
Refrigerant LIQUID pipe connection(3/8F)
Stop valve (with service port)
Strainer #100
Power receiver
Linear expansion valve B
Linear expansion valve A
Strainer #100
Strainer #100
Strainer #100
Thermistor TH6 (Outdoor 2-phase pipe)
Thermistor TH3 (Outdoor pipe)
Service port (Low pressure)
Service port (High pressure)
High pressure switch 63H
Bypass valve
Replace filter
Thermistor TH4 (Discharge)
Compressor
Strainer #50
4-way valve
Capillary tube (O.D.4.0OI.D.3.0OL200)O2pcs
Strainer #100
Strainer #100
Low pressure switch 63L
Muffler
Ball valve
Restrictor valve
PUHZ-RP3VHA
Distributor
Thermistor TH7 (Outdoor)
Heat exchanger
Refrigerant GAS pipe connection(5/8F)
Refrigerant LIQUID pipe connection(3/8F)
Stop valve (with service port)
Strainer #100
Power receiver
Linear expansion valve B
Linear expansion valve A
Strainer #100
Strainer #100
Strainer #100
Thermistor TH6 (Outdoor 2-phase pipe)
Thermistor TH3 (Outdoor pipe)
Service port (Low pressure)
Service port (High pressure)
High pressure switch 63H
Bypass valve
Oil separator
Thermistor TH4 (Discharge)
Muffler
Strainer #50
4-way valve
Compressor
Ball valve
Capillary tube O.D.4.0OI.D.2.4OL500
Capillary tube O.D.2.5OI.D.0.6OL1000
PUHZ-RP3VHA-A
PUHZ-RP4VHA PUHZ-RP5VHA PUHZ-RP6VHA PUHZ-RP4VHA-A PUHZ-RP5VHA-A PUHZ-RP6VHA-A
13
4-3. Applicable extension pipe for each model
<Table 4>
Additional refrigerant charging amount for liquid pipe which is one size larger than
standard diameter
[12.7 [12.7
RP3
RP4 — RP6
Liquid pipe dia
Chargeless
30m 50m
100 g addition per 1 m when pipe length exceeds 20 m 100 g addition per 1 m when pipe length exceeds 20 m
20m 20m
Max. pipe length
Additional refrigerant charging amount
15
30m or
above
31 — 40m
0.6Kg
0.6kg
10m or below
41 — 50m
1.2Kg
1.2kg
51 — 60m
1.8kg
61 — 75m
2.4kg
<Table 2> Additional refrigerant charging amount for pipe of standard diameter
<Table 3>
Outdoor unit
Permitted
pipe length
Additional refrigerant charging amount for pipe
length exceeding 30 m (kg)
PUHZ-RP3
PUHZ-RP4 — RP6
Outdoor unit
PUHZ-RP3
PUHZ-RP4 — RP6
Number of
bends
Height
difference
50m or below 75m or below
Permitted
pipe length
50m or below
75m or below
3.1
5.1
11 — 20m 21 — 30m
3.3
5.3
3.5
5.5
31 — 40m
4.1
0.6
6.1
0.6
4.7
1.2
6.7
1.2
— —
7.3
1.8
— —
7.9
2.4
41 — 50m 51 — 60m 61 — 75m
Additional refrigerant charging amount for recharging (above) and pipe length exceeding 30m (below) (kg)
Liquid
pipe
(mm)
Gas pipe
(mm)
[6.35
[9.52 [12.7
[9.52
OD
Thick-
ness
OD
Thick-
ness
RP3 RP4 RP5 RP6
t0.8
t0.8
[12.7
t0.8
[15.88
t1.0
[12.7
t0.8
[15.88
t1.0
[19.05
t1.0
[15.88
t1.0
[19.05
t1.0
t0.8
t0.8
: Normal piping : It can be used, however, additional refrigerant charge is required when the pipe length exceeds 20m. Refer to table 4. : It cannot be used. : It can be used. : It can be used, however, the capacity is lowered. Refer to (C) Capacity correction.
<Table 1> Pipe length for 1:1 system
*1: Set DIP SW8-1 on outdoor unit controller board to ON. *2: The maximum length is 50 m in case of using existing pipes. *3: The height difference between indoor and outdoor unit should be kept within 30 m for all models.
[Marks in the table above]
10m 30m 30m
50m 50m 50m
10m
50m
(*1)
75m
(*2)
50m
75m
(*2)
75m
(*2)
50m
(*1)
50m
(*1)
50m
(*1)
50m
(*1)
50m
(*1)
4-3-1. 1:1 system (a) Pipe length
(b) Adjusting the amount of refrigerant
Additional refrigerant charge is not necessary for the pipe length up to 30 m. When the pipe length exceeds 30 m or service
(refrigerant replacement) is performed, charge proper amount of refrigerant for each pipe length referring to table below. Use refrigerant R410A. Use charge hose exclusive for R410A.
When charging additional refrigerant, charge the refrigerant from low-pressure side of the port valve using a safety charger.
Make sure that air purge for this unit at refrigerant replacement is performed from both high-pressure check valve and ser-
vice port. (If air purge is performed only from one of them, air in not purged enough.)
When replacing refrigerant, charge the refrigerant from service port. When charged refrigerant is less than specified amount, charge the refrigerant again from low pressure side of the port valve using a safety charger.
Tighten the service port cap (nut) of stop valve firmly. The tightening torque is 12 to 16 N·m. (For the prevention of slow-leak)
Check additional refrigerant charging amount referring to table 4 when liquid pipe is one size larger than standard diameter,
and table 2 when the pipe is standard diameter.
14
100
95
90
85
80
75
70
5 101520253035404550556065707580
Note: The permitted pipe length is up to 55m for RP3 model.
RP3 model
RP4 model
Heating RP3, 4, 5 and 6 models (Up to 55m for RP3 model)
RP5 model
RP6 model
Cooling
Capacity ratio [%]
Corrected pipe length
(c) Capacity correction
5 10152025303540455055
80
Capacity ratio [%]
Corrected pipe length
85
90
95
100
Heating RP3
Cooling RP3
Cooling Heating
Cooling and heating capacity is lowered according to pipe length. Capacity can be obtained by referring to the capacity curves below. When the diameter of gas pipe is one size smaller than standard diameter, cooling capacity is lowered com­paring to the standard diameter. The lowered capacity can be obtained by referring to capacity curves for gas pipe which is one size smaller than standard size.
Corrected pipe length (m) = actual pipe length (m) + number of bends x 0.3 (m)
11
Capacity curves for PUHZ-RP • HA model <Standard size>
22
Capacity curve for PUHZ-RP3 model
<When gas pipe is one size smaller than standard size>
33
When gas pipe is one size larger than standard size for PUHZ-RP4, 5 and 6.
1 Capacity can be obtained by referring to capacity curves of standard size.
15
4-3-2. Synchronized twin and triple
(a) Pipe length
Please note that refrigerant piping length, bend number and height difference of indoor units are specified for each unit combination. Note: Be sure to use our Multi-distributor for distributing pipe to use existing piping.
<Table 5>
Synchronized twin
Outdoor
unit
<Table 6>
Outdoor
unit
Note 1: If total piping length exceeds charge-less piping length of 30 m, charge additional refrigerant according to the table 7.
PUHZ-RP3VHA PUHZ-RP4~6VHA
Synchronized twin
PUHZ-RP6VHA 30 m or less70 m or less
Permitted total piping length A + B + C
50 m or less 75 m or less
Permitted total piping length A + B + C + D
Chargeless piping length A + B + C
30 m or less
Charge-less piping length A + B + C + D
Indoor unit’s height difference [B and C]
8 m or less
Indoor unit’s height difference
[B and C] [C and D] [B and D]
8 m or less
Bend number
w 2
15 at most
Bend number
w 2
15 at most
<Table 7>
A + B + C (+D)
Outdoor unit
30 m or less PUHZ-RP3VHA PUHZ-RP4~6VHA
Note 2: Bends number (w 2) should be within 8 for each combination, A + B, A +C and A + D, and 15 in all. Note 3: Height difference between indoor and outdoor unit is referred to no matter which unit is located higher or lower.
<Table 8> Pipe length for twin of RP 3 - 6 (Piping length: A + B + C)
RP3 Twin (RP1.6✕2)
Liquid [6.35
Gas [12.7 Branch pipe diameter [B and C]
<Table 9> Pipe length for triple of RP6 (Piping length: A + B + C + D)
Branch pipe diameter [B,C and D]
Liquid [6.35 Gas [12.7
Liquid [9.52 Gas [15.88
Liquid [12.7 Gas [19.05
Liquid [6.35 Gas [12.7
Liquid [9.52 Gas [15.88
Liquid [12.7 Gas [19.05
Main pipe diameter [A]
Liquid [9.52
Gas [15.88
75 m(2)
50 m
Not required
Liquid [9.52 Gas [15.88
50 m
50 m
Liquid [12.7 Gas [19.05
50 m(1)
50 m(1)
Additional refrigerant to be charged (kg)
31 - 40 m 41 - 50 m 51 - 60 m 61 - 75 m
0.6
RP4 Twin (RP22) RP5 T win (RP2.52) RP6 Twin (RP3✕2)
Liquid [9.52 Gas [15.88
75 m(2)
50 m
1 ··· Set DIP SW8-1 on outdoor unit control circuit board to ON.2 ··· When using existing piping, pipe length should be 50 m at most.3 ··· Height difference between indoor and outdoor unit should be
kept within 30 m in every case. [Marks in table]
··· Normal piping
··· It can be used with some changes of piping length and the amount of refrigerant to be charged. ··· It cannot be used.
1.2
Main pipe diameter [A]
Liquid [12.7 Gas [19.05
50 m(1)
50 m(1)
1.8 2.4
Liquid [9.52 Gas [15.88
75 m(2)
Liquid [12.7 Gas [19.05
50 m(1)
w Charge additional refrigerant from the check valve connected to the pipe of low-pressure side in indoor unit.
Liquid [9.52 Gas [15.88
75 m(2)
Liquid [12.7 Gas [19.05
50 m(1)
16
Synchronized twin
Synchronized triple
Indoor unit
Optional distributing pipe
1 m or less
Multi-distributor
30 m or less
Branch pipe B
Branch pipe C
Main pipe A
Indoor unit
Outdoor unit
Indoor unit
Optional distributing pipe
1 m or less
Multi-distributor
30 m or less
Branch pipe B
Branch pipe C
Branch pipe D
Main pipe A
Indoor unit
Indoor unit
Outdoor unit
1. Keep Stop valve in outdoor unit fully closed (as it is shipped), and after completing refrigerant piping connection, conduct air purge from service port of stop valve at outdoor unit.
2. After air purging, make the valve rod of stop valve at outdoor unit fully open. Now refrigerating cycle is complete between indoor and outdoor unit. Handle stop valve following the indication on outdoor unit.
Caution:
• Be sure to apply refrigerating oil to flare sheet face. Never apply it to screws. (As it causes flare nut loosening.)
• Use double spanner for piping connection.
• Be sure to check gas leak by using leak detector or soapy water.
• Use attached parts for refrigerant piping to provide correct insulation to the connection of indoor unit side in accordance with attached explanation sheet.
• Be sure to provide anoxidized brazing.
(b) Adjusting the amount of refrigerant oil
(i) In case of RP 3 twin
Check the additional refrigerant oil to be charged referring to table 2 when using pipe of size referred in table 8.
(ii) In case of RP4 - 6 twin or RP6 triple
When using liquid pipe one size larger than standard diameter for main pipe A, calculate the amount of additional refrigerant oil referring to 2 below.
1 When using piping of standard diameter or gas pipe one size larger than standard diameter for main pipe A.
Check the additional refrigerant oil to be charged referring to table 2 like 1:1 system.
2 When using liquid pipe one size larger than standard diameter for main pipe A.
[In case of RP4-6 using liquid pipe of [12.7]
• When total length of extension pipe (main pipe and branch pipe) is less than 20 m. No adjustment is required for refrigerant oil. (Chargeless)
• When total length of extension pipe (main pipe and branch pipe) is more than 20 m. Calculate the amount of additional refrigerant oil, referred to as W (g) in the following, using the equation below and add proper amount of refrigerant oil. If W is less than or equal to 0, no additional charge is required. (Chargeless)
[Additional refrigerant oil] W (g) = {100(g) L1} + {60(g) L2} + {30(g) L3} - 2000(g)
Note: Put “0” in L1-3 if it is not used. L1: Liquid pipe length of [12.7 (m)
L2: Liquid pipe length of [9.52 (m) L3: Liquid pipe length of [6.35 (m)
(c) Capacity correction
Apply pipe length between indoor and outdoor unit which is the longest of all for the calculation of capacity lowering according to each pipe length.
17
5
Parts name Check points
Disconnect the connector then measure the resistance using a tester. (Surrounding temperature 10:~30:)
Drain sensor
(Refer to below for a detail.)
(Refer to below for a detail.)
Room temperature thermistor (TH1)
Pipe temperature thermistor (TH2)
Condenser/evaporator temperature thermistor (TH5)
1 2 3
Normal
4.3k"~9.6k"
Abnormal
Open or short
Abnormal
Open or short
Normal
0.6k"~6.0k"
Measure the resistance between the terminals using a tester. Measure the resistance after 3 minutes have passed since the power supply was intercepted. (Surrounding temperature 0:~60:)
-200 20406080
< Thermistor for drain sensor >
Temperature (:)
0
1
2
3
4
5
6
7
8
9
10
Resistance (K")
HOW TO CHECK THE PARTS
5-1. INDOOR UNIT
• Common parts
<Thermistor Characteristic graph>
Thermistor for lower temperature
Room temperature thermistor(TH1) Pipe temperature thermistor(TH2) Condenser/evaporator temperature thermistor(TH5)
Thermistor R0=15k±3% Fixed number of B=3480kΩ ±2%
Rt=15exp { 3480( ) }
1
273+t
0: 15k 10: 9.6k 20: 6.3k 25: 5.2k 30: 4.3k 40: 3.0k
Drain sensor
1
273
< Thermistor for lower temperature >
50
40
30
20
Resistance (K")
10
0
-20 -10 0 10 20 30 40 50 Temperature (:)
Thermistor R0=6.0k±5% Fixed number of B=3390kΩ ±2%
Rt=6exp { 3390( ) }
0: 6.0k 10: 3.9k 20: 2.6k 25: 2.2k 30: 1.8k 40: 1.3k
1
273+t
1
273
18
Parts name Check points
Measure the resistance between the terminals using a tester. (Winding temperature 20:)
Fan motor (MF)
Brown
White
Blue
Red
Orange
Black
Protector (PEA-RP3,4,5EA) OPEN :135: CLOSE:86i15:
(PEA-RP6EA) OPEN :150: CLOSE:96i15:
Abnormal
Open or short
White-Black
Black-Blue
Blue-Brown
Brown-Red
Motor terminal
or
Relay connector
Normal
PEA-
RP3EA.TH-A RP4EA.TH-A RP5EA.TH-A RP6EA.TH-A
28.6"
12.5"
4.3"
23.6"
20.6"
8.1"
3.2"
16.0"
15.3"
5.1"
2.7"
14.5"
10.2"
5.2"
3.1"
12.1"
Parts name Check points
Measure the resistance between the terminals using a tester. (Winding temperature 20:)
Fan motor (MF)
PEAD-RP4,5,6EA
(1)
.UK
PEAD-RP3EA(1).UK
White
Blue
Red
Gray
Black
Protector OPEN :135: CLOSE:86i15:
Blue
WhiteRed
Gray
Black
Protector OPEN :150: CLOSE:96i15:
Abnormal
Open or short
Gray-Black
(White or Red open)
Blue-Black Black-Red
(White or Red open)
Gray-Red
(White or Red open)
Motor terminal
or
Relay connector
Normal PEAD-
RP4EA
(1).UK
RP5EA
(1)
.UK RP6EA
(1)
.UK
24.76"
4.78"
18.99"
36.63"
10.27"
2.11"
20.75"
25.44"
Abnormal
Open or short
Gray-Black
(White or Red open)
Black-Blue
(White or Red open)
Blue-Red
(White or Red open)
Motor terminal
or
Relay connector
Normal
PEAD-RP3EA
(1).UK
43.5"
14.74"
57.5"
PLA-RP3AA PLA-RP4AA PLA-RP5AA PLA-RP6AA PLA-RP3AA
1 PLA-RP4AA1 PLA-RP5AA1 PLA-RP6AA1
PLA-RP3AA.UK PLA-RP4AA.UK PLA-RP5AA.UK PLA-RP6AA.UK PLA-RP3AA
Parts name Check points
Vane motor
Fan motor
Relay connector
1
2
3
Protector OPEN :130: CLOSE:80i20:
Drain pump
Red
Red
1.UK PLA-RP4AA1.UK PLA-RP5AA1.UK PLA-RP6AA1.UK
Measure the resistance between the terminals using a tester. (Surrounding temperature20:)
Normal Abnormal
15k" Open or short
Measure the resistance between the terminals using a tester. (Winding temperature 20:)
Red
White
Black
1 2 3
Motor terminal
or
Relay connector
Red-Black
White-Black
PLA-RP3AA PLA-RP4,5,6AA
87.2"
104.1"
Normal
28.7"
41.6"
Abnormal
Open or short
Measure the resistance between the terminals using a tester. (Winding temperature 20:)
1 2
Normal Abnormal
290" Open or short
PEA-RP3EA.TH-A PEA-RP4EA.TH-A PEA-RP5EA.TH-A PEA-RP6EA.TH-A
PEAD-RP3EA.UK PEAD-RP4EA.UK PEAD-RP5EA.UK PEAD-RP6EA.UK PEAD-RP3EA1.UK PEAD-RP4EA1.UK PEAD-RP5EA1.UK PEAD-RP6EA1.UK
19
U-V
U-W
W-V
Unit
Compressor model
Winding
Resistance
( " )
ANV33FDAMT
(at 20°C)
0.266
0.266
0.266
TNB220FMBH
0.865 ~ 0.895
0.865 ~ 0.895
0.865 ~ 0.895
PUHZ-RP4,5,6VHA
PUHZ-RP3VHA
5-2. OUTDOOR UNIT
4
6
2
3
1 2 3 4 5 6
5
1
M
Blue
Brown
Yellow
Orange
Red
White
Parts name
Check points
Disconnect the connector then measure the resistance using a tester. (Surrounding temperature 10:~30:)
Disconnect the connector then measure the resistance using a tester. (
Winding temperature 20
:)
Thermistor (TH3) <Outdoor pipe>
Thermistor (TH4) <Discharge>
Thermistor (TH6) <Outdoor 2-phase pipe>
Thermistor (TH7) <Outdoor>
Thermistor (TH8) <Heat sink>
Normal
160k"~410k"
4.3k"~9.6k"
39k"~105k"
TH4 TH3 TH6 TH7 TH8
Abnormal
Open or short
Normal
(1) - (6)
Red - White
(1) - (4)
Red - Orange
(2) - (5)
Brown - Yellow
(2) - (3)
Brown - Blue
Abnormal
46±4"
Measure the resistance between the terminals using a tester. (Surrounding temperature 20
:
)
Solenoid valve coil <Four-way valve> (21S4)
Pin number of relay connector is different from that motor connector
Motor for compressor (MC)
Linear expansion valve ( LEV(A),LEV(B) )
Normal
Abnormal
Open or short
PUHZ-RP3VHA PUHZ-RP4, 5, 6VHA
Open or short
Measure the resistance between the terminals using a tester. (Surrounding temperature 20
:
)
Normal
1197±10"
Abnormal
Open or short
Solenoid valve coil <Bypass valve> (SV)
Measure the resistance between the terminals using a tester. (Winding temperature 20:)
Fan motor(MF1,MF2)
Normal
15.1±0.5"
2350±170" 1370±100"
PUHZ-RP3VHA PUHZ-RP4, 5, 6VHA
0.865"~0.895" 0.266"
Measure the resistance between the terminals using a tester. (Winding temperature 20
:
)
Normal
Abnormal
Open or short
Relay connector
Abnormal
Open or short
Red — Black Black — White White — Red
Red
W
V U
W
V
U
White Black
PUHZ-RP3VHA PUHZ-RP4VHA PUHZ-RP5VHA PUHZ-RP6VHA PUHZ-RP3VHA-A PUHZ-RP4VHA-A PUHZ-RP5VHA-A PUHZ-RP6VHA-A
5-3. COMPRESSOR TECHNICAL DATA
20
HOW TO CHECK THE COMPONENTS
0
10
20
30
40
50
-20 -10 0 10 20 30 40 50 Temperature (:)
Resistance (K")
200
150
100
50
0
25 50 75 100 125
Temperature (:)
Resistance (K")
500
400
300
200
100
0
25
50 75 100 120
Temperature (:)
Resistance (K")
<Thermistor feature chart>
Low temperature thermistors
• Thermistor <Outdoor pipe> (TH3)
• Thermistor <Outdoor 2-phase pipe> (TH6)
• Thermistor <Outdoor> (TH7) Thermistor R0 = 15k' ±3%
B constant = 3480k' ±2%
1
R
t =15exp{3480(
0: 15k' 10: 9.6k' 20: 6.3k' 25: 5.2k'
Medium temperature thermistor
• Thermistor <Heat sink> (TH8)
1
273+t – 273
30: 4.3k' 40: 3.0k'
)}
Thermistor R50 = 17k' ±2% B constant = 4150k' ±3%
1
t =17exp{4150(
R
1
273+t – 323
)}
0: 180k' 25: 50k' 50: 17k' 70: 8k' 90: 4k'
High temperature thermistor
• Thermistor <Discharge> (TH4) Thermistor R120 = 7.465k' ±2%
B constant = 4057k' ±2%
1
t =7.465exp{4057(
R 20: 250k'
30: 160k' 40: 104k' 50: 70k' 60: 48k'
1
273+t – 393
70: 34k' 80: 24k' 90: 17.5k' 100: 13.0k' 110: 9.8k'
)}
21
A
B
C
Open
Extra tightning (about 32 pulse)
Pulse number
500 pulse Opening a valve all the way
Close
Valve position (capacity)
LEV
M
1
6
[4
[4
[3
[2
[1
2
1
Red
Brown
Blue
Orange
Yellow
White
3
4
5
6
Connector LEV-A
LEV-B
DC12V
Outdoor controller board
Drive circuit
[3
[2
[1
3
2
5
4
Linear expansion valve
1
ON OFF OFF OFF
ON
ON OFF OFF
OFF
ON OFF OFF
OFF
ON ON
OFF
[1
Output
(Phase)
Output
[2 [3
[4
234
5678
OFF OFF
ON
OFF
OFF OFF
ON ON
OFF OFF OFF
ON
ON OFF OFF
ON
(1) Operation summary of the linear expansion valve.
• Linear expansion valve open/close through stepping motor after receiving the pulse signal from the outdoor controller board.
• Valve position can be changed in proportion to the number of pulse signal. <Connection between the outdoor controller board and the linear expansion valve>
<Output pulse signal and the valve operation>
(2) Linear expansion valve operation
Opening a valve : 8 7 6 5 4 3 2 1 8 Closing a valve : 1 2 3 4 5 6 7 8 1
The output pulse shifts in above order. 1. When linear expansion valve operation stops, all output phase
become OFF.
When the switch is turned on, 700 pulse closing valve signal will
be sent till it goes to
A point in order to define the valve position.
(The pulse signal is being sent for about 20 seconds.) When the valve moves smoothly, there is no noise or vibration
occurring from the linear expansion valve : however, when the pulse number moves from B to A or when the valve is locked, more noise can be heard than normal situation. No noise is heard when the pulse number moves from B to A in case coil is burn out or motor is locked by open-phase.
Noise can be detected by placing the ear against the screw dri-
ver handle while putting the screw driver to the linear expansion valve.
22
(3) How to attach and detach the coil of linear expansion valve
<Composition> Linear expansion valve is separable into the main body and the coil as shown in the diagram below.
Coil
Lead wire
<How to detach the coil>
Hold the lower part of the main body (shown as A) firmly so that the main body does not move and detach the coil by pulling it upward. Be sure to detach the coil holding main body firmly. Otherwise pipes can bend due to pressure.
Stopper
Main body
<How to attach the coil>
Hold the lower part of the main body (shown as A) firmly so that the main body does not move and attach the coil by inserting it downward into the main body. Then securely attach the coil stop­per to pipe B. (At this time, be careful that stress is not added to lead wire and main body is not wound by lead wire.) If the stop­per is not firmly attached to pipe B, coil may be detached from the main body and that can cause defective operation of linear expansion valve. To prevent piping stress, be sure to attach the coil holding the main body of linear expansion valve firmly. Otherwise pipe may break.
B
A
A
Be sure to attach the stopper to pipe B.
23
6 MICROPROCESSOR CONTROL
Standard 1:1 Synchronized twin. Triple
1Unit (indoor/outdoor) power supply L/N 2Connecting line between the indoor and
outdoor; S1/S2/S3, Polarized 3-wire
3Remote controller transmission line; Non
polarezed 2-wire
4Auxiliary heater exclusive power supply; L/N
1Unit (indoor/outdoor) power supply L/N 2Connecting line between the indoor and outdoor; S1/S2/S3, Polarized 3-wire 3Remote controller transmission line; Non polarezed 2-wire 4Auxiliary heater exclusive power supply; L/N
1Unit (indoor/outdoor) power supply L/N 2Connecting line between the indoor and
outdoor; S1/S2/S3, Polarized 3-wire
3Remote controller transmission line; Non
polarezed 2-wire
4Auxiliary heater exclusive power supply; L/N
Remote control main/sub setting necessity (In case of 2 remote controllers)
No setting (initial setting) Refrigerant address setting; SW1; 3~6
Various setting
Remote controller
Main Sub
Indoor unit
Outdoor unit
Remarks
Group control
1
4
2
3
Main
(00)
Outdoor unit; (00)...Refrigerant address
(SW1; 3~6)
Indoor unit; (00)–w
Indoor unit number (auto setting)
Refrigerant address (receiving from the outdoor unit)
Outdoor unit; (00)...Refrigerant address
(SW1; 3~6)
Indoor unit; (00)–w
Indoor unit number (auto setting)
Refrigerant address (receiving from the outdoor unit)
(00)-1 (00)-2 (00)-3
Sub
1
44
222
4
3
Main
(00)
(00)-1 (00)-2 (01)-1
1
(01)
1
(02)
1
44
222
4
(02)-1 (02)-2
4
2
2
4
3
333
(1) Indoor unit number is set automatically (2) When the refrigerant address of the unit is "00", Remote controller is supplied.
