Mitsubishi Electronics 100, 125, 140JAA, PEAD-RP71 User Manual

Download

Air-Conditioners

PEAD-RP71, 100, 125, 140JAA

INSTALLATION MANUAL

For safe and correct use, please read this installation manual thoroughly before installing the air-conditioner unit.

FOR INSTALLER

English

50~150 450

450

643

777

C B A

250

3.1

[Fig. 3-1]

[Fig. 4-1]

A Access door B Electrical parts box C Air inlet D Air outlet E Ceiling surface F Service space (viewed from the side) G Service space (viewed from the direction of arrow)

Model PEAD-RP71 PEAD-RP100, 125 PEAD-RP140

4.1

A Center of gravity

1 600 mm or more

2 100 mm or more

3 10 mm or more

4 300 mm or more

1100

1154 1454 1654

1200 1500 1700

1400 1600

(mm)

1060

1200

1360

1500

1560

1700

5.25.1

[Fig. 5-1] [Fig. 5-2] [Fig. 5-3]

A Unit body B Lifting machine

C Nuts (field supply) D Washers (accessory) E M10 hanging bolt (field supply)

A Indoor unit’s bottom surface

øB

øA

dcbef

90°

defgh

6.1

[Fig. 6-1]

[Fig. 6-3]

a Copper tubes b Good

[Fig. 6-6]

a Flaring tool b Die c Copper tube

c No good d Tilted

d Flare nut e Yoke

e Uneven f Burred

a Indoor unit b Outdoor unit

[Fig. 6-4] [Fig. 6-5]

a Burr b Copper tube/pipe

[Fig. 6-7]

a Smooth all around b Inside is shining without

any scratches

c Even length all around

6.2

PEAD-RP71, 100, 125, 140

d Too much e Tilted f Scratch on

flared plane

Model

c Spare reamer d Pipe cutter

g Cracked h Uneven i Bad examples

ø15.88Bø9.52

a Flare nut b Copper tube

6.3

[Fig. 6-8]

[Fig. 6-9]

A Pipe cover (small) (accessory) B Caution:

Pull out the thermal insulation on the refrigerant piping at the site, insert the flare nut to flare the end, and replace the insulation in its original position.

Take care to ensure that condensation does not form on exposed copper piping.

C Liquid end of refrigerant piping

D Gas end of refrigerant piping E Site refrigerant piping F Main body G Pipe cover (large) (accessory) H Thermal insulation (field supply) I Pull J Flare nut K Return to original position

L Ensure that there is no gap here M Plate on main body N Band (accessory) O Ensure that there is no gap here. Place join upwards.

525

6.5

[Fig. 6-10]

A Downward slope 1/100 or more B Connection dia. R1 external thread C Indoor unit D Collective piping E Maximize this length to approx. 10 cm

C C C

[Fig. 6-11]

A Indoor unit B Tie band (accessory) C Band fixing part D Insertion margin E Drain socket (accessory) F Drain pipe (O.D. ø32 PVC TUBE, field supply) G Insulating material (field supply)

1 2

AB C

L N

1 2

ABC

GGGG

S1 S2

1 2

S1 S2 S3

JEB

S1 S2

L N

1 2

L N

S1 S2 S3

1 2

S1 S2 S3

1 2

L N

S1 S2 S3

1 2

L N

S1 S2 S3

ABC

JBC

GGGG

Duct

Air inlet

Access door

Canvas duct

Ceiling surface

Air outlet

Leave distance enough to prevent short cycle

<A> In case of rear inlet

A B C D E F G

<B> In case of bottom inlet

[Fig. 7-1] [Fig. 7-2]

[Fig. 7-3]

7.1

A Filter B Bottom plate

[Fig. 7-4]

C Nail for the bottom inlet D Nail for the rear inlet

8.1

[Fig. 8-1]

A Outdoor unit power supply B Earth leakage breaker C Wiring circuit breaker or isolating switch D Outdoor unit E Indoor unit/outdoor unit connecting cords F Remote controller (option) G Indoor unit

[Fig. 8-3] [Fig. 8-4]

A Outdoor unit power supply B Earth leakage breaker C Wiring circuit breaker or isolating switch D Outdoor unit E Indoor unit/outdoor unit connecting cords F Remote controller (option) G Indoor unit H Option J Indoor unit power supply

[Fig. 8-2]

A Outdoor unit power supply B Earth leakage breaker C Wiring circuit breaker or isolating switch D Outdoor unit E Indoor unit/outdoor unit connecting cords F Remote controller (option) G Indoor unit

8.2

[Fig. 8-2-1]

A Screw holding cover (1pc) B Cover

[Fig. 8-2-2]

[Fig. 8-2-3] [Fig. 8-2-4]

C Terminal box D Knockout hole E Remove

F Use PG bushing to keep the weight of the cable and external force from being applied to

the power supply terminal connector. Use a cable tie to secure the cable.

G Power source wiring H Use ordinary bushing I Transmission wiring

J Terminal block for power source and indoor transmission K Terminal block for remote controller

AB TB6

30120

83.5

8.2

[Fig. 8-3]

A Indoor terminal block

B Earth wire (green/yellow)

C Indoor/outdoor unit

D Outdoor terminal block

E Power supply cord : 2.0 mm2 or more

connecting wire 3-core 1.5 mm2 or more

A Indoor terminal block B Earth wire (green/yellow) C Indoor/outdoor unit connecting wire 3-

core 1.5 mm2 or more

D Outdoor terminal block E Power supply cord : 2.0 mm2 or more

1 Connecting cable

Cable 3-core 1.5 mm2, in conformity with Design 245 IEC 57.

2 Indoor terminal block

3 Outdoor terminal block

4 Always install an earth wire (1-core 1.5 mm2)

longer than other cables

5 Remote controller cable

Wire No × size (mm2) : Cable 2C × 0.3

This wire accessory of remote controller

(wire length : 10m, non-polar. Max. 500m)

6 Wired remote controller (option)

7 Power supply cord

Cable 3-core 2.0 mm2 or more, in conformity with Design 245 IEC 57.

8.3

[Fig. 8-4]

A Remote controller profile B Required clearances surrounding the remote controller C Installation pitch

[Fig. 8-5]

A For installation in the switch box: B For direct installation on the wall select one of the following:

• Prepare a hole through the wall to pass the remote controller cord (in order to run the remote controller cord from the back), then seal the hole with putty.

• Run the remote controller cord through the cut-out upper case, then seal the cut-out notch with putty similarly as above.

B-1. B-2.

C Wall D Conduit E Lock nut F Bushing G Switch box H Remote controller cord I Seal with putty J Wood screw

[Fig. 8-6]

A To the terminal block on the indoor unit B TB6 (No polarity)

OC(00)

CN90

TB1

TB4

8.4

[Fig. 8-7]

Standard 1:1

Indoor/outdoor wiring

Signal receiving unit wiring

A Outdoor unit B Refrigerant address C Indoor unit D Signal receiving unit

[Fig. 8-8]

A Signal receiving unit external B Center of Switch box C Switch box D Installation pitch E 6.5 mm (1/4 inch) F 70 mm (2 - 3/4 inch) G 83.5 ± 0.4 mm (3 - 9/32 inch) H Protrusion (pillar, etc)

[Fig. 8-9]

[Fig. 8-10]

[Fig. 8-11]

Ceiling cassette type, Ceiling concealed type

Indoor unit

When using the switch box

Wall

A Remote controller wire B Hole (drill a hole on the ceiling to pass the remote controller wire.) C Signal Receiving Unit

A Fix tightly with tape. B Remote controller wire C Order wire

When installing directly on the wall

A 150 mm (5 - 15/16 inch) B Remote controller wire C Wiring pipe D Locknut

E Bushing F Switch box G Seal around here with putty

H Seal around here with putty I Remote controller wire J Seal around here with putty

8.4

[Fig. 8-12]

Insert the minus screwdriver toward the arrow pointed and wrench it to remove the cover. A flat screwdriver whose width of blade is between 4 and 7mm (5/32 - 9/32inch) must be used.

