Mitsubishi PE-5GAK, PE-5GAKT, PE-6GAK, PE-6GAKT Service Manual

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Page 1

TECHNICAL & SERVICE MANUAL

SPLIT-TYPE, AIR CONDITIONERS

CONTENTS

TYPES OF CONNECTED OUTDOOR UNITS

···2

2. SAFETY FOR USE·································3

3. PART NAMES AND FUNCTIONS··········5

4. SPECIFICATIONS ··································7

5. DATA·····················································11

6. OUTLINES AND DIMENSIONS···········18

7. WIRING DIAGRAM·······························20

REFRIGERANT SYSTEM DIAGRAM

········21

9. TROUBLESHOOTING··························22

10. FUNCTION SETTING ···························35

11. SYSTEM CONTROL·····························39

12. SERVICE DATA (PARTS NAME)·········48

13. OPTIONAL PARTS ·······························50

No. HWE07050

Indoor unit

Ceiling Concealed

Series PE

ON/OFF

TEMP.

Remote controller

NOTE:

• This service manual describes technical data of indoor units.

• RoHS compliant products have <G> mark on the spec name plate.

August 2007

[Model names]

PE-5GAK PE-5GAKT PE-6GAK PE-6GAKT

Page 2

TYPES OF CONNECTED OUTDOOR UNITS

Outdoor Unit List

Indoor unit

PE-5GAK(T)

PE-6GAK(T)

Specification

Model name

PE-5GAK PE-5GAK.TH PE-5GAK.TH-SP PE-5GAK.TH-MF PE-5GAK.TH-SPMF

PE-6GAK PE-6GAK.TH PE-6GAK.TH-SP PE-6GAK.TH-MF PE-6GAK.TH-SPMF

Specification

Model name

PE-5GAKT PE-5GAKT.TH PE-5GAKT.TH-SP

PE-6GAKT PE-6GAKT.TH

Outdoor unit Model name

PU-5YAKD

PU-5YJSA

PU-6YAKD

PU-6YJSA

Standard Model High static pressure motor Steel fan

Standard Model High static pressure motor

PE-6GAKT.TH-SP

High static pressure

motor/steel fan

Page 3

SAFETY FOR USE

Before conducting installation work, please read this ''SAFETY FOR USE'' carefully

for

correct installation.

Since the caution items shown here contain important description relative to safety, please

observe them without fail.

After reading, please keep it with you together the Instruction Manual, and read it again at the

movement of the unit.

The unit should not be installed by the user.

If the unit is installed improperly, explosion, water leakage, electric shock or fire may be result. Consult your dealer or specialist subcontractor for repair and movement.

For installation, conduct the work correctly by following the Installation Manual.

Improper installation may cause a fire, electrical shock or water leakage.

Install the unit on a spot sufficiently durable against the unit weight.

Insufficient durability can cause an injury by the falling down of unit.

All electric work must be performed by licensed technician, according to local regulations and the instructions given in this manual.

The units should be powered by dedicated power lines. Power lines with insufficient capacity or improper electrical work may result in electric shock or fire.

Use only the specified cables for wiring. The connections must be made secured without tension the terminals.

Improper connection or fastening can cause a fire or electrical shock.

The unit should be installed according to the instructions in order to minimize the risk of damage from earthquakes, typhoons or strong winds.

Improper installation work can cause an injury by the falling down of the unit.

The outdoor unit must be installed on stable, level surface, in a place where there is no accumulation of snow , leaves or rubbish. The outdoor unit should be installed in a location where air and noise emitted by the unit will not disturb the neighbors. The indoor unit should be securely installed.

When installing or relocating the unit, make sure that no substance other than the specified refrigerant enters the refrigerant circuit. Any presence of foreign substance such as air can cause abnormal pressure rise or explosion.

If the unit is loosely mounted, it may fall, and cause injury.

Never repair the unit, remodel or transfer it to another site by yourself.

If they are performed improperly, water leakage, electric shock or fire may result. If you need to have the unit repaired or moved, consult your dealer.

Use only the specified refrigerant (R-22) to charge the refrigerant circuit. Do not mix it with any other refrigerant and do not allow air to remain in the circuit.

Air enclosed in the circuit can cause high pressure resulting in a rupture and other hazards.

Ventilate the room if refrigerant leaks during Installation.

The refrigerant heated generates poisonous gas by decomposition which can cause poisoning.

After completing installation work, make sure that refrigerant gas has not leaked.

If refrigerant gas has leaked and exposed to fan heater, stove, oven and so on, it may generate noxious gases.

Take a proper measure to suppress the critical concentration of refrigerant if leaked when installing the unit in a small room.

The limit density is made not to be exceeded even if the refrigerant leaks by any chance. You are necessary to ventilation measures to prevent the accident. If the refrigerant leaks, hypoxia accident may caused. For the countermeasure to be taken, consult your dealer.

The terminal block cover of unit must be firmly attached to prevent entry of dust and moisture.

Improper mounting of the cover cause electric shock or fire.

Use only optional parts authorised by Mitsubishi Electric.

If the accessories are installed improperly, water leakage, electric shock or fire may result. Ask your dealer or an authorised company to install them.

Erroneous handling gives a high possibility to induce serious results such as

death or heavy injury.

Erroneous handling may induce serious injury depending on the situation.

Warning

Caution

Page 4

Caution

Never install on the place where a combustible gas might leak.

The gas may ignite or explode when the gas leaks and collects in surrounding of the unit.

When the unit is installed at telecommunication centers or hospitals, take a proper provision against noise.

The erroneous operation of air conditioner may be induced by inverter equipment, independent power device, medical equipment or communication equipment. While the erroneous operation of medical equipment or communication equipment may caused by the air conditioner.

For special use as for foods, animals/plants, precision equipment or art objects, the applicability should be confirmed beforehand.

As the use for the applications other than that designed originally may result in the deterioration of the quality. Consult your dealer in this regard.

Do not use the unit under a special atmosphere.

Installing the unit at the following places may cause a trouble, a place where much machine oil, salt sonnet, humidity or dust, spa district, a place full of sulfur gas, volatile gas, or corrosive gas, a place near high frequency processing machine.

Thermal insulation of the drain pipes is necessary prevent dew condensation.

If the drain pipes are not properly insulated, condensation will result and drip on ceiling, floor or other possessions.

The drain piping must process by surely,and insulate the drain piping not to be dewy.

When the room humidity exceeds 80% or when the drain pipe is clogged, water may drip from the indoor unit. The outdoor unit produces condensation during the heating operation. Make sure to provide drainage around the outdoor unit if such condensation is likely to cause damage.

Install drain piping according to this Installation Manual to ensure proper drainage. Place thermal insulation on the pipes to prevent condensation.

Improper drain piping may cause water leakage and damage to furniture or other possessions.

The unit must be properly earth connected.

Do not connect the earth wire to gas pipe, city water pipe, lightning rod or telephone earth wire. Improper earth connection may cause electrical shock.

When installing at a watery place, provide an electric leak breaker.

Failure to mount the electric leak breaker may cause electrical shock.

Use breaker or fuse with proper capacity. Make sure that there is a main power switch.

Using a wire or a copper wire instead of proper capacity of fuse can cause fire or trouble. Other appliances connected to the same line could cause an overload.

For the power lines, use standard cables of sufficient current capacity.

Otherwise, current leakage, overheating or fire may occur.

When installing the power lines, do not apply tension to the cables.

The tighten or loosen the connections may cause generate heat and cause fire.

Remote controller is not pushed with the thing sharpening ahead.

It occasionally causes the electric shock and the breakdown.

Arrange the configuration of wiring not to bring up the panel and terminal cover, and fasten the panel and terminal cover securely.

The poor mounting of the panel or terminal cover may cause the heat generation of the terminal connection, a fire or electrical shock.

Do not wash the unit with water.

If washed with water, electrical shock may be caused.

Do not handle the switch with wet hands.

Otherwise electrical shock can be resulted.

Be very careful on handling the unit.

When carrying in outdoor unit, be sure to support it at four points. Carrying in and lifting with 3-point support may make outdoor unit unstable, resulting in a fall of it. The unit should not be carried by only one person if it is more than 20kg. Some units use PP bands for packing. Do not use any PP band for delivery purpose. Do not touch the heat exchanger fins with your bear hands. Doing so may cut your hands. Be sure to safely dispose the packaging materials. Packaging materials, such as catches and other metal or wooden parts, may cause stabs or other injuries. Tear off and discard plastic packing bags so that children will not play any of them. If children play with a plastic bag which was not torn off, it may cause a risk of suffocation.

Do not leave the mounting base being damaged.

The damaged base may cause the falling down of the unit which may give injury.

Turn on the main power switch more than 6 hours before starting operation.

Do not turn the main power switch OFF during seasons of heavy use, doing so can result in failure.

Do not touch the compressor or refrigerant piping without wearing glove on your hands.

Touching directly such part can cause a burn or frostbite as it becomes high or low temperature according to the refrigerant state.

Do not touch the metal edges inside the unit without wearing glove on your hands.

Touching directly it may injure your hands.

Do not remove the panel or the fan guard from the outdoor unit when it is running.

You could be injured if you touch rotating, hot or highvoltage parts.

Do not operate the air conditioner without the air filter set place.

Dust may accumulate, and cause a failure.

At emergency (if you smell something burning), stop operation and turn the power source switch off.

Continuing the operation without eliminating the emergency state may cause a machine trouble, fire, or electrical shock.

After stopping operation, be sure to wait for five minutes before turning off the main power switch.

Otherwise, water leakage or unit failure may

Remote controller is not installed for the place where direct sunshine strikes.

occur.

Page 5

PART NAMES AND FUNCTIONS

● Indoor (Main) Unit

Air intake duct flange

Air outlet duct flange

Air outlet

Air intake (sucks the air inside the room into the unit)

● Remote controller

Once the controls are set, the same operation mode can be repeated by simply pressing the ON/OFF button.

● Operation buttons

PAR-21MAA

ON/OFF

FILTER

CHECK

OPERATION

CLEAR

TEST

TEMP.

BACK DAY

MONITOR/SET

CLOCK

ON/OFF

Set Temperature buttons

Down Up

Timer Menu button (Monitor/Set button)

Mode button (Return button)

Set Time buttons

Back

Ahead

Timer On/Off button (Set Day button)

Opening the door.

ON/OFF button

Fan Speed button

Filter button (<Enter> button)

Test Run button

Check button (Clear button)

Airflow Up/Down button

Louver button (

Operation button)

To preceding operation number.

Ventilation button (

Operation button)

To next operation number.

Page 6

● Display

For purposes of this explanation, all parts of the display are shown as lit. During actual operation, only the relevant items will be lit.

˚F˚C

ERROR CODE

AFTER

TIMER

TIME SUN MON TUE WED THU FRI SAT

ON OFF

Hr AFTER

FILTER

FUNCTION

ONLY1Hr.

WEEKLY

SIMPLE

AUTO OFF

Identifies the current operation

Shows the operating mode, etc. * Multilanguage display is sup-

ported.

“Centrally Controlled” indicator

Indicates that operation of the remote controller has been prohibited by a master controller.

“Timer Is Off” indicator

Indicates that the timer is off.

Temperature Setting

Shows the target temperature.

Day-of-Week

Shows the current day of the week.

Time/Timer Display

Shows the current time, unless the simple or Auto Off timer is set. If the simple or Auto Off timer is set, shows the time remaining.

“Sensor” indication

Displayed when the remote controller sensor is used.

“Locked” indicator

Indicates that remote controller buttons have been locked.

“Clean The Filter” indicator

Comes on when it is time to clean the filter.

Timer indicators

The indicator comes on if the corresponding timer is set.

Up/Down Air Direction indicator

The indicator shows the direction of the outcoming airflow.

“One Hour Only” indicator

Displayed if the airflow is set to weak and downward during COOL or DRY mode. (Operation varies according to model.) The indicator goes off after one hour, at which time the airflow direction also changes.

Room Temperature display

Shows the room temperature.

Louver display

Indicates the action of the swing louver. Does not appear if the louver is stationary.

(Power On indicator)

Indicates that the power is on.

Fan Speed indicator

Shows the selected fan speed.

Ventilation indicator

Appears when the unit is running in Ventilation mode.

Caution

● Only the Power on indicator lights when the unit is stopped and power supplied to the unit.

● If you press a button for a feature that is not installed at the indoor unit, the remote controller will display the “Not Available”

message. If you are using the remote controller to drive multiple indoor units, this message will appear only if he feature is not present at the parent unit.

