Mitsubishi MSZ-SF15VA-E1, MSZ-SF20VA-E1 Service Manual

Page 1
SPLIT-TYPE AIR CONDITIONERS
INDOOR UNIT
SERVICE MANUAL
Models
No. OBH555
MSZ-SF15VA ­MSZ-SF20VA -
MSZ-SF15VA ­MSZ-SF20VA -
E1 E1
E1
E1
Outdoor unit service manual MXZ-B·VA Series (OBH554) MXZ-8A140A (OC316)
CONTENTS
1. TECHNICAL CHANGES ··································· 2
2. PART NAMES AND FUNCTIONS ····················· 3
3. SPECIFICATION ················································ 4
4. NOISE CRITERIA CURVES ······························ 5
5. OUTLINES AND DIMENSIONS ························ 6
6. WIRING DIAGRAM ············································ 7
7. REFRIGERANT SYSTEM DIAGRAM ··············· 8
9. MICROPROCESSOR CONTROL ····················11
10. TROUBLESHOOTING ····································· 17
11. DISASSEMBLY INSTRUCTIONS ···················· 29
NOTE:
RoHS compliant products have <G> mark on the spec name plate.
PARTS CATALOG (OBB555)
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1
TECHNICAL CHANGES
MSZ-SF15VA ­MSZ-SF20VA -
1. New model
E1 E1
2
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2
PART NAMES AND FUNCTIONS
MSZ-SF15VA MSZ-SF20VA
Front panel
Air fi lter
Air inlet
Horizontal vane
Air outlet
Heat exchanger
Remote controller
Emergency operation switch (E.O. SW)
ACCESSORIES
Installation plate 1 Installation plate fi xing screw 4 × 25 mm 5 Remote controller holder 1 Fixing screw for 3.5 × 16 mm (Black) 2 Battery (AAA) for remote controller 2 Wireless remote controller 1 Felt tape (Used for left or left-rear piping) 1
Operation
indicator lamp
Remote control
receiving section
3
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3
Electrical
data
Fan
motor Dimensions W × H × D mm 760 × 250 × 168 Weight kg
Special remarks
Remote controller model SG10D
NOTE: Test conditions are based on ISO 5151.
Cooling: Indoor Dry-bulb temperature 27°C Wet-bulb temperature 19°C Outdoor Dry-bulb temperature 35°C Heating: Indoor Dry-bulb temperature 20°C Outdoor Dry-bulb temperature 7°C Wet-bulb temperature 6°C
2 For multi system.
SPECIFICATION
Indoor model MSZ-SF15VA MSZ-SF20VA
Power supply Single phase 230 V, 50 Hz
Power input 1
Running current 1
Model RC0J40-FM
Current 1
Air direction 5
Airfl ow
Sound level
Fan speed
Fan speed regulator 5
1 Measured under rated operating frequency.
Cooling Heating 17 19 Cooling Heating 0.17 0.19
Cooling Heating 0.17 0.19
Super High High Med.
Cooling
Low Silent Super High High Med. Low
Heating
Silent Super High High Med.
