Mitsubishi NR-261UM-07LAN5 Service Manual

SE037611113E Ver.ppt11E
CONTENTS
DISASSEMBLING PROCEDURES .......................................... 223
PARTS LIST....................................................................................24
ELECTRICAL PARTS LIST..................................................... 2548
NR-261UM-07LAN5
2012 Sep.
MITSUBISHI MOTORS
SERVICE MANUAL
HDD/DVD CAR NAVIGATION SYSTEM
MELCO Model Code : 3AP253
PART No. : 8750A322
MITSUBISHI ELECTRIC CORP. SANDA WORKS
Your company internal use only.Copyright (C) Mitsubishi Electric Corporation.
DISASSEMBLING PROCEDURES
NR-261UM-07LAN5
Disassembling procedures
In reverse of assembling procedures.
Assembling procedures
1.Insert the S7-HDD to the S2-CHASSIS, and screw the two screws.
2.Set M051.
3.Pull out the slide part of the S2-CHASSIS, and screw M086 with
the four screws (), and M024.
4.Insert the FPC of M086 to the S2-CHASSIS.
5.Set back the slide after M068 set.
M024: PIN-MONI
M086: S2-MONI
Lock after FPC inserted.
x 4
Do not break hexagon socket.
Slide
M024: PIN-MONI
Latch the hook at right and left, then push the top. (After assembling, check if M068 and the panel is seamless.)
M068: ASSY-COVER-F
Continuity side
0.7 +0.2/-0.1M3X6
M084: NAME-CARD(NR-261UM-07LAN5)
Top
S7-HDD
Fold and set.
M051: PANEL-HDD
Tighten torque(N・m)Screw/NameNo.
0.4 +0.15/-0.05PIN-MONIM024
S2-CHASSIS
Two screws
Set this hook at first.
2
Your company internal use only.Copyright (C) Mitsubishi Electric Corporation.
DISASSEMBLING PROCEDURES
Disassembling procedures
In reverse of assembling procedures.
Assembling procedures
1.Screw M016 with the two screws() and the three screws(Ⓒ).
2.Screw the nine screws() and the two screws(Ⓚ).
NR-261UM-07LAN5
Latch the two hooks.
x 2
M016: COVER-TOP
x 3
Tighten torque(N m) : 0.4 +0.2/-0.1
M3X6 0.4 +0.2/-0.1
0.7 +0.2/-0.1M3X10
x 9
Tighten torque(N m) : 0.3 +0.05/-0.05
Tighten torque(N・m)ScrewNo.
Refer in the fig.2.6X4
3
x 2
Your company internal use only.Copyright (C) Mitsubishi Electric Corporation.
DISASSEMBLING PROCEDURES
Disassembling procedures
In reverse of assembling procedures.
Assembling procedures
1.Hook M076 to M070, and screw the five screws(Ⓙ).
2.Pull out the slide part of the S3-CHASSIS, and pass the arm through to the hole of the S3-PANEL-SUB.<Step1~3>
3.Screw the three screws(Ⓐ).
S3-PANEL-SUB
Slide chassis
<Step1> Pass the tip of slide chassis through to panel by each.
Arm
<Step2> After passed the arm of one side, pass the another side of arms.
NR-261UM-07LAN5
Arm
<Step3> Push the front of panel.
M076: ASSY-PCB-PANEL
x 5
Latch M076 to the hooks.
x 3
S3-PANEL-SUB
M070: ASSY-PANEL-SUB
S3-CHASSIS
Remove the arm protector.
(3)Push the front of panel to connector mating. <Step3>
Remove the arm protector.
Tighten torque(N・m)ScrewNo.
M3X6 0.7 +0.2/-0.1
0.12 +0.01/-0.012X4
(2)After passed the one arm, pass another
arm with bending it internally. <Step2>
Do not give scratch to panel by arms.
(4) Push the square holes at side(two places) and downside(three places), till the hooks set.<Step3>
4
(1)After pull out the slide chassis till it stops, pass the tip through to panel each one side. <Step1>
Your company internal use only.Copyright (C) Mitsubishi Electric Corporation.
DISASSEMBLING PROCEDURES
Disassembling procedures
In reverse of assembling procedures.
Assembling procedures
1.Screw M010 to M025 with two screws(Ⓚ).
2.Connect LEAD-CONNECTOR of the S4-HEAT SINK to the S4-CHASSIS.
3.Screw the S4-HEAT-SINK with four screws(Ⓐ).
x 2
M010: MOTOR-FAN
M025: HEAT-SINK
NR-261UM-07LAN5
LEAD-CONNECTOR
x 4
S4-CHASSIS
S4-HEAT-SINK
Tighten torque(N・m)ScrewNo.
M3X6 0.7 +0.2/-0.1
0.7 +0.2/-0.1M3X10
5
Your company internal use only.Copyright (C) Mitsubishi Electric Corporation.
DISASSEMBLING PROCEDURES
Disassembling procedures
In reverse of assembling procedures.
Assembling procedures
1.Screw M082 with the two screws(Ⓐ).
2.Screw the COVER-DV3 with the one screw(Ⓐ).
3.Connect the FPC to M082.
x 2
NR-261UM-07LAN5
Pass salient to the square hole on the circuit board.
FPC
M082: ASSY-PCB-CONN
Fit reentrant on the circuit board to salient.
Set FPC to COVER-DV3.
Lock after FPC connected.
Tighten torque(N・m)ScrewNo.
M3X6 0.7 +0.2/-0.1
6
Your company internal use only.Copyright (C) Mitsubishi Electric Corporation.
DISASSEMBLING PROCEDURES
Disassembling procedures
In reverse of assembling procedures.
Assembling procedures
1.Connect FFC from S5-CHASSSIS to S5-DECK.
2.Fit the salients and put S5-DECK to S5-CHASSIS.
3.Set FPC-1 at the hooks of S5-DECK.
4.Insert the FFC to the cover of the S5-DECK. (View J)
5.Set M012, and screw the five screws() and two screws(Ⓒ).
6.Connect FPC-2 from S5-DECK to S5-CHASSIS.
Lock after FFC connected.
S5-DECK
Continuity side
Insert
View J
FFC
x 3
NR-261UM-07LAN5
Set FPC-1 at these hooks.
Fit the dowels. Insert M012 from downside surely.
M012: CHASSIS-L
FFC
Fit the square holes to the salients.
View J
FPC-2
FFC
FPC-1
x 2
x 2
Latch the hooks to the square holes.
S5-CHASSIS
Tighten torque(N・m)ScrewNo.
M3X6 0.7 +0.2/-0.1
Lock after FPC connected.
Fit the dowels.
0.4 +0.2/-0.12.6X4
7
Your company internal use only.Copyright (C) Mitsubishi Electric Corporation.
DISASSEMBLING PROCEDURES
Disassembling procedures
In reverse of assembling procedures.
Assembling procedures
1.Set M015 and screw the five screws(Ⓒ).
2.Remve the separator and stick M035 to M015.
3.Set M077 to S5-CHASSIS while matching the two salients.
4.Connect FFC from HDD circuit on S5-CHASSIS to M077.(View F)
5.Stick M029 to Navicore of M077.
6.Set M067, and screw the one screw() and the four screws(Ⓔ).
M067: ASSY-SHIELD
Be careful to not change the shape when assembling.
NR-261UM-07LAN5
x 4
M029: SHEET-HS
Put on the Navicore.
Fold
x 5
M035: SHEET-DI
M015: CASE-DIGITAL
Fit the dowel to the hole.
M077: ASSY-PCB-DIGITAL
Lock after FFC connected.
FFC from HDD.
View F
Engage the connectors. (Push “PUSH” on circuit board)
S5-CHASSIS
Fit the salient of post to the hole.
Remove the connector covers.
8
Tighten torque(N・m)ScrewNo.
2.6X4 0.4 +0.2/-0.1
0.4 +0.2/-0.1M2.6X3
0.4 +0.2/-0.1M2.6X6
Your company internal use only.Copyright (C) Mitsubishi Electric Corporation.
DISASSEMBLING PROCEDURES
Disassembling procedures
In reverse of assembling procedures.
Assembling procedures
1.Connect M007 to M083. (Either direction of the connector can be connected.)
2.Screw the M083 with the one screw(Ⓐ).
3.Latch the hook of M007 to the hook.
4.Connect M007 to M081.
M007: LEAD-CONNECTOR 4P
NR-261UM-07LAN5
Hook latch position.
Assembling Angle of M083
Pass the Lead-Connector to area A of Fig. A.
M081: ASSY-PCB-ANALOG
M083: ASSY-PCB-SENSOR
Latch the Lead-Connector
Tighten torque(N・m)ScrewNo.
M3X6 0.7 +0.2/-0.1
to the hook.
9
Remove the adsorption sheet of P604.
Your company internal use only.Copyright (C) Mitsubishi Electric Corporation.
Fig. A
DISASSEMBLING PROCEDURES
Disassembling procedures
In reverse of assembling procedures.
Assembling procedures
1.Screw M081 with the five screws(Ⓐ).
2.Screw the S5-HOLDER with the four screws() from a→b→c→d.
3.Latch the square hole of M021 to the hook, and set the dowel to the hole. (Fig. B)
4.Screw M021 with the one screw(Ⓐ).
S5-HOLDER
NR-261UM-07LAN5
b
a
d
x 9
c
M081: ASSY-PCB-ANALOG
M021: BRACKET-NAVI
Tighten torque(N・m)ScrewNo.
Dowel
M3X6 0.7 +0.2/-0.1
Hook
There must be no space after tightening of the screw.
Fig. B
10
Your company internal use only.Copyright (C) Mitsubishi Electric Corporation.
DISASSEMBLING PROCEDURES
Disassembling procedures
In reverse of assembling procedures.
Assembling procedures
1.Set the hook of chassis to M081. (View A)
2.Connect M001, M004, M006 to the connectors.
NR-261UM-07LAN5
M001: FPC-CON
M081: ASSY-PCB-ANALOG
Continuity side
Himeron
M004: FLAT-CABLE 30P
Pin 1 (white marking)
M006: FLAT-CABLE 50P
11
Set M081 from left to right.
View A
Your company internal use only.Copyright (C) Mitsubishi Electric Corporation.
DISASSEMBLING PROCEDURES
Disassembling procedures
In reverse of assembling procedures.
Assembling procedures
1.Connect M006 and pull it forward.
2.Remove the separator and stick M032 to M011(revers side).
3.Remove the separator and stick M031 to M011(face side).
4.Set M011 to guide salient, and assemble.
M006: FLAT-CABLE 50P
Continuity side
Pin 1 (white marking)
Lock after FFC connected.
(reverse side)
NR-261UM-07LAN5
M031: SHEET-ANALOG
M032: SHEET-COIL
M011: CHASSIS-ANALOG
12
S5-CHASSIS
Pull forward
Your company internal use only.Copyright (C) Mitsubishi Electric Corporation.
DISASSEMBLING PROCEDURES
Disassembling procedures
In reverse of assembling procedures.
Assembling procedures
1.Set M033 to M069.
2.Set M079 to M069, from front connector side with a slope.
3.Pass the salients to the circuit square holes, and insert the central connector.
4.Screw M079 with eight screws() and the two screws(Ⓚ).
M033: SHEET-AUDIO
M079: ASSY-PCB-AUDIO
x 8
NR-261UM-07LAN5
x 2
Insert the front connector side to the square hole.
Pass the salients to the circuit square holes. (three places)
Connector mating (Push ”PUSH” on the circuit)
M069: ASSY-SLIDE
Tighten torque(N・m)ScrewNo.
M3X6 0.7 +0.2/-0.1
0.7 +0.2/-0.1M3X10
13
Your company internal use only.Copyright (C) Mitsubishi Electric Corporation.
DISASSEMBLING PROCEDURES
Disassembling procedures
In reverse of assembling procedures.
Assembling procedures
1.Remove the tape from Lead-Connector 1 and Lead-Connector 2.
2.See three posts as a guide, put M027 on M069.
3.Screw M080 with the three screws(Ⓒ).
4.Connect Lead-Connector 1 and Lead-Connector 2 to M080.
5.Hold two Lead-Connectors with the stylepin.
6.Screw M013 with the three screws() and the one screw(Ⓚ).
NR-261UM-07LAN5
x 3
M027: SHEET-BTM
Post
x 3
Stylepin
M080: ASSY-PCB-GPS
Lead-Connector 2
Lead-Connector 1
M013: PLATE
Set the dowel.
Set the dowel.
M3X6 0.7 +0.2/-0.1
0.7 +0.2/-0.1M3X10
Tighten torque(N・m)ScrewNo.
0.4 +0.2/-0.12.6X4
M069: ASSY-SLIDE
14
Remove the connector cover.
Your company internal use only.Copyright (C) Mitsubishi Electric Corporation.
DISASSEMBLING PROCEDURES
Disassembling procedures
In reverse of assembling procedures.
Assembling procedures
1.Connect M002 to S10-DECK.
2.Screw the one screw(Ⓒ).
3.Latch the Hook A to the S10-DECK, and latch the Hook B.
4.Remove the separator and stick M034.
5.Insert the folded part of M034 to under space of the S10-DECK.
NR-261UM-07LAN5
Lock after FFC connected.
M026: COVER-DV3
S10-DECK
Hook B
Latch the Hook B.
Hook A
Latch
M002: FPC-DVD
M034: SHEET-FRONT
Tighten torque(N・m)ScrewNo.
2.6X4 0.4 +0.2/-0.1
Insert after stuck.
15
Set and stick here.
Your company internal use only.Copyright (C) Mitsubishi Electric Corporation.
Double-faced tape Remove the separator.
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