Mitsubishi MSZ-FD50VA-E1, MUZ-FD50VA-E1 user guide manual

SPLIT-TYPE AIR CONDITIONERS
INDOOR UNIT
SERVICE MANUAL
Models
Revision C:
MSZ-FD•VA(S)- E2 has been added.
Please void OBH488 REVISED EDITION-B.
No. OBH488
REVISED EDITION-C
MSZ-FD25VA -
E1,E2
MSZ-FD25VAS ­MSZ-FD35VA -
E1,E2
MSZ-FD35VAS ­MSZ-FD50VA -
E1,E2
MSZ-FD50VAS -
E1,E2
E1,E2
E1,E2
CONTENTS
1. TECHNICAL CHANGES ··································· 3
2. PART NAMES AND FUNCTIONS ····················· 4
3. SPECIFICATION ················································ 5
4. NOISE CRITERIA CURVES ······························ 6
5. OUTLINES AND DIMENSIONS ························ 7
6. WIRING DIAGRAM ············································ 7
7. REFRIGERANT SYSTEM DIAGRAM ··············· 8
9. MICROPROCESSOR CONTROL ····················11
10. TROUBLESHOOTING ······································ 20
11. DISASSEMBLY INSTRUCTIONS ·····················36
Outdoor unit service manual MUZ-FD·VA(H) Series (OBH489) MUZ-FD·VABH Series (OBH519) MXZ-A·VA Series (OB377) MXZ-8A140A (OC316)
NOTE:
RoHS compliant products have <G> mark on the spec name plate.
PARTS CATALOG (OBB488)
Revision A:
• 3. SPECIFICATION has been corrected.
• 10-5. TROUBLE CRITERION OF MAIN PARTS has been corrected.
Revision B:
MSZ-FD50VA(S)- E1 has been added.
Revision C:
MSZ-FD•VA(S)- E2 has been added.
2
1
TECHNICAL CHANGES
MSZ-FD25VA ­MSZ-FD35VA ­MSZ-FD50VA -
1. New model
MSZ-FD25VA(S) ­MSZ-FD35VA(S) ­MSZ-FD50VA(S) -
1. Remote controller has been changed. (KM08A KM09D)
E1
MSZ-FD25VAS -
E1
MSZ-FD35VAS -
E1
MSZ-FD50VAS -
E1
MSZ-FD25VA(S) -
E1
MSZ-FD35VA(S) -
E1
MSZ-FD50VA(S) -
E1
E1
E1
E2
E2
E2
3
2
PART NAMES AND FUNCTIONS
MSZ-FD25VA MSZ-FD25VAS MSZ-FD35VA MSZ-FD35VAS MSZ-FD50VA MSZ-FD50VAS
AREA lamp
Operation Indicator lamp
Front panel
Air filter
Air inlet
Plasma deodorizing filter
Plasma electrode unit
Plasma anti-allergy enzyme filter
Air outlet
Fan guard
Fan
Horizontal vane
POWER lamp
Heat exchanger
Vertical vane
CLEAN lamp
i-see Sensor
PLASMA lamp
Remote control receiving section
Emergency operation switch
Remote controller
ACCESSORIES
AREA lamp indicates AREA setting
In AREA setting, the horizontal air fl ow direction changes automatically according to the detection of i-see Sensor which detects the fl oor/wall temperature to air-condition the room evenly.
Installation plate 1 Installation plate fi xing screw 4 × 25 mm 5 Remote controller holder 1 Fixing screw for 3.5 × 1.6 mm (Black) 2 Battery (AAA) for remote controller 2 Wireless remote controller 1 Felt tape (Used for left or left-rear piping) 1
i-see control operation
i-see Sensor constantly measure oor/wall temperature to automatically adjust to the set temperature by estimating the temperature actually perceived by a person inside the room (“sensible temperature”).
4
3
SPECIFICATION
Indoor model
Power supply
Power input 1
Running current 1
Electrical
data
Model RC0J40-GF
Fan motor
Dimensions W×H×D mm 798 × 295 × 257 Weight kg 12
Color
Air direction 4
Airfl ow
Sound level
Special remarks
Fan speed
Fan speed regulator 4
Remote controller model
NOTE: Test conditions are based on ISO 5151. Cooling: Indoor Dry-bulb temperature 27°C Wet-bulb temperature 19°C Outdoor Dry-bulb temperature 35°C Heating: Indoor Dry-bulb temperature 20°C Outdoor Dry-bulb temperature 7°C Wet-bulb temperature 6°C 1 Measured under rated operating frequency.
Current 1
Cooling
Heating
Cooling
Heating
Cooling
Heating
Cooling Heating 31 33 Cooling Heating 0.30 0.32
Cooling Heating 0.30 0.32
Super High High 516 672 Med 378 534 Low 276 378 Super High 726 750 888 High 552 Med 402 534 Low 270 282 330 Super High High 36 45 Med 29 39 Low 20 Super High 43 44 50 High 36 43 Med 29 37 Low 20 21 27 Super High High 950 1,200 Med 740 1,000 Low 580 760 Super High 1,270 1,300 1,500 High 1,010 Med 780 Low 570 590
W
A
A
3
m
/h
dB(A)
rpm
MSZ-FD25VA
MSZ-FD25VAS
26 28
0.25 0.27
0.25 0.27
FD25VA
PURE WHITE
FD25VAS
SILVER
672 888
42 43 52
1,190 1,500
MSZ-FD35VA
MSZ-FD35VAS
Single phase 230 V, 50 Hz
FD35VA
PURE WHITE
FD35VAS
SILVER
21
E1
: KM08A / E2: KM09D
MSZ-FD50VA
MSZ-FD50VAS
60
0.53
0.53
FD50VA
PURE WHITE
FD50VAS
SILVER
672
29
1,200 1,000
680
Specifi cations and rating conditions of main electric parts
Fuse (F11) 250 V 3.15 A i-see Sensor motor (MT) MP20Z 12 VDC 300 Ω (at 25°C) Horizontal vane motor (MV1) MSFBC20C29 12 VDC 350 Ω (at 25°C) Vertical vane motor (MV2) MSBPC20M11 12 VDC 300 Ω (at 25°C) Varistor (NR11) S10K320E3K1 i-see Sensor (RR) A2TPMI 23A FOV50 OBA060 P8L1 J4S Terminal block (TB) 3P
5
4
NOISE CRITERIA CURVES
MSZ-FD25VA MSZ-FD25VAS
FAN SPEED
Super High
90
80
70
60
50
40
30
20
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
FUNCTION
COOLING
HEATING
SPL(dB(A))
42 43
NC-10
LINE
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
MSZ-FD35VA MSZ-FD35VAS
FAN SPEED
Super High
90
80
70
60
50
40
30
20
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
FUNCTION
COOLING
HEATING
SPL(dB(A))
43 44
NC-10
LINE
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
MSZ-FD50VA MSZ-FD50VAS
FAN SPEED
Super High
90
80
70
60
50
40
30
FUNCTION
COOLING
HEATING
SPL(dB(A))
52 50
Test conditions Cooling : Dry-bulb temperature 27 Wet-bulb temperature 19
Heating : Dry-bulb temperature 20 Wet-bulb temperature 15.5
LINE
INDOOR UNIT
WALL
1 m
0.8 m
MICROPHONE
NC-70
NC-60
NC-50
NC-40
NC-30
20
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
NC-10
NC-20
6
5
OUTLINES AND DIMENSIONS
MSZ-FD25VA MSZ-FD25VAS MSZ-FD35VA MSZ-FD35VAS MSZ-FD50VA MSZ-FD50VAS
11 X 26 Oblong hole
254
7
100
Air out
64
212.5
41
54
Air in
Insulation ø35 O.D Liquid line ø7 - 0.5 m (Flared connection ø6.35)
Piping
Gas line
Drain hose Insulation ø28 O.D Connected part ø16 O.D
Installation plate
798 785
69
43
295
55 55688
58
159
19
6.5
47
Indoor unit
11 X 20 Oblong hole
225 225
155155
345
Installation plate
5257
Piping
56
43 85 97
330 69
Drain hose
25/35: ø9.52 - 0.43 m (Flared connection ø9.52) 50: ø9.52 - 0.43 m (Flared connection ø12.7)
64
211.5
Wall hole ø65
Unit: mm
21.5
253
231.5
3
42
6
WIRING DIAGRAM
MSZ-FD25VA MSZ-FD25VAS MSZ-FD35VA MSZ-FD35VAS MSZ-FD50VA MSZ-FD50VAS
7
7
REFRIGERANT SYSTEM DIAGRAM
MSZ-FD25VA MSZ-FD25VAS MSZ-FD35VA MSZ-FD35VAS
Refrigerant pipe ø9.52 (with heat insulator)
Unit: mm
MSZ-FD50VA MSZ-FD50VAS
Indoor heat exchanger
Indoor coil thermistor RT13 (sub)
Room temperature thermistor RT11
Indoor coil thermistor RT12 (main)
Flared connection
Flared connection
Refrigerant pipe ø6.35 (with heat insulator)
Refrigerant flow in cooling Refrigerant flow in heating
Indoor heat exchanger (Main)
Indoor heat exchanger (Sub)
Room temperature thermistor RT11
Indoor coil thermistor RT12 (main)
Indoor coil thermistor RT13 (sub)
Refrigerant pipe ø12.7 (with heat insulator)
Flared connection
Flared connection
Refrigerant pipe ø6.35 (with heat insulator)
Refrigerant flow in cooling Refrigerant flow in heating
8
8
SERVICE FUNCTIONS
MSZ-FD25VA MSZ-FD25VAS MSZ-FD35VA MSZ-FD35VAS MSZ-FD50VA MSZ-FD50VAS
8-1. TIMER SHORT MODE
For service, set time can be shortened by short circuit of JPG and JPS on the electronic control P.C. board. The time will be shortened as follows. (Refer to 10-7.) Set time: 1-minute 1-second Set time: 3-minute 3-second (It takes 3 minutes for the compressor to start operation. However, the starting time is
shortened by short circuit-of JPG and JPS.)
8-2. P.C. BOARD MODIFICATION FOR INDIVIDUAL OPERATION
A maximum of 4 indoor units with wireless remote controllers can be used in a room. In this case, to operate each indoor unit individually by each remote controller, P.C. boards of remote controller must be
modified according to the number of the indoor unit.
How to modify the remote controller P.C. board
Remove batteries before modification. The board has a print as shown below:
NOTE: For modification, take out
the batteries and press the OPERATE/STOP (ON/ OFF) button twice or 3 times at first.
After modification, put back
the batteries then press the
J1
The P.C. board has the print “J1” and “J2”. Solder “J1” and “J2” according to the number of indoor unit as shown in Table 1. After modification, press the RESET button.
J2
RESET button.
Table 1
1 unit operation 2 units operation 3 units operation 4 units operation
No. 1 unit No modifi cation Same as at left Same as at left Same as at left
No. 2 unit Solder J1 Same as at left Same as at left
No. 3 unit Solder J2 Same as at left
No. 4 unit Solder both J1 and J2
How to set the remote controller exclusively for particular indoor unit
After you turn the breaker ON, the first remote controller that sends the signal to the indoor unit will be regarded as the remote controller for the indoor unit. The indoor unit only accept the signal from the remote controller that has been assigned to the indoor unit once they are set. The setting will be cancelled if the breaker is turned OFF, or the power supply is shut down. Please conduct the above setting once again after the power has restored.
9
8-3. AUTO RESTART FUNCTION
When the indoor unit is controlled with the remote controller, the operation mode, the set temperature, and the fan speed
are memorized by the indoor electronic control P.C. board. “AUTO RESTART FUNCTION” automatically starts operation in the same mode just before the shutoff of the main power.
Operation
If the main power has been cut, the operation settings remain. After the power is restored, the unit restarts automatically according to the memory.
(However, it takes at least 3 minutes
for the compressor to start running.)
How to release “AUTO RESTART FUNCTION”
Turn OFF the main power for the unit. Solder the Jumper wire JR07 on the indoor electronic control
P.C. board. (Refer to 10-7.)
CN130
IC156
JR07
CN1U1
NOTE:
The operation settings are memorized when 10 seconds have passed after the indoor unit was operated with the remote
controller.
If main power is turned OFF or a power failure occurs while AUTO START/STOP timer is active, the timer setting is can-
celled.
If the unit has been OFF with the remote controller before power failure, the auto restart function does not work as the
power button of the remote controller is OFF.
To prevent breaker OFF due to the rush of starting current, systematize other home appliance not to turn ON at the
same time.
When some air conditioners are connected to the same supply system, if they are operated before power failure, the
starting current of all the compressors may flow simultaneously at restart.
Therefore, the special counter-measures are required to prevent the main voltage-drop or the rush of the starting current
by adding to the system that allows the units to start one by one.
8-4. REMOTE CONTROLLER
Be sure to set the slide switch inside the remote controller to an appropriate position in accordance with the installed position of the indoor unit. If the switch is not set correctly, the air conditioner may not function properly.
CN212
CN1T1
CN151 CN211CN112 CN1R1
Slide switch
Where is the indoor unit installed in your room?
Installed at left, if the distance is not more than 50 cm.
(Left) (Center) (Right)
NOTE:If the indoor unit is installed more than 50 cm away from the side walls, cabinets or other nearby objects, set the slide
switch to the “center” position.
Installed at right, if the distance is not more than 50 cm.
Area Left Center Right
Position of
the slide
switch
Display on
the remote
controller
Is the indoor unit installed at right, left or center?
10
9
MICROPROCESSOR CONTROL
MSZ-FD25VA MSZ-FD25VAS MSZ-FD35VA MSZ-FD35VAS MSZ-FD50VA MSZ-FD50VAS
WIRELESS REMOTE CONTROLLER
Signal transmitting section
Operation display section
OPERATE/STOP (ON/OFF) button
Temperature buttons
FAN SPEED CONTROL button
OPERATION SELECT button
ECONO COOL button
PLASMA button
CLEAN button
i-see button AREA button RESET button
Indication of remote controller model is on back
VANE CONTROL button
OFF TIMER button
ON TIMER button
TIME SET buttons FORWARD button BACKWARD button
WIDE VANE button
(Vertical vane button)
CLOCK SET button
NOTE: Last setting will be stored after the unit is turned OFF with the remote controller. Indoor unit receives the signal of the
remote controller with beeps.
INDOOR UNIT LAMP
The lamps at the center of the indoor unit indicates the operation state.
Lamp Operation state
AREA Refer to 9-7.
POWER
CLEAN
PLASMA
Lamp lights during operation. Lamp blinks in abnormal condition.
Lamp lights during clean operation. Refer to 9-9.
Lamp lights during PLASMA operation. Refer to 9-8.
11
9-1. COOL ( ) OPERATION
(1) Press OPERATE/STOP (ON/OFF) button. POWER lamp of the indoor unit turns on with a beep tone. (2) Select COOL mode with OPERATION SELECT button. (3) Press TEMPERATURE buttons (TOO WARM or TOO COOL button) to select the desired temperature. The setting range is 16 ~ 31°C.
1. Coil frost prevention
The compressor operational frequency is controlled by the temperature of the indoor heat exchanger to prevent the coil
from frosting. When the temperature of indoor heat exchanger becomes too low, the coil frost prevention mode works. The indoor fan operates at the set speed and the compressor stops. This mode continues until the temperature of indoor
heat exchanger rises.
2. Low outside temperature operation
When the outside temperature is lower, low outside temperature operation starts, and the outdoor fan slows or stops.
9-2. DRY ( ) OPERATION
(1) Press OPERATE/STOP (ON/OFF) button. POWER lamp of the indoor unit turns on with a beep tone. (2) Select DRY mode with OPERATION SELECT button. (3) The set temperature is determined from the initial room temperature.
1. Coil frost prevention
Coil frost prevention is as same as COOL mode. (9-1.1.)
2. Low outside temperature operation
Low outside temperature operation is as same as COOL mode. (9-1.2.)
9-3. HEAT ( ) OPERATION
(1) Press OPERATE/STOP (ON/OFF) button. POWER lamp of the indoor unit turns on with a beep tone.
(2) Select HEAT mode with OPERATION SELECT button. (3) Press TEMPERATURE buttons (TOO WARM or TOO COOL button) to select the desired temperature. The setting range is 16 ~ 31°C.
1. Cold air prevention control
When the compressor is not operating or is starting, and the temperature of indoor heat exchanger and/or the room tem­perature is low or when defrosting is being done, the indoor fan will stop or rotate in Very Low speed.
2. High pressure protection
The compressor operational frequency is controlled by the temperature of the indoor heat exchanger to prevent the con­densing pressure from increasing excessively. When the temperature of indoor heat exchanger becomes too high, the high pressure protection works. The indoor fan operates following the cold air prevention control. This mode continues until the temperature of indoor heat exchanger falls.
3. Defrosting
Defrosting starts when the temperature of outdoor heat exchanger becomes too low. The compressor stops once, the indoor/outdoor fans stop, the 4-way valve reverses, and the compressor re-starts. This mode continues until the temperature of outdoor heat exchanger rises or the fixed time passes.
9-4. AUTO CHANGE OVER ··· AUTO MODE OPERATION
Once desired temperature is set, unit operation is switched automatically between COOL and HEAT operation.
Mode selection
(1) Initial mode When unit starts the operation with AUTO operation from OFF:
• If the room temperature is higher than the set temperature, operation starts in COOL mode.
• If the room temperature is equal to or lower than the set temperature, operation starts in HEAT mode.
(2) Mode change COOL mode changes to HEAT mode when about 15 minutes have passed with the room temperature 1°C below the set
temperature.
HEAT mode changes to COOL mode when about 15 minutes have passed with the room temperature 1°C above the set
temperature.
NOTE 1
If two or more indoor units are operating in multi system, there might be a case that the indoor unit, which is operating in
(AUTO), cannot change over to the other operating mode (COOL HEAT) and becomes a state of standby.
Refer to NOTE 2 “FOR MULTI SYSTEM AIR CONDITIONER”.
12
NOTE 2 FOR MULTI SYSTEM AIR CONDITIONER OUTDOOR UNIT: MXZ series Multi system air conditioner can connect two or more indoor units with one outdoor unit.
•When you try to operate two or more indoor units with one outdoor unit simultaneously, one for the cooling and the others for heating, the operation mode of the indoor unit that operates first is selected. Other indoor units cannot operate, and operation indicator lamp flashes as shown in the figure below. In this case, please set all the indoor units to the same operation mode.
L AREA R POWER CLEAN PLASMA
Lighted
Blinking
Not lighted
•When indoor unit starts the operation while the defrosting of outdoor unit is being done, it takes a few minutes (max. 10 minutes) to blow out the warm air.
•In the heating operation, though indoor unit that does not operate may get warm or the sound of refrigerant flow­ing may be heard, they are not malfunction. The reason is that the refrigerant continuously flows into it.
9-5. AUTO VANE OPERATION
1. Horizontal vane
(1) Vane motor drive
These models are equipped with a stepping motor for the horizontal vane. The rotating direction, speed, and angle of the motor are controlled by pulse signals (approx. 12 V) transmitted from indoor microprocessor.
(2) The horizontal vane angle and mode change as follows by pressing VANE CONTROL button.
AUTO
(3) Positioning
To confirm the standard position, the vane moves until it touches the vane stopper. Then the vane is set to the selected angle. Confirming of standard position is performed in the following cases: (a) The operation starts or finishes (including timer operation). (b) The test run operation starts. (c) Standby mode (only during multi system operation) starts or finishes.
1 2 3 4 5
SWING
(4) VANE AUTO ( ) mode
The microprocessor automatically determines the vane angle to make the optimum room temperature distribution.
COOL and DRY operation Vane angle is fixed to Angle 1.
HEAT operation Vane angle is fixed to Angle 4.
1
(5) STOP (operation OFF) and ON TIMER standby
In the following cases, the horizontal vane returns to the closed position. (a) When OPERATE/STOP (ON/OFF) button is pressed (POWER OFF). (b) When the operation is stopped by the emergency operation. (c) When ON TIMER is ON standby.
(6) Dew prevention
During COOL or DRY operation with the vane angle at Angle 3 ~ 5 when the compressor cumulative operation time exceeds 1 hour or 30 minutes, the vane angle automatically changes to Angle 2 for dew prevention.
13
(7) SWING ( ) mode
By selecting SWING mode with VANE CONTROL button, the horizontal vane swings vertically.
(8) Cold air prevention in HEAT operation
The horizontal vane position is set to Upward.
NOTE: When 2 or more indoor units are operated with multi outdoor unit, even if any indoor unit turns thermostat off,
this control does not work in the indoor unit.
(9) To change the airfl ow direction not to blow directly onto your body.
To change the airfl ow direc-
tion
Pressing and holding VANE CONTROL button for 2 seconds or more, the horizontal vane reverses and moves horizontal position.
Horizontal
position
When to use this function? COOL/DRY HEAT
Use this function if you do not want the air from the indoor unit to blow directly onto your body.
• Depending on the shape of the room, the air may blow directly onto your body.
• Press VANE CONTROL button again to return the vane to the previously­set position.
The air conditioner starts the cooling or drying op­eration approx. 3 minutes after the vane has moved to the horizontal position.
• When VANE CONTROL button is pressed again, the vane returns to the previously-set position and the air conditioner starts the cool or dry operation in approx. 3 minutes.
The air conditioner starts heating operation approx. 3 minutes after the vane has moved to the horizon­tal position.
• Sometimes the area around your feet may not get warm. To warm the area around the feet, set the horizontal vane to
(AUTO) or the down-
ward-blowing position.
• When VANE CONTROL button is pressed again, the vane returns to the previously-set position and the air conditioner starts the heat operation in approx. 3 minutes.
NOTE:
• If you make the airfl ow not to blow directly onto your body by pressing VANE CONTROL button, the compressor stops for 3 minutes even during the operation of the air conditioner.
• The air conditio
ner operates with Very Low speed until the compressor turns on again.
(10) ECONO COOL ( ) operation (ECONOmical operation)
When ECONO COOL button is pressed in COOL mode, set temperature is automatically set 2°C higher. Also the horizontal vane swings in various cycle. SWING operation makes you feel cooler than set temperature. So, even though the set temperature is higher, the air conditioner can keep comfort. As a result, energy can be saved. ECONO COOL operation is cancelled when ECONO COOL button is pressed once again or VANE CONTROL button is pressed or changed to other operation mode.
2. Vertical vane
(1) Vane motor drive These models are equipped with a stepping motor for the vertical vane. The rotating direction, speed, and angle of the
motor are controlled by pulse signals (approx. 12 V) transmitted from microprocessor.
(2) The vertical vane angle and mode change as follows by pressing WIDE VANE button. (3) Positioning
1
23
45
(SWING)
To confirm the standard position, the vane moves until it touches the vane stopper. Then the vane is set to the selected
angle.
Confirming of standard position is performed in the following cases: (a) OPERATE/STOP (ON/OFF) button is pressed (POWER ON). (b) SWING is started.
(4) SWING (
) MODE
By selecting SWING mode with WIDE VANE button, the vertical vane swings horizontally. The remote controller displays
“ ”. Swing mode is cancelled when WIDE MODE button is pressed once again.
14
9-6. i-see CONTROL OPERATION
The sensors constantly measure the room and floor/wall temperatures to automatically adjust to the set temperature by esti­mating the temperature actually perceived by a person inside the room (“sensible temperature”).
Advantages
· The air inside the room is conditioned quickly to a comfortable condition.
· The room will not become too cold or hot even when the air conditioner is kept on for a long period.
· The air conditioner will not overcool or overheat, which means you can save on electricity. i-see control operation is activated when i-see button is pressed with a thin stick in manual COOL or manual HEAT mode.
NOTE: i-see control operation is activated when the remote controller is first used following replacement of the batteries
or resetting of the remote controller.
i-see control operation is cancelled when i-see button is pressed with a thin stick once again.
NOTE: If the conditioner is turned OFF without cancelling i-see control operation, i-see control operation is activated the
next time the air conditioner is turned ON.
i-see Sensor
i-see Sensor, which is installed on the upper of the air outlet of the indoor unit, is moved with the stepping motor and it detects the floor/wall temperature.
i-see Sensor is installed here.
Enlarged view of i-see Sensor
i-see Sensor
• When AREA setting is not activated, the sensing range of i-see Sensor differs depending on the installation location of the air conditioner.
Installation position Installed at left Installed at center Installed at right
Image of sensing
range
Direction of sensor Right Center Left
Refer to "Remote controller in SERVICE FUNCTIONS".
• Install the front panel correctly after being removed for maintenance or service so that the fl oor/wall temperatures can be measured correctly
9-7. AREA ( ) SETTING
(1) Press OPERATE/STOP (ON/OFF) button to start the air conditioner. (2) Press i-see button. (NOTE 1) (3) Press AREA button.
Each time the button is pressed, the area is changed in sequence:
(4) AREA setting is cancelled when the "cancel" is selected by pressing AREA button, or when WIDE VANE button is pressed.
NOTE 1: AREA setting is only available during i-see control operation. NOTE 2: If AREA setting is cancelled, the vertical vane returns to the previously set position before AREA setting. NOTE 3: The horizontal air ow direction (WIDE VANE button), including horizontal SWING, cannot be set during AREA
(AUTO) (LEFT) (RIGHT) Cancel
i-see Sensor moves intermittently, measuring the fl oor and wall temperature.
setting
15
Indoor unit installation location and air-conditioning area
Installed at left Installed at center Installed at right
LEFT RIGHT LEFT RIGHT LEFT RIGHT
Be sure to set the slide switch inside the remote controller to an appropriate position in accordance with the installed
• position of the indoor unit. If the switch is not set correctly, the air conditioner may not function properly. (Refer to "Remote controller in SERVICE FUNCTIONS".)
Remote controller button
Remote controller display
i-see Sensor operation
Control range of horizontal air flow direction. The vertical air flow direction conforms to the setting on the remote controller. (The horizontal air flow direction is controlled in this range.)
Indoor unit display
Installed at center
Installed at left
Installed at right
AREA
To air-condition mainly the left area of the room
Press AREA button to select LEFT .
L R
To air-condition the entire room The horizontal air flow direction and in­door unit display are switched accord­ing to the room temperature (floor/wall).
Press AREA button toselect AUTO.
L R L R L R L R
or
or
To air-condition mainly the right area of the room
Press AREA b u t t o n to select RIGHT.
When AREA is set to AUTO
• The vertical vane is controlled to maintain uniform temperature in the whole room.
• The i-see Sensor moves in a range of 150 degrees detecting floor/wall temperature of 3 areas (left, right, center). Therefore, the detected temperatures may be different from the temperatures measured on commercial thermometers depending on the condition or temperature distribution on the floor and/or wall.
Ex.) In COOL mode
Lighted Not lighted
Approx. 150 degrees
Daytime Nighttime
Warm area Cold area
Moving of horizontal air flow direction
Indication of AREA setting
display
Indoor unit
• The horizontal air flow direction changes if i-see Sensor detects approx. 3 °C temperature difference.
• In AUTO of AREA setting, both right and left lamps are lighted when the room is evenly air-conditioned.
NOTE
The indoor unit delivers cold air detecting the warm area in the room.
AREA RL AREA RL
AREA RL
16
Lighted Not lighted
Operation and operating range
i-see sensor moves 30 degrees from the center in both right and left side.
i-see Sensor turning to the left
i-see Sensor operates as follows in accordance with AREA setting made with the remote controller.
“AUTO” in AREA setting: first turning to the LEFT for adjusting the position then.....
CENTER RIGHT CENTER LEFT CENTER......
(The sensor turns to the right, left and center.)
“RIGHT” in AREA setting: first turning to the LEFT for adjusting the position then....
CENTER RIGHT CENTER RIGHT CENTER......
(The sensor turns to the right and center.)
“LEFT” in AREA setting: first turning to the LEFT for adjusting the position then....
CENTER LEFT CENTER LEFT CENTER......
(The sensor turns to the left and center.) The sensor finishes turning to one area to another for 3 seconds and it operates one area for 5 seconds.
i-see Sensor turning to the center
i-see Sensor turning to the right
9-8. PLASMA ( ) OPERATION
(1) Press OPERATE/STOP (ON/OFF) button to start the air conditioner. (2) Press PLASMA button to set PLASMA operation. PLASMA lamp turns ON and plasma electrode unit is energized. (3) Press PLASMA button again to cancel PLASMA operation.
Description of PLASMA operation:
Plasma operation consists of deodorizing and air purifying features. Particles of odor-releasing substances are absorbed and decomposed by the plasma deodorizing fi lter. Particles of allergens such as pollen and house dust are collected by the plasma anti-allergy fi lter. These fi lters work with negative ions generated by the plasma electrode unit.
17
9-9. CLEAN ( ) OPERATION
• When CLEAN operation is set, it performs for 40 minutes when unit is stopped after COOL/DRY operation. CLEAN operation performs when: COOL is operated more than 3 minutes / DRY is operated more than 6 minutes.
• The horizontal vane is slightly opened and the fan is stopped for the first 15 minutes. Then, the horizontal vane is set to higher than angle 1 and the fan is operated for 25 minutes.
9-10. TIMER OPERATION
1. How to set the time
(1) Check that the current time is set correctly.
NOTE: Timer operation will not work without setting the current time. Initially “0:00” blinks at the current time display of
TIME MONITOR, so set the current time correctly with CLOCK SET button.
How to set the current time
(a) Press the CLOCK set button. (b) Press the TIME SET buttons (
• Each time FORWARD button ( ) is pressed, the set time increases by 1 minute, and each time BACKWARD button ( ) is pressed, the set time decreases by 1 minute.
• Pressing those buttons longer, the set time increases/decreases by 10 minutes.
(c) Press the CLOCK set button. (2) Press OPERATE/STOP (ON/OFF) button to start the air conditioner. (3) Set the time of timer.
ON timer setting
(a) Press ON TIMER button (
START
) during operation.
(b) Set the time of the timer using TIME SET buttons ( and ).
and ) to set the current time.
OFF timer setting
(a) Press OFF TIMER button (
STOP
) during operation.
(b) Set the time of the timer using TIME SET buttons ( and ).
Each time FORWARD button ( ) is pressed, the set time increases by 10 minutes; each time BACKWARD button (
) is pressed, the set time decreases by 10 minutes.
2. To release the timer
To release ON timer, press ON TIMER button ( To release OFF timer, press OFF TIMER button (
START
).
STOP
).
TIMER is cancelled and the display of set time disappears.
PROGRAM TIMER
• OFF timer and ON timer can be used in combination. The timer of the set time that is reached first will operate first.
• “
” and “ ” display shows the order of OFF timer and ON timer operation.
(Example 1) The current time is 8:00 PM.
The unit turns off at 11:00 PM, and on at 6:00 AM.
(Example 2) The current time is 11:00 AM.
The unit turns on at 5:00 PM, and off at 9:00 PM.
NOTE: If the main power is turned OFF or a power failure occurs while ON/OFF timer is active, the timer setting is can-
celled. As these models are equipped with an auto restart function, the air conditioner starts operating with timer cancelled when power is restored.
18
9-11. EMERGENCY/TEST OPERATION
In case of test run operation or emergency operation, use EMERGENCY OPERATION switch on the right side of the indoor unit. Emergency operation is available when the remote controller is missing, has failed or the batteries of the remote controller run down. The unit will start and AREA lamp will light. The first 30 minutes of operation is the test run operation. This operation is for servicing. The indoor fan runs at High speed and thermostat is ON, but temperature control does not work. After 30 minutes of test run operation, the system shifts to EMERGENCY COOL/HEAT MODE with a set temperature of 24°C. The fan speed shifts to Med. All protective operations such as the coil frost prevention works even in emergency operation. In the test run or emergency operation, the horizontal vane operates in VANE AUTO ( ) mode. Emergency operation continues until EMERGENCY OPERATION switch is pressed once or twice or the unit receives any signal from the remote controller. In case of latter, normal operation will start.
NOTE: Do not press EMERGENCY OPERATION switch during normal operation.
EMERGENCY OPERATION switch (E.O.SW)
Operation mode COOL HEAT
Set temperature 24°C 24°C
Fan speed Med. Med.
Horizontal vane Auto Auto
Vertical vane Straight Straight
The operation mode is indicated by the AREA lamp as following
AREA lamp L AREA R
EMERGENCY
COOL
EMERGENCY
HEAT
Lighted
Not lighted
STOP
NOTE: This is the indication of EMERGENCY OPERATION mode. AREA setting is not available during EMERGENCY OPERATION.
9-12. 3-MINUTE TIME DELAY OPERATION
When the system turns OFF, compressor will not restart for 3 minutes as 3-minute time delay function operates to protect compressor from overload.
19
10
TROUBLESHOOTING
MSZ-FD25VA MSZ-FD25VAS MSZ-FD35VA MSZ-FD35VAS MSZ-FD50VA MSZ-FD50VAS
10-1. CAUTIONS ON TROUBLESHOOTING
1. Before troubleshooting, check the following
1) Check the power supply voltage.
2) Check the indoor/outdoor connecting wire for miswiring.
2. Take care of the following during servicing
1) Before servicing the air conditioner, be sure to turn OFF the main unit first with the remote controller, and then after confirming the horizontal vane is closed, turn OFF the breaker and/or disconnect the power plug.
2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the P.C. board.
3) When removing the P.C. board, hold the edge of the board with care NOT to apply stress on the components.
4) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
Lead wiring
3. Troubleshooting procedure
1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing ON and OFF to indicate an abnormality.
To make sure, check how many times the abnormality indication is flashing on and off before starting service work.
2) Before servicing, check that the connector and terminal are connected properly.
3) When the P.C. board seems to be defective, check the copper foil pattern for disconnection and the components for bursting and discoloration.
4) When troubleshooting, refer to 10-2., 10-3. and 10-4.
4. How to replace batteries
Weak batteries may cause the remote controller malfunction. In this case, replace the batteries to operate the remote controller normally.
Remove the front lid and insert batteries.
Then reattach the front lid.
Insert the negative pole of the batteries first. Check if the polarity of the batteries is correct.
NOTE: 1. If RESET button is not pressed, the remote controller may not operate correctly.
2. This remote controller has a circuit to automatically reset the microcomputer when batteries are replaced. This function is equipped to prevent the microcomputer from malfunctioning due to the voltage drop caused by the
battery replacement.
Housing point
Press RESET button with a thin instrument, and
then use the remote controller.
RESET button
5. How to install the horizontal vane
If horizontal vane is not installed correctly, all of the operation indicator lamps will blink. In this case, install the horizontal vane correctly by following the procedures to .
NOTE: Before installation of the horizontal vane, turn OFF the power supply.
2
Lock
In procedure lock the stoppers until they click into place.
1
20
10-2. FAILURE MODE RECALL FUNCTION
Outline of the function This air conditioner can memorize the abnormal condition which has occurred once. Even though LED indication listed on the troubleshooting check table (10-4.) disappears, the memorized failure details can be recalled.
1. Flow chart of failure mode recall function for the indoor/outdoor unit
Operational procedure
The cause of abnormality cannot be found because the abnormality does not recur.
Setting up the failure mode recall function
Turn ON the power supply. <Preparation of the remote controller>
While pressing both OPERATION SELECT button and TOO COOL button on the
remote controller at the same time, press RESET button.
First, release RESET button.
And release the other two buttons after all LCD in operation display section of the
remote controller is displayed after 3 seconds.
Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed) with the remote controller headed towards the indoor unit.
Does the POWER lamp on the indoor unit blink at the interval of 0.5 seconds? Blinks: Either indoor or outdoor unit is abnormal.
Beep is emitted at the same timing as the blinking of POWER lamp. 2
Yes
Judgment of indoor/outdoor abnormality
Before blinking, does POWER lamp stay ON for 3 seconds? Stays ON for 3 seconds (without beep): The outdoor unit is abnormal.
The indoor unit is abnormal. Check the blinking pattern, and confi rm the abnormal point with the indoor unit failure mode table. (Refer to 10-2.4) Make sure to check at least two consecutive blinking cycles. 2
Releasing the failure mode recall function
Deleting the memorized abnormal condition
Release the failure mode recall function by the following procedures. Turn OFF the power supply and turn it ON again. Press RESET button of the remote controller.
Repair the defective parts.
After repairing the unit, recall the failure mode again according to "Setting up the failure mode recall
function" mentioned above. Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed)
with the remote controller headed towards the indoor unit. Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted. Release the failure mode recall function according to "Releasing the failure mode recall function"
mentioned above.
NOTE: 1. Make sure to release the failure mode recall function once it is set up, otherwise the unit cannot operate properly.
2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
2. Blinking pattern when the indoor unit is abnormal: Blinking at 0.5-
2.5-second OFF
ON
OFF
3. Blinking pattern when the outdoor unit is abnormal:
2.5-second OFF 3-second ON
ON
OFF
second interval
Repeated cycle Repeated cycle
(Blinks)
No
2.5-second OFF
Beeps
Blinking at 0.5­second interval
No beep Beeps
Repeated cycle
1
No (OFF)
Yes
Blinking at 0.5­second interval
Beeps
2.5-second OFF 3-second ON
1. Regardless of normal or abnormal condition, a short
Indoor unit is normal. But the outdoor unit might be abnormal because there are some abnor­malities that can not be recalled with this way. Confi rm if outdoor unit is abnormal according to the detailed outdoor unit failure mode recall function.
The outdoor unit is abnormal. Check the blinking pattern, and confi rm the abnormal point with the outdoor unit failure mode table. (Refer to outdoor unit service manual.) Make sure to check at least two consecutive blinking cycles.
beep is emitted once the signal is received.
Beeps
Repeated cycle
No beep Beeps
Repeated cycle
Blinking at 0.5­second interval
3
Repeated cycle
21
2. Flow chart of PLASMA operation failure mode recall function
Operational procedure
The plasma electrode unit might be abnormal. Confi rm if outdoor unit is abnormal according to the following procedures.
Confi rm that the remote controller is in the failure mode recall function.
With the remote controller headed towards the indoor unit, press TOO COOL or TOO WARM button to adjust the set temperature to 23°C. 1
Does POWER lamp on the indoor unit blink at the interval of 0.5 seconds? Blinks: The plasma electrode unit is abnormal. Beep
is emitted at the same timing as the blinking of POWER lamp. 2
Yes
)
(Blinks
The plasma electrode unit is abnormal. Check the blinking pattern, and refer to confi rm the abnormal point with the PLASMA operation failure mode table. (10-2.5.) Make sure to check at least two consecutive blinking cycles. 2
Releasing the failure mode recall function
Release the failure mode recall function by the following procedures. Turn OFF the power supply and turn it ON again. Press RESET button of the remote controller.
Repair the defective parts.
Deleting the memorized abnormal condition
After repairing the unit, recall the failure mode again according to "Setting up the failure mode recall
function". (10-2.1.)
Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed) with
the remote controller headed towards the indoor unit. Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted. Release the failure mode recall function according to "Releasing the failure mode recall function" men-
tioned above.
NOTE: 1. Make sure to release the failure mode recall function once it is set up, otherwise the unit cannot operate properly.
2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
No (OFF)
1. Regardless of normal or abnormal condition, 2 short beeps are emitted as the signal is received.
The plasma electrode unit is normal.
Release the failure mode recall function accord­ing to the left mentioned procedure.
2. Blinking pattern when plasma unit is abnormal:
ON
OFF
Blinking at 0.5-
2.5-second OFF
second interval
Beeps
Repeated cycle Repeated cycle
2.5-second OFF
Blinking at 0.5­second interval
Beeps
Beeps
Repeated cycle
3. PLASMA operation check
PLASMA operation goes ON when PLASMA button on the remote controller is pressed with any set temperature displayed during failure mode recall function.
PLASMA lamp Correspondence
Continuously blinking Follow "Check of PLASMA operation" to identify the error. (Refer to 10-6.
2-time fl ash
There is failure in PLASMA operation control circuit on the indoor electronic control P.C. board. (Refer to 10-6. )
)
Not lighted Normal
22
4. Indoor unit failure mode table
POWER lamp
Not lighted Normal
1-time fl ash every
0.5-second
2-time fl ash
2.5-second OFF 3-time fl ash
2.5-second OFF
11-time fl ash
2.5-second OFF
12-time fl ash
2.5-second OFF
Abnormal point
(Failure mode)
Room temperature thermistor
Indoor coil thermistor
Serial signal
Indoor fan motor
Indoor control system
Condition Correspondence
The room temperature thermistor short or open circuit is detected every 8 seconds dur­ing operation.
The indoor coil thermistor short or open circuit is detected every 8 seconds during operation.
The serial signal from outdoor unit is not re­ceived for a maximum of 6 minutes.
The rotational frequency feedback signal is not emitted during the 12 seconds the indoor fan operation.
It cannot properly read data in the nonvolatile memory of the indoor electronic control P.C. board.
Refer to the characteristics of the room temperature thermistor (10-7.).
Refer to the characteristics of the main indoor coil ther­mistor, the sub indoor coil thermistor (10-7.).
Refer to 10-6. "How to check miswiring and serial signal error".
Refer to 10-6. "Check of indoor fan motor".
Replace the indoor electronic control P.C. board.
NOTE: Blinking patterns of this mode differ from the ones of TROUBLESHOOTING CHECK TABLE (10-4.).
5. PLASMA operation failure mode table
POWER lamp
1-time fl ash
2-time fl ash Spark discharge
3-time fl ash
4-time fl ash
5-time fl ash
Abnormal point
(Failure mode)
PLASMA power supply control
Abnormal electric discharge error 1
Abnormal electric discharge error 2
PLASMA DEODORIZING
Condition Correspondence
PLASMA power supply cannot be turned OFF even if the PLASMA operation is turned OFF with the remote controller.
The voltage between CN1 on the PLASMA POWER P.C. board falls below
1.6 V (spark discharge judgment voltage). The voltage between CN1 (+) and
on the PLASMA POWER P.C. board falls by
0.9 V below the normal voltage value (3 V). The voltage between CN1
on the PLASMA POWER P.C. board falls signifi cantly. (0.4 V / 0.5 ms)
The voltage between CN1 on the PLASMA POWER P.C board rises above the normal voltage value (3 V).
(+) and (GND)
(GND)
(+) and (GND)
(+) and (GND)
Replace the indoor electronic control P.C. board.
Refer to 10-6. "Check of PLASMA operation".
NOTE 1: Blinking patterns of this mode differ from the ones of TROUBLESHOOTING CHECK TABLE (10-4.). NOTE 2: As soon as an abnormality is detected, PLASMA operation goes OFF, therefore measuring instrument which records
the voltage wave is required in order to perform the above mentioned voltage measurement.
NOTE 3: When POWER lamp flashes 1-time or 2-time, please perform PLASMA operation check (Refer to 10-2.3).
23
10-3. INSTRUCTION OF TROUBLESHOOTING
Indoor unit oper­ates. Outdoor unit does not operate.
Outdoor unit operates only in Test Run operation.
Check room temperature thermistor. Refer to 10-7. "Test point diagram and voltage".
Start
Outdoor unit does not operate even in Test Run operation.
Refer to "How to check inverter/com­pressor".
Indoor unit operates. Outdoor unit does not operate normally.
Unit does not operate nor­mal operation in COOL or HEAT mode.
Refer to "Check of R.V. coil".
"Test Run operation" means
the operation within 30 minutes after EMERGENCY OPERA­TION switch is pressed.
Indoor unit does not receive the signal from re­mote controller.
Indoor unit operates, when EMERGENCY OPERATION switch is pressed.
Refer to 10-6. "Check of remote controller and receiver P.C. board".
Indoor unit does not operate, when EMERGENCY OPERATION switch is pressed.
1. Check indoor/out­door connecting wire. (Check if the power is supplied to the indoor unit.)
2. Refer to 10-6. "Check of indoor electronic control P.C. board and indoor fan motor".
If blinking of OPERATION INDI­CATOR lamp cannot be checked, it can be checked with failure mode recall function.
OPERATION INDICATOR lamp on the indoor unit is ashing on and off.
PLASMA lamp 2-time flash
Cause:
• Trouble of PLASMA operation
Refer to 10-6. "Check of PLASMA operation".
Refer to outdoor unit service manual.
All lamps Flash on and off at 0.5-sec­ond intervals Cause: Indoor unit
• The horizon­tal vane is not installed correctly.
Refer to 10-6. "Check of in­stallation of the horizon­tal vane".
POWER
lamp Flash on and off at 0.5-sec­ond intervals Cause: Indoor/Outdoor unit
• Miswiring or
trouble of serial signal
Refer to 10-6. "How to check mis­wiring and serial signal error".
POWER
lamp 2-time fl ash Cause: Indoor unit
• Trouble
of room temperature / indoor coil thermistor
Check room temperature thermistor and indoor coil thermis­tor. Refer to 10-7. "Test point diagram and voltage".
POWER
lamp 3-time fl ash Cause: Indoor unit
• Trouble of
indoor fan motor
Refer to 10-6. "Check of indoor fan motor".
POWER
lamp 4-time fl ash Cause: Indoor unit
• Trouble
of indoor unit control system
Replace the indoor elec­tronic control P.C. board.
POWER
lamp 5-time fl ash Cause: Outdoor unit
• Outdoor
power system abnormality
Refer to "How to check inverter/com­pressor".
POWER
lamp 6-time fl ash Cause: Outdoor unit
• Trouble of
thermistor in outdoor unit
Refer to "Check of outdoor ther­mistors".
POWER
lamp 7-time fl ash Cause: Outdoor unit
• Trouble of
outdoor con­trol system
Replace the inverter P.C. board or the outdoor electronic control P.C. board.
POWER
lamp 14-time fl ash Cause: Outdoor unit
• Other ab-
normality
Check "Flow chart of the detailed outdoor unit failure mode recall func­tion."
24
10-4. TROUBLESHOOTING CHECK TABLE
Before taking measures, make sure that the symptom reappears for accurate troubleshooting. When the indoor unit has started operation and detected an abnormality of the following condition (the first detection after the power ON), the indoor fan motor turns OFF and OPERATION INDICATOR lamp flashes.
L AREA R POWER CLEAN PLASMA
Abnormal
No.
1
2
3
4
5
6
point
Miswiring or serial signal
Indoor coil thermistor
Room tem­perature thermistor
Indoor fan motor
Indoor con­trol system
Outdoor power sys­tem
Outdoor thermistors
POWER lamp fl ashes.
0.5-second ON
0.5-second OFF
POWER lamp fl ashes. 2-time fl ash
POWER lamp fl ashes. 3-time fl ash
POWER lamp fl ashes. 4-time fl ash
POWER lamp fl ashes. 5-time fl ash
POWER lamp fl ashes. 6-time fl ash
Operation indicator lamp Symptom Condition Correspondence
2.5-second OFF
2.5-second OFF
2.5-second OFF
2.5-second OFF
2.5-second OFF
Lighted
Blinking
Not lighted
Indoor unit and outdoor unit do not operate.
The serial signal from the outdoor unit is not received for 6 minutes.
The indoor coil or the room temperature ther­mistor is short or open circuit.
The rotational frequency feedback signal is not emitted during the indoor fan operation.
It cannot properly read data in the nonvolatile memory of the indoor electronic control P.C. board.
It consecutively occurs 3 times that the com­pressor stops for overcurrent protection or start-up failure protection within 1 minute after start-up.
The outdoor thermistors short or open circuit during the compressor operation.
Refer to 10-6. "How to check
• miswiring and serial signal er­ror".
Refer to 10-7. the character-
• istics of indoor coil thermistor, and the room temperature ther­mistor.
Refer to 10-6. "Check of in-
• door fan motor".
Replace the indoor electronic
• control P.C. board.
Refer to "How to check of in-
• verter/compressor". Refer to outdoor unit service manual Check the stop valve.
Refer to "Check of outdoor
• thermistor". Refer to outdoor unit service manual.
Outdoor
7
control sys­tem
Other ab-
8
normality
Outdoor
9
control sys­tem
POWER lamp fl ashes. 7-time fl ash
2.5-second OFF
POWER lamp fl ashes. 14-time fl ash
2.5-second OFF
POWER lamp lights up
Outdoor unit does not oper­ate
It cannot properly read data in the nonvolatile memory of the inverter P.C. board or the out­door electronic control P.C. board.
An abnormality other than above mentioned is detected.
It cannot properly read data in the nonvolatile memory of the inverter P.C. board or the out­door electronic control P.C. board.
25
Replace the inverter P.C. board
• or the outdoor electronic con­trol P.C. board. Refer to outdoor unit service manual.
Check the stop valve.
• Confi rm the abnormality in
• detail using the failure mode recall function for outdoor unit.
Check the blinking pattern of
• the LED on the inverter P.C. board or the outdoor electronic control P.C. board.
L AREA R POWER CLEAN PLASMA
Abnormal
No.
1
point
Attachment of the hori­zontal vane
All lamps fl ash at the same time.
0.5-second ON
0.5-second OFF
Operation indicator lamp Symptom Condition Correspondence
L AREA R POWER CLEAN PLASMA
Abnormal
No.
1
point
MXZ type
Operation mode setting
POWER lamp is lighted. AREA lamps fl ash.
Operation indicator lamp Symptom Condition Correspondence
2.5-second OFF
Indoor unit and outdoor unit do not operate.
Outdoor unit operates but indoor unit does not operate.
The electricity is not conducted to the inter­lock switch (Fan) of the horizontal vane.
The operation mode of the each indoor unit is differently set to COOL (includes DRY) and HEAT at the same time, the operation mode of the indoor unit that has operated at fi rst has the priority.
Refer to 10-6. "Check of in-
• stallation of the horizontal vane".
Unify the operation mode. Refer to outdoor unit service manual.
L AREA R POWER CLEAN PLASMA
Abnormal
No.
1
point
PLASMA control
PLASMA lamp fl ashes. 2-time fl ash
Operation indicator lamp Symptom Condition Correspondence
2.5-second OFF
Indoor unit and outdoor unit do not operate.
PLASMA operation can not be turned OFF even if the PLASMA operation is turned OFF with remote controller.
Refer to 10-6. ”Check of
• PLASMA operation”.
26
10-5. TROUBLE CRITERION OF MAIN PARTS
MSZ-FD25VA MSZ-FD25VAS MSZ-FD35VA MSZ-FD35VAS MSZ-FD50VA MSZ-FD50VAS
Part name Check method and criterion Figure
Room temperature ther­mistor (RT11)
Indoor coil thermistor (RT12, RT13)
Measure the resistance with a tester.
Refer to 10-7. "Test point diagram and voltage", "Indoor electronic control P.C. board", for the chart of thermistor.
Indoor fan motor (MF) Check 10-6.
Measure the resistance between the terminals with a tester.
Horizontal vane motor
(Part temperature 10 ~ 30°C)
(MV1) Vertical vane motor (MV2) i-see Sensor motor (MT)
Horizontal vane motor (MV1) Vertical vane motor (MV2) 268 ~ 322 Ω i-see Sensor motor (MT) 223 ~ 268 Ω
Cover the i-see Sensor with black vinyl tape. Then, turn ON the power supply. (i-see Sensor is energized.) Measure the voltage between connector terminals of i-see Sensor with a tester. (Part temperature 10 ~ 40°C)
i-see Sensor
i-see Sensor P.C. board
i-see Sensor (RR)
.
Black vinyl tape
Color of the lead wire Normal
BRN - other one
4 3 2(GND) 1
connector
Cover the i-see Sensor with black vinyl tape.
313 ~ 375 Ω
RED
YLW BRN
ROTOR
ORN
GRN
i-see Sensor connector terminals Normal range
NOTE: Pay attention to static electricity.
PLASMA electrode unit Check 10-6.
(GND) - (+) 1.874 ~ 3.387 VDC (+) - (GND) 1.010 ~ 1.420 VDC
27
10-6. TROUBLESHOOTING FLOW
A Check of indoor fan motor
The indoor fan motor error has occurred, and the indoor fan does not operate.
Turn OFF the power supply.
Is there any foreign matter that interferes the rotation of the line fl ow fan?
Yes
Remove the foreign matter and adjust the line fl ow fan.
Is there 325 VDC between CN211 (+) and (-), and does the voltage between CN211 (+) and (-) rise to the range of 3 to 6 VDC within 12 seconds after EMERGENCY OPERA­TION switch is pressed?
No
Replace the indoor electronic control P.C. board.
No
Pay enough attention to the high voltage on the fan motor connector CN211.
Turn ON the power supply, wait 5 seconds or more, and then press EMERGENCY OPERATION switch. Measure the supply voltage as follows within 12 seconds after EMER­GENCY OPERATION switch is pressed. If more than 12 seconds passes, turn OFF the power supply and turn it ON again, then measure the voltage.
1. Measure the voltage between CN211 (+) and (-).
2. Measure the voltage between CN211 (+) and (-).
If more than 12 seconds passes after EMERGENCY OPERATION switch
is pressed, the voltage measured at 2. above goes 0 VDC although the indoor electronic control P.C. board is normal
Indoor electronic
Yes
Replace the indoor fan motor.
control P.C. board
CN211
The indoor fan motor error has occurred, and the indoor fan repeats "12-second ON and 30-second OFF" 3 times, and then stops.
Measure the voltage between CN211
(+) and (-) while the fan motor is
rotating.
Is it unchanged holding 0 or 15 VDC?
Yes (Unchanged)
Replace the indoor fan motor.
No (Changed)
Replace the indoor electronic control P.C. board.
28
B Check of remote controller and indoor electronic control P.C. board
Check if the remote controller is exclusive for this air conditioner.
Press OPERATE/STOP (ON/OFF)
button on the remote controller.
Is LCD display on the remote controller visible?
Yes
Remove the batteries, then set them back and press RESET button. (Refer to 10-1.4.) Check if the unit operates with the remote controller.
Does the unit operate with the remote controller?
Yes
OK
No (Not clear)
No
Replace the batteries. (Refer to 10-1.4.)
Turn ON a radio to AM and press OP­ERATE/STOP (ON/OFF) button on the remote controller.
Is noise heard from radio?
Yes
Are there any fl uorescent lights of inverter or rapid-start type within the range of 1 m.?
No
Replace the indoor electronic control P.C. board. (Including the receiver)
No
Yes
Replace the remote controller.
Reinstall the unit away from lights.
• Attach a fi lter on receiving part.
29
C Check of indoor electronic control P.C. board and indoor fan motor
Turn OFF the power supply. Remove indoor fan motor connector CN211, vane motor connector CN151 and the i-see Sensor motor connector CN110 from the indoor electronic control P.C. board and turn ON the power supply.
Measure the resistance of the i-see Sensor motor coil. (Refer to 10-5.)
Short/open circuit: Replace the i-see Sensor motor and the indoor electronic control P.C. board.
Does the unit operate with the remote controller? Does POWER lamp light up by pressing EMERGENCY OPERATION switch?
No
Turn OFF the power supply. Check both “parts side” and “pattern side” of the indoor electronic control P.C. board visually.
Measure the resistance between CN211 and of the indoor fan motor
Yes
connector.
Measure the resistance of the horizon­tal vane motor coil and the vertical vane motor coil. (Refer to 10-5.)
Replace the varistor (NR11) and fuse (F11).
Yes
Is the varistor (NR11) burnt and the fuse (F11) blown?
Be sure to check both the fuse and the varistor in any case.
Is the fuse (F11) blown only?
Yes
Measure the resistance between (+) and (-) of the indoor fan motor connector. 1, 2
Short/open circuit: Replace the indoor fan motor.
Short/open circuit: Replace the horizontal vane motor, the vertical vane motor and the indoor electronic control P.C. board.
No
No
1. The fan motor connector's lead wire is red, whereas is black.
2. Connect "+" of the tester to fan motor connector's lead wire, and "-" to lead wire, otherwise the resistance can­not be measured properly.
Is the resistance 1 MΩ or more?
Replace the fuse (F11).
Measure the resistance of cement resistor (R111) on the indoor elec­tronic control P.C. board.
Yes
Is the resistance approx. 4 Ω?
Replace the indoor electronic control P.C. board.
Replace the fuse (F11) and the indoor fan motor.
No
Yes
No
30
Replace the indoor electronic control P.C. board and the indoor fan motor.
D How to check miswiring and serial signal error
Turn OFF the power supply.
Is there rated voltage in the power supply?
Yes
Turn ON the power supply.
Is there rated voltage between outdoor terminal block S1 and S2?
Press EMERGENCY OPERATION switch once.
Does AREA-L lamp light up? <Confi rmation of the power to the indoor unit>
Is serial signal error indicated 6 minutes later?
Turn OFF the power supply. Check once more if the indoor/outdoor
B
connecting wire is not miswiring. Short-circuit outdoor terminal block S2 and S3.
Turn ON the power supply.
Yes
Yes
Yes
A
1
No
No
Check the power supply.
Check the wiring.
No
Is there any miswiring, poor contact, or wire disconnection of the
No
indoor/outdoor connect­ing wire?
1. Miswiring may damage indoor electronic control P.C. board during the operation. Be sure to confi rm the wiring is correct before the opera- tion starts.
3. Be sure to check this within 3 minutes after turning ON. After 3 minutes, LED blinks 6 times. Even when the inverter P.C. board or the outdoor electronic control P.C. board is normal, LED blinks 6 times after 3 minutes.
(Except for outdoor unit of multi system type)
No
Yes
Correct them.
A
Turn OFF inverter-controlled lighting
• equipment. Turn OFF the power supply and then
• turn ON again. Press EMERGENCY OPERATION
• switch.
Reinstall
• either the unit or the light away from
No
each other. Attach a fi lter on remote control receiv­ing section of the indoor unit.
Is serial signal error indicated 6 minutes later?
Yes
B
Does the LED on the inverter P.C. board or the outdoor electronic control P.C. board repeat "3.6-second-OFF and 0.8-second­ON quick blinking"?
Turn OFF the power supply. Remove the short-circuit between out­door terminal block S2 and S3. Turn ON the power supply. Is there amplitude of 10 to 20 VDC between outdoor terminal block S2 and S3? <Confi rmation of serial signal>
Is there rated voltage between indoor terminal block S1 and S2? <Confi rmation of power voltage>
Replace the indoor electronic control P.C. board.
Be sure to release the failure-mode recall function after checking.
3 Yes
Yes
Yes
No
No
No (Lighted or not lighted)
Replace the inverter P.C. board or the outdoor electronic control P.C. board.
2
2. Be careful of the residual voltage of smoothing capacitor.
Is there any error of the in­door/outdoor connecting wire, such as the damage of the wire, intermediate connection, poor contact to the terminal block?
Is there any error of the in­door/outdoor connecting wire, such as the damage of the wire, intermediate connection, poor contact to the terminal block?
No
No
Replace the indoor/outdoor
Yes
connecting wire.
Replace the indoor/out­door connecting wire.
Yes
31
E Check of installation of the horizontal vane
Turn OFF the power supply.
Is the stopper of the horizontal vane locked to the indoor unit correctly?
Yes
To check the continuity of the interlock switch (Fan), measure the resistance of connector - connected to CN1R1 on the indoor electronic control P.C. board.
Is there resistance 0 Ω?
Yes
Replace the indoor electronic control P.C. board.
F Check of PLASMA operation
No(∞)
Re-lock the stopper of the hori­zontal vane to the indoor unit.
No
(Refer to 10-1.5.)
Replace the interlock switch (Fan).
Turn ON the power supply.
Are all lamps flashing?
Yes
Turn OFF the power supply.
No
OK
Turn ON the power supply.
Does PLASMA lamp flash 2-time with unit stopping?
No
While pressing both OPERATION SELECT button and TOO
COOL button on the remote controller at the same time, press RESET button.
First, release RESET button.
And release the other two buttons after all LCD except the
set temperature in operation display section of the remote controller is displayed after 3 seconds.
Press OPERATE/STOP (ON/OFF) button (the set tempera-
ture is displayed)
And press PLASMA button once with the remote controller
headed towards the indoor unit.
PLASMA operation is selected.
The plasma operation check mode is set. (Refer to 10-2.5.)
Does PLASMA lamp stay OFF, or continu­ously blink?
Replace the PLASMA POWER P.C. board.
1
Continuously blinking.
Yes
OFF
High voltage (approx. -4.4 kV) is generated during PLASMA operation. Pay careful attention and never touch PLASMA ELECTRODE UNIT and the high-voltage lead part (red wire).
Replace the indoor electronic control P.C. board.
PLASMA operation
Normal
2 Turn PLASMA operation OFF and ON again. (For turning OFF PLASMA operation, refer to 10-2.3.) (If it goes normal without turning OFF and ON, PLASMA lamp does not go OFF.)
1 Regardless of normal or abnormal condi-
tion, a short beep is emitted once the sig­nal is received.
32
G Electromagnetic noise enters into TV sets or radios
Is the unit earthed?
Yes
Is the distance between the antennas and the indoor unit within 3 m, or is the distance between the antennas and the outdoor unit within 3 m?
No
Is the distance between the TV sets or radios and the indoor unit within 1 m, or is the distance between the TV sets or radios and the outdoor unit within 3 m?
No
Are the antennas damaged? Is the coaxial cable damaged? Is there any poor contact in the anten­na wiring?
No
Is the indoor/outdoor connecting wire of the air conditioner and the wiring of the antennas close?
No
No
Yes
Yes
Yes
Yes
Earth the unit.
Extend the distance between the antennas and the indoor unit, and/or the antennas and the outdoor unit.
Extend the distance between the TV sets and/or radios and the indoor unit, or the TV sets or radios and the outdoor unit.
Replace or repair the antenna. Replace or repair the coaxial cable.
Extend the distance between the indoor/outdoor connecting wire of the air conditioner and the wiring of the antennas.
Even if all of the above conditions are fulfi lled, the electromagnetic noise may enter, depending on the electric fi eld strength or the installation condition (combination of specifi c conditions such as antennas or wiring). Check the following before asking for service.
1. Devices affected by the electromagnetic noise TV sets, radios (FM/AM broadcast, shortwave)
2. Channel, frequency, broadcast station affected by the electromagnetic noise
3. Channel, frequency, broadcast station unaffected by the electromagnetic noise
4. Layout of ; indoor/outdoor unit of the air conditioner, indoor/outdoor wiring, earth wire, antennas, wiring from antennas, receiver
5. Electric fi eld intensity of the broadcast station affected by the electromagnetic noise
6. Presence or absence of amplifi er such as booster
7. Operation condition of air conditioner when the electromagnetic noise enters in
1) Turn OFF the power supply once, and then turn ON the power supply. In this situation, check for the electromagnetic noise.
2) Within 3 minutes after turning ON the power supply, press OPERATE/STOP (ON/OFF) button on the remote controller for power ON, and check for the electromagnetic noise.
3) After a short time (3 minutes later after turning ON), the outdoor unit starts running. During operation, check for the electromagnetic noise.
4) Press OPERATE/STOP (ON/OFF) button on the remote controller for power OFF, when the outdoor unit stops but the indoor/outdoor communication still runs on. In this situation, check for the electromagnetic noise.
33
10-7. TEST POINT DIAGRAM AND VOLTAGE
MSZ-FD25VA MSZ-FD25VAS MSZ-FD35VA MSZ-FD35VAS MSZ-FD50VA MSZ-FD50VAS
1. Indoor electronic control P.C. board.
Power supply input
SW P.C. Board
Emergency operation switch (SW1)
230 VAC
5 VDC
12 VDC
Cement resistor (R111 )
Indoor fan motor (CN211)
325 VDC
(-) Fiducial terminal of cathode side on measur­ing high-voltage DC
15 VDC
(+)3-6 VDC
(+)0 or 15 VDC
Interlock switch(Fan) (CN1R1)
Room temperature thermistor RT11 (CN111)
Varistor (NR11)
CN201 (Used for check of con­ducting of thermal fuse)
Indoor coil thermistor RT12, RT13 (CN112)
Plasma electrode unit (CN1T1)
(LD101)
- : Connect to the monitor P.C.board
- : Connect to the power monitor receiver
P.C.board
i-see Sensor (CN110)
Release of Auto restart function Solder the Jumper wire JR07 (Refer to 8-3.)
Horizontal vane (CN1U1)
Vertical vane (CN151)
Timer short mode
point JPG, JPS
Fuse (F11)
Room temperature thermistor (RT11) Indoor coil thermistor (RT12, RT13)
Resistance (k )
(Refer to 8-1.)
34
Temperature ( )
2. Power monitor receiver P.C. board
3. Monitor P.C. board
4. Plasma power P.C. board
CN1
DC 2.5 V during PLASMA DEODORIZING operation
GND
DC 12.5 V during PLASMA DEODORIZING operation
35
11
DISASSEMBLY INSTRUCTIONS
<"Terminal with locking mechanism" Detaching points>
The terminal which has the locking mechanism can be detached as shown below. There are two types (refer to (1) and (2)) of the terminal with locking mechanism. The terminal without locking mechanism can be detached by pulling it out. Check the shape of the terminal before detaching.
(1) Slide the sleeve and check if there is a locking lever or not.
Sleeve
Slide the sleeve. Pull the terminal while
Locking lever
pushing the locking lever.
(2) The terminal with this connector has the locking mechanism.
Hold the sleeve, and pull out the terminal slowly.
Connector
MSZ-FD25VA MSZ-FD25VAS MSZ-FD35VA MSZ-FD35VAS MSZ-FD50VA MSZ-FD50VAS
NOTE: Turn OFF power supply before disassembling.
OPERATING PROCEDURE PHOTOS
1. Removing the panel
(1) Hold both sides of the front panel and lift the front
panel until it is level. Pull the hinges forward to
remove the front panel. (2) Remove the horizontal vanes. (3) Remove the screw caps of the panel. Remove the
screws. (4) Unhook the lower part ( ) of the panel. (5) Hold the lower part of both ends of the panel and pull
it slightly toward you, and then remove the panel by
pushing it upward.
Photo 1
Horizontal vane
Front panel
A
Screws of the panel
36
OPERATING PROCEDURE PHOTOS
2. Removing the electronic control P.C. board, the power monitor receiver P.C. board, i-see Sensor, SW P.C. board and the terminal block
(1) Remove the panel (refer to 1.) and the corner box. (2) Remove the screw of the V.A. clamp. Remove the V.A.
clamp and the indoor/outdoor connecting wire. (Photo
2)
(3) Remove the sensor holder from the electrical cover.
(See Photo 3)
(4) Remove the screw of the electrical cover, and then
the electrical cover. (Photo 3)
(5) Remove the earth wire connected to the indoor elec-
tronic control P.C. board from the electrical box. (Photo
3)
(6) Remove the power monitor receiver P.C. board hold-
er. (Photo 4)
(7) Pull out the i-see Sensor from the power monitor
receiver P.C. board holder.
( ) Install the i-see Sensor in its former position when
assembling it. (Photo 5)
(8) Open the rear cover of the power monitor receiver P.C.
board holder and pull out the power monitor receiver P.C. board.
(9) Open the sensor holder and pull out the SW P.C.
board.
(10)
Pull the electronic control P.C. board slightly toward
you from the electrical box, and disconnect TAB3 and all the connectors on the electronic control P.C. board.
(11)
Pull out the electronic control P.C. board from the
electrical box.
(12)
Remove the earth wire connected to the heat
exchanger from the electrical box. (Photo 3)
(13)
Unhook the catches of the electrical box, and pull out
the electrical box.
(14)
Remove the screw of the terminal block cover, and
then the terminal block cover and the terminal block holder. (Photo 2)
(15)
Remove the terminal block by sliding it.
Photo 2
Photo 3
Drain hose
Screw of the terminal block cover
Screw of the V.A. clamp
Earth wire to the heat exchanger
Sensor holder
Screw of the electrical cover
Sensor holder (inside)
Photo 4
i-see Sensor
Plasma power P.C. board holder
Power monitor receiver P.C. board holder
Catches of the electrical box
SW P.C. board
37
OPERATING PROCEDURE PHOTOS
3. Removing the electrical box
(1) Remove the panel (refer to 1.) and the corner box. (2) Remove the indoor/outdoor connecting wire, the sen-
sor holder, the electrical cover and the earth wire. (Refer to 2.)
(3) Disconnect the following connectors on the electronic
control P.C. board: CN211 (Fan motor) CN112 (Indoor coil thermistor) CN1U1 (Horizontal vane motor) CN151 (Vertical vane motor) CN1R1 (Interlock switch) CN1T1 (Plasma power P.C. board)
(4) Unhook the catches of the electrical box, and pull out
the electrical box. (Photo 4)
4. Removing the nozzle assembly
(1) Remove the panel (refer to 1.) and the corner box. (2) Remove the V.A. clamp, and then the indoor/outdoor
connecting wire. (Photo 2)
(3) Remove the sensor holder and the electrical cover.
(Photo 3.)
(4) Disconnect the following connectors on the electronic
control P.C. board: CN1U1 (Horizontal vane motor) CN151 (Vertical vane motor) CN1R1 (Interlock switch)
(5) Remove the power monitor receiver P.C. board holder
and the plasma power P.C. board holder. (Photo 4)
(6) Pull out the drain hose from the nozzle assembly and
remove the nozzle assembly.
(7) Remove the interlock switch.
Photo 5
Be sure to assemble the i-see Sensor in the correct position
Photo 6
Interlock switch
Screws of the interlock switch
5. Removing the vertical vane motor unit
(1) Remove the nozzle assembly. (Refer to 4.) (2) Remove the crank of the vertical vane motor unit from
the arm of the vertical vane.
(3) Remove the screw of the vertical vane motor unit, and
pull the vertical vane motor unit.
(4) Remove the screws of the vertical vane motor unit
cover.
(5) Remove the crank of the vertical vane motor unit from
the shaft of the vane motor.
( ) Only the crank of the left side vertical vane motor unit.
(Photo 7)
(6) Remove the vertical vane motor from the vertical vane
motor unit.
(7) Disconnect the connector of vertical vane motor from
the vertical vane motor.
Photo 7
Screws of the vertical vane motor unit cover
Crank of the vertical vane motor unit
Photo 8
Screws of the vertical vane motor unit cover
Screw of the vertical vane motor unit
Screw of the vertical vane motor unit
Crank of the vertical vane motor unit
38
OPERATING PROCEDURE PHOTOS
6. Removing the horizontal vane motor
(1) Remove the nozzle assembly. (Refer to 4.) (2) Remove the screws of the horizontal vane motor unit,
and pull out the horizontal vane motor unit.
(3) Remove the screws of the horizontal vane motor unit
cover.
(4) Remove the horizontal vane motor from the horizontal
vane motor unit.
(5) Disconnect the connector from the horizontal vane
motor.
7. Removing the indoor fan motor and the line flow fan
(1) Remove the panel (refer to 1.) and the corner box. (2) Remove the sensor holder, the power monitor receiver
P.C. board holder, the electrical box (refer to 3.) and
the nozzle assembly (Refer to 4.). (4) Remove the screws fixing the motor bed. (Photo 10) (5) Loosen the screw fixing the line flow fan. (Photo 11) (6) Remove the motor bed together with fan motor and
motor band. (7) Release the hooks of the motor band. Remove the
motor band. Pull out the indoor fan motor. (8) Remove the indoor coil thermistor from the heat
exchanger. ( ) Install the indoor coil thermistor (RT12) in its former
position when assembling it. (Refer to Photo 13) (9) Remove the screws fixing the left side of the heat
exchanger. (Photo 12) (10)
Lift the heat exchanger, and pull out the line flow fan
to the lower-left.
Photo 9
Photo 10
Photo 11
Screws of the horizontal vane motor unit cover
Screws of the horizontal vane motor unit
Motor band
Screws of the motor bed
Photo 13 MSZ-FD25/35
MSZ-FD50
Screw of the line flow fan
Indoor coil thermistor (RT12)
Photo 12
Screws of the left side of the heat exchanger
39
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
© Copyright 2007 MITSUBISHI ELECTRIC CO.,LTD
Distributed in Dec. 2008. No. OBH488 REVISED EDITION-C 5 Distributed in Jul. 2008. No. OBH488 REVISED EDITION-B 6 Distributed in Oct. 2007. No. OBH488 REVISED EDITION-A 6 Distributed in Aug. 2007. No. OBH488 6 Made in Japan
New publication, effective Dec. 2008 Specifications subject to change without notice.
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