Cooling
Low Silent Super High High Med. Low
Heating
Silent Super High High 1,300 Med. 1,130 Low 980
Cooling
Silent 900 Super High High 1,350 Med. 1,160 Low 1,030
Heating
Silent 910
W
A
A
3
m
/h
3
m
/h
dB(A)
dB(A)
rpm
rpm
17 19
0.17 0.19
0.17 0.19
7.7
384 414
330 276 234 210
408 438
360 300 264 222
40 42
35 30 26 21
40 42
35 30 26 21
1,500 1,600
1,500 1,600
Specifications and rating conditions of main electric parts
Fuse Horizontal vane motor (MV) 12 VDC Varistor (NR11) S10K300E2K1 Terminal block
F11)
(
(TB)
T3.15AL250V
3P
4
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4
NOISE CRITERIA CURVES
MSZ-SF15VA
FAN SPEED
Super High
90
80
70
60
50
40
30
20
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
FUNCTION
COOLING HEATING
SPL(dB(A))
40 40
NC-10
LINE
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
MSZ-SF20VA
FAN SPEED
Super High
90
80
70
60
50
40
30
20
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
FUNCTION
COOLING
HEATING
SPL(dB(A))
42 42
NC-10
LINE
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
Test conditions
Cooling: Dry-bulb temperature 27°C
Wet-bulb temperature 19°C
Heating: Dry-bulb temperature 20°C
INDOOR UNIT
WALL
1m
0.8m
MICROPHONE
5
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5
OUTLINES AND DIMENSIONS
MSZ-SF15VA MSZ-SF20VA
1120 Oblong hole
208
42
61
166
45
Installation plate
Indoor unit
295
335
145
760 740
155
145
300
Wall hole 65
Ø
1120 Oblong hole
78
81
10
167
21.5
187
Unit: mm
209
41
5 168
56
45
60
193
202
18
250
47
56
56
505
Insulation
Liquid line
Piping
Gas line
Drain hose
Installation plate
Piping
8
56
110
41
Drain hose
Ø
Ø
179
Air out
56
43
Ø
35 O.D
ØØ
6.35-0.39m (Flared connection 6.35)
Ø
9.52-0.34m (Flared connection 9.52)
Insulation 28 Connected part 16 O.D
Ø
6
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6
MSZ-SF15VA MSZ-SF20VA
WIRING DIAGRAM
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7
REFRIGERANT SYSTEM DIAGRAM
MSZ-SF15VA MSZ-SF20VA
Indoor heat exchanger
Indoor coil thermistor RT13 (sub)
Room temperature thermistor RT11
Indoor coil thermistor RT12 (main)
Unit: mm
Refrigerant pipe ø9.52 (with heat insulator)
Flared connection
Flared connection
Refrigerant pipe ø6.35 (with heat insulator)
Refrigerant flow in cooling Refrigerant flow in heating
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8
SERVICE FUNCTIONS
MSZ-SF15VA MSZ-SF20VA
8-1. TIMER SHORT MODE
For service, set time can be shortened by short circuit of JPG and JPS on the electronic control P.C. board. The time will be shortened as follows. (Refer to 10-7.) Set time: 1 minute 1 second Set time: 3 minutes 3 seconds (It takes 3 minutes for the compressor to start operation. However, the starting time is shortened by short circuit-of JPG and JPS.)
8-2. P.C. BOARD MODIFICATION FOR INDIVIDUAL OPERATION
A maximum of 4 indoor units with wireless remote controllers can be used in a room. In this case, to operate each indoor unit individually by each remote controller, P.C. boards of remote controller must be modified according to the number of the indoor unit.
How to modify the remote controller P.C. board
Remove batteries before modification. The board has a print as shown below:
J1
The P.C. board has the print “J1” and “J2”. Solder “J1” and “J2” according to the number of indoor unit as shown in Table 1. After modification, press the RESET button.
J2
NOTE: For modification, take out
the batteries and press the OPERATE/STOP (ON/ OFF) button twice or 3 times at first.
After modification, put back
the batteries then press the RESET button.
Table 1
1 unit operation 2 units operation 3 units operation 4 units operation
No. 1 unit No modifi cation Same as at left Same as at left Same as at left
No. 2 unit Solder J1 Same as at left Same as at left
No. 3 unit Solder J2 Same as at left
No. 4 unit Solder both J1 and J2
How to set the remote controller exclusively for particular indoor unit
After you turn the breaker ON, the first remote controller that sends the signal to the indoor unit will be regarded as the remote controller for the indoor unit. The indoor unit will only accept the signal from the remote controller that has been assigned to the indoor unit once they are set. The setting will be cancelled if the breaker is turned OFF, or the power supply is shut down. Please conduct the above setting once again after the power has restored.
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8-3. AUTO RESTART FUNCTION
When the indoor unit is controlled with the remote controller, the operation mode, the set temperature, and the fan speed are memorized by the indoor electronic control P.C. board. “AUTO RESTART FUNCTION” automatically starts operation in the same mode just before the shutoff of the main power.
Operation
If the main power has been cut, the operation settings remain. After the power is restored, the unit restarts automatically according to the memory.
(However, it takes at least 3 minutes
for the compressor to start running.)
How to release “AUTO RESTART FUNCTION”
Turn off the main power for the unit.
Solder the jumper wire to JR07 on the indoor electronic control P.C. board. (Refer to 10-7.)
R111
CN211
CN112
D
JR07
IC112
Indoor electronic control P.C. board
CN 111
CN151
NOTE:
The operation settings are memorized when 10 seconds have passed after the indoor unit was operated with the remote
controller.
If main power is turned OFF or a power failure occurs while AUTO START/STOP timer is active, the timer setting is can-
celled.
If the unit has been off with the remote controller before power failure, the auto restart function does not work as the
power button of the remote controller is OFF.
To prevent breaker OFF due to the rush of starting current, systematize other home appliance not to turn ON at the same
time.
When some air conditioners are connected to the same supply system, if they are operated before power failure, the
starting current of all the compressors may flow simultaneously at restart.
Therefore, the special counter-measures are required to prevent the main voltage-drop or the rush of the starting current
by adding to the system that allows the units to start one by one.
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9
MICROPROCESSOR CONTROL
MSZ-SF15VA MSZ-SF20VA
WIRELESS REMOTE CONTROLLER
Signal transmitting section
Operation display section
Temperature buttons
OPERATION SELECT button
ECONO COOL button
i save button
OPERATE/STOP (ON/OFF) button
Indication of remote controller model is on back
FAN SPEED CONTROL button
VANE CONTROL button
TIME, TIMER set buttons FORWARD button BACKWARD button
WEEKLY TIMER set button
RESET button
CLOCK SET button
NOTE: Last setting will be stored after the unit is turned OFF with the remote controller. Indoor unit receives the signal of the
remote controller with beeps.
INDOOR UNIT DISPLAY SECTION
Operation Indicator lamp
The operation indicator at the right side of the indoor unit indicates the operation state.
•The following indication applies regardless of shape of the indication.
Indication Operation state Room temperature
Lighted
Blinking
Not lighted
The unit is operating to reach the set temperature
The room temperature is approaching the set tem­perature
About 2°C or more away from set temperature
About 1 to 2°C from set temperature
Standby mode (Only during multi system
-
operation)
9-1. COOL ( ) OPERATION
(1) Press OPERATE/STOP (ON/OFF) button.
OPERATION INDICATOR lamp of the indoor unit turns on with a beep tone. (2) Select COOL mode with OPERATION SELECT button. (3) Press TEMPERATURE buttons (TOO WARM or TOO COOL button) to select the desired temperature. The setting range
is 16 - 31°C.
1. Coil frost prevention
The compressor operational frequency is controlled by the temperature of the indoor heat exchanger to prevent the coil
from frosting.
When the temperature of indoor heat exchanger becomes too low, the coil frost prevention mode works.
The indoor fan operates at the set speed and the compressor stops. This mode continues until the temperature of indoor
heat exchanger rises.
2. Low outside temperature operation
When the outside temperature is lower, low outside temperature operation starts, and the outdoor fan slows or stops.
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9-2. DRY ( ) OPERATION
(1) Press OPERATE/STOP (ON/OFF) button.
OPERATION INDICATOR lamp of the indoor unit turns on with a beep tone. (2) Select DRY mode with OPERATION SELECT button. (3) The set temperature is determined from the initial room temperature.
1. Coil frost prevention
Coil frost prevention is as same as COOL mode. (9-1.1.)
2. Low outside temperature operation
Low outside temperature operation is as same as COOL mode. (9-1.2.)
9-3. HEAT ( ) OPERATION
(1) Press OPERATE/STOP (ON/OFF) button.
OPERATION INDICATOR lamp of the indoor unit turns on with a beep tone. (2) Select HEAT mode with OPERATION SELECT button. (3) Press TEMPERATURE buttons (TOO WARM or TOO COOL button) to select the desired temperature. The setting range
is 16 - 31°C.
1. Cold air prevention control
When the compressor is not operating or is starting, and the temperature of indoor heat exchanger and/or the room tem­perature is low or when defrosting is being done, the indoor fan will stop or rotate in Very Low speed.
2. High pressure protection
The compressor operational frequency is controlled by the temperature of the indoor heat exchanger to prevent the con­densing pressure from increasing excessively. When the temperature of indoor heat exchanger becomes too high, the high pressure protection works. The indoor fan operates following the cold air prevention control. This mode continues until the temperature of indoor heat exchanger falls.
3. Defrosting
Defrosting starts when the temperature of outdoor heat exchanger becomes too low.
The compressor stops once, the indoor/outdoor fans stop, the 4-way valve reverses, and the compressor re-starts.
