Mitsubishi MSZ-SF25VE - E1, MSZ-SF35VE - E1, MSZ-SF25VE - E2, MSZ-SF35VE - E2, MSZ-SF42VE - E1 Service Manual

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CONTENTS
1. TECHNICAL CHANGES ··································· 3
2. PART NAMES AND FUNCTIONS ····················· 4
3. SPECIFICATION ················································ 5
4. NOISE CRITERIA CURVES ······························ 6
5. OUTLINES AND DIMENSIONS ························ 7
6. WIRING DIAGRAM ············································ 8
8. SERVICE FUNCTIONS ··································· 10
9. MICROPROCESSOR CONTROL ··················· 12
10. TROUBLESHOOTING ····································· 18
11. DISASSEMBLY INSTRUCTIONS ···················· 30
SPLIT-TYPE AIR CONDITIONERS
SERVICE MANUAL
INDOOR UNIT
PARTS CATALOG (OBB600)
NOTE:
RoHS compliant products have <G> mark on the spec name plate.
Models
MSZ-SF25VE -
E1
MSZ-SF35VE -
E1
MSZ-SF25VE -
E2
MSZ-SF35VE -
E2
MSZ-SF42VE -
E1
MSZ-SF50VE -
E1
MSZ-SF42VE -
E2
MSZ-SF50VE -
E2
MSZ-SF25VE -
EN1
MSZ-SF35VE -
EN1
MSZ-SF25VE -
EN2
MSZ-SF35VE -
EN2
MSZ-SF42VE -
EN1
MSZ-SF50VE -
EN1
MSZ-SF42VE -
EN2
MSZ-SF50VE -
EN2
No. OBH600
REVISED EDITION-A
Revision A:
• MSZ-SF25/35/42/50VE- E2 and MSZ-SF25/35/ 42/50VE-
EN2
have been added.
Please void OBH600.
Outdoor unit service manual MUZ-SF·VE(H) Series (OBH629) MXZ-C·VA Series (OB584) MXZ-D·VA Series (OBH626) MXZ-8B Series (OCH480)
2
<Preparation before the repair service>
Prepare the proper tools. Prepare the proper protectors. Provide adequate ventilation. After stopping the operation of the air conditioner, turn off the power-supply breaker and remove the power plug. Discharge the capacitor before the work involving the electric parts.
<Precautions during the repair service>
Do not perform the work involving the electric parts with wet hands. Do not pour water into the electric parts. Do not touch the refrigerant. Do not touch the hot or cold areas in the refrigeration cycle. When the repair or the inspection of the circuit needs to be done without turning off the power, exercise great caution not to
touch the live parts.
Use the specifi ed refrigerant only
Never use any refrigerant other than that specified.
Doing so may cause a burst, an explosion, or fire when the unit is being used, serviced, or disposed of. Correct refrigerant is specified in the manuals and on the spec labels provided with our products. We will not be held responsible for mechanical failure, system malfunction, unit breakdown or accidents caused by failure to follow the instructions.
Revision A:
• MSZ-SF25/35/42/50VE- E2 and MSZ-SF25/35/42/50VE-
EN2
have been added.
OBH600A
3
TECHNICAL CHANGES
1
MSZ-SF25VE-E1 MSZ-SF25VE-
EN1
MSZ-SF35VE-E1 MSZ-SF35VE-
EN1
MSZ-SF42VE-E1 MSZ-SF42VE-
EN1
MSZ-SF50VE-E1 MSZ-SF50VE-
EN1
1. New model
MSZ-SF25VE-
E1
MSZ-SF25VE-
E2
MSZ-SF25VE-
EN1
MSZ-SF25VE-
EN2
MSZ-SF35VE-
E1
MSZ-SF35VE-
E2
MSZ-SF35VE-
EN1
MSZ-SF35VE-
EN2
MSZ-SF42VE-
E1
MSZ-SF42VE-
E2
MSZ-SF42VE-
EN1
MSZ-SF42VE-
EN2
MSZ-SF50VE-
E1
MSZ-SF50VE-
E2
MSZ-SF50VE-
EN1
MSZ-SF50VE-
EN2
1. Indoor electronic control P.C. board has been changed.
OBH600A
4
ACCESSORIES
MSZ-SF25VE MSZ-SF35VE MSZ-SF42VE MSZ-SF50VE
PART NAMES AND FUNCTIONS
2
Model MSZ-SF25VE MSZ-SF35VE MSZ-SF42VE MSZ-SF50VE
Installation plate 1 Installation plate fi xing screw 4 × 25 mm 5 Remote controller holder 1 Fixing screw for 3.5 × 16 mm (Black) 2 Battery (AAA) for remote controller 2 Wireless remote controller 1 Felt tape (For left or left-rear piping) 1
Operation indicator lamp
Remote control receiving section
Emergency operation switch
Horizontal vane
Air inlet
Air lter (Nano platinum filter)
Air cleaning filter (Electrostatic anti-allergy enzyme lter, option)
Heat exchanger
Front panel
Air outlet
Remote controller
OBH600A
5
Indoor model MSZ-SF25VE MSZ-SF35VE MSZ-SF42VE MSZ-SF50VE
Power supply Single phase 230 V, 50 Hz
Electrical
data
Power input
1
Cooling
W
18 22
Heating 24 27 35
Running current
1
Cooling
A
0.16 0.18
Heating 0.20 0.22 0.27
Fan
motor
Model RC0J21-AA
Current 1
Cooling
A
0.16 0.18
Heating 0.20 0.22 0.27 Dimensions W × H × D mm 798 × 299 × 195 Weight kg 10
Special remarks
Air direction 5
Airfl ow
Cooling
Super High
m
3
/h
546 594 High 432 474 492 Med. 336 402 414 Low 246 348 366 Silent 210 300 336
Heating
Super High
m
3
/h
618 660 720 High 492 498 546 588 Med. 402 432 480 Low 246 348 384 Silent 210 300 336
Sound level
Cooling
Super High
dB(A)
42 45 High 36 38 40 Med. 30 34 36 Low 24 31 33 Silent 21 28 30
Heating
Super High
dB(A)
45 46 47 49 High 39 42 43 Med. 34 36 38 Low 24 31 33 Silent 21 28 30
Fan speed
Cooling
Super High
rpm
1,200 1,280 High 1,000 1,070 1,100 Med. 820 940 970 Low 660 850 880 Silent 590 760 820
Heating
Super High
rpm
1,330 1,400 1,500 High 1,100 1,120 1,200 1,270 Med. 940 1,000 1,080 Low 660 850 910 Silent 590 760 820
Fan speed regulator 5
Remote controller model SG11D
NOTE: Test conditions are based on ISO 5151. Cooling: Indoor Dry-bulb temperature 27°C Wet-bulb temperature 19°C Outdoor Dry-bulb temperature 35°C Heating: Indoor Dry-bulb temperature 20°C Wet-bulb temperature 15°C Outdoor Dry-bulb temperature 7°C Wet-bulb temperature 6°C 1 Measured under rated operating frequency.
SPECIFICATION
3
Specifications and rated conditions of main electric parts
Fuse (F11)
T3.15AL250V
Horizontal vane motor (MV) 12 VDC
Varistor (NR11) S10K300E2K1 (ERZV10D471)
Terminal block (TB)
3P
OBH600A
6
MSZ-SF25VE
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
COOLING
FUNCTION
SPL(dB(A))
LINE
Super High
FAN SPEED
HEATING
42
46
NC-10
MSZ-SF35VE
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
COOLING
FUNCTION
SPL(dB(A))
LINE
Super High
FAN SPEED
HEATING
42
45
NC-10
NOISE CRITERIA CURVES
4
Test conditions
Cooling: Dry-bulb temperature 27 °C
Wet-bulb temperature 19 °C Heating: Dry-bulb temperature 20 °C Wet-bulb temperature 15 °C
INDOOR UNIT
WALL
MICROPHONE
0.8m
1m
MSZ-SF42VE
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
COOLING
FUNCTION
SPL(dB(A))
LINE
Super High
FAN SPEED
HEATING
45
49
NC-10
MSZ-SF50VE
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
BAND CENTER FREQUENCIES, Hz
COOLING
FUNCTION
SPL(dB(A))
LINE
Super High
FAN SPEED
HEATING
42
47
NC-10
OBH600A
7
Unit: mm
MSZ-SF25VE MSZ-SF35VE MSZ-SF42VE MSZ-SF50VE
225225
162.5 162.5
3.5
42
41
87.5 87.5
331.5 309.5
215.5
257
258
22235
236
67.5 89.5
58
92
47
108.5
100
7
()80
60
193
18
71
47
5
195
5871
45
45
299
577 16061
798
778 10
216.5
Piping
Insulation Φ37 O.D
Liquid line Φ6.35 - 0.39m (Flared connection Φ6.35)
Gas line Φ9.52 - 0.34m [Flared connection Φ9.52 (MSZ-SF25/35/42VE), Φ12.7 (MSZ-SF50VE)]
Drain hose Inslation Φ28 Connected part Φ16 O.D
Piping
Insulation Φ37 O.D
Liquid line Φ6.35 - 0.5m (Flared connection Φ6.35)
Gas line Φ9.52 - 0.43m [Flared connection Φ9.52 (MSZ-SF25/35/42VE), Φ12.7 (MSZ-SF50VE)]
Drain hose Inslation Φ28 Connected part Φ16 O.D
(MSZ-SF25/35/42/50VE-E1 , E2 )
(MSZ-SF25/35/42/50VE-
EN1
,
EN2
)
11×26 Oblong hole
11×20 Oblong hole
Installation plate
Indoor unit
Wall hole Φ65
Air inAir inAir inAir in
Installation plate
Piping
Drain hose
Air out
OUTLINES AND DIMENSIONS
5
OBH600A
8
MSZ-SF25VE MSZ-SF42VE
WIRING DIAGRAM
6
MSZ-SF35VE MSZ-SF50VE
OBH600A
9
Indoor heat exchanger
Flared connection
Room temperature thermistor RT11
Flared connection
Refrigerant pipe ø9.52 (MSZ-SF25/35/42VE)
ø12.7 (MSZ-SF50VE)
(with heat insulator)
Refrigerant pipe ø6.35 (with heat insulator)
Indoor coil thermistor RT12 (main)
Indoor coil thermistor RT13 (sub)
Refrigerant flow in cooling Refrigerant flow in heating
Unit: mm
REFRIGERANT SYSTEM DIAGRAM
7
MSZ-SF25VE MSZ-SF35VE MSZ-SF42VE MSZ-SF50VE
OBH600A
10
8-1. TIMER SHORT MODE
For service, the following set time can be shortened by short circuit of JPG and JPS on the electronic control P.C. board. (Refer to 10-7.) Set time: 3 minutes 3 seconds (It takes 3 minutes for the compressor to start operation. However, the starting time is shortened by short circuit of JPG and JPS.)
8-2. P.C. BOARD MODIFICATION FOR INDIVIDUAL OPERATION
A maximum of 4 indoor units with wireless remote controllers can be used in a room. In this case, to operate each indoor unit individually by each remote controller, P.C. boards of remote controller must be modified according to the number of the indoor unit.
How to modify the remote controller P.C. board
Remove batteries before modification. The board has a print as shown below:
The P.C. board has the print “J1” and “J2”. Solder “J1” and “J2” according to the number of indoor unit as shown in Table 1. After modification, press the RESET button.
NOTE: For modification, take out the batteries and press the OPERATE/STOP (ON/OFF) button 2 or 3 times at first. After modification, put back the batteries then press the RESET button.
Table 1
1 unit operation 2 units operation 3 units operation 4 units operation
No. 1 unit No modifi cation Same as at left Same as at left Same as at left
No. 2 unit Solder J1 Same as at left Same as at left
No. 3 unit Solder J2 Same as at left
No. 4 unit Solder both J1 and J2
How to set the remote controller exclusively for particular indoor unit
After you turn the breaker ON, the first remote controller that sends the signal to the indoor unit will be regarded as the remote controller for the indoor unit. The indoor unit will only accept the signal from the remote controller that has been assigned to the indoor unit once they are set. The setting will be cancelled if the breaker is turned OFF, or the power supply is shut down. Please conduct the above setting once again after the power has restored.
SERVICE FUNCTIONS
8
J1 J2
MSZ-SF25VE MSZ-SF35VE MSZ-SF42VE MSZ-SF50VE
OBH600A
11
8-3. AUTO RESTART FUNCTION
When the indoor unit is controlled with the remote controller, the operation mode, the set temperature, and the fan speed are memorized by the indoor electronic control P.C. board. “AUTO RESTART FUNCTION” automatically starts operation in the same mode just before the shutoff of the main power.
Operation
If the main power has been cut, the operation settings remain. After the power is restored, the unit restarts automatically according to the memory.
(However, it takes at least 3 minutes
for the compressor to start running.)
How to disable “AUTO RESTART FUNCTION”
Turn off the main power for the unit. Cut the jumper wire to JR77 on the indoor electronic control P.C. board. (Refer to 10-7.)
NOTE:
The operation settings are memorized when 10 seconds have passed after the indoor unit was operated with the remote
controller.
If main power is turned OFF or a power failure occurs while AUTO START/STOP timer is active, the timer setting is can-
celled.
If the unit has been off with the remote controller before power failure, the auto restart function does not work as the
power button of the remote controller is OFF.
To prevent breaker OFF due to the rush of starting current, systematize other home appliance not to turn ON at the same
time.
When some air conditioners are connected to the same supply system, if they are operated before power failure, the
starting current of all the compressors may flow simultaneously at restart.
Therefore, the special counter-measures are required to prevent the main voltage-drop or the rush of the starting current
by adding to the system that allows the units to start one by one.
JR77
IC171
CN104CN112
BZ
Indoor electronic control P.C. board
OBH600A
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