Mitsubishi PCFY-P100VGM, PCFY-P125VGM, PCFY-P40VGM, PCFY-P63VGM Service Manual

Page 1
TECHNICAL & SERVICE MANUAL
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
CONTENTS
1. SAFETY PRECAUTION ·······················2
2. PART NAMES AND FUNCTIONS········4
3. SPECIFICATIONS·································6
4. OUTLINES AND DIMENSIONS············8
6.
REFRIGERANT SYSTEM DIAGRAM
···13
7. TROUBLE SHOOTING·······················14
8. DISASSEMBLY PROCEDURE···········19
9. PARTS LIST········································23
<Indoor unit>
PCFY-P40VGM PCFY-P63VGM PCFY-P100VGM PCFY-P125VGM
No. OC178
1998
[ Model name ]
INDOOR UNIT
Ceiling Suspended
Series PCFY
PCFY-P40VGM PCFY-P63VGM PCFY-P100VGM PCFY-P125VGM
[ Service Ref. ]
R407C
/
R22
Page 2
2
1
SAFETY PRECAUTION
Cautions for using with the outdoor unit which adopts R407C refrigerant.
· Do not use the existing refrigerant piping.
-The old refrigerant and refrigerator oil in the existing piping contains a large amount of chlorine which may cause the refrigerator oil of the new unit to deteriorate.
· Use “low residual oil piping”.
-If there is a large amount of residual oil (hydraulic oil, etc.) inside the piping and joints, deterioration of the refrigerator oil will result.
· Store the piping to be used during installation indoors and keep both ends of the piping sealed until just before brazing. (Store elbows and other joints in a plastic bag.)
-If dust, dirt, or water enters the refrigerant cycle, deterioration of the oil and compressor trouble may result.
· Use ESTER , ETHER or HAB as the refrigerator oil to coat flares and flange connection parts.
· Use liquid refrigerant to seal the system.
-If gas refrigerant is used to seal the system, the composition of the refrigerant in the cylinder will change and performance
may drop.
· Do not use a refrigerant other than R407C.
-If another refrigerant (R22, etc.) is used, the chlorine in the refrigerant may cause the refrigerator oil to deteriorate.
· Use a vacuum pump with a reverse flow check valve.
-The vacuum pump oil may flow back into the refrigerant cycle and cause the refrigerator oil to deteriorate.
Page 3
3
[3] Refrigerant recharging
(1) Refrigerant recharging process
1Direct charging from the cylinder
·R407C cylinder are available on the market has a syphon pipe.
·Leave the syphon pipe cylinder standing and recharge it. (By liquid refrigerant)
(2) Recharge in refrigerant leakage case
·After recovering the all refrigerant in the unit, proceed to working.
·Do not release refrigerant in the air.
·After completing the repair service, recharge the cycle with the specified amount of liquid refrigerant.
Gravimeter
Unit
[1] Service tools
Use the below service tools as exclusive tools for R407C refrigerant.
No. Tool name Specifications
1 Gauge manifold ·Only for R407C.
·Use the existing fitting SPECIFICATIONS. (UNF7/16)
·Use high-tension side pressure of 3.43MPa·G or over.
2 Charge hose ·Only for R407C.
·Use pressure performance of 5.10MPa·G or over.
3 Electronic scale 4 Gas leak detector ·Use the detector for R134a or R407C. 5 Adapter for reverse flow check. ·Attach on vacuum pump. 6 Refrigerant charge base. 7 Refrigerant cylinder. ·For R407C ·Top of cylinder (Brown)
·Cylinder with syphon
8 Refrigerant recovery equipment
.
[2] Notice on repair service
·After recovering the all refrigerant in the unit, proceed to working.
·Do not release refrigerant in the air.
·After completing the repair service, recharge the cycle with the specified amount of the liquid refrigerant.
Page 4
4
PART NAMES AND FUNCTION
2
Indoor (Main) Unit
Air outlet
Intake grille
Air intake
Left/right guide vanes
Change the direction of airflow from the horizontal blower.
Long-life fillter
Removes dust and foreigh matter from air coming in through the grille (Recommended cleaning interval : Approx, every 2,500 operating hours)
Up/down guide vanes
Change the direction of airflow from the vartical blower.
Remote controller
[PAR-F25MA]
Once the controls are set, the same operation mode can be repeated by simply pressing the ON/OFF button.
This switches between continuous operation and the timer operation.
TIMER button
This sets the ventilation fan speed.
AIR SPEED button
Press this button to switch the cooler electronic dry (dehumidify) automatic and heater modes.
OPERATION SWITCH button
This sets the room temparature The temparature setting can be performed in 1°C units
Setting range
Cooler 19°C to 30°C
TEMP ADJUSTMENT button
This sets of switches the current time. start time and stop time.
TIME SETTING button
(This button does not operate in this model)
This switches the horizontal fan motion ON and OFF.
LOUVER button
This swiches between the operation and stop modes each time it is pressed. The lamp on this button lights during operation.
ON/OFF button
This adjusts the vertical angle of the ventilation.
AIR DIRECTION button
Only press this button to perform an inspection check or test operation Do not use it for nomal operation.
CHECK-TEST RUN button
This resets the filter service indication display.
FILTER button
Page 5
5
Caution
Only the Power display lights when the unit is stopped and power supplied to the unit.
When power is turned ON for the first time the (CENTRAL CTRL) display appears to go off momentarily but this is not a
malfunction.
When the central control remote control unit, which is sold separately, is used the ON-OFF button, operation switch button and TEMP adjustment button do not operate.
“NOT AVAILABLE” is displayed when the Air speed button are pressed.This indicates that this room unit is not equipped with the fan direction adjustment function and the louver function.
When power is turned ON for the first time, it is normal that “HO” is displayed on room temperature indecation (For max.2minutes). Please wait until this “HO” indication disappear then start the operation.
5
F
M2A
CENTRALLY CONTROLLED display
This indicates when the unit is
controlled by optional features such as central control type remote controller.
TIMER display
This indicates when the continous
operation and time operation modes are set.
It also display the time for the timer
operation at the same time as when it is set.
OPERATION MODE display
This indicates the operation mode.
STANDBY display
This indicates when the standby
mode is set from the time the sleep operation starts until the heating air is discharged.
DEFROST display
This indicates when the defrost
operation is performed.
CHECK display
This indicates when a malfunction
has occurred in the unit which should be checked.
CLOCK display
The current time , start time and stop time can be displayed in tensecond intervals by pressing the time switch button. The start time or stop time is always displayed during the timer operation.
Display
In this display example on the bottom left, a condition where all display lamps light is shown for explanation purposes although this differs from actual operation.
Operation lamp
This lamp lights during operation, goes off when the unit stops and flashes when amalfunction occurs.
POWER display
This lamp lights when electricity is supplied to the unit.
SET TEMPERATURE display
This displays the selected setting temperature.
FAN SPEED display
This displays the air direction.
ROOM TEMPERATURE display
The temperature of the suction air is displayed during operation. The display range is 8° to 39°C. The display flashes 8°C when the actual temperature is less than 8° and flashes 39°C when the actual temperature is greater than 39°C.
display
This display lights in the check mode or when a test operation is performed.
CHECK MODE
TEST RUN
FILTER display
This lamp lights when the filter need to be cleaned.
AIR DIRECTION display
The selected fan speed is displayed.
Page 6
Item
6
SPECIFICATIONS
3
3-1. Specification
PCFY-P40VGM PCFY-P63VGM PCFY-P100VGM PCFY-P125VGM
kW 4.7 7.3 11.6 14.5
kW 5.2 8.3 13.0 16.3
kw 0.10 0.13 0.16 0.24
kW 0.10 0.13 0.16 0.24
A 0.46 0.60 0.73 1.10
A 0.46 0.60 0.73 1.10
%91 90 91 91
%91 90 91 91
Unit : Munsell<0.70Y 8.59/0.97>
mm 210 270
mm 1000 1310 1310 1620
mm 680
- Cross fin (Aluminum plate fin and copper tube)
- Sirocco fan
2 Sirocco fan ✕ 3 Sirocco fan ✕ 3 Sirocco fan ✕ 4
k/min 12-11-10-8 18-16-14-12 25-23-20-18 35-32-28-26
Pa 0
kW 0.054 0.07 0.09 0.15
PP honey comb
[mm 12.7<1/2”> 15.88<5/8”> 19.05<3/4”>
[mm 6.35<1/4”> 9.52<3/8”> 9.52<3/8”>
[mm PVC pipe VP-25 connectable
dB(A) 38-36-33-29 39-37-34-32 43-41-38-36 44-42-39-37
kg 27 34 37 43
V•Hz Single phase 220V-240V 50Hz
Note : w1. Rating conditions
Cooling: Indoor: 27°C DB. 19.5°C WB
outdoor: 35°C DB. 24°C WB
Heating: Indoor: 21°C
outdoor: 7°C DB. 6°C WB
w2. Air flow and the noise level are indicated as High - Middium1 - Middium2 - Low.
Power source
Cooling capacity
Heating capacity
Cooling
Heating
Cooling
Heating
Cooling
Heating
Exterior
(munsell symbol)
Height
Width
Depth
Heat exchanger
Air filter
Gas side
Refrigerant
pipe
dimensions
Drain pipe size
Noise level w2
Product weight
Liquid
side
Fan motor
Output
Type No
Air flow w2
External
static pressure
Dimensions
Electric characteristic
Power
consum
ption
current
Power factor
Fan
Page 7
7
Power supply terminal block TB2 (L,N,;) 330V 30A
Transmission terminal block TB5 (M1,M2,S) 250V 20A
3-2. Electrical parts specifications
Model
Parts
name
Symbol PCFY-P40VGM PCFY-P63VGM PCFY-P100VGM PCFY-P125VGM
Tranrsformer T (Primary) 50/60Hz 220-240V (Secondary) (18.4V 1.7A)
Room temperature thermistor TH21
Liquid pipe thermistor TH22
Resistance : 0:/15k' , 10:/9.6k' , 20:/6.3k' , 25:/5.4k' , 30:/4.3k' , 40:/3.0k
'
Gas pipe Thermistor TH23
Fuse FUSE 250V 6.3A
Fan motor MF
Inner-thermostat
Fan motor capacitor C1 3= x 440V 4= x 440V 4= x 440V 6= x 440V
Vane motor MV
Linear expansion valve LEV
(Indoor controller board)
(with Inner-thermostat)
OFF 130:±5:
MP35EA
DC12V
MP42EA
DC12V
DC12V Stepping motor drive { 3.2 (0~2000pulse)
DC12V Stepping motor drive { 5.2 (0~2000pulse)
4-Pole Output 54W D09B4P54MS
4-Pole Output 90W D10B4P90MS
4-Pole Output 150W D10B4P150MS
4-Pole Output 70W D09C4P70MS
Page 8
8
OUTLINES AND DIMENSIONS4
INDOOR UNIT PCFY-P40VGM
(Suspension bolt pitch)
2
1
Air intake
When electrical box
is pulled down
Electrical box
Air outlet
7
8
5
4
3
2
6
Electrical box
(Drainage)
(1/2F)gas
(1/4F)liquid
( FRONT VIEW )
Ceiling
56506
161 90
904
933
157
70
15
85
81
210
226
241
201
182
180
76
680
254
150 17
70140
320 80
918
1000
983
6 ~ 7
928
525
42 179
161 32
46
175
131
1
352
171
138
86
263
38
38
79
1 Drainage pipe connection (26mm I.D.) 5 Refrigerant-pipe connection (liquid pipe side/flared connection)
2 Drainage pipe connection (for the left arrangement) 6 Knock out hole for upper drain pipe arrangement
3 Knock out hole for left drain-piping arrangement 7 Knock out hole for left drain pipe arrangement
4 Refrigerant-pipe connection (gas pipe side/flared connection) 8 Knock out hole for wining arrangement
NOTES:
1. Use M10 or W3/8 screws for anchor bolt.
2. Please be sure when installing the drain-up machine (option parts).
refrigerant pipe will be only upper drain pipe arrangement.
Unit : mm
Page 9
9
PCFY-P63VGM
(Drainage)(Drainage)
(5/8F)gas(5/8F)gas
(3/8F)liquid(3/8F)liquid
Air intakeAir intake
Air outletAir outlet
(Suspension bolt pitch)(Suspension bolt pitch)
Electrical boxElectrical box
When electrical boxWhen electrical box
is pulled downis pulled down
CeilingCeiling
( FRONT VIEW ) VIEW )
Electrical boxElectrical box
6
4
1
5
8
2
3
7
2
506 56
90161
1240
157
1228
1310
1214
1290
15
85
81
210
226
241
201
182
180
76
680
254
150 17
70140
320 80
70
6 ~ 7
1235
416525
42 179
161 32
46
175
131
1
171
138
86
263
38
38
79
1 Drainage pipe connection (26mm I.D.) 5 Refrigerant-pipe connection (liquid pipe side/flared connection)
2 Drainage pipe connection (for the left arrangement) 6 Knock out hole for upper drain pipe arrangement
3 Knock out hole for left drain-piping arrangement 7 Knock out hole for left drain pipe arrangement
4 Refrigerant-pipe connection (gas pipe side/flared connection) 8 Knock out hole for wining arrangement
NOTES:
1. Use M10 or W3/8 screws for anchor bolt.
2. Please be sure when installing the drain-up machine (option parts).
refrigerant pipe will be only upper drain pipe arrangement.
Unit : mm
Page 10
10
(3/8F)liquid
(3/4F)gas
(Drainage)
Air intake
Air outlet
(Suspension bolt pitch)
Electrical box
When electrical box
is pulled down
( FRONT VIEW )
Ceiling
Electrical box
6
2
7
4
1
5
8
2
3
506 56
90161
229
217
70
70140
18150
80320
1240
1214
1310
81 96
207
270
680
254
1228
182
198
245
16
87
38 38 140
525
6 ~ 7
160 93
42 239
1235
687
263
171
138
86
45
192
236 1
PCFY-P100VGM
1 Drainage pipe connection (26mm I.D.) 5 Refrigerant-pipe connection (liquid pipe side/flared connection)
2 Drainage pipe connection (for the left arrangement) 6 Knock out hole for upper drain pipe arrangement
3 Knock out hole for left drain-piping arrangement 7 Knock out hole for left drain pipe arrangement
4 Refrigerant-pipe connection (gas pipe side/flared connection) 8 Knock out hole for wining arrangement
NOTES:
1. Use M10 or W3/8 screws for anchor bolt.
2. Please be sure when installing the drain-up machine (option parts).
refrigerant pipe will be only upper drain pipe arrangement.
Unit : mm
Page 11
11
PCFY-P125VGM
1 Drainage pipe connection (26mm I.D.) 5 Refrigerant-pipe connection (liquid pipe side/flared connection)
2 Drainage pipe connection (for the left arrangement) 6 Knock out hole for upper drain pipe arrangement
3 Knock out hole for left drain-piping arrangement 7 Knock out hole for left drain pipe arrangement
4 Refrigerant-pipe connection (gas pipe side/flared connection) 8 Knock out hole for wining arrangement
NOTES:
1. Use M10 or W3/8 screws for anchor bolt.
2. Please be sure when installing the drain-up machine (option parts).
refrigerant pipe will be only upper drain pipe arrangement.
Unit : mm
(3/4F)gus
(Drainage)
(3/8F)liquid
182
198
245
87
16
217
6
80
4
1
5
8
320
140 70
150 18
(Suspension bolt pitch)
1547
45
236 1
192
86
138
171
263
38 38 140
270
207
81 96
1524
1620
Air outlet
680
506 56
254
90161
1535
Air intake
( FRONT VIEW )
Electrical box
3
2
Ceiling
2
Electrical box
1545
70
160 93
6 ~ 7
42 239
525 687
When electrical box
is pulled down
229
7
Page 12
12
5
WIRING DIAGRAM
MODELS PCFY-100,125VGM
(GRN)
VANE
CN6V
MV
BLU
WHT
YEL
ORN
RED
BRN
6
SWA
SWC
X4 X1
(OPTION)
1
54
3
2
CN50
DRAIN
DS(OPTION)
(RED)
135151
SW5
220V 240V
432
X4
BLK
WHT
RED
WHT
RED
BLU
BLU
S(SHIELD)
M1
M2
RED
2ND DIGIT
REMOTE CONTROLLER
DC24-30V
GAS
TH22
(RED)
CN3T (RED)
AC220-240V T AC18.4V
LED5LED2LED1LED3LED4
0N
SW4
1
4
1
0N
See fig:W1
CN20
1234567891023456
SW3SW2
INTAKE
LIQUID
(WHT)
RED BLU
CN82
ADDRESS
(RED)
ON
OFF
12345678910
SW1
SW12 SW11
3RD DIGIT
A.B
00
FAN1
F.C
BLU
(BLU) M-NET
CN2M
{
BC CONTROLLER
TO OUTDOOR UNIT
TB5
~/N 220-240VÅ@50Hz
POWER SUPPLY
PULL BOX
BREAKER(15A)
FUSE(15A)
N
TB2
L
GRN/YEL
TO NEXT INDOOR UNIT
(WHT)
(WHT)
CNT
(BLU)
CNP
BLU
FUSE 250V
6.3A
(RED)
CND
BLU
(BLK)
CN32
REMOTO SWITCH
(WHT)
LEV
(WHT)
6
ZNR
X1
CN52
(WHT)
REMOTE INDICATION
(GRN)
VANE
CN6V
CN60
ADDRESS
(RED)
ADDRESS
(RED)
CN42CN81
1ST DIGIT
CONNECTION NO.
SW14
0
0FF
ADDRESS
(RED)
CN43
WHT
YEL
ORN
BLU
RED
BRN
MV
BLU
WHT
YEL
ORN
RED
BRN
6
8
CN51
CENTRALLY CONTROL
(WHT)
0FF
CN29 CN21
LEV
(RED)
CN50
DRAIN
TH23
I.B
TH21
C1
56 1234
56 1234
3 1
2
GRY
BLK
DP
13
31
1
1 2
31
12
123456
51 3
51 3
MF
12341234567856 1234
56123456 1234
4 3 2 1
8 7 6 5 4 3 2 1
12 2 1
13 2 1
3
12345
Fasten terminal of the terminal board "TB5" equips lock system. To remove the fasten terminal,pull it while pressing the protruding portion (locking lever)of the terminal. Connection of the fasten terminal,protruding portion shouid face upward.
6.
Set SW5 to 240V side when the power supply is 230 and 240 volts.
Please set the switch SW5 according to the power supply voltage.
1.
At servicing for outdoor unit,always follow the wiring diagram of outdoor unit.
2. Symbol[S] of TB5 is the shield wire connection.
3.
4.
The setting of the SW2 dip switches differs in the capacity for the detail,see the table below.
Note
5.
When the power supply is 220 volts,set SW5 to 220V side.
Symbols used in wiring diagram above are, :terminal
block, :connector.
PCFY-P40VGM , PCFY-P63VGM , PCFY-P100VGM , PCFY-P125VGM
Page 13
13
6
REFRIGERANT SYSTEM DIAGRAM
Strainer (#50mesh)
Strainer (#100mesh)
Strainer (#100mesh)
Heat exchanger
Room temperature thermistor TH21
Gas pipe thermistor TH23
Liquid pipe thermistor TH22
Linear expansion valve
Gas pipe
Flare connection
Gas pipe
PCFY-P40VGM
{12.7<1/2F>
PCFY-P63VGM
{15.88<5/8F>
PCFY-P100,P125VGM
{19.05<3/4F>
Liquid pipe
{6.35<1/4F> {9.52<3/8F> {9.52<3/8F>
Capacity
Item
PCFY-P40VGM PCFY- P63VGM PCFY-P100VGM PCFY-P125VGM
Page 14
14
7
TROUBLE SHOOTING
7-1. How to check the parts PCFY-P40VGM , PCFY-P63VGM , PCFY-P100VGM , PCFY-P125VGM
Room temperature thermistor (TH21) Liquid pipe thermistor (TH22) Gas pipe thermistor (TH23)
Parts name
Check points
Trans
Fan motor
Linear expansion valve
Drain-up mechanism (Optional)
Drain sensor (Optional)
Vane motor
Disconnect the connector, then measure the resistance using a tester. (Sorrounding temperature 10°C~30°C)
Disconnect the connector and measure the resistance using a tester.
Measure the resistance between the terminals using a tester.
Disconnect the connector then measure the resistance valve using a tester. Refer to the next page for a detail.
Measure the resistance between the terminals using a tester.(Surrounding temperature 20;~30;)
Measure the resistance between the terminals using a tester.(Surrounding temperature 20;~30;)
Measure the resistance between the terminals using a tester.
(Refer to the thermistor)
(Refer to the thermistor)
Normal
4.3k'~9.6k'
Abnormal
Open or short
Normal
92'
Abnormal
Open or short
'CNT(1)-(3)
CN3T(1)-(3)
Normal Abnormal
Open or short
Motor terminal
or
Relay connector
Normal
PCFY-P
40VGM 63VGM 100VGM 125VGM
Abnormal
Red-Black
70.6' 45.0' 43.7' 20.4' Open or short
White-Black
69.6' 44.8' 53.3'
Connector
Normal
PCFY-P40VGM PCFY-P63VGM
Abnormal
Brown-Yellow
186~214' 140~160'
Open or short
Brown-Blue
Brown-Orange
Brown-Pink
Connector PCFY-P100,P125VGM Abnormal
Red-Blue
140~160'
Open or short
Red-Yellow
Red-Pink
Red-Orange
20.7'
(1)-(3)
Normal
82'
(4)-(5)
4.3k'~9.6k'
Abnormal
Open or short
Normal
(1)-(5)
White-Red
150' ±10%
Abnormal
Open or short
(2)-(6)
Yellow-
Blown
(3)-(5)
Orange-Red
(4)-(6)
Blue-Brown
About 70'
About 1'
CNT T CN3T
Red Blue
1 2 3
White
Blue
1 2 3
Relay connector
1
Red
1
White
2
2
3
Black
3
Protector
LEV
White Yellow
Orange Blue
Red Brown
CN60
1 2 3 4 5 6
Gray
Gray
1
2
4
Orange
5
Red
2
Pink
Connector Pin No.
2
Pink
4
Orange
5
Red
Connector Pin No.
3
Yellow
3
1 2 3 4 5
61
Blue
BlueYellow Brown
1
Page 15
15
<Thermistor Characteristic graph>
Room temperature thermistor(TH21) Liquid pipe thermistor(TH22) Gas pipe thermistor(TH23) Drain sensor(THD)
Thermistor R
0=15k' ±3%
Fixed number of B=3480k' ±2%
Rt=15exp { 3480( ) }
0: 15k' 10: 9.6k' 20: 6.3k' 25: 5.2k' 30: 4.3k' 40: 3.0k'
Thermistor at lower temperature
Linear expansion valve
1
Operation summary of the linear expansion valve.
• Linear expansion valve open/close through stepping motor after receiving the pulse signal from the indoor controller board.
• Valve opening can be changed in proportion to the number of pulse signal. <Connection between the indoor controller board and the linear expasion valve>
4
[4
3
62
5
[3
2
[2
1
[1
[4
[3
[2
[1
Controller board
Drive circuit
Relay connector
Connector(CN60)
DC12V
Brown
Red
Blue
Orange
Yellow
White
5
1
3
4
6
M
4
6
2 3
5
1
Blue
Brown
Yellow
Orange
Red
White
Linear expansion valve
1
273+t
1
273
Note : Since the number of the connector at the controller board side and the relay connector are different, follow the color of
the lead wire.
< Thermistor at lower temperature >
50
40
30
Resistance (K")
20
10
0
-20 -10 0 10 20 30 40 50 Temperature (:)
Page 16
16
Output (Phase) number
Output
{1
1
ON
{2
ON
{3
OFF
{4
OFF
2
OFF
ON
ON
OFF
3
OFF
OFF
ON
ON
4
ON
OFF
OFF
ON
Closing a valve : 1 2 3 4 1 Opening a valve : 4 3 2 1 4
The output pulse shift as above order.
1. When linear expasion valve operation stops, all output phase
become OFF.
2. At phase interruption or when phase does not shift in order, motor does not rotate smoothly and motor will lock and vibrate.
When the switch is turned on, 2200 pulse closeing valve signal
will be send till it goes to
A point in order to define the valve
position.
When the valve move smoothly, there is no noise or vibration occur from the linear expansion valve : however, when the pulse number moves from
E to A or when the valve is locked, more
noise can be hear than normal situation.
Noise can be detected by placing the ear against the screw
driver handle while putting the screw driver to the linear expansion valve.
<Output pulse signal and the valve operation>
2
Linear expansion valve operation
3
Trouble shooting
D
A
E
B
C
Open
extra tightning (80~100pulse)
Pulse number
2000 pulse Open the valve all the way
Close
Symptom
Check points
Operation circuit failure of the micro processor
Disconnect the connector on the controller board, then connect LED for checking.
Pulse signal will be sending out for 10 seconds as soon as the main switch is rurned on. If there is LRD with lights on or lights off, it means the operation circuit is abnormal.
Countermeasures
Exchange the indoor controller board at drive circuit failure.
Lock at the linear expansion valve mechanism area.
Valve doesn’t close completely(thermisto r leaking)
Wrong connection of the connector or contact failure.
To check the linear expansion valve of the indoor unit, operate the indoor unit in fan mode and operate other indoor units in cooling mode then check the pipe temperature <liquid
pipe temperature> of the indoor unit by monitorring the outdoor multi controller board operation. During fan operation, linear expansion valve is closed completely and if there are some leaking, detecting temperature of the thermistor will go lower. If the detected temperature is much lower
than the temperature indicated in the remote contoroller, it means the valve is not closed all the way. It is not necessary to exchange the linear expasion valve, if the leakage is small or does not make any trouble.
Liquid pipe thermistor
Linear expansion valve
Morter will idle and make ticking noise when motor is operated while the linear expansion valve is locked. This ticking noise is the sign of the abnormality.
Check the color of lead wire and missing terminal of the connector. Check the color of lead wire and missing terminal of the connector.
Exchange the linear expansion valve.
Exchange the linear expasion valve.
If large amount of thermistor is leaked, exchande the linear expasion valve.
Disconnect the connecttor at the controller board, then check the continuity.
Measure the resistance between the each coil(red-white, red­orange, brown-yellow, brown-blue) using atester. It is normal if the resistance is in the range of 150 '±10%.
Short or breakage of the motor coil of the linear expansion valve.
LED1T
6 5 4 3 2 1
Page 17
17
7-2. FUNCTION OF DIPSWITCH PCFY-P40VGM , PCFY-P63VGM , PCFY-P100VGM , PCFY-P125VGM
1 2 3 4 5 6 7 8 9
10
1~6
1 2 3 4 5 6 7 8 9
10
1~4
Room temperature Thermistor position
ON OFF
Filter crogging detection Provided Not provided
Filter life 2500hr 100hr
Air intake Effective Not effective
Remote indication switching Thermostat ON signal indication Fan output indication
Humidifier control
Always operated while the heating mode w1Operated depends on the condition
w2
Air flow set in case of Fix to LOW w3 Fix to EXTRA lOW w3
heat thermostat OFF
Depends on setting remote controller
w3 Depends on SW1-7
Auto reset function Effective Not effective
Power ON/OFF Effective Not effective
Heat pump/Cool only Cooling only Heat pump
Louver Available Not available
Vane Available Not available
Vane swing function Available Not available
Vane holizontal angle Second setting First setting
Vane cooling limit angle setting
w4 Horizontal angle Down A,B,C
Effective Not effective
Heater 4degrees up Not effective Effective
Target Superheat setting
w5 9degrees 6degrees
Target Subcool setting 15degrees 10degrees
ON
OFF
ON
OFF
123
1234
ON OFF
12345678910
ON
OFF
12345678910
ON
OFF
123456
ON
OFF
123456
ON
OFF
123456
ON
OFF
123456
MODELS SW2 MODELS SW2 MODELS SW2
PCFY­P40VGM
PCFY-
P63VGM
PCFY­P100VGM
PCFY­P125VGM
Address board
<At delivery>
Indoor controller board
Indoor controller board
Indoor controller board
<At delivery>
<At delivery>
SW4
Unit
Selection
SW3
Function
Selection
SW2
Capacity
code
setting
SW1
Mode
Selection
Switch Pole
Function Remarks
Operation by switch
Bult-in remote controller
Indoor unit
Indoor linear expansion valve opening
NOTE:
w1 At Heating mode, fan
operating.
w2 At Heater mode, operating
heat thermostat ON.
w3 SW1-7=OFF, SW1-8=ON
Setting air flow. SW1-7=ON, SW1-8=ON Indoor fan stop.
Set while the unit is off.
<At delivery>
Set for each capacity.
Set while the unit is off.
NOTE:
w4 At cooling mode, each
angle can be used only 1 hour.
w5 SW3-9 setting
PCFY-P40VGM = ON PCFY-P63VGM = OFF PCFY-P100VGM = OFF PCFY-P125VGM = OFF
Set while the unit is off.
Page 18
18
Address board
Address board
Address board
Address board
Operation by switchSwitch Remarks
Ceiling height can be changed depends on
SW A setting.
<At delivery>
<At delivery>
<At delivery>
<At delivery>
1~3
SW A Set the ceiling height
2
SW C Option
SW 11 1st digit address setting
SW 12 2st digit address setting
Rotary switch
SW 14 Conne­ction No. setting
Rotary switch
When the optional high performance filter elements (filter casement) is attached to the unit, be sure to set switch to the option side in order to prevent the airflow reducing.
Address setting should be done when network remote controller (PAR-F25M) is being used.
This is the switch to be used when the indoor unit is operated with R2, R3 series outdoor unit as a set.
Address can be set while the unit is stopped.
220V 240V
220V 240V
Address board
<At delivery>
2
SW 5 Voltage selection
If the unit is used at the 230V or 240V area, set the switch to 240V side. If the unit is used at the 220V, set the switch to 220V side.
10 1
(High)
(Standard)
(Low)
3
2
1
Option
(Standard)
SW12
0
1
9
2
8
3
7
4
6
5
SW11
0
9
8
7
6
5
3 2 1
Option
1
4
2
3
SW12
SW11
0
9
8
7
6
0
1
5
1
9
2
8
3
7
4
6
5
2
3
4
SW14
0
1
F
E
D
C
B
A
8
9
2
3
4
5
6
7
SW14
0
1
2
F
3
E
4
D
5
C
6
B
7
A
8
9
Page 19
19
DISASSEMBLY PROCEDURE
8
OPERATING PROCEDURE PHOTOS&ILLUSTRATIONS
1. Removing the air intake grill
(1) Slide the intake grill holding knobs (at two locations)
backward to open the intake grill.
(2) When the intake grill left open, push the stoppers on the
rear hinges (at two locations) to pull out the intake grill.
2. Removing the electrical box
(1) Remove the air intake grill. (2) Remove the screw from the beam and remove the beam. (3) Remove the screws from the electrical cover, and remove
the electrical cover. (4) Disconnectors including CN6V and CN21. (5) Remove the screws from the electrical box and pull out
the electrical box.
<Electrical parts in the electrical box> Terminal block (for power supply) Terminal block (for in/outdoor connecting wire) Operation condenser Indoor control board Power Trans
Figure 1
Figure 2
Photo 1
slide
intake grill
intake grill hoiding knobs
hinges
Pull out the intake grill
electrical cover
screws(electrical cover)
screws(electrical box)
Slide to the left
beam
clamp
INDOOR UNIT : PCFY-P63VGM
Operation condenser
Power trans
Indoor control board
terminal block (power supply)
Addoress board
Terminal block(transmission)
Page 20
20
Figure 2
OPERATING PROCEDURE PHOTOS&ILLUSTRATIONS
3. Removing the fan motor
(1) Remove the air intake grill. (2) Disconnect the fan motor guard. (3) Unscrew screws for removing the motor guard. (4) Unscrew screws for removing the fan guard. (5) Remove the screw for removing the motor support at both
left and right side.
(6) Loosen the set screws at the fan motor side of the
connecting joint.
(7) Slide the fan motor to the left side and pull it out.
4. Removing the sirocco fan
(1) Remove the air intake grill. (2) Remove 1 beam. (3) Unscrew screws for removing the motor guard. (4) Unscrew screws for removing the fan guard. (5) Remove the lower casing while pressing the stoppers at
upper side of the casing. (6) Loosen the set screws at the connecting joint. (7) Remove the sirocco fan and shaft together by sliding the
shaft to the left.
(Note)
Make sure that the upper side casing is snaped to the fan plate securely with catch.
5. Removing the side panel
(1) Remove the air intake grill. (2) Remove the screw from the side panel, and remove the
side panel by sliding the panel to the front.
screw
side panel
sliding the panel to the front
Photo 2
Photo 3
Screws
Motor
Motor guard
Motor support
Connecting joint
Motor guard
Fan guard
Connecting joint
Sirocco fan
Bearing
CasingMotor
Page 21
21
OPERATING PROCEDURE PHOTOS&ILLUSTRATIONS
7. Removing the pipe thermistor
(1) Remove the air intake grill. (2) Remove the right side panel. (3) Remove the relay connector of the pipe thermistor. (4) Remove the screw, and remove the check panel. (5) Extract the pipe thermistor from the holder.
<Caution for the installation>
There is a possibility for the short circuit when connector gets wet by water through the thermistor lead wire. Therefore, lead wire of the pipe thermistor should be traped as shown in photo 6.
(5)Gas pipe thermistor is inserted to the holder of the gas
pipe (heater)
8. Removing the under panel
(1) Remove the air intake grill. (2) Remove the beam. (3) Remove the side panel (right and left). (4) Unscrew the screws of the under panel, then remove the
lower panel.
Weight of the lower panel : App. 2kg.
6. Removing the vane motor
(1) Remove the air intake. (2) Remove the left side panel. (3) Remove the relay connector of vane motor. (4) Remove the electrical box. (5) Remove the screws of vane motor, then remove vane
motor.
(Note)
Connect the lead wires and connectors properly and place them in the proper position so that the wires are not pinched by other parts.
Photo 5
Photo 6
Photo 4
Photo 7
Screw
Screws
Screws
Hold Pipe thermistor Trap
Check panel
Relay connector of the vane motor
Vane motor
Under panel
Relay connector of the pipe thermistor
Left side panel
Check panel
Liquid pipe thermistor
Gas pipe (Header)
Gas pipe thermistor
Page 22
22
OPERATING PROCEDURE PHOTOS&ILLUSTRATIONS
9. Removing the drain pan
(1) Remove the air intake grill. (2) Remove the beam. (3) Remove the side panel (right and left). (4) Remove the under panel. Remove the screws of the right
and left side drain pan. (5) Remove the insiation in center of the drain pan, and after
removing the screw, remove the drain pan.
(Note)
Please aware that there might be drain left in the drain pan when you remove the drain pan.
10. Removing the guide vane
(1) Remove the intake grill. (2) Remove the beam. (3) Remove the side panel (right and left). (4) Remove the under panel. (5) Remove the drain pan. (6) Remove the screw from the guide vane, then remove the
guide vane.
11. Removing the Auto vane
(1) Remove the intake grill. (2) Remove the left side panel. (3) Remove the left side box. (4) Remove the under panel. (5) Remove the screw from the auto vane. (6) Slide the auto vane to the right side and pull the auto vane
out.
Photo 8
Screw
Screw
Screw
Guide vane
Auto vane
Drain pan
Screw
Drain pan
Screws
(Insulation)
Photo 9
Photo 10
Page 23
23
No.
Parts No. Parts Name Specifications
P63
VGM
P100 VGM
Wiring
Diagram
Symbol
Recom­mended
Q'ty
Unit
Amount
PCFY- Price
1 2 3 4 5
6
7 8 9
10
11 12
INDOOR CONTROLLER BOARD FUSE TRANSFORMER ADDRESS BOARD CONTROL BOX CAPACITOR CAPACITOR CAPACITOR TERMINAL BLOCK TERMINAL BLOCK ADDRESS CABLE BOX COVER BOX COVER BOX COVER REMOTE CONTROLLER REMOTE CONTROLLER CABLE
1 1 1 1 1
1
1 1 1
1
1 1
1 1 1 1 1
1
1 1 1
1 1 1
P40
VGM
1 1 1 1 1 1
1 1 1 1
1 1
(BG00N015G12)
(BG02A804G12) (BG02A804G13) (BG02A804G14)
I.B
T
A.B
C1 C1
C1 TB2 TB5
250V 6.3A
3
= 440V
4
= 440V
6
= 440V
3P(L,N,;) 3P(S,M1,M2)
PAR-F25MA 10m
Remarks
(Drawing No.)
P125 VGM
1 1 1 1 1
1 1 1 1
1
1 1
T7W E02 310 T7W 520 239 T7W B06 260 T7W B01 294
— R01 30L 255 T7W 39J 255 T7W 43J 255 T7W 521 716 T7W E00 716 R01 05A 304
— T7W B00 713 T7W A00 305
10
8
9
4
11
12
1
ELECTRICAL PARTS PCFY-P40VGM PCFY-P63VGM PCFY-P100VGM PCFY-P125VGM
PARTS LIST
9
Page 24
24
STRUCTURAL PART PCFY-P40VGM
23
5
17
7
8
1
9
6
26
3
20
22
25
18
14
11
10
27
161241513192
24
Part numbers that are circled are not shown in the figure.
No.
Parts No. Parts Name Specifications
1
R01 17J 661
2
R01 17J 662
3
R01 17J 669
4
R01 17J 676
5
R01 17J 500
6
R01 18J 500
7
R01 17J 691
8
R01 18J 691
9
R01 17J 054
10
R01 17J 651
11
R01 17J 085
12
R01 18J 086
13
R01 29J 223
14
R01 17J 067
15
R01 17J 068
16
R01 17J 002
17
R01 17J 061
18
R01 17J 808
19
R01 17J 809
20
T7W E00 070
21
R01 17J 523
22
T7W B06 665
23
R01 57N 666
24
R01 17J 668
25 26 27
— — —
RIGHT SIDE PANEL LEFT SIDE PANEL UNDER PANEL REAR PANEL L.L FILTER L.L FILTER GRILLE ASSY GRILLE ASSY GRILLE CATCH FRONT PANEL G.V ASSY-6R G.V ASSY-6L VANE MOTOR RIGHT SIDE BOX LEFT SIDE BOX AUTO VANE GRILLE HINGE RIGHT LEG LEFT LEG W.BOARD CASE JOINT SOCKET S.PLATE-R S.PLATE-L SERVICE PANEL BEAM(GA) REAR SUPPORT VANE SUPPORT
PCFY-
P40VGM
1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 2 1 1
(Drawing No.)
(BG17H464H08) (BG02H454H04)
(BG02R321G07)
Remarks
Wiring
Diagram
Symbol
MV
Recom­mended
Q'ty
Unit
Price
Amount
Page 25
25
STRUCTURAL PART PCFY-P63VGM PCFY-P100VGM
22
18
2
4 8
9 6 3 7 19 25 24 21
1
17
23
10
5
15
26
1214
13
1116
No.
Parts No. Parts Name
Specifications
P63VGM
Wiring
Diagram
Symbol
Recom-
mended
Q'ty
Unit
Amount
PCFY- Price
RIGHT SIDE PANEL RIGHT SIDE PANEL LEFT SIDE PANEL LEFT SIDE PANEL L.L FILTER REAR PANEL REAR PANEL FRONT PANEL FRONT PANEL GRILLE ASSY UNDER PANEL GRILLE HINGE GRILLE CATCH RIGHT SIDE BOX RIGHT SIDE BOX LEFT SIDE BOX LEFT SIDE BOX G.V ASSY-6R G.V ASSY-6R G.V ASSY-6L G.V ASSY-6L G.V ASSY-6C G.V ASSY-6C AUTO VANE AUTO VANE VANE MOTOR VANE MOTOR RIGHT LEG LEFT LEG W.BOARD CASE JOINT SOCKET S.PLATE-R S.PLATE-R S.PLATE-L S.PLATE-L SERVICE PANEL BEAM(GA) REAR SUPPORT VANE SUPPORT VANE SUPPORT
1
1
2 1
1
2 1 4 4 1
1
1
1
1
1
1
1 1 1 1 1
1
1 2 1 2
P100VGM
1
1 2
1
1 2 1 4 4
1
1
1
1
1
1
1 1 1 1 1
1
1 1 2 1
2
(BG17H464H08)
(BG02H454H04) (BG02R321G07) (BG02R805G05)
MV MV
Remarks
(Drawing No.) R01 17J 661 R01 35J 661 R01 17J 662 R01 35J 662 R01 17J 500 R01 29J 676 R01 35J 676 R01 29J 651 R01 36J 651 R01 17J 691 R01 29J 669 R01 17J 061 R01 17J 054 R01 17J 067 R01 35J 067 R01 17J 068 R01 35J 068 R01 17J 085 R01 37J 085 R01 18J 086 R01 37J 086 R01 29J 087 R01 37J 087 R01 29J 002 R01 35J 002 R01 29J 223 R01 35J 223 R01 17J 808 R01 17J 809 T7W E00 070 R01 17J 523 T7W B06 665 T7W B07 665 R01 57N 666 R01 35J 666 R01 17J 668
— — — —
1
2
3
4
5
6 7 8 9
10
11
12
13
14
15
16
17 18 19 20
21
22
23 24 25
26
Part number that are circled are not show in the figure.
Page 26
26
STRUCTURAL PART PCFY-P125VGM
20
5
21
27
11
17
No.
Parts No.
Parts Name
Specifications
PCFY-
P125VGM
Wiring
Diagram
Symbol
Recom­mended
Q'ty
Unit
Amount
Price
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
RIGHT SIDE PANEL LEFT SIDE PANEL UNDER PANEL REAR PANEL L.L FILTER L.L FILTER GRILLE ASSY GRILLE ASSY GRILLE CATCH FRONT PANEL G.V ASSY-5R G.V ASSY-5L G.V ASSY-5C VANE MOTOR RIGHT SIDE BOX LEFT SIDE BOX AUTO VANE GRILLE HINGE RIGHT LEG LEFT LEG W.BOARD CASE JOINT SOCKET S.PLATE-R S.PLATE-L SERVICE PANEL BEAM(GA) REAR SUPPORT VANE SUPPORT
1 1 1 1 2 1 2 1 6 1 1 1 2 1 1 1 1 6 1 1 1 1 1 1 1 3 1 3
(BG17H464H08) (BG02H454H04) (BG02R805G05)
MV
Remarks
(Drawing No.)
R01 35J 661 R01 35J 662 R01 41J 669 R01 41J 676 R01 17J 500 R01 18J 500 R01 17J 691 R01 18J 691 R01 17J 054 R01 41J 651 R01 41J 085 R01 42J 086 R01 43J 087 R01 35J 223 R01 35J 067 R01 35J 068 R01 41J 002 R01 17J 061 R01 17J 808 R01 17J 809 T7W E00 070 R01 17J 523 T7W B07 665 R01 35J 666 R01 17J 668
— — —
10 23
15
25 19
1
26
3
14 16 12
28
13
9
24
2
4 6
18
8
7
Part number that are circled are not shown in the figure.
Page 27
27
Part numbers that are circled are not shown in the figure.
9
6
14
4
4
3
5
8
5
13
10
7
12
11
15
2
1
FAN AND HEATER PARTS PCFY-P40VGM
Parts No.
No.
T7W 23J 762
1
R01 17J 130
2
R01 43E 126
3
T7W B06 110
4
R01 17J 114
5
R01 17J 202
6
R01 17J 529
7
R01 18J 202
8
R01 77W 480
9
R01 17J 524
10
T7W 17J 675
11
T7W 18J 675
12
T7W 19J 675
13
R01 83T 202
14
R01 P21 401
15
T7W E00 072
16
Parts Name
FAN MOTOR MOTOR LEG PIECE (MOTOR) CASING SIROCCO FAN GAS PIPE THERMISTOR DRAIN PAN ASSY ROOM TEMPERATURE THERMISTOR HEAT EXCHANGER DRAIN PLUG FAN GUARD FAN GUARD FAN GUARD LIQUID PIPE THERMISTOR LINEAR EXPANSION VALVE DRAIN HOSECOVER
Specifications
2pcs/
set
PCFY-
P40VGM
1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
MF
TH23
TH21
TH22
LEV
Recom-
mended
Q'ty
Unit
Price
Amount
Page 28
28
No.
Parts No.
Parts Name
Specifications
Wiring
Diagram
Symbol
Recom-
mended
Q'ty
Unit
Amount
Price
1
2 3 4
5
6
7
8
9
10
11
12
13
14
15
16
17
18 19
20
21
FAN MOTOR FAN MOTOR FAN JOINT SHAFT SLEEVE BEARING MOTOR LEG MOTOR LEG SIROCCO FAN SIROCCO FAN SIROCCO FAN SIROCCO FAN CASING CASING GAS PIPE THERMISTOR ROOM TEMPERATURE THERMISTOR HEAT EXCHANGER HEAT EXCHANGER DRAIN PAN ASSY DRAIN PAN ASSY DRAIN PLUG BEARING SUPPORT BEARING SUPPORT FAN GUARD FAN GUARD FAN GUARD FAN GUARD FAN GUARD FAN GUARD PIECE(MOTOR) LIQUID PIPE THERMISTOR LINEAR EXPANSION VALVE LINEAR EXPANSION VALVE DRAIN HOSECOVER
1
1 1 1 1
2
1
3
1 1 1
1
1 1
1
2
1
1 1 1
1
MF MF
TH23 TH21
TH22
LEV LEV
2pcs/
set
Remarks
(Drawing No.)
T7W 30J 762 T7W 39J 762 R01 29J 116 R01 29J 100 R01 705 103 R01 29J 130 R01 35J 130 R01 29J 114 R01 35J 114 R01 33J 114 R01 39J 114 T7W B06 110 T7W B07 110 R01 17J 202 R01 18J 202 R01 81W 480 R01 87W 480 R01 29J 529 R01 35J 529 R01 17J 524 R01 29J 145 R01 35J 145 T7W 20J 675 T7W 24J 675 T7W 21J 675 T7W 23J 675 T7W 18J 675 T7W 22J 675 R01 43E 126 R01 83T 202 R01 P21 401 R01 P25 401 T7W E00 072
PCFY-
P63VGM
P100VGM
1 1 1 1
1
2
1
3 1 1
1
1 1
1
1
2
1 1 1
1 1
11
13
15
16
3
7
9
19
6
10
8
18
12
17
14
20
Part numbers that are circled are not shown in the figure.
FAN AND HEATER PARTS PCFY-P63VGM PCFY-P100VGM
5
1
2
4
Page 29
29
FAN AND HEATER PARTS PCFY-P125VGM
12
10
4·15
18
21
13
14
19
16
6
9
7
8
11
17
20
22
5
1
2
3
Part numbers that are circled are not shown in the figure.
No.
Parts No.
1
T7W 43J 762
2
R01 29J 116
3
R01 29J 100
4
R01 705 103
5
R01 41J 130
6
R01 41J 114
7
R01 39J 114
8
R01 35J 114
9
T7W B07 110
10
R01 17J 202
11
R01 18J 202
12
R01 89W 480
13
R01 41J 529
14
R01 17J 524
15
R01 35J 145
16
T7W 25J 675
17
T7W 23J 675
18
T7W 24J 675
19
T7W 26J 675
20
R01 43E 126
21
R01 83T 202
22
R01 P25 401
23
T7W E00 072
Parts Name
FAN MOTOR FAN JOINT SHAFT SLEEVE BEARING MOTOR LEG SIROCCO FAN SIROCCO FAN SIROCCO FAN CASING GAS PIPE THERMISTOR ROOM TEMPERATURE THERMISTOR HEAT EXCHANGER DRAIN PAN ASSY DRAIN PLUG BEARING SUPPORT FAN GUARD FAN GUARD FAN GUARD FAN GUARD PIECE(MOTOR) LIQUID PIPE THERMISTOR LINEAR EXPANSION VALVE DRAIN HOSECAVER
Specifications
2pcs/
set
PCFY-
P125VGM
1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 1 2 1 1 1 1 1 1
Remarks
(Drawing No.)
Wiring
Diagram
Symbol
MF
TH23 TH21
TH22
LEV
Recom­mended
Q'ty
Unit
Price
Amount
Page 30
HEAD OFFICE MITSUBISHI DENKI BLDG.MARUNOUCHI TOKYO100-8310 TELEX J24532 CABLE MELCO TOKYO
CCopyright 1998 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD. Issued in Dec. 1998. No. OC178 1 Issued in Dec. 1998. No. OC178 552 Printed in Japan
New publication, effective Dec. 1998 Specifications subject to change without notice
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