[Fig. 8-13]

A Thin-wall portion B Bottom case C Remote controller wire D Conducting wire

[Fig. 8-14]

[Fig. 8-15]

A Screw (M4 x 30)

* When installing the lower case directly on the wall or the ceiling,

use wood screws.

1 Hang the cover to the upper hooks (2 places).

2 Mount the cover to the lower case

A Cross-section of upper hooks

IC IC IC IC

CN90 CN90 CN90 CN90

CN90

Pair number: 0 Pair number: 0

IC IC IC IC

CN90 CN90 CN90 CN90

CN2A

CN3C

SW2

SW1

JP1

JP2

JP3

JP41

JP42

CN22

CN2L

CNXA2

CN32

SWE

CN20

CN90

CN105

CN41

CN4F

CN51

CNXB2

CNXC2

CN44

OFF

ON/OFF TEMP

FAN

VANE

TEST RUN

AUTO STOP

AUTO START

min

LOUVER

MODE

CHECK

RESETSET CLOCK

CHECK

2,4

8.4

[Fig. 8-16]

[Fig. 8-17]

Pair number: 0 Pair number: 1 Pair number: 2 Pair number: 3

[Fig. 8-19]

[Fig. 8-20]

[Fig. 8-18]

Pair number: 0 Pair number: 0 Pair number: 0 Pair number: 0

Pair number: 0

˚C

SIMPLE

PAR-21MAA

ON/OFF

FILTER

CHECK

OPERATION

CLEAR

TEST

TEMP.

BACK DAY

MONITOR/SET

CLOCK

ON/OFF

TEST RUN COOL, HEAT

FCEDB

IH G

˚C

SIMPLE

PAR-21MAA

ON/OFF

FILTER

CHECK

OPERATION

CLEAR

TEST

TEMP.

BACK DAY

MONITOR/SET

CLOCK

ON/OFF

E D

PAR-21MAA

ON/OFF

FILTER

CHECK

OPERATION

CLEAR

TEST

TEMP.

BACK DAY

MONITOR/SET

CLOCK

ON/OFF

A B

213 4

1 2

CHECK CHECK

CHECKCHECK

ON/OFF TEMP

FAN

VANE

TEST RUN

AUTO STOP

AUTO START

min

LOUVER

MODE

CHECK

RESETSET CLOCK

CHECK

A B

C D

[Fig. 8-21]

[Fig.8-22]

8.5

⁄ Mode number

⁄ Setting number

⁄ Refrigerant address

⁄ Unit number A Filter button (<Enter> button) B TEST button C Set Time button D Timer On/Off button (Set Day button) E Mode selection button F Set temperature button G Timer Menu button (Monitor/Set button)

A Hour button B Minute button C TEMP button D TEMP button E ON/OFF button F CHECK button

[Fig. 9-1] [Fig. 9-2]

[Fig. 9-3]

A ON/OFF button B Test run display C Indoor temperature liquid line

temperature display

D ON/OFF lamp E Power display

F Error code display

Test run remaining time display

G Set temperature button H Mode selection button I Fan speed button M TEST button

ON/OFF TEMP

MODE

CHECK

TEST RUN

FAN

VANE

LOUVER

RESETSET CLOCK

AUTO STOP

AUTO START

min

9.2

A CHECK button B Refrigerant address C TEMP. button D IC: Indoor unit

OC: Outdoor unit

E Check code

9.3

A TEST RUN button B MODE button C FAN button D VANE button

C D

10.1

[Fig. 10-1]

A Indoor unit B Union C Liquid pipe D Gas pipe E Stop valve F Outdoor unit G Refrigerant gas cylinder operating valve

H Refrigerant gas cylinder for R410A with

siphon

I Refrigerant (liquid) J Electronic scale for refrigerant charging K Charge hose (for R410A) L Gauge manifold valve (for R410A) M Service port

Contents

1. Safety precautions ................................................................................. 13

2. Selecting the installation location ........................................................... 13

3. Selecting an installation site & Accessories........................................... 14

4. Fixing hanging bolts ............................................................................... 14

5. Installing the unit .................................................................................... 14

Note: The phrase “Wired remote controller” in this installation manual refers only to the PAR-21MAA. If you need any information for THE PAR-30MAA, please refer to

either the installation manual or initial setting manual which are included in PAR-30MAA box.

6. Refrigerant piping work .......................................................................... 15

7. Duct work ............................................................................................... 17

8. Electrical work ........................................................................................ 18

9. Test run .................................................................................................. 22

10. Maintenance .......................................................................................... 24

1. Safety precautions

• Please report to or take consent by the supply authority before connection to the system.

• Be sure to read “The following should always be observed for safety” before installing the air conditioner.

• Be sure to observe the cautions specified here as they include important items related to safety.

• The indications and meanings are as follows. Warning:

Could lead to death, serious injury, etc.

Caution:

Could lead to serious injury in particular environments when operated incorrectly.

• After reading this manual, be sure to keep it together with the instruction manual in a handy place on the customer’s site.

Warning:

• Do not use refrigerant other than the type indicated in the manuals provided

with the unit and on the nameplate.

- Doing so may cause the unit or pipes to burst, or result in explosion or fire during use, during repair, or at the time of disposal of the unit.

- It may also be in violation of applicable laws. MITSUBISHI ELECTRIC CORPORATION cannot be held responsible for

malfunctions or accidents resulting from the use of the wrong type of refrigerant.

• Do not install it by yourself (customer). Incomplete installation could cause injury due to fire, electric shock, the unit falling or leakage of water. Consult the dealer from whom you purchased the unit or special installer.

• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Install the unit securely in a place which can bear the weight of the unit.

• When installed in an insufficient strong place, the unit could fall causing injured.

• Use the specified wires to connect the indoor and outdoor units securely and attach the wires firmly to the terminal board connecting sections so the stress of the wires is not applied to the sections. Incomplete connecting and fixing could cause fire.

• Do not use intermediate connection of the power cord or the extension cord and do not connect many devices to one AC outlet.

Symbols put on the unit

: Indicates an action that must be avoided.

: Indicates that important instructions must be followed.

: Indicates a part which must be grounded.

: Indicates that caution should be taken with rotating parts.

: Indicates that the main switch must be turned off before servicing.

: Beware of electric shock.

: Beware of hot surface.

Warning:

Carefully read the labels affixed to the main unit.

It could cause a fire or an electric shock due to defective contact, defective insulation, exceeding the permissible current, etc.

• Check that the refrigerant gas does not leak after installation has completed.

• Perform the installation securely referring to the installation manual. Incomplete installation could cause a personal injury due to fire, electric shock, the unit falling or leakage of water.

• Perform electrical work according to the installation manual and be sure to use an exclusive circuit. If the capacity of the power circuit is insufficient or there is incomplete electrical work, it could result in a fire or an electric shock.

• If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.

• Attach the electrical part cover to the indoor unit and the service panel to the outdoor unit securely. If the electrical part cover in the indoor unit and/or the service panel in the outdoor unit are not attached securely, it could result in a fire or an electric shock due to dust, water, etc.

• Be sure to use the part provided or specified parts for the installation work. The use of defective parts could cause an injury or leakage of water due to a fire, an electric shock, the unit falling, etc. Ventilate the room if refrigerant leaks during operation.

• If the refrigerant comes in contact with a flame, poisonous gases will be released.

• Children should be supervised to ensure that they do not play with the appliance.

Caution:

• Perform grounding. Do not connect the ground wire to a gas pipe, water pipe arrester or telephone ground wire. Defective grounding could cause an electric shock.

• Do not install the unit in a place where an inflammable gas leaks. If gas leaks and accumulates in the area surrounding the unit, it could cause an explosion.

• Install a ground leakage breaker depending on the installation place (where it is humid). If a ground leakage breaker is not installed, it could cause an electric shock.

2. Selecting the installation location

2.1. Indoor unit

• Where airflow is not blocked.

• Where cool air spreads over the entire room.

• Where it is not exposed to direct sunshine.

• At a distance 1 m or more away from your TV and radio (to prevent picture from being distorted or noise from being generated).

2.2. Outdoor unit

• Where it is not exposed to strong wind.

• Where airflow is good and dustless.

• Where it is not exposed to rain and direct sunshine.

• Where neighbours are not annoyed by operation sound or hot air.

• Where rigid wall or support is available to prevent the increase of operation sound or vibration.

• Where there is no risk of combustible gas leakage.

• When installing the unit at a high level, be sure to fix the unit legs.

• Where it is at least 3 m away from the antenna of TV set or radio. (Otherwise, images would be disturbed or noise would be generated.)

• Perform the drainage/piping work securely according to the installation manual. If there is a defect in the drainage/piping work, water could drop from the unit and household goods could be wet and damaged.

• Fasten a flare nut with a torque wrench as specified in this manual. When fastened too tight, a flare nut may broken after a long period and cause a leakage of refrigerant.

• In a place as far away as possible from fluorescent and incandescent lights (so the infrared remote control can operate the air conditioner normally).

• Where the air filter can be removed and replaced easily.

Warning: Mount the indoor unit into a ceiling strong enough to withstand the weight of the unit.

• Install the unit horizontally.

Caution: Avoid the following places for installation where air conditioner trouble is liable to occur.

• Where there is too much machine oil.

• Salty environment as seaside areas.

• Hot-spring areas.

• Where sulfide gas exists.

• Other special atmospheric areas.

3. Selecting an installation site & Accessories

• Select a site with sturdy fixed surface sufficiently durable against the weight of unit.

• Before installing unit, the routing to carry in unit to the installation site should be determined.

• Select a site where the unit is not affected by entering air.

• Select a site where the flow of supply and return air is not blocked.

• Select a site where refrigerant piping can easily be led to the outside.

• Select a site which allows the supply air to be distributed fully in room.

• Do not install unit at a site with oil splashing or steam in much quantity.

• Do not install unit at a site where combustible gas may generate, flow in, stagnate or leak.

• Do not install unit at a site where equipment generating high frequency waves (a high frequency wave welder for example) is provided.

• Do not install unit at a site where fire detector is located at the supply air side. (Fire detector may operate erroneously due to the heated air supplied during heating operation.)

• When special chemical product may scatter around such as site chemical plants and hospitals, full investigation is required before installing unit. (The plastic components may be damaged depending on the chemical product applied.)

• If the unit is run for long hours when the air above the ceiling is at high temperature/ high humidity (due point above 26 °C), due condensation may be produced in the indoor unit. When operating the units in this condition, add insulation material (1020 mm) to the entire surface of the indoor unit to avoid due condensation.

3.1. Install the indoor unit on a ceiling strong enough

to sustain its weight

[Fig. 3-1] (P.2)

A Access door B Electrical parts box C Air inlet D Air outlet E Ceiling surface F Service space (viewed from the side) G Service space (viewed from the direction of arrow)

1 600 mm or more 2 100 mm or more

3 10 mm or more 4 300 mm or more

Warning: The unit must be securely installed on a structure that can sustain its weight. If the unit is mounted on an unstable structure, it may fall down causing injuries.

3.2. Securing installation and service space

• Select the optimum direction of supply airflow according to the configuration of the

room and the installation position.

• As the piping and wiring are connected at the bottom and side surfaces, and the

maintenance is made at the same surfaces, allow a proper space properly. For the efficient suspension work and safety, provide a space as much as possible.

3.3. Indoor unit accessories

The unit is provided with the following accessories:

No. Name Quantity

1 Pipe cover (for refrigerant piping joint) Small diameter 1 2 Pipe cover (for refrigerant piping joint) Large diameter 1 3 Bands for temporary tightening of pipe cover and drain hose 7 4 Washer 8 5 Drain socket 1

* If the optional long-life filter is installed, the dimensions of the air conditioner

increase.

Rear inlet: Depth increases by 30 mm (*1) Bottom inlet: Height increases by 30 mm (*2)

4. Fixing hanging bolts

4.1. Fixing hanging bolts

[Fig. 4-1] (P.2)

A Center of gravity

(Give site of suspension strong structure.)

Hanging structure

• Ceiling: The ceiling structure varies from building to one another. For detailed information, consult your construction company.

Center of gravity and Product Weight

Model name PEAD-RP71JAA PEAD-RP100JAA PEAD-RP125JAA PEAD-RP140JAA

W 643 643 643 643

L 1154 1454 1454 1654

5. Installing the unit

5.1. Hanging the unit body

Bring the indoor unit to an installation site as it is packed. To hang the indoor unit, use a lifting machine to lift and pass through the hanging bolts.

[Fig. 5-1] (P.2)

A Unit body B Lifting machine

[Fig. 5-2] (P.2)

C Nuts (field supply) D Washers (accessory) E M10 hanging bolt (field supply)

• If necessary, reinforce the hanging bolts with anti-quake supporting members as countermeasures against earthquakes. * Use M10 for hanging bolts and anti-quake supporting members (field supply).

1 Reinforcing the ceiling with additional members (edge beam, etc.) must be re-

quired to keep the ceiling at level and to prevent the ceiling from vibrations.

2 Cut and remove the ceiling members.

3 Reinforce the ceiling members, and add other members for fixing the ceiling boards.

X 325 330 330 332

525 675 675 725

130 130 130 130

Product Weight (kg)

29 38 39 43

5.2. Confirming the unit’s position and fixing hanging bolts

Use the gage supplied with the panel to confirm that the unit body and hanging bolts are positioned in place. If they are not positioned in place, it may result in dew drops due to wind leak. Be sure to check the positional relationship. Use a level to check that the surface indicated by the hanging bolt nuts are tightened to fix the hanging bolts. To ensure that drain is discharged, be sure to hang the unit at level using a level.

[Fig. 5-3] (P.2)

A Indoor unit’s bottom surface

A is at level. Ensure that

Caution:

Be sure to install the unit body at level.

6. Refrigerant piping work

6.1. Refrigerant pipe

[Fig. 6-1] (P.3)

a Indoor unit b Outdoor unit

Refer to the Instruction Manual that came with the outdoor unit for the restrictions on the height difference between units and for the amount of additional refrigerant charge.

Avoid the following places for installation where air conditioner trouble is liable to occur.

• Where there is too much oil such as for machine or cooking.

• Salty environment as seaside areas.

• Hot-spring areas.

• Where sulfide gas exists.

• Other special atmospheric areas.

• This unit has flared connections on both indoor and outdoor sides. [Fig. 6-1]

• Insulate both refrigerant and drainage piping completely to prevent condensation.

Piping preparation

• Refrigerant pipes of 3, 5, 7, 10 and 15 m are available as optional items.

(1) Table below shows the specifications of pipes commercially available.

Model

PEAD-

RP71 PEADRP100 PEADRP125 PEADRP140

Pipe

For liquid

For gas

For liquid

For gas

For liquid

For gas

For liquid

For gas

Outside diameter

mm inch

9.52 3/8

15.88 5/8

9.52 3/8

15.88 5/8

9.52 3/8

15.88 5/8

9.52 3/8

15.88 5/8

Min wall

thickness

0.8 mm

1.0 mm

0.8 mm

1.0 mm

0.8 mm

1.0 mm

0.8 mm

1.0 mm

(2) Ensure that the 2 refrigerant pipes are well insulated to prevent condensation.

(3) Refrigerant pipe bending radius must be 10 cm or more.

Caution: Using careful insulation of specified thickness. Excessive thickness prevents storage behind the indoor unit and smaller thickness causes dew drippage.

Insulation thickness

8 mm 8 mm 8 mm 8 mm 8 mm 8 mm 8 mm 8 mm

Insulation

material

Heat resisting

foam plastic

0.045 specific gravity

6.2. Flaring work

• Main cause of gas leakage is defect in flaring work. Carry out correct flaring work in the following procedure.

6.2.1. Pipe cutting

[Fig. 6-3] (P.3)

a Copper tubes b Good c No good d Tilted e Uneven f Burred

• Using a pipe cutter cut the copper tube correctly.

6.2.2. Burrs removal

[Fig. 6-4] (P.3)

a Burr b Copper tube/pipe c Spare reamer d Pipe cutter

• Completely remove all burrs from the cut cross section of pipe/tube.

• Put the end of the copper tube/pipe to downward direction as you remove burrs in

order to avoid burrs drop in the tubing.

6.2.3. Putting nut on

[Fig. 6-5] (P.3)

a Flare nut b Copper tube

• Remove flare nuts attached to indoor and outdoor unit, then put them on pipe/tube having completed burr removal. (not possible to put them on after flaring work)

6.2.4. Flaring work

[Fig. 6-6] (P.3)

a Flaring tool b Die c Copper tube d Flare nut e Yoke

• Carry out flaring work using flaring tool as shown below.

Dimension

Pipe diameter A (mm)

(mm)

When the tool for R410A is used

B (mm)

-0.4

Clutch type

9.52 0 - 0.5 13.2

15.88 0 - 0.5 19.7

Firmly hold copper tube in a die in the dimension shown in the table at above.

6.2.5. Check

[Fig. 6-7] (P.3)

a Smooth all around f Scratch on flared plane b Inside is shining without any scratches g Cracked c Even length all around h Uneven d Too much i Bad examples e Tilted

• Compare the flared work with a figure in right side hand.

• If flare is noted to be defective, cut off the flared section and do flaring work again.

6.3. Pipe connection

[Fig. 6-8] (P.3)

• Apply a thin coat of refrigeration oil on the seat surface of pipe.

• For connection first align the center, then tighten the first 3 to 4 turns of flare nut.

• Use tightening torque table below as a guideline for indoor unit side union joint section,

and tighten using two wrenches. Excessive tightening damages the flare section.

Copper pipe O.D. Flare nut O.D. Tightening torque

(mm) (mm) (N·m)

ø9.52 22 34 - 42

ø15.88 29 68 - 82

Warning: Be careful of flying flare nut! (Internally pressurized) Remove the flare nut as follows:

1. Loosen the nut until you hear a hissing noise.

2. Do not remove the nut until the gas has been completely released (i.e., hiss-

ing noise stops).

3. Check that the gas has been completely released, and then remove the nut.

Outdoor unit connection

Connect pipes to stop valve pipe joint of the outdoor unit in the same manner applied for indoor unit.

• For tightening use a torque wrench or spanner, and use the same tightening torque

applied for indoor unit.

Refrigerant pipe insulation

• After connecting refrigerant piping, insulate the joints (flared joints) with thermal

insulation tubing.

[Fig. 6-9] (P.3)

A Pipe cover (small) (accessory)

B Caution:

Pull out the thermal insulation on the refrigerant piping at the site, insert the flare nut to flare the end, and replace the insulation in its original position.

Take care to ensure that condensation does not form on exposed copper piping.

C Liquid end of refrigerant piping D Gas end of refrigerant piping

E Site refrigerant piping F Main body

G Pipe cover (large) (accessory) H Thermal insulation (field supply)

I Pull J Flare nut

K Return to original position L Ensure that there is no gap here

M Plate on main body N Band (accessory)

O Ensure that there is no gap here. Place join upwards.

6. Refrigerant piping work

1.Remove and discard the rubber bung which is inserted in the end of the unit piping.

2.Flare the end of the site refrigerant piping.

3.Pull out the thermal insulation on the site refrigerant piping and replace the insulation in its original position.

Cautions On Refrigerant Piping

Be sure to use non-oxidative brazing for brazing to ensure that no foreign matter or moisture enter into the pipe. Be sure to apply refrigerating machine oil over the flare connection seating surface and tighten the connection using a double spanner. Provide a metal brace to support the refrigerant pipe so that no load is imparted to the indoor unit end pipe. This metal brace should be provided 50 cm away from the indoor unit’s flare connection.

6.4. Purging procedures leak test

PURGING PROCEDURES

Connect the refrigerant pipes (both the liquid and gas pipes) between the indoor and the outdoor units.

Remove the service port cap of the stop valve on the side of the outdoor unit gas pipe. (The stop valve will not work in its initial state fresh out of the factory (totally closed with cap on).)

Connect the gage manifold valve and the vacuum pump to the service port of the stop valve on the gas pipe side of the outdoor unit.

Tighten the cap to the service port to obtain the initial status.

Retighten the cap

Leak test

6.5. Drain piping work

[Fig. 6-10] (P.4)

A Downward slope 1/100 or more B Connection dia. R1 external thread C Indoor unit D Collective piping E Maximize this length to approx. 10 cm

• Ensure that the drain piping is downward (pitch of more than 1/100) to the out-

door (discharge) side. Do not provide any trap or irregularity on the way. (1)

• Ensure that any cross-wise drain piping is less than 20 m (excluding the difference of elevation). If the drain piping is long, provide metal braces to prevent it from waving. Never provide any air vent pipe. Otherwise drain may be ejected.

• Use a hard vinyl chloride pipe O.D. ø32 for drain piping.

• Ensure that collected pipes are 10 cm lower than the unit body’s drain port as

shown in 2.

• Do not provide any odor trap at the drain discharge port.

• Put the end of the drain piping in a position where no odor is generated.

Do not put the end of the drain piping in any drain where ionic gases are generated.

•

[Fig. 6-11] (P.4)

A Indoor unit B Tie band (accessory) C Band fixing part D Insertion margin E Drain socket (accessory) F Drain pipe (O.D. ø32 PVC TUBE, field supply) G Insulating material (field supply)

1.Insert the drain socket (accessory) into the drain port. (The drain socket must not be bent more than 45° to prevent the socket from breaking or clogging.) The connecting part between the indoor unit and the drain socket may be disconnected at the maintenance. Fix the part with the accessory band, not be adhered.

2.Attach the drain pipe (O.D. ø32 PVC TUBE, field supply). (Attach the pipe with glue for the hard vinyl chloride pipe, and fix it with the band (small, accessory).)

3.Perform insulation work on the drain pipe (O.D. ø32 PVC TUBE) and on the socket (including elbow).

Run the vacuum pump. (Vacuumize for more than 15 minutes.)

Check the vacuum with the gage manifold valve, then close the gage manifold valve, and stop the vacuum pump.

Leave it as is for one or two minutes. Make sure the pointer of the gage manifold valve remains in the same position. Confirm that the pressure gage show -0.101MPa (-760 mmHg).

Handle Low

Window

Adapter for preventing the back flow

Compound pressure gauge (for R410A)

Pressure gauge (for R410A)

Gauge manifold valve (for R410A)

Handle High

Charge hose (for R410A)

Vacuum

(or the vacuum

pump

pump with the function to prevent the back flow)

*Close

*Open

Hexagonal wrench

*4 to 5 turns

Stop valve

Service port

-0.101MPa (-760 mmHg)

Stop valve

Charge hose (for R410A)

Remove the gage manifold valve quickly from the service port of the stop valve.

After refrigerant pipes are connected and evacuated, fully open all stop valves on gas and liquid pipe sides. Operating without fully opening lowers the performance and causes trouble.

Pipe length :

7 m maximum

No gas charge is needed.

Pipe length exceeding 7 m

Charge the prescribed

amount of gas.

7. Duct work

• Connect canvas duct between unit and duct. [Fig. 7-1] (P.5)

• Use incombustible material for duct parts.

• Provide full insulation to inlet duct flange and outlet duct to prevent condensation.

• Be sure to change the position of air filter to a position where it can be serviced.

<A> In case of rear inlet

<B> In case of bottom inlet

A Duct B Air inlet C Access door D Canvas duct E Ceiling surface F Air outlet G Leave distance enough to prevent short cycle

• Procedure for changing the rear inlet to the bottom inlet. [Fig. 7-2] (P.5)

A Filter B Bottom plate

1. Remove air filter. (First remove filter lock screw.)

2. Remove the bottom plate.

3. Fit the bottom plate to the rear of the body. [Fig. 7-3] (P.5) (Position of lug-holes on the plate are different from those for rear inlet.)

When the plate is attached on the rear side, it exceeds the height of the rear body panel.

Replicate the plate along the slit when there is not enough room above for the entire unit.