Remote control main/sub setting necessity (In case of 2 remote controllers)
No setting No setting
Remote control main/sub setting necessity (In case of 2 remote controllers)
No setting (initial setting) No setting (initial setting)
Various setting
Remote controller
System construction
System construction
Indoor unit
Outdoor unit
Remarks (1) Indoor unit number is set automatically
6-1. System construction
(1) System construction A-control model which just wires the connecting line between the indoor and outdoor unit and supply the power is applicable to any models of standard (1:1), twin and triple. (Refer to 2 Start-up system.)
24
(2) The transmitting specification for “A” control
Cross section
of cable
Round
2.5
2.5
1.5
2.5
3
3
4
4
(50)
2
(45)
3
60 4
Not
applicable
5
Flat
1 : Power supply cords of appliances shall not be lighter than design 245 IEC or 227 IEC.2 : In case that cable with stripe of yellow and green is available.3 : In case of regular polarity connection (S1-S2-S3), wire size is 1.5mm
2
.
4 : In case of regular polarity connection (S1-S2-S3). 5 : In the flat cables are connected as this picture, they can be used up to 80m.
6 : Mentioned cable length is just a reference value.
It may be different depending on the condition of installation, Humidity or materials, etc.
Flat
Round
Wire size
(mm
2
)
Number
of wires
Clockwise : S1-S2-S3 w Pay attention to stripe of yellow and green
Clockwise : S1-S2-S3-Open w Connect S1 and S3 to the opposite angle
Not applicable (Because center wire has no cover finish)
From left to right : S1-Open-S2-S3
Polarity
L(m)
6
(3C Flat cable 2)
S1 S2 S3
1Wiring regulations
Section Communications from remote controllers
The maximum length of
500m 80m (Including the wiring among indoor units
total wiring
The maximum numbers for connection
One remote controller can connect and operate up to 16 indoor units by grouping them. One group can connect up to two remote controllers. 1 Remote controller considers multiplex units as
a single group.
Communications between indoor and outdoor units
in addition to the wiring between indoor and outdoor units)
1
One outdoor unit can connect up to three indoor units.
The cables applicable 0.3mm
2
to 1.25mm
2
Use either flat-type cable (3 cores: {1.6mm or more) or wires in the table below. 2 The diameter of the cables depends on
each unit.
Others The wirings as follows are not allowed:
• The wiring that the indoor units of the same
The core wire connected to terminal S2 shall be placed at the center of flat-type cable.
refrigerant system are connected through TB5.
• The wiring which directly connects the terminals for remote controllers.
2Transmitting specification
Section Communications from remote controllers
Communications between indoor and outdoor units Transmitting speed 83.3 bit/sec. (1 bit = 12ms) 83.3 bit/sec. (1 bit = 12ms) Normal transmission The terminal for remote controller transmits sig-
nals every 7.5 seconds; the indoor unit whose
Outdoor unit transmits signals every 3 seconds; all the connected indoor units respond them.
refrigerant address is “0” responds them. Modulation The waveform modulates at 50kHz. There is no modulation. Detection of abnormal
communication
When transmitting error is detected for three con-
secutive minutes.
When transmitting error is detected for three consecutive minute.
WIRING SPECIFICATIONS FOR 220~240V 50Hz (INDOOR-OUTDOOR CONNECTING CABLE)
25
(3) The waveforms of from remote controller communications
The following graphs are the examples for measuring waveforms on the wirings of remote controlled transmission at the terminal block for remote controller.
a) Ameasuring example in the sequence of startup b) Ameasuring example during normal stop
Transmission from remote controller
Transmission from indoor unit
7.5 seconds
Transmission from remote controller
Transmission from indoor unit
7.5 seconds
5V/div, 1sec/div: 5V/div, 1sec/div:
c) Expanded waveform 1 (signal 111000....) d) Expanded waveform 2 (50Hz carrier)
5V/div, 10msec/div: 5V/div, 2µsec/div:
• During normal operation, the remote controller interactively exchanges signals with the indoor unit of refrigerant address “0”. When the remote controller cannot receive signals from the indoor unit of refrigerant address “0” for 3 minutes, it is considered as abnormal. E0 is displayed on the remote controller as an error.
26
(4) The waveforms of communications between indoor and outdoor units
The following graphs are the examples for measuring waveforms on the wirings of connecting indoor and outdoor units at between S2 and S3 of the outdoor terminal block TB1.
a) Ameasuring example the sequence of startup: 1 b) A measuring example in the sequence of startup: 2
Transmission from indoor unit
Transmission from outdoor unit
10V/div, 500msec/div: 10V/div, 500msec/div:
c) Ameasuring example during normal stop
(When one outdoor unit connects one indoor unit)
Transmission from indoor unit
Transmission from outdoor unit
Transmission from indoor unit
Transmission from outdoor unit
d) Ameasuring example during normal stop
(When one outdoor unit connects two indoor units)
Transmission from indoor unit
Transmission from one indoor unit
Transmission from another indoor unit
10V/div, 500msec/div: 10V/div, 500msec/div:
c) Expanded waveform
10V/div, 50msec/div:
• During normal operation, outdoor unit interactively exchanges signals with all the connected indoor units.
• When outdoor unit cannot receive signals for three minutes from an indoor unit due to any trouble like cable disconnection, it is considered as abnormal and the outdoor unit stops. E8 is displayed on the remote controller. This is to avoid independent operation of indoor units.
27
(5) Start-up system
Power ON
YES
NO
1 Refrigerant address
transmitting
Power supply control
to remote controller
3 Set number of the
connected unit
4 Set number of the
indoor unit
6 Collecting the unit
information
7 Collecting the
operation data
Set up finish
2 Refrigerant
address "0"?
YES
NO
5 Duplication
detection
Example
2 blinking 2 blinkingNot lighted
3 seconds
A control unit is applicable to any models of standard (1:1), twin and triple without switch setting according to carrying out the below process automatically when the power is supplied. When the power is supplied, following processes of 1 Refrigerant address transmitting, 2 Power supply control to remote controller, 3 Set number of the connected unit, 4 Set number of the indoor unit, 5 Duplication detection, 6 Collecting the unit information and 7 Collecting the operation data are carried out as shown on the figure. Also when detecting the duplicated setting in the step 5, back to the first step and reset it.
; Transmitting the switch setting
contents on the outdoor unit remote controller (SW1-3~6)
; Feeding control to remote
controller Feeding the indoor unit of the refrigerant address “0”
EA error if 4 minutes have passed since the power is supplied.
; If there are 2 or more speci-
fied indoor unit, back to the first step.
<<Feature>> A. Start-up time from the second time will be shorter since setting of the number of connected units is memorized once set.
Start-up time can be estimated as following;
•When installing ... 1~2 minutes (Depending the number of connecting units)
•Since the second time .... 20 seconds ~ 1 minute (Depending the number of connecting units)
w When the above processing does not finish, even if 4 minutes have passed, consider the processing an error and
Ea, Eb or Ec will be displayed. However if power is not supplied to the indoor unit due to miss-wiring or looseness of the connecting lines between the indoor and outdoor unit, there will be no display on the remote controller. Also when the data can not be received from the outdoor unit, E6 is displayed on the remote controller after 6 minutes.
B. When replacing the p.c.board, only the unit number which has had it`s p.c.board replaced is reset.
Even if the power supply is reset, the unit number which has not had it`s replaced does not change.
C. Automatic set unit is possible to confirm by blinking the frequency of LED3 in the indoor controller board.
At intervals of approx. 3 seconds, the number of the unit-number blinks.(Example:The unit(unit number:2) blinks twice at 3-second intervals.
; Collecting the vane, louver
information and transmittance to the remote controller.
; Collecting the preceding oper-
ation setting information and transmittance to the remote controller.
EB error if 4 minutes have passed since the power is supplied.
EC error if 4 minutes have passed since the power is supplied.
28
Function/control specifications
Item
Fan
Up/down auto vane
Left/right
Function / specification
swing louver
Drain pump
Number of fan speed Drive method
Provided Swing function Shutter mechanism Moter type
Provided Moter type
4-way ceiling cassette
PLA-RP•AA
4
Pulsation
(AC motor)
Stepping
(12V DC)
— —
Ceiling concealed
PEA-RP•EA
2
Tap-changing
(AC motor)
— — —
— —
Note: The parts marked are optional.
PEAD-RP•EA
2
Tap-changing
(AC motor)
— — —
— —
29
7
Control modes
Control details
1-1. Thermoregulating function (Function to prevent restarting for 3 minutes)
• Room temperature ] desired temperature +1:···Compressor ON
• Room temperature [ desired temperature ···Compressor OFF Crankcase heater: OFF when compressor operates
ON when compressor stopped
(including when thermo is OFF) Crankcase heater switches ON when 220-240V AC current is applied between connectors CH 1 and 2 on the outdoor control board.
1-2. Anti-freezing control Detected condition : When the liquid pipe temperature (TH2 ) or Condenser/ Evaporator temperature (TH5 ) (w3) is 2: or less (w4) in 16
minutes from compressors start up, anti-freezing control starts and the compressor will be suspended.
Released condition : The timer which prevents reactivating is set for 3 minutes, and anti- freezing control is cancelled when any one of the following conditions is satisfied.
1
Liquid pipe temperature (TH2) and Condenser / Evaporator temperature (TH5) turn 10: or above.
2 The condition of the compressor stop has become
complete by thermoregulating, etc.
3 The operation modes became mode other than COOL. 4 The operation stopped.
1-3. Frozen protection Detected condition : 1 When the indoor pipe temperature (TH2 ) or Condenser/
Evaporator temperature (TH5 ) continues -15: for 3 minutes since 3 minutes has passed after the compressor start, the compressor stops and then the mode changes to prevent restarting for 6 minutes. After restarting of 6 minutes, when the indoor pipe temp. (TH2) or Condenser / Evaporator temperature (TH5) continues -15 or less for three minutes again by the time 16 minutes have passed, the frozen protection operates. (P6)
Detected condition : 2
In case the indoor unit continues to be under the anti-freezing control for 9 minutes or more, the unit will be in a state of the suspensive abnormality. Restart the compressor after releasing
the anti-freezing control. The suspensive abnormality will be cancelled if the compressor keeps operating for 20 minutes. However, the suspensive abnormality will turn into the abnormality if the anti-freezing control works again for 9
minutes during that period. On the other hand, the suspensive abnormality will be cancelled if the anti-freezing control works for less than 9 minutes
Released condition : When the operation stops by the remote controller operation.
By the remote controller setting (switch of 4 speeds or 2 speeds) When determining the abnormality of the pipe temp. low speed fan is fixed.
2. Fan
1. Compressor
Remarks
Type
Fan speed notch
[Low] [Mid2] [Mid1] [High]
[Low] [High]
4 speeds type 2 speeds type
Refer to w2. Refer to w3.
w1 The thermoregulating function is provided in the outdoor unit.
The indoor unit transmits the indoor room temperature and set temperature data to outdoor unit, then the outdoor unit controls thermoregulation.
INDOOR UNIT CONTROL
7-1. COOL operation
w2 Compare liquid pipe temperature to Condenser/ Evaporator temperature, and the lower one is applied to anti-freezing control.
• Liquid pipe temperature [ Condenser/ Evaporator temperature····· Liquid pipe
• Liquid pipe temperature > Condenser/ Evaporator temperature····· Condenser/ Evaporator pipe w3 The function of remote controller can change the temperature to start anti-freezing control.
30
3
2
1
3
2
1
Control modes
Control details
3-1. Drain pump control
•Always drain pump ON during the COOL and DRY mode operation. (Regardless of the compressor ON/ OFF)
•When the operation mode has changed from the COOL or DRY to the others (including Stop), OFF the control after the drain pump ON for 3 minutes.
Drain sensor function
• Energize drain sensor at a fixed voltage for a fixed duration. After energizing, compare the drain sensor’s temperature to the one before energizing, and judge whether the sensor is in the air or in the water.
Basic control system
• While drain pump is turned on, repeat the following control system and judge whether the sensor is in the air or in the water.
•Drain sensor temperature rise (t)
•Temperature of drain sensor before current is applied (T0)
•Temperature of drain sensor after current is applied (T
1)
[ t = T1T0 ]
(1)Initial setting : Start at COOL mode and horizontal vane. (2)Vane position : Horizontal Downward A Downward B Downward CSwing
(3)Restriction of the downward vane setting
When setting the downward vane A, B and C in [Mid2] or [Low] of the fan speed notch, the vane changes to horizontal position after 1 hour have passed.
4. Vane (up/ down vane change)
3. Drain pump
Remarks
1 Drain sensor Indoor control board CN31
2 If the unit is without the drain sensor, install the jumper connector. Indoor control board CN31
When installing the jumper connector, determine to detect compulsorily in the air.
1 Whether the unit has a swing function is listed in the function/ control specifications.
2 See the function/control specifications for the vane motor type.
3 "1Hr" appears on the wired remote controller.
Timing of energizing drain sensor
ON
OFF
Stand by for a minute
30 sec.
Detect the temperature before energizing (T0)
Detect the temperature after energizing (T1)
Judge whether the sensor is in the air or in the water.
30 sec.Stand by for
a minute
·······Repeat
31
7-2. DRY operation
Control modes
Control details
1-1. Thermoregulating function (Function to prevent restarting for 3 minutes) Setting the compressor operation time by the thermoregulating signal
and the room temperature (TH1). Thermoregulating signal ON Room temperature ] desired temperature +1: Thermoregulating signal OFF Room temperature [ desired temperature
1-2. Frozen prevention control
No control function
Indoor fan operation controlled depends on the compressor conditions.
3. Drain pump
1. Compressor
Remarks
1 The thermoregulating function is provided in the outdoor unit.
The indoor unit transmits the indoor room temperature and set temperature data to outdoor unit, then the outdoor unit controls thermoregulation.
Room temp.
Thermoregulating
signal
Operating
time (min)
OFF time
(min)
Less than 18:
Over 18:
ON 9 3
OFF
10
3
Compressor operation stop
1-3. Frozen protection
Same control as COOL operation
2. Fan
Note: Remote controller setting is not acceptable.
Compressor
Fan speed
ON
OFF
[Low]
Stop (
1)
1 Note that even when
the compressor is OFF, the unit starts operating in [LOW] if the start condition below is met. Start condition: The piping temperature (fluid piping or 2-phase piping) has fallen to 1
: or less.
Release condition: The piping temperature (fluid piping or 2-phase piping) has returned to at least 10
:.
4. Vane (up/ down vane change)
Same control as COOL operation
Same control as COOL operation
5. Louver (Left/ right change)
Remote controller setting
1 Model which is
installed louver function.
Control modes
Control details
None (always stopped)
Set by remote controller.
3. Drain pump
1. Compressor
Remarks
2. Fan
Number of fan speeds
Fan speed notches
4
2
[Low], [Mid2], [Mid1], [High] [Low]
[High]
4. Vane (up/ down vane change)
3.1 Drain pump control The drain pump turns ON for the specified amount of time when any of the following conditions is met: 1 ON for 3 minutes after the operation mode is switched from COOL or DRY to
another operation mode (FAN).
2 ON for 6 minutes after the drain sensor is determined to be submerged using the
liquid level detection method given below.
3 ON for 6 minutes after indoor piping (liquid piping) temperature - indoor intake
temperature [ -10:, AND the drain sensor input is at the short or open level. (If condition 2 or 3 is still being met after the drain pump has been turned ON for 6 minutes, the drain pump is kept ON for a further 6 minutes.)
3.2 Liquid level detection method The liquid level is detected by determining whether or not the drain sensor is submerged, based on the amount the temperature rises after self-heating the sensor. This process is performed if any of the following conditions is met:
1 Drain pump is ON. 2 Indoor piping (liquid piping) temperature - indoor intake temperature [ -10: 3 Indoor piping (liquid piping) temperature or indoor intake temperature is at the
short or open level temperature. 4 Every hour after the drain pump has been switched from ON to OFF.
Same as the control performed during the COOL operation, but with no restriction on the vane's downward blow setting.
7-3. FAN operation
32
7-4. HEAT operation
Control modes
Control details
1-1. Thermoregulating function (Function to prevent restarting for
3 minutes)
• Room temperature [ desired temperature-1: ···Compressor ON
• Room temperature ] desired temperature ···Compressor OFF
1-2. Over- rise protection control
Detected control : When Condenser/ Evaporator temp. turns 74: or more, less than 90: after starting compressor, stop the compressor, then the mode changes to restarting compressor, stop the compressor, then the mode changes to restarting protection mode after 6 minutes. After restarting after 6 minutes when the Condenser/ Evaporator temperature became 74: or more, less than 90: by the time 10 minutes pass, the mode changes to over-rise protection control. Release control : When the operation stops by the remote controller.
1. Compressor
Remarks
1 The thermoregulating function is provided in the outdoor unit.
The indoor unit transmits the indoor room temperature and set temperature data to outdoor unit, then the outdoor unit controls thermoregulation.
2-1. Thermoregulating function
When the mode is not Hot adjust or Defrosting mode during HEAT compressor operation, the controller changes to auxiliary heater ON. Thermoregulating function follows the below table with according to desired temp. and room temp.
2.
Auxiliary heater
Temperature difference
Keeping condition
Auxiliary heater
z < 0
0 [ z < 3
OFF
3 [ z
ON
2 During the over-rise prevention
control, "Airflow increasing" in the indoor fan is controlled. ( Only the model of fan 4-speed)
1 Models without auxiliary heater also control the units in the same way as shown in the left.
temperature difference Z=Desired temperature - Room temperature 2-2. Over-rise prevention control
During the HEAT compressor operation, when the Condenser/ Evaporator temperature becames 63: or more, over-rise prevention control operates and the auxiliary heater prohibits for ON operation. When the indoor Condenser/Evaporator temperature is being 58: or less for 3minutes during over-rise prevention, over-rise prevention control will be released and auxiliary heater ON will be allowed. (However, in case the Condenser/Evaporator temperature becomes 66: or more during over-rise prevention, 40: or less will be the requirement to release over-rise prevention control and allow auxiliary heater to be ON.)
33
Control modes
3. Fan
Control details
Controlled by the remote controller (4-speed or 2-speed) Give priority to under-mentioned controlled mode 3-1. Hot adjuster mode 3-2. Preheating exclusion mode 3-3. Thermo OFF mode (When the compressor off by the
thermoregulating) 3-4. Cool air prevention mode (Defrosting mode) 3-5. Capacity increasing mode
3-1. Hot adjuster mode
The fan controller becomes the hot adjuster mode for the following conditions.
1 When starting the HEAT operation 2 When starting the compressor by the thermoregulating 3 When release the HEAT defrosting operation
Hot adjuster mode 1
Set fan speed by the remote controller
[Low]
[Extra Low]
Remarks
1 Fan speed change notch Refer to the model function table
1 "STAND BY" will be displayed
during the hot adjuster mode.
A
CB
A: HOT adjuster mode start B: 5 min have passed since the condition A or the indoor
Condenser/ Evaporator temperature turned 35: or more
C: 2 min have passed since the condition A
(Terminating the hot adjuster mode)
3-2. Preheating exclusion mode
When the condition changes the auxiliary heater ON to OFF (thermoregulating or operation stop, etc), the indoor fan operates in [Low] mode for 1 minute.
3-3. Thermo OFF mode
When the compressor stops by the thermoregulating, etc., the indoor fan operates in [Extra low].
3-4. Cool air prevention mode (Heat defrosting mode) After "not adjustment" mode is finished, the indoor fan will stop if 1 or 2 mentioned below is detected.
When receiving "DEFROST" from the outdoor unit, the mode changes to defrosting mode.
Pipe temp. (Condenser/ Evaporator) - Room temp. [ -5deg
-5deg < pipe temp. (Condenser/ Evaporator) - Room temp. [ 5deg 5deg < pipe temp. (Condenser/ Evaporator) - Room temp.
3-5. Fan speed up mode
•When the control changes to over-rise prevention. The condition of over-rise prevention (Prohibit for auxiliary heater ON) continues for 10 seconds or more and the set fan speed is [Low] or [Mid2], the fan speed changes to [Mid1].
•When the control changes to over-rise prevention during the heater OFF, the mode changes to capacity increasing mode immediately. The capacity increasing mode is canceled by canceling the over-rise prevention mode.
1 This control is same for the model
without auxiliary heater.
1 Fan's airflow volume, when thermostat
is OFF, can be changed by selecting the function of remote controller.
1 "DEFROST "will be displayed on the
remote controller during the defrost operation.
···
1
···
2
···
3
1 This control is applied for only 4-
speed model.
34
Control modes
Control details
4-1. Drain pump control The drain pump turns ON for the specified amount of time when
any of the following conditions is met (regardless of whether the compressor is ON or OFF).
Ö1 ON for 3 minutes after the operation mode is switched from
COOL or DRY to another operation mode (HEAT mode).
Ö2 ON for 6 minutes after the drain sensor is determined to be
submerged using the liquid level detection method given below.
Ö3 ON for 6 minutes after indoor liquid pipe temperature -
indoor intake temperature becomes -10deg or less AND the drain sensor input is at the short or open level. (If condition 2 or 3 is still being met after the drain pump has been turned ON for 6 minutes, the drain pump is kept ON for a further 6 minutes.)
4-2. Liquid level detection method The liquid level is detected by determining whether or not the
drain sensor is submerged, based on the amount of the temperature rise after the sensor is self-heated. This process is performed if any of the following conditions is met.
Ö1 Drain pump is ON. Ö2 Indoor liquid pipe temperature - indoor intake temperature
[ -10deg (except during defrosting)
Ö3 Indoor liquid pipe temperature or indoor intake temperature is
at the short or open level temperature.
Ö4 Every hour after the drain pump has been switched from ON
to OFF.
w Refer to “7-1. COOL opration” for
liquid level detection method.
(1) Initial setting : OFF HEAT···[last setting]
When changing the mode from exception of HEAT to HEAT operation. ···[Downward C]
(2) Air flow direction
[Horizontal][Downward A]Downward B]Downward C][Swing]
(3) Determining position (When the timing motor of AC 200-240V)
Control each air outlet angle considering the starting OFF ON of limit switch to be a standard position (Horizontal or shutter). When the standard position can not be determined for 10
minutes, the vane stops at the arbitrary position. (Vane swing motion for 10 minutes) (4) Restriction of vane position
The vane is horizontally fixed for the following modes.
(The control by the remote controller is temporally invalidated
and control by the unit.)
•Compressor OFF mode (Thermoregulating, etc.)
•Hot adjuster [Extra low] mode
•Cool prevention mode (Determining except for Heat area)
•Heat defrost mode
•Piping (Condenser/ Evaporator) temperature is 37: or less.
4. Drain pump
Remarks
5. Vane control (Up/ down vane change)
1 Whether the unit has a swing
function is listed in the function/control specifications.
See the function/control
specifications for the vane motor type.
35
7-5. AUTO operation
Control modes
1. Initial value of operation mode
2. Mode change
3. COOL mode
4. HEAT mode
HEAT mode for room temperature < Desired temperature COOL mode for room temperature ] Desired temperature
(1) HEAT mode COOL mode
Room temperature ] Desired temperature + 2deg. or 15 min. has passed
(2) COOL mode HEAT mode
Room temperature [ Desired temperature - 2deg. or 15 min. has passed Same control as cool operation Same control as heat operation
Control details
7-6. When unit is stopped Control mode
Control modes
1. Drain pump
1.1 Drain pump control The drain pump turns ON for the specified amount of time when any of the following conditions is met (regardless of whether the compressor is ON or OFF)
1 ON for 3 minutes after the operation mode is switched from COOL
or DRY to another operation mode (HEAT mode).
2 ON for 6 minutes after the drain sensor is determined to be
submerged using the liquid level detection method given below.
3 ON for 6 minutes after indoor piping (liquid piping) temperature
- indoor intake temperature [ -10deg, AND the drain sensor input is
at the short or open level. (If condition 2 or 3 is still being met after the drain pump has been turned ON for 6 minutes, the drain pump is kept ON for a further 6 minutes.)
1.2 Liquid level detection method The liquid level is detected by determining whether or not the drain sensor is submerged, based on the amount the temperature rises after self-heating the sensor. This process is performed if any of the following conditions is met:
1 Drain pump is ON.
Indoor piping (liquid piping) temperature - indoor intake temperature [ -10deg
2
(except during defrosting)
3 Indoor piping (liquid piping) temperature or indoor intake temperature
is at the short or open level temperature.
4 Every hour after the drain pump has been switched from ON to OFF.
Control details
Remarks
This mode is provide in the outdoor unit.
The indoor unit follows the instruction from the outdoor unit.
This mode is provide in the outdoor unit. The indoor unit follows the instruction from the outdoor unit.
Remarks
36
7-7. TIMER operation
PAR-20MAA
ON/OFF
CENTRALLY CONTROLLED
ERROR CODE
CLOCK
ON OFF
˚C
CHECK
CHECK MODE
FILTER
TEST RUN FUNCTION
˚C
1Hr.
NOT AVAILABLE
STAND BY DEFROST
FILTER
CHECK TEST
TEMP.
TIMER SET
C
D
3
21
ABc
Available Timer-Interlocked Operation Modes
1. AUTO START/STOP:Allows both start and shutdown to be interlocked with the timer.
2. AUTO START: Allows automatic start in response to the timer setting and shutdown to be proceeded by manually pressing the ON/OFF but­ton.
3. AUTO STOP: Allows the start of the operation to be manually invoked by pressing the ON/OFF button and automatic shutdown based on the timer setting.
Timer-interlocked operation is available only once for both start and shutdown in 24 hours. While D w is displayed, setting and changing of time for timer-
interlocked operation is disabled.
In this case, press 3 button once to turn off the D w display on
the remote controller. This is referred to as TIMER OFF operation.