●

When power is turned ON for the first time, it is normal that “PLEASE WAIT” is displayed on the room temperature indication

(For max. 2minutes). Please wait until this “PLEASE WAIT” indication disappear then start the operation.

Page 7

SPECIFICATIONS4

4-1 STANDARD SPECIFICATIONS

Item

Capacity *1

Total input EER COP

Model name

Power supply(phase,cycle,voltage)

Input Running current

Starting current External finish Heat exchanger

Fan(drive) × No.

Fan motor output

Fan

Airflow

INDOOR UNIT

REFRIGERANT PIPING OUTDOOR UNIT

*1 Rating condition

Refrigerant piping length (one way):5m *2 Noise level is measured in an unacoustic room based on JIS conditions. *3 In case of PU-5,6YAKD, guaranteed operating range is;

Outdoor D.B.21-46˚C Indoor W.B.15.5-22.5˚C In case of PU-5,6YJSA, guaranteed operating range is; Outdoor D.B.21-52˚C Indoor W.B.15.5-22.5˚C

*4 Above data based on indicated voltage

External static pressure Operation control & Thermostat Noise level *2 Cond. Drain connection O.D.

Dimensions

Weight

Model name

Power supply(phase,cycle,voltage)

Input

Running current

Starting current External finish Refrigerant control Compressor

Model

Motor output

Starter type

Protection devices

Heat exchanger

Fan(drive) × No.

Fan motor output Fan

Airflow Noise level *2

Dimensions

Weight Refrigerant

Charge

Pipe size O.D.

Connection method Between the indoor &

outdoor unit

Cooling: Indoor unit D.B.27˚C, W.B.19˚C Outdoor unit D.B.35˚C

Indoor unit : 1phase 240V 50Hz Outdoor unit : 3phase 415V 50Hz

Liquid mm Gas mm Indoor side Outdoor side Height difference Piping length

Model name

Btu/h 44,000 41,000 44,000 41,000 54,000 51,000

kW 12.9 12.0 12.9 12.0 15.8 14.9

kcal/h 11,000 10,300 11,000 10,300 13,500 12,800

kcal/h.W 2.17 2.03 1.98 1.86 2.23 2.12

W/W 2.54 2.37 2.33 2.17 2.62 2.47

A A

Hi Lo

Hmm

Wmm

Dmm

Hmm

Wmm

Dmm

CMM

L/s

CMM

L/s

mmAq

dB(A)

lbs

A A

/min

L/s

dB(A)

lbs

PE-5GAK(T)

Gross Net Gross Net Gross Net

PE-5GAK(T) PE-6GAK(T)

1PH 50Hz 220-240V 1PH 50Hz 220-240V

Galvanized steel

Cross fin coil

Centrifugal (direct) × 1

Remote control & built in

3PH 4W 50Hz 380-415V

Munsell 3Y 7.8/1.1

Capillary tube

Thermal relay, Thermal switch

HP switch, LP switch,

Anti-phase protector

Cross fin coil

Propeller (direct) × 2

5.06

0.87

4.0

6.1

0.46 0.46 50

833

667 100

46 42

400

1,180

634

123

PU-5YAKD

4.19

6.86 7.63 64

Hermetic

BH82YEHT

3.5

Line start

Thermal relay, Thermal switch

0.100 × 2 100

1,667

1,258

970

345+24

119 262

R-22

5.1

11.2

9.52

19.05 Flared Flared

Max. 50m Max. 50m

5.53

PE-5GAK(T)

1PH 50Hz 220-240V

0.87

4.0

6.1 6.1

Galvanized steel

Cross fin coil

Centrifugal (direct) × 1

0.46 50

833

667 100

Remote control & built in

46 42

400

1,180

634

123

PU-5YJSA

3PH 4W 50Hz 380-415V

4.66

Munsell 3Y 7.8/1.1

Capillary tube

Hermetic

ZR61KC-TFD

3.5

Line start Line start

Thermal relay, Thermal switch

HP switch,

Anti-phase protector

Cross fin coil

Propeller (direct) × 2

0.100 × 2 100

1,667 1,667

1,258

970

345+24

114 251

R-22

5.1

11.2

9.52

19.05 Flared Flared

Max. 50m Max. 50m Max. 50m

Galvanized steel

Centrifugal (direct) × 1

Remote control & built in

3PH 4W 50Hz 380-415V

Munsell 3Y 7.8/1.1

HP switch, LP switch,

Anti-phase protector

Propeller (direct) × 2

PE-6GAK(T)PE-5GAK(T)

6.03

0.87

4.0

Cross fin coil

917

44 733 100

400

1,180

634

59 130

PU-6YAKD

5.16

8.45 68

Capillary tube

Hermetic

BH96YEHT

4.2

Cross fin coil

0.100 × 2 100

5655

1,258

970

345+24

120 265

R-22

5.7

12.6

9.52

19.05 Flared Flared

Max. 50m

Page 8

Item

Capacity *1

Total input EER COP

Model name

Power supply(phase,cycle,voltage)

Input Running current

Starting current External finish Heat exchanger

Fan(drive) × No.

Fan motor output

Fan

Airflow

INDOOR UNIT

REFRIGERANT PIPING OUTDOOR UNIT

*1 Rating condition

Refrigerant piping length (one way):5m *2 Noise level is measured in an unacoustic room based on JIS conditions. *3 In case of PU-5,6YAKD, guaranteed operating range is;

Outdoor D.B.21-46˚C Indoor W.B.15.5-22.5˚C In case of PU-5,6YJSA, guaranteed operating range is; Outdoor D.B.21-52˚C Indoor W.B.15.5-22.5˚C

*4 Above data based on indicated voltage

External static pressure Operation control & Thermostat Noise level *2 Cond. Drain connection O.D.

Dimensions

Weight

Model name

Power supply(phase,cycle,voltage)

Input

Running current

Starting current External finish Refrigerant control Compressor

Model

Motor output

Starter type

Protection devices

Heat exchanger

Fan(drive) × No.

Fan motor output Fan

Airflow Noise level *2

Dimensions

Weight Refrigerant

Charge

Pipe size O.D.

Connection method Between the indoor &

outdoor unit

Cooling: Indoor unit D.B.27˚C, W.B.19˚C Outdoor unit D.B.35˚C

Indoor unit : 1phase 240V 50Hz Outdoor unit : 3phase 415V 50Hz

Liquid mm Gas mm Indoor side Outdoor side Height difference Piping length

Model name

Btu/h 54,000 51,000 44,000 41,000 44,000 41,000

kW 15.8 14.9 12.9 12.0 12.9 12.0

kcal/h 13,500 12,800 11,000 10,300 11,000 10,300

kcal/h.W 2.23 2.11 2.17 2.03 1.98 1.86

W/W 2.61 2.46 2.54 2.37 2.33 2.17

A A

Hi Lo

Hmm

Wmm

Dmm

Hmm

Wmm

Dmm

CMM

L/s

CMM

L/s

mmAq

dB(A)

lbs

A A

/min

L/s

dB(A)

lbs

PE-6GAK(T)

Gross Net Gross Net Gross Net

PE-6GAK(T)

1PH 50Hz 220-240V

Galvanized steel

Cross fin coil

Centrifugal (direct) × 1

3PH 4W 50Hz 380-415V

Munsell 3Y 7.8/1.1

Capillary tube

ZR72KC-TFD

Thermal relay, Thermal switch

Anti-phase protector

(With a high static pressure motor)

6.05 5.06 5.53

0.87

4.0

6.1

0.46 55

917

733 100

400

130

PU-6YJSA

5.18

8.48 74

Hermetic

HP switch,

PE-5GAK(T)

PE-5GAK(T) PE-5GAK(T)

~ 50Hz 220-240V ~ 50Hz 220-240V

0.87 0.87

4.0 4.0

7.8

Galvanized steel Galvanized steel

Cross fin coil Cross fin coil

Centrifugal (direct) × 1

833 833

40 667 667 150

Remote control & built in Remote control & built inRemote control & built in

48 48

4545

R1R1

400

1,180

634

56 123 123

PU-5YAKD PU-5YJSA

3PH 4W 50Hz 380-415V

4.19 4.66

6.86 7.63 64 66

Munsell 3Y 7.8/1.1 Munsell 3Y 7.8/1.1

Capillary tube

Hermetic Hermetic

BH82YEHT

Thermal relay, Thermal switch

HP switch, LP switch,

Anti-phase protector

Cross fin coilCross fin coil

100100

1,6671,667 1,667

1,2581,258

970970

345+24345+24 345+24

119117

5.15.7 5.1

11.212.6

FlaredFlared Flared FlaredFlared

(With a high static pressure motor)

Centrifugal (direct) × 1

3PH 4W 50Hz 380-415V

Capillary tube

ZR61KC-TFD

Thermal relay, Thermal switch

Anti-phase protector

Propeller (direct) × 2Propeller (direct) × 2Propeller (direct) × 2

PE-5GAK(T)

7.8

0.540.54 5050

150

400

1,1801,180

634634

3.53.54.2

Line startLine startLine start

HP switch,

Cross fin coil

0.100 × 20.100 × 20.100 × 2 100

1,258

970

114 251262258

R-22R-22R-22

11.2

9.529.529.52

19.0519.0519.05

Flared Max. 50mMax. 50mMax. 50m Max. 50mMax. 50mMax. 50m

Page 9

Item

Capacity *1

Total input EER COP

Model name

Power supply(phase,cycle,voltage)

Input Running current

Starting current External finish Heat exchanger

Fan

INDOOR UNIT

Operation control & Thermostat Noise level *2 Cond. Drain connection O.D.

Dimensions

Weight

Model name

Power supply(phase,cycle,voltage)

External finish Refrigerant control Compressor

Heat exchanger

Fan

Noise level *2

Dimensions

Weight Refrigerant

Pipe size O.D.

Connection method Between the indoor &

REFRIGERANT PIPING OUTDOOR UNIT

outdoor unit

*1 Rating condition

Cooling: Indoor unit D.B.27˚C, W.B.19˚C

Outdoor unit D.B.35˚C Refrigerant piping length (one way):5m *2 Noise level is measured in an unacoustic room based on JIS conditions. *3 In case of PU-5,6YAKD, guaranteed operating range is;

Outdoor D.B.21-46˚C Indoor W.B.15.5-22.5˚C In case of PU-5,6YJSA, guaranteed operating range is; Outdoor D.B.21-52˚C Indoor W.B.15.5-22.5˚C

*4 Above data based on indicated voltage

Indoor unit : 1phase 240V 50Hz

Outdoor unit : 3phase 415V 50Hz

× No.

Fan(drive) Fan motor output

Airflow

External static pressure

Input Running current Starting current

Model Motor output Starter type

Protection devices

× No.

Fan(drive) Fan motor output

Airflow

Charge

Liquid mm Gas mm Indoor side Outdoor side Height difference Piping length

Model name

Btu/h

kcal/h

kcal/h.W

W/W

A A

Hmm

Wmm

Dmm

Hmm

Wmm

Dmm

CMM

L/s

CMM

L/s Pa

mmAq

dB(A)

lbs

A A

/min

L/s

dB(A)

lbs

(With a high static pressure motor)

Gross

54,000

15.8

13,500

2.23

2.62

PE-6GAK(T)

Net

51,000

14.9

6.03

PE-6GAK(T)

~ 50Hz 220-240V

0.87

4.0

7.8

Galvanized steel

Cross fin coil

Centrifugal (direct) ×

0.54 55

917

733 150

Remote control & built in

51 48

400

1,180

634

130

PU-6YAKD

3PH 4W 50Hz 380-415V

5.16

8.45 68

Munsell 3Y 7.8/1.1

Capillary tube

Hermetic

BH96YEHT

4.2

Line start

Thermal relay, Thermal switch

HP switch, LP switch,

Anti-phase protector

Cross fin coil

Propeller (direct) ×

0.100 100

1,667

970

1,258

345+24

120 265

R-22

5.7

12.6

9.52

19.05 Flared Flared

Max. 50m Max. 50m

12,800

2.12

2.47

× 2

(With a high static pressure motor)

Gross

54,000

15.8

13,500

2.23

2.61

PE-6GAK(T)

51,000

14.9

6.05

PE-6GAK(T)

~ 50Hz 220-240V

0.87

4.0

7.8

Galvanized steel

Cross fin coil

Centrifugal (direct) ×

0.54 55

917

733 150

Remote control & built in

51 48

400

1,180

634

130

PU-6YJSA

3PH 4W 50Hz 380-415V

5.18

8.48 74

Munsell 3Y 7.8/1.1

Capillary tube

Hermetic

ZR72KC-TFD

4.2

Line start

Thermal relay, Thermal switch

HP switch,

Anti-phase protector

Cross fin coil

Propeller (direct) ×

0.100 100

1,667

970

1,258

345+24

117 258

R-22

5.7

12.6

9.52

19.05 Flared Flared

Max. 50m Max. 50m

12,800

2.11

2.46

× 2

Net

Page 10

4-2. ELECTRICAL SPECIFICATIONS

Rating conditions

—

JIS B 8616

Indoor : D.B. 27°C (80°F), W.B. 19°C (66°F) Outdoor : D.B. 35°C (95°F), W.B. 24°C (75°F)

Indoor unit

Input kW 0.87 0.87 0.87 0.87 Current A 4.0 4.0 4.0 4.0 Starting current A 6.1 6.1 7.8 7.8

Outdoor unit

PE-5GAK(T) PE-6GAK(T)

PU-5YAKD

PU-5YJSA

PU-6YAKD

PU-6YJSA

PE-5GAK(T)

(With a high static pressure motor)

PU-5YAKD

PU-5YJSA

PE-6GAK(T)

(With a high static pressure motor)

PU-6YAKD

PU-6YJSA

Page 11

DATA5

Cooling capacity correction factors

5-1. PERFORMANCE DATA

Cooling capacity

Notes : CA: Capacity (kW)

P.C.: Power can sweeping (kW)

Model name

PE-5GAK(T)

PU-5YAKD

PE-6GAK(T)

PU-6YAKD

Model name

PE-5GAK(T)

PU-5YJSA

PE-6GAK(T)

PU-6YJSA

Indoor Intake

air W.B.˚C

16 13.0 4.06 12.7 4.23 12.2 4.55 11.7 4.88 11.2 5.21 10.6 5.54 18 13.9 4.14 13.5 4.31 13.0 4.66 12.5 5.00 11.9 5.34 11.4 5.69 20 14.7 4.22 14.4 4.40 13.9 4.76 13.3 5.12 12.8 5.49 12.2 5.86 22 15.6 4.29 15.3 4.49 14.7 4.86 14.2 5.24 13.6 5.64 13.0 6.05 16 13.6 4.83 13.2 5.04 12.8 5.43 12.2 5.82 11.7 6.21 11.1 6.60 18 14.5 4.93 14.1 5.14 13.6 5.55 13.1 5.96 12.5 6.37 11.9 6.78 20 15.4 5.02 15.0 5.24 14.5 5.67 13.9 6.10 13.4 6.54 12.7 6.98 22 16.3 5.12 16.0 5.35 15.4 5.79 14.9 6.25 14.3 6.72 13.6 7.21

Indoor Intake

air W.B.˚C

16 12.9 4.48 12.7 4.65 12.2 4.98 11.7 5.31 11.2 5.70 10.7 6.08 9.5 6.41 8.4 6.58 18 13.8 4.53 13.5 4.70 13.0 5.09 12.5 5.47 11.9 5.86 11.4 6.19 10.2 6.58 9.1 6.75 20 14.6 4.65 14.4 4.81 13.9 5.20 13.3 5.59 12.8 5.97 12.2 6.41 11.0 6.80 9.7 6.97 22 15.6 4.76 15.2 4.92 14.7 5.31 14.2 5.75 13.6 6.14 13.0 6.64 11.3 7.08 10.0 7.24 16 13.5 4.90 13.3 5.08 12.7 5.45 12.3 5.81 11.7 6.23 11.2 6.66 9.9 7.02 8.8 7.20 18 14.4 4.96 14.2 5.14 13.6 5.57 13.1 5.99 12.5 6.41 11.9 6.78 10.7 7.20 9.5 7.38 20 15.3 5.08 15.1 5.26 14.5 5.69 13.9 6.11 13.4 6.53 12.7 7.02 11.5 7.44 10.2 7.62 22 16.3 5.20 16.0 5.38 15.4 5.81 14.8 6.29 14.3 6.72 13.6 7.26 11.8 7.74 10.5 7.93

21 25 30 35 40 45

CA P.C. CA P.C. CA P.C. CA P.C. CA P.C. CA P.C.

CA P.C. CA P.C. CA P.C. CA P.C. CA P.C. CA P.C. CA P.C. CA P.C.

PE-5

5m (16ft)

1.0

10m (33ft)

0.978

15m (49ft)

Outdoor intake air D.B.˚C

20m (66ft)

0.962

Outdoor intake air D.B.˚C

Refrigerant piping length (one way)

35m (115ft)

0.948

25m (82ft)

0.934

30m (98ft)

0.921

0.908

5021 25 30 35 40 45

40m (131ft)

0.896

45m (148ft)

0.884

50m (164ft)

0.875

PE-6

1.0

0.971

0.950

0.931

0.912

0.896

0.880

0.864

0.850

0.840

Page 12

The unit of pressure has been changed to Mpa based on SI (International System of Units) in accordance with I.S.O. (International Organization for Standardization).

The conversion factor is : 1(Mpa) =10.2 (OOf/FF)

5-2. STANDARD OPERATION DATA

Mode

Capacity (GROSS) Capacity (NET)

Total

Input Indoor unit Phase, Hz

Volts Amperes

Outdoor unit

Phase, Hz

Electrical circuit

Volts Amperes Discharge Pressure Suction Pressure Discharge temp. Suction temp.

Refrigerant circuit

Ref. pipe length

Indoor intake air temp.

Outdoor intake air temp.

Model name

D.B. ˚C27 W.B. ˚C19 19 19 D.B. ˚C35 35 35 W.B. ˚C24 24 24

SHF

PE-5GAK(T) PE-5GAK(T) PE-6GAK(T)

Cooling Cooling Cooling kW 12.9 12.9 15.8 kW 12.0 12.0 14.9 kW 5.06 5.53 6.03

PE-5GAK(T) PE-5GAK(T) PE-6GAK(T)

1, 50 1, 50 1, 50 V 240 240 240 A 4.0 4.0 4.0

PU-5YAKD PU-5YJSA PU-6YAKD

3, 50 3, 50 3, 50 V 415 415 415 A 6.86 7.63 8.45

MPa 1.87 1.90 2.03

kgf/cm

MPa 0.40 0.42 0.40

kgf/cm

˚C74 73 82 ˚C

19.1 19.4 20.7

4.1 4.3 4.1

2 5

0.82 0.82 0.82

0.27 0.27 0.19

9 5

27 27

2 5

Page 13

Mode

The unit of pressure has been changed to Mpa based on SI (International System of Units) in accordance with I.S.O. (International Organization for Standardization).

The conversion factor is : 1(Mpa) =10.2 (OOf/FF)

Capacity (GROSS) Capacity (NET)

Total

Input

Indoor unit

Phase, Hz Volts Amperes

Outdoor unit

Phase, Hz

Electrical circuit

Volts Amperes Discharge Pressure Suction Pressure Discharge temp. Suction temp.

Refrigerant circuit

Ref. pipe length

Indoor intake air temp.

Outdoor intake air temp.

Model name

D.B. ˚C27 W.B. ˚C19 D.B. ˚C35 W.B. ˚C24

SHF

PE-6GAK(T)

Cooling kW 15.8 kW 14.9 kW 6.05

PE-6GAK(T)

1, 50 V 240 A 4.0

PU-6YJSA

3, 50 V 415 A 8.48

MPa 1.99

kgf/cm

MPa 0.42

kgf/cm

˚C79 ˚C11

20.3

4.3

0.82

0.19

PE-5GAK(T)

(With a high static pressure motor)

Cooling

12.9

12.0

5.06

PE-5GAK(T)

(With a high static pressure motor)

1, 50

240

4.0

PU-5YAKD

3, 50

415

6.86

1.87

19.1

0.40

4.1 74

5 27 19 35 24

0.82

0.27

Page 14

Mode

The unit of pressure has been changed to Mpa based on SI (International System of Units) in accordance with I.S.O. (International Organization for Standardization).

The conversion factor is : 1(Mpa) =10.2 (OOf/FF)

Capacity (GROSS) Capacity (NET)

Total

Input

Indoor unit

Phase, Hz Volts Amperes

Outdoor unit

Phase, Hz

Electrical circuit

Volts Amperes Discharge Pressure Suction Pressure Discharge temp. Suction temp.

Refrigerant circuit

Ref. pipe length

Indoor intake air temp.

Outdoor intake air temp.

Model name

D.B. ˚C27 27 27 W.B. ˚C19 19 19 D.B. ˚C35 35 35 W.B. ˚C24 24 24

SHF

PE-5GAK(T)

(With a high static pressure motor)

Cooling Cooling Cooling kW 12.9 15.8 15.8 kW 12.0 14.9 14.9 kW 5.53 6.03 6.05

PE-5GAK(T)

(With a high static pressure motor)

1, 50 1, 50 1, 50 V 240 240 240 A 4.0 4.0 4.0

PU-5YJSA PU-6YAKD PU-6YJSA

3, 50 3, 50 3, 50 V 415 415 415 A 7.63 8.45 8.48

MPa 1.90 2.03 1.99

kgf/cm

MPa 0.42 0.40 0.42

kgf/cm

˚C738279 ˚C9 2 11

m5 5 5

19.4 20.7 20.3

4.3 4.1 4.3

0.82 0.82 0.82

0.27 0.19 0.19

PE-6GAK(T)

(With a high static pressure motor)

PE-6GAK(T)

(With a high static pressure motor)

PE-6GAK(T)

(With a high static pressure motor)

PE-6GAK(T)

(With a high static pressure motor)

Page 15

Service Ref. : PE-6GAK(T)

5-3. FAN PERFORMANCE AND CORRECTED AIRFLOW

Service Ref. : PE-5GAK(T)

Corrected Air flow

Fan Performance Curve

300

250

200

150

100

External static pressure (Pa)

35.0 40.0 45.0 50.0 55.0

Air flow

300

250

200

(CMM)

1.1

1.0

Capacity/ input factor

0.9 35 40 45 50 55

1.1

Capacity input

(CMM)

Air flow

Capacity input

150

100

External static pressure (Pa)

40.0 45.0 50.0 55.0 60.0

Air flow

(CMM)

1.0

Capacity/ input factor

0.9

40 45 50 55 60

Air flow

(CMM)

Page 16

Service Ref. : PE-5GAK(T) (With a high static pressure motor)

Service Ref. : PE-6GAK(T) (With a high static pressure motor)

Fan Performance Corrected Air flow

300

250

1.1

Capacity input

200

150

100

External static pressure (Pa)

1.0

Capacity/ input factor

0.9 35 40 45 50 55

35.0 40.0 45.0 50.0 55.0

Air flow

(CMM)

300

250

200

150

1.1

1.0

(CMM)

Air flow

Capacity input

100

External static pressure (Pa)

40.0 45.0 50.0 55.0 60.0

Air flow

(CMM)

Capacity/ input factor

0.9 40 45 50 55 60

Air flow

(CMM)

Page 17

5-4. SOUND DATA

Indoor units

1) Sound Levels

Model

PE-5

PE-6

PE-5

(High static pressure motor)

PE-6

(High static pressure motor)

SPL

dB(A) 63Hz 125Hz 250Hz 500Hz 1000Hz 2000Hz 4000Hz 8000Hz

46 50 49 46 44 42 38 28 22 42 44 44 41 40 38 34 23 15 49 54 53 51 47 43 34 29 25 45 51 51 47 44 40 31 25 21 48 52 51 48 46 44 40 30 24 45 47 47 44 43 41 37 26 18 51 55 54 51 49 47 43 33 27 48 50 50 47 46 44 40 29 21

Position measurement

Indoor unit

Outlet

PEH-5,6: Upper High/Lower Low

OCTAVE BAND FREQ.Hz

Inlet

Measurement point

1.5m

Page 18

OUTLINES AND DIMENSIONS

6-1. INDOOR UNIT

PE-5,6 GAK (T)

Unit : mm

199

3 Holes 20-

34124

882

6X130(=780)51

Return air

duct flange

130

1080

200

131

3.1 Holes 14-

12 Holes 4-

For hanging bolt M10

[Field supply]

130

3X130(=390)

Top view

Supply air

duct flange

1180

1120

11 250 95

1064

Front view

361 500 179

2pcs.

1pc.

462

Control box

Remote

Rubber bush

controller wiring

70 1295575

Outdoor unit

Rubber bush

connection wiring

Power supply

wiring

40 1040 40

634

530

Return air

sensor

400

376

2510010025

262 73

130

144

22330

Supply air

130

145

56539

Drain R1

Left side view

9.52 (3/8 flare)

Refrigerant pipe

Accessory

Pipe cover

(For dew condensation prevention of

local piping and unit connection.)

Remote controller

19.05 (3/4 flare)

Refrigerant pipe

Return air

Page 19

6-2. REMOTE CONTROLLER

130

120

Unit : mm

Page 20

WIRING DIAGRAM

PE-5,6GAK(T)

ROOM TEMP

LIQUID PIPE TEMP

NAME

FERRITE COREFB

SURGE KILLERCR

AUXILIARY RELAY (INDOOR FAN MOTOR<HIGH SPEED>)

OVER CURRENT RELAY (INDOOR FAN MOTOR)

MAGNETIC CONTACTOR (INDOOR FAN MOTOR)

FAN MOTOR (INDOOR)

TERMINAL BLOCK

52F

51F

MF1

SYMBOL NAME

TB2,4,5

INDOOR UNIT

AUXILIARY RELAY (INDOOR FAN MOTOR<LOW SPEED>)

THERMISTOR

FUSE FUSE (T6.3AL250V)

ZNR VARISTOR

C CAPACITOR

TH1

TH2

X2Hi

X1Lo

INDOOR

CONTROLLER

(*1)

MF1

124

C01

X2Hi

X1Lo

RED

BLUE

WHITE

L2L3N

GREEN/YELLOW

REDL1

TB2 52F 51F

INDOOR UNIT

CONNECTOR (DRAIN SENSOR)CN31

CONNECTOR (REMOTE SWITCH)CN32

CONNECTOR (LOSSNAY)CN2L

AUXILIARY RELAYX4-6

SWITCH (MODEL SELECTION)

SWITCH (SYSTEM SELECTION)

SW5

SW1

LED (POWER SUPPLY <REMOTE CONTROLLER>)

SWITCH (EMERGENCY OPERATION)

CONNECTOR (EMERGENCY OPERATION)

LED (POWER SUPPLY)

SW6

SWE

LED1

LED2

BOARD

DSA DSR

ZNR5~7

SNB BOARD 1

BLACK

ARRESTER

CONNECTOR (WIRELESS REMOTE CONTROLLER)

CONNECTOR (CENTRALLY CONTROL)

CONNECTOR (HA TERMINAL-A)

VARISTOR

CN90

CN51

CN41

DSA,DSR

ZNR5~7

SYMBOL

SNB BOARD 1

REMOTE CONTROLLER

TB6 TERMINAL BLOCK

matching wiring and terminal.

2.Color of earth wire is yellow and green twisting.

3.Specification subject to change without notice.

4.Indoor and outdoor connecting wires are made with polarities,make sure

Note:1.The dotted lines show field wiring.

LCD

BOARD

REMOTE CONTROLLER

TB6

REMOTE CONTROLLER

LED1

CN2D

TAB1

INDOOR

13.1V

POWER BOARD

Hi Lo

52F

CN2S

CNSK

Lo Hi

51F

DC13.1V

CND

FUSE

13 1 3

CNDK

X5 X4

1357

FAN

ZNR

X6 X5 X4

If a trouble occurs with either the remote controller or the indoor microcom-

puter and no other trouble exists, emergency operation for cooling or heating

can be performed by changing the setting of connector (SWE) and switch (SW6)

on the indoor controller board.

SWE : ON / Indoor fan is running high speed.

SW6-1 : ON / Emargency operation of cooling mode.

6. mark is connector. mark is terminal.

5.Emergency operation

7.This motor(*1) includes auto reset type internal thermostat.

Therefore, do not change factory set value of over current relays.

1.To protect fan motor from abnormal current,over current relays is installed.

Caution,

OUTDOOR UNIT

TO OUTDOOR UNIT

CONNECTING WIRES

(POLAR)

TB5

121

LED2

CN32 CN31

CN2L

CN41

CN51

SW6

OFF

INDOOR

CONTROLLER BOARD

TB4

123

CN22

CN30

121

CN20

CN21

CN90

OFF

SW5

3214

OFF

54321 678

SW1

SWE

OFF

TH1

TH2

CIRCUIT BREAKER

(FIELD SUPPLY)

PE-5,6GAK(T) : 15A

POWER SUPPLY

~PE

220/230/240V

50Hz

Page 21

REFRIGERANT SYSTEM DIAGRAM8

PE-5GAK(T) / PU-5YJSA PE-6GAK(T) / PU-6YJSA

PE-5GAK(T)/PU-5YAKD PE-6GAK(T)/PU-6YAKD

Unit : mm

INDOOR UNIT

Indoor heat exchanger

Indoor coil thermistor TH2

Distributor

Strainer

Refrigerant pipe 19.05 (3/4") (With insulator)

Flared connection

Refrigerant pipe 9.52 (3/8") (With insulator)

Flared connection

plug

Ball valve

Check plugCharge

High pressure switch

Thermal switch

Accumulator

Capillary tube PU-5YJSA (O.D. 4.0 × I.D. 2.4 – L840) × 2pcs PU-6YJS A (O.D. 4.0 × I.D. 2.4 – L1200) × 2pcs

Compressor

Ball valve (with service port)

Capillary tube PU-5YJSA (O.D. 4.0 × I.D. 2.4 – L400) PU-6YJSA (O.D. 4.0 × I.D. 2.4 – L200)

OUTDOOR UNIT

Outdoor heat exchanger

Strainer

DPR

Refrigerant pipe 19.05 (with insulator)

Indoor heat exchanger

Indoor coil thermistor TH2

Distributor

Refrigerant pipe 9.52 (with insulator)

Flared

Connection

Ball valve

Strainer

Accumulator

Strainer

Flow of refrigerant

Charge plug

Compressor switch

Strainer

Compressor

High pressure switch

Thermal switch

OUTDOOR UNITINDOOR UNIT

Outdoor heat exchanger

Strainer

Capillary tube PU-5YAKD (O.D.4.0×I.D.2.4 PU-6YAKD (O.D.4.0×I.D.2.4

–

L840)

–

L1200)

Strainer

Ball valve (with charge plug)

Flow of refrigerant

Page 22

9 TROUBLESHOOTING

Present and past error codes are logged and displayed on the wired remote controller or controller board of outdoor unit. Actions to be taken for service,which depends on whether or not the the inferior phenomenon is reoccurring at service, are summarized in the table below. Check the contents below before investigating details.

9-1. TROUBLESHOOTING

Unit conditions at service

Error code

Actions to be taken for service (summary)

The inferior phenomenon is reoccurring.

Displayed

Not displayed

Judge what is wrong and take a corrective action according to “SELF-DIAGNOSIS ACTION TABLE” (7-3).

Identify the cause of the inferior phenomenon and take a corrective action according to “TROUBLESHOOTING BY INFERIOR PHENOMENA ” (7-4).

The inferior phenomenon is not reoccurring.

Logged

Not logged

1Consider the temporary defects such as the work of protection devices in the refrigerant circuit including compressor, poor connection of wiring, noise and etc. Re-check the symptom, and check the installation environment, refrigerant amount, weather when the inferior phenomenon occurred, and wiring related. 2Reset error code logs and restart the unit after finishing service. 3There is no abnormality in electrical components, controller boards, and remote controller.

1Recheck the abnormal symptom. 2Identify the cause of the inferior phenomenon and take

a corrective action according to “TROUBLESHOOTING BY INFERIOR PHENOMENA ” (7-4). 3Continue to operate unit for the time being if the cause is not ascertained. 4There is no abnormality in electrical components, controller boards, remote controller etc.

PAR-21MAA

ON/OFF

FILTER

CHECK

OPERATION

CLEAR

TEST

TEMP.

BACK DAY

MONITOR/SET

CLOCK

ON/OFF

ERROR CODE

1 Turn on the power. 2 Press the [CHECK] button twice. 3 Set address with [TEMP] button if system control is used. 4 Press the [ON/OFF] button to stop the self-check.

A CHECK button B Address C TEMP. button D IC : Indoor unit

OC: Outdoor unit E Check code

F Unit No. G Timer ON/OFF button

BBEED

1 Display the error code at the self-check result display screen. 2 The address for self-check will blink when the

G ON/OFF

button is pressed twice within three seconds.

– – – – : No trouble generated in the past. F F F F : No corresponding unit.

9-2. MALFUNCTION-DIAGNOSIS METHOD BY REMOTE CONTROLLER

When a malfunction occurs to air conditioner, both indoor unit and outdoor unit will stop and operation lamp blinks to inform unusual stop.

■ Wired remote controller

Page 23

Errors detected by indoor unit

Wired remote controller

1 Check code

Symptom Remark

Intake sensor error

P2 Pipe (TH2) sensor error P4 Drain sensor error P5 PA

Drain pump error

Forced compressor stop P6 Freezing/ Overheating safeguard operation P8 Pipe temperature error / Outdoor unit error E4, E5 Remote controller signal receiving error

– –

Fb Indoor unit control system error (memory error, etc.) E0, E3

Remote controller transmission error E1, E2 Remote controller control board error

• On wired remote controller

1Check code displayed in the LCD.

If the unit cannot be operated properly after test run has been performed, refer to the following table to remove the cause.

•

Wired remote controller

PLEASE WAIT

Symptom

For about 2 minutes following power-on

•For about 2 minutes following power-on,operation of the remote controller is not possible due to system start-up. (Correct operation)

Cause

•Connector for the outdoor unit’s protection

PLEASE WAIT → Error code

Display messages do not appear even when operation switch is turned ON (operation lamp does not light up).

After about 2 minutes has expired following power-on

device is not connected.

•Reverse or open phase wiring for the outdoor unit’s power terminal block

•Incorrect wiring between indoor and outdoor units

•Remote controller wire short

Note: Operation is not possible for about 30 seconds after cancellation of function selection. (Correct operation)

For description of each LED (LED1, 2) provided on the indoor controller, refer to the following table.

LED1 (power for microcomputer) Indicates whether control power is supplied. Make sure that this LED is

always lit.

LED2 (power for wired remote controller)

Indicates whether power is supplied to the wired remote controller. This LED lights only in the case of the main indoor unit.

Page 24

9-3. SELF-DIAGNOSIS ACTION TABLE

Error Code

Meaning of error code and detection method

Cause

Countermeasure

Abnormality of room temperature thermistor (TH1)

1 The unit is in three-minute resume

prevention mode if short/open of thermistor is detected. Abnormal if the unit does not reset normally after three minutes. (The unit returns to normal operation, if it has normally reset.)

2 Constantly detected during cooling,

drying, and heating operation. Short: 90

: or more

Open: -40

: or less

1 Defective thermistor

characteristics.

2 Contact failure of connector

(CN20) on the indoor controller board. (Insert failure)

3 Breaking of wire or contact

failure of thermistor wiring.

4 Defective indoor controller

board.

1–3 Check resistance value of thermistor.

: ····15.0k" 10: ······9.6k" 20: ······6.3k" 30: ······4.3k" 40: ······3.0k" If you put force on (draw or bend) the lead wire with measuring resistance value of thermistor breaking of wire or contact failure can be detected. 2 Check contact failure of connector (CN20)

on the indoor controller board. Refer to 9-7.

Turn the power on again and check restart

after inserting connector again. 4 Check room temperature display on remote

controller.

Replace indoor controller board if there is

abnormal difference with actual room

temperature. Turn the power off, and on again to operate

after check.

Abnormality of pipe temperature thermistor/Liquid (TH2)

1 The unit is in three-minute resume

prevention mode if short/open of thermistor is detected. Abnormal if the unit does not reset normally after three minutes. (The unit returns to normal operation, if it has normally reset.)

2 Constantly detected during cooling,

drying, and heating (except defrosting) operation. Short: 90

: or more

Open: -40

: or less

1 Defective thermistor

characteristics.

2 Contact failure of connector

(CN21) on the indoor controller board. (Insert failure)

3 Breaking of wire or contact

failure of thermistor wiring.

4 Defective refrigerant circuit is

causing thermistor temperature of 90

: or more or -40: or

less.

5 Defective indoor controller board.

1–3 Check resistance value of thermistor.

For characteristics, refer to (P1) above. 2 Check contact failure of connector (CN21)

on the indoor controller board. Refer to 9-7. Turn the power on and check restart after inserting connector again.

4 Check pipe <liquid> temperature with remote

controller in test run mode. If pipe <liquid> temperature is exclusively low (in cooling mode) or high (in heating mode), refrigerant circuit may have defective.

5 Check pipe <liquid> temperature with remote

controller in test run mode. If there is exclusive difference with actual pipe <liquid> temperature, replace indoor controller board.

Turn the power off, and on again to operate after check.

Abnormality of drain sensor (DS)

1 Suspensive abnormality, if short/open of

thermistor is detected for 30 seconds continuously. Turn off compressor and indoor fan.

2 Short/open is detected for 30 seconds

continuously during suspensive abnormality. (The unit returns to normal operation,

if it has normally reset.)

3 Detect the following condition.

• During cooling and drying operation.

• In case that pipe <liquid> temperature

- room temperature <-10deg

(Except defrosting)

• When pipe <liquid> temperature or room temperature is short/open temperature.

• During drain pump operation.

1 Defective thermistor

characteristics

2 Contact failure of connector

(CN31) on the indoor controller board. (Insert failure).

3 Breaking of wire or contact

failure of drain sensor wiring.

4 Defective indoor controller board.

1–3 Check resistance value of thermistor.

: ······6.0k" 10: ····3.9k" 20: ····2.6k" 30: ····1.8k" 40: ····1.3k" 2 Check contact failure of connector (CN31)

on the indoor controller board. Refer to 9-7. Turn the power on again and check restart after inserting connector again.

4 Replace indoor controller board if drain

pump operates with the line of drain sensor connector CN31-

1 and 2 is short-circuited,

and abnormality reappears.

Turn the power off, and on again to operate after check.

Malfunction of drain pump (DP)

1 Suspensive abnormality, if thermistor

of drain sensor is let heat itself and temperature rises slightly. Turn off compressor and indoor fan.

2 Drain pump is abnormal if the condition

above is detected during suspensive abnormality.

3 Constantly detected during drain pump

operation.

1 Malfunction of drain pump 2 Defective drain

Clogged drain pump Clogged drain pipe

3 Attached drop of water at the

drain sensor

• Drops of drain trickles from lead wire.

• Clogged filter is causing wave of drain.

4 Defective indoor controller board.

1 Check if drain-up machine works. 2 Check drain function. 3 Check the setting of lead wire of drain

sensor and check clogs of the filter.

4 Replace indoor controller board if drain

pump operates with the line of drain sensor connector CN31-1 and 2 is short-circuited and abnormality reappears. Refer to 9-7.

Turn the power off, and on again to operate after check.

Page 25

Error Code

Meaning of error code and detection method

Cause

Countermeasure

Freezing/overheating protection is working

1 Freezing protection (Cooling mode)

The unit is in six-minute resume prevention mode if pipe temperature stays under

-15: for three minutes, three minutes after the compressor started. Abnormal if it stays under -15: for three minutes again within 16 minutes after six-minute resume prevention mode. <Frost prevention mode> If pipe temperature is 1: or below when 16 minutes has passed after compressor starts operating, unit will start operating in frost prevention mode which stops compressor operation. After that, when pipe temperature stays 10: or more for 3 minutes, frost prevention mode will be released and compressor will restart its operation.

1 Slight temperature difference

between indoor room temperature and pipe temperature thermistor

• Shortage of refrigerant

• Disconnected holder of pipe

thermistor

• Defective refrigerant circuit

2 Converse connection of

extension pipe (on plural units connection)

3 Converse wiring of indoor/

outdoor unit connecting wire (on plural units connection)

4 Defective detection of indoor

room temperature and pipe temperature thermistor

5 Stop valve is not opened

completely.

(Cooling or drying mode)

1 Clogged filter (reduced airflow) 2 Short cycle of air path 3 Low-load (low temperature)

operation beyond the tolerance range

4 Defective indoor fan motor

• Fan motor is defective.

• Indoor controller board is

defective.

5 Defective outdoor fan control 6 Overcharge of refrigerant 7 Defective refrigerant circuit

(clogs)

(Cooling or drying mode)

1 Check clogs of the filter. 2 Remove shields.

4 Measure the resistance of fan motor's winding.

Measure the output voltage of fan's connector (Relay for FAN) onthe indoor controller board. * The indoor controller board should be

normal when voltage of AC 220~240V is detected while fan motor is connected. Refer to 9-7.

5 Check outdoor fan motor. 67 Check operating condition of refrigerant

circuit.

Abnormality of pipe temperature

<Cooling mode> Detected as abnormal when the pipe temperature is not in the cooling range 3 minutes later of compressor start and 6 minutes later of the liquid pipe is out of cooling range. Note 1) It takes at least 9 min. to detect. Note 2) Abnormality P8 is not detected in

drying mode. Cooling range : -5 deg ] (TH2-TH1) TH2: Liquid pipe temperature TH1: Intake temperature

1~4 Check pipe temperature with room

temperature display on remote controller.

23Check converse connection of extension

pipe or converse wiring of indoor/outdoor unit connecting wire.

1 Wrong wiring of indoor/outdoor

connecting wire

2 Reversed phase 3 Protection device is working 4 Damaged outdoor coil thermis-

tor

Abnormality in outdoor unit

1 Check the indoor/outdoor connecting wire. 2 Change the connection of electric wiring. 3 Check the protection device. 4 Measure the resistance of the outdoor coil

thermistor. If the resistance is normal, replace the outdoor controller board.

Page 26

Error Code

Meaning of error code and detection method

Cause

Countermeasure

Remote controller transmission error(E0)/signal receiving error(E4)

1 Abnormal if main or sub remote con-

troller can not receive normally any transmission from indoor unit of refrigerant address “0” for three minutes. (Error code : E0)

2 Abnormal if sub remote controller could

not receive for any signal for two minutes. (Error code: E0)

1 Abnormal if indoor controller board can

not receive normally any data from remote controller board or from other indoor controller board for three minutes. (Error code: E4)

2 Indoor controller board cannot receive

any signal from remote controller for two minutes. (Error code: E4)

1 Check disconnection or looseness of indoor

unit or transmission wire of remote controller.

2 Set one of the remote controllers “main”.

If there is no problem with the action above.

3 Check wiring of remote controller.

• Total wiring length: max.500m (Do not use cable x 3 or more)

• The number of connecting indoor units: max.16units

• The number of connecting remote controller: max.2units

When it is not the above-mentioned problem of

1~3 4 Diagnose remote controllers.

a) When “RC OK” is displayed,

Remote controllers have no problem. Put the power off, and on again to check. If abnormality generates again, replace indoor controller board.

b) When “RC NG” is displayed,

Replace remote controller. c) When “RC E3” is displayed, d) When “ERC 00-06” is displayed, [ c),d)→Noise may be causing abnormality. ]

* If the unit is not normal after replacing

indoor controller board in group control, indoor controller board of address “0” may be abnormal.

Remote controller transmission error(E3)/signal receiving error(E5)

1 Abnormal if remote controller could not

find blank of transmission path for six seconds and could not transmit. (Error code: E3)

2 Remote controller receives transmitted

data at the same time, compares the data, and when detecting it, judges different data to be abnormal 30 continuous times. (Error code: E3)

1 Abnormal if indoor controller board could

not find blank of transmission path.

(Error code: E5)

2 Indoor controller board receives trans-

mitted data at the same time, compares the data,and when detecting it, judges different data to be abnormal 30 continuous times. (Error code: E5)

1 Set a remote controller to main, and the

other to sub.

2 Remote controller is connected with only one

indoor unit.

3 The address changes to a separate setting. 4~6 Diagnose remote controller.

a) When “RC OK”is displayed, remote con-

trollers have no problem. Put the power off,and on again to check. When becoming abnormal again, replace indoor controller board.

b) When “RC NG”is displayed, replace

remote controller.

When “RC E3”or “ERC 00-66”is displayed, noise may be causing abnormality.

1 Contact failure at transmission

wire of remote controller

2 All remote controllers are set

as “sub” remote controller. In this case, E0 is displayed on remote controller, and E4 is displayed at LED (LED1, LED2) on the outdoor controller circuit board.

3 Mis-wiring of remote controller. 4 Defective transmitting receiving

circuit of remote controller

5 Defective transmitting receiving

circuit of indoor controller board of refrigerant address “0”.

6 Noise has entered into the

transmission wire of remote controller.

1 Two remote controller are set

as “main.” (In case of 2 remote con-

trollers)

2 Remote controller is connected

with two indoor units or more.

3 Repetition of refrigerant

address.

4 Defective transmitting receiving

circuit of remote controller.

5 Defective transmitting receiving

circuit of indoor controller board.

6 Noise has entered into trans-

mission wire of remote controller.

Page 27

Error Code

Meaning of error code and detection method

Cause

Countermeasure

Abnormality of indoor controller board

Abnormal if data cannot be normally read from the nonvolatile memory of the indoor controller board.

1 Defective indoor controller

board.

1 Replace indoor controller board.

Abnormality of remote controller control board

1 Abnormal if data cannot be normally

read from the nonvolatile memory of the remote controller control board.

(Error code: E1)

2 Abnormal if the clock function of remote

controller cannot be normally operated.

(Error code: E2)

1 Defective remote controller. 1 Replace remote controller.

PA (2502) (2500)

Forced compressor stop (due to water leakage abnormality)

1 When the intake temperature subtracted

with liquid pipe temperature is less than

-10

:, drain sensor is detected whether it is soaked in the water or not at the interval of 90 seconds. (Drain pump will start operating

when the drain sensor is detected to be

soaked in the water.)

2 The unit has a water leakage abnormality

when the following conditions, a and b, are

satisfied while the above-mentioned detection

is performed. a) The drain sensor is detected to be

soaked in the water 10 times in a row.

b) The intake temperature subtracted with

liquid pipe temperature is detected to be less than -10

: for a total of 30 minutes.

(When the drain sensor is detected to

be NOT soaked in the water, the detection

record of a and b will be cleared.)

3 The drain sensor detection is performed

in operations other than cooling. (When the unit stops operating, during heating or fan operation, when the unit stops because of some abnormality)

*Once the water leakage abnormality is

detected, abnormality state will not be released until the main power is reset.

1 Drain pump trouble 2 Drain defective

· Drain pump clogging

· Drain pipe clogging

3 Open circuit of drain sensor

side heater

4 Contact failure of drain sensor

connector

5 Dew condensation on drain

sensor

· Drain water descends along lead wire.

· Drain water waving due to filter clogging.

6 Extension piping connection

difference at twin, triple, quadruple system.

7 Mis-wiring of indoor/ outdoor

connecting at twin, triple, quadruple system.

8 Room temperature thermistor /

liquid pipe temperature thermistor detection is defective.

1Check the drain pump.

Performance 2Please confirm whether water can be drained.

3Confirm the resistance of the drain sensor

side heater.

4Check the connector contact failure.

5 Check the drain sensor leadwire mounted.

Check the filter clogging

6Check the piping connection.

7Check the indoor/ outdoor connecting wires.

8Check the room temperature display of

remote controller.

Check the indoor liquid pipe temperature

display of outdoor controller board.

Page 28

• When LED1 on indoor controller board is also off.

1 Power supply of 220~240V AC is not supplied to

indoor unit.

2 Defective indoor controller board.

3 Defective indoor power board.

9-4. TROUBLESHOOTING BY INFERIOR PHENOMENA

Phenomena

Cause

Countermeasure

(1)LED2 on indoor controller board

is off.

• When LED1 on indoor controller board is lit.

1 Mis-setting of main/sub for indoor unit

(There is no unit corresponding to main unit.)

1 Reconfirm the setting of main/sub for

indoor unit

Set the main unit. Set main/sub using SW5-3 on indoor controller board.

1 Check the voltage of indoor power supply

terminal block (L,N).

• When AC220~240V is not detected. Check the power supply wiring.

• When AC220~240V is detected.

-Check 2 (below).

2 Check voltage output from CNDK on

indoor controller board.

• When AC220~240V is not detected. Check the fuse on indoor controller board. Check the wiring connection between indoor power supply terminal block and CND on indoor controller board.

• When AC220~240V is detected.

-Check 3 (below).

3 Check voltage output from CN2S on

indoor power board.

• When no voltage output. Check the wiring connection between CNDK on indoor controller board and CNSK on indoor power board. If no problem are found,indoor power board is defective.

• When DC12.5~13.7V is detected. Check the wiring connection between CN2S on indoor power board and CN2D on indoor power board. If no problem are found,indoor controller board is defective.

(2)LED2 on indoor controller board

is blinking.

• When LED1 on indoor controller board is also blinking. Connection failure of indoor/outdoor unit connecting wire

• When LED1 is lit.

1 Mis-wiring of remote controller wires

When 2 indoor units are wired in one refrigerant system, each indoor unit sets main unit. (SW5-3)

2 Short-cut of indoor/outdoor unit connecting wire.

3 Short-cut of remote controller wires 4 Defective remote controller

Check indoor/outdoor unit connecting wire for connection failure.

1 Check the connection of remote con-

troller wires in case of twin triple indoor unit system. When 2 or more indoor units are wired in one refrigerant system, connect remote controller wires to one of those units.

2 Remove indoor/outdoor connecting wires

and check LED2 on indoor controller board.

• When LED2 is blinking, check the shortcut of indoor/outdoor connecting wires.

• When LED2 is lit, connect indoor/outdoor connecting wires again, and; if LED2 is blinking, outdoor unit’s controller board is defective; if LED2 is lit, connection failure of indoor/outdoor terminal block etc. has returned to normal.

34 Remove remote controller wires and

check LED2 on indoor controller board.

• When LED2 is blinking, check the

short-cut of remote controller wires.

• When LED2 is lit, connect remote

controller wires again and: if LED2 is blinking, remote controller is defective; if LED2 is lit, connection failure of remote controller terminal block etc. has returned to normal.

Page 29

(3)Upward/downward vane

performance failure

1 The vane is not downward during defrosting and

heat preparation and when the thermostat is OFF in HEAT mode. (Working of COOLprotection function)

2 Vane motor does not rotate.

• Defective vane motor

• Breaking of wire or connection failure of connector

• Up/down vane setting is “No vanes”.

3 Upward/downward vane does not work.

• The vane is set to fixed position.

1 Normal operation (The vane is set to hor-

izontal regardless of remote control.)

2 Check 2 (left).

• Check the vane motor. (Refer to “How to check the parts”.)

• Check for breaking of wire or connection failure of connector.

• Check “Up/down vane setting”. (Unit function selection by remote controller).

3 Normal operation (Each connector on

vane motor side is disconnected.)

Phenomena

Cause

Countermeasure

9-5. TEST RUN AND EMERGENCY OPERATION

9-5-1. Before test run

9-5-2. Test run (Using wired remote controller)

ûC

SIMPLE

PAR-21MAA

ON/OFF

FILTER

CHECK

OPERATION

CLEAR

TEST

TEMP.

BACK DAY

MONITOR/SET

CLOCK

ON/OFF

TEST RUN COOL, HEAT

A ON/OFF button B Test run display C Indoor temperature liquid line

temperature display

D ON/OFF lamp E Power display

F Error code display

Test run remaining time display

G Set temperature button H Mode selection button I Fan speed button M TEST button

1 Turn on the power at least 12 hours before the test run. 2 Press the [TEST] button twice. ➜ "TEST RUN" liquid crystal display 3 Press the [Mode selection] button. Make sure that wind is blown out. 4 Press the [Mode selection] button and switch to the cooling mode.

➜ Make sure that cold wind is blown out.

5 Press the [Fan speed] button. ➜ Make sure that the wind speed is switched. 6 Check operation of the outdoor unit fan. 7 Release test run by pressing the [ON/OFF] button. ➜ Stop 8 Register a telephone number.

The telephone number of the repair shop, sales office, etc., to contact if an error occurs can be registered in the remote controller. The telephone number will be displayed when an error occurs. For registration procedures, refer to the operation manual for the indoor unit.

• After completing installation and the wiring and piping of the indoor and outdoor units, check for refrigerant leakage, looseness in the power supply or control wiring, wrong polarity, and no disconnection of one phase in the supply.

• Use a 500-volt megohmmeter to check that the resistance between the power supply terminals and ground is at least 1.0M .

• Do not carry out this test on the control wiring (low voltage circuit) terminals. Warning:

Do not use the air conditioner if the insulation resistance is less than 1.0M .

Page 30

1.When the wired remote control or the indoor unit microcomputer has failed,but all other components work if you set the switch(SWE,SW6) on the indoor control board,the indoor unit will begin properly Emergency Operation.

2.When you activate emergency operation of the cooling, you have to set the connector(SWE) and switch(SW6)on the indoor controller.

SWE:ON • Indoor fan is running high speed. SW6-1:ON • Emergency operation of cooling mode.

3.Before you activate emergency operation,check the following points: (1)Emergency operation cannot be activated when:

• the outdoor unit malfunctions.

• the indoor fan malfunctions.

(2)Emergency operation becomes continuous only by switching the power source on/off. ON/OFF on the remote

control or temperature control etc. does not function.

(3)Emergency cooling should be limited to 10 hours maximum

(The indoor unit heat exchanger may freeze).

(4)After emergency operation has been deactivated,set the switches etc. to their original positions.

9-5-3. When wired remote controller or indoor unit micro computer troubles

Page 31

9-6. HOW TO CHECK THE PARTS

PE-5GAK(T) PE-6GAK(T)

-20 -10 0 10 20 30 40 50

< Thermistor for lower temperature >

Temperature (:)

Resistance (K")

Room temperature thermistor(TH1) Indoor coil thermistor(TH2)

Thermistor R

0=15k' ±3%

Fixed number of B=3480 ± 2% Rt=15exp { 3480( ) }

:: 15k' 10:: 9.6k' 20:: 6.3k' 25:: 5.2k' 30:: 4.3k' 40:: 3.0k'

Thermistor for lower temperature

273+t

273

Parts name

Room temperature thermistor (TH1)

Disconnect the connector, then measure the resistance using a tester. (Surrounding temperature 10˚C-30˚C)

Indoor coil thermistor (TH2)

Fan motor

Brown

Red Lo 220~240V 50Hz

Hi 220~240V 50Hz

Blue Thermal protector 17AM037E5-4

Operating temperature150˚C

Orange

White

Measure the resistance between the terminals using a tester. (Surrounding temperature 20˚C)

Check points

Nomal Abnormal

4.3kr -9.6kr Open or short

Red-Orange 7.15

PE-5,6

Brown-White 11.71

Red-Brown 5.12

PE-5,6

(High static pressure motor)

Red-Orange 5.34

Brown-White 10.12

Red-Brown 3.35

Nomal

(Refer to the thermistor)

Abnormal

Open or short

Page 32

9-7. TEST POINT DIAGRAM

9-7-1. Power board PE-5GAK(T) PE-6GAK(T)

CNSK Connect to the indoor controller board (CNDK) Between

1 to 3 220-240V AC

CN2S Connect to the indoor controller board (CN2D) Between

1 to 3 12.6-13.7V DC (Pin1 (+))

Page 33

9-7-2. Indoor controller board PE-5GAK(T) PE-6GAK(T)

FAN Fan motor output

CNP Drain-pump output (DP) (220~240V AC)

CNC Dew prevention heater (H2) (220~240V AC)

CNDK Connect to the indoor power board (CNSK) (220~240V AC)

FUSE (6.3A 250V)

CND Power supply input (220~240V AC)

SWE Emergency operation

SW1 Model setting

CN2L Connector (LOSSNAY)

CN51 Centrally control

CN6V Vane motor output (MV)

CN90 Connect to the wireless remote controller board (CNB)

CN31 Drain sensor (DS)

CN21 Pipe temperature thermistor/Liquid (TH2)

CN20 Room temperature thermistor (TH1)

CN22 Remote controller connecting wire (10.4~14.6V DC)

LED2 Power supply (R.B)

LED1 Power supply (I.B)

CN2D Connector to the indoor power board (CN2S) (12.5~13.7V DC)

}

–

SW5 System Setting

CN32 Remote Switch

CN41 Connector (HA terminal-A)

CN105/ CN92 (RED)

SW6 Emergency operation

CN30 Transmission (indoor/outdoor)

Page 34

9-8. FUNCTIONS OF DIP SWITCH AND JUMPER WIRE

Each function is controlled by the dip switch and the jumper wire on control p.c. board.

SW1

Setting by the dip switch and jumper wire

Functions

Jumper wire

Model settings

SW5

System settings

Remarks

(Marks in the table below) Jumper wire ( : Short : Open)

SW5-3 Main/Sub setting OFF : Main ON : Sub SW5-4 Rotaion operation setting OFF : Not avairable ON : avairable

8761

SW5

OFF

5432

OFF

54321

SW1

Page 35

10-1. UNIT FUNCTION SETTING BY THE REMOTE CONTROLLER

Each function can be set according to necessity using the remote controller. The setting of function for each unit can only be done by the remote controller. Select function available from the table 1. (1) Functions available when setting the unit number to 00 (Select 00 referring to

4 setting the indoor unit number.)

*1 The functions below are available only when the wired remote controller is used.The functions are not available for floor

standing models.

<Table 1> Function selections

(2) Functions available when setting the unit number to 01-02 or AL (07 in case of wireless remote controller)

• When setting functions for an indoor unit in an independent system, set the unit number to 01 referring to

4 setting the

indoor unit number.

• When setting functions for a simultaneous Twin-indoor unit system, set the unit number to 01 to 02 for each indoor unit in case of selecting different functions for each unit referring to

4 setting the indoor unit number.

• When setting the same functions for an entire simultaneous Twin-indoor unit system, set refrigerant address to AL (07 in case of wireless remote controller) referring to

4 setting the indoor unit number.

FUNCTION SETTING

Function

Power failure automatic recovery Indoor temperature detecting

LOSSNAY connectivity

Power supply voltage Frost prevention temperature Humidifier control

Rotation

Settings

OFF ON Indoor unit's (Main) internal sensor

Remote controller's internal sensor *1 Not supported Supported (indoor unit not equipped with outdoor air intake) Supported (indoor unit equipped with outdoor air intake) 240V 220V,230V 1

Mode No.

Initial setting

(when sent from the factory)

04 15 16

Setting No.

1 2 1 2 3 1 2 3 1 2 1 2 1 2 1 2 3

Remarks

The setting is applied to all the units in the same refrigerant system.

Initial setting (Factory setting

Function Settings

Mode No.

Setting No.

- : Not available PE-GAK(T)

Filter sign 100Hr 1

2500Hr 07 2

No filter sign indicator

3 Air flow Quiet 1 (

Fan speed

)

Standard 08 2 High ceiling 3 -

No.of air outlets 4 directions 1 -

3 directions 09 2 2 directions

Optional high efficiency

Not supported filter Supported Vane setting

No vanes (Vane No.3 setting:PL-AAKonly Vane No.1 setting Vane No.2 setting

Energy saving air Disabled flow (Heating mode Vane differential setting No.1 setting (TH2: 24-28˚C

)

Enabled

)

in heating mode No.2 setting (Standard, TH2:28-32˚C (

cold wind prevention

)

No.3 setting (TH2: 32-38˚C

)

Swing Not available

Available

Fan speed when the

Set fan speed

cooling thermostat is OFF Stop Detection of abnormality of Available the pipe temperature (P8

)

Not available

)

11 2 -

)

14 2 -

23 27

31 2

1 2 1 2

)

Page 36

[Operating Procedure]

1 Check the setting items provided by function selection.

If settings for a mode are changed by function selection, the functions of that mode will be changed accordingly. Check all the current settings according to steps 2 to 7 , fill in the "Check" column in Table 1, and then change them as necessary. For factory settings, refer to the indoor unit's installation manual.

2 Switch off the remote controller.

A Hold down the

B ( mode 15 or more) and

buttons

simultaneously for at least two seconds.

will start to flash,

and then the remote controller's display content will change as shown below.

3 Set the outdoor address.

C Press the [

CLOCK] buttons ( and ) to select the desired

address. The address changes from "00" to "15".

* If the unit stops after

flashed for two seconds or "88" flashes in the room temperature display area for two seconds, a transmission error may have occurred.

Check to see if there are any sources of noise or interference near the transmission path. Note

If you have made operational mistakes during this procedure, exit function selection (see step 0), and then restart from step 2 .

4 Set the indoor unit number.

D Press the

button so that " - -" flashes in the unit number display

area.

C Press the [

CLOCK] buttons ( and ) to select the unit number

of the indoor unit for which you want to perform function selection. The unit number changes to "00", "01", "02","03",04" and "AL" each time a button is pressed.

* To set modes 01 to 06 or 15 to 22 select unit number "00". * To set modes 07 to 14 or 23 to 28 carry out as follows:

• To set each indoor unit individually, select "01" to "04".

• To set all the indoor units collectively, select "AL".

5 Confirm the address and unit number.

E Press the

button to confirm the address and unit number. After a while, "- - " will start to flash in the mode number display area.

E When the address and unit number are confirmed by pressing the

button, the corresponding indoor unit will start fan operation. This

helps you find the location of the indoor unit for which you want to perform function selection. However, if "00" or "AL" is selected as the unit number, all the indoor units corresponding to the specified address will start fan operation.

* "88" will flash in the room temperature display area if the selected address

does not exist in the system. Furthermore, if

"F"

appears and flashes in the unit number display area and the address display area also flashes, there are no units that correspond to the selected unit number. In this case, the address and unit number may be incorrect, so repeat steps 2 and 3 to set the correct ones.

* When grouping different systems, if an indoor unit other than the

one to which the address has been set performs fan operation, there may be another address that is the same as the specified one. In this case, check the DIP switch of the outdoor unit to see whether such a address exists.

6 Select the mode number.

F Press the [

TEMP] buttons ( and ) to set the desired mode

number. (Only the selectable mode numbers can be selected.)

7 Select the setting content for the selected mode.

G Press the

button. The currently selected setting number will

flash, so check the currently set content.

F Press the [

TEMP] buttons ( and ) to select the desired setting

number.

8 Register the settings you have made in steps 3 to 7 .

E Press the

button. The mode number and setting number will start

to flash and registration starts.

The mode number and setting number will stop flashing and remain lit, indicating the end of registration.

* If " - - - " is displayed for both the mode number and setting number and "

" flashes in the room temperature display area, a transmission error may have occurred.

Check to see if there are any sources of noise or interference near the transmission path. 9 If you wish to continue to select other functions, repeat steps 3 to 8 . 0 Complete function selection.

A Hold down the

buttons simultaneously for at least two seconds.

After a while, the function selection screen will disappear and the air conditioner OFF screen will reappear.

* Do not operate the remote controller for at least 30 seconds after completing

function selection. (No operations will be accepted even if they are made.)

Note If a function of an indoor unit is changed by function selection after installation is complete, make sure that a " " mark, etc., is given in the "Check" column of Table 1 to indicate the change.

Unit number display section

Mode number display section

00 address

Indoor unit

Fan draft

Remote controller

Main Sub

Outdoor unit

Designate operation

Example) When the address is set to 01 and the unit number is 02.

Mode number display section

Mode number 02 = Indoor temperature detection

Setting number display section

Setting number 3 = Remote controller built-in sensor

Setting number 1 = Indoor unit operating average

( mode 15 or more) and

FILTER

Address display section

FUNCTION SELECTION

TEST

ON/OFF

MODE

FILTER TEST

Page 37

10-2. FUNCTION SELECTION OF REMOTE CONTROLLER

The setting of the following remote controller functions can be changed using the remote controller function selection mode. Change the setting when needed.

Item 1

1.Change Language ("CHANGE LANGUAGE")

2.Function limit ("FUNCTION SELECTION")

3.Mode selection ("MODE SELECTION")

4.Display change ("DISP MODE SETTING")

Item 3 (Setting content)

• Display in multiple languages is possible.

• Setting the range of operation limit (operation lock)

• Setting the use or non-use of "automatic" operation mode

• Setting the temperature adjustable range (maximum, minimum)

• Selecting main or sub remote controller

When two remote controllers are connected to one group, one controller must be set to sub.

• Setting the use or non-use of clock function

• Setting the timer type

• Contact number display in case of error

• Setting the telephone number

• Setting the temperature unit (: or °F) to display

• Setting the use or non-use of the display of indoor (suction) air temperature

• Setting the use or non-use of the display of "Cooling" or "Heating" display during

operation with automatic mode

Item 2

Language setting to display

(1)

Operation function limit setting (operation lock) ("LOCKING FUNCTION")

(2)

Use of automatic mode setting ("SELECT AUTO MODE")

(3)

Temperature range limit setting ("LIMIT TEMP FUNCTION")

(1)

Remote controller main/sub setting ("CONTROLLER MAIN/SUB")

(2) Use of clock setting ("CLOCK") (3) Timer function setting ("WEEKLY TIMER") (4) Contact number setting for error situation ("CALL.")

(1) Temperature display :/°F setting ("TEMP MODE :/°F") (2)

Suction air temperature display setting ("ROOM TEMP DISP SELECT")

(3)

Automatic cooling/heating display setting ("AUTO MODE DISP C/H")

[Function selection flowchart] Refer to next page. [1] Stop the air conditioner to start remote controller function selection mode. [2] Select from item1. [3] Select from item2. [4] Make the setting. (Details are specified in item3) [5] Setting completed. [6] Change the display to the normal one. (End)

➔➔➔

➔➔

[Detailed setting] [4] -1. CHANGE LANGUAGE setting

The language that appears on the dot display can be selected.

• Press the [

MENU] button to change the language.

1 Japanese (JP), 2 English (GB), 3 German (D), 4 Spanish (E), 5 Russian (RU), 6 Italian (I), 7 Chinese (CH),8 French (F)

[4] -2. Function limit (1) Operation function limit setting (operation lock)

• To switch the setting, press the [ ON/OFF] button. 1 no1: Operation lock setting is made on all buttons other than

the [

ON/OFF] button.

2 no2: Operation lock setting is made on all buttons. 3 OFF (Initial setting value) : Operation lock setting is not made

* To make the operation lock setting valid on the normal screen, it is

necessary to press buttons (Press and hold down the [FILTER] and [ ON/OFF] buttons at the same time for two seconds.) on the normal screen after the above setting is made..

(2) Use of automatic mode setting When the remote controller is connected to the unit that has automatic operation mode, the following settings can be made.

• To switch the setting, press the [ ON/OFF] button. 1 ON (Initial setting value) : The automatic mode is displayed when

the operation mode is selected.

2 OFF : The automatic mode is not display

when the operation mode is selected.

[4] -3. Mode selection setting (1) Remote controller main/sub setting

• To switch the setting, press the [ ON/OFF] button.

1 Main : The controller will be the main controller. 2 Sub : The controller will be the sub controller.

(2) Use of clock setting

• To switch the setting, press the [ ON/OFF] button.

1 ON : The clock function can be used. 2 OFF:The clock function cannot be used.

(3) Timer function setting

• To switch the setting, press the [ ON/OFF] button (Choose one of the followings.).

1 WEEKLY TIMER (initial setting on MA deluxe):

The weekly timer can be used.

2 AUTO OFF TIMER: The auto off timer can be used.

SIMPLE TIMER (Default setting on MA smooth):

The simple timer can be used.

TIMER MODE OFF: The timer mode cannot be used.

* When the use of clock setting is OFF , the "WEEKLY TIMER" cannot be

used.

(4) Contact number setting for error situation

• To switch the setting, press the [ ON/OFF] button.

1 CALL OFF:

The set contact numbers are not displayed in case of error.

2 CALL **** *** **** : The set contact numbers are displayed in case

of error.

(3) Temperature range limit setting After this setting is made, the temperature can be changed within the set range.

• To switch the setting, press the [ ON/OFF] button. 1 LIMIT TEMP COOL MODE :

The temperature range can be changed on cooling/dry mode.

2 LIMIT TEMP HEAT MODE :

The temperature range can be changed on heating mode.

3 LIMIT TEMP AUTO MODE :

The temperature range can be changed on automatic mode. 4 OFF (initial setting) : The temperature range limit is not active. *

When the setting, other than OFF, is made, the temperature range limit setting on cooling, heating and automatic mode is made at the same time. However the range cannot be limited when the set temperature range has not changed.

•

To increase or decrease the temperature, press the [ TEMP ( ) or ( )] button.

•

To switch the upper limit setting and the lower limit setting, press the

[ ]

button. The selected setting will flash and the temperature can be set.

• Settable range

Cooling/Dry mode : Lower limit: 19 : ~ 30: Upper limit: 30 : ~ 19:

Heating mode : Lower limit: 17 : ~ 28: Upper limit: 28 : ~ 17:

Automatic mode : Lower limit: 19 : ~ 28: Upper limit: 28 : ~ 19:

CALL_ : The contact number can be set when the display is as

shown on the left.

• Setting the contact numbers To set the contact numbers, follow the following procedures. Move the flashing cursor to set numbers. Press the [

TEMP. ( ) and ( )] button to move the cursor to the right (left). Press the [ CLOCK (

) and ( )] button to set the numbers.

[4] -4. Display change setting (1) Temperature display :/ F setting

• To switch the setting, press the [ ON/OFF] button.

1 : : The temperature unit : is used. 2 F: The temperature unit

°°

F is used.

(2) Suction air temperature display setting

• To switch the setting, press the [ ON/OFF] button.

1 ON : The suction air temperature is displayed. 2 OFF:The suction air temperature is not displayed.

(3) Automatic cooling/heating display setting

• To switch the setting, press the [ ON/OFF] button. 1 ON : One of "A utomatic cooling" and "A utomatic heating" is displa yed

under the automatic mode is running.

2 OFF:Only "Automatic" is displayed under the automatic mode.

Page 38

Hold down the E button and press the D button for 2 seconds.

Remote controller function selection mode

E Press the operation mode button. G Press the TIMER MENU button. D Press the TIMER ON/OFF button.

Item1 Item2

Dot display

Item3

Room air temperature is not displayed.

One of "Automatic cooling" and "Automatic heating" is displayed under the automatic mode is running. (Initial setting value)

Only "Automatic" is displayed under the automatic mode.

Normal display (Display when the air condition is not running)

Change Language

Function selection

Mode selection

Display mode setting

Operation lock setting is not used. (Initial setting value)

Operation lock setting is except On/Off buttons.

Operation lock setting is All buttons.

The automatic mode is displayed when the operation mode is selected. (Initial setting value)

The automatic mode is not displayed when the operation mode is selected.

The temperature range limit is not active. (Initial setting value)

The temperature range can be changed on cooling/dry mode.

The temperature range can be changed on heating mode.

The temperature range can be changed on automatic mode.

The remote controller will be the main controller. (Initial setting value)

The remote controller will be the sub controller.

The clock function can be used. (Initial setting value)

The clock function can not be used.

Weekly timer can be used. (Initial setting value)

Auto off timer can be used.

Simple timer can be used.

Timer mode can not be used.

The set contact numbers are not displayed in case of error. (Initial setting value)

The set contact numbers are displayed in case of error.

The temperature unit

is used. (Initial setting value)

The temperature unit °F is used.

Room air temperature is displayed. (Initial setting value)

Flowchart of Function Setting

Setting language (English)

TEMP.

PAR-21MAA

MONITOR/SET

BACK DAY

CLOCK

ON/OFF

OPERATION

ON/OFF

FILTER

CHECK

CLEAR

I A

TEST

OFF

on1

on2

OFF

CALL-

°F

OFF

Page 39

11 SYSTEM CONTROL

11-1. VARIETY OF SYSTEM CONTROL FUNCTIONS

System Name System Diagram Features

A.Remote control-

ler operation

Use of two controllers enables operation of the air conditioner both from a distance and nearby.

B.Group control

operation

Use of one remote controller to control multiple air conditioners with the same settings simultaneously.

Indoor unit

Remote Controller

* One of the wired remote con-

trollers must be set as a sub remote controller.

Inter face Indoor

unit Outdoor

Remote Controller

unit

• Up to two remote controllers can be connected to one group.

• Operation control by the latest command (last entered priority)

• Wired remote controllers can be combined as a pair.

• One group can consist of up to 16 indoor units, and they can be started sequentially by connecting the remote controller to them and assigning an address to each inter face.

• All the units belonging to the same group are operated in the same mode, but thermostats can be turned ON/OFF individually for each indoor unit.

• Up to two remote controllers can be connected.

Parts Required in Addition to Standard System

Components (Indoor/Outdoor Units, Remote Controller)

Wired remote controller (additional) (PAR-21MAA)

Inter face MAC-397IF-E

Page 40

System Nam

)

ed.

(

)

C. Timer operatio

Enables contro of start and stop

For control b external timer refer to Remote handheld com bined control op eration"

System Diagra

Featur

Weekly timer In addition to ON/OFF, up to eight temperatur patterns can be set for each day of the week Only one timer can be selected; the auto off, simpl and weekly timers cannot be combined Simple timer: Start and stop operations can each b

performed once within 72 hours (ca be set in 1-hour increments

Auto off timer:Operation is stopped when the prese

time elapses following the start o operation The time can be set from 30 minute

to 4 hours in 30-minute increments Only one timer can be selected; the simple and aut off timers cannot be combin

Parts Required in Addition to Standard S

Components (Indoor/Outdoor Units, Remote Controller

MA Remote controll

PAR-21MAA

ste

Page 41

11-2. ONE REMOTE CONTROLLER (STANDARD) OPERATION

(1) One Wired Remote Controller

(OC: Outdoor unit IC: Indoor unit R: Remote controller (for wireless type: optical receiver adapter)

(Reference)

Electrical wiring diagram

OC IC

1 2

Power source wiring

1 2

(No polarity)

Outdoor unit Indoor unit Remote controller

Power source wiring

(Polarity)

• Power supply terminal block L, N

• Indoor/outdoor connection cable terminal

block 1,2 (Polarity)

• Remote controller cable terminal block 1,2 (No polarity)

11-3. TWO-REMOTE CONTROLLER OPERATION

(1) Two Wired Remote Controllers

(Reference)

Set one of the remote controllers as the main controller (factory setting) and the other as the sub controller using the remote controller's function selection.

Slim Air Conditioners System

Remote controller connection circuit (Controller cable)

Outdoor unit OC

Indoor unit IC

Wired remote controller R

Standard 1:1

Indoor/Outdoor connection cable

Remote controller cable

IC-1

(R: Wired remote controller)

Slim Air Conditioner System

Outdoor unit OC

Indoor unit IC

Remote controller connection circuit (Controller cable)

Wired remote controller R

Outdoor unit OC

Indoor unit IC

Wired remote controller R

Standard 1:1

Indoor/outdoor connection cable

Remote controller cable

R-1 R-2

R-1

R-2

Page 42

Indoor control board

CN105

CN92

2.Connecting the remote control interface with each system

(For details on each system, see the relevant instruction manual.)

• Replace the interface unit mounting cord clamp with a supplied mounting cord clamp based on the thickness of the connecting cable used for each system.

• The cables connected to the Indoor unit should be mounted on or near the Indoor unit. If the connecting cable is not securely mounted, the connector may detach, break, or malfunction.

• Set the interface dip switch (SW500–502) settings before turning on the power.

• If the interface dip switch (SW500–502) settings are not set correctly, the system will not function properly.

Connecting cable for each system

Mounting screws 4 o 16

Electrical wire mounting bracket

Mounting cord clamp

Mounting screws 4 o 10

Mounting cord clamp

Connect the connecting cable that comes with the interface unit to the connector CN105 or CN92 on the indoor control board.

INDOOR

Mounting screws (black) 3.5 o 12

Interface unit mounting cord clamp or mounting cord clamps

11-4. GROUP CONTROL OPERATION

(COLLECTIVE OPERATION AND CONTROL OF MULTIPLE REFRIGERANT SYSTEMS (2 to 16))

●

Group control can be operated by using MAC-397IF-E.

●

The setting of wired remote controller is subjected to variation according to the function of the indoor unit. (for mode operation, setting temperature, fan step, air direction) The display of remote controller and operating the indoor unit might be different.

●

Neither the test run nor the function setting can be done by MA remote controller connected with MAC-397IF-E.

●

1.Connecting the MA& CONTACT TERMINAL Interface to the Indoor Unit

• Connect the interface unit and the indoor control board using the connecting cable that came with the interface.

• Extending or shortening the connecting cable that comes out of the interface may cause it to malfunction. Also,

keep the connecting cable as far as possible away from the electrical wires and ground wire. Do not bundle them together.

Page 43

Use as a Wired Remote Control (Using the MA Remote Controller)

Note:

1.Be sure the Auto Heating/Cooling Display Setting on the MA remote controller is set to OFF before use.

•For information on how to set the Auto/Heating Cooling Display Setting, see the MA remote controller instruction manual.

•The actual operating status of the unit may differ from what is shown on the remote controller display

2.A test run cannot be initiated using the test run switch on the MA remote controller..

3.The horizontal vanes on the unit cannot be operated using the louver switch.

The range of room temperature indication is between 10 and 38 .

Indoor unit

Interface unit

CN560

TB580 1 2 A B

Remote control cord that came with the MA remote controller (Non polarity)

MA remote controller (PAR-21MAA)

PAR-20MAA cannot be used

with this interface.

Dip switch settings

SW500 does not have to be set. SW501:

SW501- No. 1-4: Refrigerant address

Set this switch when multiple indoor units (and remote control interfaces) are connected to a single MA remote controller. Always start the refrigerant address at "0". Even when connecting multiple outdoor units, set a different refrigerant address for each indoor unit.

Refrigerant address

Refrigerant address "0"

Refrigerant address "1"

Outdoor unit Outdoor unit Indoor unit Interface MA remote controller

Refrigerant address "2"

1 2 34

2 3 4

1 2 34

2 34

SW501- No. 5–6

No. 5 should normally be set to OFF. Under the following conditions, No.6 should normally be set to ON.

5 6

When the model of Mr. SLIM exists in the same group, it sets it to turning ON.

Set them to ON only when using the room temperature sensor installed in the MA remote controller. * This can be switched when an accurate room temperature cannot be detected by the air conditioner unit. PE-GAK(T) series do not have a room temperature sensor on their MA remote controllers.

Page 44

SW501: Settings to accommodate MA remote controller and settings to accommodate outdoor units

SW No.

No. 1 No. 2 No. 3 No. 4

Functions OFF ON Comments

Only specify these settings when connecting an MA remote controller.

Functions Room temperature detector The model of Mr. SLIM exists in the

same group.

This should normally be set to ON.

2 3 4 5 6

1 2 3 4 5 6

2 3 4 5 6

1 2 3 4 5 6

2 3 4 5 6

1 2 3 4 5 6

2 3 4 5 6

1 2 3 4 5 6

2 3 4 5 6

Refrigerant address 0

Refrigerant address 1

Refrigerant address 2

Refrigerant address 3

Refrigerant address 4

Refrigerant address 5

Refrigerant address 6

Refrigerant address 7

Refrigerant address 8

Refrigerant address 9

Refrigerant address 10

Refrigerant address 11

Refrigerant address 12

Refrigerant address 13

Refrigerant address 14

Refrigerant address 15

OFF Indoor unit Not mixed

ON Remote control Mixed

Comments

This should normally be set to OFF.

SW No.

No. 5 No. 6

Page 45

SW502 : Air Conditioner Function Settings

Interface unit

Wall mounting brackets

Mounting screws

Cord clamp for wiring

SW No.

Cooling only type/ Heat pump type

No. 1

No. 2

Auto mode

No. 3

No. 4

Fan speed

No. 5

Vane

No. 6

Swing

No. 7

Not in use

No. 8

Fan mode

* Fan speed 2 step model : An actual fan speed is 2 step though the display of remote controller becomes 4 step or 3 step.

Functions

OFF

Heat pump type

Not available

(setting No.3 disabled)

Available

(unit)

4 speeds

Available

–

Not available

Cooling only type

Available

(setting No.3 enabled)

Available

(remote controller)

3 speeds (1-speed and

2-speed models

set ON)

Not available

–

Available

Set the mode in accordance with the operation manual for the indoor unit.

Heat pump type : Set to ON. Cooling only type : Set to OFF.

Set to OFF. When operating 2-speed model with the 3-speed

setting (ON), the MA remote controller display will indicate 3 fan speeds. The table below shows the displays and the actual outputs at that time.

Display Meaning Indoor unit output

Medium speed High speed

The Vane function of either of indoor unit : When the function is provided, it is Available (OFF). When the function is not provided, it is Not available (ON).

The Swing function of either of indoor unit : When the function is provided, it is Available (OFF). When the function is not provided, it is Not available (ON).

Permanently set to OFF.

Set to ON.

Comments

High speed

Low speedLow speed

High speed

3. Test Run (Check Operations)

Interface status monitor

You can check the status of the interface by the LED lamp on the interface unit board.

LED lamp no.

LED521

LED522

LED523

Lamp off

DC 12 V is not being supplied from the air conditioner.

Device is not communicating properly with the air conditioner.

Device is not communicating properly with the MA remote controller.

Lamp on

DC 12 V is being supplied from the air conditioner.

–

Blinking at approx. 1 second intervals: Device is communicating normally with the air conditioner.

Blinking at approx. 8 second intervals: Device is communicating normally with the MA remote controller.

Blinking

–

* Use the table above to check the device operations.

4. Mounting the Remote Control Interface Unit

The Interface unit should be placed in a location where the connecting cable from the interface can reach an indoor unit. The device will not function properly if the connecting cable is extended so the connecting cable should not be extended. Mount the interface unit securely to a pillar or wall using 2 or more screws.

■ When Using Wall Mounting Brackets

Attach the wall mounting brackets to the interface unit using 2 mounting screws.

Mount the unit to a pillar or wall using 2 mounting screws.

Page 46

■ When Mounting Directly to a Wall

Mount the interface unit case to the wall using the mounting screws.

Interface case mounting screws

Mounting screws

When mounting the interface unit inside a ceiling or wall, install an access door to facilitate maintenance.

When the interface unit is mounted above an indoor unit, it should be positioned 40 mm or more away from the unit to ensure that ceiling grills can be removed.

40 mm or more

Attach the interface unit connecting cable here. Store extra connecting cable in the ductwork space behind the indoor unit.

* If there is any slack in the connecting cable, use a

fastener to keep it in place.

* When mounting the interface unit using a cushioning

material , be sure to mount it in a location where it will not fall.

Interface unit

Cushioning material

Page 47

11-5. POWER OUTAGE AUTOMATIC RECOVERY OPERATION

• Whenever a power outage or switching of the power supply causes the power supply of an operating air conditioner to go from OFF to ON, this function will automatically restore the operation of the air conditioner to its previous operating mode. w If the power is turned from OFF to ON when the air conditioner is not in operation, the air conditioner will not automatically

be turned on. However, the timer operation will be cancelled if the air conditioner is in timer operation (including when the unit is waiting for its start time). Setting for timer operation must be performed once again.

• If there is a momentary power outage of less than one second while the air conditioner is in operation, there may not be a clear determination of whether or not there was a power failure. When it has been determined that there has been a power failure, recovery will take approximately four minutes after the power is restored. Please wait. (Once "PLEASE WAIT" has appeared on the display, a protection system will operate to prevent the unit from restarting for three minutes.)

When it has been determined that there has been no power failure, operation will continue as is.

• Settings can be made by function selections from the remote controller.

• When there is group control, selection of all refrigerants is required.

11-6. INDIVIDUAL CONTROL OPERATION FROM A SEPARATE ROOM

• By simply centralizing the remote controllers installed in each room in a separate control room, individual control or centralized monitoring of the air conditioners in each room can be attained.

• Air conditioner control can be performed up to a total of 500 meters away by connecting the indoor units and remote controllers with 0.3 to 1.25 mm

2-core cable.

• If a remote controller is installed in a room and control room, refer to the section on operating with two remote controllers.

Indoor unit Indoor unit Indoor unit

Remote controller

Control room room 1 room 2 room 3

11-7. TIMER OPERATION

● Timer operation can be performed by setting the wired timer. Start and stop times can be set in 10-minute increments within

a 24-hour period.

● When used in combination with the central control remote controller of the M-NET control system for the outdoor unit, one

program timer can be used for individual timer settings for each group of the central control system. (Each timer setting can be stored in data memory so timer settings for up to 50 groups can be set individually.)

* Please refer to the MELANS catalog or technical information for details about the central control remote controller.

Page 48

SERVICE DATA (PARTS NAME)

Indoor unit

External parts

• PE-5,6GAK(T)

Drain pan

Drain pipe connection (R1)

Control box

Fan motor

Sirocco fan

Suspension bracket

Special washer

Drain pan

Heat exchanger

Liquid pipe

Gas pipe

Inlet thermistor (TH1)

Liquid pipe thermistor (TH2)

Strainer

Page 49

Control box parts

• PE-5,6GAK(T)

Magnetic contactor (Fan motor)

Capacitor

Power supply board

Ferrite core

Control board

Terminal block for remote controller

Terminal block for outdoor/indoor control wiring connection

Power supply terminal block

TB5

2121

52F

TB4

51F

TB2

L1 L3 NL2

I/D POWER BOARD

I/D

CAPACITOR

X1Lo X2Hi

CONTROLLER BOARD

SNB board

Relay

view A

Page 50

OPTIONAL PARTS

Individual order numberItem

MAC-397IF-E

Group control operation

M-NET operation

1 2

MAC-399IF-E

Page 51

Page 52

HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU TOKYO 100-8310, JAPAN

New publication, effective August 2007. Specifications subject to change without notice.

Mitsubishi PE-5GAK, PE-5GAKT, PE-6GAK, PE-6GAKT Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual