Mitsubishi PEFY-P40VMH-E, PEFY-P50VMH-E, PEFY-P63VMH-E, PEFY-P71VMH-E, PEFY-P80VMH-E SERVICE MANUAL

...
Page 1
TECHNICAL & SERVICE MANUAL
Air-Conditioners For Building Application
<Indoor unit>
2004
Models
Ceiling Concealed
Series PEFY
Page 2
and install the unit at the specified place.
- Improper installation may cause the unit to topple and result in injury.
• Always use an air cleaner, humidifier, electric heater, and other accessories specified by Mitsubishi Electric.
- Ask an authorized technician to install the accessories. Improper
installation by the user may result in water leakage, electric shock, or fire.
• Never repair the unit. If the air conditioner must be repaired, consult the dealer.
- If the unit is repaired improperly, water leakage, electric shock, or
fire may result.
• Do not touch the heat exchanger fins.
- Improper handling may result in injury.
• If refrigerant gas leaks during installation work, ventilate the room.
- If the refrigerant gas comes into contact with a flame, poisonous
gases will be released.
• Install the air conditioner according to this Installation Manual.
- If the unit is installed improperly, water leakage, electric shock, or
fire may result.
• Have all electric work done by a licensed electrician according to “Electric Facility Engineering Standard” and “Interior Wire Regulations”and the instructions given in this manual and al­ways use a special circuit.
- If the power source capacity is inadequate or electric work is per-
formed improperly, electric shock and fire may result.
• Securely install the cover of control box and the panel.
- If the cover and panel are not installed properly,dust or water may
enter the outdoor unit and fire or electric shock may result.
• When installing and moving the air conditioner to another site, do not charge the it with a refrigerant different from the refrig­erant specified on the unit.
- If a different refrigerant or air is mixed with the original refrigerant,
the refrigerant cycle may malfunction and the unit may be dam­aged.
• If the air conditioner is installed in a small room, measures must be taken to prevent the refrigerant concentration from exceeding the safety limit even if the refrigerant should leak.
- Consult the dealer regarding the appropriate measures to pre-
vent the safety limit from being exceeded. Should the refrigerant leak and cause the safety limit to be exceeded, hazards due to lack of oxygen in the room could result.
• When moving and reinstalling the air conditioner, consult the dealer or an authorized technician.
- If the air conditioner is installed improperly, water leakage, elec-
tric shock, or fire may result.
• After completing installation work, make sure that refrigerant gas is not leaking.
- If the refrigerant gas leaks and is exposed to a fan heater, stove,
oven, or other heat source, it may generate noxious gases.
• Do not reconstruct or change the settings of the protection devices.
- If the pressure switch, thermal switch, or other protection device
is shorted and operated forcibly, or parts other than those specified by Mitsubishi Electric are used, fire or explosion may result.
1. Before installation and electric work
s Before installing the unit, make sure you read all the
“Safety precautions”.
s The “Safety precautions” provide very important
points regarding safety. Make sure you follow them.
s This equipment may cause the adverse effect on the
same supply system.
s Please report to or take consent by the supply au-
thority before connection to the system.
Symbols used in the text
Warning:
Describes precautions that should be observed to prevent danger of injury or death to the user.
Caution:
Describes precautions that should be observed to prevent damage to the unit.
Symbols used in the illustrations
: Indicates an action that must be avoided.
: Indicates that impor tant instructions must be followed.
: Indicates a part which must be grounded.
: Indicates that caution should be taken with rotating parts. (This
symbol is displayed on the main unit label.) <Color: Yellow>
: Beware of electric shock (This symbol is displayed on the main
unit label.) <Color: Yellow>
Warning:
Carefully read the labels affixed to the main unit.
Warning:
• Ask the dealer or an authorized technician to install the air con­ditioner.
- Improper installation by the user may result in water leakage, elec-
tric shock, or fire.
• Install the air unit at a place that can withstand its weight.
- Inadequate strength may cause the unit to fall down, resulting in
injuries.
• Use the specified cables for wiring. Make the connections se­curely so that the outside force of the cable is not applied to the terminals.
- Inadequate connection and fastening may generate heat and cause
a fire.
• Prepare for typhoons and other strong winds and earthquakes
Page 3
2. Precautions for devices that use
Caution:
Do not use the existing refrigerant piping.
- The old refrigerant and refrigerator oil in the existing piping con­tains a large amount of chlorine which may cause the refrigerator oil of the new unit to deteriorate.
Use refrigerant piping made of C1220 (Cu-DHP) phosphorus deoxidized copper as specified in the *JIS H3300 “Copper and copper alloy seamless pipes and tubes. In addition, be sure that the inner and outer surfaces of the pipes are clean and free of hazardous sulphur, oxides, dust/dirt, shaving particles, oils, moisture, or any other contaminant.
- Contaminants on the inside of the refrigerant piping may cause
the refrigerant residual oil to deteriorate.
*JIS: Japanese Industrial Standard
Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before brazing. (Store elbows and other joints in a plastic bag.)
- If dust, dirt, or water enters the refrigerant cycle, deterioration of
the oil and compressor trouble may result.
Use ester oil, ether oil or alkylbenzene (small amount) as the refrigerator oil to coat flares and flange connections.
- The refrigerator oil will degrade if it is mixed with a large amount of
mineral oil.
Use liquid refrigerant to fill the system.
- If gas refrigerant is used to seal the system, the composition of
the refrigerant in the cylinder will change and performance may drop.
Do not use a refrig
- If another refrigerant (R22, etc.) is used, the chlorine in the refrig-
erant may cause the refrigerator oil to deteriorate.
Use a vacuum pump with a reverse flow check valve..
- The vacuum pump oil may flow back into the refrigerant cycle and
cause the refrigerator oil to deteriorate.
Do not use the following tools that are used with conventional refrigerants. (Gauge manifold, charge hose, gas leak detector, reverse flow check valve, refrigerant charge base, vacuum gauge, refriger­ant recovery equipment)
- If the conventional refrigerant and refrigerator oil are mixed in the
Do not use a charging cylinder.
- Using a charging cylinder may cause the refrigerant to deteriorate.
Be especially careful when managing the tools.
- If dust, dirt, or water gets in the refrigerant cycle, the refrigerant
may deteriorate.
R410A or R407C refrigerant
erant other than R410A or R407C.
R410A or R407C, the refrigerant may deteriorated.
- If deteriorate.
water is mixed in the R410A or R407C, the refrigerator oil may
- Since R410A or R407C does not contain any chlorine, gas leak detectors for conventional refrigerants will not react to it.
Page 4
Page 5
PART NAMES AND FUNCTIONS
2
Indoor (Main) Unit
Remote controller
[Operation buttons]
[PAR-20MAA]
Once the controls are set, the same operation mode can
be repeated by simply pressing the ON/OFF button.
Air inlet
Air outlet
PAR-20MAA
ON/OFF
CENTRALLY CONTROLLED
ERROR CODE
CLOCK
ON OFF
˚C
CHECK
CHECK MODE
FILTER
TEST RUN FUNCTION
˚C
1Hr.
NOT AVAILABLE
STAND BY DEFROST
FILTER
CHECK TEST
TEMP.
TIMER SET
1
2
3
4 56879
0
C
A
B
1 [Room temperature adjustment] Button 2 [Timer/continuous] Button 3 [Selecting operation] Button 4 [Time selection] Button
[Time-setting] Button
5 [Louver] Button 6 [Fan speed adjustment] Button
7 [Up/down airflow direction] Button 8 [Ventilation] Button 9 [Checking/built-in] Button 0 [Test run] Button A [Filter] Button B [ON/OFF] Button C Position of built-in room temperature
•Never expose the remote controller to direct sunlight. Doing so can result in the erroneous measure­ment of room temperature.
•Never place any obstacle around the lower right-hand section of the remote controller. Doing so can result in the erroneous measurement of room temperature.
Page 6
ABCD
SQTU
CENTRALLY CONTROLLED
STAND BY DEFROST
G
CHECK
TEMP.
HIKLJ
E
F
˚C
ON OFF
CLOCK
ERROR CODE
1Hr.
NOT AVAILABLE
˚C
FILTER
CHECK MODE
TEST RUN FUNCTION
ON/OFF
R P
O N M
Page 7
3
SPECIFICATION
3-1. Specification
Power source
Model
kWCooling capacity ❇1 kW
kWCooling Heating Cooling Heating
kW
A A
mm mm mm
kg
m
3
/min
Pa Pa
50/100/200
100/150/200
220V
230, 240V
kW
mm
mm
dB(A) dB(A)
27-34 31-37
32-38 36-41
32-39 35-41
Heating capacity ❇1 Power consumption
(50/60Hz)
Current
External finish
Dimension
Height
Width
Depth Net weight Heat exchanger
Fan
Type Airflow rate
(Lo-Hi)
External static
pressure ❇2
Motor
Output ❇3
Type
Air filter (option)
Refrigerant pipe dimension
Gas
(Flare)
Liquid
(Flare) Drain pipe dimension Noise level (Lo-Hi)
220V
230, 240V
~
750 1000
44
Cross fin (Aluminum plate fin and copper tube)
Sirocco fan
Single phase induction motor
Synthethic fiber unwoven cloth filter(long life)
10.0-14.0
220-240V 50Hz /60Hz
PEFY-P40VMH-E PEFY-P50VMH-E
5.64.5
6.35.0
Galvanizing
380
900
1
12.7
6.35
32 (1-1/4 inch)
0.08
0.19/0.23
0.19/0.23
0.88/1.06
0.88/1.06
0.24/0.30
0.24/0.30
1.12/1.38
1.12/1.38
0.26/0.33
0.26/0.33
1.20/1.51
1.20/1.51
45 50
ø
ø
9.52
ø
PEFY-P63VMH-E
7.1
8.0
ø
15.88
ø
12.7(R410A)
ø
15.88
(R22,R407C)
ø
6.35(R410A)
ø
9.52
(R22,R407C)
13.5-19.0
0.12 0.14
PEFY-P71VMH-E
8.0
9.0
15.5-22.0
Note: ❇1 Cooling/Heating capacity indicates the maximum value at operation under the following condition.
Cooling : Indoor 27˚CDB/19˚CWB,Outdoor 35˚CDB (WR2: water 30˚C) Heating : Indoor 20˚CDB,Outdoor 7˚CDB/6˚CWB (WR2: water 20˚C)
2 The external static pressure is set to 100Pa (at 220V) /150Pa (at 230, 240V) at factory shipment.
3 The value are that at 240V.
Page 8
Page 9
LEV
C1
MF1,2
P
EFY-
P40VMH-E
3-2. Electrical parts specifications
Model
Parts
name
Tranrsformer T (Primary) 50/60Hz 220-240V (Secondry) (23.5V 0.9A)
TH21 Resistance 0˚C/15kΩ,10˚C/9.6kΩ,20˚C/6.3kΩ,25˚C/5.4kΩ,30˚C/4.3kΩ,40˚C/3.0kΩ
TH22 Resistance 0˚C/15kΩ,10˚C/9.6kΩ,20˚C/6.3kΩ,25˚C/5.4kΩ,30˚C/4.3kΩ,40˚C/3.0kΩ
Gas pipe thermistor
FUSE 250V 6.3A
TB2 (L,N, ) 330V 30A
TB5 TB15
(1,2),(M1,M2,S) 300V 10A
Fuse
(Indoor con-
troller board)
Power supply terminal bed
Transmission terminal bed
P
EFY-
P50VMH-E
P
EFY-
P63VMH-E
P
EFY-
P71VMH-E
P
EFY-
P80VMH-E
P
EFY-
P100VMH-E
P
EFY-
P125VMH-E
P
EFY-
P140VMH-E
P
EFY-
P200VMH-E
P
EFY-
P250VMH-E
OFF 135˚C±5˚C
ON 95˚C±20˚C
Room temperature thermistor
Fan motor
(with Inner-
thermostat)
4-pole OUTPUT
130W
NC-45VMH
4-pole
Output
180W
NC-71VMH
Symbol
(L1,L2,L3,N, )
660V 40A
TH23 Resistance 0˚C/15kΩ,10˚C/9.6kΩ,20˚C/6.3kΩ,25˚C/5.4kΩ,30˚C/4.3kΩ,40˚C/3.0kΩ
Inner­thermostat
(F
an motor)
Liquid pipe thermistor
Fan motor capacitor
Linear expansion valve
4-pole
Output
220W
NC-80VMH
4-pole
Output
230W
NC-90VMH
4-pole
Output
550W
NS-200VMH
4-pole
Output
800W
NS-250VMH
4-pole OUTPUT 400W
NS-112VMH
3.0µF440V
4.0µF
440V
5.0µF440V
-
7.0µF440V
DC12V Stepping motor drive
port dimension ø 3.2
0~1800pulse <at R410A outdoor unit> 0~2000pulse <at the other outdoor unit>
0~1800pulse <at R410A outdoor unit> 0~2000pulse <at the other outdoor unit>
0~1800pulse <at R410A outdoor unit> 0~2000pulse <at the other outdoor unit>
0~1800pulse <at R410A outdoor unit> 0~2000pulse <at the other outdoor unit>
DC12V Stepping motor drive
port dimension ø 5.2
DC12V Stepping motor drive
port dimension ø 5.2
DC12V Stepping
motor drive port dimension ø 6.4
Page 10
Page 11
PEFY-P200· 250VMH-E
Unit : mm
2
1
3
Note1.Use M10 screw for the lifting bolt (field supply).
2.Keep the service space for the maintenance from the bottom
when the heat exchanger is cleaned.
3.Make sure to install the air filter(field supply)
on the air intake side.
In case field supplied air filter is used, attach it where
the filter service is easily done.
Terminal bed
(Power source)
Terminal bed
(Transmission)
Lifting bolt
24
10
50x6=300
50x7=350
327
30
21-ø3
22-ø3
1250
50x21=1050
25102
50x20=1000
50
15
100
420
35
20
1120
10
1067
15
29
470
340105
44164
20
41
489
422
95 249
23
1326
(Lifting bolt pitch)
1372
1100
420
1124
1034(Lifting bolt pitch) 60 340
1100
Drain hole
Control box
Drain hole
(option)
Keep duct-work length 850mm or more.
Air outlet
Air inlet
Lower than 550mm
Lower than 300mm
3
When installing the drain water lifting-up mech(option).
Refrigerant piping flare connection(gas M copper tube):HP··············
Refrigerant piping flare connection(liquid N copper tube):LP············
Drain hose 32mm(1-1/4inch) <flexible joint 200mm> (accessory)·····
123
Make the access door at the appointed position
properly for service maintenance.
Access door
Ceiling surface
Higher than 20mm
Higher than 20mm
150~200
700
50
50
1359
Access door
625
Note 2
Reguired space for service and maintenance
450
100~200
450
170mm±5mm
(Actual Length)
Model A B
P200VMH-E
ø19.05
ø25.4
ø22.2
ø28.58
ø9.52
ø12.7
ø9.52
ø12.7
P250VMH-E
121
2
121
2
1:R410A outdoor unit
2:The other outdoor unit
Page 12
5
WIRING DIAGRAM
Switch(for voltage selection)
attachment to alter the external static pressure on the fan
PE
*NOTE 1,2
*NOTE 1
*NOTE 1
*A connector is
attached to the
drain lift up
mechanism,
which is an
optional part.
TO OUTDOOR UNIT
TO MA REMOTE CONTROLLER
BC CONTROLLER
REMOTE CONTROLLER
BREAKER(16A)
FUSE(16A)
PULL BOX
TO NEXT INDOOR UNIT
TO DUCT
POWER SUPPLY
~
220,230,240V
50,60Hz
Switch(for model selection)
Switch(for mode selection)
Switch (connection No.set)
Switch (2nd digit address set)
Switch(for capacity code)
Switch(for mode selection)
*B Capacitor
MODELS 40/50 3.0µF
MODEL 63 4.0µF
MODELS 71/80 5.0µF
MODELS 100/125/140 7.0µF
Thermistor (piping temp.detection/gas)
Thermistor (piping temp.detection/liquid)
Aux.relay
*insert
SW5(A.B)
NOTE;1.The part of the broken line indicates the circuit
for optional parts.
2.*A in the chart is the connector for a drain pump
test run operation.
(The Drain Pump operates continuously if the
connector is inserted and the power is supplied.)
After the test run, make sure to remove the
*A connector.
3.The wirings to TB2,TB5 (shown in dotted line) are
field work.
4.Mark indicates terminal bed, connector, board
insertion connector or fastening connector of control
board.
inside < > is the optional parts.
NAME
SYMBOL EXPLANATION
Power source terminal bed
Transmission terminal bed TB5
Transmission terminal bedTB15
TB2
SW4(I.B)
SW1(A.B)
SW14(A.B)
SW12(A.B)
SW11(A.B)
SW3(I.B)
SW2(I.B)
Switch (1st digit address set)
Transformer
Address board
Indoor controller board
Electronic linear expan. valve
*B Capacitor (for MF)
Fan motor
LEV
T
A.B
I.B
C
MF
SYMBOL
<DS>
<DP>
SYMBOL
NAME
TH22
TH23
Thermistor (inlet temp.detection)
TH21
X04
~
X06
<F2>
F1 Fuse AC250V 6.3A F
Fuse AC250V 5A F
S.B Surge absorber board
Drain sensor
Drain Pump
Color/External Static Pressure
Red/200Pa (at 220,230,240V)
Blue/50Pa (at 220V),100Pa(at 230,240V)
White/100Pa (at 220V),150Pa(at 230,240V)
C
TB2
1
2
3
4
5
6
7
8
0
8
7
6
5
4
3
2
1
0
9
9
A
B
C
D
E
F
1
9
0
2
3
4
6
5
7
8
TB5(TRANSMISSION TERMINAL BED)
TB15(TRANSMISSION TERMINAL BED)
56
SW5
T
ZNR
CN82
CN62
(Blue)
SW4
CN42
4
321
4321
7
8
TH23
2
1
CN29
8
7
1
2
3
4
5
6
A.B
CN3T
3
1
M1
M2
SW1
SW2
SW3
TH22TH21
DS
MF
LEV
N
L
6
2
5
17
8
8
9
4
CN31
Drain sensor
31
3
3
11
3
2
2
2
4
4
3
3
1
1
13
3
1
11
1
6
5
4
321
CN81
CN20
CN21
CN31 CN60
CNT
CND
CNP
FAN3
X01
X05X06 X04
CN2M
I.B
1
2
1
2
CN3A
1
3
*B
(Red)
3
98198
63
1
9
(White)
56
44
8
8
9
9
5
313
1
DP
1
2
*A
S.B
DSA1
CN1
1
3
ZNR1
SW14
(Connection No.)
SW11
(1st digit)
SW12
(2nd digit)
AC250V
5A F
AC250V
6.3A F
F1
F2
2
11
2
INSIDE SECTION OF CONTROL BOX
S(SHIELD)
PE
Page 13
PEFY-P200· 250VMH-E
TO OUTDOOR UNIT
BC CONTROLLER
TO MA REMOTE CONTROLLER
TB15(TRANSMISSION TERMINAL BED)
2
1
3
1
I.B
CN3A
X05X06 X04
INSIDE SECTION OF CONTROL BOX
AC250V
REMOTE CONTROLLER
TB5(TRANSMISSION TERMINAL BED)
M2
M1
S(SHIELD)
2
1
CN2M
FAN3
CNP
X01
CND
ZNR
F1
CNT
6.3A F
CN3T
CN60CN31CN21CN20
3
1
CN1
S.B
DSA1
ZNR1
7 5 3 1
52F
CR
3
31 1
1 3
1
T
3
1 2 3 4 5 6
POWER SUPPLY
BREAKER
TB2
L1
52F
51F
F2
AC250V
2
1
2
1
1
2
*A
to the drain lift up
*A connector is attached
3N~
380/400/415V 50/60Hz
PENL3
L2
( 5A )
5A F
*NOTE 1,2
mechanism,
which is an optional part.
LEV adapter board
654321
(Blue)
89
4 5
6
9 8
1 2 3
(White)
654321
123456
123456 654321
TO DUCT
PE
Colour/External Static Pressure
Blue/110Pa(at 380V),130Pa(at 400,415V)
White/220Pa(at 380V),260Pa(at 400,415V)
connector to alter the external static pressure on the fan
95 8
49F
6
MF
1234
DP
*NOTE 1
is installed. Therefore, do not change factory set value of Over
current relays.
LEV2
LEV1
CAUTION;1.To protect Fan motor from abnormal current, Over current relays<51F>
After the test run, make sure to remove the *A connector.
(The Drain Pump operates continuously if the connector is inserted
and the power is supplied.)
2. *A in the chart is the connector for a drain pump test run operation.
connector or fastening connector of control board.
3.The wirings to TB2,TB5 shown in dotted line are field work.
4.Mark indicates terminal bed, connector, board insertion
NOTE;1.The part of the broken line indicates the circuit for optional parts.
SW2
SW3
SW4
123
CN42
4
123
CN81
4
5
CN29
7
6
8
1 2
CN31
Drain sensor
12
11 22
31
56
1234
A.B
CN62
CN82
8
SW5
SW1
65432
7
1
0
9
1
0
9
2
1
0
F
E
3
2
7
8
3
2
7
8
4
3
5
B
D
C
1
4
5
6
(1st digit)
SW11
4
5
6
SW12
(2nd digit)
6
7 8 9
A
SW14
(Connection No.)
NOTE 1
DS
*
TH23
NAME
TH22
TH21
Thermistor (inlet temp.detection)
Over current relay (fan motor)
51F
SYMBOL
TH21
Switch (2nd digit address set)
Thermistor (piping temp.detection/gas)
Thermistor (piping temp.detection/liquid)
Switch (1st digit address set)
SW12(A.B)
SW11(A.B)
TH23
TH22
Switch(for model selection)
Switch(for voltage selection)
Switch(for mode selection)
Switch (connection No.set)
Switch(for capacity code)
Switch(for mode selection)
SW4(I.B)
SW1(A.B)
SW14(A.B)
SW5(A.B)
SW3(I.B)
SW2(I.B)
inside < > is the optional parts.
Inner thermostat
Aux.relay
X06
~
X04
49F
NAME
Transmission terminal bed
Fan motor
MF
SYMBOL
SYMBOL EXPLANATION
Address board
Indoor controller board
Power source terminal bed
Transmission terminal bed
TB2
A.B
I.B
TB5
Fuse AC250V 6.3A F
TB15
F1
Transformer
Electronic linear expan. valve
Fuse AC250V 5A F
Drain Pump
T
<F2>
<DP>
Contactor (fan motor)
Surge absorber board
Drain sensor
52F
S.B
LEV1,LEV2
<DS>
Page 14
REFRIGERANT SYSTEM DIAGRAM
6
Gas pipe thermistor TH23
Liquid pipe thermistor TH22
Heat exchanger
Linear expansion valve
Strainer (#100mesh)
Room temperature thermistor TH21
Strainer (#100mesh)
Gas pipe
Flared joints(Type 40~140) Brazed joints(Type 200·250)
Page 15
7
TROUBLE SHOOTING
7-1. How to check the parts
Room temperature thermistor
(TH21)
Liquid pipe thermistor
(TH22)
Gas pipe thermistor
(TH23)
Trans
Fan motor
Fan motor
Linear expansion valve
Disconnect the connector, then measure the resistance using a tester. (Sorrounding temperature 10°C~30°C)
Disconnect the connector and measure the resistance using a tester.
Measure the resistance between the terminals using a tester. (at 20˚C)
Measure the resistance between the terminals using a tester.
Disconnect the connector then measure the resistance valve using a tester.
Drain Pump (Drain water lift up kit)
Drain sensor (Drain water lift up kit)
Disconnect the connector then measure the resistance valve using a tester. (Sorrounding temperature 20°C~30°C)
(Refer to the thermistor characteristic graph)
Normal
4.3k~9.6k
Abnormal
Open or short
CNT(1)-(3)
Normal
App.15
CN3T(1)-(3) App.4
Abnormal
Open or short
Motor terminal
or
Relay connector
Normal
P40· 50 P63
Abnormal
Gray-Orange
68.8
Open or short
Gray-Black
Gray-Brown
Gray-Blue
53.73
59.92
74.17
47
37.29
39.81
49.8
P71
32.9
27.56
30.64
38.31
P80
33.3
27.1
28.56
36.82
P100·125·140
14.05
9.11
9.87
12.89
Motor terminal
or
Relay connector
Normal Abnormal
Red-White 5
Open or short
White-Black
Red-Black
Brown-Gray
5 5
6.08
Gray-Yellow
Brown-Yellow
6.08
6.08
Nor
mal
(1)-(5)
White-Red
150±10%
Abnor
mal
Open or short
(2)-(6)
Yellow-
Brown
(3)-(5)
Orange-Red
(4)-(6)
Blue-Brown
Parts name Check points
PEFY-P40~140
PEFY-P200· 250
Measure the resistance between the terminals using a tester. (at 20˚C)
Normal
399
Abnormal
Open or short
(Refer to the thermistor characteristic graph)
<Ther
mistor characteristic graph>
Room temperature thermistor(TH21) Liquid pipe ther
mistor(TH22) Gas pipe temperature thermistor(TH23) Drain sensor(DS)
Thermistor R
0=15k
± 3%
Fixed number of B=3480kΩ±2%
Rt=15exp { 3480( ) }
0˚C 15k 10˚C 9.6k 20˚C 6.3k 25˚C 5.2k 30˚C 4.3k 40˚C 3.0k
1
273+t
1
273
0˚C/6.0kΩ, 10˚C/3.9k 20˚C/2.6kΩ, 25˚C/2.2k 30˚C/1.8kΩ, 40˚C/1.3k
1
3
CN3T
3
CNT
1
3T
Protector
LEV
CN60
White
Yellow
Orange
Blue
Red
Brown
Relay connector
Gray
1 2
Blue
3
Black
4
Orange
5
Blown
6 7
Red
8
Red
9
Relay connector
Brown
4
Red
1
Orange
Protector
1 2 3 4 5 6
8
Orange
9
White
2
Gray
5
Black
3
Yellow
6
Red
Red
1
3
50
40
30
20
Resistance (K)
10
0
-20 -10
0 1020304050
Temperature (˚C)
Page 16
7-2. Setting of address switch
Make sure that power source is turning off.
1)In case using network remote controller, address is set by rotary switches.(SW11,SW12)
* It is not necessary setting address in case of using unit remote controller.
2) Indoor unit address setting rule is different b
y each field work.
Refer to install manual of outdoor unit , operate the address setting.
3)Setting the address is combination of SW11(1st digit address setting) and SW12(2nd digit address setting).
Address " 3 " setting is composed SW11 " 3 " and SW12 " 0 " . Address " 25 " setting is composed SW11 " 5 " and SW12 " 2 " .
Indoor unit do not run without address setting in field.
SW2 SW3
Indoor unit control board
< At delivery (All models)>
SW1
ON
OFF
123456789
10
Refer to the next page for SW2,SW3 setting.
Page 17
7-3. Setting of Dip-switch (at delivery)
7-4. Attention for test run
12345678910 12345678910 123123456
SW1 SW2
ON
OFF
ON
OFF
ON
OFF
ON
OFF
SW3 SW4
5
ON
OFF
220V 240V
SW5
123
SW4
5
123
SW4
5
123
SW4
5
123
SW4
5
123
SW4
5
123
SW4
5
123
SW4
5
PEFY-P40VMH-E
12345678910 12345678910123456
ON
OFF
220V 240V
SW5
PEFY-P50VMH-E
SW1 SW2
ON
OFF
ON
OFF
ON
OFF
ON
OFF
SW3
SWA1SWC
Standard
Indicate
Models Dip-SW
ON
OFF
220V 240V
SW5
PEFY-P71VMH-E
SW1 SW2
ON
OFF
ON
OFF
ON
OFF
ON
OFF
SW3
12345678910 12345678910123456
12345678910 12345678910123456
ON
OFF
220V 240V
SW5
PEFY-P63VMH-E
SW1 SW2
ON
OFF
ON
OFF
ON
OFF
ON
OFF
SW3
ON
OFF
220V 240V
SW5
PEFY-P100VMH-E
SW1 SW2
ON
OFF
ON
OFF
ON
OFF
ON
OFF
SW3
12345678910 12345678910123456
ON
OFF
220V 240V
SW5
PEFY-P125VMH-E
SW1 SW2
ON
OFF
ON
OFF
ON
OFF
ON
OFF
SW3
12345678910 12345678910123456
ON
OFF
220V 240V
SW5
PEFY-P140VMH-E
SW1
ON
OFF
SW2
ON
OFF
ON
OFF
SW3
ON
OFF
12345678910 12345678910123456
ON
OFF
220V 240V
SW5
PEFY-P200VMH-E
SW1
ON
OFF
SW2
ON
OFF
ON
OFF
SW3
ON
OFF
SW4
5
12345678910 12345678910 123
SW4
5
4
4
4
4
4
4
4
4
4
4
123
123456
ON
OFF
220V 240V
SW5
PEFY-P250VMH-E
SW1
ON
OFF
SW2
ON
OFF
ON
OFF
SW3
ON
OFF
12345678910 12345678910123456
12345678910 12345678910123456
ON
OFF
220V 240V
SW5
PEFY-P80VMH-E
SW1 SW2
ON
OFF
ON
OFF
ON
OFF
ON
OFF
SW3
Equipment which is attached drain water lift up kit can be tested pump out test when power supplied.(connect the connector(A))
< Drain-up machine >
After test run,remove the connector (A)(Fig .1)
7-4. Function the
7-5. Function the unit of the indoor
LED service board
Symbol Silk display LED operation under normal state
LED1 Main power source At applying main power source (indoor unit 200V)
LED2 Transmission power source
Test run Connector (red)(A)
After pump out test, remove the connector and put in the dummy connector.
At receiving M-NET transmission power source
Lighting
Lighting
Page 18
(A)
(B)
Page 19
OPERATING PROCEDURE PHOTOS
Be careful on removing heavy parts.
Fig.4
Fig.5
Models 200· 250
1.Removing the control box cover
(1) Remove the fixing screws (four) of the control box cover (C),
and remove the cover. (Fig. 4)
*At this stage, the following servicing is possible.(Fig. 5)
1 Operation and check of the switches (listed below) which
are on the control board.
Dip switch SW2 ···········Capacity code setting
Dip switch SW3 ···········Function change
Dip switch SW4 ···········Model code setting
2
Connection check of the lead wires (listed below) which are connected to the controller board.
Power supply lead wire.
Network remote contoller transmission lead wire.
Fan motor lead wire.
LEV lead wire
Intake air sensor lead wire
Liquid piping sensor lead wire
Gas piping sensor lead wire
Power supply transformer lead wire
Address board lead wire
( Drain pump lead wire) ( Drain sensor lead wire)
3
Control board exchange
4
Power supply transformer exchange
5
Arrest exchange
6
Intake air sensor exchange
7
Operation and check of the switches (listed below) which are on the address board
Rotary switches SW11, 12 ····Address setting
Rotary switch SW14 ··········Branch port setting
Dip switch SW1·············· Function change (main)
8
Address board exchange
9
Po
wer supply terminal bed exchange
10
Transmission terminal bed exchange
( ):Optional parts
(C)
Page 20
Fixing screws
Motor base (D)
Fixing screws (a)
Control box
Control box
(A)
(E)
(B)
(C)
(D)
Fixing screws (F)
Loosen fixing screws (not remove)
Models 40~63
Page 21
(A)
(D)
Arrow 1
Motor (A)
OPERATING PROCEDURE PHOTOS
(4) Slide the motor (A) with motor base (D) in direction of allow
1
. (Fig. 5)
Models 100~140
*Motor maintenance procedure is almost 40~80 models procedure. Models 100~140 have twin shaft motor
.After removing the
fan and fan case which are in front of motor,remov
e the
motor
.
(1) Remove the bell mouse of the front fan motor with procedure
models 40~140.
(2) Loosen the setting scre
ws of the front fan , removed the fan. (3) Remove the front fan case. (4) Operate with procedure models 40~80.
Notice: Fixing screws of the fan case are shown Fig. 7.
Remo
ve the fixing screws (H) ,fan case can be removed.
Fig.5
Fig.6
Fig.7
Be careful on removing heavy parts.
Fan case
Service side
Fan case fixing screws (H)
Page 22
Control box cover 2
Control box
Control box
(A)
(E)
(B)
(C)
(D)
Fixing screws (F)
(G)
Page 23
OPERATING PROCEDURE PHOTOS
(3) After removing the fixing screws (H)(as shown models
100~140) of the front fan case(B) and remove the fan. Pull the fan case (B).
(4) Remove the fixing screws (K)(three) of the bell mouse (J)
attached fan case (L), and remove the bell mouse (J). (Fig.12)
(5) Remove the fixing screws (four) of the motor base(D).
Notice: It's necessary using the driver over 30cm length to
remove the fixing screws (a) . (Fixing screws are placed back)(Fig. 13)
(6) Slide the motor (M) with motor base (D) in direction of arrow
2
. (Fig. 14)
Notice: It's not necessary removing the fan case (L).
Fig.11
Fig.12
Fig.14
Be careful on removing heavy parts.
Fig.13
Fig.15
(B)
Fixing screws (H)
(J)
Fixing screws (K)
(L)
(D)
Fixing screws
Motor base(D)
Fixing screws (a)
Motor (M)
(M)
(D)
Arrow 2
Page 24
(A)
Fixing screws
LEV
Thermistor
(A)
(B)
Fixing screws
Fixing screws
Page 25
8-4. HEAT EXCHANGER
OPERATING PROCEDURE PHOTOS
Models 40~140
1.Removing the heat exchanger.
(1) Remove the heat exchanger cover with procedure 8-3-1. (2) Remove the bottom plate which is air outlet side.(fixing
screws : ten) (Fig. 1)
(3) Remove the drainpan.(Fig. 2)
Fig.1
Fig.2
Fig.3
Be careful on removing heavy parts.
Bottom plate
Drainpan
Fixing screws
Page 26
Fixing screwsMaintenance cover
Fixing screws
Page 27
Bottom plate
Drainpan
Fixing screws
OPERATING PROCEDURE PHOTOS
Models 200· 250
1.Removing the heat exchanger.
(1) Remove the refrigerant piping and drain hose from main
unit.(Be care that water is not leaking from drain hose. )
(2) Remove the power supply wire and the transmission line.
(Make sure that power source is turning off. )
(3) Pull down the main unit. (4) Turn over the main unit upside the bottom plate (5) Remove the bottom plate which is air outlet side.(fixing
screws : fifteen) (Fig. 7)
(6) Remove the drainpan.(Fig. 8)
Fig.7
Fig.8
Fig.9
Be careful on removing heavy parts.
Page 28
Fixing screws
Fixing screws
(A)
Maintenance cover
Fixing screws
Page 29
8-5. CONTROL BOX INSIDE LAYOUT
Models 40~140
Models 200· 250
21
Trans
Condenser
(for motor)
DSA board
Magnet contactor
FAN2
CNP
FAN3
X04X05X06
CN26
CN23
CN24
CN42
CN81
SW4SW3SW2
LN
SWA
Power sourse terminal bed
CN3T
CNDCNT
STR2012
Indoor unit contoller board
CN2M
CN3R
CN20
CN25
CN27
CN52
CN60
CN82
SW1
SW12SW14
SW11
SW5
SWC
CN29 CN21
CN51
CN41
CN50
CN62
Transmission terminal bed
Address board
DSA board
Power sourse terminal bed
FAN2
FAN3
X06 X05 X04
CN42
CN81
Trans
CNP
CNT CND
CN3T
STR2012
Indoor unit contoller board
CN2M
CN20
CN60
SWA SWC
LEV1
SW12
CN62CN82
SW11
SW1
SW14
SW5
LEV adapter board
Address board
Transmission terminal bed
Page 30
8-6. SENSOR POSITION
PEFY-P40VMH-E PEFY-P50· 63VMH-E
PEFY-P71· 80VMH-E PEFY-P100· 125VMH-E
PEFY-P140VMH-E PEFY-P200· 250VMH-E
Liquid sensor
Gas sensor
Liquid sensor
Gas sensor
Gas sensor(100)
Liquid sensor
Gas sensor
Liquid sensor
Gas sensor(125)
Liquid sensor
Liquid sensor(200·250)
Gas sensor
Gas sensor(200)
Gas sensor(250)
Page 31
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