1) Set the current time
1-1) Press the 1 button and “CLOCK” A will be displayed. 1-2) Press the 2 button once to advance the current time by one.
Press the 2 button once to set back the current time by one.
• Press and hold down either button to fast-forward (-reverse) the time setting.
• The display will disappear from about 10 seconds after the setting has been entered.
2) Set the time to start the unit as follows
2-1) Press the 1 button and B will be displayed.
ON
2-2) Press the 2 button to set the current time. 2-3) The --:-- field C will be displayed.
The --:-- field C will display a range of time between 23:50 and 00:00.
2-4) Press the 3 button and D will be displayed.
3) Set time to stop the unit as follows
3-1) Press the 1 button and C will be displayed.
OFF
3-2) Press the 2 button to set the current time. 3-3) Set the automatic shutdown timer in the --:-- B display. 3-4) Press the 3 button and D will be displayed.
4) Changing the set times
• Enter a start time/shutdown time.
• Press the 3 button and D will be displayed.
5) Cancelling the set times
• Press the 3 button to clear the remote controller`s display.
Note:
When the air conditioner is operated or is turned off after the timer setting has finished, the unit will automatically run without interrup­tion the next time it is operated.
37
8 OUTDOOR UNIT CONTROL
1. Compressor
Control modes RemarksControl details
1-2. Normal control
Compressor operating frequency is controlled according to the difference between intake temperature and set temperature in order to let the intake temperature be the same as the set temperature
• Control timing: Once per minute after 3 minutes have passed since the compressor started.
• Frequency changing range: -12Hz to +20Hz w: However, in the following cases, the frequency changing amount, which is
different from the normal one, will be applied to control the operating frequency. (1) Frequency is fixed to the minimum just before the compressor is stopped by the thermoregulating function.
Intake temperature [ Set temperature +0.5: ··· Fixed to the minimum frequency.
Intake temperature [ Set temperature +1.0: ··· Fixation is released. (Returned to normal control.) (2) Correction of the frequency changing amount according to the estimated discharge temperature If the estimated discharge temperature is more than 113:, the frequency changing amount will be corrected.
• Correction amount: 0Hz to -6Hz
1-3. Start-up control
Controls, which are conducted in 3 minutes after the compressor gets started, are categorized as below. (1) In case of start-up (first time) a. 0 min. to 1 min. after start-up: Fixed to 48Hz. b. 1 min. to 3 min. after start-up: Fixed to the Hz which has been regulated
according to the temp. difference between intake temp. and set temperature
• Fixed frequency: minimum Hz to 48Hz. (2) In case of restart a. 0 min. to 1 min. after start-up: Fixed to minimum Hz. b.
1 min. to 3 min. after start-up: Fixed to the Hz which has been regulated according
to the temperature difference between intake temp. and set temperature
• Fixed frequency: minimum Hz or 42Hz. Maximum Hz will be controlled to 70Hz for 10 minutes after the start-up of compressor.
1-4. Indoor anti-freezing control
When the outdoor unit receives the signal of anti-freezing control mode, the compressor stops. The compressor will restart when the indoor anti-freezing control is released.
Refer to “INDOOR UNIT CONTROL” for the indoor anti-freezing control.
1-5. Indoor frozen prevention control
Frequency controls such as Hz-down and no more Hz-up will be conducted according to the indoor liquid pipe temp. (TH2) or indoor cond./eva. temp. (TH5). Temp. restriction: No more Hz-up ··· When TH2 or TH5 detects 4.5
:
or less
Hz-down ··· When TH2 or TH5 detects 3.5
:
or less W
W Hz-down amount: -5Hz per minute
Refer to “8-7. Inverter control” for “Inverter control basic control freqency setting”.
1-1. Thermoregulating function
The outdoor unit receives information of set temperature and intake temperature from the indoor unit through transmission and judges the necessity of thermoregulating from their temperature difference. (Refer to “INDOOR UNIT CONTROL” for detailed detecting method.)
8-1. COOL operation
38
Continued to the next page.
From the previous page.
Control modes RemarksControl details
1. Compressor
1-6. Discharge temperature over-rise prevention control
Frequency controls such as Hz-down and no more Hz-up will be conducted according to the discharge temperature (TH4). Temperature restriction: No more Hz-up ··· When TH4 detects 105: or more
Hz-down ···
···
1-7. Condensing temperature over-rise prevention control
Frequency controls such as Hz-down and no more Hz-up will be conducted according to the outdoor condenser/evaporator temperature (TH6). Temperature restriction: No more Hz-up ··· When TH6 detects 58: or more
Hz-down ···
···
-5Hz per min. when TH6 detects 60: or more
-10Hz per min. when TH6 detects 63: or more
1-8. Heat sink temperature over-rise prevention control
Frequency controls such as Hz-down and no more Hz-up will be conducted according to the heat sink temperature (TH8). Temperature restriction:
Modelss PUHZ-RP3VHA PUHZ-RP4VHA PUHZ-RP5VHA PUHZ-RP6VHA
W Hz-down amount: -5Hz per minute
-6Hz per min. when TH4 detects 110: or more
-10Hz per min. when TH4 detects 118: or more
No more Hz-up Hz-down
:
71 78: 78: 78:
74: 81: 81: 81:
2. Fan
2-1. Normal control
Fan rotation times (rpm) will be controlled according to the outdoor outside temperature (TH7).
• Control method: Inverter control
• Rotation times: Fan step (N) = 0 and 2 to 10
• Compressor start-up: Fan step is fixed to 9 for 30 seconds after the start-up of compressor.
N=4
N=3
N=2
N=9
N=8
N=7
N=6
N=5
Outside temperature (TH7)
N=10
40 [:]-3 0 2 5 7 10 12 15 17 20 22 25 27 30 37
2-2. Correction of fan step according to the outdoor cond./eva. temperature
Fan step will be corrected according to the outdoor cond./eva. temp.(TH6).
• Correction range of condensing temperature : 19: to 62
:
• Correction range of fan step: -1 to +3
2-3. Correction of fan step according to the heat sink temperature
Fan step will be corrected according to the heat sink temperature (TH8).
• Correction range of heat sink temperature: 68: to 78
:
• Correction range of fan step: 0 to +2
Step (N)—Rotation times(rpm)
Step
Rotation times(rpm)
(N)
RP3 RP4-6
0
0
95
0
95 110 130 155 180 220 260 415 700 720
10
1 2
115
3
135
4
165
5
200
6
245
7
305
8
450
9
700 720
2-4. Other
(1) Fan also stops when the compressor is being stopped. (Fan step = 0)
However, fan step will be set to 10 while the compressor is being stopped due to the abnormal heat sink temperature (Error code = U5). At this time, the compressor is just waiting for 3 minutes to restart.
39
Control modes RemarksControl details
3. LEV(A)
3-1. Normal control
Opening pulse will vary among steps (1 to 3) according to air conditioner’s operating status.
• Control timing: Once every 5 minutes after 3 or 7 minutes have passed since the compressor started.
• LEV opening pulse for each step:
Step
RP3 RP4 RP5 RP6
200
220
220
1
300 480
300 480
2 3
300 480
220 300 480
• Requirement for step-up LEV opening pulse will step up when any of following conditions is satisfied. (1) The discharge temperature (TH4) is 100: or more (2) The outdoor condenser/evaporetor temperature (TH6) is 57: or more (3) The discharge super heat temperature is 50: or more Super heat
temperature = Discharge temperature (TH4) - Outdoor condenser/evaporetor temperature (TH6) (4) The sub cool temperature is 12: or more Sub cool temperature = Outdoor condenser/evaporetor temperature (TH6)
- Outdoor liquid pipe temperature (TH3)
• Requirement for step-down LEV opening pulse will step down when any of following conditions is satisfied and any of step-up conditions are NOT satisfied. (1) The discharge temperature (TH4) is 90: or less. (2) The outdoor condenser/evaporetor temperature (TH6) is 52: or less. (3) The discharge super heat temp. is 40: or less. Super heat temperature = Discharge temperature (TH4) - Outdoor condenser/evaporetor temperature(TH6) (4) The sub cool temperature is 3: or less. Super heat temperature = Outdoor condenser/evaporetor temperature (TH6) - Outdoor liquid pipe temperature (TH3)
• The step does not change if neither step-up conditions nor step-down conditions are satisfied.
3-2. Compulsory step-up
When any of the following conditions is satisfied, the step will be forced to 3. (1) The discharge temperature (TH4) is 110: or more. (2) The condenser/evaporetor temperature (TH6) is 62: or more.
3-3. Stop control
When the LEV is being stopped, the step will be set to 3.
40
Control modes RemarksControl details
4. LEV(B)
4-1. Normal control
LEV opening pulse will be controlled according to the change of compressor operating frequency and regulated every minute to adjust the discharge temperature to let the intake super heat temperature be 0: to 5:.
• Control timing: Once per minute after 3 or 7 minutes have passed since the compressor started.
• Opening pulse range: The following range is specified according to the compressor operating frequency.
Compressor frequency
49Hz or less 50Hz to 75Hz 76Hz to 90Hz 91Hz to more
Opening pulse range (Lower limit to upper limit)
PUHZ-RP3VHA PUHZ-RP4,5,6VHA
70 ~ 250 105 ~ 350 160 ~ 400 160 ~ 480
• Opening pulse range corresponding to the change of compressor operating frequency Opening pulse range = Present opening pulse O (Target frequency / Operating frequency -1) O 0.8
• Compressor start-up Opening pulse will be adjusted according to only the change of frequency during 3 or 7 minute start-up. The start-up control time will be changed
according to the discharge temperature (TH4). Discharge temperature (TH4) ] 30:: 3 minute start-up Discharge temperature (TH4) < 30:: 7 minute start-up
80 ~ 300
90 ~ 350 100 ~ 400 120 ~ 480
5. Four way valve
4-2. Evaporation protection control
The targeted opening pulse should be made large in the condition written below. Indoor cond./eva. temperature (TH5) - Indoor liquid pipe temperature (TH2) ] 6: Set the targeted value of the discharge temperature about 5 to 15: lower. W This control does not work for 3 or 7 minutes after the compressor gets started.
4-3. Low discharge super heat temperature protection control
Set a small value for the targeted opening pulse according to the discharge super heat temperature.
• Correction range of the discharge super heat temp. : 10: or less W This control does not work for 3 or 7 minutes after the compressor gets started.
4-4. Others
1 LEV opening pulse is set to 400 while the compressor is being stopped. 2 After LEV opening pulse is initialized to 0 by making 700 pulse down from
the present pulse, set the pulse to 400. 3 20 pulses are added to the present pulse if the following conditions are
satisfied within 14 minutes after the compressor gets started. COOL: Indoor cond./eva. temperature (TH5) - Indoor liquid pipe temperature (TH2) ] 25: HEAT: Outdoor cond./eva. temperature (TH6) - Outdoor liquid pipe temperature (TH3) ] 25:
5-1. Normal control
Always OFF during normal operation.
5-2. Change of Operation mode
When the mode changes from HEAT to COOL:
Operation mode Four way valve
COOL HEAT ON OFF
Discharge super heat temp. is calculated from discharge temp. (TH4) and outdoor cond./eva. temp. (TH6).
41
8-2. HEAT operation
Control modes RemarksControl details
1. Compressor
1-1. Thermoregulating function
The outdoor unit receives information of set temperature and intake temperature from the indoor unit through transmission and judges the compressor ON/OFF controlled by thermoregulating from their temperature difference. However, the compressor does not stop when the indoor unit is in the hot adjuster mode even though the information tells the need to turn off the compressor.
1-2. Normal control
• Control timing: Once per minute after 3 minutes have passed since the compressor started.
• Frequency changing range: -12Hz to +20Hz W1 W1.
However, in the following cases, the frequency changing amount, which is different from the normal one, will be applied to control the operating frequency. (1) Frequency is fixed to the minimum just before the compressor is stopped
by the thermoregulating function.
Intake temperature ] Set temperature - 0.5:··· Fixed to the minimum frequency. Intake temperature [ Set temperature - 1.0:··· Fixation is released. (Returned to normal control.) (2)
Correction of the frequency changing amount according to the estimated discharge temp. If the estimated discharge temperature is more than 113 changing amount will be corrected.
• Correction amount: 0Hz to -6Hz (3) Frequency control after the defrosting operation After the defrosting operation is finished, the compressor will be stopped for 1 minute and then get restarted.
1-3. Start-up control
Controls, which are conducted in 3 minutes after the compressor gets started, are categorized according to the outside temperature(TH7) as shown below.
Outside temp.
TH7 < 0:
0: [ TH7 < 12:
TH7 ] 12:
Start-up pattern Defrosting restore
Initial start-up Restart
(A), (D)
(A) (C)
(1) In case of pattern (A) a. 0 min. to 1 min. after start-up: Fixed to 48Hz. b.
1 min. to 3 min. after start-up: Fixed to the Hz which has been regulated
according to the temp. difference between intake temp. and set temp.
• Fixed frequency: minimum Hz to 48Hz. (2) In case of pattern (B) a. 0 min. to 1 min. after start-up: Fixed to the minimum Hz. b.
1 min. to 3 min. after start-up: Fixed to the Hz which has been regulated
according to the temp. difference between intake temp. and set temp.
• Fixed frequency: minimum Hz or 42Hz. (3) In case of pattern (C) a. 0 min. to 3 min. after start-up: Fixed to the minimum Hz. (4) In case of pattern (D) a. 0 min. to 1 min. after start-up: Fixed to 70Hz. b.
1 min. to 3 min. after start-up: Fixed to the 63 or 70 Hz which has been
regulated according to the temp. difference between intake temp. and set temp.
Maximum Hz will be limited to 70Hz for 10 minutes after the start-up of compressor.
1-4. Discharge temperature over-rise prevention control
The same control as that of COOL operation.
(B), (D)
(B) (C)
start-up
(A), (D)
(A) (A)
:
, the frequency
Refer to “INDOOR UNIT CONTROL” for the detailed detection method.
Start-up pattern when TH7 < 0 RP4-RP6···(A) RP3···········(D)
:
1-5. Condensing temperature over-rise prevention control
Frequency controls such as Hz-down and no more Hz-up will be conducted according to the indoor cond./eva. temperature (TH5).
• Temperature restriction: No more Hz-up ··· When TH5 detects 53: or more Hz-down ··· -5Hz per min. when TH5 detects 58: or more
-10Hz per min. when TH5 detects 63: or more
42
Control modes RemarksControl details
2. Fan
2-1. Normal control
Fan rotation times (rpm) will be controlled according to the outdoor outside temperature (TH7).
• Control method: Inverter control
• Rotation times: Fan step (N) = 0, 9 and 10
N=10
N: Current fan step N=9
4
Outside temperature (TH7)
6[:]
2-2. Start-up control in HEAT operation at low outside temperature (RP3 only)
[Requirement] All of following conditions should be satisfied.
a. The first start-up after the power has been reset, or the start-up in HEAT mode after 30 minutes have passed since the compressor stopped.
b. Outside temperature (TH7) [ 0: [Control details] Fan step will be set to 0 (N = 0) for 2 minutes after the start-up of compressor. Start-up control will turn into the normal control after the 2-minute operation of compressor.
Step (N)—Rotation times(rpm)
Step
Rotation times(rpm)
(N)
RP3 RP4-6
0
0
95
0
95 110 130 155 180 220 260 415 700 720
10
1 2
115
3
135
4
165
5
200
6
245
7
305
8
450
9
700 720
Bypass valve control
3. (RP3 only)
2-3. Others
(1) Fan also stops when the compressor is being stopped. (Fan step = 0)
However, fan step will be set to 10 while the compressor is being stopped due to the abnormal heat sink temperature (Error code = U5). At that time, the compressor is just waiting for 3 minutes to restart.
(2) In case of RP3, fan is being stopped for 2 minutes after the start-up of
compressor in HEAT mode at low outside tempereture (Fan step = 0)
3-1. Normal control
Start-up control in HEAT operation [Bypass valve ON/OFF] ON for 3 minutes after the compressor gets started operating.
43
Control modes RemarksControl details
4. LEV(A)
4-1. Normal control
LEV opening pulse will be controlled every minute to adjust the discharge temperature in order to let the intake super heat temperature be 0: to 5:.
• Control timing: Once per minute after 3 or 7 minutes have passed since the compressor started.
• Opening pulse range: The following range is specified according to the compressor operating frequency.
Compressor frequency
49Hz or less 50Hz to 75Hz 76Hz to 90Hz 91Hz to more
Opening pulse range (Lower limit to upper limit)
PUHZ-RP3VHA PUHZ-RP4,5,6VHA
80 ~ 250
95 ~ 350 130 ~ 400 130 ~ 480
• Opening pulse range corresponding to the change of compressor operating frequency Opening pulse range = Present opening pulse o (Target frequency / Operating frequency -1) o 0.8
• Compressor start-up Opening pulse will be adjusted according to only the change of frequency during 3 or 7 minute start-up.
The start-up control time will be changed according to the discharge
temperature (TH4).
Discharge temperature (TH4) ] 30:: 3 minute start-up Discharge temperature (TH4) < 30:: 7 minute start-up
70 ~ 300
90 ~ 350 100 ~ 400 120 ~ 480
4-2. Low discharge super heat temperature protection control
Set a small value for the targeted opening pulse according to the discharge super heat temperature.
• Correction range of the discharge super heat temperature : 10: or less
• This control does not work for 3 or 7 minutes after the compressor gets started.
4-3. Evaporation protection control
20 pulse will be added to the present opening pulse in the condition written below. Outdoor condenser/evaporator temperature (TH6) - Outdoor liquid pipe temperature (TH3) ] 6: W
This control does not work for 3 or 7 minutes after the compressor gets started.
4-4. Others
1 LEV opening pulse is set to 400 while the compressor is being stopped. 2
After LEV opening pulse is initialized to 400 by making 700 pulse down from
the present pulse, set the pulse to 400.
Discharge super heat temp. is calculated from discharge temp. (TH4) and outdoor cond./eva. temp. (TH6).
44
Control modes RemarksControl details
5. LEV(B)
5-1. Normal control
Opening pulse will vary among steps (1 to 3) according to air conditioner’s operating status.
• Control timing: Once every 5 minutes after 3 or 7 minutes have passed since the compressor started.
• LEV opening pulse for each step:
Step
RP3 RP4 RP5 RP6
200
180
180
1
300 480
300 480
2 3
300 480
180 300 480
• Start-up step The step is set to 2 when the compressor starts up.
• Requirement for step-up LEV opening pulse will step up when any of following conditions is satisfied. (1) The discharge temp. (TH4) is 100: or more (2) The outdoor condenser/evaporator temperature (TH6) is 57: or more (3) The discharge super heat temperature is 50: or more Super heat temperature = Discharge temperature (TH4) - Outdoor
condenser/evaporator temperature (TH6)
(4) The sub cool temperature is 12: or more Sub cool temperature = Outdoor condenser/evaporator temperature (TH6)
- Outdoor liquid pipe temperature (TH3)
• Requirement for step-down LEV opening pulse will step down when any of following conditions are satisfied and above step-up conditions are not satisfied. (1) The discharge temperature (TH4) is 90: or less (2) The outdoor condenser/evaporator temperature (TH6) is 52: or less (3) The discharge super heat temperature is 40: or less
Super heat temperature = Discharge temperature (TH4) - Outdoor
condenser/evaporator temperature (TH6) (4) the sub cool temperature is 3: or less Sub cool temperature = Outdoor condenser/evaporator temperature (TH6) - Outdoor liquid pipe temperature (TH3)
• The step does not change if neither step-up conditions nor step-down conditions are satisfied.
5-2. Compulsory step-up
When any of the following conditions are satisfied, the step will be forced to 3. (1) The discharge temperature (TH4) is 110: or more. (2) The condenser/evaporator temperature (TH6) is 62: or more.
5-3. Stop control
When the LEV is being stopped, the step will be set to 3.
45
Control modes RemarksControl details
6. Four way valve
6-1. Normal control
Always OFF during normal operation.
6-2. Change of Operation mode
• When the mode changes from HEAT to COOL: Operation mode
Four way valve
• When the operation stops in HEAT mode: Operation mode
Four way valve
6-3. Start-up control in HEAT operation at low outside temperature (RP3 only)
[Requirement] Same as the explanation in fan control. [Control details] OFF for 2 minutes after the start-up of compressor, but ON if 2
6-4. In the defrosting operation
Always OFF during the defrosting operation
COOL HEAT ON OFF
HEAT Stop ON OFF
minutes pass.
10 minute
46
8-3. DRY operation
1. Compressor
Control modes RemarksControl details
Refer to “INDOOR UNIT CONTROL” for ON/OFF judgement method
1-1. Thermoregulating function
The outdoor unit receives information of set temp. and intake temp. from the indoor unit through transmission and judges the compressor ON/OFF with thermoregulating function from their temperature difference.
2. Fan
2-1. Normal control
Fan rotation times (rpm) will be controlled according to the outdoor outside temp. (TH7).
• Control method: Inverter control
• Rotation times: Fan step (N) = 0 and 2 to 10
Comp. Start-up: Fan step is fixed to 9 for 30 seconds after the start-up of compressor.
2-2. Correction of fan step according to the outdoor cond./eva. temperature
Fan step will be corrected according to the outdoor cond./eva. temperature (TH6).
• Correction range of condensing temperature : 19: to 62:
• Correction range of fan step: -1 to +3
2-3. Correction of fan step according to the heat sink temperature
Fan step will be corrected according to the heat sink temperature (TH8)
• Correction range of heat sink temperature: 68: to 78:
• Correction range of fan step: 0 to +2
2-4. Others
Fan also stops when the compressor is being stopped. (Fan step = 0.) However, fan step will be set to 10 while the compressor is being stopped due to the abnormal heat sink temperature (Error code = U5). At this time, the compressor is just waiting 3 minutes to restart.
1-2. Normal control
Same control as that of COOL operation.
1-3. Start-up control
Same control as that of COOL operation.
1-4. Indoor anti-freezing control
Not available
1-5. Outdoor frozen prevention control
Same control as that of COOL operation
1-6. Discharge temperature over-rise prevention control
Same control as that of COOL operation
1-7. Condensing temperature over-rise prevention control
Same control as that of COOL operation
1-8. Heat sink temperature over-rise prevention control
Same control as that of COOL operation.
1-9. Others
Same control as that of COOL operation.
3. LEV
Same control as that of COOL operation.
4. Four way valve
4-1. During normal operation
Always OFF during normal operation.
4-2. Operation mode change
When the mode changes from HEAT to COOL;
Operation mode Four way valve
COOL HEAT ON OFF
47
8-4. FAN operation
1. Compressor
2. Fan
3. Four way valve
Control modes RemarksControl details
Always OFF Always OFF Always OFF
1. Start
Control modes RemarksControl details
w Refer to the table of “Defrosting prohibition time” on this page.
1-1. Requirements for starting
Defrosting starts when either of below conditions is satisfied. (Conditions) a. In HEAT operation and when the outdoor liquid pipe temp.(TH3) continues to
be -2: or less for 7 minutes after the compressor integrating operation time fulfils defrosting prohibition time (T1 w).
b. In HEAT operation and when the outdoor liquid pipe temp.(TH3) continues to
be -5: or less for 7 minutes after the compressor integrating operation time fulfils defrosting prohibition time (T3 w).
c. In HEAT operation and when the outdoor liquid pipe temp.(TH3) continues to
be -2: or less for 3 minutes after the compressor integrating operation time fulfils the defrosting prohibition time (T1 w) and the compressor stops twice within 10 minutes from its start-up.
d. In HEAT operation and when the outdoor liquid pipe temp.(TH3) continues to
be -5: or less for 3 minutes after the compressor integrating operation time fulfils the defrosting prohibition time (T3 w) and the compressor stops twice
within 10 minutes from its start-up. (Complementary explanation) The (a) indicates the defrosting operation with the frost amount light. The (b) indicates the defrosting operation with the frost amount heavy The (c) indicates the defrosting operation in case the thermostat is turned on/off frequently because the frost amount is small and the air-conditioning load is heavy. The (d) indicates the defrosting operation in case the thermostat is turned on/off frequently because the frost amount is large and the air-conditioning load is light.
2. Stop
1-2. Actuator at the beginning of defrosting operation
Actuator will be activated by the following procedure if any of the above conditions is detected.
1 Compressor operating frequency will get down to 30Hz. 2 When the compressor operating frequency becomes 30Hz;
• Four way valve will be turned off.
• Outdoor fan will be stopped.
• Both LEV A and B opening pulse are set to 480. After 1 and 2 are completed, the compressor will be set to the defrosting operation frequency.
2-1. Requirements for ending
Defrosting stops when any of the following conditions is satisfied. (Conditions) a. 15 minutes have passed since the defrosting operation started.
b. The outdoor liquid pipe temperature (TH3) has become 20: or more within 2
minutes from the start of defrosting operation.
c. The outdoor liquid pipe temperature (TH3) has become 8: or more after the
defrosting operation is conducted for 2 minutes.
d. During defrosting operation, the compressor has been stopped due to errors
or something.
e. During defrosting operation, the operation mode except HEAT has been
selected by remote controller.
Model name
Frequency
Defrosting operation frequecy
PUHZ-RP3VHA PUHZ-RP4VHA PUHZ-RP5VHA PUHZ-RP6VHA
80Hz 80Hz 80Hz 80Hz
8-5. Defrosting operation
Continued to the next page.
48
From the previous page.
Control modes RemarksControl details
2. Stop
2-2. Actuator at the end of defrosting operation
Actuator will be activated by the following procedure if any of the above conditions except d & e is detected.
1 Start the outdoor fan. 2 Let the compressor operation frequency down to 30Hz from the defrosting
operation frequency.
3 Stop the compressor for 1 minute when the compressor operation frequency
becomes 30Hz. After 1 to 3 are completed, set the compressor operation frequency to the normal (start-up pattern A).
3.
Defrosting prohibition
time
Defrosting prohibition
4. time
Defrosting prohibition time (T1 and T3) are decided by the previous defrosting operation time (t2).
• Prohibition time table for ordinary region
Previous operation time
t2 [ 3 minutes 3 < t2 [ 7 minutes 7 < t2 [ 10 minutes 10 < t2 [ 15 minutes t2 = 15 minutes
100 minutes
60 minutes 50 minutes 30 minutes 20 minutes
Prohibition time
T1 T3
30 minutes 20 minutes 20 minutes 20 minutes 20 minutes
• Prohibition time table for high humidity region
Previous operation time
t2 [ 7 minutes 7 < t2 [ 15 minutes
Prohibition time
T1 T3 50 minutes 20 minutes
20 minutes 20 minutes
• Others
Previous operation time
Operation mode has been changed to the other mode except HEAT during defrosting operation.
Protection devices have worked during defrosting operation. Initial prohibition time when power is reset.
Prohibition time
T1 T3 40 minutes 10 minutes
40 minutes
40 minutes 10 minutes
40 minutes
4-1. Requirements for starting
Compulsory defrosting operation will be conducted if all items below are satisfied when SW1-1 (OFF ON) is detected during HEAT operation. (Conditions) a. The compressor is operating. b. 10 minutes have passed since the compressor started or the last defrosting
operation was conducted.
c. The outdoor liquid pipe temperature is less than 8:.
4-2. Requirements for ending
Same conditions as the above ending conditions of normal defrosting
49
8-6. AUTO operation
1.
Initial operation mode
Control modes RemarksControl details
When a operation mode turns into AUTO operation;
1 HEAT mode will be operated if intake temperature < set temperature 2 COOL mode will be operated if intake temperature ] set temperature
2. Change of operation mode
1 HEAT mode will turn into COOL mode when intake temperature ] set temperature + 2deg and 15 minutes have passed since the HEAT operation started. 2 COOL mode will turn into HEAT mode when intake temperature [ set temperature – 2deg and 15 minutes have passed since the COOL operation started.
3. COOL mode
Same controls as those of COOL operation. Same controls as those of HEAT and defrosting operation.
4. HEAT mode
1. Basic control
Control modes Control details
1-1. Frequency setting
PUHZ–RP3VHA
PUHZ–RP4VHA
PUHZ–RP5VHA
PUHZ–RP6VHA
COOL
HEAT
COOL
HEAT
COOL
HEAT
COOL
HEAT
26 26 30 30 30 30 30 30
55 61 49 55 68 68 85 80
70 87 62 81 86 87 96 97
55 65 54 54 59 71 79 79
72 92 66 74 78 87 96 92
59 57 53 53 72 63 76 70
72 84 65 74 88 82 96 85
min
Rated max
PLA-RP•AA
Rated max
PEA-RP•EA
Rated max
PEAD-RP•EA
1-2. 1.2 V/F pattern
250 200 150 100
50
0
050
Operating frequency (Hz)
PUHZ-RP3VHA
W1. Actual performance does not exactly match the V/F line on both graphic charts due to the air-conditioning load because the inverter control is based on vector.
W2. Actual values of V/F will be almost the same as the V/F line on the graphic chart because
the inverter control is based on voltage and frequency. However, they may not exactly match the V/F line on the graphic chart because voltage correction control makes an effect on the performance.
Voltage (V)
100 150
W 1 W 2
250 200 150 100
50
0
050
Operating frequency (Hz)
PUHZ-RP4~RP6VHA
Voltage (V)
100 150
8-7. Inverter control
50
Control modes RemarksControl details
2. Frequency
2-1. Frequency is restricted by the compressor electrical current (CT1).
Frequency control such as Hz-down and no more Hz-up will be conducted according to the compressor electrical current (CT1).
No more Hz-up Hz-down
12.5 A
24.5A
3. Voltage correction
Models PUHZ-RP3VHA PUHZ-RP4~6VHA
3-1. Voltage is corrected by bus voltage.
Inverter voltage will be corrected by dc bus voltage. Even though the power supply voltage varies within i10%, the voltage should be corrected in order to make the output voltage of inverter stable.
3-2.
Voltage correction by compressor’s electric current (CT1). (PUHZ-RP4 to 6V only) Output voltage of inverter is corrected by compressor’s electric current (CT1).
Models
PUHZ-RP4~6VHA
Correction of starting current [A]
16
W Hz-down amount:
-5Hz per minute
13 A
26A
Correction of max current [A]
24
4. Power supply to locked compressor
5. 52C
4-1. Compressor energizing method
• Compressor ON/OFF pattern when power is supplied;
111
ON
OFF
Power supply
4hrs
1hr 1hr W Repeated
15 min. 15 min. 15 min.
1 Ener1ized the outside
temperature is 15 or less
• Compressor ON/OFF pattern when power is cut off;
ON
OFF
1
1hr
30 min.
1hr 1hr
15 min. 15 min. 15 min.
111
W Repeated
OFF
Comp. stopped
ON/OFF method
52C will turn ON/OFF in the following conditions.
• 52C turns ON when power is supplied, and remains ON regardless of the compressor’s ON/OFF.
• 52C turns OFF when power is cut off.
“08” will be displayed on the LED1 of “A­Control Service Tool” while power is supplied to the compressor.
51
8-8. Replacement operation (RP4 to 6V Only)
1. Start and end of replacement operation
Control modes RemarksControl details
1-1. Requirements for starting
Replacement operation will start when SW8-2 on the outdoor controller board is turned on while units are being stopped.
1-2. Requirements for ending
Replacement operation will end if any of the following conditions is satisfied. a. 2 hours have passed since replacement operation started. b. SW8-2 has been turned off. c.
Operation (COOL / DRY / HEAT) has been started and controlled by remote controller.
w Normal air conditioning can be operated even if SW8-2 remains ON after the replacement operation is finished.
w
Cold air comes out of indoor unit because the replacement operation is conducted in COOL operation.
w
Frozen protection control may be activated when the indoor intake temp. is 15: or less.
2. During replacement operation
2-1. Normal control
In COOL operation replacement operation will be conducted by opening the replacement filter circuit in order to circulate refrigerant.
• Compressor control The same continuous operation as COOL operation regardless of intake temperature.
• LEV(A)control
Always closed.
• LEV(B)control
The same control as that of COOL operation.
• Fan control
The same control as that of COOL operation.
• Four way valve control
The same control as that of COOL operation. (Always OFF.)
• Solenoid valve
Always opened.
• Others
LED on the outdoor controller circuit board comes ON/OFF per second during replacement operation.
2-2. Indoor frozen prevention control
The compressor will be stopped for 3 minutes if the indoor liquid pipe temperature (TH2) or indoor condenser/evaporator temperature (TH5) is 3: or less after 10 minutes have passed since the compressor started.
52
8-9. Refrigerant collecting (pump down)
1.
Start and end of pump
down operation
Control modes RemarksControl details
1-1. Requirements for starting
Pump down operation will be conducted when SWP on the outdoor controller board is turned on while the unit is being stopped.
1-2. Requirements for ending
Pump down operation will end if any of the following conditions is satisfied. a. Low pressure switch has been used. b. 3 minutes have passed since the pump down operation started. c. Operation has been stopped by remote controller or changed to the other
mode except COOL.
d. Error has been detected.
2-1. Following controls are activated during pump down operation.
• Compressor control
The same continuous operation as COOL operation regardless of intake temperature.
• LEV(A) control
Opening pulse is fixed to step 3 (480 pulse).
• LEV(B) control
Completely closed (0 pulse).
• Fan control
Fan step is fixed to step 10.
• Four way valve
OFF in COOL operation.
w
Low pressure switch mentioned in (a) is equipped in RP4 to 6 only.
2. During pump down operation
1 Pump down operation is considered to be finished normally when the ending condition (a) or (b) is satisfied. At this time, the outdoor controller board’s LED1 (green) turns OFF and LED2 (red) turns ON. The units cannot be operated until the power is reset. (To prevent the units from operating with pump down operation.) 2 If the pump down operation ends due to the ending conditions (c) or (d), the unit will be in a state of normal stop.
To prevent the unit from operating with pump down operation.
<Complementary explanation for above 2 controls>
53
9
PLA-RP • AA PEA-RP • EA
PEAD-RP • EA
J11~J15 (SW1) ; Unit setting J21~J24 (SW2) ; Capacity setting
Applicable units
: Changeable function : Not changeable function
INDOOR CONTROLLER BOARD
type Btype A
J11~J15
(SW1)
type AFunction
Model settings
Capacity settings
Pair number setting with wireless remote controller
type B
PLA-RP • AA
Model
J11~J15 (SW1)
J11 J12 J13 J14 J15
PEA-RP • EA
Models
J11~J15 (SW1)
J11 J12 J13 J14 J15
PEAD-RP • EA
J21~J24
(SW2)
J41 J42
In above table Jumper connector : Short, Open Note 1: If the settings of SW1 (model settings) or SW2 (capacity settings) on the service PCB are made incorrectly:
•If the SW1 settings are made incorrectly, the unit will not operate, or won't be able to operate normally.
•The SW1 (model) and SW2 (capacity) settings are used to send the indoor unit's model and capacity information to the outdoor unit. The outdoor unit uses this information to perform control, so the expected performance may not be achieved if the information is incorrect.
•In models with indoor fan phase control, pulsation control or DC fan control, the SW2 (capacity) settings are used to control the fan air volume. If the settings are made incorrectly, the air volume may be higher or lower than expected, performance may drop, or the noise level may increase.
0 1 2
3 ~ 9
Wireless remote controller setting
Control PCB setting
J41 J42
PLA-RP3AA, AA1 PLA-RP4AA, AA1 PLA-RP5AA PLA-
RP5AA1
PLA-
RP6AA, AA1
PLA-RP3AA, AA1 PLA-RP4AA, AA1 PLA-RP5AA PLA-
RP5AA1
PLA-
RP6AA, AA1
PEA-RP3EA PEA-RP4EA PEA-RP5EA
PEA-RP6EA
PEA-RP3EA PEA-RP4EA PEA-RP5EA
PEA-RP6EA
PEAD-RP3EA, EA1 PEAD-RP4EA, EA1 PEAD-RP5EA, EA1
PEAD-RP6EA, EA1
PEAD-RP3EA, EA1 PEAD-RP4EA, EA1 PEAD-RP5EA, EA1
PEAD-RP6EA, EA1
Models
J21~J24 (SW2)
J21 J22 J23 J24
Models
SW2
1
ON OFF OFF
ON
2 OFF OFF
ON ON
3
OFF
ON ON
ON
4 ON ON ON
ON
Service PCB
<Settings at time of factory shipment> Wireless remote controller: 0 Control PCB: (for both J41 and J42) Four pair number settings are supported. The pair number settings of the wireless remote controller and indoor control PCB (J41/J42) are given in the table on the left. (' ' in the table indicates the jumper line is disconnected.)
DIP SWITCH FUNCTION
9-1. Indoor unit
DIP switch and jumper connector functions. Each function is controlled by the jumper connector in the control p.c.board. Below table shows that the function setting by the jumper connector is available or not in the control p.c.board of applicable units. Also J11~15 (SW1) and J21~24 (SW2) has Dip switch with their jumper connector.
Functions and signification of the jumper connector (Dip switch)
54
9-2. Outdoor unit
1
2 3
4
3 4 5 6 1 2 3
ON OFF
No.
Function Effective timing
Action by the switch operation
Frequency setting w1
Power failure
automatic recovery w2
No function No function
Change of the Hz upper limit in cooling Change of the Hz lower limit in heating
Change of the Hz in defrosting
Change of the percentage to limit the Hz
Use of existing pipe
Replacement operation
No function
Pump down
Switch
SW5
SW7
w4
Dip
switch
Push
switch
SW8
SWP
Type of Switch
Fixed
Auto recovery
— —
Limited to 85% of the max Hz in cooling Limited to 85% of the max Hz in heating
Limited to 85% of the max Hz in defrosting
Change of the percentage in case of SW7-3,4 (85% 70%)
Used
Start
Start
Normal
No auto recovery
— —
Normal Normal Normal Normal
Not used
Normal
Normal
During operation
(Except 3 minutes after starting.)
When power supply ON
— —
Always
Always Always Always Always Always
Under suspension
Under suspension
Switch to “Low-level Sound Priority Mode”
w3
1
2
1
OFF
OFF
Mode 1 Mode 2 Mode 3
OFF
ON
ON
ON
2 Cooling
Regulate max Hz to spec.
Regulate max Hz to spec.
Regulate max Hz to spec.
Regulate max Hz to spec.
Only TH7 } 30°C regulate max Hz to spec.
No regulation
Heating
Low-level Sound Priority Mode
9-2-1. Function of switches
Type
of
switch
Dip
switch
Switch
SW1
SW4
No.
1 2
3
4
5
6
1 2
Function Effective timing
Compulsory defrosting Start Normal Abnormal history clear
123
123
Refrigerant address setting
123
123
Test run Operating OFF
Test run mode setting Heating Cooling
Compulsory defrosting should be done as follows.
1Change the DIP SW1-1 on the outdoor controller board from OFF to ON. 2Compulsory defrosting will start by the above operation 1 if these conditions written below are satisfied.
• Heat mode setting
• 10 minutes have passed since compressor started operating or previous compulsory defrosting finished.
• Pipe temperature is less than or equal to 8:. 3Compulsory defrosting will finish if certain conditions are satisfied. wCompulsory defrosting can be done if above conditions are satisfied when DIP SW1-1 is changed from OFF to ON.
After DIP SW1-1 is changed from OFF to ON, there is no problem if DIP SW1-1 is left ON or changed to OFF again. This depends on the service conditions.
Action by the switch operation
ON OFF
When compressor is working in heating operation. w
Clear Normal off or operating
ON
456ON123456ON123456ON123456
0123
456ON123456ON123456ON123456
4567
456ON123456ON123456ON123456
891011
456ON123456ON123456ON123456
12 13 14 15
ON
ON
ON
When power supply ON
Under suspension
w 1. Do not use only SW5-1 to fix the frequency setting. The compressor operating frequency can be fixed to the desired Hz w 2. “Power failure automatic recovery” can be set by either remote controller or this DIP SW. If one of them is set to ON,
w 3. SW7-1,2 are used to switch the setting of “Low-level Sound Priority Mode”. However, local electrical construction will be
w 4. Do not use SW7 normally, or troubles may be caused by the units’ installed condition and used condition.
by the combination of the SW5-1 setting and optional parts “A Control Service Tool (PAC-SK52ST)” setting. “Auto recovery” activates. Please set “Auto recovery” basically by remote controller because all units don’t have DIP
SW. Please refer to mode 01 in the table on page 69.
required to make use of this mode. Therefore SW7-1, 2 are effective only when the mode is available for the model.
Refer to 57.
55
CN31
Types Connector Function Effective timing
Connector
Jumper
J1
J3
J4
J5
J6
CN31
Emergency operation Emergency operation Normal
When power supply ON
J3
Model
Jumper
J4 J5 J6
Power supply setting
Single phase
3 phase
Cooling and
heat pump
When power supply ON
Cooling only
(ON side) Start
Short Open
Action by open/ short operation
Capacity settings
J2
Switch of cooling only/cooling and heat pump
Emergency operation
When power supply ON
Always
Always
:Short :Open
PUHZ-RP3VHA PUHZ-RP4VHA PUHZ-RP5VHA PUHZ-RP6VHA
(OFF side) Normal
Fixing method of the compressor operating frequency
0 : OFF 1 : ON
SW2 Seting
Hz
1 0 0 0 0 1 1 0 0 0 1
2 0 0 1 0 0 1 0 0 1 1
3 0 1 0 0 0 0 1 1 0 1
4 0 0 1 0 1 0 1 0 1 1
5 0 0 0 1 1 0 0 1 1 1
6 0 0 0 0 0 1 1 1 1 1
20 30 43 53 63 73 83 94
108
118
The compressor operating frequency can be fixed by setting the SW2 (a switch of “A Control Service Tool PAC-SK52ST) and turning on/off the SW5-1 on the controller board. However, the setting may not be fixed to the desired value in case of a couple of minutes right after the start-up, in case the operating frequency is limited to some extents by various restrictive controls such as the SW7-3 to 6 settings and in case the operating frequency is set to be out of the operating frequency range designated for each model. Check the operating frequency on the LED display of the outdoor unit every time the setting is changed.
w Frequency can be set by the combination of the 6-bit binary digit as shown above. (SW2-1 stands for the lowest bit, and
SW2-6 stands for the upper bit.)
9-2-2. Function of connectors and jumpers
56
Special function
(a) Low-level sound priority mode (Local wiring)
Unit enters into Low-level sound priority mode by SW7-1, 2 and external signal input setting. Inputting external signals to the outdoor unit decreases the outdoor unit operation sound 3 to 4 dB lower than that of usual. Adding a commercial timer or on-off switch contactor setting to the CNDM connector which is optional contactor for Demand input located on the outdoor controller board enables to control compressor operation frequency. In Low-level sound priority mode, the maximum outdoor fan steps is regulated to 8 and the maximum operation frequency of the compressor is regulated to specified range in cool mode. In heating mode, the maximum compressor operation frequency is regulated to specified range. W The performance is depends on the load of conditioned air of the room.
How to wiring
<Low-level sound priority mode circuit>
Insulate this point securely as this is not used.
Purchased at local
Relay supply
~
SW1
X
X
SW1 : Switch X : Relay (Contact spec. : DC1mA)
Max. 10 m including local wiring
Adaptor for external signal input (PAC-SC36NA)
Red
3
Brown
Orange
2 1
Outdoor unit controller board
3 2 1
CNDM
<Outdoor unit controller board>
CNDM
1) Make the circuit as shown above with Adaptor for external signal input(PAC-SC36NA).
2) Turn SW1 to on for Low-level sound priority mode. Turn SW1 to off to release Low-level sound priority mode and normal operation.
(b) On demand control (Local wiring)
Demand control is available by external input. In this mode, the outdoor unit stops and indoor unit operates with fan mode. W The setting of SW-7 is not required for the demand control.
How to wiring Basically, the wiring is the same. Connect an SW 1 which is procured at field to the between Orange and Red(1 and 3) of the Adaptor for external signal
input(PAC-SC36NA), and insulate the tip of the brown lead wire.
(c) Refrigerant collecting (pump down) Perform the following procedures to collect the refrigerant when relocating or replacing the indoor or outdoor units.
1Before collecting the refrigerant, first make sure that the all of the SW5 DIP switches for function changes on the control
board of the outdoor unit are set to OFF. If all of the SW5 switches are not set to OFF, record the settings and then set all of the switches to OFF. Now, start refrigerant collecting operation. After moving the unit to a new location and completing the test run, set the SW5 switches to the previously recorded settings.
2Turn on the power supply (circuit breaker).
wWhen power is supplied, make sure that “CENTRALLY CONTROLLED” is not displayed on the remote controller. If
“CENTRALLY CONTROLLED” is displayed, the refrigerant collecting (pump down) cannot be completed normally.
3 Close the liquid stop valve. 4 Set the SWP switch on the outdoor controller board to ON. The compressor (outdoor unit) and ventilators (indoor and
outdoor units) start operating and refrigerant collecting operation begins. LED1 and LED2 on the control board of the outdoor unit are lit.
wSet the SWP switch (push-button type) to ON in order to perform refrigerant collecting operation only when the unit is
stopped. However, refrigerant collecting operation cannot be performed until compressor stops even if the unit is stopped. Wait three minutes until compressor stops and set the SWP switch to ON again.
5Because the unit automatically stops after the refrigerant collecting operation is conducted for around 2 to 3 minutes, make
sure to close the gas stop valve immediately. LED1 is not lit and LED2 is lit at this time. If LED1 is lit and LED2 is not lit at this time, please repeat the procedure from 2.
6Turn off the power supply (circuit breaker.)
<Outdoor unit controller board>
Pump down
57
9-2-3. Optional parts
w Use CN33 open.
(2) Function of jumpers
(1) Function of switches
w Use SW3 set to OFF.
Type of switches
DIP SW
SW2
SW2
1 2 3 4 5 6
1
Switch
Connector FunctionTypes
CN33 Not applicableConnector
Function
Changing of LED display <Self-diagnosis>
Operation monitor Operation monitor
Under operation or suspension
No.
ON
Fixing the selected mode <Not applicable>
———
OFF
Short
Open
OFF
Action by the switch operation
Action by open/short
Effective timing
Effective timing
A-control Service Tool [ PAC-SK52ST ]
Function of switches
58
<Outdoor unit operation monitor function>
1ON23456
1ON23456
1 second
interval
Display Operation Model
The tens digit : Operation mode
The ones digit : Relay output
O
C H d
Display
0 1 2 3 4 5 6 7 8
A
Compressor
Warming-up Compressor
4-way valve
Solenoid valve
— — —
— ON ON ON ON
— — — — — — —
— ON ON
— ON ON
— ON ON
— ON
ON
ON
ON
ON
— —
OFF / FAN
COOLING / DRY w
HEATING
DEFROSTING
Display
Contents to be inspected (When power is turned on) F3 F5 F9 E8 E9 EA Eb Ec
E0~E7
63L connector(red) is open.
63H connector(yellow) is open.
2 connectors (63H/63L) are open.
Indoor/outdoor communication error (Signal receiving error) (Outdoor unit)
Indoor/outdoor communication error (Transmitting error) (Outdoor unit)
Mis-wiring of indoor/outdoor unit connecting wire, excessive number of indoor units (4 units or more)
Mis-wiring of indoor/outdoor unit connecting wire(converse wiring or disconnection)
Startup time over
Communication error except for outdoor unit
Display
Inspection unit 0 1 2 3
Outdoor unit
Indoor unit 1
Indoor unit 2
Indoor unit 3
Display
Contents to be inspected (During operation)
U1 U2 U3 U4 U5 U6 U7 UF
UH
UL
UP P1~P8 A0~A7
Abnormal high pressure (63H worked) Abnormal high discharging temperature, shortage of refrigerant Open/short circuit of discharging thermistor(TH4) Open/short of outdoor unit thermistors(TH3, TH6, TH7 and TH8) Abnormal temperature of heat sink Abnormality of power module Abnormality of super heat due to low discharge temperature Compressor overcurrent interruption (When Comp. locked) Current sensor error Abnormal low pressure (63L worked) Compressor overcurrent interruption Abnormality of indoor units Communication error of high-prior signal (M-NET)
[When option part ‘A-Control Service Tool(PAC-SK52ST)’ is connected to outdoor controller board(CNM)]
Digital indicator LED1 displays 2 digit number or code to inform operation condition and the meaning of error code by control­ling DIP SW2 on ‘A-Control Service Tool’.
Operation indicator SW2 : Indicator change of self diagnosis
SW2 setting
Display detail
Explanation for display Unit
<Digital indicator LED1 working details>
(Be sure the 1 to 6 in the SW2 are set to OFF.) (1) Display when the power supply ON.
When the power supply ON, blinking displays by turns. Wait for 4 minutes at the longest.
(2) When the display lights. (Normal operation)
1Operation mode display.
(Lighting)
LED1
wC5 is displayed during replacement opera-
tion. <RP4~6VHA only>
2Display during error postponement
Postponement code is displayed when co­mpressor stops due to the work of protecti­on device. Postponement code is displayed while error is being postponed.
(3) When the display blinks
Inspection code is displayed when compressor stops due to the work of protection devices.
SW2
(Initial setting)
59
SW2 setting
1ON23456
1ON23456
1ON23456
1ON23456
1ON23456
1ON23456 1ON23456
1ON23456
1ON23456
10
1ON23456
1
05
4
25
2
45
1
25
1
50
1ON23456
Display detail
Pipe temperature / Liquid(TH3) – 40~90
Explanation for display Unit
– 40~90 (When the coil thermistor detects 0: or below, “–”
and temperature are displayed by turns.)
(Example) When -10:;
0.5 secs. 0.5secs. 2 secs.
:
Discharge temperature (TH4) 3~217
Output step of outdoor FAN 0~10
The number of ON / OFF times of compressor 0~9999
Compressor integrating operation times 0~9999
Compressor operating current. 0~50
3~217 (When the discharge thermistor detects 100: or
more, hundreds digit, tens digit and ones digit are displayed by turns.)
(Example) When 105:;
0.5 secs. 0.5secs. 2 secs.
0~10
0~9999 (When the number of times is 100 or more,
hundreds digit, tens digit and ones digit are displayed by turns.)
(Example) When 42500 times (425 100 times);
0.5 secs. 0.5secs. 2 secs.
0~9999 (When it is 100 hours or more, hundreds digit, tens
digit and ones digit are displayed by turns.)
(Example) When 2450 hours (245 10 hours);
0.5 secs. 0.5secs. 2 secs.
0~50 wOmit the figures after the decimal fractions.
:
Step
100 times
10 hours
A
Compressor operating frequency 0~225
0~255 (When it is 100Hz or more, hundreds digit, tens
digit and ones digit are displayed by turns.
(Example) When 125Hz;
0.5 secs. 0.5secs. 2 secs.
LEV-Aopening pulse 0~480
0~480 (When it is 100 pulse or more, hundreds digit, tens
digit and ones digit are displayed by turns.
(Example) When 150 pulse;
0.5 secs. 0.5secs. 2 secs.
Error postponement code history (1) of outdoor unit
Postponement code display Blinking: During postponement Lighting: Cancellation of postponement “00” is displayed in case of no postponement.
Operation mode on error occurring Operation mode of when operation stops due to
error is displayed by setting SW2 like below.
(SW2)
60
Hz
Pulse
Code
display
Code
display
SW2 setting
1ON23456 1ON23456
1ON23456
1ON23456
1ON23456
1ON23456
15
1
30
2
45
1
05
1ON23456
1ON23456
Capacity
RP3V RP4V RP5V RP6V
Code
14 20 25 28
Display detail
Pipe temperature / Liquid(TH3) on error occurring – 40~90
Explanation for display Unit
– 40~90 (When the coil thermistor detects 0: or below, “–”
and temperature are displayed by turns.)
(Example) When –15:;
0.5 secs. 0.5secs. 2 secs.
:
Compressor temperature (TH4) or discharge temperature (TH4) on error occurring 3~217
Compressor operating current on error occurring 0~20
Error code history (1) (latest) Alternate display of abnormal unit number and code
Error code history (2) Alternate display of error unit number and code
3~217 (When the temperature is 100: or more, the
hundreds digit, tens digit and ones digit are displayed by turns.)
(Example) When 130:;
0.5 secs. 0.5secs. 2 secs.
0~20
When no error history, “ 0 ” and “– –” are displayed by turns.
When no error history, “ 0 ” and “– –” are displayed by turns.
:
A
Code
display
Code
display
Thermo ON time 0~999
Test run elapsed time 0~120
The number of connected indoor units
Capacity setting display
0~999 (When it is 100 minutes or more, the hundreds digit,
tens digit and ones digit are displayed by turns.)
(Example) When 245 minutes;
0.5 secs. 0.5secs. 2 secs.
0~120 (When it is 100 minutes or more, the hundreds digit,
tens digit and ones digit are displayed by turns.)
(Example) When 105 minutes;
0.5 secs. 0.5secs. 2 secs.
0~3 (The number of connected indoor units are dis­played.)
Displayed as an outdoor capacity code.
61
Minute
Minute
Unit
Code
display
SW2 setting
1ON23456
1ON23456
1ON23456
1ON23456
Setting details
• The tens digit (Total display for applied setting)
• The ones digit
H·P /
Cooling only
Single phase / Three phase
Display details
0 : H·P 1 : Cooling only 0 :
Single phase
2 :
Three phase
Setting details
Defrosting switch
Display details
0 : Normal 1 : For high humidity
1ON23456
1ON23456
1ON23456
Code
0 1 2 3 4 5 6 7
Indoor unit
Status of control
Outdoor unit
Normal
Hot adjustment
Defrosting
Heater ON
Anti-freezing
Over-rise prevention
Compressor OFF
Normal
Hot adjustment
Defrosting
Heater ON
Anti-freezing
Over-rise prevention
Compressor OFF
1ON23456
1ON23456
Display detail
Outdoor unit setting information
Explanation for display
(Example) When heat pump,three phase and
defrosting (normal) are set up, “20” is displayed.
Unit
Code
display
Indoor pipe temperature / Liquid (TH2(1)) Indoor 1 – 39~88
Indoor pipe temperature / Cond. / Eva. (TH5(1)) Indoor 1 – 39~88
Indoor pipe temperature / Liquid (TH2(2)) Indoor 2 – 39~88
Indoor pipe temperature / Cond. / Eva. (TH5(2)) Indoor 2 – 39~88
Indoor room temperature (TH1) 8~39
– 39~88 (When the temperature is 0: or less, “–” and
temperature are displayed by turns.)
– 39~88 (When the temperature is 0: or less, “–” and
temperature are displayed by turns.)
– 39~88 (When the temperature is 0: or less, “–” and
temperature are displayed by turns.)
– 39~88 (When the temperature is 0: or less, “–” and
temperature are displayed by turns.)
8~39
:
:
:
:
:
Indoor setting temperature 17~30
Indoor control status
Outdoor control status
17~30
:
This code is referred to check the unit’s operating status.
Code
display
62
1ON23456
1ON23456
1ON23456
1ON23456
1ON23456
SW2 setting
1ON23456
1ON23456
1ON23456
00
1
Display detail
Outdoor pipe temperature / Cond./ Eva. (TH6)
-39~88
Explanation for display Unit
-39~88 (When the temperature is 0: or less, “–” and
temperature are displayed by turns.)
:
1ON23456
Outdoor outside temperature (TH7)
-39~88
Outdoor heat sink temperature (TH8)
-40~200
Discharge super heat. SHd 0~255
Cooling = TH4-TH6 Heating = TH4-TH5
Sub cool. SC 0~130
Cooling = TH6-TH3 Heating = TH5-TH4
Input current of outdoor unit
-39~88 (When the temperature is 0: or less, “–” and
temperature are displayed by turns.)
-40~200 (When the temperature is 0: or less, “–” and
temperature are displayed by turns.)
(When the thermistor detects 100: or more,
hundreds digit, tens digit and ones digit are displayed by turns.)
0~255 (When the temperature is 100°C or more, hundreds
digit, tens digit and ones digit are displayed by turns.)
0~130 (When the temperature is 100°C or more, hundreds digit, tens digit and ones digit are displayed by turns.)
0~500 (When it is 100 or more, hundreds digit, tens digit
and ones digit are displayed by turns.)
:
:
°C
°C
0.1 A
1ON23456
LEV-B opening pulse
Targeted operation frequency 0~255
DC bus voltage 180~370
Capacity save 0~255 When air conditioner is connected to M-NET and capacity save mode is demanded, “0”~”100” is displayed.
When there is no setting of capacity save “100” is displayed.
0~480 (When it is 100 pulse or more, hundreds digit, tens
digit and ones digit are displayed by turns.)
0~255 (When it is 100Hz or more, hundreds digit, tens
digit and ones digit are displayed by turns.)
180~370 (When it is 100V or more, hundreds digit, tens
digit and ones digit are displayed by turns.)
0~100 (When the capacity is 100% hundreds digit, tens digit and ones digit are displayed by turns.) (Example) When 100%;
0.5 secs. 0.5secs. 2 secs.
Pulse
Hz
V
%
63
SW2 setting
1ON23456
1ON23456
1ON23456
1ON23456
1ON23456 1ON23456
25
1
1ON23456
30
1
1ON23456
1ON23456
15
1ON23456
15
Display detail
Error postponement code history (2) of outdoor unit
Explanation for display Unit
Postponement code display Blinking: During postponement Lighting: Cancellation of postponement “00” is displayed in case of no postponement.
Code
display
Error postponement code history (3) of outdoor unit
Error code history (3) (Oldest) Alternate display of abnormal unit num­ber and code.
Error thermistor display
When there is no error thermistor, “–“ is displayed.
Operation frequency on error occurring 0~255
Fan step on error occurring 0~10
Postponement code display Blinking: During postponement Lighting: Cancellation of postponement “00” is displayed in case of no postponement.
When no error history, “0” and “– –“ are displayed by turns.
3: Outdoor pipe temperature /Liquid (TH3) 6: Outdoor pipe temperature /Cond./Eva. (TH6) 7: Outdoor outside temperature (TH7) 8: Outdoor radiator panel (TH8)
0~255 (When it is 100Hz or more, hundreds digit, tens digit and ones digit are displayed by turns.) (Example) When 125Hz;
0.5 secs. 0.5secs. 2 secs.
0~10
Code
display
Code
display
Code
display
Hz
Step
LEV-Aopening pulse on error occurring 0~480
Indoor room temperature (TH1) on error occurring 8~39
Indoor pipe temperature / Liquid (TH2) on error occurring
-39~88
Indoor pipe temperature / Cond./ Eva. (TH5) on error occurring
-39~88
0~480 (When it is 100 pulse or more, hundreds digit, tens
digit and ones digit are displayed by turns.)
(Example) When 130 pulse;
0.5 secs. 0.5secs. 2 secs.
8~39
-39~88 (When the temperature is 0°C or less, “–” and
temperature are displayed by turns.)
(Example) When –15°C;
0.5 secs. 0.5secs. 2 secs.
-39~88 (When the temperature is 0°C or less, “–” and
temperature are displayed by turns.)
(Example) When –15°C;
0.5 secs. 0.5secs. 2 secs.
Pulse
:
:
:
64
1ON23456
SW2 setting
1ON23456
1ON23456
1ON23456
15
15
50
1
1ON23456
1ON23456
1ON23456
15
1
15
4
1ON23456
Display detail
Outdoor pipe temperature / Cond./ Eva. (TH6) on error occurring
-39~88
Explanation for display Unit
-39~88 (When the temperature is 0°C or less, “–” and
temperature are displayed by turns.)
(Example) When –15°C;
0.5 secs. 0.5secs. 2 secs.
:
Outdoor outside temperature (TH7) on error occurring
-39~88
Outdoor heat sink temperature (TH8) on error occurring
-40~200
Discharge super heat on error occurring SHd 0~255
Cooling = TH4-TH6 Heating = TH4-Th5
Sub cool on error occurring. SC 0~130
Cooling = TH6-TH3 Heating = TH5-TH2
-39~88 (When the temperature is 0°C or less, “–” and
temperature are displayed by turns.)
(Example) When –15°C;
0.5 secs. 0.5secs. 2 secs.
-40~200 (When the temperature is 0°C or less, “–” and
temperature are displayed by turns.)
(When the temperature is 100°C or more, hundreds
digit, tens digit and ones digit are displayed by turns.)
0~255 (When the temperature is 100°C or more, hundreds
digit, tens digit and ones digit are displayed by turns.)
(Example) When 150°C;
0.5 secs. 0.5secs. 2 secs.
0~130 (When the temperature is 100°C or more, hundreds
digit, tens digit and ones digit are displayed by turns.)
(Example) When 115°C;
0.5 secs. 0.5secs. 2 secs.
:
:
:
:
Thermo-on time until error stops 0~999
Indoor pipe temperature / Liquid (TH2 (3)) Indoor 3
-39~88
Indoor pipe temperature / Cond./ Eva. (TH5 (3)) Indoor 3
-39~88
0~999 (When it is 100 minutes or more, hundreds digit, tens
digit and ones digit are displayed by turns.)
(Example) When 415 minutes;
0.5 secs. 0.5secs. 2 secs.
-39~88 (When the temperature is 0°C or less, “–” and
temperature are displayed by turns.)
-39~88 (When the temperature is 0°C or less, “–” and
temperature are displayed by turns.)
When there is no indoor unit, “00” is displayed.
65
Minute
:
:
SW2 setting
1ON23456
1ON23456
1ON23456
Code
1 2
Compressor frequency control Primary current restriction control Secondary current restriction control
• Tens digit
Code
1 2 4 8
Compressor frequency control
Discharging temperature over-rise prevention control Condensing temperature over-rise prevention control Frozen prevention control Heat sink temperature over-rise prevention control
• Ones digit
(Example) In the following cases(1 to 3), the code will be displayed as shown in the figure.
1 Primary current restriction control 2
Condensing temperature over-rise prevention control
3
Heat sink temperature over-rise prevention control
Heat sink temperature over-rise Correction value (0 to +2 ) of FAN step for this control will be displayed.
• Ones digit
Code
- or 0 to 2
Code 0 to 2
Condensing temperature over-rise Correction value (-1 to +2 ) of FAN step for this control will be displayed. “-“ will be displayed in case the correction value is -1.
• Tens digit
(Example) In case of 1 and 2, correction values of fan step are displayed as shown in the figure. 1 The correction value of fan step for the condensing temperature over-rise prevention control is +1. 2 The correction value of fan step for the
heat sink temperature over-rise prevention
control is +2.
Display detail
Compressor frequency control
Explanation for display Unit
This code is referred to check the unit’s operating status.
Code
display
FAN Control
Replacement operation
WIf replacement operation is conducted
even once, “1” is displayed. If replacement operation time is less than 2 hrs. “0” is displayed.
This code is referred to check the unit’s operating status.
Code
display
1: Conducted. 0: Not yet.
66
FUNCTION SETTING10
FUNCTION
FUNCTION
1
2
3
FUNCTION
FUNCTION
3
4
Selecting functions using the wired remote controller
1 Check the function selection setting. 2 Switch to function setting mode. w
(Press A and B at the same time with the remote controller stopped.)
w For modes 15 and higher,
press J and B at the same time.
3 Specify refrigerant address 00 (outdoor unit) 4 Specify unit No. 00. (indoor unit)
(Use C and D.)
5 Enter the setting.
(Press E.)
(Specified indoor unit: BLOW operation)
Change refrigerant address unit No.
6
Select mode No 02
(room temperature detection position).
7
Select setting No. 03 (remote controller fixed).
(Use
F
and G.)
9
8 Enter the setting.
(Press E.)
Finished
10
Function selection end screen
(Press A and B at the same time.)
YES
YES
NO
NO
Example: Selecting room temperature detection position
F E
G
STAND BY DEFROST
PAR-20MAA
123
CENTRALLY CONTROLLED
CLOCK
CHECK
˚C
ERROR CODE
TEMP.
TIMER SET
CD
ON OFF
4
1Hr.
NOT AVAILABLE
˚C
FILTER CHECK MODE TEST RUN FUNCTION
ON/OFF
CHECK TEST
Wired type
1 Mode number 2 Setting number 3 Refrigerant address 4 Unit number
Changing the power voltage setting
• Be sure to change the power voltage setting depending on the voltage used.
FILTER
A B
[Operating instructions] (entering settings with a wired remote controller) 1 Go to the function setting mode.
Switch OFF the remote controller. Press the A FILTER and B TEST RUN buttons simultaneously and hold them for at least 2 seconds. FUNCTION will start to flash. The refrigerant address display will start to flash momentarily (see diagram 1).
2 Setting the refrigerant address
Use the C (TIMER SET) button to set the refrigerant address (3) to 00 (see diagram 2). Press to increase the value or to decrease it.
*
00 is the typical setting. When operating in a group configuration, use the correlating refrigerant address (see the technical manual for details on setting the refrigerant address for a group). The refrigerant address­es must be set in order when performing the following operation.
If the unit stops two seconds after the FUNCTION display starts to flash or [88] starts to flash in the room temperature display, a transmission problem may have occurred. Check to see if there is some source of transmission interference (noise) nearby.
If you make a mistake during any point of this procedure, you can quit the function setting mode by pressing 8 once and then return to step
1.
3 Setting the unit number
Press D (CLOCK ON OFF) and [--] will start to flash in the unit number (4) display (see diagram 3). Use the C (TIMER SET) button to set the unit number to 00 (see diagram 3). Press to increase the value or to decrease it.
Unit number 00 = the function setting selection for the entire refrigerant system.
67
4
1
3 00 refrigerant address
(a)
(c)
(b)
(g)
(h)
FUNCTION
(d) (e)
(f)
4 Setting the refrigerant address/unit number
Press the E MODE button to designate the refrigerant address/unit num­ber. [--] will flash in the mode number (1) display momentarily (see dia­gram 4).
*
If [88] appears in the room temperature section, the selected refrigerant address does not exist in the system. Also, if [F] appears in the unit number display section, the selected unit number does not exist. Enter the correct refrigerant address and unit number at steps 2 and 3.
Fan draft operation will start when settings are confirmed using the E MODE button. You can also use this operation to find out what func­tions are assigned to which unit numbers and the locations of those indoor units. Note that the fan draft operation will start for all of the indoor units that have been assigned refrigerant addresses when 00 or AL is the assigned unit number.
If an indoor unit other than those designated with refrigerant addresses
*
emits a fan draft when a different refrigerant grouping is being used, the set refrigerant address have probably overlapped. Reassign the refrigerant addresses at the DIP switch of the outdoor unit.
Example) When the refrigerant address is set to 00 and the unit number is
02. (a) Outdoor unit
(b) Indoor unit (c) Unit number 01 (d) Unit number 02 (e) Unit number 03 (f) Fan draft (g) Designate operation (h) Remote controller
5
5 Selecting the mode number
Press the F (TEMP) buttons to set the mode number (1) to
1
FUNCTION
6
04 (see diagram 5). Press to increase the value or to decrease it.
Mode number 04 =power voltage switching mode
6 Selecting the setting number
1 will start to flash as the currently specified setting number (2) when the
button G is pressed (see diagram 6). Use the (TEMP) but-
FUNCTION
2
tons to specify 2 as the setting number (see diagram 6). Press to increase the value or to decrease it. (2) Setting number 1 = 240V (2) Setting number 2 = 220V/230V
7 Designating the mode and setting numbers
The mode and setting numbers (1) (2) will start to flash when the MODE
FUNCTION
2
7
button E is pressed and the designation operation will begin (see diagram
7). The numbers are set when the flashing settings stay lit (see diagram
7).
*
If [---] appears in the room temperature display as the mode/setting number, or if a flashing [88] display appears, a transmission problem may have occurred. Check to see if there is some source of transmis­sion interference (noise) nearby.
FUNCTION
21
8 Complete function selection
Press the FILTER A and TEST RUN B buttons simultaneously for at least two seconds. The function selection screen will disappear momentarily and air conditioner OFF display will appear. (See diagram 8)
*
Do not use the remote controller for 30 seconds after completing the
FUNCTION
function selection.
8
FUNCTION
68
ON/OFF
TEMP
FAN
VANE
MODE
CHECK
LOUVER
TEST RUN
AUTO STOP
AUTO START
h
min
CHECK
RESET
SET
CLOCK
E
C,D
F
A
B
CHECK
h
CHECK
min
h
h
CHECK
00
1
CHECK
00
2
CHECK
04
3
CHECK
01
4
Flow of function selection procedure
The flow of the function selection procedure is shown below. This example shows how to turn off the function that raises the set temperature by 4 degrees during HEAT operation . The procedure is given after the flow chart.
1 Check the function selection setting. 2 Switch to function selection mode.
(Enter address "50" in troubleshooting mode, then press the HOUR button.)
Troubleshooting mode is the mode entered when you press the INSPECT button twice to display "INSPECT".
3 Specify unit No. "01" (since the function applies to unit 01).
(Set address "01" while still in troubleshooting mode, then press the MINUTE button.)
Note: You can't specify the refrigerant address. 4
Select mode No. "24" (function that raises set temperature by 4 degrees during HEAT operation).
(Set address "24" while still in troubleshooting mode, then press the HOUR button.)
6
Finished
8 End function selection mode.
(End troubleshooting mode.)
YES
NO
Note: When you switch to function selection mode
on the wireless remote controller's operation area, the unit ends function selection mode automatically if nothing is input for 10 minutes or longer.
5 Select setting No. "02" (OFF).
(Set address "02" while still in troubleshooting mode, then press the HOUR button.)
Change unit No.
YES
NO
7
Wireless remote controller type
[Operating instructions] (entering settings with a wireless remote controller) Changing the power voltage setting
Be sure change the power voltage setting depending on the voltage used.
1 Go to the function select mode
Press the button F twice continuously. (Start this operation from the status of remote controller display turned off.)
is lighted and “00” blinks. Press The temp button C once to set “50”. Direct the wireless remote controller toward the receiver of the indoor unit and press the button A.
2 Setting the unit number
Press the temp button C and D to set the unit number “00”. Direct the wireless remote controller toward the receiver of the indoor unit and press the
button B. (The display changes at each press: 01 to 50)
•When controlling each unit (unit 01 to 04) individually
Select "01" to "04."
•When controlling all the units (unit 01 to 04) at once
Select "07."
3 Selecting a mode
Enter 04 to change the power voltage setting using the C and D buttons. Direct the wireless remote controller toward the receiver of the indoor unit and press the button A.
Current setting number: 1 = 1 beep (one second)
4 Selecting the setting number
Use the C and D buttons to change the power voltage setting to 01 (240V). Direct the wireless remote controller toward the sensor of the indoor unit and press the button A.
2 = 2 beeps (one second each) 3 = 3 beeps (one second each)
69
Function
Mode
No.
01
02
03
04 05
15 17
19
07
08
09
10
11
12 13 23 24
25
27 28
Settings
Power failure automatic recovery Indoor temperature detecting
LOSSNAY connectivity
Power voltage Auto operating
mode Frost prevention temperature Change of defrosting control Thermo differential setting
Filter sign
Fan speed
No. of air outlets
Installed options (high­performance filter) Up/down vane setting
Energy saving air flow (Heating mode) Humidifier (Direct Add-on type) Swing
Set temperature in heating mode 4deg-up Fan speed when the heating thermostat is OFF. Fan speed when the cooling thermostat is OFF. Detection of abnormality (P8) of the pipe temperature
Not available Available Indoor unit operating average Set by indoor unit's remote controller Remote controller's internal sensor Not supported Supported (indoor unit in not equipped with outdoor-air intake) Supported (indoor unit in equipped with outdoor-air intake) 240V 220V, 230V Auto energy-saving operation ON Auto energy-saving operation OFF 2: 3: Standard High humidity region Normal 5: 10: 100Hr 2500Hr No filter sign indicator Quiet Standard High ceiling 4 directions 3 directions 2 directions Not supported Supported No vanes Equipped with vanes (No.1 set) Equipped with vanes (No.2 set) Disabled Enabled Not supported supported Not available Available Available Not available Extra low Low Setting fan speed Setting fan speed Stop Available Not available
PLA-RP • AA PEA-RP • EA PEAD-RP • EA
standard High ceiling 1 High ceiling 2
PLA-RP·AA type
5 To select multiple functions continuously
Repeat steps 3 and 4 to change multiple function settings continuously.
6 Complete function selection
Direct the wireless remote controller toward the sensor of the indoor unit and press the button E.
Note: Whenever changes are made to the function settings after construction or maintenance, be sure to record the added functions with an “ ”, in the “Check” column provided on the chart.
Things to remember when entering function selections:
The basic procedure for entering function selections is the same as described for switching between power voltages. However, there are some differences at step 33for selecting the unit number, step 55for selecting the mode number and step 66for selecting the unit number.
The following Tables 2 and 3 list the various function settings, mode numbers and setting numbers. Table 2 details the functions of the entire refrigerant system while Table 3 shows the functions that can be set for the indoor unit. In case of setting the mode number from 15 to 28 with the wired remote controller, shift to the function selecting mode by pressing JJ(Air direction) button and BB(TEST RUN) button at the same time for 2 seconds or more. (The function selecting mode will be released in the same way as the one of setting it.)
Other function selections
Now that you know how to change the power voltage setting, there are several other settings that can be changed as well. The following Table lists the various settings that can be changed through the remote controller and the default settings of the various units.
Table 1
70
Function
Settings
Mode No.
Setting No.
Check Remarks
Filter sign
Fan speed
No. of air outlets
Installed options (high­performance filter) Horizontal vane setting
Energy saving air flow (Heating mode) Swing
Set temperature in heating mode 4deg-up
Fan speed when the heating thermostat is OFF
Fan speed when the cooling thermostat is OFF
Detection of abnormality (P8) of the pipe temperature
100Hr 2500Hr No filter sign indicator Quiet Standard High ceiling 4 directions 3 directions 2 directions Not supported Supported No vanes Equipped with vane (No.1 set) Equipped with vane (No.2 set) Disabled Enabled Not available Available Available Not available Extra low Low Setting fan speed Setting fan speed Stop Available Not available
1 2 3 1 2 3 1 2 3 1 2 1 2 3 1 2 1 2 1 2 1 2 3 1 2 1 2
07
08
09
10
11
12 23 24
25
27 28
standard High ceiling 1 High ceiling 2
PLA-RP·AA type
Refer to w1. Refer to w2.
Function
Settings
Mode No.
Setting No.
Check Remarks
Power failure automatic recovery
Indoor temperature detecting
LOSSNAY connectivity
Power voltage Auto operating
mode Frost prevention temperature Humidifier control
Change of defrosting control
Not available Available Indoor unit operating average
Set by indoor unit's remote controller Remote controller's internal sensor Not supported Supported (indoor unit in not equipped with outdoor-air intake) Supported (indoor unit in equipped with outdoor-air intake) 240V 220V, 230V Auto energy-saving operation ON Auto energy-saving operation OFF 2: 3: When the compressor operates, the humidifier also operates. When the fan operates, the humidifier also operates. Standard High humidity region
1 2 1
2 3 1 2 3 1 2 1 2 1 2 1 2 1 2
01
02
03
04 05 15 16 17
Approx. 4-minute wait-period after power is restored.
Table 2. Itemised functions of the entire refrigerant system (select unit number 00)
Table 3. Itemised functions of the indoor unit (select unit numbers 01 to 03 or AL [Wired remote controller] / 07 Wireless remote controller])
3 Setting the unit numbers
Set “00” as the unit number when setting functions from Table 2. When setting functions from Table 3:
- When setting functions for an indoor unit in an independent system, set the unit number to 01.
- When setting functions for a simultaneous-Twin Triple indoor unit system, assign unit numbers from 01 to 03 each indoor unit.
- When setting the same functions for an entire simultaneous Twin Triple-indoor unit system, assign “AL” as the unit number.
5 Selecting the mode number
Selecting from Table 2 and Table 3.
6 Selecting the setting number
Selecting from Table 2 and Table 3.
w1 Horizontal vane First setting: The angle of the vane is set to standard. w2 Horizontal vane Second setting: The angle of the vane is finely changed as a measure against smudging.
71
Supplementary information
ON/OFF
TEMP
FAN
VANE
MODE
CHECK
LOUVER
TEST RUN
AUTO STOP
AUTO START
h
min
RESET
SET
CLOCK
MODEL SELECT
Model No.
Temperature button
SET button
PLA–RP·AA
001
Heat pump
Type Model No. Model
1) Energy-saving warm airflow control Start timing: Starts when thermo is switched from ON to OFF after HEAT mode and the hot adjust process
have finished.
End timing: Ends when any of the following conditions is met:
(1) The unit is switched to any mode other than HEAT. (2) The unit enters DEFROST operation. (3) Intake temperature ! Set temperature (4) More than 5 minutes after the start of energy-saving warm airflow fan control (5) The unit is switched to hot adjust.
•Energy-saving warm airflow control keeps the vane in the downward position and maintains the fan speed
when thermo is turned OFF.
Setting model No.
•By setting the wireless remote controller model No., you can change the functions that the remote controller provides. Change the model No. as needed.
Procedure
1. Press the SET button using a pointed implement. "MODEL SELECT" flashes and the currently set model No. appears (steadily-lit).
2. Press the temperature buttons to select the model No. to set.
3. Press the SET button using a pointed implement. "MODEL SELECT" and the set model No. appear (steadily-lit) for 3 seconds, then disappear.
•When setting a model No., make sure it is the correct
model No. for the unit's functions. If an incorrect model No. is set, the unit's operation will not correspond with the remote controller's display.
72
001 002003 004 005 006 007008 009 010 011 012 013 014015 016 017018 019 020021 022 023 024 025 026 027 028029 030 031 032 033 034035 036037 038 039 040041 042043
Model No.
1 Speed 4
2 Speed 3
3 Speed 2
Vane [Equipped]/ Swing function [Equipped]
Vane [Equipped]/ Swing function [None]
4 Speed 1
1 Louver [None]
2
2 Louver [Equipped]
1
No definition (Vane [None])
Cool/ Dry/ Automatic/ Fan/ Heat
Cool/ Dry/ Automatic/ Heat
Cool/ Dry/ Automatic/ Fan/ Burner-used heat/ Heat
3 Vane [None]
4
1
2 Cool/ Dry/ Fan
3
4
044 045046 047 048 049 050051 052 053 054 055 056057 058 059060 061 062063 064 065066 067 068069 070 071 072 073074 075 076 077 078 079080 081 082083 084 085 086
Cool/ Automatic/ Fan/ Heat
5 Cool/ Fan
6
7 Cool/ Fan/ Heat
8 Cool/ Dry/ Fan/ Heat
1 Speed 4
2 Speed 3
3 Speed 2
Vane [Equipped]/ Swing function [Equipped]
Vane [Equipped]/ Swing function [None]
4 Speed 1
1 Louver [None]
2 Louver [Equipped]
1
2
No definition (Vane [None])
Cool/ Dry/ Automatic/ Fan/ Heat
Cool/ Dry/ Automatic/ Heat
Cool/ Dry/ Automatic/ Fan/ Burner-used heat/ Heat
3 Vane [None]
4
1
2 Cool/ Dry/ Fan
3
4
Cool/ Automatic/ Fan/ Heat
5 Cool/ Fan
6
7 Cool/ Fan/ Heat
8 Cool/ Dry/ Fan/ Heat
List of function for all the models [Wireless remote controller]
1.Fan
speed
2.Vertical
vane
3.Horizon
tal vane
4.Operati
on mode
73
1.Fan
speed
2.Vertical
vane
3.Horizon
tal vane
4.Operati
on mode
087 088089 090 091 092 093094 095 096 097 098 099100 101 102103 104 105106 107 108109 110 111 112 113 114 115 116 117 118 119 120121 122 123 124125 126127 128 129
Model No.
Vane [Equipped]/ Swing function [Equipped]
Vane [Equipped]/ Swing function [None]
No definition (Vane [None])
1 Speed 4
2 Speed 3
3 Speed 2
4 Speed 1
1 Louver [None]
2 Louver [Equipped]
1
2
3 Vane [None]
4
List of function for all the models
1.Fan
speed
2.Vertical
vane
3.Horizon
tal vane
Cool/ Dry/ Automatic/ Fan/ Heat
Cool/ Dry/ Automatic/ Heat
Cool/ Dry/ Automatic/ Fan/ Burner-used heat/ Heat
Cool/ Automatic/ Fan/ Heat
1
2 Cool/ Dry/ Fan
3
4
5 Cool/ Fan
6
7 Cool/ Fan/ Heat
8 Cool/ Dry/ Fan/ Heat
4.Operati
on mode
74
130 131132 133 134 135 136137 138 139 140 141 142143 144 145146 147 148149 150 151152 153 154 155 156157 158 159160 161 162163 164 165166 167 168 169 170171 172
1 Speed 4
1.Fan
2 Speed 3
3 Speed 2
4 Speed 1
speed
Vane [Equipped]/ Swing function [Equipped]
Vane [Equipped]/ Swing function [None]
No definition (Vane [None])
Cool/ Dry/ Automatic/ Fan/ Heat
Cool/ Dry/ Automatic/ Heat
Cool/ Dry/ Automatic/ Fan/ Burner-used heat/ Heat
Cool/ Automatic/ Fan/ Heat
1 Louver [None]
2 Louver [Equipped]
1
2
3 Vane [None]
4
1
2 Cool/ Dry/ Fan
3
4
5 Cool/ Fan
6
7 Cool/ Fan/ Heat
8 Cool/ Dry/ Fan/ Heat
2.Vertical
vane
3.Horizon
tal vane
4.Operati
on mode
173 174175 176 177 178 179180 181 182 183 184 185186 187 188189 190 191192 193 194195 196 197198 199 200 201 202203 204 205 206 207 208209 210 211 212 213 214 215
Model No.
1 Speed 4
2 Speed 3
3 Speed 2
Vane [Equipped]/ Swing function [Equipped]
Vane [Equipped]/ Swing function [None]
4 Speed 1
1 Louver [None]
2
2 Louver [Equipped]
1
No definition (Vane [None])
Cool/ Dry/ Automatic/ Fan/ Heat
Cool/ Dry/ Automatic/ Heat
Cool/ Dry/ Automatic/ Fan/ Burner-used heat/ Heat
3 Vane [None]
4
1
2 Cool/ Dry/ Fan
3
4
216 217218 219 220 221 222223 224 225 226 227 228229 230 231232 233 234235 236 237238 239 240241 242 243 244 245246 247 248 249 250 251252 253 254255 256
Cool/ Automatic/ Fan/ Heat
5 Cool/ Fan
6
7 Cool/ Fan/ Heat
8 Cool/ Dry/ Fan/ Heat
1 Speed 4
2 Speed 3
3 Speed 2
Vane [Equipped]/ Swing function [Equipped]
Vane [Equipped]/ Swing function [None]
4 Speed 1
1 Louver [None]
2 Louver [Equipped]
1
2
No definition (Vane [None])
Cool/ Dry/ Automatic/ Fan/ Heat
Cool/ Dry/ Automatic/ Heat
Cool/ Dry/ Automatic/ Fan/ Burner-used heat/ Heat
3 Vane [None]
4
1
2 Cool/ Dry/ Fan
3
4
Cool/ Automatic/ Fan/ Heat
5 Cool/ Fan
6
7 Cool/ Fan/ Heat
8 Cool/ Dry/ Fan/ Heat
List of function for all the models
1.Fan
speed
2.Vertical
vane
3.Horizon
tal vane
4.Operati
on mode
75
1.Fan
speed
2.Vertical
vane
3.Horizon
tal vane
4.Operati
on mode
Wireless remote controller pair number: Setting operation
1. Press the SET button (using a pointed implement). Check that the remote controller's display has stopped before continuing. MODEL SELECT flashes, and the model No. (3 digits) appears (steadily-lit).
2. Press the MINUTE button twice. The pair number appears flashing.
3. Press the temperature buttons to select the pair number to set.
4. Press the SET button (using a pointed implement). The set pair number is displayed (steadily-lit) for 3 seconds, then disappears.
SET button
MODEL SELECT
ON/OFF
MODE
CHECK
TEST RUN
SET
FAN
VANE
LOUVER
RESET
CLOCK
TEMP
AUTO STOP
AUTO START
h
min
Pair No.
Model No.
Temperature button
Minute button
76
11
TEST RUN • REPLACEMENT OPERATION & EMERGENCY OPERATION
11-1. Test run • replacement operation
11-1-1. Check points
• After installation of indoor and outdoor units, piping work and electric wiring work, re-check that there is no refrigerant leakage, loosened connections and wrong polarity.
• Check if there is no phase interruption to the power supply.
• Measure impedance between the ground and the terminal block(L, N) of the outdoor power board by 500V Merger and check that it is 1.0Mor more. If the indoor unit is equipped with a heater, also check the terminal block(L, N) of the heater power board.
w Don’t use 500V Merger to the indoor/outdoor connecting wire terminal block(S1, S2, S3) and the remote controller terminal
block(1, 2). This may cause a malfunction.
Insulation Resistance
• The insulation resistance may get down to around 1.0Mas the liquid refrigerant collects in the compressor right after the
installation of units or if the units are left for a long time with the main power OFF. In that case, there is no abnormality on units. Follow the procedure below.
1 Measure the insulation resistance of the compressor itself by disconnecting any wires from it. 2 It is considered that the insulation resistance will get down due to the collected refrigerant in the compressor or the
defective compressor when the insulation resistance is below 1.0MΩ.
3 Start warming up the compressor by turning on the main power supply after connecting all the wires to the compressor
again. Measure the insulation resistance again after supplying electricity to the compressor during the time indicated below. a) Warming-up time needed to get the insulation resistance back to 1.0Mor more from the insulation resistance decline:
2 to 3 hours (More time may be needed due to the outside temperature conditions or the refrigerant collected conditions.)
b) Warming-up time needed to prevent the compressor from failure when the compressor is started with some refrigerant
collected in compressor: 12 hours or more
4 If the insulation resistance is back to 1.0MΩ or more, the compressor is not defective.
• Make sure that the test run switch (SW4) on the outdoor controller board is set to OFF before turning on the power supply.
• Turn on the power supply 12 hours before operation in order to protect the compressor.
• For specific models which require higher ceiling settings or auto-recovery feature from power failure, make proper changes on settings by referring to the description of “Selection of Function through Remote Controller”.
• Check if there is something wrong with the outdoor unit. LED1 & LED2 on the outdoor controller board flashes if the outdoor unit is in a trouble.
• Open both the stop valve of liquid/gas pipes completely.
• The surface of DIP switch is covered with the protection sheet. Uncover the protection sheet to make the switch controlled more easily.
After checking the above points, conduct the test run by following the procedure written in the below section. Make sure to read the operation manual before the test run. (Especially items to secure safety.)
11-1-2. Replacement operation
• When reusing the existing pipes that carried R22 refrigerant for the RP4, RP5 and RP6 models, replacement operation must be performed before performing a test run.
1 If new pipes are used, these procedures are not necessary. 2 If existing pipes that carried R22 refrigerant are used for the RP3 model, these procedures are not necessary.
(The replacement operation cannot be performed.)
3 During replacement operation, “C5” is displayed on “A-Control Service Tool(PAC-SK52ST)”. (This is applied to only RP4,
RP5 and RP6 models.)
Replacement operation procedures
1 Turn on the power supply. 2 Set DIP switch SW8-2 on the outdoor controller board to ON to start replacement operation.
The replacement operation is performed using the cooling system. Cool air will flow from the indoor unit during the replace­ment operation.
During the replacement operation, is displayed on the remote controller and LED1 (green) and LED2 (red) on the control board of the outdoor unit flash together.
3 Replacement operation requires at least two hours to complete.
After setting switch SW8-2 to ON, the unit automatically stops after two hours.
Replacement operation can be performed repeatedly by setting switch SW8-2 from OFF to ON. Make sure to perform the
operation more than 2 hours. (If the operation is performed less than 2 hours, the existing pipes cannot be cleaned enough and the unit may be damaged.)
If replacement operation is performed over 2 hours, this action is recorded into nonvolatile memory of controller board.
4 Set switch SW8-2 to OFF. (Replacement operation is completed.)
wThe unit can be operated normally by remote controller even if SW8-2 remains ON. wIf the indoor temperature is less than 15:, the compressor will operate intermittently but the unit is not faulty.
TEST RUN
77
11-2. Before test run
After installation of indoor and outdoor units, and piping and electric wiring work, re-check that the unit is free from leaks of refrigerant, loosened connections, and incorrect polarity.
Measure and impedance between the power supply ter­minal block on the outdoor unit and the ground with a 500V Merger and check that it is equal to or greater than
1.0MΩ. For the heater integrated units, make the similar mea­surement on the heater power supply terminal block (L, N, ).
(*) Never apply any voltage to the both terminal blocks
for the indoor and outdoor unit connection (S1, S2, S3) and the remote controller (1,2).
For specific models requiring changing of settings for higher ceilings or selection of power supply ON/OFF capability, make proper changes referring to the descrip­tion for Selection of Functions through Remote Controller.
3
STAND BY DEFROST
PAR-20MAA
CENTRALLY CONTROLLED
CLOCK
CHECK
˚C
TEMP.
TIMER SET
ON OFF
ERROR CODE
1Hr.
NOT AVAILABLE
˚C
FILTER
CHECK MODE
TEST RUN FUNCTION
ON/OFF
FILTER
CHECK TEST
A
6
2 4
11-3. Test run procedures
(1) Indoor unit
Wired type
Operating procedures 1 Turn on the main power supply.
While the room temperature display on the remote controller reads “H0”, the remote controller is disabled. Turn off the “Ho” display before using the remote controller.
2 Press “TEST RUN” button twice.
A the ‘TEST RUN’ indicator should light up.
3 Press button.
Cool in/drying mode: Cool air should start to blow. Heating mode: Warm air should start to blow (after a while).
4 Press button.
Check for correct motion of auto-vanes.
5 Check the outdoor unit fan for correct running.
The outdoor unit features automatic capacity control to provide optimum fan speeds. The fan keeps running at a low speed to meet the current outside air condition unless it exceeds its available maximum power. Then, in actuality, the fan may stop or run in the reverse direction depending on the outside air, which does not mean malfunction.
6 Press the “ON/OFF” button to reset the test run in
progress.
• The test run will be automatically shut down after two hours in response to the AUTO STOP setting of two hours on the timer.
• During the test run, the room temperature display shows the indoor unit tubing temperatures.
• In the case of the test run, the OFF timer will activate, and the test run will automatically stop after two hours.
• The room temperature display section shows the pipe temperature for indoor units during the test run.
• Check that all the indoor units are running properly for simultaneous twin and triple operation. Malfunctions may not be displayed even if the wiring is incorrect.
(*1) After turning ON the power supply, the system will go into start up mode and “ H0” will be blinked on the operation lamp of the remote controller (green) and the display section of the room temperature . As to INDOOR BOARD LED , LED1 and LED2 will be lit up (In case the address is 0.) or turned off (In case the address is not
0.) and LED3 will be blinked.
As to OUTDOOR BOARD LED , LED1(green) and LED2(red) will be lit up.(After the startup mode of the system will be finished ,LED2(red) will be turned off.) In case OUTDOOR BOARD LED is the digital display, and will be displayed alternately every second.
• If one of the above operations does not function correctly, the following causes should be considered, and if applicable, dealt with. (The following symptoms have been determined under test run mode. Note that “start up” in the chart means the *1 dis­play above.)
78
Symptoms
LCD
Nonconformity Content
P1 P2 P4 P5 P6 P8 P9
Abnormality of room temperature thermistor (TH1). Abnormality of pipe temperature thermistor/Liquid (TH2) Abnormality of drain sensor (DS) Malfunction of drain-up machine Freezing/overheating protection is working Abnormality of pipe temperature Abnormality of pipe temperatuer thermistor/Cond./Eva. (TH5)
LCD
Nonconformity Content
E0~E5 E6~EF U0~UL
F1~F9
----
FFFF
Abnormality of the signal transmission between remote controller and indoor unit. Abnormality of the signal transmission between indoor unit and outdoor unit. Abnormality in outdoor unit. Abnormality in outdoor unit. No trouble generated in the past. No corresponding unit.
LED 1 (microcomputer power supply) LED 2 (remote controller feed)
LED 3 (indoor and outdoor signals)
Displays the ON/OFF of power for control. Check that this is lit during normal use. Displays the ON/OFF of feed to wired remote controller. Is only lit for indoor unit linked to outdoor unit with address "00". Displays signal between indoor and outdoor units. Check that this is flashing during normal use.
ON/OFF
TEMP
FAN
VANE
MODE
CHECK
LOUVER
TEST RUN
AUTO STOP
AUTO START
h
min
TEST RUN
RESET
SET
CLOCK
7
5
6
2
3,4
MODE
MODE
COOL
HEAT
TEST RUN
FAN
VANE
TEST RUN
Remote Controller Display
Remote controller is displaying "H0", and operation is not possible. After power is turned ON, "H0" is displayed for 3 mins., then error code is displayed.
Display messages do not appear even when remote controller operation switch is turned ON (operation lamp does not light up).
OUTDOOR BOARD LED Display Cause
In case of digital display, < > is displayed.
After "startup" is displayed, only green is lit up. < 00 > After "startup" is displayed, the green(once) and red(once) are blinked alternately. <F1> After "startup" is displayed, the green(once) and red(twice) are
• After power is turned ON, system startup lasts for about 2 mins., and "H0" is displayed (correct operation).
• Outdoor unit`s safeguard installation connector is open.
• Negative phase and open phase of outdoor unit`s power terminal board (Single phase: L,N )
• Incorrect connection of outdoor terminal board (Single phase: L,N grounding and S1,S2,S3)
blinked alternately. <F3,F5,F9> After "startup" is displayed, the green(twice) and red(once) are blinked althernately. <EA,Eb> After "startup" is displayed, only green is lit up. < 00 >
• Wiring for the indoor and outdoor unit is not connected correctly. (Polarity is wrong for S1,S2,S3)
• Remote controller transmission wire short
•There is no outdoor unit for address 0 (address is something other than 0).
• Remote controller transmission wire burnout
Operation display appears but soon disappears even when remote controller operations are executed.
* Press the remote controller`s “CHECK” button twice consecutively to be able to run a self diagnosis. See the chart below for content of
error code displays.
See the chart below for details of the LED displays (LED 1,2,3) on the indoor substrate.
After "startup" is displayed, only green is lit up. < 00 >
• After cancellation of function selection, operation is not possible for about 30 secs. (correct operation).
Test run [for wireless remote controller]
Measure an impedance between the power supply terminal block on the outdoor unit and ground with a 500V Megger and check that it is equal to or greater than 1.0M".
1 Turn on the main power to the unit. 2 Press the button twice continuously.
(Start this operation from the status of remote controller display turned off.) A and current operation mode are displayed.
3 Press the ( ) button to activate mode, then
check whether cool air is blown out from the unit.
4 Press the ( ) button to activate mode, then
check whether warm air is blown out from the unit.
5 Press the button and check whether strong air is blown out
from the unit.
6 Press the button and check whether the auto vane operates
properly.
7 Press the ON/OFF button to stop the test run.
Note:
• Point the remote controller towards the indoor unit receiver while following steps 22to 77.
• It is not possible to run the in FAN, DRY or AUTO mode.
79
(2) Outdoor Unit
ON
SW4
12
A Stop B Cooling C Operation D Heating
A
CD
B
(Factory setting)
Test run by outdoor unit SW4
The setting of test run (ON/OFF) and its operation mode (cooling/heating) can be set by SW4 on the controller board of out­door unit. Check that SW5-1 is set to OFF before performing test run. If SW5-1 is set to ON, turn it OFF and then perform test run. After finishing test run, set SW5-1 back to ON.
1Set operation mode(cooling or heating) by SW4-2. 2Start test run by setting SW4-1 to ON ( ) with the indicated operation mode of SW4-2. 3Finish test run by setting SW4-1 to OFF ( ).
• Operation mode cannot be changed by SW4-2 during test run. Stop test run to change operation mode by SW4-1, and restart test run by SW4-1 after
the mode is changed.
• Test run automatically stops 2 hours later by 2-hour OFF timer function.
• Test run can be performed by the remote controller.
• The remote controller display of test run by outdoor unit is the same as that of test run by
remote controller.
• There may be a small clicking sound near the compressor after power is supplied, but this is not a malfunction. The linear
expansion valve is working in order to adjust its opening pulse.
• There may be a clanging sound near the compressor for a couple of seconds after the compressor gets started, but this is
not a malfunction. The valving element of the check valve emits this sound because the pressure difference in pipes is small.
ww
Operation mode cannot be changed by SW4-2 during test run.
(If it’s necessary to change the operation mode, stop the test run by SW4-1. Then restart the test run by SW4-1
after changing the operation mode.)
11-4. Emergency Operation
(1) Indoor unit
1. When the wired remote controller or indoor unit micro computer troubles if there is not any other wrong, emergency opera­tion starts as the indoor control board switch (SWE) is set to ON. During the emergency operation the indoor unit is as follows; (1) Indoor fan high speed operation (2) Drain pump. (only provided model)
w When the remote controller cannot be used for the wireless remote controller, emergency operation is available by
operating the emergency operation switch (SW1/SW2 in the wireless remote controller receiving p.c/board) in the indoor unit.
2. When emergency operating for COOL or HEAT, setting of the switch (SWE) in the indoor control board and outdoor unit emergency operation are necessary.
3. Check items and notices as the emergency operation
(1) Emergency operation cannot be used as follows;
• When the outdoor unit is something wrong.
• When the indoor fan is something wrong.
• When drain over flow protected operation is detected during self-diagnosis. (optional drain up mach.)
(2) Emergency operation will be serial operation by the power supply ON/OFF.
ON/OFF or temperature, etc. adjustment is not operated by the remote controller.
(3) Do not operate for a long time as cold air is blown when the outdoor unit starts defrosting operation during heat
emergency operation. (4) Cool emergency operation must be within 10 hours at most. It may cause heat exchanger frosting in the indoor unit. (5) After completing the emergency operation, return the switch setting, etc. in former state. (6) As for PLA-RP·AAType series, since vane does not work at emergency operation position the vane manually and slowly.
80
(2) Outdoor unit
SW4
1 2 Cooling
Heating
ON
ON
OFF
CN31
Shorting pins
SW4
1 2 Cooling
Heating
ON
Inspected content Open/short of pipe thermistor (TH3/TH6) Indoor/outdoor unit communication error •Signal receiving error (Outdoor unit) Indoor/outdoor unit communication error •Transmitting error (Indoor unit) Communication error other than outdoor unit Communicaiton error between outdoor controller board and M-NET board (Serial communication error)
Error code
U4 E8 E9
E0 ~ E7
Ed
When following abnormalities occur, emergency operation will be available.
1. When the error codes shown below are displayed on outdoor unit or microcomputer for wired remote controller or indoor unit has a failure, but no other problems are found, emergency operation will be available by setting the emergency operation switch (SWE) to ON and short-circuiting the connector (CN31) on outdoor controller board.
2. Check the following items and cautions for emergency operation 1Make sure that there is no abnormality in outdoor unit other than the above abnormalities. (Emergency operation will
not be available when error code other than the above are indicated.)
2For emergency operation, it is necessary to set the emergency operation switch (SWE) on indoor controller board. Refer
to the electrical wiring diagram of indoor unit for how to set the indoor unit.)
3During emergency operation, the air-conditioner will continuously be operated by supplying power and stopping it: It can
not be turned on or off by remote control, and temperature control is not possible.
4Do not perform emergency heating operation for an extended period of time: If the outdoor unit starts defrosting during
this period, cold air will blow out from the indoor unit.
5Do not perform emergency cooling operation for more than 10 hours: Neglecting this could result in freezing the heat
exchanger in indoor unit.
3. Emergency operation procedure
1Turn the main power supply off. 2Turn on the emergency operation switch (SWE) on indoor controller board. 3Set the shorting pins of emergency operation connector (CN31) on outdoor controller board to ON. 4Use SW4-2 on outdoor controller board to set the operation mode (cooling or heating). (SW4-1 is not used.)
5Turning the main power supply on will start the emergency operation.
4. Releasing emergency operation
1Turn the main power supply off. 2Set the emergency operation switch (SWE) on indoor controller board to OFF. 3Set the shorting pins of emergency operation connector (CN31) on outdoor controller
board to OFF.
4Set SW4-2 on outdoor controller board as shown in the right.
wIf shorting pins are not set on emergency operation connector (CN31), the setting remains OFF.
81
(3) Operation data during emergency operation
Operation data
Intake temperature (TH1) Indoor fluid pipe temperature (TH2) Indoor 2-phase pipe temperature (TH5) Set temperature Outdoor fluid pipe temperature (TH3) Outdoor discharge pipe temperature (TH4) Outdoor 2-phase pipe temperature (TH6) Outdoor air temperature (TH7) Temperature difference code (intake temperature - set temperature) (Tj) Discharge super heat (SHd) Sub-cool (SC)
Operation mode
COOL
27:
5:
5: 25: 45: 80: 50: 35:
5
30deg
5deg
HEAT
20.5: 45: 50: 22:
5:
80:
5: 7:
5
30deg
5deg
(w1) (w1) (w1) (w1)
(w2) (w2)
Remarks
w1: If the thermistor temperature data is normal (not open/short), that data is loaded into the control as valid data.
If the unit enters emergency operation because TH values have become mismatched, setting the thermistors to open/short corrects the settings.
w2: If one thermistor is set to open/short, the values for each will be different.
[Example] When liquid temperature thermistor (TH3) has an open or short circuit.
COOL
45:
Ta
Tc
5: 5:
HEAT
5:
Tb
Td
50: 45:
Thermistor
TH3
TH6
TH4
TH5 TH2
Regard normal firure as effective data.
Regard normal firure as effective data.
Discharge superheat (SHd) Cooling = TH4 - TH6 = Tc - Ta Heating = TH4 - TH5 = Td - 50
Degree of subcooling (SC) Cooling = TH6- TH3 = Ta -45 Heating = TH5- TH2 = 50 - 45 = 5 deg.
During emergency operation, no communication is performed with the indoor unit, so the data items needed for operation are set to the following values:
82
12
Mode number
Setting number
Refrigerant address
Unit number
PAR-20MAA
ON/OFF
CENTRALLY CONTROLLED
ERROR CODE
CLOCK
ON OFF
˚C
CHECK
CHECK MODE
FILTER
TEST RUN FUNCTION
˚C
1Hr.
NOT AVAILABLE
STAND BY DEFROST
FILTER
CHECK TEST
TEMP.
TIMER SET
E G
CD H
F
I A
B
J
1
2
a)
3(1)
c)
b)
d)
e)
SELF-DIAGNOSIS
12-1. Malfunction-diagnosis method by remote controller
12-1-1. Error history of unit (1) Wired remote controller
<In case of trouble during operation>
If there is a trouble on air conditioner, both indoor unit and out­door unit will stop and digital display shows what was wrong.
1 “CHECK” and refrigerant address are displayed at set tem-
perature display. Error code and unit number are displayed at clock display alternately. (If outdoor unit is malfunctioning, unit number is 00.)
2 The refrigerant address and error code initially sent from
the unit are displayed in case of group control system which one remote controller controls plural refrigerant systems.
3 Press the “ON/OFF” button to cancel error code.
In case of central control by the controller of MELANS, cancel the error code by the controller of the MELANS, and in case of distant-handy combined operation, cancel the error code by canceling distant operation.
<Malfunction-diagnosis method at maintenance service>
Digital control has memory function that memorizes latest error code even if it is cancelled by remote controller or power is shut off, so error histories can be searched by following the procedure below.
Search error histories of each unit by remote controller.
1 Turn to self-diagnosis mode.
Press the H “CHECK” button twice within three seconds, and following display appears.
a) Refrigerant address for self-diagnosis
2 Set refrigerant address number that you want to diagnose.
Press the F (temp.) button to set refrigerant address to be diagnosed. Refrigerant address has number from 00 to 15. Three seconds after setting, lighted self-diagnosed refriger­ant address begins blinking and self-diagnosis process begins.
3 Self-diagnosis result display
(1) When there is an error history. (Refer to page 97 to 108
for details of error code contents.) b) Alternating display c) Error code d) Attribute of error search e) Unit number
(2) When there is no error history. (3) When the address does not exist.
83
(2)
(3)
5 (1)
(2)
b)
4 To cancel self-diagnosis
There are following two methods to cancel self-diagnosis: Press the H “CHECK” button twice within three seconds. Self-diagnosis is cancelled and the display screen will return to the status before self-diagnosis. Press the I “ON/OFF” button. Self-diagnosis is cancelled and indoor unit will stop. This operation is ineffectual when the operation of remote controller is prohibited. During self-diagnosis at maintenance service, all the indoor units start performing fan operation except for the indoor unit indicating the latest error. Then outdoor units of the same refrigerant system also start performing fan operation
intermittently for 3 minutes. (The fan is on for 3 seconds
and then off for 5 seconds.)
The unit with error can be inspected by using this. In case unit other than indoor unit, such as outdoor unit and con­troller of MELANS, has an error, all the indoor units of the same refrigerant system stop fan operation and outdoor units operate intermittently for 3 minutes.
5 To delete error code
When something is wrong with air conditioner, error code (P1 etc.) is memorized, but error code can be deleted after termination of service.
(3)
<To delete error cord with remote controller>
(1)Display the error cord at the self-diagnosis result display
screen.
b) Alternating display
(2)The address for self-diagnosis will blink when the D
w button is pressed twice within three seconds.
(3) The display (3) shown on the left will be appeared when
the error cord has been reset. Note that the error content will be redisplayed if error cord resetting is unsuccessful.
<To delete error cord with switch of outdoor unit>
Refer to 9-2-1. Function of switches on page 55.
84
Inspected unit
Error code
P1 P2 P4 P5 P6 P8 P9
E4, E5
Beep output
beep O 1 time beep O 2 times beep O 4 times beep O 5 times beep O 6 times beep O 8 times beep O 2 times
Other than above
Operation LED 1 sec. O 1 time 1 sec.O 2 times 1 sec.O 4 times 1 sec.O 5 times 1 sec.O 6 times 1 sec.O 8 times 1 sec.O 2 times Other than above
Indoor unit
Inspected unit
Check code
F1–F9 U0–UP E6–EE
No check code
(normal)
Beep output
beep beep O 1 time
Other than above
No output
beep beep beep
Operation LED (0.4sec+0.4sec)
O 1 time
Other than above
Lights off
Lights off
Outdoor
unit
No check code (mistake of match­ing with refrigerant
address)
(2) Digital wireless remote controller
ON/OFF
TEMP
FAN
VANE
MODE
CHECK
LOUVER
TEST RUN
AUTO STOP
AUTO START
h
min
RESET
SET
CLOCK
CHECK
CHECK display
Temperature button
CHECK button
Refrigerant address display
HOUR button
ON/OFF button
<In case of trouble during operation>
When a malfunction occurs to air conditioner, both indoor unit and outdoor unit will stop and operation lamp blinks to inform unusual stop.
<Malfunction-diagnosis method at maintenance service>
[Procedure]
1. Press the CHECK button twice.
• "CHECK" lights, and refrigerant address "00" flashes.
• Check that the remote controller's display has stopped before continuing.
2. Press the temperature buttons.
• Select the refrigerant address of the indoor unit for the self-diagnosis.
Note: Set refrigerant address using the
outdoor unit’s DIP switch (SW1). (For more information, see the outdoor unit installation manual.)
3. Point the remote controller at the sensor on the indoor unit and press the HOUR button.
• If an air conditioner error occurs, the indoor unit's sensor emits an intermit­tent buzzer sound, the operation light flashes, and the error code is output. (It takes 3 seconds at most for error code to appear.)
4. Point the remote controller at the
• The check mode is canceled.
sensor on the indoor unit and press the ON/OFF button.
Malfunction diagnosis can be performed only for refrigerant system control-
ling wireless units.
85
12-1-2. Wired Remote controller Diagnosis
If operation can not be carried out from remote controller, try remote controller diagnosis with following process.
1
a)
1 First, check the electricity current marker.
When correct voltage (DC12V) is not supplied to remote controller, the electricity current marker is put out. If the electricity current marker is not lighted, check the remote controller wiring and the indoor units.
a) Electric current marker
2
3(1)
(2)
(3)
(4)
b)
2 Transfer to remote controller diagnosis mode
Hold down the H “CHECK” button for five seconds or more, and following display appears.
Press the A “FILTER” button, and remote controller diagno­sis will begin.
3 Remote controller diagnosis result
(1) When the remote controller is functioning correctly
Check other possible causes, as there is no problem with remote controller. Consider the unit is normal when remote controller trans­mits the result of diagnosis to indoor or outdoor unit and receives the same data back.
(2) When remote controller has malfunction
The remote controller must be replaced. If the transmitting-receiving circuit is deffective, [‘NG’] blinks. "NG" will be displayed when remote controller transmits the result of diagnosis to indoor or outdoor unit, and receives no response.
When there might be other problems than diagnosed remote controller,
(3) There might be noise on transmission path or damage of
other remote controllers or indoor units. Check the trans-
mission path and other controllers. If the transmission is not possible, [E3] blinks. "E3" will be displayed when remote controller transmits the result of diagnosis to indoor or outdoor unit and receives different data back.
(4) The number of data errors means the difference
between the number of bits sent from remote controller
and the actual number of bits sent to transmission path.
If the data error is displayed, noise and etc. are interfer-
ing with the transmission data. Check the transmission
path. If the data error has occurred, [ERC] and number of data errors are displayed.
b) Number of generated data errors (maximum 66 errors)
When the number of data errors is 02. Transmission data from remote controller Transmission data on transmission path
4 Cancel the remote controller diagnosis
Hold down the H “CHECK” button for five seconds or more to cancel remote controller diagnosis, then [H0] operation lamp will blink and the display screen will return to the sta­tus before remote controller diagnosis in about 30 seconds.
86
12-2. Trouble shooting by inferior phenomena
Phenomena Factor Countermeasure
(1)Remote controller display does not
work. (Electric current marker “ ” is not displayed on the remote controller.)
Indoor control p.c.board LED
LED1
off off off
1
Lighting off
2
Lighting
3
(2)Remaining “H0” display on the
remote controller.
LED2 LED3
(or blinking)
Blinking
(or lighting)
off
1Main power is not turned on. (Power supply inferior) 2Mis-wiring, breaking or contact failure of the
1Refrigerant address excepts “0”. 2Mis-wiring, breaking or contact failure of the
1Short circuit, miswiring and breaking
1At longest 2 minutes after the power supply “H0” is
Reference (Meaning of the indoor control board LED)
LED1 : Micro computer power supply
....Display of DC14V is supply or not from indoor power.
LED2 : Power output supplied to remote controller
....Display the power condition supplied to wired remote controller. When the
refrigerant address is “0” supplied power output ON.
LED3 : Indoor outdoor communication monitor
....Blinking, when receiving the signal normally from the outdoor unit.
connecting line.
connecting line.
displayed to start up.
1
Check the power wiring to the outdoor unit and the breaker.
2
Check for incorrect wiring, wiring breaks and poor connections between the indoor and outdoor units. (Refer to page 90.)
1
Set the refrigerant address to "0" (only 1 refrigerant can be "0" for group control).
2
Check for incorrect wiring, wiring breaks and poor connections between the indoor and outdoor units. (Refer to page 91.)
1
Check for shorts, incorrect wiring and wiring breaks in the remote controller wires.
2
Replace the remote controller if the voltage to the remote controller terminal block (TB6) is between 10 and 16V DC. (Refer to page 92.)
Normal operation
(3)When pressing the remote controller
operation switch the OPERATION display is appeared but it will be turned off soon.
(4)Even controlling by the wireless
remote controller no beep and not working. (Display is available on the wireless remote controller)
(5)When operating by the wireless
remote controller, beep sound is heard without working.
(6)Upward/downward vane perfor-
mance fault.
1Communication fault between the remote controller
and indoor.
2Communication fault between the indoor and outdoor. 3Outdoor unit protection device is opened.
(Abnormal code will be displayed after 2~6 minutes.)
1After cancelling to select function from the remote
controller, the remote controller operation switch will be not accepted for approx 30 seconds.
1The pair number settings of the wireless remote
controller and indoor control PCB are mismatched.
2Disconnecting of wireless receiving board and contact
failure.
3Factor of the above (1).
1No operation for max. 2 minutes after the power sup-
ply ON.
2Remote operation is prohibited.
•Remote controlling adaptor is connected to the indoor control board (CN32).
•Remote operation is prohibited by centralised con­troller etc. since it is connected to MELANS.
3Factor of the above (2).
1When the unit is as follows in the HEAT mode, the
vane is not downward. (Working of COOL protection function)
•During HEAT preparation.
•During defrosting.
•During compressor stop.
2When setting the downward vane in the cool/dry
mode, the vane changes to Horizontal position after 1 hour.
3Vane motor does mot rotate.
A) Vane motor fault. B) Disconnecting, breaking and contact fault of the
connector.
C) Setting to no vane unit.
Turn the power supply OFF/ON, and check the following:
1
If an error is displayed on the remote controller or outdoor unit's LED within 6 minutes: Refer to the self-diagnosis table on p. 101 to take appropriate action.
2
If "H0" display remains for 6 minutes: Failure in indoor control PCB or remote controller (Refer to page 89.)
Normal operation
1Check the pair number settings. 2Check the indoor control board connector
(CN90). Check the wireless receiving board con­nector (CNB)
3Check the details of above (1).
1Normal operation 2Normal operation
3Check the details of above (2).
1Normal operation 2Normal operation
3 A) Vane motor resistance value check.
Refer to “5, HOW TO CHECK THE PAR TS”.
B) Disconnecting, breaking, and contact
fault of the connector. Stepping motor adopting model
.... CN6V check
AC timing motor adopting model
.... CNV check
C) Check the setting details by selecting
the remote controller function. Setting check of the indoor control board J11~J15 (SW1).
87
Phenomena Factor Countermeasure
(7)Though the remote controller dis-
play is normal in cool mode, the capacity is not enough.
(8)Though the remote controller dis-
play is normal in Heat mode, the capacity is not enough.
1Filter clogging (dirt)
2Heat exchanger clogging (dirt)
3Air duct short cycle. 4Refrigerant shortage. 5Operation failure in linear expansion valve
6Thermistor connection failure 7Incorrect piping size 8Piping is too long.
1Filter clogging (dirt)
2Heat exchanger clogging (dirt)
3Air duct short cycle. 4Refrigerant shortage. 5Outdoor unit bypass circuit failure 6Indoor reverse check valve failure
Reverse check valve failure may cause refrigerant leakage and restrictor failure.
7Heat insulator of refrigerant pipes is defective. 8Malfunction of LEV. 9Loose connection in thermistor.
1Open the grille to check the filter.
Clean the filter and remove dust or dirt away.
2Clean the heat exchanger.
Lowering the indoor piping temperature and intake pressure means clogging in the heat exchanger.
3Remove screen in the air duct (air outlet/
intake).
4Check if gas leaks or not in the piping
joint.
5,6Check the refrigerant circuit operation
status.
7Check the piping size. 8Check the capacity loss characteristic for
the piping length.
1Open the grille to check the filter.
Clean the filter and remove dust or dirt away.
2Clean the heat exchanger.
Rising the indoor piping temperature and outlet pressure means clogging in the heat exchanger.
3Remove screen in the air duct (air outlet/
intake).
4Check if gas leaks or not in the piping
joint.
5Operating condition check in the refriger-
ant cycle.
6Since outlet temperature and indoor heat
exchanger temperature does not rise, measure the outlet pressure and deter­mine the countermeasure.
7Check the heat insulator. 8,9Check the function of refrigerant circuit.
(9)Operation failure of the outdoor fan
(Fan does not rotate.)
1 Defective outdoor fan motor
(Short or open of the winding)
2 Defective outdoor fan motor
(Rotating-position detecting circuit built in the motor
does not output any signals.)
3 Defective outdoor controller board
1 Check the resistance of winding.
Refer to “5, HOW TO CHECK THE PARTS”.
2 First of all, check the voltage of FAN12
and FAN22 on the outdoor controller board. Check the voltage between pin 1 and 5, between pin 2 and 5, between pin 3 and 5. If any of them does not repeat the pattern “0V ➔ 5V ➔ 0V”, the rotating-position detecting circuit is defective. Replace the outdoor fan motor. Second of all, make sure the voltage between pin 4 and 5 is always 5VI 0.2V. If not, replace the outdoor controller board and recheck the voltage.
3 Replace the outdoor controller board.
88
Symptoms: “HO” is kept being displayed on the remote controller.
Diagnosis flow Cause
Check the display time of “H0” after turning on the main power.
6 minutes or more
Check the LED display of the outdoor controller circuit board.
kept being displayed on the
How long is “H0”
remote controller?
2 to 6 minutes
Are any error codes
displayed on the
remote controller?
YES
2 minutes or less
NO
“H0” will be displayed
• during the start-up
diagnosis after turning
on the main power.
Inspection method and troubleshooting
• Normal. The start-up diagnosis will
be over in around 2 minutes.
Are any error codes
displayed on the LED?
NO
YES
• Mis-wiring of indoor/ outdoor connecting wire
• Breaking of indoor/ outdoor connecting wire (S3)
• Defective indoor controller board
• Defective outdoor controller circuit board
• Defective indoor controller board
• Defective remote controller
• Refer to “Self-diagnosis action table” in order to solve the trouble.
• In case of communication errors, the display of remote controller may not match the LED display of the outdoor unit.
89
Symptoms: Nothing is displayed on the remote controller 1
LED display of the indoor controller board LED1 : LED2 : LED3 :
Diagnosis flow Cause
Check the voltage between S1 and S2 on the terminal block (TB4) of the indoor unit which is used to connect the indoor unit and the outdoor unit.
AC 198V to AC 264V?
YES
NO
Check the voltage among R, S and T on the terminal block (TB1) of the outdoor power circuit board.
AC 198V to AC 264V?
NO
YES
Check the voltage between S1 and S2 on the terminal block (TB1) of the outdoor unit which is used to connect the indoor unit and the outdoor unit.
Troubles concerning
power supply.
Inspection method and troubleshooting
• Check the power wiring to the outdoor unit.
• Check the breaker.
Check the voltage of indoor controller board (CN2D). Refer to page 110 and 111.
DC 12V to DC 16V?
YES
NO
Check the voltage of the unit after removing the indoor power board (CN2S). Refer to page 109.
DC 12V to DC 16V?
YES
NO
AC 198V to AC 264V?
YES
NO
• Bad wiring of the outdoor controller board.
The fuses on the outdoor
controller circuit board are blown.
(FUSE1, FUSE2)
• Check the wiring of the outdoor unit.
• Check if the wiring is bad. Check if the fuses are blown.
The fuses on the outdoor controller circuit board will be blown when the indoor /outdoor connecting wire short-circuits. (FUSE1, FUSE2)
• Bad wiring of the outdoor controller board.
The fuses on the outdoor
controller circuit board are blown.
(FUSE1, FUSE2)
• Defective indoor
controller board
• Mis-wiring, breaking
or poor connection of
• Check if mis-wiring, breaking or poor contact is causing this
problem. Indoor/outdoor connecting wire is polarized 3-core type. Connect the indoor unit and the outdoor unit by wiring each pair of S1, S2 and S3 on the both side of indoor/outdoor terminal blocks.
• Replace the indoor
controller board.
Check if there is mis-wiring
or breaking of wire. in door/outdoor connecting wire.
90
• Defective indoor power board
• Replace the indoor
power board.
AC 198V to AC 264V?
Are there looseness or
disconnection of the indoor/
outdoor connecting wire?
Is anything displayed?
DC 17V to DC 28V?
Is “E8” displayed?
Can all the indoor
unit be operated?
Check the voltage between S2 and S3 on the terminal block of the outdoor unit.
NO
YES
Not lighting.
Blinking.
NO
YES
NO
YES
Not displayed.
Displayed.
YES
NO
YES
NO
Check the voltage between S1 and
S2 on the terminal block (TB4)
of the
indoor unit which is used to connect the indoor unit and the
outdoor unit.
Check the refrigerant address of the outdoor unit. (SW1-3 to 1-6)
Check the looseness or disconnection of the indoor/outdoor connecting wire.
Check the LED display of the outdoor unit after turning on the main power again.
Can the unit be restarted?
Breaking or poor contact of the indoor/outdoor connecting wire.
• Fix the breaking or poor contact of the indoor/outdoor
connecting wire.
• Defective outdoor controller circuit board.
• Replace the outdoor
controller circuit board.
• Normal. Only the unit which has the refrigerant address “0” supplies power to the remote controller.
• Set the refrigerant
address to “0”. In case of the multiple grouping system, recheck the refrigerant address again.
• Defective indoor power board.
• Replace the indoor
power board.
• Defective outdoor power circuit board.
• Replace the outdoor
power circuit board.
• Defective indoor controller board
Replace the indoor controller board of the indoor unit which
doesn’t operate.
• Defective outdoor controller circuit board.
• Replace the outdoor
controller circuit board.
• Influence of electromagnetic noise.
• Not abnormal. There may be the influence
of electromagnetic noise.
Check the transmission wire
and get rid of the causes.
Symptoms: Nothing is displayed on the remote controller 2
Diagnosis flow Cause
Inspection method and troubleshooting
LED display of the indoor controller board LED1 : LED2 : LED3 : or
Check the status of the indoor controller board LED3 display.
Is the refrigerant address “0”?
NO
YES
NO
YES
Is “EA” or “Eb” displayed?
91
Symptoms: Nothing is displayed on the remote controller 3
LED display of the indoor controller board LED1 : LED2 : or LED3 : —
Diagnosis flow Cause
Check the voltage of the terminal block (TB6) of the remote controller.
DC 10V to DC 16V?
NO
Check the status of the LED2.
Blinking
Check the status of the LED2 after disconnecting the remote controller wire from the terminal block (TB5) of the indoor unit.
YES
Lighting
• Defective remote controller.
• Breaking or poor contact of the remote controller wire.
Inspection method and troubleshooting
• Replace the remote controller.
• Check if there is breaking or poor contact of the remote controller wire. Check the voltage of the terminal block (TB5) connecting the remote controller wire.
If it is not between DC 10V and DC16V, the indoor controller board must be defective.
Check the status of the LED2.
Blinking
Lighting
92
• The remote controller wire short-circuits.
• Defective indoor controller board.
• Check if the remote controller wire is short-circuited.
• Replace the indoor controller board.
12-3. Error code list.
Error code
F3
F5 F9
U1 U2 U3
U4
U5 U7 U9 U6 UF
UH
UL
UP
Short 2 beeps (0.4 sec.) x 1
Short 2 beeps (0.4 sec.) x 1 Short 2 beeps (0.4 sec.) x 1
Short 2 beeps (0.4 sec.) x 1 Short 2 beeps (0.4 sec.) x 1 Short 2 beeps (0.4 sec.) x 1 Short 2 beeps (0.4 sec.) x 1
Short 2 beeps (0.4 sec.) x 1 Short 2 beeps (0.4 sec.) x 1 Short 2 beeps (0.4 sec.) x 1 Short 2 beeps (0.4 sec.) x 1 Short 2 beeps (0.4 sec.) x 1 Short 2 beeps (0.4 sec.) x 1 Short 2 beeps (0.4 sec.) x 1
Short 2 beeps (0.4 sec.) x 1
5202
5201
4119
1302
1102 5104 5105 5107 5106
5110 1504 1502 1302 4101 4100 5300 1300
4210
Outdoor
Outdoor Outdoor
Outdoor Outdoor Outdoor
Outdoor
Outdoor Outdoor Outdoor Outdoor Outdoor Outdoor Outdoor
Outdoor
P.100
P.100 P.100
P.102 P.102 P.103 P.103
P.103 P.103 P.104 P.103 P.104 P.104 P.104
P.104
Connector(63L) is open. <RP4~RP6 only> Connector(63H) is open. 2 or more connectors are open. <RP4~RP6 only> Abnormal high pressure (63H worked) Abnormal discharging temperature Open/short circuit of discharging thermistor (TH4) Open/short circuit of outdoor pipe temperature thermistor/Liquid (TH3) Open/short circuit of outdoor pipe temperature thermistor/Cond./Eva. (TH6) Open/short circuit of outside temperature thermistor (TH7) Open/short circuit of heat sink thermistor (TH8) Abnormal temperature of heat sink
Abnormality such as overvoltage or voltage shortage Abnormality of power module
Current sensor error Abnormal low pressure (63L worked) <RP4~RP6 only> Compressor overcurrent interruption
Beep output
High prior remote controller
Unit which detects error
Error details
Inspection method and troubleshooting
Display of remote controller or A control service tool
Abnormality of super heat due to low discharge temperature (RP3 only)
Compressor overcurrent interruption (When compressor locked)
Error code
P1 P2 P4 P5
P6
P8 P9
Beep(one sec.) x 1 Beep(one sec.) x 2 Beep(one sec.) x 4 Beep(one sec.) x 5
Beep(one sec.) x 6
Beep(one sec.) x 8 Beep(one sec.) x 2
5101 5102 2503
2500, 2502
1503 1504
1110
5103
Indoor Indoor Indoor Indoor
Indoor
Indoor Indoor
P.97 P.97 P.97 P.97
P.98
P.98 P.99
Abnormality of room temperature thermistor (TH1) Abnormality of pipe temperature thermistor/Liquid (TH2) Abnormality of drain sensor (DS) Drain overflow protection Freezing protection in cooling operation Overheating protection in heating operation Abnormality of pipe temperature Abnormality of pipe temperature thermistor/Cond./Eva
Beep output
High prior remote controller
Unit which detects error
Error details
Inspection method and troubleshooting
Display of remote controller or A control service tool
Error codes are explained on the below tables.
w1. When a communication error is occurring, the display of remote controller may not match that of the optional parts
“A control service kit (PAC-SK52ST)”, or may not come on at all.
w2. Beeping sounds come out of the signal receiving section of the wireless remote controller only when the
malfunction-diagnosis is conducted by using the wireless remote controller.
1 Indoor unit error
2 Outdoor unit error
93
3 Remote controller, indoor/outdoor unit transmission error
Error code
E0 E3 E4 E5 E6 E7 E8 E9
EA
Eb
EC
Ed
EF
No beep No beep Beep(one sec.) x 9 Beep(one sec.) x 9 Beep(one sec.) x 3 Beep(one sec.) x 3 Short 2 beeps (0.4 sec.) x 3 Short 2 beeps (0.4 sec.) x 3 Short 2 beeps (0.4 sec.) x 2 Short 2 beeps (0.4 sec.) x 2 Short 2 beeps (0.4 sec.) x 2 Short 2 beeps (0.4 sec.) x 4 Beep(one sec.) x 10 Short 2 beeps (0.4 sec.) x 10
No display No display
6831 3832 6840 6841 6840 6841 6844 6845 6846 0403
6607 or 6608
Remote Controller Remote Controller
Indoor Indoor Indoor
Indoor Outdoor Outdoor Outdoor Outdoor Outdoor Outdoor
Indoor Outdoor
P.105 P.105
P.99 P.99 P.99
P.99 P.105 P.105 P.101 P.101 P.101 P.105
P.105
Remote controller transmission error (Signal receiving error) Remote controller transmission error (Transmitting error) Remote controller transmission error (Signal receiving error) Remote controller transmission error (Transmitting error) Indoor/outdoor unit transmission error (Signal receiving error) Indoor/outdoor unit transmission error (Transmitting error) Indoor/outdoor unit transmission error (Signal receiving error) Indoor/outdoor unit transmission error (Transmitting error)
Start-up time over Serial Transmission error
Not defined.
Beep output
High prior remote controller
Unit which detects error
Error details
Inspection method and troubleshooting
Display of remote controller or A control service tool
Mis-wiring of indoor/outdoor unit connector (Converse wiring / Disconnection)
Mis-wiring of indoor/outdoor unit connector The number of indoor unit is over the limit. (Limit: 4 units)
Error code
A0 A2 A3 A6 A7 A8
Short 2 beeps (0.4 sec.) x 4 Short 2 beeps (0.4 sec.) x 4 Short 2 beeps (0.4 sec.) x 4 Short 2 beeps (0.4 sec.) x 4 Short 2 beeps (0.4 sec.) x 4 Short 2 beeps (0.4 sec.) x 4
6600 6602 6603 6606 6607 6608
Outdoor Outdoor Outdoor Outdoor Outdoor Outdoor
P.106 P.106 P.106 P.106
P.107,108
P.108
M-NET : Address-duplicated definition M-NET: Hardware error of transmission P line M-NET: BUS BUSY M-NET: Transmission error with transmission P line M-NET: No ACK M-NET: No RESPONSE
Beep output
High prior remote controller
Unit which detects error
Error details
Inspection method and troubleshooting
Display of remote controller or A control service tool
4 M-NET transmission error (High Prior)
94
<Display function of inspection for outdoor unit>
F3 F5 F9
E6 E7
E0 E3 E4 E5
EF
Ed
A0~A8
[Display] (1)Normal condition
(2)Abnormal condition
Unit condition
Outdoor controller board A-Control Service Tool
LED1 (Green) LED2 (Red) Error code
When the power is turned on When unit stops When compressor is warming up When unit operates
Lighted Lighted Lighted Lighted
Lighted
Not lighted
Indication of the display
Alternately blinking display
Operation mode
Not lighted
Lighted
00, etc. 08, etc.
C5, H7 etc.
Indication Error
Error code
w1
Outdoor controller board
Contents Inspection method
LED1 (Green) LED2 (Red) 1 blinking 2 blinking
2 blinking 1 blinking
2 blinking
3 blinking
4 blinking
5 blinking
Connector(63L) is open.
Connector(63H) is open.
2 connectors are open.
Startup time over
Error code is not defined.
Mis-wiring of indoor/outdoor unit conne­cting wire, excessive number of indoor units (4 units or more)
Mis-wiring of indoor/outdoor unit co­nnecting wire (converse wiring or di­sconnection)
Indoor/outdoor unit communication error (signal receiving error) is detected by in­door unit.
Indoor/outdoor unit communication error (transmitting error) is detected by indoor unit.
Indoor/outdoor unit communication error (signal receiving error) is detected by outdoor unit.
Indoor/outdoor unit communication error (transmitting error) is detected by outdoor unit.
Remote controller signal receiving error is detected by remote controller.
Remote controller transmitting error is detected by remote controller.
Remote controller signal receiving error is detected by indoor unit.
Remote controller transmitting error is detected by indoor unit.
Serial communication error <Communication between outdoor controller board and outdoor power board> <Communication between outdoor controller board and M-NET p.c. board>
Communication error of high prior signal(M-NET)
W1.Remote controller displays error code.
1
Check if indoor/outdoor connecting wire is connected correctly.
2
Check if 4 or more indoor units are connected to outdoor unit. 3Check if noise entered into indoor/outdoor connecting wire or power supply.
4Re-check error by turning off power, and on again.
1
Check if connector (63L or 63H) on the outdoor controller board is not disconnected.
2
Check continuity of pressure switch (63L or 63H) by tester.
1
Check if connector (CN4) on outdoor controller board and outdoor power board is not disconnected.
2
Check if there is poor connection of connector on outdoor controller board(CNMNT and CNVMNT).
3
Check M-NET communication signal.
1Check if remote controller is MA remote controller(PAR-20MAA). 2Check if noise entered into transmission wire of remote controller. 3Check if noise entered into indoor/outdoor connecting wire. 4Re-check error by turning off power, and on again.
1Check if connecting wire of indoor unit or remote controller
is connected correctly. 2Check if noise entered into transmission wire of remote controller.
3Re-check error by turning off power, and on again.
1
Check if indoor/outdoor connecting wire is connected correctly.
2
Check if noise entered into indoor/outdoor connecting wire or power supply.
3
Check if noise entered into indoor/outdoor controller board.
4
Re-check error by turning off power, and on again.
P.100 P.100 P.100 P.101
P.101 P.101
P.99
P.99 P.105 P.105 P.105 P.105
P.99
P.99 P.105
P.105
P.106~
P.108
Detailed
reference
page
The blinking patterns of both LED1(green) and LED2(red) indicate the types of abnormality when it occurs. Types of abnormali­ty can be indicated in details by connecting an optional part ‘A-Control Service Tool (PAC-SK52ST)’ to connector CNM on out­door controller board.
95
Operation LED5/LED6 (Red)
Lit
Normal (Stop)
Normal (Operating)
Fan stops. Controller board is outputting waveform for fan driving.
Contents
Operation
LED5/LED6 (Red)
Importance
2 blinks 1
2 3 4 5
6 blinks
8 blinks
7 blinks
Abnormal is detected
Abnormality of bus voltage: Abnormal if bus voltage inspected for 1.5msec. is less than 60V or more than 390V. Abnormality of overcurrent: Abnormal if current value of DC bus in fan controller board is over the cut-off point. Abnormality of startup failure: Abnormal if the operating speed does not reach 100rpm even 12 sec passed after startup. Abnormality of position detection: Abnormal if the position of U-phase cannot be detected after starting up fan. Abnormality of disconnection: Abnormal if the first pattern of U/V/W-phase position detected after startup is H/H/H or L/L/L.
Meaning of error code and detection method
Remark
These
LEDs
are not
used
for
service.
U2 U7 U1
UF UP UH
U6
U3
U4
U5
U9
P1
P2
P9
P4
P5
P6
P8
Indication Error
Error
code
w1
Outdoor controller board
Contents Inspection method
LED1 (Green)
LED2 (Red)
3 blinking 1 blinking
2 blinking
W1 Error code displayed on remote controller
4 blinking
5 blinking
6 blinking
7 blinking
1 blinking
2 blinking
3 blinking
4 blinking
4 blinking
Abnormality of shell thermostat and discharging temperature (TH4)
Abnormality of super heat due to low discharge temperature
1Check if stop valves are open. 2Check if connectors (TH4, LEV-A, and LEV-B) on outdoor controller board are not
disconnected.
3Check if unit fills with specified amount of refrigerant. 4Measure resistance values among terminals on indoor valve and outdoor linear
expansion valve using a tester.
Abnormal high pressure (High pressure switch 63H worked.)
1Check if indoor/outdoor units have a short cycle on their air ducts. 2Check if connector (63H) on outdoor controller board is not disconnected. 3Check if heat exchanger and filter is not dirty. 4Measure resistance values among terminals on linear expansion valve using a
tester.
1Check if stop valves are open. 2Check looseness, disconnection, and converse connection of compressor wiring. 3Measure resistance values among terminals on compressor using a tester. 4Check if outdoor unit has a short cycle on its air duct.
Compressor over current breaking (Start-up locked) Compressor over current breaking Abnormality of current sensor (P.B.) Abnormality of power module Open/short of discharge thermistor (TH4)
Open/short of outdoor ther­mistor (TH8)
Open/short of outdoor thermistors (TH3, TH6, TH7 and TH8)
1
Check if connectors (TH3, TH4, TH6 and TH7) on outdoor controller board and conn-
ector (CN3) on outdoor power board are not disconnected.
2
Measure resistance value of outdoor thermistors.
Abnormality of radiator panel temperature
1Check if indoor/outdoor units have a short cycle on their air ducts. 2Measure resistance value of outdoor thermistor(TH8).
Abnormality of voltage 1Check looseness, disconnection, and converse connection of compressor wiring.
2Measure resistance value among terminals on compressor using a tester. 3Check the continuity of contactor (52C). 4Check if power supply voltage decreases. 5Check the wiring of CN52C. 6Check the wiring of CNAF. (RP4~6VHA only)
Abnormality of room temperature thermistor (TH1) Abnormality of pipe temperature thermistor /Liquid (TH2) Abnormality of pipe temperature thermistor/Condenser-Evaporator
1Check if connectors (CN20, CN21 and CN29) on indoor controller board are not disconnected. 2Measure resistance value of indoor thermistors.
Abnormality of drain sensor (DS)
Indoor drain overflow protection
1Check if connector (CN31) on indoor controller board is not disconnected. 2Measure resistance value of indoor thermistors. 3Measure resistance value among terminals on drain-up machine using a tester. 4Check if drain-up machine works. 5Check drain function.
Freezing (cooling)/overheating (heating) protection
1Check if indoor unit has a short cycle on its air duct. 2Check if heat exchanger and filter is not dirty. 3Measure resistance value on indoor and outdoor fan motors. 4Check if the inside of refrigerant piping is not clogged.
Abnormality of pipe temperature
1Check if indoor thermistors (TH2 and TH5) are not disconnected from holder. 2Check if stop valve is open. 3Check converse connection of extension pipe. (on plural units connection) 4Check if indoor/outdoor connecting wire is connected correctly. (on plural units
connection)
W2 LED1 on power board for RP4, RP5 and RP6 1 blink: Power is supplied. 3 blinks:
Power is supplied to warm up compressor.
2 blinks: Power is supplied to compressor. Blinking: Limited control is being performed.
P.102 P.103 P.102
P.104 P.104 P.104 P.103 P.103 P.103
P.103 P.104
P.97 P.97 P.99
P.97
P.98
P.98
Detailed
reference
page
LED indications of fan operating condition (LED5 and LED6 on controller board)
96
12-4. SELF-DIAGNOSIS ACTION TABLE
Error Code
P1
P2
Meaning of error code and detection method
Abnormality of room temperature thermistor (TH1)
1 The unit is in three-minute resume
prevention mode if short/open of thermistor is detected. Abnormal if the unit does not reset normally after three minutes. (The unit returns to normal operation, if it has normally reset.)
2 Constantly detected during cooling,
drying, and heating operation. Short: 90: or more
Open: -40: or less
Abnormality of pipe temperature thermistor/Liquid (TH2)
1 The unit is in three-minute resume
prevention mode if short/open of thermistor is detected. Abnormal if the unit does not reset normally after three minutes. (The unit returns to normal operation, if it has normally reset.)
2 Constantly detected during cooling,
drying, and heating (except defrosting) operation. Short: 90: or more Open: -40: or less
1 Defective thermistor 2 Contact failure of connector
3 Breaking of wire or contact 4 Defective indoor controller
1 Defective thermistor 2 Contact failure of connector
3 Breaking of wire or contact 4 Defective refrigerant circuit is
5 Defective indoor controller board.
Case
characteristics. (CN20) on the indoor controller
board. (Insert failure) failure of thermistor wiring. board.
characteristics. (CN21) on the indoor controller
board. (Insert failure) failure of thermistor wiring. causing thermistor temperature
of 90: or more or -40: or less.
Judgment and action
13 Check resistance value of thermistor. 0: ······15.0k" 10: ····9.6k" 20: ····6.3k" 30: ····4.3k" 40: ····3.0k" If you put force on (draw or bend) the lead wire with measuring resistance value of thermistor breaking of wire or contact failure can be detected. 2 Check contact failure of connector (CN20) on
the indoor controller board. Refer to page 110and 111. Put the power on again and check restart after inserting connector again.
4 Check room temperature display on remote
controller. Replace indoor controller board if there is abnormal difference with actual room temper­ature. There is no abnormality if none of above comes within the unit. Put the power off, and on again to operate.
13 Check resistance value of thermistor. For characteristics, refer to (P1) above. 2 Check contact failure of connector (CN21) on
the indoor controller board. Refer to page 110and 111. Put the power on and check restart after inserting connector again.
4 Check pipe <liquid> temperature with remote
controller in test run mode. If pipe <liquid> temperature is exclusively low (in cooling mode) or high (in heating mode), refrigerant circuit may have defective.
5 Check pipe <liquid> temperature with remote
controller in test run mode. If there is exclu­sive difference with actual pipe <liquid> tem­perature, replace indoor controller board. There is no abnormality if none of above comes within the unit. Put the power off, and on again to operate.
P4
P5
Abnormality of drain sensor (DS)
1 Suspensive abnormality, if short/open of
thermistor is detected for 30 seconds continuously. Put off compressor and indoor fan.
2 Short/open is detected for 30 seconds
continuously during suspensive abnormality. (The unit returns to normal operation,
if it has normally reset.)
3 Detect the following condition.
• During cooling and drying operation.
• In case that pipe <liquid> temperature
- room temperature <-10deg (Except defrosting)
• When pipe <liquid> temperature or room temperature is short/open temperature.
• During drain pomp operation.
Malfunction of drain pump (DP)
1 Suspensive abnormality, if thermistor of
drain sensor is let heat itself and tem­perature rises slightly. Put off compres­sor and indoor fan.
2 Drain pomp is abnormal if the condition
above is detected during suspensive abnormality.
3 Constantly detected during drain pomp
operation.
1 Defective thermistor
characteristics
2 Contact failure of connector
(CN31) on the indoor controller board. (Insert failure).
3 Breaking of wire or contact
failure of drain sensor wiring.
4 Defective indoor controller board.
1 Malfunction of drain pump 2 Defective drain
Clogged drain pump Clogged drain pipe
3 Attached drop of water at the
drain sensor
• Drops of drain trickles from lead wire.
• Clogged filter is causing wave of drain.
4 Defective indoor controller board.
1–3 Check resistance value of thermistor.
0: ······6.0k" 10: ····3.9k" 20: ····2.6k" 30: ····1.8k" 40: ····1.3k" 2 Check contact failure of connector (CN31) on
the indoor controller board. Refer to page 110and 111. Put the power on again and check restart after inserting connector again.
4 Replace indoor controller board if drain
pump operates with the line of drain sensor connector CN31-1 and 2 is short-circuited, and abnormality reappears. There is no abnormality if none of above comes within the unit. Put the power off, and on again to operate.
1 Check if drain-up machine works. 2 Check drain function. 3 Check the setting of lead wire of drain sensor
and check clogs of the filter.
4 Replace indoor controller board if drain
pump operates with the line of drain sensor connector CN31-1 and 2 is short-circuited and abnormality reappears. Refer to page 110and 111. There is no abnormality if none of above comes within the unit. Put the power off, and on again to operate.
97
Error Code
123456
ON OFF
123456
ON OFF
123456
ON OFF
123456
ON OFF
A-Control Service Tool SW2 setting
Temperature display of indoor liquid pipe Indoor 1
Temperature display of indoor liquid pipe Indoor 2
Temperature display of indoor condenser/ evaporator pipe Indoor 1
Temperature display of indoor condenser/ evaporator pipe Indoor 2
P6
P8
Meaning of error code and detection method Freezing/overheating protection is
working
1 Freezing protection (Cooling mode)
The unit is in six-minute resume prevention mode if pipe <liquid or condenser/evap-
(Cooling or drying mode)
1 Clogged filter (reduced airflow) 2 Short cycle of air path 3 Low-load (low temperature)
orator> temperature stays under
-15: for three minutes, three minutes after the compressor started. Abnormal if it stays under -15: for three minutes again within 16 minutes after six-minute
4 Defective indoor fan motor
• Fan motor is defective.
• Indoor controller board is
resume prevention mode.
2 Frost abnormality (Only for the combination
with inverter-type outdoor unit)
Suspensive abnormal if unit operates in frost prevention mode (below) for 9 minutes or more. After that, when frost prevention mode is released and
5 Overcharge of refrigerant 6 Defective refrigerant circuit
compressor restarts its operation, unit is not detected as abnormal if compressor keeps operating for 20 minutes continously
and abnormal if compressor stops
operating within 20 minutes and unit operates in frost prevention mode for more than 9 minutes again. (Not abnormal
if unit stops operating in frost prevention
(Heating mode)
1 Clogged filter (reduced airflow) 2 Short cycle of air path 3 Over-load (high temperature)
mode within 9 minutes) <Frost prevention mode> If pipe <liquid or condenser-evaporator> temperature is 2: or below when 16 minutes has passed after compressor starts operating, unit will start operating
4 Defective indoor fan motor
• Fan motor is defective.
• Indoor controller board is
in frost prevention mode which stops compressor operation. After that, when pipe <liquid or condenser/evaporator> temperature stays 10: or more for 3 minutes, frost prevention mode will be released and compressor will restart its operation.
5 Overcharge of refrigerant 6 Defective refrigerant circuit
3 Overheating protection (Heating mode)
The units is in six-minute resume prevention mode if pipe <condenser /
7 Bypass circuit of outdoor unit
evaporator> temperature is detected as over 74: after the compressor started. Abnormal if the temperature of over 74: is detected again within 10 minutes after six-minute resume prevention mode.
Abnormality of pipe temperature
1 Slight temperature difference <Cooling mode> Detected as abnormal when the pipe tem­perature is not in the cooling range 3 min­utes later of compressor start and 6 min­utes later of the liquid or condenser/evapo­rator pipe is out of cooling range. Note 1) It takes at least 9 min. to detect. Note 2) Abnormality P8 is not detected in
drying mode.
Cooling range : Indoor pipe temperature
2 Converse connection of
(TH2 or TH5) – intake temperature (TH1) [ -3 deg
TH: Lower temperature between: liquid
3 Converse wiring of indoor/
pipe temperature and condenser/ evaporator temperature
4 Defective detection of indoor <Heating mode> When 10 seconds have passed after the compressor starts operation and the hot adjustment mode has finished, the unit is
5 Stop valve is not opened detected as abnormal when condenser/evaporator pipe temperature is not in heating range within 20 minutes.
Note 3) It takes at least 27 minutes to
detect abnormality.
Note 4) It excludes the period of defrosting
(Detection restarts when defrosting mode is over)
Heating range : 3 deg [ (Condenser/
Evaporator temperature(TH5) – intake temperature(TH1))
Case
operation beyond the tolerance range
defective.
(clogs)
operation beyond the tolerance range
defective.
(clogs) is defective.
between indoor room temperature and pipe <liquid or condenser / evaporator> temperature thermistor
• Shortage of refrigerant
• Disconnected holder of pipe <liquid or condenser /
evaporator> thermistor
• Defective refrigerant circuit
extension pipe (on plural units connection)
outdoor unit connecting wire (on plural units connection)
room temperature and pipe <condenser / evaporator> temperature thermistor
completely.
98
Judgment and action
(Cooling or drying mode)
1 Check clogs of the filter. 2 Remove shields.
4 Measure the resistance of fan motor's winding.
Measure the output voltage of fan's connector (FAN) onthe indoor controller board. WThe indoor controller board should be
normal when voltage of AC220V to 240V is detected while fan motor is connected. Refer to page 110 and 111.
56 Check operating condition of refrigerant
circuit.
(Heating mode)
1 Check clogs of the filter. 2 Remove shields.
4 Measure the resistance of fan motor's
winding. Measure the output voltage of fan's connector (FAN) on the indoor controller board. WThe indoor controller board should be
normal when voltage of AC220V to 240V is detected while fan motor is connected. Refer to page 110 and 111.
5~7Check operating condition of refrigerant
circuit.
1~4 Check pipe <liquid or condenser /
evaporator> temperature with room temperature display on remote controller and outdoor controller circuit board. Pipe <liquid or condenser / evaporator> temperature display is indicated by setting SW2 of outdoor controller circuit board as follows.
Conduct temperature check with outdoor controller circuit board after connecting
(
‘A-Control Service Tool(PAC-SK52ST)’.
)
23Check converse connection of extension
pipe or converse wiring of indoor/outdoor unit connecting wire.
Error Code
123456
ON OFF
123456
ON OFF
A-Control Service Tool SW2 setting
Temperature display of indoor condenser/ evaporator pipe Indoor 1
Temperature display of indoor condenser/ evaporator pipe Indoor 2
P9
Meaning of error code and detection method
Abnormality of pipe temperature ther­mistor / Condenser-Evaporator (TH5)
1 The unit is in three-minute resume pro-
tection mode if short/open of thermistor is detected. Abnormal if the unit does not get back to normal within three min­utes. (The unit returns to normal opera­tion, if it has normally reset.)
2 Constantly detected during cooling, dry-
ing, and heating operation (except defrosting) Short: 90: or more Open: -40: or less
1 Defective thermistor 2 Contact failure of connector
3 Breaking of wire or contact 4 Temperature of thermistor is
5 Defective indoor controller
Case
characteristics (CN29) on the indoor controller
board. (Insert failure) failure of thermistor wiring. 90: or more or -40: or less
caused by defective refrigerant circuit.
board.
Judgment and action
13 Check resistance value of thermistor.
For characteristics, refer to (P1) above.
2 Check contact failure of connector (CN29)
on the indoor controller board. Refer to page 110 and 111. Put the power on and check restart after inserting connector again.
4 Operate in test run mode and check pipe
<condenser / evaporator> temperature with outdoor controller circuit board. If pipe <condenser / evaporator> temperature is exclusively low (in cooling mode) or high (in heating mode), refrigerant circuit may have defective.
5 Operate in test run mode and check pipe
<condenser / evaporator> temperature with outdoor control circuit board. If there is exclusive difference with actual pipe <condenser / evaporator> temperature replace indoor controller board. There is no abnormality if none of above comes within the unit. Put the power off and on again to operate.
In case of checking pipe temperature with outdoor controller circuit board, be sure to connect A-control service
(
tool (PAC-SK52ST).
)
Remote controller signal receiving error
1 Abnormal if indoor controller board can
not receive normally any data from remote controller or from other indoor controller board for three minutes.
2 Indoor control board cannot receive any
signal from remote controller for two
E4
E5
E6
E7
minutes.
Remote controller transmitting error
1 Abnormal if indoor controller board cannot
check the blank of transmission path for three minutes.
2 Abnormal if indoor controller board cannot
finish transmitting 30 times consecutively.
Indoor/outdoor unit communication error (Signal receiving error)
1 Abnormal if indoor controller board
cannot receive any signal normally for six minutes after putting the power on.
2 Abnormal if indoor controller board
cannot receive any signal normally for three minutes.
3 Consider the unit abnormal under the
following condition: When two or more indoor units are connected to one outdoor unit, indoor controller board cannot receive a signal for three minutes from outdoor controller circuit board, a signal which allows outdoor controller circuit board to transmit signals.
Indoor/outdoor unit communication error (Transmitting error)
Abnormal if “1” receiving is detected 30 times continuously though indoor controller board has transmitted “0”.
1 Contact failure at transmission
wire of remote controller
2 All remote controllers are set
as “sub” remote controller. In this case, E0 is displayed on remote controller, and E4 is displayed at LED (LED1, LED2) on the outdoor controller circuit board.
3 Defective transmitting receiving
circuit of remote controller
4 Defective transmitting receiving
circuit of indoor controller board
5 Noise has entered into the
transmission wire of remote controller.
1 Defective transmitting receiving
circuit of indoor controller board
2 Noise has entered into the
transmittion wire of remote controller.
1 Contact failure, short circuit or,
mis-wiring (converse wiring) of indoor/outdoor unit connecting wire
2 Defective transmitting receiving
circuit of indoor controller board
3 Defective transmitting receiving
circuit of indoor controller board
4 Noise has entered into indoor/
outdoor unit connecting wire.
1 Defective transmitting receiving
circuit of indoor controller board
2 Noise has entered into power
supply.
3 Noise has entered into outdoor
control wire.
99
1 Check disconnection or looseness of indoor
unit or transmission wire of remote controller.
2 Set one of the remote controllers “main”.
If there is no problem with the action above.
3 Diagnose remote controllers.
a) When “RC OK” is displayed,
Remote controllers have no problem. Put the power off, and on again to check. If abnormality generates again, replace indoor controller board.
b) When “RC NG” is displayed,
Replace remote controller. c) When “RC E3” is displayed, d) When “ERC 00-06” is displayed, [ c),d)Noise may be causing abnormality. ]
If the unit is not normal after replacing
indoor controller board in group control, indoor controller board of address “0” may be abnormal.
12 Put the power off, and on again to check.
If abnormality generates again, replace indoor controller board.
Check LED display on the outdoor control
circuit board. (Connect A-control servise tool, PAC-SK52ST.) Refer to EA-EC item if LED displays EA-EC.
1 Check disconnection or looseness of indoor/
outdoor unit connecting wire of indoor unit or outdoor unit.
Check all the units in case of twin triple indoor unit system.
2-4 Put the power off, and on again to check.
If abnormality generates again, replace indoor controller board or outdoor controller circuit board.
Other indoor controller board may have
defective in case of twin triple indoor unit system.
1-3 Put the power off, and on again to check.
If abnormality generates again, replace indoor controller board.
<Abnormalities detected when the power is put on>
Error Code
None
F3
(5202)
F5
(5201)
F9
(4119)
Meaning of error code and detection method
1 No voltage is supplied to terminal
2 Electric power is not charged
3 Electric power is not supplied to
4 Disconnection of reactor (DCL
5 Disconnection of outdoor noise
6 Defective outdoor power circuit 7 Defective outdoor controller
63L connector open
Abnormal if 63L connector circuit is open for three minutes continuously after power supply. 63L: Low-pressure switch
<PUHZ-RP4~6VHA only>
63H connector open
Abnormal if 63H connector circuit is open for three minutes continuously after power supply. 63H: High-pressure switch
2 connector open
Abnormal if both 63H and 63L connector circuits are open for three minutes continu­ously after power supply.
63H: High-pressure switch 63L: Low-pressure switch
<PUHZ-RP4~6VHA only>
1 Disconnection or contact failure
2 Disconnection or contact failure 3 63L is working due to refriger- 4 Defective outdoor controller
1 Disconnection or contact failure
2 Disconnection or contact failure 3 63H is working due to defective 4 Defective outdoor controller
1 Disconnection or contact failure
2 Disconnection or contact failure 3 63H and 63L are working due 4 Defective outdoor controller
Case
block(TB1) of outdoor unit.
a) Power supply breaker is put
off.
b) Contact failure or discon-
nection of power supply terminal
c) Open phase (L or N phase)
to power supply terminal of outdoor power circuit board.
a) Contact failure of power
supply terminal
b) Open phase on the outdoor
power circuit board
RP3V :Disconnection of
connector R or S
RP4V~6V :Disconnection of
connector SC-R or SC-S
outdoor controller circuit board.
a) Disconnection of connector
(CNDC)
or ACL)
filter circuit board or parts failure in outdoor noise filter circuit board
board circuit board
of 63L connector on outdoor controller circuit board
of 63L ant leakage or defective parts. circuit board
of 63H connector on outdoor controller circuit board
of 63H parts. circuit board
of connector (63H,63L) on outdoor controller circuit board.
of 63H, 63L to defective parts. board.
Judgment and action
1 Check following items.
a) Power supply breaker b) Connection of power supply terminal block.
(TB1)
c) Connection of power supply terminal block.
(TB1)
2 Check following items.
a) Connection of power supply terminal block.
(TB1)
b) Connection of terminal on outdoor power
circuit board.
RP3V :Disconnection of connector R or S.
Refer to page 115.
RP4V-6V :Disconnection of connector SC-R
or SC-S. Refer to page 116.
3 Check connection of the connector (CNDC)
on the outdoor controller circuit board. Check connection of the connector, LD1 and LD2 for RP3V and CNDC for RP4-6V, on the outdoor power circuit board.
4 Check connection of reactor. (DCL or ACL)
RP3V: Check connection of “LO” and “NO” on
the outdoor noise filter circuit board. Check connection of “R” and “S” on the outdoor power circuit board. Refer to page 113 and 115.
RP4-6V: Check connection of “L1” and “L2”
on the active filter module.(ACTM)
5 a) Check connection of outdoor noise filter
circuit board.
b) Replace outdoor noise filter circuit board. Refer to page 113 and 114.
6 Replace outdoor power circuit board. 7 Replace controller board (When items above
are checked but the units can not be repaired.)
1 Check connection of 63L connector on
outdoor controller circuit board. Refer to page 112.
2 Check the 63L side of connecting wire. 3 Check refrigerant pressure.
Charge additional refrigerant. Check continuity by tester. Replace the parts if the parts are defective.
4 Replace outdoor controller circuit board. 1 Check connection of 63H connector on
outdoor controller circuit board. Refer to page 112.
2 Check the 63H side of connecting wire. 3 Check continuity by tester.
Replace the parts if the parts are defective.
4 Replace outdoor controller circuit board.
1 Check connection of connector(63H,63L) on
outdoor controller circuit board. Refer to page 112.
2 Check the 63H and 63L side of connecting
wire.
3 Check continuity by tester.
Replace the parts if the parts are defective.
4 Replace outdoor controller circuit board.
100
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