4. Fit filter to the underside of the body.

(Be careful of which side of the filter to fit.) [Fig. 7-4] (P.5)

C Nail for the bottom inlet D Nail for the rear inlet

Caution:

• Inlet duct of 850 mm or more should be construted. To connect the air conditioner main body and the duct for potential equalization.

• To reduce the risk of injury from metal sheet edges, wear protective gloves.

• To connect the air conditioner main body and the duct for potential equali-

zation.

• The noise from the intake will increase dramatically if intake is fitted directly beneath the main body. Intake should therefore be installed as far away from the main body as possible. Particular care is required when using it with bottom inlet specifications.

• Install sufficient thermal insulation to prevent condensation forming on outlet duct flanges and outlet ducts.

• Keep the distance between the inlet grille and the fan over 850 mm. If it is less than 850 mm, install a safety guard not to touch the fan.

• To avoid electrical noise interference, do not run transmission lines at the bottom of the unit.

8. Electrical work

ON OFF 1 2

(SW8)

S1 S2 S3

L N

BLUE

YELLOW

CND

RED

CND

RED

S1 S2 S3

YELLOW

BLUE

YELLOW

8.1. Power supply

8.1.1. Indoor unit power supplied from outdoor unit

The following connection patterns are available. The outdoor unit power supply patterns vary on models.

1:1 System

[Fig. 8-1] (P.5)

A Outdoor unit power supply B Earth leakage breaker C Wiring circuit breaker or isolating switch D Outdoor unit E Indoor unit/outdoor unit connecting cords F Remote controller (option) G Indoor unit

* Affix a label A that is included with the manuals near each wiring diagram for the

indoor and outdoor units.

Simultaneous twin/triple/four system

[Fig. 8-2] (P.5)

A Outdoor unit power supply B Earth leakage breaker C Wiring circuit breaker or isolating switch D Outdoor unit E Indoor unit/outdoor unit connecting cords F Remote controller (option) G Indoor unit

* Affix a label A that is included with the manuals near each wiring diagram for the

indoor and outdoor units.

Field electrical wiring

Indoor unit model

Indoor unit power supply (Heater)

)

Indoor unit power supply (Heater) earth

Indoor unit-Outdoor unit

Indoor unit-Outdoor unit earth

× size (mm

Wiring Wire No.

Remote controller-Indoor unit *1

Indoor unit (Heater) L-N *2

Indoor unit-Outdoor unit S1-S2 *2

Indoor unit-Outdoor unit S2-S3 *2

rating

Circuit

Remote controller-Indoor unit *2

*1. The 10 m wire is attached in the remote controller accessory. Max. 500 m *2. The figures are NOT always against the ground.

S3 terminal has 24 V DC against S2 terminal. However between S3 and S1, these terminals are not electrically insulataed by the transformer or other device.

Notes: 1. Wiring size must comply with the applicable local and national code.

2. Power supply cords and indoor unit/outdoor unit connecting cords shall not be lighter than polychloroprene sheathed flexible cord. (Design 245 IEC57)

3. Install an earth longer than other cables.

PEAD

–

3 × 1.5 (polar)

1 × Min. 1.5

2 × 0.3 (Non-polar)

–

230 V AC

24 V DC

14 V DC

8.1.2. Separate indoor unit/outdoor unit power supplies (For PUHZ application only)

The following connection patterns are available. The outdoor unit power supply patterns vary on models.

1:1 System

* The optional wiring replacement kit is required.

[Fig. 8-3] (P.5)

* Affix a label B that is included with the manuals near each wiring diagram for the

indoor and outdoor units.

Simultaneous twin/triple/four system

* The optional wiring replacement kits are required.

[Fig. 8-4] (P.5)

* Affix a label B that is included with the manuals near each wiring diagram for the

indoor and outdoor units.

If the indoor and outdoor units have separate power supplies, refer to the table at the below. If the optional wiring replacement kit is used, change the indoor unit electrical box wiring refering to the figure below and the DIP switch settings of the outdoor unit control board.

Indoor power supply terminal kit (option) Indoor unit electrical box connector connection change Label affixed near each wiring diagram for the indoor and outdoor units Outdoor unit DIP switch settings (when using separate indoor unit/outdoor unit power supplies only)

* There are three types of labels (labels A, B, and C). Affix the appropriate labels to

the units according to the wiring method.

Indoor unit specifications

Required Required

Required

Connectors (connections when shipped from the factory are for indoor unit power supplied from outdoor unit)

Power supply board

Indoor

Indoor unit power supplied from outdoor unit (when shipped from factory)

A breaker with at least 3.0 mm contact separation in each pole shall be provided. Use non-fuse breaker (16A) or earth leakage breaker (16A).

controller

board

Separate indoor unit/outdoor unit power supplies

If the indoor and outdoor units have separate power supplies, change the connections of the connectors as shown in the following figure.

Connectors

Power supply

board

Indoor

controller

board

8. Electrical work

8.2. Indoor wire connection

Work procedure

1.Remove 2 screws to detach the electric component cover.

2.Route each cable through the wiring intake into the electric component box. (Procure power cable and in-out connecting cable locally and use remote control cable supplied with the unit.)

3.Securely connect the power cable and the in-out connecting cable and the remote control cable to the terminal blocks.

4.Secure the cables with clamps inside the electric component box.

5.Attach the electric component cover as it was.

• Fix power supply cable and indoor/outdoor cable to control box by using buffer bushing for tensile force. (PG connection or the like.)

Warning:

• Attach the electrical part cover securely. If it is attached incorrectly, it could result in a fire, electric shock due to dust, water, etc.

• Use the specified indoor/outdoor unit connecting wire to connect the indoor and outdoor units and fix the wire to the terminal block securely so that no stress is applied to the connecting section of the terminal block. Incomplete connection or fixing of the wire could result in a fire.

[Fig. 8-2-1] (P.6)

A Screw holding cover (1pc) B Cover

[Fig. 8-2-2] (P.6)

C Terminal box D Knockout hole E Remove

[Fig. 8-2-3] (P.6)

F Use PG bushing to keep the weight of the cable and external force from being applied to the

power supply terminal connector. Use a cable tie to secure the cable.

G Power source wiring H Use ordinary bushing I Transmission wiring

[Fig. 8-2-4] (P.6)

J Terminal block for power source and indoor transmission K Terminal block for remote controller

[Fig. 8-3] (P.7)

A Indoor terminal block B Earth wire (green/yellow) C Indoor/outdoor unit connecting wire 3-core 1.5 mm2 or more D Outdoor terminal block E Power supply cord : 2.0 mm2 or more

1 Connecting cable

Cable 3-core 1.5 mm2, in conformity with Design 245 IEC 57.

2 Indoor terminal block

3 Outdoor terminal block

4 Always install an earth wire (1-core 1.5 mm2) longer than other cables

5 Remote controller cable

Wire No × size (mm2) : Cable 2C × 0.3

This wire accessory of remote controller

(wire length : 10 m, non-polar. Max. 500 m)

6 Wired remote controller (option)

7 Power supply cord

Cable 3-core 2.0 mm2 or more, in conformity with Design 245 IEC 57.

• Perform wiring as shown in [Fig. 8-3] (P.7). (Procure the cable locally.) Make sure to use cables of the correct polarity only.

[Fig. 8-5] (P.7)

A For installation in the switch box: B For direct installation on the wall select one of the following:

• Prepare a hole through the wall to pass the remote controller cord (in order to run the remote

controller cord from the back), then seal the hole with putty.

• Run the remote controller cord through the cut-out upper case, then seal the cut-out notch with putty similarly as above.

C Wall G Switch box D Conduit H Remote controller cord E Lock nut I Seal with putty F Bushing J Wood screw

B-1. To lead the remote controller cord from the back of the controller: B-2. To run the remote controller cord through the upper portion:

(3) For direct installation on the wall

2) Connecting procedures

1 Connect the remote controller cord to the terminal block.

[Fig. 8-6] (P.7)

A To the terminal block on the indoor unit B TB6 (No polarity)

2 Set the dip switch No.1 shown below when using two remote controller’s for the

same group.

3) Function selection of remote controller

If two remote controllers are connected, set one to “Main” and the other to “Sub”. For setting procedures, refer to “Function selection of remote controller” in the operation manual for the indoor unit.

8.4. Remote controller (wireless remote controller (option))

8.4.1. For wireless remote controller (option)

1) Installation area

• Area in which the remote controller is not exposed to direct sunshine.

• Area in which there is no near by heating source.

• Area in which the remote controller is not exposed to cold (or hot) winds.

• Area in which the remote controller can be operated easily.

• Area in which the remote controller is beyond the reach of children.

* The signal can travel up to approximately 7 meters (in a streight line) within 45 degrees to

both right and left of the center line of the receiver.

• Connect the terminal blocks as shown in [Fig. 8-3] (P.7).

Caution:

• Use care not to make mis-wiring.

• Firmly tighten the terminal screws to prevent them from loosening.

• After tightening, pull the wires lightly to confirm that they do not move.

8.3. Remote controller (wired remote controller (option))

8.3.1. For wired remote controller

1) Installing procedures

(1) Select an installing position for the remote controller. The temperature sensors are located on both remote controller and indoor unit.

Procure the following parts locally:

Two piece switch box Thin copper conduit tube Lock nuts and bushings

[Fig. 8-4] (P.7)

A Remote controller profile B Required clearances surrounding the remote controller C Installation pitch

(2) Seal the service entrance for the remote controller cord with putty to prevent pos-

sible invasion of dew drops, water, cockroaches or worms.

8. Electrical work

8.4.2. Signal Receiving Unit

1) Sample system connection [Fig. 8-7] (P.8)

Only the wiring from the signal receiving unit and between the remote controllers is shown in [Fig. 8-7]. The wiring differs depending on the unit to be connected or the system to be used. For details on restrictions, refer to the installation manual or the service handbook that came with the unit.

1. Connecting to Mr. SLIM air conditioner

(1) Standard 1:1

1 Connecting the signal receiving unit

Connect the signal receiving unit to the CN90 (Connect to the wireless remote controller board) on the indoor unit using the supplied remote controller wire. Connect the signal receiving units to all the indoor units.

2) How To Install

[Fig. 8-8] (P.8) to [Fig. 8-15] (P.9)

1. Common items for “Installation on the ceiling” and “Installation on the switch

box or on the wall”

[Fig. 8-8] (P.8)

A Signal receiving unit external E 6.5 mm (1/4 inch) B Center of Switch box F 70 mm (2 - 3/4 inch) C Switch box G 83.5 ± 0.4 mm (3 - 9/32 inch) D Installation pitch H Protrusion (pillar, etc)

[Fig. 8-9] (P.8)

A Remote controller wire B Hole (drill a hole on the ceiling to pass the remote controller wire.) C Signal Receiving Unit

(1) Select the installation site.

The following must be observed.

1 Connect the signal receiving unit to the indoor unit with the supplied remote

controller wire. Note that the length of the remote controller wire is 5 m (16 ft). Install the remote controller within the reach of the remote controller wire.

2 When installing on either the switch box or the wall, allow space around the

Signal Receiving Unit as shown in the figure in [Fig. 8-8].

3 When installing the Signal Receiving Unit to the switch box, the Signal Re-

ceiving Unit slipped downward for 6.5 mm (1/4 inch) as right illustrated.

4 Parts which must be supplied on site.

Switch box for one unit Thin-copper wiring pipe Lock nut and bushing

5 The thickness of the ceiling to which the remote controller is installed must be

between 9 mm (3/8 inch) and 25 mm (1 inch).

6 Install the unit on the ceiling or on the wall where the signal can be received

from the wireless remote controller.

The area where the signal from the wireless remote controller can be re-

ceived is 45 ° and 7 m (22 ft) away from the front of the signal receiving unit.

7 Install the signal receiving unit to the position depending on the indoor unit

model.

8 Connect the remote controller wire securely to the order wire. To pass the

remote controller wire through the conduit, follow the procedure as shown in [Fig. 8-10].

[Fig. 8-10] (P.8)

A Fix tightly with tape. C Order wire B Remote controller wire

Note:

• The point where the remote controller wire is connected differs depending

on the indoor unit model. Take into account that the remote controller wire cannot be extended when selecting the installation site.

• lf the Signal Receiving Unit is installed near a fluorescent lamp specially

inverter type,signal interception may occur. Be careful for installing the Signal Receiving Unit or replacing the lamp.

(2) Use the remote controller wire to connect it to the connector (CN90) on the

controller circuit board on the indoor unit.

(3) Seal the Signal Receiving Unit cord lead-in hole with putty in order to pre-

vent the possible entry of dew, water droplets, cockroaches, other insects, etc.

[Fig. 8-11] (P.8)

A 150 mm (5 - 15/16 inch) B Remote controller wire C Wiring pipe D Locknut E Bushing F Switch box G Seal around here with putty

• When installing on the switch box, seal the connections between the switch

box and wiring pipe with putty.

[Fig. 8-11] (P.8)

H Seal around here with putty I Remote controller wire J Seal around here with putty

• When opening a hole using a drill for Signal Receiving Unit wire (or taking the wire out of the back of the Signal Receiving Unit), seal that hole with putty.

• When routing the wire via the portion cut off from the upper case, equally seal that portion with putty.

(4) Install the remote control wire to the terminal block. [Fig. 8-12] (P.9)

(5) Installing hole when the Signal Receiving Unit is installed on the wall direct.

[Fig. 8-13] (P.9)

• Cut the thin-wall portion inside the bottom case (oblique section) by a knife or a nipper.

• Take out the connected remote controller wire to the terminal brock through this space.

(6) Install the lower case on the switch box or directly on the wall. [Fig. 8-14] (P.9)

Mounting the cover [Fig. 8-15] (P.9)

Caution:

• Insert the cover securely until the clicking sound is made. If not doing so, the cover may fall.

8.4.3. Setting

1) Setting the pair number switch

[Fig. 8-16] (P.10)

1. Setting method

Assign the same pair number to the wireless remote controller as that of the indoor unit. If not doing so, the remote controller cannot be operated. Refer to the installation manual that came with the wireless remote controller for how to set pair numbers of wireless remote controllers. Position of daisy wire on the controller circuit board on the indoor unit.

Controller circuit board on the indoor unit (reference) [Fig. 8-16] (P.10)

A CN90: Connector for remote controller wire connection

For pair number settings, the following 4 patters (A-D) are available.

Pair number

setting pattern

A B C D

Pair number on

remote controller side

0 1 2

3~9

2. Setting example

(1) To use the units in the same room

[Fig. 8-17] (P.10)

1 Separate setting

Assign a different pair number to each indoor unit to operate each indoor unit by its own wireless remote controller.

[Fig. 8-18] (P.10)

2 Single setting

Assign the same pair number to all the indoor units to operate all the indoor units by a single wireless remote controller.

[Fig. 8-19] (P.10)

(2) To use the units in different rooms

Assign the same pair number to the wireless remote controller as that of the indoor unit. (Leave the setting as it is at purchase.)

2) Setting the Model No.

[Fig. 8-20] (P.10)

1 Insert batteries. 2 Press the SET button with something sharp at the end.

MODEL SELECT

3 Press the temp

blinke and Model No. lighted.

button to set the Model No.

4 Press the SET button with something sharp at the end.

MODEL SELECT

and Model No. are lighted for three seconds, then turned off.

Indoor Unit Model

PEAD

Indoor controller circuit board side Point

where the daisy wire is disconnected

Not disconnected J41 disconnected J42 disconnected

J41 and J42 disconnected

A Model No.

026

8. Electrical work

8.5. Function settings (Function selection via the remote controller)

8.5.1 Function setting on the unit (Selecting the unit functions)

1) For wired remote controller [Fig. 8-21] (P.11)

1. Changing the external static pressure setting.

• Be sure to change the external static pressure setting depending on the duct and

the grill used.

1 Go to the function setting mode.

Switch OFF the remote controller. Press the A and B buttons simultaneously and hold them for at least 2 seconds. FUNCTION will start to flash.

2 Use the C button to set the refrigerant address (3) to 00. 3 Press D and [--] will start to flash in the unit number (4) display. 4 Use the C button to set the unit number (4) to 01-04 or AL. 5 Press the E MODE button to designate the refrigerant address/unit number.

[--] will flash in the mode number (1) display momentarily.

6 Press the F buttons to set the mode number (1) to 08. 7 Press the G button and the current set setting number (2) will flash.

Use the F button to switch the setting number in response to the external static pressure to be used.

External static

pressure 35 Pa 50 Pa (before shipment) 70 Pa 100 Pa 125 Pa

8 Press the MODE button E and mode and the setting number (1) and (2) will

change to being on constantly and the contents of the setting can be confirmed.

9 Press the FILTER A and TEST RUN B buttons simultaneously for at least two

seconds. The function selection screen will disappear momentarily and the air conditioner OFF display will appear.

0 To set the static pressure at 70,100,125Pa, repeat steps 3 to 9. (Set the mode

number to 10 for step 6.)

2. Other functions

1 Select unit number 00 for the settings. (Settings for all indoor units)

Refer to Function table 1.

2 Select unit number 01 to 04 or AL for the settings. (Settings for each indoor unit)

To set the indoor unit in the individual system, select unit number 01. To set each indoor unit of two, three or four indoor units, which are connected when these units are simultaneously in operation, select unit number 01 to 04. To set all indoor units of two, three or four indoor units which are connected when these units are simultaneously in operation, select AL. Refer to Function table 2.

Setting no. of mode

no. 08

2 3 1 2 3

Setting no. of mode

no. 10

1 1 2 2 2

2) For wireless remote controller [Fig. 8-22] (P.11)

1. Changing the external static pressure setting.

• Be sure to change the external static pressure setting depending on the duct and the grill used.

1 Go to the function select mode

Press the CHECK button F twice continuously. (Start this operation from the status of remote controller display turned off.)

CHECK

is lighted and “00” blinks.

Press the TEMP button C once to set “50”. Direct the wireless remote controller toward the receiver of the indoor unit and press the Hour button A.

2 Setting the unit number

Press the TEMP button C and D to set the unit number to 01-04 or 07. Direct the wireless remote controller toward the receiver of the indoor unit and press the Minute button B.

3 Selecting a mode

Enter 08 to change the external static pressure setting using the C and D but-

tons.

Direct the wireless remote controller toward the receiver of the indoor unit and press the Hour button A.

Current setting number: 1 = 1 beep (one second)

4 Selecting the setting number

Use the C and D buttons to change the external static pressure setting to be used. Direct the wireless remote controller toward the sensor of the indoor unit and press the Hour button A.

5 To set the external static pressure

Repeat steps 3 and 4 to set the mode number to 10.

6 Complete function selection

Direct the wireless remote controller toward the sensor of the indoor unit and press the ON/OFF button E.

Note:

• Whenever changes are made to the function settings after installation or maintenance, be sure to record the changes with a mark in the “Setting” column of the Function table.

3) Changing the power voltage setting (Function table 1)

• Be sure to change the power voltage setting depending on the voltage used.

2 = 2 beeps (one second each) 3 = 3 beeps (one second each)

Function table 1

Select unit number 00

Mode Power failure automatic recovery*1 (AUTO RESTART FUNCTION) Indoor temperature detecting

LOSSNAY connectivity

Power voltage

Auto mode

Function table 2

Select unit numbers 01 to 04 or all units (AL [wired remote controller]/07 [wireless remote controller])

Mode Filter sign

External static pressure

*1 When the power supply returns, the air conditioner will start 3 minutes later.

Note: When the function of an indoor unit were changed by function selection after the end of installation, always indicate the contents by entering a or other mark in the

appropriate check filed of the tables.

Settings Not available Available Indoor unit operating average Set by indoor unit’s remote controller Remote controller’s internal sensor Not Supported Supported (indoor unit is not equipped with outdoor-air intake) Supported (indoor unit is equipped with outdoor-air intake) 240V 220V, 230V Energy saving cycle automatically enabled Energy saving cycle automatically disabled

Settings 100 Hr 2500 Hr No filter sign indicator

External static

pressure

35 Pa 50 Pa (before shipment) 70 Pa 100 Pa 125 Pa

Setting no. of

mode no. 08

2 3 1 2 3

Setting no. of mode no. 10

1 1 2 2 2

Mode no. Setting no. Initial setting Check

02 2

03 2

Mode no. Setting no. Initial setting Check

07 2

08 2

10 2

1 (*1) 2 1

3 1

3 1 2 1 2

3 1

9. Test run

9.1. Before test run

After completing installation and the wiring and piping of the indoor and outdoor units, check for refrigerant leakage, looseness in the power supply or control wiring, wrong polarity, and no disconnection of one phase in the supply. Use a 500-volt megohmmeter to check that the resistance between the power supply terminals and ground is at least 1.0 M Do not carry out this test on the control wiring (low voltage circuit) terminals.

Warning: Do not use the air conditioner if the insulation resistance is less than 1.0 M Insulation resistance

After installation or after the power source to the unit has been cut for an extended period, the insulation resistance will drop below 1 MΩ due to refrigerant accumulating in the compressor. This is not a malfunction. Perform the following procedures.

1. Remove the wires from the compressor and measure the insulation resistance of

the compressor.

2. If the insulation resistance is below 1 MΩ, the compressor is faulty or the resist-

ance dropped due the accumulation of refrigerant in the compressor.

3. After connecting the wires to the compressor, the compressor will start to warm

up after power is supplied. After supplying power for the times indicated below,

measure the insulation resistance again.

• The insulation resistance drops due to accumulation of refrigerant in the compressor. The resistance will rise above 1 MΩ after the compressor is warmed up for two to three hours. (The time necessary to warm up the compressor varies according to atmospheric conditions and refrigerant accumulation.)

• To operate the compressor with refrigerant accumulated in the compressor, the compressor must be warmed up at least 12 hours to prevent breakdown.

4. If the insulation resistance rises above 1 MΩ, the compressor is not faulty.

Caution:

• The compressor will not operate unless the power supply phase connection is correct.

• Turn on the power at least 12 hours before starting operation.

- Starting operation immediately after turning on the main power switch can result in severe damage to internal parts. Keep the power switch turned on during the operational season.

ΩΩ

Ω.

ΩΩ

Ω.

ΩΩ

9.2. Test run

9.2.1. Using wired remote controller (option)

1 Turn on the power at least 12 hours before the test run. 2 Press the [TEST] button twice. ➡ “TEST RUN” liquid crystal display 3 Press the [Mode selection] button. ➡ Make sure that wind is blown out. 4 Press the [Mode selection] button and switch to the cooling (or heating) mode.

➡ Make sure that cold (or warm) wind is blown out.

5 Press the [Fan speed] button. ➡ Make sure that the wind speed is switched. 6 Check operation of the outdoor unit fan. 7 Release test run by pressing the [ON/OFF] button. ➡ Stop 8 Register a telephone number.

The telephone number of the repair shop, sales office, etc., to contact if an error occurs can be registered in the remote controller. The telephone number will be displayed when an error occurs. For registration procedures, refer to the operation manual for the indoor unit.

[Fig. 9-1] (P.11)

A ON/OFF button B Test run display C Indoor temperature liquid line temperature display D ON/OFF lamp E Power display F Error code display

Test run remaining time display

G Set temperature button H Mode selection button I Fan speed button M TEST button

9.2.2. Wired remote controller

1 Turn on the power. 2 Press the [CHECK] button twice. 3 Set refrigerant address with [TEMP] button if system control is used. 4 Press the [ON/OFF] button to stop the self-check.

[Fig. 9-2] (P.11)

A CHECK button B Refrigerant address C TEMP. button D IC: Indoor unit

OC: Outdoor unit

E Check code

• For description of each check code, refer to the following table.

1 Check code Symptom Remark

P1 Intake sensor error P2, P9 Pipe (Liquid or 2-phase pipe) sensor error E6, E7 Indoor/outdoor unit communication error P4 Drain sensor error P5 Drain pump error PA Forced compressor error P6 Freezing/Overheating safeguard operation EE Communication error between indoor and outdoor units P8 Pipe temperature error E4 Remote controller signal receiving error Fb Indoor unit control system error (memory error, etc.) E0, E3 Remote controller transmission error E1, E2 Remote controller control board error E9 Indoor/outdoor unit communication error (Transmitting error) (Outdoor unit) UP Compressor overcurrent interruption U3, U4 Open/short of outdoor unit thermistors UF Compressor overcurrent interruption (When compressor locked) U2 Abnormal high discharging temperature/49C worked/insufficient refrigerant U1, Ud Abnormal high pressure (63H worked)/Overheating safeguard operation U5 Abnormal temperature of heat sink U8 Outdoor unit fan safeguard stop U6 Compressor overcurrent interruption/Abnormal of power module U7 Abnormality of super heat due to low discharge temperature U9, UH Abnormality such as overvoltage or voltage shortage and abnormal synchronous signal to main circuit/

Current sensor error

Others Other errors (Refer to the technical manual for the outdoor unit.)

• On wired remote controller

1 Check code displayed in the LCD.

For details, check the LED display of the outdoor controller board.

9. Test run

9.3. Test run

9.3.1. Using wireless remote controller (option)

[Fig. 9-3] (P.11)

1 Turn on the power to the unit at least 12 hours before the test run. 2 Press the TEST RUN button A twice continuously.

(Start this operation from the status of remote controller display turned off.)

TEST RUN

and current operation mode are displayed.

3 Press the MODE button B to activate COOL mode, then check whether cool air

is blown out from the unit.

[Output pattern A] Errors detected by indoor unit

Wireless remote controller

Beeper sounds/OPERATION

INDICATOR lamp flashes

(Number of times)

1 2 3 4 5 6 7 8

9 10 11 12

No sound

Wired remote

controller

Check code

P1 P2, P9 E6, E7 P4 P5 P6 EE P8 E4

– –

Fb – –

Intake sensor error Pipe (Liquid or 2-phase pipe) sensor error Indoor/outdoor unit communication error Drain sensor error Drain pump error Freezing/Overheating safeguard operation Communication error between indoor and outdoor units Pipe temperature error Remote controller signal receiving error

– –

Indoor unit control system error (memory error, etc.) No corresponding

4 Press the MODE button B to activate HEAT mode, then check whether warm air

is blown out from the unit.

5 Press the FAN button C and check whether fan speed changes. 6 Press the VANE button D and check whether the auto vane operates properly. 7 Press the ON/OFF button to stop the test run.

Note:

• Point the remote controller towards the indoor unit receiver while following

• It is not possible to run the in FAN, DRY or AUTO mode.

steps

Symptom

2 to

Remark

[Output pattern B] Errors detected by unit other than indoor unit (outdoor unit, etc.)

Wireless remote controller

Beeper sounds/OPERATION INDICATOR

lamp flashes (Number of times)

*1 If the beeper does not sound again after the initial two beeps to confirm the self-check start signal was received and the OPERATION INDICATOR lamp does not

come on, there are no error records.

*2 If the beeper sounds three times continuously “beep, beep, beep (0.4 + 0.4 + 0.4 sec.)” after the initial two beeps to confirm the self-check start signal was

received, the specified refrigerant address is incorrect.

• On wireless remote controller The continuous buzzer sounds from receiving section of indoor unit. Blink of operation lamp

• On wired remote controller Check code displayed on the LCD.

• If the unit cannot be operated properly after the above test run has been performed, refer to the following table to remove the cause.

PLEASE WAIT

PLEASE WAIT → Error code

Display messages do not appear even when operation switch is turned ON (operation lamp does not light up).

1 2 3 4 5 6 7 8 9

12 13 14

For about 2 minutes

following power-on

After about 2 minutes has expired

following power-on

Indoor/outdoor unit communication error (Transmitting error) (Outdoor unit) Compressor overcurrent interruption Open/short of outdoor unit thermistors Compressor overcurrent interruption (When compressor locked) Abnormal high discharging temperature/49C worked/ insufficient refrigerant Abnormal high pressure (63H worked)/ Overheating safeguard operation Abnormal temperature of heat sink Outdoor unit fan protection stop Compressor overcurrent interruption/Abnormal of power module Abnormality of super heat due to low discharge temperature Abnormality such as overvoltage or voltage shortage and abnormal synchronous signal to main circuit/Current sensor error

– –

Other errors (Refer to the technical manual for the outdoor unit.)

Symptom

LED 1, 2 (PCB in outdoor unit)Wired remote controller

After LED 1, 2 are lighted, LED 2 is turned off, then only LED 1 is lighted. (Correct operation)

Only LED 1 is lighted. → LED 1, 2 blink.

Only LED 1 is lighted. → LED 1, 2 blinks twice, LED 2 blinks once.

Symptom

For details, check the LED display of the outdoor controller board.

Cause

• For about 2 minutes after power-on, operation of the remote controller is not possible due to system start-up. (Correct operation)

• Connector for the outdoor unit’s protection device is not connected.

• Reverse or open phase wiring for the outdoor unit’s power terminal block (L1, L2, L3)

• Incorrect wiring between indoor and outdoor units (incorrect polarity of S1, S2, S3)

• Remote controller wire short

Remark

9. Test run

On the wireless remote controller with conditions above, following phenomena takes place.

• No signals from the remote controller are accepted.

• OPE lamp is blinking.

• The buzzer makes a short ping sound.

Note: Operation is not possible for about 30 seconds after cancellation of function selection. (Correct operation)

For description of each LED (LED1, 2, 3) provided on the indoor controller, refer to the following table.

LED 1 (power for microcomputer)

LED 2 (power for remote controller)

LED 3 (communication between indoor and outdoor units)

Indicates whether control power is supplied. Make sure that this LED is always lit.

Indicates whether power is supplied to the remote controller. This LED lights only in the case of

the indoor unit which is connected to the outdoor unit refrigerant address “0”.

Indicates state of communication between the indoor and outdoor units. Make sure that this LED is

always blinking.

9.4. AUTO RESTART FUNCTION

Indoor controller board

This model is equipped with the AUTO RESTART FUNCTION. When the indoor unit is controlled with the remote controller, the operation mode, set temperature, and the fan speed are memorized by the indoor controller board. The auto restart function sets to work the moment the power has restored after power failure, then, the unit will restart automatically. Set the AUTO RESTART FUNCTION using the remote controller. (Mode no.01)

10.Maintenance

10.1. Gas charge

[Fig. 10-1] (P.12)

A Indoor unit B Union C Liquid pipe D Gas pipe E Stop valve F Outdoor unit G Refrigerant gas cylinder operating valve H Refrigerant gas cylinder for R410A with siphon I Refrigerant (liquid) J Electronic scale for refrigerant charging K Charge hose (for R410A) L Gauge manifold valve (for R410A) M Service port

1. Connect gas cylinder to the service port of stop valve (3-way).

2. Execute air purge of the pipe (or hose) coming from refrigerant gas cylinder.

3. Replenish specified amount of refrigerant, while running the air conditioner for cooling.

Note:

In case of adding refrigerant, comply with the quantity specified for the refrigerating cycle.

Caution:

• Do not discharge the refrigerant into the atmosphere. Take care not to discharge refrigerant into the atmosphere during installation, reinstallation, or repairs to the refrigerant circuit.

• For additional charging, charge the refrigerant from liquid phase of the gas cylinder. If the refrigerant is charged from the gas phase, composition change may occur in the refrigerant inside the cylinder and the outdoor unit. In this case, ability of the refrigerating cycle decreases or normal operation can be impossible. However, charging the liquid refrigerant all at once may cause the compressor to be locked. Thus, charge the refrigerant slowly.

To maintain the high pressure of the gas cylinder, warm the gas cylinder with warm water (under 40°C) during cold season. But never use naked fire or steam.

Please be sure to put the contact address/telephone number on

this manual before handing it to the customer.

HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN

KD79D905H02

Mitsubishi Electronics 100, 125, 140JAA, PEAD-RP71 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual