Mitsubishi Electronics PCFY-P15NKMU-E, PCFY-P24NKMU-E, PCFY-P36NKMU-E, PCFY-P30NKMU-E User Manual

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
TECHNICAL & SERVICE MANUAL
Indoor unit [Model names] [Service Ref.]
PCFY-P15NKMU-E
PCFY-P24NKMU-E
PCFY-P30NKMU-E
PCFY-P15NKMU-E PCFY-P24NKMU-E PCFY-P30NKMU-E
February 2009
No. OCH450
R22R410A
Note:
This manual describes only
service data of the indoor units.
RoHS compliant products
have <G> mark on the spec name plate.
PCFY-P36NKMU-E
PCFY-P36NKMU-E
CONTENTS
1. PART NAMES AND FUNCTIONS
2. SPECIFICATION
3. OUTLINES AND DIMENSIONS
4. WIRING DIAGRAM
5. REFRIGERANT SYSTEM DIAGRAM
6. MICROPROCESSOR CONTROL
7. TROUBLESHOOTING
8. DISASSEMBLY PROCEDURE
PARTS CATALOG (OCB450)
..........
.....................................
...............................
........
...............
..........................
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2 4
8 11 12 13 20 29
INDOOR UNIT
Model name indication
1
PART NAMES AND FUNCTIONS
Indoor unit
Vane
Air outlet
Louver
Air intake
Filter (Inside of Air intake)
2
Wired remote controller
Display Section
For purposes of this explanation, all parts of the display are shown as lit. During actual operation, only the relevant items will be lit.
Identifies the current operation
Shows the operating mode, etc. *Multilanguage display is available.
“Centrally Controlled” indicator
Indicates that operation from the remote controller has been prohib­ited by a master controller.
“Timer is Off” indicator
Indicates that the timer is off.
Temperature Setting
Shows the target temperature.
Operation Section
Day-of-Week
Shows the current day of the week.
Time/Timer Display
Shows the current time, unless the simple or Auto Off timer is set. If the simple or Auto Off timer is set, the time to be switched off is shown.
TIME SUN MON TUE WED THU FRI SAT TIMER
AFTER
ERROR CODE
°F°C
Hr
AFTER
°F°C
ONLY1Hr.
Up/Down Air Direction indica­tor
The indicator shows the direc­tion of the outcoming airflow.
“One Hour Only” indicator
Displayed if the airflow is set to Low or downward during COOL or DRY mode. (Operation varies according to model.) The indicator goes off in one hour, at which time the airflow direction also changes.
Room Temperature display
Shows the room temperature. The room temperature display range is 46–102°F. The display blinks if the temperature is less than 46°F or 102°F or more.
Louver display
Indicates the action of the swing louver. Does not appear if the louver is not running.
(Power On indicator)
Indicates that the power is on.
ON
OFF
FUNCTION
FILTER
WEEKLY
SIMPLE
AUTO OFF
“Sensor” indication
Displayed when the remote controller sensor is used.
“Locked” indicator
Indicates that remote controller but­tons have been locked.
“Clean The Filter” indicator
To be displayed on when it is time to clean the filter.
Timer indicators
The indicator comes on if the corre­sponding timer is set.
Fan Speed indicator
Shows the selected fan speed.
Ventilation indicator
Appears when the unit is running in Ventilation mode.
Temperature setting buttons
Down
Up
Timer Menu button (Monitor/Set button)
Mode button (Return button)
Set Time buttons
Back
Ahead
Timer On/Off button (Set Day button)
Opening the lid
Note:
“PLEASE WAIT” message
TEMP.
MENU
BACK DAY
MONITOR/SET
PAR-21MAA
CLOCK
ON/OFF
ON/OFF
FILTER
CHECK
OPERATION
Built-in temperature sensor
CLEAR
TEST
ON/OFF button
Fan Speed button
Filter button (<Enter> button)
Test Run button
Check button (Clear button)
Airflow Up/Down button
Louver button ( Operation button)
To return operation number
Ventilation button ( Operation button)
To go to next operation number
This message is displayed for approximately 3 minutes when power is supplied to the indoor unit or when the unit is recovering from a power failure.
“NOT AVAILABLE” message This message is displayed if an invalid button is pressed (to operate a function that the indoor unit does not have). If a single remote controller is used to operate multiple indoor units simultaneously that are different types, this message will not be displayed as far as any of the indoor units is equipped with the function.
3
2
SPECIFICATION
2-1. SPECIFICATIONS
Model PCFY-P15NKMU-E PCFY-P24NKMU-E PCFY-P30NKMU-E PCFY-P36NKMU-E Power source 1-phase 208/230V 60Hz
Cooling capacity *1 (
)
Nominal
Power input Current input
Heating capacity (
)
Nominal
Power input Current input
External finish MUNSELL (6.4Y 8.9/0.4
External dimensions H x W x D mm 230×960×680 230×1280×680 230×1600×680
Net weight kg (lb) Heat exchanger Cross fin (Aluminum fin and copper tube
FAN
Type x quantity Sirocco fan × 2 Sirocco fan × 3 Sirocco fan × 4
External Pa 0
static press.
Motor type DC motor Motor output kW
Driving mechanism Direct-driven by motor
Airflow rate
(
Low-Mid2-Mid1-High
Noise level (Low-Mid2-Mid1-High
(
measured in anechoic room
Insulation material Polyeter sheet Air filter PP honeycomb
Protection device
Refrigerant control device LEV
Connectable outdoor unit R410A, R22 CITY MULTI Diameter of Liquid refrigerant pipe
Gas
Field drain pipe size mm(in.
Standard attachment
Optional parts
Document
Accessory
Drain pump kit High efficiency filter External heater adapter i-see Sensor Wireless remote controller with i-see Sensor
Wireless remote controller kit
Remarks
Installation
kW 4.4 7.0 8.8 10.6
*1
Btu/h 15,000 24,000 30,000 36,000 kW 0.03 0.04 0.09 0.11 A 0.35 0.41 0.83 0.97
*2
kW 5.0 7.9 10.0 11.7
*2
Btu/h 17,000 27,000 34,000 40,000 kW 0.03 0.04 0.09 0.11 A 0.35 0.41 0.83 0.97
in. 9-1/16×37-13/16×26-3/4 9-1/16×50-3/8×26-3/4 9-1/16×63×26-3/4
24 (53
)
32 (71
)
)
36 (79
)
)
mmH2O0
0.090
3
m
/min
)
L/s 167-183-200-217 233-250-267-300 333-367-417-467 350-400-450-517 cfm
)
dB <A>
10-11-12-13 14-15-16-18 20-22-25-28 21-24-27-31
353-388-424-459 494-530-565-636 703-777-883-989 742-847-953-1095
29-32-34-36
)
(
)
R410A
(
R22
(
R410A
(
R22
mm(in.
)
)
mm(in.
)
)
ø6.35 (ø1/4) Flare ø9.52 (ø3/8) Flare ø9.52 (ø3/8) Flare ø9.52 (ø3/8) Flare ø6.35 (ø1/4) Flare ø9.52 (ø3/8) Flare ø9.52 (ø3/8) Flare ø9.52 (ø3/8) Flare
)
ø12.7 (ø1/2) Flare ø15.88 (ø5/8) Flare ø15.88 (ø5/8) Flare ø15.88 (ø5/8) Flare ø12.7 (ø1/2) Flare ø15.88 (ø5/8) Flare ø15.88 (ø5/8) Flare ø19.05 (ø3/4) Flare
)
0.095 0.160
31-33-35-37 34-37-40-43 36-39-42-44
Fuse
O.D. 26mm (1
)
Installation Manual, Instruction Book
Drain joint socket
PAC-SH83DM-E PAC-SH84DM-E
PAC-SH88KF-E PAC-SH89KF-E
PAC-SH90KF-E
PAC-YU25HT
PAC-SH91MK-E
PAR-SA92MW-E
PAR-SL93B-E
Details on foundation work, insulation work, electrical wiring, power source switch, and other items shall be referred to the Installation Manual.
38 (84
)
*
3
Note :
Pipe length :
Level difference :
* Due to continuing improvement, above specification may be subject to change without notice.
*1 Nominal cooling conditions
Indoor :
Outdoor :
80°FDB/67°FWB (26.7°CDB/19.4°CWB) 95°FDB ( 25 ft. (7.6 m) 0 ft (
0 m)
35°CDB)
*2 Nominal heating conditions
70°FDB(21°CDB) 47°FDB/43°FWB (8.3°CDB/6.1°CWB) 25 ft. (7.6 m) 0 ft (0 m)
*3 Connect the joint (purchased locally) for R22
Unit converter
kcal/h = kW Btu/h = kW × 3,412 cfm = m lb = kg/0.4536
*Above specification data is subject to rounding variation.
× 860
3
/min × 35.31
4
2-2. ELECTRICAL PARTS SPECIFICATIONS
Service Ref.
Parts name
Room temperature thermistor
Liquid pipe thermistor
Gas pipe thermistor
Fuse (Indoor controller board)
Fan motor
Vane motor
Drain-pump (Option)
Drain float switch
Linear expansion valve
Power supply terminal block
Symbol
TH21
TH22
TH23
FUSE
MF
MV
DP
FS
LEV
TB2
PCFY-P24NKMU-EPCFY-P15NKMU-E
PCFY-P30NKMU-E PCFY-P36NKMU-E
Resistance 30°F/15.8kΩ, 50°F/9.6kΩ, 70°F/6.0kΩ, 80°F/4.8kΩ, 90°F/3.9kΩ, 100°F/3.2kΩ
Resistance 30°F/15.8kΩ, 50°F/9.6kΩ, 70°F/6.0kΩ, 80°F/4.8kΩ, 90°F/3.9kΩ, 100°F/3.2kΩ
Resistance 30°F/15.8kΩ, 50°F/9.6kΩ, 70°F/6.0kΩ, 80°F/4.8kΩ, 90°F/3.9kΩ, 100°F/3.2kΩ
250V 6.3A
8-pole OUTPUT 90W 8-pole OUTPUT 95W
8-pole OUTPUT 160W
MSBPC20
DC12V 300Ω/phase
INPUT 10.8W 24 /Hr
Open / Short detection DC 5V
DC12V Stepping motor drive Port dimension ø3.2 (0~2000pulse) EFM-40YGME
DC12V Stepping motor drive Port dimension ø5.2 (0~2000pulse) EFM-80YGME
(L1, L2, GR) Rated to 330V 30A
Transmission terminal block
MA remote controller terminal block
2-3. SOUND LEVEL
PCFY-P•NKMU-E
3.3ft (1m)
Measurement
location
* Measured in anechoic room.
3.3ft (1m)
TB5
TB15
(M1, M2, S) Rated to 250V 20A
(1, 2) Rated to 250V 10A
Note : Refer to WIRING DIAGRAM for the supplied voltage.
Sound level at anechoic room : Low-
Service Ref.
PCFY-P15NKMU-E
PCFY-P24NKMU-E 31-33-35-37
PCFY-P30NKMU-E 34-37-40-43
PCFY-P36NKMU-E 36-39-42-44
Sound level dB (A)
29-32-34-36
Mid2-Mid1-High
5
A
A
2-4. NC CURVES
PCFY-P15NKMU-E
External static pressure : 0Pa Power source :
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
Approximate minimum
20.0
audible limit on continuous noise
15.0
Octave band pressure level (dB) 0dB=20μPa
10.0 63 125 250 500 1k 2k 4k 8k
208V, 230V, 60Hz
High Middle1
Octave band center frequencies (Hz)
Middle2 Low
NC-60
NC-50
NC-40
NC-30
NC-20
PCFY-P24NKMU-E
External static pressure : 0Pa Power source :
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
pproximate minimum
20.0
audible limit on continuous noise
15.0
Octave band pressure level (dB) 0dB=20μPa
10.0 63 125 250 500 1k 2k 4k 8k
208V, 230V, 60Hz
High Middle1
Octave band center frequencies (Hz)
Middle2 Low
NC-60
NC-50
NC-40
NC-30
NC-20
PCFY-P30NKMU-E
External static pressure : 0Pa Power source :
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
Approximate minimum
20.0
audible limit on continuous noise
15.0
Octave band pressure level (dB) 0dB=20μPa
10.0 63 125 250 500 1k 2k 4k 8k
208V, 230V, 60Hz
High Middle1
Octave band center frequencies (Hz)
Middle2 Low
NC-60
NC-50
NC-40
NC-30
NC-20
PCFY-P36NKMU-E
External static pressure : 0Pa Power source :
70.0
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
pproximate minimum
20.0
audible limit on continuous noise
Octave band pressure level (dB) 0dB=20μPa
15.0
10.0 63 125 250 500 1k 2k 4k 8k
208V, 230V, 60Hz
High Middle1
Octave band center frequencies (Hz)
Middle2 Low
NC-60
NC-50
NC-40
NC-30
NC-20
6
2-5. FRESH AIR INTAKE AMOUNT & STATIC PRESSURE CHARACTERISTICS
PCFY-P15NKMU-E
How to read curves
50(20)
0
-50(-20)
-100(-40)
-150(-60)
-200(-80)
-250(-100)
-300(-120)
Static pressure[Pa(in.W.G.×10ˉ²]
PCFY-P24NKMU-E
0 1 2 3 4
50(20)
0
-50(-20)
-100(-40)
-150(-60)
-200(-80)
-250(-100)
-300(-120)
Static pressure[Pa(in.W.G.×10ˉ²]
0 1 2 3 4
50 100
Airflow rate
50 100
Airflow rate
[CMM] [CFM]
[CMM] [CFM]
1
0
2
3
Q
Qa
Curve in the graphs
Q
Q
Duct characteristics at site
A
C
B
A
EC
AD
Q…Designed amount of fresh air intake
A…Static pressure loss of fresh air
intake duct system with airflow amount Q <Pa(in.W.G.x10-2)>
B…Forced static pressure at air con-
ditioner inlet with airflow amount Q
C…Static pressure of booster fan with
airflow amount Q <Pa(in.W.G.x10-2)>
D…Static pressure loss increase amount
of fresh air intake duct system for airflow amount Q <Pa(in.W.G.x10-2)>
E…Static pressure of indoor unit with
airflow amount Q <Pa(in.W.G.x10-2)>
Qa…Estimated amount of fresh air
intake without D <CMM(CFM)>
<CMM(CFM)>
<Pa(in.W.G.x10
-2
)>
PCFY-P30, 36NKMU-E
50(20)
0
-50(-20)
-100(-40)
-150(-60)
-200(-80)
-250(-100)
-300(-120)
Static pressure[Pa(in.W.G.×10ˉ²]
0 1 2 3 4
50 100
Airflow rate
[CMM] [CFM]
7
3
OUTLINES AND DIMENSIONS
PCFY-P15NKMU-E
6
6
3-1/8(80)
26-3/4(680)
12-5/8(320)
2(51)
3/8(10)
1/16(2)
3/16(5)
When drain socket
is installed
gas Φ1/2(Φ12.7)
liquid Φ1/4(Φ6.35)
8(203)
9-5/16(236)
7-1/4(184)
9-3/16(233)
14
9/16
In case of wireless
remote controller
and i-see sensor
9-1/16(230)
7-11/16(195)
3-7/16(88)
3-5/16(84)
Drainage
9-11/16(246)
NOTES.
1.Use M10 or W3/8 screw for anchor bolt.
2.Please be sure when installing the
drain lift up mechanism(option parts),
refrigerant pipe will be only upward.
Emergency operation
switch <Heating>
DEFROST/STAND BY lamp
Operation lamp
(Optional Parts)
In case of wireless remote controller
and i-see sensor(Optional Parts)
Emergency operation
switch <Cooling>
3-3/8(85)7-3/16(182)
Receiver
i-see sensor
26-3/4(680)
2-1/4(57)
18-3/4(476)
10(254)
Unit : inch(mm)
1
5
[FRONT VIEW]
5-1/2(140) 2-7/16(62)
36-1/16(917)(Suspension bolt pitch)
4
3-3/8(85)
1/16(2)
3-3/8(86)
10-1/4(260)
120°
3(76)4-7/8(124)
11/16(18)
5-7/8(150)
4-15/16(126)
1/16(1)
Ceiling
3
Electrical box
7-1/2(190)1-13/16(46)
7-1/2(190)
5-7/16(138)
11/16(18)
125)
2-15/16(75)
1-7/16(37)
1-1/2(38)
4-15/16(Φ
Φ
2
4-3/4(121)
15-1/4(387)
18-1/8(461)
33-9/16(853)
37-13/16(960)
1/16(2)
7
1-7/8(48)5/16(8)
Air outlet
Drainage
When drain socket
is installed
9-11/16(246)
9-3/16(233)
8
2
In case of the rear pipe arrangement, make sure to
remove the shaded portions from the independent piece.
Then put the independent piece back in initial
position.(The heat exchanger might be clogged because of dust)
When electrical box
is pulled down
Electrical box
8
34-9/16(878)
Air intake
Drainage pipe connection(1(26mm)I.D.)
Drainage pipe connection(for the left arrangement)
Knock out hole for left drain-piping arrangement
Refrigerant-pipe connection(gas pipe side/flared connection)
Refrigerant-pipe connection(liquid pipe side/flared connection)
Knock out hole for upper drain pipe arrangement
Knock out hole for fresh air intake Φ3-15/16(Φ100)
Knock out hole for wiring arrangement Φ7/8(Φ22)
1
2
1
5
4
3
5
6
6
4
3
2
Accessory...Drain socket (1(26mm) I.D.)
8
7
8
7
PCFY-P24NKMU-E
2-7/16(62)
Unit : inch(mm)
Drainage
liquid Φ3/8(Φ9.52)
gas Φ5/8(Φ15.88)
When drain socket
is installed
9-5/16(236)
7-7/8(200)
9-3/16(233)
9-11/16(246)
7-1/16(180)
Emergency operation
14
9/16
2(51)
3/8(10)
3/16(5)
6
26-3/4(680)
3-1/8(80)
12-5/8(320)
In case of wireless
remote controller
and i-see sensor
9-1/16(230)
7-11/16(195)
3-7/16(88)
3-5/16(84)
(Optional Parts)
3-3/8(85)
switch <Heating>
DEFROST/STAND BY lamp
Operation lamp
Receiver
In case of wireless remote controller
and i-see sensor(Optional Parts)
Emergency operation
switch <Cooling>
2-1/4(57)
i-see sensor
NOTES.
1.Use M10 or W3/8 screw for anchor bolt.
2.Please be sure when installing the drain lift up
mechanism(option parts),refrigerant pipe will be only upward.
26-3/4(680)
18-3/4(476)
10(254)
5-1/2(140)
11/16(18)
5-7/8(150)
48-11/16(1237) (Suspension bolt pitch)
46-3/16(1173)
7-3/16(182)
47-3/16(1198)
Air outlet
4-15/16(126)
1/16(1)
7-1/12(190)
1-7/16(37)
1/16(2) 1/16(2)50-3/8(1280)
Air intake
4
3-3/8(85)
10-1/4(260)
1/16(2)
3-3/8(86)
120°
Ceiling
3(76)
5-7/16(138)
11/16(18)
125)
1-1/2(38)
Φ4-15/16(Φ
4-3/4(121)
4-7/8(124)
15-1/4(387)
7
7
8
8
18-1/8(461)
In case of the rear pipe arrangement, make sure to
remove the shaded portions from the independent piece.
Then put the independent piece back in initial
1-7/8(48)5/16(8)
position.(The heat exchanger might be clogged because of dust)
When drain socket
2
Drainage
is installed
9-11/16(246)
9-3/16(233)
1
5
[FRONT VIEW]
Electrical box
3
7-1/2(190)
2-15/16(75)
2
When electrical box
is pulled down
1-13/16(46)
Electrical box
9
Drainage pipe connection(1(26mm)I.D.)
Drainage pipe connection(for the left arrangement)
Knock out hole for left drain-piping arrangement
Refrigerant-pipe connection(gas pipe side/flared connection)
Refrigerant-pipe connection(liquid pipe side/flared connection)
Knock out hole for upper drain pipe arrangement
Knock out hole for fresh air intake Φ3-15/16(Φ100)
Knock out hole for wiring arrangement Φ7/8(Φ22)
3
214
5
6
Accessory...Drain socket (1(26mm) I.D.)
8
7
PCFY-P30, 36NKMU-E
80
3-1/8
62
2-7/165-1/2
6
26-3/4(680)
12-5/8(320)
2(51)
3/8(10)
1/16(2)
3/16(5)
When drain socket
is installed
gas Φ5/8(Φ15.88)
liquid Φ3/8(Φ9.52)
9-5/16(236)
9-3/16(233)
7-7/8(200)
7-1/16(180)
14
9/16
In case of wireless
remote controller
9-1/16(230)
and i-see sensor
7-11/16(195)
3-7/16(88)
3-5/16(84)
Drainage
9-11/16(246)
Emergency operation
switch <Heating>
DEFROST/STAND BY lamp
Receiver
In case of wireless remote controller
and i-see sensor(Optional Parts)
Emergency operation
switch <Cooling>
(Optional Parts)
57
2-1/4
85
26-3/4(680)
18-3/4(476)
10(254)
Unit : inch(mm)
Operation lamp
Air intake
140
11/16(18)
5-7/8(150)
61-5/16(1557) (Suspension bolt pitch)
NOTES.
1.Use M10 or W3/8 screw for anchor bolt.
2.Please be sure when installing the drain lift up
mechanism (option parts),refrigerant pipe will be only upward.
4-15/16(126)
1/16(1)
4
3-3/8(85)
10-1/4(260)
1/16(2)
3-3/8(86)
° 0
2
1
1
1
5
7-1/2(190)
5-7/16(138)
11/16(18)
)
5
2
1
1-7/16(37)
1-1/2(38)
6
/1
5
-1
4
4-3/4(121)
15-1/4(387)
Φ
18-1/8(461)
7
8
Ceiling
3(76)
[FRONT VIEW]
4-7/8(124)
In case of the rear pipe arrangement, make sure to
remove the shaded portions from the independent piece.
Then put the independent piece back in initial
position.(The heat exchanger might be clogged because of dust)
58-3/4(1493)
1/16(2) 63(1600)
Electrical box
1-7/8(48)5/16(8)
Air outlet
Drainage
When drain socket
is installed
9-11/16(246)
9-3/16(233)
2
182
7-3/16 3-3/8
59-3/4(1518)
Knock out hole for upper drain pipe arrangement
Knock out hole for fresh air intake Φ3-15/16(Φ100)
Knock out hole for wiring arrangement Φ7/8(Φ22)
Drainage pipe connection(1(26mm)I.D.)
Drainage pipe connection(for the left arrangement)
Knock out hole for left drain-piping arrangement
Refrigerant-pipe connection
(gas pipe side/flared connection)
Refrigerant-pipe connection
(liquid pipe side/flared connection)
5
4
3
2
11
Accessory...Drain socket (1(26mm)I.D.)
8
7
6
Electrical box
3
7-1/2(190)
When electrical box
2-15/16(75)
2-15/16(75)
2
1-13/16(46)
is pulled down
10
4
WIRING DIAGRAM
PCFY-P15, 24, 30, 36NKMU-E
[LEGEND]
SYMBOL
I. B
LEV MF MV
TB2 TB5 TB15 TH21
INDOOR CONTROLLER BOARD
CN24
CONNECTOR CN27 CN32 CN51 CN52
SURGE ABSORBER
DSA FUSE
FUSE (T6.3AL250V) SW2
SWITCH SW3 SW4 SWE
AUX. RELAY
X1
VARISTOR
ZNR01,02
LINEAR EXPANSION VALVE FAN MOTOR VANE MOTOR I-SEE SENSOR MOTOR(OPTIONAL PARTS)MT TERMINAL
BLOCK
THERMISTOR
EXTERNAL HEATER DAMPER REMOTE SWITCH CENTRALLY CONTROL REMOTE INDICATION
CAPACITY CODE MODE SELECTION MODEL SELECTION DRAIN LIFT UP MECHANISM (TEST MODE) DRAIN LIFT UP MECHANISM (OPTIONAL PARTS)
POWER SUPPLY TRANSMISSION MA-REMOTE CONTROLLER ROOM TEMP. DETECTION (32°F/15ΚΩ, 77°F/5.4ΚΩ Detect)
SYMBOLNAME
TH22
TH23
A. B
SWA SWC SW1 SW11 SW12 SW14
OPTIONAL PARTS
W.B
BZ LED1 LED2 RU SW1 SW2
DP
FS
NAME
THERMISTOR
ADDRESS BOARD SWITCH
PCB FOR WIRELESS REMOTE CONTROLLER BUZZER LED (OPERATION INDICATION : GREEN) LED (PREPARATION FOR HEATING : ORANGE) RECEVING UNIT EMERGENCY OPERATION (HEAT / DOWN) EMERGENCY OPERATION (COOL / UP)
DRAIN LIFT UP MECHANISM DRAIN FLOAT SWITCH
PIPE TEMP. DETECTION / LIQUID (32°F/15ΚΩ, 77°F/5.4ΚΩ Detect)
PIPE TEMP. DETECTION / GAS (32°F/15ΚΩ, 77°F/5.4ΚΩ Detect)
CEILING HEIGHT SELECTOR OPTION SELECTOR MODE SELECTION ADDRESS SETTING 1s DIGIT ADDRESS SETTING 10ths DIGIT BRANCH No.
LED on indoor board for service
Mark
LED1
LED2
Meaning Function
Main power supply
Power supply for MA-Remote controller
Main Power supply (Indoor unit:208-230V) power on → lamp is lit
Power supply for MA-Remote controller on → lamp is lit
45
M
I-SEE SENSOR
MT
I-SEE SENSOR
(OPTIONAL PARTS)
1418
ADDRESS
9
BZ
LED2
LED1
RU
<Fig. w1>
MODELS
P15
P24
P30
P36
4
ON
OFF
12345678910 12345612345
CN42
(RED)
LIQUID/PIPE
CN44 (WHT)
14
When attaching drain lift up mechanism
t° t°
(optional parts), remove the jumper connector CN4F and fit the drain float switch (FS).
SW2 SW3
ON
OFF
123456
ON
OFF
123456
ON
OFF
123456
ON
OFF
123456
See fig.w1
SW3 SW4
SWE
ONOFF
FLOAT SW
CN4F
(WHT)
14
ON
OFF
12345678910
ON
OFF
12345678910
SW2
When attaching drain lift up mechanism (optional parts)
FLOAT SW
CN4F
(WHT)
ON OFF
DC294~325V RECTIFICATION
CN25
CN24
(WHT)
(YLW)
21
INTAKE
CN20 (RED)
14
TH21TH23TH22
FS
BLU BLU
21
M-NET CN2M (BLU)
21
LED1
CN27 (RED)
2121
w
Be sure to turn off the source power and then disconnect fan motor connector. (Failure to do so will cause trouble in Fan motor)
A.B
MV
M
5
20
I-SEE SENSOR MOTOR
CN6Y (RED)
16
I-SEE SENSOR
CN4Y
(WHT)
14
VANE CNV
MA REMOCON
LEV
CN60
(WHT)
16
CN52
(GRN)
6
BLU
YLW
ORN
WHT
M
LEV
OFF
(WHT)
CN3A (BLU)
13
CN51 (WHT)
1515
RED
BRN
SW1
ON
12345678910
SW12 SW11
9
8
7
10ths DIGIT
12345678910111213141516171819
SWA
3 2 1
0
0
1
1
9
2
2
8
3
3
7
2
4
4
6
6
5
5
1
1s
DIGIT
CN32 (WHT)
13
LED2
CN41 (WHT)
14
TB15
BLU
1
BLU
2
4
(RED)
ADDRESS
CN43
1
8
(RED)
ADDRESS
SW14
CN82
0
1
SWC
F
2
E
3
4
D
5
C
6
B
7
A
8
9
BRANCH
1
No.
8
J42 J41
Pair No.
ADDRESS
CN81 (RED)
WIRELESS
CN90 (WHT)
19
TO MA-REMOTE CONTROLLER DC8.7-13V
CNB
SW1
SW2
W.B
(OPTIONAL PARTS)
NOTES:
1.At servicing for outdoor unit, always follow the wiring diagram of outdoor unit.
2.In case of using MA-Remote controller, please connect to TB15. (Remote controller wire is non-polar.)
3.In case of using M-NET, please connect to TB5. (Transmission line is non-polar.)
4.Symbol [S] of TB5 is the shield wire connection.
5.Symbols used in wiring diagram above are, : terminal block, : connecter.
6.The setting of the SW2 dip switches differs in the capacity. For the detail, refer to fig.w1.
<w2>Use copper supply wires.
TB5
M1 M2
S
(SHIELD)
U
ZNR01
74
TO OUTDOOR UNIT BC CONTROLLER REMOTE CONTROLLER DC24-30V
GRN/YLW
135
CND
(BLK)
DSA
ZNR02
U
FUSE
FAN CNMF (WHT)
MS
D.U.M
1
CNP
(BLU)
3~
MF
(OPTIONAL PARTS)
<w2>
RED BLU
M
1~
DP
TB2
L1 L2
GR
I.B
X1
13
POWER SUPPLY ~208-230V 60Hz
BREAKER (16A)
FUSE(16A)
PULL BOX
TO NEXT INDOOR UNIT
11
5 REFRIGERANT SYSTEM DIAGRAM
PCFY-P15NKMU-E PCFY-P24NKMU-E PCFY-P30NKMU-E PCFY-P36NKMU-E
Refrigerant flow in cooling Refrigerant flow in heating
Heat exchanger
Strainer1 (#50 mesh) Strainer2 (#100 mesh)
Room temparature thermistor TH21
Service Ref.
PCFY-P15NKMU-E
Item
Gas pipe
Liquid pipe
Gas pipe thermistor TH23
Liquid pipe thermistor TH22
Linear expansion valve
ø12.7 (1/2)
ø6.35 (1/4)
Strainer (#100 mesh)
Gas pipe
Flare connection
Liquid pipe
Strainer (#100 mesh)
Unit : mm (inch)
PCFY-P24NKMU-E PCFY-P30NKMU-E PCFY-P36NKMU-E
ø15.88 (5/8)
ø9.52 (3/8)
12
MICROPROCESSOR CONTROL6
INDOOR UNIT CONTROL 6-1. COOL OPERATION
TIME SUN MON TUE WED THU FRI SAT TIMER
AFTER
ûF ûC
ONLY1Hr.
TEMP.
MENU
ON/OFF
MONITOR/SET
BACK DAY
PAR-21MAA
CLOCK
Control modes
1. Thermoregulating function
<How to operate>
ERROR CODE
ON
OFFHrAFTER
FUNCTION
ûF ûC
FILTER
WEEKLY
SIMPLE
AUTO OFF
ON/OFF
Press POWER ON/OFF button. Press the operation MODE button to display COOL. Press the TEMP. button to set the desired temperature.
NOTE: The set temperature changes 2°F when the or button is
pressed one time. Cooling 67 to 87°F
FILTER
CHECK
TEST
OPERATION
CLEAR
Control details
1-1. Thermoregulating function (Function to prevent restarting for 3 minutes)
• Room temperature desired temperature + 2°F
• Room temperature desired temperature
···Thermo ON
···Thermo OFF
1-2. Anti-freezing control
Detected condition : When the liquid pipe temp. (TH22) is 32°F or less in 16
minutes from compressors start up, anti-freezing control
starts and the thermo OFF.
Released condition : The timer which prevents reactivating is set for 3 minutes,
and anti-freezing control is cancelled when any one of the
following conditions is satisfied.
Liquid pipe temp. (TH22) turns 50°F or above.
The condition of the thermo OFF has become complete
by thermoregulating, etc.
The operation modes became mode other than COOL.
The operation stopped.
Remarks
2. Fan
By the remote controller setting (switch of 4 speeds+Auto)
Type
4 speeds + Auto type
[Low], [Med2], [Med1], [High], [Auto]
Fan speed notch
When [Auto] is set, fan speed is changed depending on the value of:
Room temperature - Desired temperature
13
Control modes
gg
Control details
Remarks
3. Drain pump
3-1. Drain pump control
•Drain pump is always ON during the COOL and DRY mode operation. (Regardless of the thermo ON/OFF)
•When the operation mode has changed from the COOL or DRY to the others (including Stop), the drain pump will be kept on for 3 minutes, then turns OFF.
Float switch control
• Float switch control judges whether the sensor is in the air or in the water by turning the float switch ON/OFF. In the water: Detected that the float switch is ON for 15 seconds. In the air : Detected that the float switch is OFF for 15 seconds.
Float SW
ON
OFF
15sec. 15sec. 15sec. 1min.30sec. 1min.30sec.
In the water In the air In the water Error
postponement
Drain pump
abnormal
4. Vane
(up/down vane change)
(1) Initial setting: Start at COOL mode and horizontal vane. (2) Vane position:
Horizontal Downward A Downward B Downward CDownward DSwingAuto
(3) Restriction of the downward vane setting
When setting the downward vane A, B, C or D in [Med1], [Med2], [Low] or [Auto] of the fan speed notch, the vane changes to horizontal position after 1 hour have passed.
· "ONLY 1 Hr" appears on the wired remote controller.
14
6-2. DRY OPERATION
TIME SUN MON TUE WED THU FRI SAT TIMER
AFTER
ûF ûC
ONLY1Hr.
TEMP.
MENU
ON/OFF
MONITOR/SET
BACK DAY
PAR-21MAA
CLOCK
Control modes
1. Thermo regulating function
<How to operate>
ERROR CODE
ON
OFFHrAFTER
FUNCTION
ûF ûC
FILTER
WEEKLY
SIMPLE
AUTO OFF
ON/OFF
Press POWER ON/OFF button. Press the operation MODE button to display DRY. Press the TEMP. button to set the desired temperature.
NOTE: The set temperature changes 2°F when the or button is
pressed one time. Dry 67 to 87°F
FILTER
CHECK
TEST
OPERATION
CLEAR
Control details
1-1. Thermo regulating function (Function to prevent restarting for 3 minutes) Setting the Dry thermo by the thermo regulating signal and the room temperature (TH21). Dry thermo ON Room temperature desired temperature + 2°F Dry thermo OFF Room temperature desired temperature
Room temperature
Over 64°F
Less than 64°F
3 min. passed since starting operation
Thermo regulating signal
ON
Room temperature (T1)
83°F > T1 79°F
79°F > T1 75°F
75°F > T1
OFF
Unconditional
Dry thermo OFF
T1 83°F
Dry thermo
ON
time (min)
93
7
5
33
3
Remarks
Dry thermo
OFF
time (min)
3
3
10
2. Fan
3. Drain pump
4. Vane (up/down vane change)
1-2. Freeze prevention control No control function
Indoor fan operation controlled depending on the compressor conditions.
Dry thermo
ON
OFF
Excluding the following
Room temp. < 64°F
Fan speed notch
[Low]
Stop
[Low]
Note: Remote controller setting is not acceptable.
Same control as COOL operation
Same control as COOL operation
15
6-3. FAN OPERATION
TIME SUN MON TUE WED THU FRI SAT
ûF ûC
TEMP.
MENU
MONITOR/SET
BACK DAY
PAR-21MAA
CLOCK
TIMER
AFTER
ONLY1Hr.
ON/OFF
ERROR CODE
ûF ûC
OPERATION
ON
OFFHrAFTER
FUNCTION
FILTER
WEEKLY
SIMPLE
AUTO OFF
ON/OFF
FILTER
CHECK
CLEAR
<How to operate>
Press POWER ON/OFF button. Press the operation MODE button to display FAN.
TEST
Control modes
1. Fan
2. Drain pump
Control details
Set by remote controller.
Type
4 speeds + Auto type [Low], [Med2], [Med1], [High], [Auto]
Fan speed notch
When [Auto] is set, fan speed becomes [Low].
2-1. Drain pump control The drain pump turns ON for the specified amount of time when any of the following conditions is met: ON for 3 minutes after the operation mode is switched from COOL or DRY to another operation mode (FAN). ON for 6 minutes after the float switch is submerged in the water when the float swich control judges the sensor is in the water.
2-2. Float switch control
• Float switch control judges whether the sensor is in the air or in the water by turning the float switch ON/OFF. In the water : Detected that the float switch is ON for 15 seconds. In the air : Detected that the float switch is OFF for 15 seconds.
Remarks
· Same control as COOL operation
3. Vane (up/down vane change)
Same as the control performed during the COOL operation, but with no restriction on the vane's downward blow setting
16
6-4. HEAT OPERATION
TIME SUN MON TUE WED THU FRI SAT
ûF ûC
TEMP.
MENU
BACK DAY
MONITOR/SET
PAR-21MAA
CLOCK
TIMER
AFTER
ONLY1Hr.
ON/OFF
ERROR CODE
ûF ûC
OPERATION
ON
OFFHrAFTER
ON/OFF
FUNCTION
FILTER
WEEKLY
SIMPLE
AUTO OFF
FILTER
CHECK
CLEAR
TEST
<How to operate>
Press POWER ON/OFF button. Press the operation MODE button to display HEAT. Press the TEMP. button to set the desired temperature.
NOTE: The set temperature changes 2°F when the or button is
pressed one time. Heating 63 to 83°F.
<Display in HEAT operation> [DEFROST]
The [DEFROST] symbol is only displayed during the defrost operation.
[STANDBY]
The [STANDBY] symbol is only displayed during the hot adjust mode.
Control modes
1.
Thermoregulating
function
2. Fan
Control details
1-1. Thermoregulating function (Function to prevent restarting for 3 minutes)
Room temperature desired temperature -2°F ···Thermo ON
Room temperature desired temperature ···Thermo OFF
By the remote controller setting (switch of 4 speeds+Auto)
Type
4 speeds + Auto type
[Low], [Med2], [Med1], [High], [Auto]
Fan speed notch
When [Auto] is set, fan speed is changed depending on the value of:
Desired temperature - Room temperature Give priority to under-mentioned controlled mode 2-1. Hot adjust mode 2-2. Residual heat exclusion mode 2-3. Thermo OFF mode (When the compressor off by the thermoregulating) 2-4. Cool air prevention mode (Defrosting mode)
2-1. Hot adjust mode The fan controller becomes the hot adjuster mode for the following conditions. When starting the HEAT operation
When the thermoregulating function changes from OFF to ON.
When release the HEAT defrosting operation
Hot adjust mode *1
Set fan speed by the remote controller
[Low]
[Extra Low]
Remarks
*1
"STAND BY" will be displayed during the hot adjust mode.
ACB
A: Hot adjust mode starts. B: 5 minutes have passed since the condition A or the indoor liquid pipe temperature turned 95°F or more. C: 2 minutes have passed since the condition B. (Terminating the hot adjust mode)
2-2. Residual heat exclusion mode When the condition changes the auxiliary heater ON to OFF (thermoregulating or operation stop, etc), the indoor fan operates in [Low] mode for 1 minute.
To be continued on the next page.
17
· This control is same for the model without auxiliary heater.
From the preceding page
Control modes
2. Fan
3. Drain pump
Control details
2-3. Thermo OFF mode When the thermoregulating function changes to OFF, the indoor fan operates in [Extra low].
2-4. Heat defrosting mode The indoor fan stops.
3-1. Drain pump control The drain pump turns ON for the specified amount of time when any of the following conditions is met: ON for 3 minutes after the operation mode is switched from COOL or DRY to another operation mode (FAN). ON for 6 minutes after the float switch is submerged in the water when the float swich control judges the sensor is in the water.
3-2. Float switch control
• Float switch control judges whether the sensor is in the air or in the water by turning the float switch ON/OFF. In the water: Detected that the float switch is ON for 15 seconds. In the air : Detected that the float switch is OFF for 15 seconds.
Remarks
· Same control as COOL operation
4. Vane control (Up/down vane change)
(1) Initial setting: OFF HEAT···[last setting] When the last setting is [Swing] ··· [Downward D] When changing the mode from exception of HEAT to HEAT operation
···[Downward D] (2) Vane position:
Horizontal Downward A Downward B Downward CDownward DSwingAuto
(3) Restriction of vane position The vane is horizontally fixed for the following modes. (The control by the remote controller is temporally invalidated and control by the unit.)
•Thermo OFF
•Hot adjust [Extra low] mode
•Heat defrost mode
18
6-5. AUTO OPERATION [AUTOMATIC COOL/HEAT CHANGE OVER OPERATION]
<How to operate>
Press POWER ON/OFF button. Press the operation MODE button to display AUTO. Press the TEMP. button to set the desired temperature.
NOTE: The set temperature changes 2°F when the or button is
pressed one time. Automatic 67 to 83°F
ûF ûC
TEMP.
MENU
MONITOR/SET
BACK DAY
PAR-21MAA
TIME SUN MON TUE WED THU FRI SAT TIMER
AFTER
ERROR CODE
ONLY1Hr.
ON/OFF
CLOCK
ûF ûC
OPERATION
ON
OFFHrAFTER
FUNCTION
FILTER
WEEKLY
SIMPLE
AUTO OFF
ON/OFF
FILTER
CHECK
CLEAR
TEST
Control modes
1. Initial value of operation mode
2. Mode change
HEAT mode for room temperature < Desired temperature COOL mode for room temperature Desired temperature
(1) HEAT mode COOL mode Room temperature Desired temperature + 3°F. or 3 min. has passed (2) COOL mode HEAT mode Room temperature Desired temperature - 3°F. or 3 min. has passed
3. COOL mode
4. HEAT mode
Same control as cool operation
Same control as heat operation
6-6. WHEN UNIT IS STOPPED
Control modes
1. Drain pump
1-1. Drain pump control The drain pump turns ON for the specified amount of time when any of the following conditions is met: ON for 3 minutes after the operation mode is switched from COOL or DRY to another operation mode (FAN). ON for 6 minutes after the float switch is submerged in the water when the float swich control judges the sensor is in the water.
Control details
Control details
Remarks
Remarks
1-2. Float switch control
• Float switch control judges whether the sensor is in the air or in the water by turning the float switch ON/OFF. In the water : Detected that the float switch is ON for 15 seconds. In the air : Detected that the float switch is OFF for 15 seconds.
19
· Same control as COOL operation
7
TROUBLESHOOTING
7-1. HOW TO CHECK THE PARTS PCFY-P15NKMU-E PCFY-P24NKMU-E PCFY-P30NKMU-E PCFY-P36NKMU-E
Parts name Check points
Room temperature thermistor (TH21) Liquid pipe thermistor (TH22) Gas pipe thermistor (TH23)
Disconnect the connector then measure the resistance using a tester. (At the ambient temperature 50"F~86"F)
Normal
4.3k~9.6k
Abnormal
Open or short
(Refer to the next page for a detail.)
Vane motor (MV)
White
Orange
Red
Blue
Yellow
Drain pump (DP) (Option)
YLW
1
3
YLW
Drain float switch (FS) (Option)
Moving part
1
2
3
4
i-see sensor (Option)
Measure the resistance between the terminals using a tester. (At the ambient temperature of 68°F~86°F)
Connector
Normal
Abnormal Red - Yellow Red - Blue Red - Orange
300
Open or short
Red - White
Measure the resistance between the terminals using a tester. (Winding temperature 68°F)
Normal Abnormal
290 Open or short
Measure the resistance between the terminals using a tester.
State of moving part Abnormal
UP
DOWN Other than open
Normal
Short Other than short
Open
Turn on the indoor unit with the black plastic tape on the outside of i-see sensor controller board. i-see sensor rotates then pull out the connector of motor for i-see sensor. With electricity being turned on, measure the power voltage between connectors with tester.
Switch
Magnet
Moving Part
4321
43 1
2
Black
Pink
Brown
Blue
Vane motor for i-see sensor (Option)
White
Orange
Red
Blue
Linear expansion valve (LEV)
M
White
Red
Orange
Yellow
Blue
Brown
Yellow
Black plastic tape
i-see sensor (At the ambient temperature of 50°F~104°F)
i-see sensor connector
(–)—(+)
(+)—(–) Other than the normal
Normal DC 1.857V~ 3.132V Other than the normal
DC 0.939V~ 1.506V
NOTE : Be careful of handing such a static electricity.
Measure the resistance between the terminals using a tester. (At the ambient temperature of 68°F~86°F)
Connector
Normal
Abnormal Red - Yellow Red - Blue Red - Orange
250
Open or short
Red - White
Disconnect the connector then measure the resistance valve using a tester.
Normal
White-Red Yellow-Brown Orange-Red Blue-Brown
200$10%
20
Abnormal
Abnormal
Open or short
Refer to 7-1-2.
7-1-1. Thermistor
<Thermistor characteristic graph>
Thermistor for lower temperature
Room temperature thermistor (TH21) Liquid pipe temperature thermistor (TH22) Gas pipe temperature thermistor (TH23)
Thermistor R0=15kΩ ± 3%
< Thermistor for lower temperature >
50
40
30
Fixed number of B=3480 ± 2%
Rt=15exp { 3480( ) }
1
273+(t-32)/1.8
1
273
Resistance (kΩ)
20
30°F 15.8kΩ 50°F 9.6kΩ
10
70°F 6.0kΩ 80°F 4.8kΩ 90°F 3.9kΩ 100°F 3.2kΩ
7-1-2.
Operation summary of the linear expansion valve
• Linear expansion valve open/close through stepping motor after receiving the pulse signal from the indoor controller board.
• Valve position can be changed in proportion to the number of pulse signals. <Connection between the indoor controller board and the linear expansion valve>
Linear expansion valve
0
0-20 20 40 60 80 100 120
Temperature (°F)
Linear expansion valve
4
M
6
2
5
White
1
Red
3
Orange
Blue
Brown
Yellow
Φ4
Φ3
Φ2
Φ1
Brown
Red
Blue
Orange
Yellow
White
Connector(CN60)
Controller board
DC12V
6
5
4
3
2
1
Drive circuit
Φ4
Φ3
Φ2
Φ1
21
<Output pulse signal and the valve operation>
2
OFF
ON ON
OFF
Output
3 OFF OFF
ON ON
D
4
ON OFF OFF
ON
C
Output
(Phase)
Φ1
1
ON
Φ2 ON Φ3 OFF Φ4 OFF
Linear expansion valve operation
Open
Close
Closing a valve : 1 2 3 4 → 1 Opening a valve : 4 3 2 1 → 4 The output pulse shifts in above order.
Note:
• When linear expansion valve operation stops, all output phase become OFF.
• At phase interruption or when phase does not shift in order, motor does not rotate smoothly and motor will lock and vibrate.
• When the switch is turned on, 2200 pulse closing valve signal will be sent till it goes to point
in order to define the valve position.
• When the valve moves smoothly, there is no sound or vibration occurring from the linear expansion valves, however, when the pulse number moves from
to or when the valve is locked,
more sound can be heard than in a normal situation.
• Sound can be detected by placing the ear against the screw driver handle while putting the screw driver tip to the linear expansion valve.
Valve position (capacity)
A
E
Close
Extra tightening (200~800 pulse)
Trouble shooting
Open
B
Pulse number
Operation circuit failure of the micro processor
Linear expansion valve mechanism is locked.
Short or breakage of the motor coil of the linear expansion valve
Valve does not close completely.
Wrong connection of the connector or contact failure
Outdoor unit R410A model : 1400 pulse Outdoor unit R22 model : 2000 pulse Opening a valve all the way
Symptom
Disconnect the connector on the controller board, then con­nect LED for checking.
When power is turned on, pulse signals will be output for 10 seconds. There must be some defects in the operation circuit if the LED does not light while the signals are output or keeps lighting even after the signals stop.
Motor will idle and make a ticking noise when the motor is operated while the linear expansion valve is locked. This ticking sound is the sign of the abnormality.
Measure the resistance between each coil (white-red, yellow­brown, orange-red, blue-brown) using a tester. It is normal if the resistance is in the range of 200Ω ±10%.
To check the linear expansion valve, operate the indoor unit in fan mode and at the same time operate other indoor units in cooling mode, then check the pipe temperature <liquid
Thermistor (Liquid pipe)
Linear expansion valve
It is not necessary to exchange the linear expansion valve, if the leakage is small and not affecting normal operation.
Check the color of lead wire and missing terminal of the con­nector.
Check points
6 5 4 3 2
LED1kΩ
pipe temperature> of the indoor unit by the outdoor multi controller board operation monitor. During fan operation, linear expan­sion valve is closed completely and if there is any leaking, detecting temperature of the thermistor will go lower. If the detected temperature is much lower than the tem­perature indicated in the remote controller, it means the valve is not closed all the way.
1
Countermeasures
Exchange the indoor con­troller board at drive circuit failure.
Exchange the linear expan­sion valve.
Exchange the linear expan­sion valve.
If large amount of refriger­ant is leaked, exchange the linear expansion valve.
Disconnect the connector at the controller board, then check the continuity.
22
7-1-3. DC Fan motor (fan motor/indoor controller circuit board)
Check method of DC fan motor (fan motor/indoor controller circuit board)
Notes
· High voltage is applied to the connecter (CNMF) for the fan motor. Pay attention to the service.
· Do not pull out the connector (CNMF) for the motor with the power supply on. (It causes trouble of the indoor controller circuit Self check Symptom : The indoor fan cannot turn around.
Wiring contact check
Contact of fan motor connector (CNMF)
board and fan motor.)
Is there contact failure?
No
Power supply check (Remove the connector (CNMF))
Measure the voltage in the indoor controller circuit
TEST POINT
: VDC (between 1 (+) and 4 (-) of the fan connector): VDC DC294~325V
Yes
Wiring recovery
board.
TEST POINT : VCC (between 5 (+) and 4 (-) of the fan connector): VCC DC15V
Is the voltage normal?
Yes
Sensor signal check
No
Indoor controller board fuse check
Is the fuse normal? Replace the fuse
Replace indoor controller board.
Measure the voltage between CNMF and  DC 0V and DC 15V in the indoor controller circuit board.
Does the voltage repeat
No
DC 0V and DC 15V?
Yes
Replace indoor
controller board
Check the operation END
Replace the fan motor
Replace the fan motor
Yes
NG
No
OK
Check the operation END
NG
OK
OK
Check the operation END
NG
Replace the fan motor.
OK
Check the operation END
NG
Replace indoor controller board.
23
7-2. FUNCTION OF DIP SWITCH
Switch Function Remarks
Pole
ON OFF
Thermistor <Room temperature
Operation by switch
SW1
Function
setting
SW2
Capacity
code
setting
1
detection> position
2
Filter clogging detection
3
Filter cleaning
4
Fresh air intake
Switching remote
5
display
6
Humidifier control
Airflow set in case of
7
Heat thermo OFF at
8
heating mode
9
Auto restart function
10
Power ON/OFF by breaker
Capacity
ON
P15
OFF
1~6
P30
ON
OFF
SW 2 Capacity SW 2
123456
1234 56
Built-in remote controller
Provided
2,500 hr
Effective
Thermo ON signal display
Always operated while the heat in ON 1
Low 3
Setting air flow 3
Effective
Effective
ON
P24
OFF
123456
ON
P36
OFF
1234 56
Indoor unit
Not provided
100 hr
Not effective
Indicating fan operation ON/OFF
Operated depends on the condition 2
Extra low 3
Depends on SW1-7
Not effective
Not effective
Effective
timing
Under suspension
Before power supply ON
Address board
<Initial setting>
ON
OFF
1234 567 89
Note :
1
Fan operation at heating
mode
2
Thermo ON operation at
heating mode
3
SW1-7
SW1-8
OFF
OFF Extra low
OFF
ON
ON
OFF
ON
ON
Indoor controller board
Set while the unit is off.
<Initial setting>
Set for each capacity.
10
Low
Setting airflow
Stop
SW3
Function
setting
Heat pump/Cooling only
1
Louver
2
Van e
3
Vane swing function in heating
4
(wave-flow)
Vane horizontal angle
5
Vane cooling limit
6
angle setting
Changing the opening of
7
linear expansion valve 4-deg up
8
(Heating mode)
Superheat setting temperature
9
Sub cool setting temperature
10
Cooling only
Available
Available
Available
Second setting
Horizontal
Effective
Not effective
5
5
4
Heat pump
Not available
Not available
Not available
First setting
Setting A,B,C,D
Not effective
Effective
In case of replacing the indoor controller board, make sure to set the switch to the initial setting, which is shown below.
SW4
Model
Selection
1~5
ON
OFF
12345
Note : 4 SW3-5
SW3-5
Vane setting
Initial setting●Setting Vane position
OFF Set up Standard Standard
ON Set up
Less draft Upward position than the standard
Indoor controller board
Set while the unit is off.
<Initial setting>
ON
OFF
1234 567 89
Note :
4
Under suspension
4 SW3-5
5 Please do not use SW-3-9,10. SW9 setting P15: ON P24,P30,P36: OFF 6 Each angle can be used only 1 hour when fan speed setting Low and Middle 1,2
10
Indoor controller board
Before power supply ON
24
Switch
Pole
Operation by switch
Effective
timing
Remarks
SWA
Ceiling
height
selector
SWC
Option
selector
SW11
1s digit
address
setting
SW12
10ths digit
address
setting
SW14 Branch
No.
setting
(High ceiling)
1~3
(Standard)
(Silent)
2
Rotary switchRotary switch
(Standard)
SW1210SW11
0
0
1
9
8
7
6
2
3
4
5
SW14
F
E
D
C
B
A
9
8
7
6
1
0
1
2
3
4
5
6
7
8
9
* Ceiling height can be changed depending
3
on SWA setting.
2
1
(Option)
SWA
P15, P24 P30, P36
Silent
8.2ft.(2.5m)
8.5ft.(2.6m)
Standard
8.9ft.(2.7m)
9.8ft.(3.0m)
* In this model it is not necessary to
change SWC to the option side.
How to set address
1
2
Example : If address is "3", remain SW12
3
4
5
(for over 10) at "0", and match SW11 (for 1 to 9) with "3".
How to set branch number SW14 (Series R2 only) Match the indoor unit’s refrigerant pipe with the BC contoller’s end connection number Remain other than series R2 at "0".
High ceiling
11.5ft.(3.5m)
13.8ft.(4.2m)
Under operation or suspension
Before power supply ON
Address board
<Initial setting>
3 2 1
Address board
<Initial setting>
Address board
Address can be set while the unit is stopped.
<Initial setting>
SW12 SW11
0
0
1
9
8
7
6
5
1
9
2
4
2
8
3
3
7
4
6
5
Address board
<Initial setting>
SW14
0
1
2
F
3
E
4
D
5
C
6
B
7
A
8
9
25
Switch Pole Operation by switch Remarks
Effective
timing
J41, J42
Wireless
remote
controller
Pair No.
• To operate each indoor unit by each remote controller when installed 2 indoor units or more are near, Pair No. setting is necessary. Pair No. setting is available with the 4 patterns
(Setting patters A to D)
. Make setting for J41, J42 of indoor controller board and the Pair No. of wireless remote controller.
• You may not set it when operating it by 1 remote controller. Setting for indoor unit Jumper wire J41, J42 on the indoor controller board are cut according to the table below. Wireless remote controller pair number: Setting operation
1. Press the SET button (using a pointed implement). Check that the remote controller's display has stopped before continuing.
MODEL SELECT
flashes, and the model No. (3 digits) appears (steadily-lit).
2. Press the MINUTE button twice. The pair number appears flashing.
3. Press the temperature buttons to select the pair number to set.
4. Press the SET button (using a pointed implement). The set pair number is displayed (steadily-lit) for 3 seconds, then disappears.
Indoor controller
Setting pattern
Jumper wire
J41 J42
A
B
C
D
Cut
Cut
Cut
Cut
Pair No.4-9 of wireless remote controller is setting pattern D.
Pair No. of wireless remote controller
0
1
2
3
Factory setting
Under operation or suspension
<Initial setting>
CHECK
TEST RUN
SET button
Pattern A
MODEL SELECT
TEMP
ON/OFF
AUTO STOP
FAN
AUTO START
MODE
VANE
LOUVER
RESET
CLOCK
SET
Pair No.
Model No.
Temperature button
h
Minute button
min
SWE
Test run
for
Drain
pump
(Option)
Drain pump and fan are activated simultaneously after the connector SWE is set to ON and turn on the power.
SWE SWE
OFF ON
Connector Jumper
The connector SWE is set to OFF after test run.
Under operation
<Initial setting>
SWE
OFF ONOFF ON
26
7-3. TEST POINT DIAGRAM
7-3-1. Indoor controller board PCFY-P15NKMU-E PCFY-P24NKMU-E PCFY-P30NKMU-E PCFY-P36NKMU-E
CN60
Linear expansion valve (LEV) output 12VDC pulse output
CN4Y
i-See sensor
CN52
Remote indicator
CN51
Centrally controlled
CN44
Pipe temperature thermistor
: Liquid (TH22) : Gas (TH23)
CN4F
Drain float switch (FS)
CN20
Room temperature
thermistor (TH21)
CN27
Damper signal output 12VDC( : +)
CN90 Connect to the wireless remote controller board (W.B)
CN6Y
i-see sensor motor output 12VDC pulse output
CN3A
Connect to the terminal block (TB15) (MA-Remote controller connecting wire)
- : 8.7-13V DC (Pin (+))
CNV
Vane motor output 12VDC pulse
CN32
Remote switch
Jumper wire J41, J42
Pair No.setting for wireless remote controller
LED2
Power supply for MA-Remote controller
SW3
Function setting
SW4
Model selection
SWE
Test run(Drain pump)
SW2
Capacity setting
LED1 Main power supply (Indoor unit : 208-230V)
CNMF Connect to the fan motor (MF)
: DC294~325V : DC15V : DC0~6V :
DC0 or DC15V (Stop)
DC7.5V (Operation) (12VDC pulse)
CNP Drain pump output (DP)
: 208-230VAC
CN2M
Connect to the terminal block (TB5) (M-NET transmission connecting wire) 24-30VDC (non-polar)
CND
Power supply for indoor controller board
- : 208-230VAC
FUSE
6.3A 250V
27
7-3-2. Address board PCFY-P15NKMU-E PCFY-P24NKMU-E PCFY-P30NKMU-E PCFY-P36NKMU-E
SW1
Function setting
SW12
Address setting 10ths DIGIT
SW11
Address setting 1st DIGIT
SWA
Ceiling height selector
SWC
Option selector
SW14
Branch No.
28
8
DISASSEMBLY PROCEDURE
PCFY-P15NKMU-E PCFY-P24NKUM-E PCFY-P30NKMU-E PCFY-P36NKMU-E
OPERATING PROCEDURE
1. Removing the air intake grille
(1)
Slide the air intake grille holding knobs (at 2 or 3 loca-
tions) to the rear to open the air intake grille. (See Figure 1)
(2) While the air intake grille left open, push the stoppers
on the rear hinges (at 2 or 3 locations) to pull out the air intake grille. (See Figure 2)
Figure 2
hinges
Pull out the air intake grille
2.
Removing the indoor controller board and the electrical box
(1) Remove the air intake grille. (See Figure 1,2) (2) Remove the screw from the beam and remove the
beam. (See Photo 1)
(3) Remove 2 screws from the electrical cover, and remove
the electrical cover.
(4) Remove 2 screws from the electrical box and pull the
electrical box downward.
Temporarily secure the electrical box using 2 hooks in
the back of electrical box.
(5) Disconnect the connectors on the indoor controller
board.
PHOTOS & ILLUSTRATIONS
Figure 1
Air intake grille
Air intake grille
holding knobs
Photo 1
Electrical cover
Be careful when removing heavy parts.
(Photo: PCFY-P36NKMU-E)
slide
Beam
Electrical cover fixing screws
[Removing the electrical box] (6) Disconnect the wires from the terminal blocks and pull
out the electrical box. (See Photo 2)
[Removing the indoor controller board] (6) Remove the 6 supports from the indoor controller board
and remove the indoor controller board. (See Photo 3)
29
Photo 2
Electrical box
Photo 3
Electrical box fixing screw
Room temperature thermistor (TH21)
Terminal blocks (TB2),(TB5),(TB15)
Indoor controller board (I.B.)
OPERATING PROCEDURE
PHOTOS & ILLUSTRATIONS
3. Removing the room temperature thermistor (TH21)
(1) Remove the air intake grille. (See Figure 1,2) (2) Remove the screw from the beam and remove the beam.
(See Photo 1)
(3) Remove 2 screws from the electrical cover, and remove
the electrical cover.
(4) Remove 2 screws from the electrical box and pull the
electrical box downward.
Temporarily secure the electrical box using 2 hooks in
the back of electrical box.
(5) Disconnect the connector CN20 (red) from the indoor
controller board.
(6) Remove the sensor holder from the electrical box and
remove the thermistor form the holder.
4. Removing the fan motor and right side fan
(1) Remove the air intake grille. (See Figure 1,2) (2) Remove the screw from the beam and remove the beam.
(See Photo 1)
(3) Remove 2 screws from the electrical cover, and remove
the electrical cover.
(4) Remove 2 screws from the electrical box and pull the
electrical box downward.
(5) Temporarily secure the electrical box using 2 hooks in
the back of electrical box.
(6) Remove the lower casing while pressing the 4 catches of
the casing (right side of the fan motor). (See Photo 6)
(7) Loosen the 2 set screws (2 hexagon set screws) of con-
necting joint and slide the fan motor to the left. (See
Photo 5) (8) Remove the screw for motor earth wire. (See Photo 5) (9) Remove the motor piece (left and right, each 1 screw).
(See Photo 5) (10) Remove the fan motor and right side fan together. (11) Loosen the set screw (hexagon set screw) of fan and
remove the fan from the shaft. (See Photo 7,8)
Photo 4
Room temperature thermistor (TH21)
Electrical box
Photo 5
Connecting joint
Casing
Photo 6
Casing
Catch
Motor piece fixing screws
Set screws
Casing
Fan motor
Electrical box
Catch
Motor earth wire fixing screw
Casing
Photo 8
Hexagon set screw
30
Photo 7
Catch
Hole for driver
OPERATING PROCEDURE
PHOTOS & ILLUSTRATIONS
5. Removing the fan (3 connection)
(1) Remove the air intake grille. (See Figure 1,2) (2) Remove the screw from the beam and remove the beam.
(See Photo 1)
(3) Remove 2 screws from the electrical cover, and remove
the electrical cover.
(4) Remove 2 screws from the electrical box and pull the
electrical box downward.
Temporarily secure the electrical box using 2 hooks in
the back of electrical box.
(5) Remove 2 screws from the left side beam and remove
the beam. (See Photo 9)
(6) Loosen 2 set screws (2 hexagon set screws) of connect-
ing joint. (See Photo 5)
(7) Remove 3 lower casings while pressing each 4 catches
of the casing. (See Photo 6)
(8) Remove the 4 screws from the bearing support. (See
Photo 10)
(9) Slide the connecting joint to the left and remove the fans
and shaft together. (See Photo 11)
10
) Remove the fan from the shaft. (See Photo 7,8 )
(
Photo 11
Fan (3 connection)
Photo 9
Photo 10
Bearing sup­port fixing screws
Beam
Bearing support
Shaft
Bearing support
Shaft
6. Removing the side panel
(1) Remove the air intake grille. (See Figure 1,2) (2) Remove the screw from the side panel, and remove the
side panel by sliding the panel to the front.
Figure 3
Side panel (Right)
Sliding the panel to the front
Side panel (Left)
Screw
31
OPERATING PROCEDURE
7. Removing the vane motor
(1) Remove the air intake. (See Figure 1,2) (2) Remove the right side panel. (See Figure 3) (3) Remove the connector of vane motor. (4) Remove 2 screws of vane motor cover , then remove
vane motor.
PHOTOS & ILLUSTRATIONS
Photo 12
Vane motor and cover
Screws
Connector
8. Removing the under panel
(1) Remove the air intake grille. (See Figure 1,2) (2) Remove the left and right side panels. (See Figure 3) (3) Remove the beam. (See Photo 1) (4) Remove the electrical cover. (See Photo 1) (5) Pull the electrical box downward. (See Photo 2) (6) (Wireless remote controller receiver type only) Disconnect the connector CNB from the PCB for wire-
less remote controller and remove the clamp and strap
for wires. (7) Remove 8 screws from the under panel. (8) Move the under panel forward by about 7/16in. (10mm)
and remove the under panel.
9. Removing the drain pan
(1) Remove the air intake grille. (See Figure 1,2) (2) Remove the side panel (right and left). (See Figure 3) (3) Remove the under panel. (See Photo 13) Remove the screws of the right and left side drain pan. (See Photo 14) (4) Remove 2 insulation in centre of the drain pan, and after
removing 2 screws with washer, remove the drain pan. (See Photo 15,16)
(Note) Please be aware that there might be some drainage left in the drain pan when you remove the drain pan.
Photo 16
Photo 13
Under panel fixing screws
Photo 14
Drain pan fix­ing screws (left and right each 1 screw)
Photo 15
Van e
Pipe cover fixing screws
Drain pan
Insulations
Screw with washer (2 locations)
32
OPERATING PROCEDURE
10. Removing the pipe thermistors/Liquid (TH22) and Gas (TH23)
(1) Remove the air intake grille. (See Figure 1,2) (2) Remove the left and right side panels. (See Figure 3) (3) Remove the under panel. (See Photo 13) (4) Remove the drain pan. (See Photo 14, 15, 16) (5) Disconnect the connector CN44 (white) from the indoor
controller board.
(6) Remove 6 screws from the pipe cover and remove the
pipe cover. (See Photo 14, 17)
(7)
Remove the fastener for wires and remove the thermistors (liquid and gas) from each holder. (See Photo 18)
PHOTOS & ILLUSTRATIONS
Photo 17
Pipe cover fixing screws
Pipe cover
Pipe cover fix­ing screws (See Photo 15)
11. Removing the guide vane
(1) Remove the intake grille. (See Figure 1,2) (2) Remove the side panel (right and left). (See Figure 3) (3) Remove the under panel. (See Photo 13) (4) Remove the drain pan. (See Photo 14, 15,16) (5) Remove the screw from the guide vane, then remove
the guide vane.
12. Removing the Auto vane
(1) Remove the intake grille. (See Figure 1,2) (2) Remove the right side panel. (See Figure 3) (3) Remove the vane motor and cover. (See Photo 12) (4) Slide the auto vane to the vane motor side. (5) Remove 2 axes from each vane support pushing the
vane support to the vane sleeve side.
Photo 18
Liquid pipe thermistor
Photo 19
Photo 20
Vane sleeve
Gas pipe thermistor
Fastener
Screw
Drain pan
Guide vane
Vane support Van e
Vane motor side
33
OPERATING PROCEDURE
13. Removing the heat exchanger and LEV
(1) Remove the air intake grille. (See Figure 1,2) (2) Remove the beam. (See Photo 1) (3) Remove the electrical cover. (See Photo 1) (4) Pull the electrical box downward. (See Photo 2) (5) Disconnect the connector CN60 (white) from the indoor
controller board. (6) Remove the left and right side panels. (See Figure 3) (7) Remove the under panel. (See Photo 13) (8) Remove the drain pan. (See Photo 14,15,16) (9) Remove the pipe cover. (See Photo 17)
10
) Remove the pipe thermistors (TH22 and TH23) from
(
each holder. (See Photo 18) (11) Remove the pipe band fixing screw and remove the
pipe band. (See Photo 21)
12
) Remove 2 screws from the heat exchanger and
(
remove the heat exchanger with LEV.
PHOTOS & ILLUSTRATIONS
Photo 21
Heat exchanger
Pipe band
Pipe band fixing screw
Photo 22
Heat exchanger fixing screws
Heat exchanger Va ne
34
35
TM
HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU TOKYO 100-8310, JAPAN
Copyright 2009 MITSUBISHI ELECTRIC ENGINEERING CO., LTD. Distributed in Feb. 2009 No. OCH450 PDF 7 Made in Japan
New publication, effective Feb. 2009 Specifications subject to change without notice
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