Mitsubishi PLA-A36AA, PLA-A30AA, PLA-A24AA, PLA-A12AA User Manual

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
ON/OFF TEMP
ON/OFF
TEMP.
SPLIT-TYPE, AIR CONDITIONERS
SERVICE MANUAL
Indoor unit [Model names] [Service Ref.]
PLA-A12AA
PLA-A12AA PLA-A12AA1
June 2007
No. OC370
REVISED EDITION-B
Revision:
• WIRING DIAGRAM has been changed in REVISED EDI­TION-B.
• Some descriptions have been modified.
PLA-A18AA
PLA-A24AA
PLA-A30AA
PLA-A36AA
PLA-A42AA
Model name indication
PLA-A18AA PLA-A18AA1 PLA-A24AA PLA-A24AA1 PLA-A30AA PLA-A30AA1 PLA-A36AA PLA-A36AA1 PLA-A42AA PLA-A42AA1
CONTENTS
1. TECHNICAL CHANGES ··································2
2. REFERENCE MANUAL······································2
4. PART NAMES AND FUNCTIONS ···················5
5. SPECIFICATIONS············································8
6. NOISE CRITERION CURVES························10
7. OUTLINES AND DIMENSIONS·····················11
8.
WIRING DIAGRAM
INDOOR UNIT
9.
REFRIGERANT SYSTEM DIAGRAM
10. TROUBLESHOOTING ···································14
11. DISASSEMBLY PROCEDURE ·······················30
12. PARTS LIST···················································33
13. RoHS PARTS LIST ········································38
• Please void OC370 REVISED EDITION-A.
NOTE:
• This manual describes only service data of the indoor units.
• RoHS compliant products have <G> mark on the spec name plate.
• For servicing RoHS compliant products, refer to the RoHS PARTS LIST.
············································12
··················13
WIRELESS REMOTE
CONTROLLER
WIRED REMOTE
CONTROLLER
3 3 2 2 3
1
Series (Outdoor unit)
PUZ-A·NHA(-BS) PUY-A·NHA(-BS)
Manual No.
OCS04
TECHNICAL CHANGES
PLA-A12AA PLA-A12AA1
PLA-A18AA PLA-A18AA1 PLA-A24AA PLA-A24AA1 PLA-A30AA PLA-A30AA1 PLA-A36AA PLA-A36AA1 PLA-A42AA PLA-A42AA1
• Indoor controller board has been changed.
2
REFERENCE MANUAL
2-1. OUTDOOR UNIT SERVICE MANUAL
Service Ref.
PUZ-A18/24/30/36/42NHA PUZ-A18/24/30/36/42NHA-BS PUY-A12/18/24/30/36/42NHA PUY-A12/18/24/30/36/42NHA
(1) (1)
-BS
2-2. TECHNICAL DATA BOOK
Service Manual No.
OC367
2
3
Use new refrigerant pipes.
Make sure that the inside and outside of refrige­rant piping is clean and it has no contamination such as sulfur hazardous for use, oxides, dirt, shaving particles, etc. In addition, use pipes with specified thickness.
Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before brazing. (Leave elbow joints, etc. in their packaging.)
Use ester oil, ether oil or alkylbenzene oil (small amount) as the refrigerant oil applied to flares and flange connections.
Charge refrigerant from liquid phase of gas cylinder.
If the refrigerant is charged from gas phase, composition change may occur in refrigerant and the efficiency will be lowered.
Do not use refrigerant other than R410A.
If other refrigerant (R22 etc.) is used, chlorine in refrige­rant can cause deterioration of refrigerant oil etc.
Use a vacuum pump with a reverse flow check valve.
Vacuum pump oil may flow back into refrigerant cycle and that can cause deterioration of refrigerant oil etc.
Use the following tools specifically designed for use with R410A refrigerant.
The following tools are necessary to use R410A refrigerant.
Keep the tools with care.
If dirt, dust or moisture enters into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
Do not use a charging cylinder.
If a charging cylinder is used, the composition of refrigera­nt will change and the efficiency will be lowered.
Flare tool
Electronic refrigerant charging scale
Vacuum pump adaptor
Size adjustment gauge
Gauge manifold
Torque wrench
Gas leak detector
Charge hose
Tools for R410A
Contamination inside refrigerant piping can cause deterio­ration of refrigerant oil etc.
If dirt, dust or moisture enters into refrigerant cycle, that can cause deterioration of refrigerant oil or malfunction of com­pressor.
If large amount of mineral oil enters, that can cause deterio
-
ration of refrigerant oil etc.
Ventilate the room if refrigerant leaks during operation. If refrigerant comes into contact with a flame, poisonous gases will be released.
SAFETY PRECAUTION
3-1. ALWAYS OBSERVE FOR SAFETY
Before obtaining access to terminals, all supply circuits must be disconnected.
3-2. CAUTIONS RELATED TO NEW REFRIGERANT
Cautions for units utilising refrigerant R410A
[1] Cautions for service
(1) Perform service after collecting the refrigerant left in the unit completely. (2) Do not release refrigerant in the air. (3) After completing service, charge the cycle with specified amount of refrigerant. (4) When performing service, install a filter drier simultaneously.
Be sure to use a filter drier for new refrigerant.
3
Gravimeter
Unit
[2] Additional refrigerant charge
When charging directly from cylinder
· Check that cylinder for R410A on the market is syphon type.
· Charging should be performed with the cylinder of syphon stood vertically. (Refrigerant is charged from liquid phase.)
[3] Service tools
Use the below service tools as exclusive tools for R410A refrigerant.
No. Specifications
1 Gauge manifold ·Only for R410A
·Use the existing fitting
·Use high-tension side pressure of 5.3MPa·G or over.
2 Charge hose ·Only for R410A
·Use pressure performance of 5.09MPa·G or over.
3 Electronic scale 4 Gas leak detector ·Use the detector for R134a, R407C or R410A. 5 Adaptor for reverse flow check ·Attach on vacuum pump. 6 Refrigerant charge base 7 Refrigerant cylinder ·Only for R410A Top of cylinder (Pink)
8 Refrigerant recovery equipment
specifications
Cylinder with syphon
. (UNF1/2)
4
4
Auto Air Swing Vane Disperses airflow up and down and adjusts the angle of airflow direction.
Grille
Filter Removes dust and pollutants from intake air.
Horizontal Air Outlet Sets horizontal airflow automatically during cooling or dehumidifying.
Air Intake Intakes air from room.
Operation Section
Temperature setting buttons
Down Up
Timer Menu button (Monitor/Set button)
Mode button (Return button)
Set Time buttons
Back
Ahead
Timer On/Off button (Set Day button)
Opening the lid
ON/OFF button
Fan Speed button
Filter button (<Enter> button)
Test Run button
Check button (Clear button)
Airflow Up/Down button
Louver button ( Operation button)
T o return operation number
Ventilation button ( Operation button)
To go to next operation number
Built-in temperature sensor
PART NAMES AND FUNCTIONS
Indoor Unit
Wired remote controller
TEMP.
MENU
MONITOR/SET
BACK DAY
PAR-21MAA
ON/OFF
ON/OFF
CLOCK
OPERATION
5
FILTER
CHECK
CLEAR
TEST
Wired remote controller
˚F˚C
˚F˚C
ERROR CODE
AFTER
TIMER
TIME SUN MON TUE WED THU FRI SAT
ON OFF
Hr AFTER
FILTER
FUNCTION
ONLY1Hr.
WEEKLY
SIMPLE
AUTO OFF
Note:
“PLEASE WAIT” message This message is displayed for approximately 3 minutes when power is supplied to the indoor unit or when the unit is recovering from a power failure. “NOT A V AILABLE” message This message is displayed if an invalid button is pressed (to operate a function that the indoor unit does not have). If a single remote controller is used to operate multiple indoor units simultaneously that are different types, this message will not be displayed as far as any of the indoor units is equipped with the function.
Display Section
For purposes of this explanation, all parts of the display are shown as lit. During actual operation, only the relevant items will be lit.
Identifies the current operation
Shows the operating mode, etc. *Multilanguage display is available.
“Centrally Controlled” indicator
Indicates that operation from the remote controller has been prohib­ited by a master controller.
“Timer is Off” indicator
Indicates that the timer is off.
Temperature Setting
Shows the target temperature.
Day-of-Week
Shows the current day of the week.
Time/Timer Display
Shows the current time, unless the simple or Auto Off timer is set. If the simple or Auto Off timer is set, the time to be switched off is shown.
“Sensor” indication
Displayed when the remote controller sensor is used.
“Locked” indicator
Indicates that remote controller but­tons have been locked.
“Clean The Filter” indicator
To be displayed on when it is time to clean the filter.
Timer indicators
The indicator comes on if the corre­sponding timer is set.
Up/Down Air Direction indica­tor
Shows the direction of the outcoming airflow.
“One Hour Only” indicator
Room Temperature display
Shows the room temperature. The room temperature display range is 46–102°F. The display blinks if the temperature is less than 46
°
F
or 102°F
or more.
Louver display
Indicates the action of the swing louver. Does not appear if the louver is not running.
(Power On indicator)
Indicates that the power is on.
Fan Speed indicator
Shows the selected fan speed.
Ventilation indicator
Appears when the unit is running in Ventilation mode.
Displayed if the airflow is set to Low or downward during COOL or DRY mode. (Operation varies according to model.) The indicator goes off in one hour, at which time the airflow direction also changes.
6
ON/OFF TEMP
FAN
VANE
TEST RUN
AUTO STOP
AUTO START
h
min
LOUVER
MODE
CHECK
RESETSET CLOCK
MODEL
SELECT
NOT AVAILABLE
SWING
CHECK
FAN
TEST
RUN
˚F ˚C
AMPMSTOP
START
AMPM
COOL
DRY
AUTO
FAN
HEAT
VANE CONTROL button
Changes the air flow direction.
CLOCK button
RESET button
SET button
ON/OFF button
The unit is turned ON and OFF alternately each time the button is pressed.
LOUVER button
Changes left / right airflow direction. (Not available for this model.)
MODE SELECT button
Switches the operation mode between COOLING/DRY/FAN/HEATING and AUTO mode.
wIn case the outdoor unit is cooling only type, the heating and auto mode are not
available.
CHECK-TEST RUN button
Performs an inspection check or test opera­tion. Do not use it for normal operation.
FAN SPEED SELECT button
Changes the fan speed.
TIMER display
Displays when in timer operation or when setting timer.
button
Sets any desired room temperature.
CLOCK display
Displays the current time.
“ ” “ ” display
Displays the order of timer operation.
“ ” “ ” display
Displays whether timer is on or off.
Buttons used to set the “hour and minute” of the current time and timer settings.
"h" and "min" buttons
Temperature setting display
indicates the desired temperature setting which is set.
display
Displays selected fan speed.
display
The vertical direction of air flow is indicated.
display
Blinks when model is selected.
display
Lights up while the signal is transmitted to the indoor unit when the button is pressed.
display
Indicate that the unit is being checked or test-run.
OPERATION MODE display
OPERATION MODE display Indicates which operation mode is in effect.
TIMER CONTROL buttons
AUTO STOP (OFF timer): when this switch is set, the air conditioner will be au­tomatically stopped at the preset time. AUTO START (ON timer): when this switch is set, the air conditioner will be automatical­ly started at the preset time.
MODEL SELECT
CHECK
TEST RUN
Wireless remote controller
7
Single phase,60Hz, 208/230V
15
1
Munsell 0.70Y 8.59/0.97
Plate fin coil
Turbo fan (direct) o 1
0.070
0.79 Dry: 15-16-18-20(530-570-640-710) Wet:14-15-17-19(490-530-600-670)
0(direct blow)
Remote controller & built-in
28-30-32-34
32 (1-1/4)
PLA-A18AA/ PLA-A18AA
1
UNIT : 840 (33-1/16) PANEL : 950 (37-3/8) UNIT
: 840 (33-1/16)
PANEL : 950 (37-3/8)
UNIT
: 258 (10-3/16)
PANEL : 30 (1-3/16)
UNIT
: 24 (53)
PANEL: 5 (11)
A A
kW
F.L.A.
K/min(CFM)
Pa(mmAq)
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
Service Ref.
Power supply (phase, cycle, voltage)
Max. Fuse Size
Min. Circuit Ampacity External finish (Panel) Heat exchanger Fan Fan (drive) o No.
Fan motor output
Fan motor
Airflow (Low-Medium2-Medium1-High)
External static pressure Booster heater Operation control & Thermostat Noise level (Low-Medium2-Medium1-High) Field drain pipe O.D. Dimensions
Weight
W
D H
INDOOR UNIT
Single phase,60Hz, 208/230V
15
1
Munsell 0.70Y 8.59/0.97
Plate fin coil
Turbo fan (direct) o 1
0.070
0.79
Dry: 11-12-13-14(390-420-460-490)
Wet: 10-11-12-13(350-380-420-450)
0(direct blow)
Remote controller & built-in
27-28-29-31
32 (1-1/4)
A A
kW
F.L.A.
K/min(CFM)
Pa(mmAq)
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
Service Ref.
Power supply (phase, cycle, voltage)
Max. Fuse Size
Min. Circuit Ampacity External finish (Panel) Heat exchanger Fan Fan (drive) o No.
Fan motor output
Fan motor
Airflow (Low-Medium2-Medium1-High)
External static pressure Booster heater Operation control & Thermostat Noise level (Low-Medium2-Medium1-High) Field drain pipe O.D. Dimensions
Weight
W D H
INDOOR UNIT
PLA-A12AA/ PLA-A12AA1
UNIT : 840 (33-1/16)
PANEL : 950 (37-3/8)
UNIT : 840 (33-1/16)
PANEL : 950 (37-3/8)
UNIT : 258 (10-3/16)
PANEL : 30 (1-3/16)
UNIT : 22 (49)
PANEL: 5 (11)
5
PLA-A24AA/ PLA-A24AA1
UNIT : 840 (33-1/16) PANEL : 950 (37-3/8) UNIT : 840 (33-1/16) PANEL : 950 (37-3/8) UNIT : 258 (10-3/16) PANEL : 30 (1-3/16)
UNIT : 24 (53) PANEL: 5 (11)
Single phase,60Hz, 208/230V
15
1
Munsell 0.70Y 8.59/0.97
Plate fin coil
Turbo fan (direct) o 1
0.070
0.79
Dry: 15-16-18-20(530-570-640-710)
Wet: 14-15-17-19(490-530-600-670)
0(direct blow)
Remote controller & built-in
28-30-32-34
32(1-1/4)
A A
kW
F.L.A.
K/min(CFM)
Pa(mmAq)
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
Service Ref.
Power supply (phase, cycle, voltage)
Max. Fuse Size
Min. Circuit Ampacity External finish (Panel) Heat exchanger Fan Fan (drive) o No.
Fan motor output
Fan motor
Airflow (Low-Medium2-Medium1-High)
External static pressure Booster heater Operation control & Thermostat Noise level (Low-Medium2-Medium1-High) Field drain pipe O.D. Dimensions
Weight
W
D H
INDOOR UNIT
SPECIFICATIONS
8
Service Ref.
Power supply (phase, cycle, voltage)
External finish (Panel) Heat exchanger Fan Fan (drive) o No.
INDOOR UNIT
Booster heater Operation control & Thermostat Noise level (Low-Medium2-Medium1-High) Field drain pipe O.D. Dimensions
Weight
Max. Fuse Size Min. Circuit Ampacity
Fan motor output Fan motor
Airflow (Low-Medium2-Medium1-High) External static pressure
W
D H
A A
kW
F.L.A.
K/min(CFM)
Pa(mmAq)
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
PLA-A30AA/ PLA-A30AA1
Single phase,60Hz, 208/230V
15
1
Munsell 0.70Y 8.59/0.97
Plate fin coil
Turbo fan (direct) o 1
0.070
0.79
Dry: 15-16-18-20(530-570-640-710)
Wet: 14-15-17-19(490-530-600-670)
0(direct blow)
Remote controller & built-in
28-30-32-34
32(1-1/4)
UNIT : 840 (33-1/16) PANEL : 950 (37-3/8) UNIT : 840 (33-1/16) PANEL : 950 (37-3/8) UNIT : 258 (10-3/16) PANEL : 30 (1-3/16)
UNIT : 24 (53) PANEL: 5 (11)
Service Ref.
Power supply (phase, cycle, voltage)
External finish (Panel) Heat exchanger Fan Fan (drive) o No.
INDOOR UNIT
Booster heater Operation control & Thermostat Noise level (Low-Medium2-Medium1-High) Field drain pipe O.D. Dimensions
Weight
Service Ref.
Power supply (phase, cycle, voltage)
External finish (Panel) Heat exchanger Fan Fan (drive) o No.
INDOOR UNIT
Booster heater Operation control & Thermostat Noise level (Low-Medium2-Medium1-High) Field drain pipe O.D. Dimensions
Weight
Max. Fuse Size Min. Circuit Ampacity
Fan motor output Fan motor
Airflow (Low-Medium2-Medium1-High) External static pressure
W
D H
Max. Fuse Size Min. Circuit Ampacity
Fan motor output Fan motor
Airflow (Low-Medium2-Medium1-High) External static pressure
W D H
A A
kW
F.L.A.
K/min(CFM)
Pa(mmAq)
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
A A
kW
F.L.A.
K/min(CFM)
Pa(mmAq)
kW
dB mm(in.) mm(in.) mm(in.) mm(in.)
kg(lbs)
PLA-A36AA/ PLA-A36AA
Single phase,60Hz, 208/230V
Munsell 0.70Y 8.59/0.97
Turbo fan (direct) o 1
Dry: 20-23-26-28(710-810-920-990)
Wet: 19-22-25-27(670-770-880-950)
Remote controller & built-in
UNIT : 840 (33-1/16) PANEL : 950 (37-3/8) UNIT : 840 (33-1/16) PANEL : 950 (37-3/8)
UNIT : 298 (11-3/4) PANEL : 30 (1-3/16)
UNIT : 30 (66) PANEL : 5 (11)
PLA-A42AA/ PLA-A42AA
Single phase,60Hz, 208/230V
Munsell 0.70Y 8.59/0.97
Turbo fan (direct) o 1
Dry: 20-23-26-28(710-810-920-990) Wet: 19-22-25-27(670-770-880-950)
Remote controller & built-in
UNIT : 840 (33-1/16) PANEL : 950 (37-3/8) UNIT : 840 (33-1/16) PANEL : 950 (37-3/8)
UNIT : 298 (11-3/4) PANEL : 30 (1-3/16)
UNIT : 30 (66)
15
2
Plate fin coil
0.110
1.25
0(direct blow)
33-36-39-41
32(1-1/4)
15
2
Plate fin coil
0.110
1.25
0(direct blow)
33-36-39-41
32(1-1/4)
P
1
1
ANEL : 5 (11)
9
6
PLA-A12AA PLA-A12AA
1
NOTCH SPL(dB) LINE
High Medium1 Medium2
Low
31 29 28 27
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
BAND CENTER FREQUENCIES, Hz
PLA-A36AA PLA-A42AA PLA-A36AA
1
PLA-A42AA1
NOTCH SPL(dB) LINE
41 39 36 33
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
BAND CENTER FREQUENCIES, Hz
High Medium1 Medium2
Low
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
PLA-A18AA PLA-A18AA
1
PLA-A24AA PLA-A24AA
1
PLA-A30AA PLA-A30AA
1
NOTCH SPL(dB) LINE
34 32 30 28
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
APPROXIMATE THRESHOLD OF HEARING FOR CONTINUOUS NOISE
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
BAND CENTER FREQUENCIES, Hz
High Medium1 Medium2
Low
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 µbar)
UNIT
5 ft
MICROPHONE
CEILING
NOISE CRITERION CURVES
10
7
1-1/2(37)
14-23/32(374)
11/16 (17 )
2-3/8(60)
11-1/4(286)
1-31/32~2-3/4
4-1/8(105)
B
A
7-15/32(190)
D
3-5/16 (84)
3-5/32 (80)
5/8F
3/8F
24/30/36/4212/18
1 Liquid pipe
1/2F
1/4F
MODEL
2 Gas pipe
PLA-A42AA(1)
PLA-A36AA(1)
9-1/2 (241)
10-3/16
(258)
Models
PLA-A12/18/24/30AA(1)
3-1/2 (89)
(298)
(281)
A
B
11-1/16
11-3/4
C
(20~45)
(20~45)
(50~70)
2-[1-1/16(27)
3-[1/8([2.8)
Fresh air intake
Suspension bolt pitch
Ceiling hole
Feeding hole (Drain pump)
Drain pipe O.D.[1-1/4([32) connection (VP-25)
25/32~1-25/32(20~45)
25/32~1-25/32(20~45)
33-27/32~35-13/16(860~910)
D
C
[5-29/32([150)
14-[1/8([2.8)
[6-7/8([175)
[4-29/32([125)
[3-15/16([100)
31-7/8(810)
33-27/32~35-13/16(860~910)
25/32~1-25/3225/32~1-25/32
6-1/4(159)
Grille
33-1/16(840)
7-3/4(197)
2(51)
3-1/32(77)
2
1
14-23/32(374)
2-3/8(60)
11-1/4(286)
4-1/8(105)
B
A
7-15/32(190)
Ceiling hole
Feeding hole (Drain pump)
Drain pipe (VP-25)
D
31-7/8(810)
6-1/4(159)
Grille
33-1/16(840)
7-3/4(197)
2
1
+5
0
0
14-23/32(374)
2-3/8(60)
11-1/4(286)
4-1/8(105)
B
A
7-15/32(190)
High efficiency filter & Fresh air intake casement(option)
Feeding hole (Drain pump)
Drain pipe (VP-25)
D
31-7/8(810)
6-1/4(159)
Grille
33-1/16(840)
7-3/4(197)
2
1
14-23/32(374)
2-3/8(60)
11-1/4(286)
4-1/8(105)
B
A
7-15/32(190)
Feeding hole (Drain pump)
Ceiling surface
Drain pipe (VP-25)
D
31-7/8(810)
6-1/4(159)
Grille
33-1/16(840)
7-3/4(197)
2
1
+5
0
+3/16
0
11/16 (17 )
+3/16 0+3/16 0+3/16 0+3/16
0
+3/16
9-3/4(248)
1-3/4(45)
14-23/32(374)
5-5/16(135)
2-3/8(60)
11-1/4(286)
4-1/8(105)
1-3/16(30)
B
A
7-15/32(190)
Unit : inch(mm)
Wiring entrance holes
(Cut out hole)
Detail drawing of fresh air intake
(Cut out hole)
Burring hole
Ceiling surface
Branch duct hole
Branch duct hole
Branch duct hole
Suspension bolt pitch
Ceiling hole
Terminal block
Suspension bolt
lower edge
Feeding hole (Drain pump)
Drain pipe (VP-25)
Suspension bolt W3/8(M10)
Drain hole
Vane motor
M
M
M
M
Air intake hole
Air outlet hole
Air outlet hole
6-1/4(159)
6-1/4(159)
1(26)
23-13/16(605)
33-1/16(840)
D
3-27/32(98)
7-9/16(192)
6-3/32(155)
6-9/16(167)
3-15/16(100)
5-1/8(130)
3-17/32(90)
3-15/16(100) 3-15/16(100)
3-17/32(90)
13-25/32(350)
Burring hole
6-7/32(158)
Auto vane
31-7/8(810)
6-1/4(159)
6-1/4(159)
Air intake hole
Grille
33-1/16(840)
7-3/4(197)
37-3/8(950)
37-3/8(950)
22-23/32(577)
16-3/16(411)
16-3/16(411)
6-11/16(170)
5-1/2(140)
Air intake grille
3-1/32(77)
2(51)
22-23/32(577)
2
1
INDOOR UNIT PLA-A12AA PLA-A18AA PLA-A24AA PLA-A30AA PLA-A36AA PLA-A42AA
OUTLINES AND DIMENSIONS
PLA-A12AA1 PLA-A18AA1 PLA-A24AA1 PLA-A30AA1 PLA-A36AA1 PLA-A42AA1
Unit : inch(mm)
11
8
I.B
SWE ON OFF
SW2 SW1
Refer to tables 1 and 2 for service PCB.
HEATER CN24
(
YLW
)
D.SENSOR CN31
(
WHT
)
1 2 3
INTAKE
CN20
(
RED
)
1 2
LIQUID
CN21
(
WHT
)
PIPE
CN29
(
BLK
)
1 2
1 2
REMOCON CN22
(
BLU
)
1 2
TH5
TH1
DS
TH2
2
1
TB5
R.B
TB6
12
TRANSMISSION WIRES DC12V
LED3 LED2 LED1
CN41 CN2L
CN51
CN32
WIRELESS CN90
(
WHT
)
VANE CN6V
(
GRN
)
W.B
BZ
CNB
RU
LED2 LED1
SW2SW1
9
5
5
1 31 2
BLK
BLU
BLU
WHT
BRN
ORN
POWER CN2D (WHT)
A-CONTROL CN3C (BLU)
1 31 31 31 3
ZNR
FUSE
WHT
RED
YLW
YLW
YLW
YLW
YLW
ORN
POWER
CNDK (RED)
POWER
CND
(ORN)
D.U.M
CNP
(BLU)
DP
D.HEATER
CNC
(RED)
X4 X1
MV
GRILLE
FAN
(
WHT
)
1 3 5
1 2 3
1 2 3 6 7 4 8 9 5
10
BLK
WHT
RED
C
MF
X4
X1
BCR
1 2 3
3 2 1
CNSK (RED)
2 1
CN2S (WHT)
DC
13.1V
P.B
TO OUTDOOR UNIT
TB4
S1 S2 S3
YLW ORN
YLW ORN
BRN
5
5
MV5MV5MV
H2
Please set the voltage using the remote controller. For the setting method, please refer to the indoor unit Installation Manual.
SW1
SW2
Table 1
Table 2
Service board
Service board
MODELS PLA-A,AA
1 2 3 4 5
ON OFF
1 2 3 4 5
ON OFF
MODELS
PLA-A12AA
Service board
1 2 3 4 5
ON OFF
MODELS
PLA-A30AA
1 2 3 4 5
ON OFF
PLA-A18AA
1 2 3 4 5
ON OFF
PLA-A36AA
1 2 3 4 5
ON OFF
PLA-A24AA
1 2 3 4 5
ON OFF
PLA-A42AA
w1
NOTES:
1. Symbols used in wiring diagram above are, : Connector, : Terminal (block).
2. Indoor and outdoor connecting wires have polarities, make sure to match terminal numbers (S1, S2, S3) for correct wirings.
3. Since the outdoor side electric wiring may change, be sure to check the outdoor unit electric wiring diagram for servicing.
4. This diagram shows the wiring of Indoor and Outdoor connecting wires (specification of 230V), adopting superimposed system of power and signal.
w1. Use copper supply wires.
Check code
Symptom
Check code
Symptom
P1 Abnormality of room temperature thermistor(TH1)
Fb
Abnormality of indoor controller board
U*, F*
Abnormality in outdoor unit. Refer to outdoor unit wiring diagram.
FFFF
No corresponding unit
————
No trouble generated in the past
P2 Abnormality of pipe temperature thermistor / Liquid(TH2) P4 Abnormality of drain sensor(DS) P5 Malfunction of drain-up machine P6 Freezing / overheating protection is working. P8 Abnormality of pipe temperature P9 Abnormality of pipe temperature thermistor / Cond. / Eva.(TH5)
E0-E5
Abnormality of the signal transmission between remote controller and indoor unit
E6-EF
Abnormality of the signal transmission between indoor unit and outdoor unit
[Self-diagnosis]
1. For details on how to operate self-diagnosis with the wireless remote control, refer to the technical manuals etc.
2. For the wired remote control : When you quickly press twice the CHECK switch on the remote control, the unit begins self-diagnosis, and Check Codes generated in the past appear on the display. For check Codes and Symptoms refer to the table below.
[LEGEND]
P.B
INDOOR POWER BOARD
SYMBOL NAME I.B
INDOOR CONTROLLER BOARD
FUSE FUSE (6.3A/250V)
ZNR VARISTOR
CN2L CONNECTOR<LOSSNAY>
BCR FAN CONTROL ELEMENT CN32 CONNECTOR<REMOTE SWITCH>
CN41 CONNECTOR<HA TERMINAL-A> CN51
CONNECTOR<CENTRALLY CONTROL>
SW1
SWITCH <MODEL SELECTION>wSee Table 1.
SW2
SWITCH <CAPACITY CODE>wSee Table 2. SWE SWITCH<EMERGENCY OPERATION> X1 RELAY<DRAIN PUMP> X4 RELAY<FAN MOTOR>
POWER SUPPLY<R.B>
LED1 POWER SUPPLY<I.B> LED2
TRANSMISSION<INDOOR-OUTDOOR>LED3
C
CAPACITOR<FAN MOTOR>
SYMBOL NAME
W.B
WIRELESS REMOTE CONTROLLER BOARD
RECEIVING UNIT
BUZZER LED<RUN INDICATOR > LED<HOT ADJUST>
SWITCH<HEATING ON/OFF> SWITCH<COOLING ON/OFF>
FAN MOTOR VANE MOTOR
MF MV
DEW PREVENTION HEATER
H2
DRAIN-UP MACHINE
DP
DRAIN SENSOR
DS
TB4
TERMINAL BLOCK<INDOOR/OUTDOOR CONNECTING LINE> TERMINAL BLOCK<REMOTE CONTROLLER TRANSMISSION LINE > ROOM TEMP.THERMISTOR <32°F/15k, 77°F/5.2k DETECT> PIPE TEMP.THERMISTOR/LIQUID <32°F/15k, 77°F/5.2k DETECT> COND./EVA.TEMP.THERMISTOR <32°F/15k, 77°F/5.2k DETECT>
TB5,TB6
TH5
TH1 TH2
WIRED REMOTE CONTROLLER BOARD
R.B
RU
BZ LED1 LED2
SW1 SW2
NAMESYMBOL
WIRING DIAGRAM
PLA-A12AA PLA-A18AA PLA-A24AA PLA-A30AA PLA-A36AA PLA-A42AA PLA-A12AA1 PLA-A18AA1 PLA-A24AA1 PLA-A30AA1 PLA-A36AA1 PLA-A42AA1
12
Thermistor TH2 Pipe temperature (Liquid)
Distributor with strainer (#50)
Thermistor TH5 (Cond./ Eva. temperature)
Thermistor TH1 (Room temperature)
Refrigerant flow in cooling Refrigerant flow in heating
Strainer (#50)
Strainer (#50)
Heat exchanger
Refrigerant GAS pipe connection (Flare)
Refrigerant LIQUID pipe connection (Flare)
9
REFRIGERANT SYSTEM DIAGRAM
PLA-A12AA PLA-A18AA PLA-A24AA PLA-A30AA PLA-A36AA PLA-A42AA PLA-A12AA1 PLA-A18AA1 PLA-A24AA1 PLA-A30AA1 PLA-A36AA1 PLA-A42AA1
13
10 TROUBLESHOOTING
Unit conditions at service
Error code
Actions to be taken for service (summary)
The inferior phenomenon is reoccurring.
Displayed
Not displayed
Judge what is wrong and take a corrective action according to “SELF-DIAGNOSIS ACTION TABLE” (10-3).
Identify the cause of the inferior phenomenon and take a corrective action according to “TROUBLESHOOTING BY INFERIOR PHENOMENA ” (10-4).
The inferior phenomenon is not reoccurring.
Logged
Not logged
1Consider the temporary defects such as the work of protection devices in the refrigerant circuit including compressor, poor connection of wiring, noise and etc. Re-check the symptom, and check the installation environment, refrigerant amount, weather when the inferior phenomenon occurred, and wiring related. 2Reset error code logs and restart the unit after finishing service. 3There is no abnormality in electrical components, controller boards, and remote controller.
1Recheck the abnormal symptom. 2Identify the cause of the inferior phenomenon and take
a corrective action according to “TROUBLESHOOTING BY INFERIOR PHENOMENA ” (10-4). 3Continue to operate unit for the time being if the cause is not ascertained. 4There is no abnormality in electrical components, controller boards, remote controller etc.
10-1. TROUBLESHOOTING
<Error code display by self-diagnosis and actions to be taken for service (summary)>
Present and past error codes are logged and displayed on the wired remote controller or controller board of outdoor unit. Actions to be taken for service and the inferior phenomenon reoccurrence at field are summarized in the table below. Check the contents below before investigating details.
14
10-2. MALFUNCTION-DIAGNOSIS METHOD BY REMOTE CONTROLLER
ON/OFF
TEMP
FAN
VANE
MODE
CHECK
LOUVER
TEST RUN
AUTO STOP
AUTO START
h
min
RESET
SET
CLOCK
CHECK
CHECK display
Temperature button
CHECK button
Refrigerant address display
HOUR button
ON/OFF button
<In case of trouble during operation>
When a malfunction occurs to the air conditioner, both indoor unit and outdoor unit will stop and operation lamp blinks to inform unusual stop.
<Malfunction-diagnosis method at maintenance service>
[Procedure]
1. Press the CHECK button twice.
• "CHECK" lights, and refrigerant address "00" blinks.
• Check that the remote controller's display has stopped before continuing.
2. Press the temperature buttons.
3. Point the remote controller at the
sensor on the indoor unit and press the HOUR button.
4. Point the remote controller at the
sensor on the indoor unit and press the ON/OFF button.
• Select the refrigerant address of the indoor unit for the self-diagnosis.
Note: Set refrigerant address using the
outdoor unit’s DIP switch (SW1). (For more information, see the outdoor unit installation manual.)
• If an air conditioner error occurs, the indoor unit's sensor emits an intermit­tent buzzer sound, the operation light flashes, and the error code is output. (It takes 3 seconds at most for error code to appear.)
• The check mode is cancelled.
To be continued to the next page.
15
[Output pattern A] Errors detected by indoor unit
[Output pattern B]
E9
*1If the beeper does not sound again after the initial
2 beeps to confirm the self-check start signal was received and
the OPERATION INDICATOR lamp does not come on,
there are no error records.
*2If the beeper sounds 3 times continuously “beep, beep, beep (0.4 + 0.4 + 0.4 sec.)” after the initial 2 beeps to confirm
the self-check start signal was received, the specified refrigerant address is incorrect.
OPERATION INDICATOR lamp blinking pattern
Beep Beep Beep Beep Beep
Beep Beep
Off
Approx. 2.5 sec.OnApprox. 3 sec.On0.5 sec.On0.5 sec.On0.5 sec.
On
0.5 sec.
Off
Approx. 2.5 sec.OnApprox. 3 sec.On0.5 sec.On0.5 sec.
· · · Repeated
Number of blinks/beeps in pattern indicates the check code in the following table (i.e., n=5 for “U2”)
Number of blinks/beeps in pattern indicates the check code in the following table
n
th
1st2nd3
rd
1st2
nd
Self-check starts (Start signal received)
Beeper sounds
[Output pattern B] Only A-CONTROL
OPERATION INDICATOR lamp blinking pattern
Beep
Beep Beep Beep Beep Beep Beep
Off
Approx. 2.5 sec.On0.5 sec.On0.5 sec.On0.5 sec.
On
0.5 sec.
Off
Approx. 2.5 sec.On0.5 sec.On0.5 sec.
· · · Repeated
Number of blinks/beeps in pattern indicates the check code in the following table (i.e., n=5 for “P5”)
Number of blinks/beeps in pattern indicates the check code in the following table
n
th
1st2nd3
rd
1st2
nd
Self-check starts (Start signal received)
Beeper sounds
• Refer to the following tables for details on the check codes. [Output pattern A]
Beeper sounds/OPERATION
INDICATOR lamp blinks 1 Check code
Symptom Remark
(Number of times)
Wireless remote controller
Wired remote controller
Beeper sounds/OPERATION
INDICATOR lamp blinks 1 Check code
(Number of times)
Wireless remote controller
Wired remote controller
1P1
Intake sensor error
P9
Pipe (TH5) sensor error
2
P2
Pipe (TH2) sensor error
3 E6,E7
Indoor/outdoor unit communication error
4P4
Drain sensor error
5
P5 PA
Drain pump error Forced compressor stop
6P6
Freezing/Overheating protection operation
7EE
Communication error between indoor and outdoor units
8P8
Pipe temperature error
9 E4, E5
Remote controller signal receiving error
10
11
– –
Errors detected by unit other than indoor unit (outdoor unit, etc.)
Symptom Remark
1
Indoor/outdoor unit communication error
2
(Transmitting error) (Outdoor unit)
3
Open/short of outdoor unit thermistors
4
Compressor overcurrent interruption (When compressor locked)
5
Abnormal high discharging temperature/49C worked/ insufficient refrigerant
6
Abnormal high pressure (63H worked)/Overheating protection
operation
7
Abnormal temperature of heatsink
8
Outdoor unit fan
protection
stop
9
Compressor overcurrent interruption/Abnormal of power module
10
Abnormality of superheat due to low discharge temperature
11
Abnormality such as overvoltage or voltage shortage and abnormal synchronous signal to main circuit/Current sensor error
12 13
U2
U5
UP U3,U4 UF
U1,Ud
U8 U6 U7
U9,UH
Others
– –
– –
14
Other errors (Refer to the technical manual for the outdoor unit.)
As for outdoor unit, refer to outdoor unit's service manual. For details, check the LED display of the outdoor controller board.
12 Fb
Indoor unit control system error (memory error, etc.)
E0, E3
E1, E2
Remote controller control board error
Remote controller transmission error
Compressor overcurrent interruption
16
If the unit cannot be operated properly after the test run has been performed, refer to the following table to find out the cause.
Symptom
Cause
Wired remote controller LED 1, 2 (PCB in outdoor unit)
On the wireless remote controller with condition above, following phenomena take place.
• No signals from the remote controller can be received.
• Operation lamp is blinking.
• The buzzer makes a short ping sound.
PLEASE WAIT
PLEASE WAIT → Error code
Display messages do not appear even when operation switch is turned ON (operation lamp does not light up).
For about 2 minutes after power-on
Subsequent to about 2 minutes after power-on
After LED 1, 2 are lighted, LED 2 is turned off, then only LED 1 is
Only LED 1 is lighted.
LED 1, 2 blink.
Only LED 1 is lighted.
LED 1 blinks twice, LED 2 blinks once.
For about 2 minutes after power-on,operation of the remote controller is not possible due to system start-up. (Correct operation)
•Connector for the outdoor unit’s protection device is not connected.
•Reverse or open phase wiring for the outdoor unit’s power terminal block (L1, L2, GR)
•Incorrect wiring between indoor and outdoor units (incorrect polarity of S1, S2, S3)
•Remote controller wire short
Note: Operation is not possible for about 30 seconds after cancellation of function selection. (Correct operation)
For description of each LED (LED1, 2, 3) provided on the indoor controller, refer to the following table.
LED1 (power for microcomputer) Indicates whether control power is supplied. Make sure that this LED is
always lit.
LED2 (power for remote controller)
Indicates whether power is supplied to the remote controller. This LED lights only in the case of the indoor unit which is connected to the outdoor unit refrigerant address “0”.
LED3 (communication between indoor and outdoor units)
Indicates state of communication between the indoor and outdoor units. Make sure that this LED is always blinking.
lighted.
(Correct operation)
• On wireless remote controller The continuous buzzer sounds from receiving section of indoor unit.
Blink of operation lamp
• On wired remote controller
1Check code displayed in the LCD.
17
10-3. SELF-DIAGNOSIS ACTION TABLE
Error Code
P1
P2
P4
P5
Abnormal
Room temperature thermistor (TH1)
1 The unit is in 3-minute resume preven-
tion mode if short/open of thermistor is detected. Abnormal if the unit does not reset normally after 3 minutes. (The unit returns to normal operation, if it has been reset normally.)
2 Constantly detected during cooling,
drying, and heating operation. Short: 90:(194˚F) or more Open: -40:(-40˚F) or less
Pipe temperature thermistor/Liquid (TH2)
1 The unit is in 3-minute resume
prevention mode if short/open of thermistor is detected. Abnormal if the unit does not reset normally after 3 min­utes. (The unit returns to normal opera­tion, if it has been reset normally.)
2 Constantly detected during cooling,
drying, and heating (except defrosting) operation. Short: 90:(194˚F) or more Open: -40:(-40˚F) or less
Drain sensor (DS)
1 Suspensive abnormality, if short/open of
thermistor is detected for 30 seconds continuously. Turn off compressor and indoor fan. Short/open is detected for 30 seconds con-
2
tinuously during suspensive abnormality. (The unit returns to normal operation, if it has been reset normally.)
3 Detect the following condition.
• During cooling and drying operation
• In case that pipe <liquid> temperature
- room temperature <-10deg
(Except defrosting)
• When pipe <liquid> temperature or room temperature is short/open tem­perature.
• During drain pump operation
Malfunction of drain pump (DP)
1 Suspensive abnormality, if thermistor
of drain sensor heats itself and temperature rises slightly. Turn off compressor and indoor fan.
2 Drain pump is abnormal if the condition
above is detected during suspensive abnormality.
3 Constantly detected during drain pump
operation.
point and detection method
1 Defective thermistor 2 Contact failure of connector
3 Breaking of wire or contact 4 Defective indoor controller
1 Defective thermistor 2 Contact failure of connector
3 Breaking of wire or contact 4 Defective refrigerant circuit is
5 Defective indoor controller board
1 Defective thermistor 2 Contact failure of connector
3 Breaking of wire or contact 4 Defective indoor controller board
1 Malfunction of drain pump 2 Defective drain
3 Attached drop of water at the
4 Defective indoor controller board
Note: Refer to the manual of outdoor unit for the details of display
such as F, U, and other E.
Cause
characteristics (CN20) on the indoor controller
board (Insert failure) failure of thermistor wiring board
characteristics (CN21) on the indoor controller
board (Insert failure) failure of thermistor wiring causing thermistor temperature
of 90:(194˚F) or more or
-40:(-40˚F) or less.
characteristics (CN31) on the indoor controller
board (Insert failure) failure of drain sensor wiring
Clogged drain pump Clogged drain pipe
drain sensor
• Drops of drain trickles from lead wire.
• Clogged filter is causing wave of drain.
Countermeasure
13 Check resistance value of thermistor.
• • • • • • • • • • •
0: (32˚F) 10:(50˚F) 20:(68˚F) 30:(86˚F) 40:(104˚F)
• • • • • • • • • • • • •
• • • • • • • • • • • • •
• • • • • • • • • • • • •
• • • • • • • • • • • •
15.0k"
9.6k"
6.3k"
4.3k"
3.0k" If you put force on (draw or bend) the lead wire with measuring resistance value of thermistor breaking of wire or contact failure can be detected. 2 Check contact failure of connector (CN20) on
the indoor controller board. Refer to 10-7. Turn the power on again and check restart after inserting connector again.
4 Check room temperature display on remote
controller. Replace indoor controller board if there is abnor­mal difference with actual room temperature.
Turn the power off, and on again to operate after check.
13 Check resistance value of thermistor. For characteristics, refer to (P1) above. 2 Check contact failure of connector (CN21) on
the indoor controller board. Refer to 10-7. Turn the power on and check restart after inserting connector again.
4 Check pipe <liquid> temperature with remote
controller in test run mode. If pipe <liquid> temperature is extremely low (in cooling mode) or high (in heating mode), refrigerant circuit may have defect.
5 Check pipe <liquid> temperature with remote
controller in test run mode. If there is extreme difference with actual pipe <liquid> temperature, replace indoor controller board.
Turn the power off, and on again to operate after check.
13 Check resistance value of thermistor.
0: (32˚F) 10:(50˚F) 20:(68˚F) 30:(86˚F) 40:(104˚F)
• • • • • • • • • • • •
• • • • • • • • • • • •
• • • • • • • • • • • •
• • • • • • • • • • • •
• • • • • • • • • •
6.0k"
3.9k"
2.6k"
1.8k"
1.3k"
2 Check contact failure of connector (CN31) on
the indoor controller board. Refer to 10-7. Turn the power on again and check restart after inserting connector again.
4 Replace indoor controller board if drain
pump operates with the line of drain sensor connector CN31-1 and 2 is short-circuited, and abnormality reappears.
Turn the power off, and on again to operate after check.
1 Check if drain pump works. 2 Check drain function. 3 Check the setting of lead wire of drain sensor
and check clogs of the filter.
4 Replace indoor controller board if drain
pump operates with the line of drain sensor connector CN31-1 and 2 is short-circuited and abnormality reappears. Refer to 10-7.
Turn the power off, and on again to operate after check.
18
Error Code
Abnormal
Freezing/overheating protection is working
1 Freezing protection (Cooling mode)
The unit is in 6-minute resume prevention mode if pipe <liquid or condenser/evap­orator> temperature stays under
-15:(5˚F) for 3 minutes, 3 minutes after the compressor started. Abnormal if it stays under -15:(5˚F) for 3 minutes again within 16 minutes after 6-minute resume prevention mode.
point and detection method
Cause
(Cooling or drying mode)
1 Clogged filter (reduced airflow) 2 Short cycle of air path 3 Low-load (low temperature)
operation out of the tolerance range
4 Defective indoor fan motor
• Fan motor is defective.
• Indoor controller board is defective.
5 Defective outdoor fan control 6 Overcharge of refrigerant 7 Defective refrigerant circuit
(clogs)
Countermeasure
(Cooling or drying mode)
1 Check clogs of the filter. 2 Remove shields.
4 Measure the resistance of fan motor's winding.
Measure the output voltage of fan's connector (FAN) on the indoor controller board. WThe indoor controller board should be
normal when voltage of AC 208/230V is detected while fan motor is connected. Refer to 10-7.
5 Check outdoor fan motor. 67 Check operating condition of refrigerant
circuit.
P6
P8
2 Overheating protection (Heating mode)
The units is in 6-minute resume prevention mode if pipe <condenser / evaporator> temperature is detected as over 70:(158˚F) after the compressor started. Abnormal if the temperature of over 70:(158˚F) is detected again with­in 10 minutes after 6-minute resume prevention mode.
Pipe temperature
<Cooling mode> Detected as abnormal when the pipe tem­perature is not in the cooling range 3 min­utes after compressor start and 6 minutes after the liquid or condenser/evaporator pipe is out of cooling range. Note 1) It takes at least 9 minutes to
detect.
Note 2) Abnormality P8 is not detected in
drying mode. Cooling range TH: Lower temperature between liquid pipe
TH1: Intake temperature <Heating mode> When 10 seconds have passed after the compressor starts operation and the hot adjustment mode has finished, the unit is detected as abnormal when condenser/evaporator pipe temperature is not in heating range within 20 minutes.
:-3 deg C[-5.4deg F]]
temperature (TH2) and condenser/evaporator temperature (TH5)
(TH-TH1)
(Heating mode)
1 Clogged filter (reduced airflow) 2 Short cycle of air path 3 Overload (high temperature)
operation beyond the tolerance range
4 Defective indoor fan motor
• Fan motor is defective.
• Indoor controller board is defective.
5 Defective outdoor fan control 6 Overcharge of refrigerant 7 Defective refrigerant circuit
(clogs)
8 Bypass circuit of outdoor unit
is defective.
1 Slight temperature difference
between indoor room temperature and pipe <liquid or condenser / evaporator> temperature thermistor
• Shortage of refrigerant
• Disconnected holder of pipe <liquid or condenser /
evaporator> thermistor
• Defective refrigerant circuit
2 Converse connection of
extension pipe (on plural units connection)
3 Converse wiring of indoor/
outdoor unit connecting wire (on plural units connection)
4 Defective detection of indoor
room temperature and pipe <condenser / evaporator> temperature thermistor
5 Stop valve is not opened
completely.
(Heating mode)
1 Check clogs of the filter. 2 Remove shields.
4
Measure the resistance of fan motor's winding. Measure the output voltage of fan's connector (FAN) on the indoor controller board. WThe indoor controller board should be
normal when voltage of AC 208/230V is detected while fan motor is connected. Refer to 10-7.
5 Check outdoor fan motor. 6~8Check operating condition of refrigerant
circuit.
1~4 Check pipe <liquid or condenser /
evaporator> temperature with room temperature display on remote controller and outdoor controller circuit board. Pipe <liquid or condenser / evaporator> temperature display is indicated by setting SW2 of outdoor controller circuit board as follows.
Conduct temperature check with outdoor controller circuit board after connecting
(
‘A-Control Service Tool(PAC-SK52ST)’.
23Check converse connection of extension
pipe or converse wiring of indoor/outdoor unit connecting wire.
)
Note 3) It takes at least 27 minutes to
detect abnormality.
Note 4) It excludes the period of defrosting
(Detection restarts when defrosting mode is over)
Heating range
:3 deg C[5.4deg F][
(TH5-TH1)
19
Error Code
P9
E0
or
E4
E3
or
E5
Abnormal point and detection method
Pipe temperature thermistor / Condenser-Evaporator (TH5)
1 The unit is in 3-minute resume protec-
tion mode if short/open of thermistor is detected. Abnormal if the unit does not get back to normal within 3 minutes. (The unit returns to normal operation, if it has been reset normally.)
2 Constantly detected during cooling, dry-
ing, and heating operation (except defrosting) Short: 90:(194˚F) or more Open: -40:(-40˚F) or less
Remote controller transmission error(E0)/signal receiving error(E4)
1 Abnormal if main or sub remote con-
troller cannot receive any transmission normally from indoor unit of refrigerant address “0” for 3 minutes. (Error code : E0)
2 Abnormal if sub-remote controller could
not receive for any signal for 2 minutes. (Error code: E0)
1 Abnormal if indoor controller board can
not receive any data from remote con­troller board or normally from other indoor controller board for 3 minutes. (Error code: E4)
2 Indoor controller board cannot receive
any signal from remote controller for 2 minutes. (Error code: E4)
Remote controller transmission error(E3)/signal receiving error(E5)
1 Abnormal if remote controller could not
find blank of transmission path for 6 sec­onds and could not transmit.
(Error code: E3)
2 Remote controller receives transmitted
data at the same time, compares the data, and when detecting it, judges different data to be abnormal 30 continuous times. (Error code: E3)
1 Abnormal if indoor controller board could
not find blank of transmission path.
(Error code: E5)
2 Indoor controller board receives trans-
mitted data at the same time, compares the data,and when detecting it, judges different data to be abnormal 30 continuous times. (Error code: E5)
Cause
1 Defective thermistor
characteristics
2 Contact failure of connector
(CN29) on the indoor controller board (Insert failure)
3 Breaking of wire or contact
failure of thermistor wiring
4 Temperature of thermistor is
90:(194˚F) or more or -40: (-40˚F) or less caused by defective refrigerant circuit.
5 Defective indoor controller
board
1 Contact failure at transmission
wire of remote controller
2 All remote controllers are set
as “sub” remote controller. In this case, E0 is displayed on remote controller, and E4 is displayed at LED (LED1, LED2) on the outdoor controller circuit board.
3 Miswiring of remote controller 4 Defective transmitting receiving
circuit of remote controller
5 Defective transmitting receiving
circuit of indoor controller board of refrigerant address “0”
6 Noise has entered into the
transmission wire of remote controller.
1 2 remote controller are set as
“main.” (In case of 2 remote controllers)
2 Remote controller is connected
with 2 indoor units or more.
3 Repetition of refrigerant
address
4 Defective transmitting receiving
circuit of remote controller
5 Defective transmitting receiving
circuit of indoor controller board
6 Noise has entered into trans-
mission wire of remote controller.
Countermeasure
13 Check resistance value of thermistor.
For characteristics, refer to (P1) above.
2 Check contact failure of connector (CN29)
on the indoor controller board. Refer to 10-7. Turn the power on and check restart after inserting connector again.
4 Operate in test run mode and check pipe
<condenser / evaporator> temperature with outdoor controller circuit board. If pipe <condenser / evaporator> temperature is extremely low (in cooling mode) or high (in heating mode), refrigerant circuit may have defect.
5 Operate in test run mode and check pipe
<condenser / evaporator> temperature with outdoor control circuit board. If there is exclusive difference with actual pipe <condenser / evaporator> temperature replace indoor controller board. There is no abnormality if none of above comes within the unit. Turn the power off and on again to operate.
In case of checking pipe temperature with outdoor controller circuit board, be sure to connect A-control service
(
tool (PAC-SK52ST).
1 Check disconnection or looseness of indoor
unit or transmission wire of remote controller.
2 Set one of the remote controllers “main”
if there is no problem with the action above.
3 Check wiring of remote controller.
• Total wiring length: max. 500m (Do not use cable o 3 or more)
• The number of connecting indoor units: max. 16 units
• The number of connecting remote con­troller: max. 2 units
When the above-mentioned problem 1~3 are not seen. 4 Diagnose remote controllers.
a) When “RC OK” is displayed,
remote controllers have no problem. Turn the power off, and on again to check. If abnormality generates again, replace indoor controller board.
b) When “RC NG” is displayed,
replace remote controller. c) When “RC E3” is displayed, d) When “ERC 00-06” is displayed, [ c),d)Noise may be causing abnormality. ]
If the unit is not normal after replacing
indoor controller board in group control, the indoor controller board of address “0” may be abnormal.
1 Set a remote controller to main, and the
other to sub.
2 Remote controller is connected with only 1
indoor unit.
3 The address changes to a separate setting. 4~6 Diagnose remote controller.
a) When “RC OK” is displayed, remote con-
trollers have no problem.
Turn the power off, and on again to check. When becoming abnormal again, replace
indoor controller board. b)When “RC NG” is displayed, replace
remote controller. c)When “RC E3” or “ERC 00-66” is displayed,
noise may be causing abnormality.
)
20
Error Code
E6
E7
Fb
E1
or
E2
Abnormal point and detection method
Indoor/outdoor unit communication error (Signal receiving error)
1 Abnormal if indoor controller board
cannot receive any signal normally for 6 minutes after turning the power on.
2 Abnormal if indoor controller board
cannot receive any signal normally for 3 minutes.
3 Consider the unit as abnormal under the
following condition: When 2 or more indoor units are connected to 1 outdoor unit, indoor controller board cannot receive a signal for 3 minutes from outdoor controller circuit board, a signal which allows outdoor controller circuit board to transmit signals.
Indoor/outdoor unit communication error (Transmitting error)
Abnormal if “1” receiving is detected 30 times continuously though indoor controller board has transmitted “0”.
Indoor controller board
Abnormal if data cannot be normally read from the nonvolatile memory of the indoor controller board.
Remote controller control board
1 Abnormal if data cannot be normally
read from the nonvolatile memory of the remote controller control board.
(Error code: E1)
2 Abnormal if the clock function of remote
controller cannot be normally operated.
(Error code: E2)
Cause
1 Contact failure, short circuit or,
miswiring (converse wiring) of indoor/outdoor unit connecting wire
2 Defective transmitting receiving
circuit of indoor controller board
3 Defective transmitting receiving
circuit of indoor controller board
4 Noise has entered into indoor/
outdoor unit connecting wire.
1 Defective transmitting receiving
circuit of indoor controller board
2 Noise has entered into power
supply.
3 Noise has entered into outdoor
control wire.
1 Defective indoor controller
board
1 Defective remote controller 1 Replace remote controller.
Check LED display on the outdoor control cir-
cuit board. (Connect A-control service tool, PAC-SK52ST.) Refer to EA-EC item if LED displays EA-EC.
1 Check disconnection or looseness of indoor/
outdoor unit connecting wire of indoor unit or outdoor unit. Check all the units in case of twin indoor
unit system.
2-4 Turn the power off, and on again to
check. If abnormality generates again, replace indoor controller board or outdoor controller circuit board.
Other indoor controller board may have
defect in case of twin indoor unit system.
1-3 Turn the power off, and on again to
check. If abnormality generates again, replace indoor controller board.
1 Replace indoor controller board.
Countermeasure
PA (2502) (2500)
Forced compressor stop (due to water leakage abnormality)
When the intake temperature subtracted
1
with liquid pipe temperature is less than
-10:(14˚F), drain sensor detects whether it is soaked in the water or not at the interval of 90 seconds.
pump will start operating when the drain sensor detects to be soaked in the water.)
2 The unit has a water leakage abnormality
when the following conditions, a and b, are satisfied while the above-mentioned detection is performed. a) The drain sensor detects to be
soaked in the water 10 times in a row.
b) The intake temperature subtracted
with liquid pipe temperature is detect­ed to be less than -10:(14˚F) for a total of 30 minutes. (When the drain sensor detects to be NOT soaked in the water, the detection record of a and b will be cleared.)
3 The drain sensor detection is performed
in operations other than cooling. (When the unit stops operating, during heating or fan operation, when the unit stops because of some abnormality)
*Once the water leakage abnormality is
detected, abnormality state will not be released until the main power is reset.
(Drain
1 Drain pump trouble 2 Drain defective
· Drain pump clogging
· Drain pipe clogging
3 Open circuit of drain sensor
side heater
4 Contact failure of drain sensor
connector
5 Dew condensation on drain
sensor
· Drain water trickles along lead wire.
· Drain water waving due to filter clogging
6 Extension piping connection
difference at twin system
7 Miswiring of indoor/ outdoor
connecting at twin system
8 Room temperature thermistor /
liquid pipe temperature thermis­tor detection is defective.
1 Check the drain pump. 2 Please confirm whether water can be
drained.
3 Confirm the resistance of the drain sensor.
4 Check the connector contact failure.
5 Check the drain sensor leadwire mounted.
Check the filter clogging.
6 Check the piping connection.
7 Check the indoor/ outdoor connecting wires.
8 Check the room temperature display of
remote controller. Check the indoor liquid pipe temperature display of outdoor controller board.
21
10-4. TROUBLESHOOTING BY INFERIOR PHENOMENA
Note: Refer to the manual of outdoor unit for the detail of remote controller.
Phenomena
(1)LED2 on indoor controller board
is off.
• When LED1 on indoor controller board is also off.
1 Power supply of rated voltage is not supplied to out-
door unit.
2 Defective outdoor controller circuit board
3 Power supply of 208/230V is not supplied to indoor
unit.
4 Defective indoor power board
5 Defective indoor controller board
(For the separate indoor/outdoor unit power sup-
ply system)
1 Power supply of 208/230V AC is not supplied to
indoor unit.
2 The connectors of the optional replacement kit are
not used.
3 Defective indoor controller board
4 Defective indoor power board
Cause
Countermeasure
1 Check the voltage of outdoor power
supply terminal block (L1,L2).
• When AC 208/230V is not detected, check the power wiring to outdoor unit and the breaker.
• When AC 208/230V is detected,
check 2 (below).
2 Check the voltage between outdoor
terminal block S1 and S2.
• When AC 208/230V is not detected.
—Check the fuse on outdoor controller circuit board.
—Check the wiring connection.
• When AC 208/230V is detected,
check 3 (below).
3 Check the voltage between indoor terminal
block S1 and S2.
• When AC 208/230V is not detected, check indoor/outdoor unit connecting wire for miswiring.
• When AC 208/230V is detected,
check 4 (below).
4 Check voltage output from CN2S on indoor
power board (DC13.1V). Refer to 10-7-1.
• When no voltage is output, check the
wiring connection.
• When output voltage is between
DC12.5V and DC13.7V, check 5 (below).
5 Check the wiring connection between
indoor controller board and indoor power board. Check the fuse on indoor controller board. If no problems are found, indoor controller board is defective.
1 Check the voltage of indoor power supply
terminal block (L1,L2).
• When AC208/230V is not detected,
check the power supply wiring.
• When AC208/230V is detected, check
2 (below).
2 Check that there is no problem in the
method of connecting the connectors.
• When there are problems in the method
of connecting the connectors, connect the connector correctly referring to instal­lation manual of an optional kit.
• When there is no problem in the
method of connecting the connectors, check 3 (below).
3 Check voltage output from CNDK on
indoor controller board.
• When AC208/230V is not detected.
—Check the fuse on indoor controller board.
—Check the wiring connection between
indoor power supply terminal block and CND on indoor controller board.
• When AC208/230V is detected, check
4 (below).
4 Check voltage output from CN2S on
indoor power board.
• When no voltage output, check the
wiring connection between CNDK on indoor controller board and CNSK on indoor power board.
If no problem are found, indoor power
board is defective.
• When DC12.5~13.7V is detected,
check the wiring connection between CN2S on indoor power board and CN2D on indoor power board.
If no problem are found, indoor con-
troller board is defective.
22
Phenomena
(1)LED2 on indoor controller board
is off.
Note: Refer to the manual of outdoor unit for the detail of remote
controller.
Cause
• When LED1 on indoor controller board is lit.
1 Mis-setting of refrigerant address for outdoor unit
(There is no unit corresponding to refrigerant address “0”.)
Countermeasure
1 Check the setting of refrigerant address
for outdoor unit. Set the refrigerant address to “0”. (For grouping control system under which 2 or more outdoor units are connected, set one of the units to “0”.) Set refrigerant address using SW1 (3-6) on outdoor controller circuit board.
(2)LED2 on indoor controller board
is blinking.
(3)Upward/downward vane
performance failure
• When LED1 on indoor controller board is also blinking. Connection failure of indoor/outdoor unit connecting wire
• When LED1 is lit.
1 Miswiring of remote controller wires
Under twin indoor unit system, 2 indoor
wired together.
2 Refrigerant address for outdoor unit is wrong or not
set.
Under grouping control system, there are some units whose refrigerant address is 0.
3 Shortcut of remote controller wires 4 Defective remote controller
1 The vane is not downward during defrosting and
heat preparation and when the thermostat is OFF in HEAT mode. (Working of COOL protection function)
2 Vane motor does not rotate.
• Defective vane motor
• Breaking of wire or connection failure of connector
3 Upward/downward vane does not work.
• The vane is set to fixed position.
units are
Check indoor/outdoor unit connecting wire for connection failure.
1 Check the connection of remote con-
troller wires in case of twin indoor unit system. When 2 indoor units are wired in one refrigerant system, connect remote controller wires to one of those units.
2 Check the setting of refrigerant address
in case of grouping control system. If there are some units whose refrigerant addresses are 0 in one group, set one of the units to 0 using SW1 (3-6) on outdoor controller circuit board.
34 Remove remote controller wires and
check LED2 on indoor controller board.
• When LED2 is blinking, check the shortcut of remote controller wires.
• When LED2 is lit, connect remote con­troller wires again and:
if LED2 is blinking, remote controller is defective; if LED2 is lit, connection fail­ure of remote controller terminal block etc. has returned to normal.
1 Normal operation (The vane is set to hor-
izontal regardless of remote control.)
2 Check 2 (left).
• Check the vane motor. (Refer to “How to check the parts”.)
• Check for breaking of wire or connec­tion failure of connector.
3 Normal operation (Each connector on
vane motor side is disconnected.)
(4)Receiver for wireless remote
controller
1 Weak batteries of wireless remote controller 2 Contact failure of connector (CNB) on wireless
remote controller board
(Insert failure)
3 Contact failure of connector (CN90) on indoor con-
troller board (Insert failure)
4 Contact failure of connector between wireless
remote controller board and indoor controller board
23
1 Replace batteries of wireless remote con-
troller.
2~4
Check contact failure of each connector. If no problems are found of connector, replace indoor controller board. When the same trouble occurs even if indoor controller board is replaced, replace wireless remote controller board.
10-5. EMERGENCY OPERATION
Receiver
Operation lamp
Emergency operation switch (cooling)
Emergency operation switch (heating)
Mode
Cooling
Heating
Set temperature
Fan speed
Airflow direction
24:, 75-F
High
Downward (70deg)
24:, 75-F
High
Horizontal (30deg)
wEmergency operation will be performed as follows.
10-5-1. When wireless remote controller has troubles or its battery is exhausted
1. Emergency operation is available in such a case using emergency operation switch equipped on the grille.
2. To start operation
• Cooling Operation·······Press (Cooling) switch.
Heating Operation·······Press (Heating) switch.
wWhen the unit starts operating, the operation lamp is lit.
3. To stop operation
• Press either emergency operation switch (cooling/heating).
10-5-2. When wired remote controller or indoor unit microcomputer has troubles
1. If other defects are not found when trouble occurs, emergency operation starts as the indoor controller board switch (SWE) is set to ON. During the emergency operation, the indoor unit is as follows;
(1) Indoor fan high speed operation (2) Drain pump operation
2. For emergency operation of cooling or heating When emergency operation for COOL or HEAT, setting of the switch (SWE) in the indoor controller board and outdoor unit emergency operation are necessary.
3. Check items and notices as the emergency operation
(1) Emergency operation cannot be used as follows;
• When the outdoor unit is something wrong.
• When the indoor fan is something wrong.
• When drain overflow protection operation is detected during self-diagnosis. (Error code : P5)
(2) Emergency operation will be serial operation by the power supply ON/OFF.
ON/OFF or temperature, etc. adjustment is not operated by the remote controller.
(3) Do not operate for a long time as cold air is blown when the outdoor unit starts defrosting operation during heat emer-
gency operation. (4) Cool emergency operation must be within 10 hours. Otherwise, heat exchanger of indoor unit may get frosted. (5) After completing the emergency operation, return the switch setting, etc. in former state. (6) Since vane does not work at emergency operation, position the vane slowly by hand.
24
10-6. HOW TO CHECK THE PARTS PLA-A12AA PLA-A18AA PLA-A24AA PLA-A30AA PLA-A36AA PLA-A42AA PLA-A12AA1 PLA-A18AA1 PLA-A24AA1 PLA-A30AA1 PLA-A36AA1 PLA-A42AA1
Parts name Check points
Room temperature thermistor (TH1)
Pipe temperature thermistor/liquid(TH2)
Condenser/Evaporator temperature thermistor (TH5)
Disconnect the connector then measure the resistance using a tester. (At the ambient temperature 10:(50˚F)~30:(86˚F))
Normal
4.3k"~9.6k"
Abnormal
Open or short
(Refer to the thermistor characteristic graph.)
Vane motor (MV)
Fan motor (MF)
Relay connector
1
Red
White
2
3
Black
Protector OFF:130: ON :80i20:
Drain pump (DP)
YLW
1 3
YLW
Drain sensor (DS)
1 2 3
Measure the resistance between the terminals using a tester. (At the ambient temperature20:(68˚F))
Normal Abnormal
15k" Open or short
Measure the resistance between the terminals using a tester. (Winding temperature 20:(68˚F))
Motor terminal
1 2 3
or
Relay connector
Red-Black
White-Black
PLA-A12/18/24/30AA PLA-A12/18/24/30AA
87.2"
104.1"
Normal
1
PLA-A36/42AA PLA-A36/42AA
32.6"
40.7"
1
Open or short
Measure the resistance between the terminals using a tester. (Winding temperature 20:(68˚F))
Normal Abnormal
319" Open or short
Measure the resistance between the terminals using a tester. Measure the resistance after 3 minutes have passed since the power supply was intercepted. (At the ambient temperature 0:(32˚F)~60:(140˚F))
Normal
0.6k"~6.0k"
Abnormal
Open or short
(Refer to the thermistor characteristic graph.)
Abnormal
25
<Thermistor Characteristic graph>
< Thermistor for drain sensor >
0
1
2
3
4
5
6
7
8
9
10
Resistance (k")
60 80
140
176
-20 0 20 40
-4 32 68 104
:
°F
Temperature
Thermistor for lower temperature
Room temperature thermistor(TH1) Pipe temperature thermistor/liquid(TH2) Condenser/evaporator temperature thermistor(TH5)
Thermistor R0=15k' ±3% Fixed number of B=3480 ± 2%
t(:):Rt=15exp { 3480( ) }
T(˚F):Rt=15exp { 3480( ) }
1
273+t
1
273+
T-32
1.8
1
273
1
273
0: (32˚F) 15k' 10: (50˚F) 9.6k' 20: (68˚F) 6.3k' 25: (77˚F) 5.4k' 30: (86˚F) 4.3k' 40:(104˚F) 3.0k'
Thermistor for drain sensor
<Thermistor for lower temperature>
50
40
30
20
Resistance (k")
10
0
-20 -10 0 10 20 30 40 50
-4 -14 32 50 68 86 104 122:°F Temperature
Thermistor R0=6.0k' ±5% Fixed number of B=3390 ±2%
t(:)Rt= 6 exp { 3390( ) }
T(˚F):Rt=6exp { 3390( ) }
1
273+t
1
273+
0: (32˚F) 6.0k' 10: (50˚F) 3.9k' 20: (68˚F) 2.6k' 25: (77˚F) 2.2k'
1
273
T-32
1.8
30: (86˚F) 1.8k' 40:(104˚F) 1.3k' 60:(140˚F) 0.6k'
1
273
26
10-7.TEST POINT DIAGRAM
10-7-1. Power board PLA-A12AA PLA-A18AA PLA-A24AA PLA-A30AA PLA-A36AA PLA-A42AA PLA-A12AA1 PLA-A18AA1 PLA-A24AA1 PLA-A30AA1 PLA-A36AA1 PLA-A42AA1
CN2S Connect to the indoor controller board (CN2D) between 1 to 3 12.6-13.7V DC (Pin1 (+))
CNSK Connect to the indoor controller board (CNDK) between 1 to 3 208/230V AC
27
10-7-2. Indoor controller board PLA-A12AA PLA-A18AA PLA-A24AA PLA-A30AA PLA-A36AA PLA-A42AA PLA-A12AA1 PLA-A18AA1 PLA-A24AA1 PLA-A30AA1 PLA-A36AA1 PLA-A42AA1
CN2D Connect to the indoor power board (CN2S) (12.5~13.7V DC)
CN3C Transmission
(Indoor/outdoor)
(0~24V DC)
CNDK Connect to the indoor
power board (CNSK)
(208/230V AC)
FUSE (6.3 A 250 V)
CND Power supply input (208/230V AC)
LED1 Power supply (I.B)
LED2 Power supply (R.B)
LED3 Transmission (Indoor/outdoor)
CN22 Connect to the terminal block(TB5) (Remote controller connecting wire) (10.4~14.6V DC)
CN20 Room temperature thermistor (TH1)
CN21 Pipe temperature thermistor/Liquid (TH2)
CN29 Condenser/evaporator temperature thermistor (TH5)
CN31 Drain sensor (DS)
CN90 Connect to the wireless remote controller board (CNB)
CNP Drain-pump output
(DP)
(208/230V AC) CNC
Dew prevention
heater (H2)
(208/230V AC)
SWE Emergency operation
FAN Fan motor output
CN6V Vane motor output (MV)
CN41 Connector (HA terminal-A)
CN51 Centrally control
CN24 Heater output (12V DC)
CN32 Remote switch
CN2L Connector (LOSSNAY)
Jumper wire J41, J42 Pair number setting with wireless remote controller
SW2 Capacity setting
SW1 Model setting
28
10-8. FUNCTIONS OF DIP SWITCH AND JUMPER WIRE
Each function is controlled by the dip switch and the jumper wire on control P.C. board. SW1 and SW2 are equipped only for service parts. Model setting and capacity setting are memorized in the nonvolatile memory of the control P.C. board of the unit.
(Marks in the table below) Jumper wire ( : Short : Open)
Jumper wire
SW1
SW2
J41 J42
Functions
Model settings
Capacity settings
Pair number setting with wireless remote controller
Setting by the dip switch and jumper wire
1
0 1 2
3 ~ 9
Service board
1 2 3 4 5
ON OFF
Service board
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
1 2 3 4 5
ON OFF
ON OFF
ON OFF
ON OFF
ON OFF
ON OFF
Control PCB setting
J41 J42
MODELS
PLA-A·AA PLA-A·AA
MODELS
PLA-A12AA PLA-A12AA1
PLA-A18AA PLA-A18AA1
PLA-A24AA PLA-A24AA1
PLA-A30AA PLA-A30AA1
PLA-A36AA PLA-A36AA1
PLA-A42AA PLA-A42AA1
Wireless remote
controller setting
Remarks
<Initial setting> Wireless remote controller: 0 Control PCB: (for both J41 and J42) 4 pair number settings are supported. The pair number settings of the wireless remote controller and indoor control PCB (J41/J42) are given in the table on the left. (' ' in the table indicates the jumper wire is disco­nnected.)
JP1
JP3
Unit type setting
Indoor controller board type setting
Model
Without TH5
With TH5
Indoor controller board type
For product
Service parts
JP1
There is no jumper (JP1) because these models have the cond./eva. temperature thermistor (TH5).
JP3
29
11
DISASSEMBLY PROCEDURE
PLA-A12AA PLA-A18AA PLA-A24AA PLA-A30AA PLA-A36AA PLA-A42AA PLA-A12AA1 PLA-A18AA1 PLA-A24AA1 PLA-A30AA1 PLA-A36AA1 PLA-A42AA1
Be careful on removing heavy parts.
OPERATING PROCEDURE PHOTOS & ILLUSTRATIONS
1. Removing the air intake grille
(1) Slide the knob of air intake grille to the direction of the
arrow 1 to open the air intake grille.
(2) Remove the string hook from the panel to prevent the
grille from dropping.
(3) Slide the shaft in the hinge to the direction of the arrow2
and remove the air intake grille.
2. Removing the room temperature thermistor
(1) Remove the screw(1) in the room temperature thermistor
holder to remove the holder and the room temperature thermistor.
(2) Remove the 1 screw from the bell mouth, and unscrew the
other 2 screws (fix to the oval hole which has a different diameter) to remove the bell mouth.
(3) Hold the holder claw, and remove the room temperature
thermistor and holder.
(4) Disconnect the connector (CN20:red) on the indoor control
board.
Figure 1
Air intake grille
Grille
Air intake grille knob
Photo 1
Screws
Bell mouth
Room temperature thermistor
Air intake grille
3. Removing the electrical box
(1) Disconnect the lead wire of the vane motor from the clamp,
and disconnect the white connector (10P). (2) Remove the room temperature thermistor with the holder. (3) Remove the bell mouth.(See photo 1) (4) Disconnect the relay connector in the electrical box.
Red (3P) for fan motor
Disconnect the connector on the indoor controller board.
White (2P) for pipe temperature detecting thermistor
Blue (3P) for drain pump
White (3P) for drain sensor (5) Remove the 3 screws from the electrical box, loosen
another 2 screws to remove the box.
<Electrical parts in the electrical box>
Indoor controller board
Power board
Terminal block
Capacitor
30
Photo 2
Turbo fan
Electrical box
Power board
Nut
Indoor controller board
Capacitor
Terminal
block
Connector
OPERATING PROCEDURE
PHOTOS & ILLUSTRATIONS
4. Removing the fan motor
(1) Remove the bell mouth.(See photo 1) (2) Remove the electrical box.(See photo 2) (3) Remove the turbo fan nut. (4) Pull out the turbo fan. (5) Disconnect the connector of the fan motor lead wire. (6) Remove the 4 nuts of the fan motor.
5. Removing the pipe temperature thermistor and condenser evaporator temperature thermistor
(1) Remove the bell mouth.(See photo 1) (2) Remove the electrical box.(See photo 2) (3) Remove the turbo fan. (4) Remove the screw of the service panel. (5) Remove the service panel. (6) Remove the pipe temperature thermistor which is inserted
into the holder installed to the thin copper pipe.
(7) Disconnect the 2-pin white connector.(CN21)
[Condenser/ evaporator temperature thermistor]
(8) Remove the drain pan. (See Photo 6) (9) Remove the thermistor which is installed into the holder to
the indoor coil.
(10) Disconnect the 2-pin black connector. (CN29)
6. Removing the panel
(1) Remove the air intake grille.(See figure 1)
Corner panel (See figure 2)
(1) Remove the corner screw. (2) Slide the corner panel to the direction of the arrow3, and
remove the corner panel.
Panel (See photo 5)
(1) Disconnect the connector that connects with the unit. (2) Remove the 2 screws from the panel and loosen another
2 screws, which fix to the oval holes, have different diame­ters.
(3) Rotate the panel a little to remove the screws.
Photo 3
Photo 4
Figure 2
Corner panel
Photo 5
Connector
Screw
Fan motor
Nut
Pipe temperature thermistor
Service access
Screw
Connector
Corner panel
Nut
Panel
Screw
Panel
7. Removing the drain pan
(1) Remove the panel. (See photo 5) (2) Remove the drain plug (Larger one), drain the remaining
water in the drain pan. (3) Remove the corner cover. (2 screws) (4) Remove the bell mouth (See photo 1) (5) Remove the electrical box. (See photo 2) (6) Remove the lead wire holder. (1 screw) (7) Remove the 4 screws and pull out the drain pan.
w Pull out the left and right of the pan gradually.
Be careful not to crack or damage the pan.
31
Photo 6
Drain pan
Screw Lead
wire holder
Screw
Drain plug(Larger one) Corner cover
Screw
Screw
OPERATING PROCEDURE PHOTOS & ILLUSTRATIONS
8. Removing the drain pump and drain sensor
(1) Remove the panel. (See photo 5) (2) Remove the bell mouth. (See photo 1) (3) Remove the electrical box. (See photo 2) (4) Remove the drain pan. (See photo 6) (5) Remove the 3 screws of the drain pump. (6) Cut the drain hose band, pull out the drain hose from the
drain pump. (7) Pull out the drain pump. (8) Remove the drain sensor and the holder.
9. Removing the heat exchanger
(1) Remove the panel. (See photo 5) (2) Remove the bell mouth. (See photo 1) (3) Remove the electrical box. (See photo 2) (4) Remove the drain pan. (See photo 6) (5) Remove the turbo fan. (See photo 3) (6) Remove the 3 screws of the piping cover, and pull out
piping cover. (7) Remove the 4 screws of the outer wall cover, and pull out
the outer wall cover. (8) Remove the screw of the coil support. (9) Remove the 2 screws of the coil.
(10) Pull out the heat exchanger.
Photo 7
Screw
Drain hose
Photo 8
Heat exchanger
Coil
support
Fixing band
Coil support
Drain sensor
Screw
Drain pump
Coil screws
Coil support
32
Photo 9
Screw
Outer wall cover
Piping cover
Screws of piping cover
12 PARTS LIST (non-RoHS compliant)
ON/OFF
CENTRALLY CONTROLLED
ERROR CODE
CLOCK
ON OFF
˚C
CHECK
CHECK MODE
FILTER
TEST RUN FUNCTION
˚C
1Hr.
NOT AVAILABLE
STAND BY DEFROST
TEMP.
No.
Parts No. Parts Name
Specification
Q'ty / set
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
Recom-
mended
Q'ty
1 2 3 4 5 6 7 8
9 10 11
12
AIR OUTLET GRILLE VANE CORNER PANEL L.L FILTER GRILLE ASSY VANE MOTOR VANE BUSH GEAR (VANE) GEAR REMOTE CONTROLLER CABLE ASSY SCREW ASSY
1 4 4 1 1 4 8 4 4 1 1 1
MV
R.B
T7W E13 003 T7W E05 002 R01 E03 638 R01 E00 500 R01 E00 691 R01 E00 223 R01 E00 063 R01 E00 040 R01 E01 040 T7W E10 713 T7W E01 305 R01 E00 673
PLA-A12/18/24
/30/36/42AA
Including H2
PANEL PARTS PLA-A12AA PLA-A18AA PLA-A24AA PLA-A30AA PLA-A36AA PLA-A42AA
2
3
1
GEAR
9
GEAR
(VANE)
8
VANE
BUSH
7
6
VANE
MOTOR
10
Part number that is circled is not shown in the figure.
3
4
5
11
33
3
No.
Parts No.
Parts Name
Q'ty / set
PLA-A·AA
12 18
24, 30
Wiring
Diagram
Symbol
Recom­mended
Q'ty
1 2
3
4 5 6 7 8 9
TURBO FAN SPL WASHER HEAT EXCHANGER HEAT EXCHANGER HEAT EXCHANGER PIPE TEMPERATURE THERMISTOR CONDENSER / EVAPORATOR TEMPERATURE THERMISTOR MOTOR CAP LEAD ASSY(F/M) FAN MOTOR RUBBER MOUNT
R01 E28 114 R01 08K 097 T7W H20 480 T7W H34 480 T7W H21 480 T7W E06 202 R01 E32 202 R01 E00 122 T7W E01 304 T7W E12 762 R01 A41 105
1 1 1
1 1 1 1 1 4
1 1
1 1 1 1 1 1 4
TH2 TH5
MF
Remarks
(Drawing No.)
D17D6P70MS
Specification
1 1
1
1 1 1 1 1 4
FUNCTIONAL AND STRUCTURAL PARTS PLA-A12AA PLA-A18AA PLA-A24AA PLA-A30AA
1
9 8
7
MOTOR CAP
6
SPL WASHER
2
3
5
CONDENSER EVAPORATOR TEMPERATURE THERMISTOR
4
PIPE TEMPERATURE THERMISTOR
34
FUNCTIONAL AND STRUCTURAL PARTS PLA-A36AA
9 8
PLA-A42AA
1
7
MOTOR CAP
6
SPL WASHER
No.
Parts No.
1
T7W E02 114
2
R01 08K 097
3
T7W H22 480
4
T7W E06 202
5
R01 E32 202
6
R01 E00 122
7
T7W E01 304
8
T7W E08 762
9
R01 A41 105
2
3
Q'ty / set
Parts Name
TURBO FAN SPL WASHER HEAT EXCHANGER PIPE TEMPERATURE THERMISTOR
CONDENSER / EVAPORATOR TEMPERATURE THERMISTOR
MOTOR CAP LEAD ASSY(F/M) FAN MOTOR RUBBER MOUNT
Specification
D17CP110MS
PLA-A·AA
36, 42
1 1 1 1 1 1 1 1 4
5
CONDENSER EVAPORATOR TEMPERATURE THERMISTOR
4
PIPE TEMPERATURE THERMISTOR
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
TH2 TH5
MF
Recom­mended
Q'ty
35
No.
Parts No.
Parts Name
Wiring
Diagram
Symbol
Recom­mended
Q'ty
1 2 3 4 5 6 7 8
9 10 11 12 13 14
DRAIN PAN DRAIN HOSE DRAIN PUMP DRAIN SENSOR SENSOR HOLDER INDOOR POWER BOARD INDOOR CONTROLLER BOARD ROOM TEMPERATURE THERMISTOR TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK CAPACITOR DRAIN PLUG DRAIN PLUG
1 1 1 1 1 1 1 1 1 1 1 1 1 1
DP DS
P.B
I.B TH1 TB5 TB4 TB2
C
2P (1, 2) 3P (S1, S2, S3) 3P (L1, L2, GR)
3.0+ 440V
T7W E09 529 T7W E00 527 T7W E12 355 R01 E00 266 R01 31K 241 T7W E24 313 T7W E46 310 R01 E00 202 R01 556 246 R01 E13 246 T7W E11 716 T7W E10 255 R01 A41 524 R01 A48 524
Q'ty / set
PLA-A·AA
12, 18, 24, 30
Specification
Remarks
(Drawing No.)
FUNCTIONAL AND STRUCTURAL PARTS PLA-A12AA PLA-A18AA PLA-A24AA PLA-A30AA
1 2
DRAIN PLUG
14
3
4
5
DRAIN PLUG
13
CAPACITOR
12
TERMINAL BLOCK
11
TERMINAL BLOCK
10
6
TERMINAL BLOCK
9
7
ROOM
8
TEMPERATURE THERMISTOR
36
FUNCTIONAL AND STRUCTURAL PARTS PLA-A36AA PLA-A42AA
1 2
DRAIN PLUG
14
Parts No.
No.
T7W E07 529
1
T7W E00 527
2
T7W E12 355
3
R01 E00 266
4
R01 31K 241
5
T7W E24 313
6
T7W E46 310
7
R01 E00 202
8
R01 556 246
9
R01 E13 246
10 11
T7W E11 716
12
R01 E03 255
13
R01 A41 524
14
R01 A48 524
3
4
5
6
7
Parts Name
DRAIN PAN DRAIN HOSE DRAIN PUMP DRAIN SENSOR SENSOR HOLDER INDOOR POWER BOARD INDOOR CONTROLLER BOARD ROOM TEMPERATURE THERMISTOR TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK CAPACITOR DRAIN PLUG DRAIN PLUG
Specification
2P (1, 2) 3P (S1,S2, S3) 3P (L1,L2, GR)
7.0+ 440V
Q'ty / set
PLA-A·AA
36, 42
1 1 1 1 1 1 1 1 1 1 1 1 1 1
DRAIN PLUG
13
CAPACITOR
12
TERMINAL BLOCK
11
TERMINAL BLOCK
10
TERMINAL BLOCK
9
ROOM
8
TEMPERATURE THERMISTOR
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
DP DS
P.B
I.B TH1 TB5 TB4 TB2
C
Recom-
mended
Q'ty
37
13
ON/OFF
CENTRALLY CONTROLLED
ERROR CODE
CLOCK
ON OFF
˚C
CHECK
CHECK MODE
FILTER
TEST RUN FUNCTION
˚C
1Hr.
NOT AVAILABLE
STAND BY DEFROST
TEMP.
No.
Parts No. Parts Name
Specification
Q'ty / set
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
Recom­mended
Q'ty
1 2 3 4 5 6 7 8
9 10 11
12
RoHS
G G G G G G G G G G G G
AIR OUTLET GRILLE VANE CORNER PANEL L.L FILTER GRILLE ASSY VANE MOTOR VANE BUSH GEAR (VANE) GEAR REMOTE CONTROLLER CABLE ASSY SCREW ASSY
1 4 4 1 1 4 8 4 4 1 1 1
MV
R.B
T7W E19 003 T7W E09 002 R01 E14 638 R01 E13 500 R01 E44 691 R01 E17 223 R01 E02 063 R01 E03 040 R01 E04 040 T7W E14 713 T7W E04 305 R01 E02 673
PLA-A12/18/24
/30/36/42AA
1
Including H2
RoHS PARTS LIST
PANEL PARTS PLA-A12AA1 PLA-A18AA1 PLA-A24AA1 PLA-A30AA1 PLA-A36AA1 PLA-A42AA1
1
GEAR
9
GEAR
(VANE)
8
VANE
2
BUSH
7
6
VANE
MOTOR
3
3
3
10
Part number that is circled is not shown in the figure.
4
5
11
38
FUNCTIONAL AND STRUCTURAL PARTS PLA-A12AA1 PLA-A18AA1 PLA-A24AA1 PLA-A30AA1
1
9 8
7
MOTOR CAP
6
No.
RoHS
R01 E28 114
1
G
R01 09K 097
2
G
T7W H20 480
G
T7W H34 480
3
G
T7W H21 480
G
R01 H05 202
4
G
R01 H15 202
5
G
R01 E03 122
6
G
T7W E05 304
7
G
T7W E27 762
8
G
R01 A51 105
9
G
SPL WASHER
Parts No.
2
3
Q'ty / set
Parts Name
TURBO FAN SPL WASHER HEAT EXCHANGER HEAT EXCHANGER HEAT EXCHANGER PIPE TEMPERATURE THERMISTOR CONDENSER / EVAPORATOR TEMPERATURE THERMISTOR MOTOR CAP LEAD ASSY (F/M) FAN MOTOR RUBBER MOUNT
Specification
D17D6P70MS
PLA-A·AA1
12 18
1
1
1
1 1
1
1
1
1
1
1
1
1
1
1
1
4
4
24, 30
1 1
1 1 1 1 1 1 4
5
CONDENSER EVAPORATOR TEMPERATURE THERMISTOR
4
PIPE TEMPERATURE THERMISTOR
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
TH2 TH5
MF
Recom-
mended
Q'ty
39
Q'ty / set
36, 42
Specification
Remarks
(Drawing No.)
No.
Parts No.
Parts Name
Wiring
Diagram
Symbol
Recom-
mended
Q'ty
1
2
3
4
5
6
7
8
9
RoHS
G G G G G G G G G
TURBO FAN SPL WASHER HEAT EXCHANGER PIPE TEMPERATURE THERMISTOR
CONDENSER / EVAPORATOR TEMPERATURE THERMISTOR
MOTOR CAP LEAD ASSY(F/M) FAN MOTOR RUBBER MOUNT
1 1 1 1 1 1 1 1 4
TH2 TH5
MF
D17CP110MS
R01 E29 114 R01 09K 097 T7W H22 480 R01 H05 202 R01 H15 202 R01 E03 122 T7W E05 304 T7W E28 762 R01 A51 105
PLA-A·AA
1
FUNCTIONAL AND STRUCTURAL PARTS PLA-A36AA1
9 8
PLA-A42AA1
1
7
MOTOR CAP
6
SPL WASHER
2
3
5
4
CONDENSER EVAPORATOR TEMPERATURE THERMISTOR
PIPE TEMPERATURE THERMISTOR
40
FUNCTIONAL AND STRUCTURAL PARTS PLA-A12AA1 PLA-A18AA1 PLA-A24AA1 PLA-A30AA1
1 2
DRAIN PLUG
14
No.
RoHS
T7W E26 529
1
G
T7W E02 527
2
G
T7W E12 355
3
G
R01 E10 266
4
G
R01 32K 241
5
G
T7W E35 313
6
G
T7W E56 310
7
G
R01 H12 202
8
G
R01 E21 246
9
G
10
G
R01 E18 246
11
G
T7W E41 716
12
G
T7W E15 255
13
G
R01 A00 524
14
G
R01 A01 524
3
4
5
6
7
Parts No.
Parts Name
DRAIN PAN DRAIN HOSE DRAIN PUMP DRAIN SENSOR SENSOR HOLDER INDOOR POWER BOARD INDOOR CONTROLLER BOARD ROOM TEMPERATURE THERMISTOR TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK CAPACITOR DRAIN PLUG DRAIN PLUG
Specification
2P (1, 2) 3P (S1, S2, S3) 3P (L1, L2, GR)
3.0+ 440V
Q'ty / set
PLA-A·AA
12, 18, 24, 30
1 1 1 1 1 1 1 1 1 1 1 1 1 1
13
12 11 10
9
8
1
(Drawing No.)
DRAIN PLUG
CAPACITOR
TERMINAL BLOCK
TERMINAL BLOCK
TERMINAL BLOCK
ROOM TEMPERATURE THERMISTOR
Remarks
Wiring
Diagram
Symbol
DP DS
P.B
I.B TH1 TB5 TB4 TB2
C
Recom-
mended
Q'ty
41
No.
Parts No.
Parts Name
Wiring
Diagram
Symbol
Recom-
mended
Q'ty
1 2 3 4 5 6 7 8
9 10 11 12 13 14
RoHS
G G G G G G G G G G G G G G
DRAIN PAN DRAIN HOSE DRAIN PUMP DRAIN SENSOR SENSOR HOLDER INDOOR POWER BOARD INDOOR CONTROLLER BOARD ROOM TEMPERATURE THERMISTOR TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK CAPACITOR DRAIN PLUG DRAIN PLUG
1 1 1 1 1 1 1 1 1 1 1 1 1 1
DP DS
P.B
I.B TH1 TB5 TB4 TB2
C
2P (1, 2) 3P (S1,S2, S3) 3P (L1,L2, GR)
7.0+ 440V
T7W E28 529 T7W E02 527 T7W E12 355 R01 E10 266 R01 32K 241 T7W E35 313 T7W E56 310 R01 H12 202 R01 E21 246 R01 E18 246 T7W E41 716 R01 E14 255 R01 A00 524 R01 A01 524
Q'ty / set
PLA-A·AA
1
36, 42
Specification
Remarks
(Drawing No.)
FUNCTIONAL AND STRUCTURAL PARTS PLA-A36AA1 PLA-A42AA1
1 2
DRAIN PLUG
14
3
4
5
DRAIN PLUG
13
CAPACITOR
12
TERMINAL BLOCK
11
TERMINAL BLOCK
10
6
TERMINAL BLOCK
9
7
ROOM
8
TEMPERATURE THERMISTOR
42
43
TM
HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
CCopyright 2006 MITSUBISHI ELECTRIC ENGINEERING CO., LTD. Distributed in Jun. 2007 No.OC370 REVISED EDITION-B PDF 9 Distributed in Aug. 2006 No.OC370 REVISED EDITION-APDF 9 Distributed in Feb. 2006 No.OC370 PDF 10 Made in Japan
New publication, effective Jun. 2007 Specifications subject to change without notice.
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