This mode continues until the temperature of outdoor heat exchanger rises or the fixed time passes.
9-4. AUTO CHANGE OVER ··· AUTO MODE OPERATION
Once desired temperature is set, unit operation is switched automatically between COOL and HEAT operation.
Mode selection
(1) Initial mode
When unit starts the operation with AUTO operation from OFF:
• If the room temperature is higher than the set temperature, operation starts in COOL mode.
• If the room temperature is equal to or lower than the set temperature, operation starts in HEAT mode.
(2) Mode change
COOL mode changes to HEAT mode when about 15 minutes have passed with the room temperature 1°C below the set temperature. HEAT mode changes to COOL mode when about 15 minutes have passed with the room temperature 1°C above the set temperature.
NOTE 1
If two or more indoor units are operating in multi system, there might be a case that the indoor unit, which is operating in (AUTO), cannot change over to the other operating mode (COOL HEAT) and becomes a state of standby.
Refer to NOTE 2 “FOR MULTI SYSTEM AIR CONDITIONER”.
NOTE 2 FOR MULTI SYSTEM AIR CONDITIONER OUTDOOR UNIT: MXZ series
Multi system air conditioner can connect two or more indoor units with one outdoor unit.
• When you try to operate two or more indoor units with one outdoor unit simultaneously, one for the cooling and the others for heating, the operation mode of the indoor unit that operates first is selected. Other indoor units cannot operate, and operation indicator lamp flashes as shown in the figure below. In this case, please set all the indoor units to the same operation mode.
OPERATION INDICATOR
Lighted
Blinking
Not lighted
• When indoor unit starts the operation while the defrosting of outdoor unit is being done, it takes a few minutes (max. 10 min­utes) to blow out the warm air.
• In the heating operation, though indoor unit that does not operate may get warm or the sound of refrigerant flowing may be heard, they are not malfunction. The reason is that the refrigerant continuously flows into it.
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9-5. AUTO VANE OPERATION
1. Horizontal vane
(1) Vane motor drive
These models are equipped with a stepping motor for the horizontal vane. The rotating direction, speed, and angle of the motor are controlled by pulse signals (approximate 12 V) transmitted from indoor microprocessor.
(2) The horizontal vane angle and mode change as follows by pressing VANE CONTROL button.
AUTO
(3) Positioning
To confirm the standard position, the vane moves until it touches the vane stopper. Then the vane is set to the selected angle. Confirming of standard position is performed in the following cases:
(a) When the operation starts or finishes (including timer operation). (b) When the test run starts. (c) When standby mode (only during multi system operation) starts or finishes.
(4) VANE AUTO ( ) mode
In VANE AUTO mode, the microprocessor automatically determines the vane angle to make the optimum room tem­perature distribution.
12345
SWING
In COOL and DRY operation Vane angle is fixed to Horizontal position.
Horizontal
position
(5) STOP (operation OFF) and ON TIMER standby
In the following cases, the horizontal vane returns to the closed position.
(a) When OPERATE/STOP (ON/OFF) button is pressed (POWER OFF). (b) When the operation is stopped by the emergency operation. (c) When ON TIMER is ON standby.
(6) Dew prevention
During COOL or DRY operation with the vane angle at Angle 4 or 5 when the compressor cumulative operation time exceeds 1 hour, the vane angle automatically changes to Angle 1 for dew prevention.
(7) SWING (
By selecting SWING mode with VANE CONTROL button, the horizontal vane swings vertically. (8) Cold air prevention in HEAT operation The horizontal vane position is set to Upward.
NOTE: When 2 or more indoor units are operated with multi outdoor unit, even if any indoor unit turns thermostat off,
(9) ECONO COOL ( ) operation (ECONOmical operation)
When ECONO COOL button is pressed in COOL mode, set temperature is automatically set 2°C higher. Also the horizontal vane swings in various cycle. SWING operation makes you feel cooler than set temperature. So, even though the set temperature is higher, the air conditioner can keep comfort. As a result, energy can be saved. To cancel this operation, select a different mode or press one of the following buttons in ECONO COOL operation: ECONO COOL, VANE CONTROL button.
) mode
this control does not work in the indoor unit.
In HEAT operation Vane angle is fixed to Angle 4.
4
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9-6. TIMER OPERATION
1. How to set the time
(1) Check that the current time is set correctly.
NOTE: Timer operation will not work without setting the current time. Initially “0:00” blinks at the current time display
of TIME MONITOR, so set the current time correctly with CLOCK SET button.
How to set the current time
(a) Press the CLOCK set button. (b) Press the TIME SET buttons ( and ) to set the current time.
• Each time FORWARD button (
) is pressed, the set time increases by 1 minute, and each time BACKWARD
button ( ) is pressed, the set time decreases by 1 minute.
• Pressing those buttons longer, the set time increases/decreases by 10 minutes.
(c) Press the CLOCK set button. (2) Press OPERATE/STOP (ON/OFF) button to start the air conditioner. (3) Set the time of timer.
ON timer setting
(a) Press ON TIMER button( ) during operation.
(b) Set the time of the timer using TIME SET buttons ( and ).
OFF timer setting
(a) Press OFF TIMER button ( ) during operation.
(b) Set the time of the timer using TIME SET buttons ( and ).
Each time FORWARD button ( ) is pressed, the set time increases by 10 minutes: each time BACKWARD
ton ( ) is pressed, the set time decreases by 10 minutes.
2. To release the timer
To release ON timer, press ON TIMER button ( ).
To release OFF timer, press OFF TIMER button(
TIMER is cancelled and the display of set time disappears.
).
but-
PROGRAM TIMER
• OFF timer and ON timer can be used in combination. The timer of the set time that is reached first will operate first.
• “ ” and “ ” display shows the order of OFF timer and ON timer operation.
(Example 1) The current time is 8:00 PM.
The unit turns off at 11:00 PM, and on at 6:00 AM.
NOTE: If the main power is turned OFF or a power failure occurs while ON/OFF timer is active, the timer setting is can-
celled. As these models are equipped with an auto restart function, the air conditioner starts operating with timer cancelled when power is restored.
(Example 2) The current time is 11:00 AM.
The unit turns on at 5:00 PM, and off at 9:00 PM.
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9-7. WEEKLY TIMER OPERATION
• A maximum of 4 ON or OFF timers can be set for individual days of the week.
• A maximum of 28 ON or OFF timers can be set for a week.
NOTE:
The simple ON/OFF timer setting is available while the weekly timer is on. In this case, the ON/OFF timer has priority over the weekly timer; the weekly timer operation will start again after the simple ON/OFF timer is complete.
1. How to set the weekly timer
* Make sure that the current time and day are set correctly.
(1) Press button to enter the weekly timer setting mode.
blinks.
*
(2) Press
and buttons to select setting day and number.
E.g. : [Mon Tue ... Sun]
and [1] are selected.
Pressing selects the day of the week to be set.
* All days can be selected.
Pressing selects the setting number.
(3) Press , , and buttons to set ON/OFF, time, and temperature.
E.g. : [ON], [6:00]
and [24°C] are selected.
Pressing
selects ON/OFF timer.
Pressing
deletes timer setting.
* Hold down the button to change the time quickly.
Pressing
adjusts the time.
Pressing
adjusts the tem­perature.
Press and buttons to continue setting the timer for other days and/or numbers.
(4) Press
button to complete and transmit the weekly timer setting.
* which was blink-
ing goes out, and the current time will be displayed.
NOTE:
• Press
button to transmit the setting information of weekly timer to the indoor unit. Point the remote controller toward the
indoor unit for 3 seconds.
• When setting the timer for more than one day of the week or one number,
setting. Press
• Press
button to enter the weekly timer setting mode, and press and hold button for 5 seconds to erase all weekly
button once after all the settings are complete. All the weekly timer settings will be saved.
button does not have to be pressed per each
timer settings. Point the remote controller toward the indoor unit.
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(5) Press
2. Checking weekly timer setting
button to turn the weekly timer ON. ( lights.)
•When the weekly timer is ON, the day of the week whose timer setting is complete, will light.
Press
button again to turn the weekly timer OFF. ( goes out.)
NOTE:
The saved settings will not be cleared when the weekly timer is turned OFF.
2. Checking weekly timer setting
(1) Press button to enter the weekly timer setting mode.
*
(2) Press
(3) Press
blinks.
or buttons to view the setting of the particular day or number.
button to exit the weekly timer setting.
NOTE:
When all days of the week are selected to view the settings and a different setting is included among them, displayed.
9-8. i-save ( ) OPERATION
1. How to set i-save operation
(1) Press OPERATE/STOP (ON/OFF) button. (2) Select COOL, HEAT or ECONO COOL mode. (3) Press i-save button. (4) Set the temperature, fan speed, and airfl ow direction for i-save operation.
NOTE:
• i-save operation cannot be selected during DRY or AUTO mode operation.
• The setting range of HEAT mode i-save operation is 10°C and 16 - 31°C.
• 2 groups of setting can be saved. (One for COOL/ECONO COOL, one for HEAT)
2. How to cancel operation
• Press i-save button again.
• i-save operation can also be cancelled by pressing OPERATION SELECT button to change the operation mode. The same setting is select from the next time by simply pressing i-save button.
9-9. EMERGENCY/TEST OPERATION
In case of test run operation or emergency operation, use EMERGENCY OPERATION switch on the right side of the indoor unit. Emergency operation is available when the remote controller is miss­ing, has failed or the batteries of the remote controller run down. The unit will start and OPERATION INDICATOR lamp will light. The first 30 minutes of operation is the test run operation. This opera­tion is for servicing. The indoor fan runs at High speed and the system is in continuous operation (The thermostat does not work). After 30 minutes of test run operation, the system shifts to EMERGENCY COOL/HEAT MODE with a set temperature of 24°C. The fan speed shifts to Med. In the test run or emergency operation, the horizontal vane operates in VANE AUTO (
) mode. Emergency operation continues until EMERGENCY OPERATION switch is pressed once or twice or the unit receives any signal from the remote controller. In case of latter, normal operation will start.
Operation mode COOL/HEAT Set temperature 24°C
Fan speed Med.
Horizontal vane Auto
The operation mode is indicated by the Operation Indicator lamp as following
Operation Indicator lamp
EMERGENCY COOL
EMERGENCY HEAT
STOP
will be
Lighted
Not lighted
NOTE: Do not press EMERGENCY OPERATION switch during nor-
mal operation.
Emergency operation switch (E.O. SW)
9-10. 3-MINUTE TIME DELAY OPERATION
When the system turns OFF, compressor will not restart for 3 minutes as 3-minute time delay function operates to protect compressor from overload.
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10
TROUBLESHOOTING
MSZ-SF15VA MSZ-SF20VA
10-1. CAUTIONS ON TROUBLESHOOTING
1. Before troubleshooting, check the following
1) Check the power supply voltage.
2) Check the indoor/outdoor connecting wire for miswiring.
2. Take care of the following during servicing
1) Before servicing the air conditioner, be sure to turn OFF the main unit first with the remote controller, and then after confirming the horizontal vane is closed, turn OFF the breaker and/or disconnect the power plug.
2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the P.C. board.
3) When removing the P.C. board, hold the edge of the board with care NOT to apply stress on the components.
4) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
Lead wiring
3. Troubleshooting procedure
1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing ON and OFF to indicate an abnormal-
ity.
To make sure, check how many times the abnormality indication is flashing ON and OFF before starting service work.
2) Before servicing, check that the connector and terminal are connected properly.
3) If the P.C. board is supposed to be defective, check the copper foil pattern for disconnection and the components for
bursting and discoloration.
4) When troubleshooting, refer to 10-2., 10-3. and 10-4.
4. How to replace batteries
Weak batteries may cause the remote controller malfunction. In this case, replace the batteries to operate the remote controller normally.
Remove the front lid and insert batteries.
Then reattach the front lid.
Insert the negative pole of the batteries first. Check if the polarity of the batteries is correct.
NOTE: 1. If RESET button is not pressed, the remote controller may not operate correctly.
2. This remote controller has a circuit to automatically reset the microcomputer when batteries are replaced. This function is equipped to prevent the microcomputer from malfunctioning due to the voltage drop caused by the
battery replacement.
Housing point
Press RESET button with a thin instrument, and
then use the remote controller.
RESET button
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10-2. FAILURE MODE RECALL FUNCTION
Outline of the function This air conditioner can memorize the abnormal condition which has occurred once. Even though LED indication listed on the troubleshooting check table (10-4.) disappears, the memorized failure details can be recalled.
1. Flow chart of failure mode recall function for the indoor/outdoor unit
Operational procedure
The cause of abnormality cannot be found because the abnormality does not recur.
Setting up the failure mode recall function
Turn ON the power supply. <Preparation of the remote controller>
While pressing both OPERATION SELECT button and TEMP button on the remote controller at the same time, press RESET button.
First, release RESET button.
And release the other two buttons after all LCD in operation display section of the
remote controller is displayed after 3 seconds.
Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed) with the remote controller headed towards the indoor unit. 1
Does left lamp of OPERATION INDICATOR lamp on the indoor unit blink at the interval of 0.5 sec­onds? Blinks: Either indoor or outdoor unit is abnormal.
Beep is emitted at the same timing as the blinking of upper lamp of OPERATION INDICATOR lamp. 2
Judgment of indoor/outdoor abnormality
Releasing the failure mode recall function
Deleting the memorized abnormal condition
NOTE: 1. Make sure to release the failure mode recall function once it is set up, otherwise the unit cannot operate properly.
2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
2. Blinking pattern when the indoor unit is abnormal:
ON
OFF
3.Blinking pattern when the outdoor unit is abnormal:
ON
OFF
Before blinking, does left lamp of OPERATION INDICATOR lamp stay ON for 3 seconds? Stays ON for 3 seconds (without beep): The outdoor unit is abnormal.
The indoor unit is abnormal. Check the blinking pattern, and confi rm the abnormal point with the indoor unit failure mode table. (Refer to 10-2.2) Make sure to check at least two consecutive blinking cycles. 2
Release the failure mode recall function by the following procedures. Turn OFF the power supply and turn it ON again. Press RESET button of the remote controller.
Repair the defective parts.
After repairing the unit, recall the failure mode again according to "Setting up the failure mode recall
function" mentioned above. Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed)
with the remote controller headed towards the indoor unit. Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted. Release the failure mode recall function according to "Releasing the failure mode recall function"
mentioned above.
Blinking at 0.5-
2.5-second OFF
2.5-second OFF 3-second ON
second interval
Repeated cycle Repeated cycle
Yes (Blinks)
No
2.5-second OFF
Beeps
Blinking at 0.5-
second interval
No beep Beeps
Repeated cycle
No (OFF)
Yes
Blinking at 0.5­second interval
Beeps
2.5-second OFF 3-second ON
Indoor unit is normal. But the outdoor unit might be abnormal because there are some abnor­malities that can not be recalled with this way. Confi rm if outdoor unit is abnormal according to the detailed outdoor unit failure mode recall function.
The outdoor unit is abnormal. Check the blinking pattern, and confi rm the abnormal point with the outdoor unit failure mode table. (Refer to outdoor unit service manual.) Make sure to check at least two consecutive blinking cycles. 3
Beeps
Repeated cycle
No beep Beeps
Repeated cycle
1 Regardless of normal or abnormal condition,
a short beep is emitted once the signal is re­ceived.
Blinking at 0.5­second interval
Repeated cycle
18
Page 19
2. Indoor unit failure mode table
Upper lamp of OP­ERATION INDICA-
TOR lamp
Not lighted Normal
1-time fl ash every
0.5-second
2-time fl ash
2.5-second OFF 3-time fl ash
2.5-second OFF
11-time fl ash
2.5-second OFF
12-time fl ash
2.5-second OFF
Abnormal point (Failure mode)
Room temperature thermistor
Indoor coil thermistor
Serial signal
Indoor fan motor
Indoor control system
Condition Correspondence
The room temperature thermistor short or open circuit is detected every 8 seconds dur­ing operation.
The indoor coil thermistor short or open circuit is detected every 8 seconds during operation.
The serial signal from outdoor unit is not re­ceived for a maximum of 6 minutes.
The rotational frequency feedback signal is not emitted during the 12 seconds the indoor fan operation.
It cannot properly read data in the nonvolatile memory of the indoor electronic control P.C. board.
Refer to the characteristics of the room temperature thermistor (10-7.).
Refer to the characteristics of the main indoor coil ther­mistor, the sub indoor coil thermistor (10-7.).
Refer to 10-6. "How to check miswiring and serial signal error".
Refer to 10-6. "Check of indoor fan motor".
Replace the indoor electronic control P.C. board.
NOTE: Blinking patterns of this mode differ from the ones of TROUBLESHOOTING CHECK TABLE (10-4.).
19
Page 20
10-3. INSTRUCTION OF TROUBLESHOOTING
Start
Indoor unit oper­ates. Outdoor unit does not operate.
Outdoor unit operates only in Test Run operation.
Check room temperature thermistor. Refer to 10-7. "Test point diagram and voltage".
Outdoor unit does not operate even in Test Run operation.
Refer to "How to check inverter/com­pressor".
Indoor unit operates. Outdoor unit does not operate normally.
Unit does not operate nor­mal operation in COOL or HEAT mode.
Refer to "Check of R.V. coil".
Indoor unit does not receive the signal from re­mote controller.
Indoor unit operates, when EMERGENCY OPERATION switch is pressed.
Refer to 10-6. "Check of remote controller and receiver P.C. board".
OPERATION INDICATOR lamp on the indoor unit is ashing ON and OFF.
Indoor unit does not operate, when EMERGENCY OPERATION switch is pressed.
1. Check indoor/out­door connecting wire. (Check if the power is supplied to the indoor unit.)
2. Refer to 10-6. "Check of indoor P.C. board and indoor fan motor".
"Test Run operation" means the
operation within 30 minutes af­ter EMERGENCY OPERATION switch is pressed.
If blinking of OPERATION INDI­CATOR lamp cannot be checked, it can be checked with failure mode recall function.
Refer to outdoor unit service manual.
Left lamp Flash on and off at 0.5-sec­ond intervals Cause: Indoor/Outdoor unit
• Miswiring or trouble of serial signal
Refer to 10-6. "How to check mis­wiring and serial signal error".
Left lamp 2-time fl ash Cause: Indoor unit
• Trouble of room temperature / indoor coil thermistor
Check room temperature thermistor and indoor coil thermis­tor. Refer to 10-7."Test point diagram and voltage".
Left lamp 3-time fl ash Cause: Indoor unit
• Trouble of indoor fan motor
Refer to 10-6. "Check of indoor fan motor".
Left lamp 4-time fl ash Cause: Indoor unit
• Trouble of indoor unit control system
Replace the indoor elec­tronic control P.C. board.
Left lamp 5-time fl ash Cause: Outdoor unit
• Outdoor power system abnormality
Refer to "How to check inverter/com­pressor".
Left lamp 6-time fl ash Cause: Outdoor unit
• Trouble of thermistor in outdoor unit
Refer to "Check of outdoor ther­mistors".
Left lamp 7-time fl ash Cause: Outdoor unit
• Trouble of outdoor con­trol system
Replace the inverter P.C. board or the outdoor electronic control P.C. board.
Left lamp 14-time fl ash Cause: Outdoor unit
• Other ab­normality
Check "Flow chart of the detailed outdoor unit failure mode recall func­tion."
20
Page 21
10-4. TROUBLESHOOTING CHECK TABLE
Before taking measures, make sure that the symptom reappears for accurate troubleshooting. When the indoor unit has started operation and detected an abnormality of the following condition (the first detection after the power ON), the indoor fan motor turns OFF and OPERATION INDICATOR lamp flashes.
OPERATION INDICATOR
Abnormal
No.
1
2
3
4
5
6
point
Miswiring or serial signal
Indoor coil thermistor
Room tem­perature thermistor
Indoor fan motor
Indoor con­trol system
Outdoor power sys­tem
Outdoor thermistors
Operation indicator lamp Symptom Condition Correspondence
Upper lamp fl ashes.
0.5-second ON
0.5-second OFF
Upper lamp fl ashes. 2-time fl ash
2.5-second OFF
Upper lamp fl ashes. 3-time fl ash
Upper lamp fl ashes. 4-time fl ash
Upper lamp fl ashes. 5-time fl ash
Upper lamp fl ashes. 6-time fl ash
2.5-second OFF
2.5-second OFF
2.5-second OFF
2.5-second OFF
Lighted
Blinking
Not lighted
Indoor unit and outdoor unit do not operate.
The serial signal from the outdoor unit is not received for 6 minutes.
The indoor coil or the room temperature ther­mistor is short or open circuit.
The rotational frequency feedback signal is not emitted during the indoor fan operation.
It cannot properly read data in the nonvolatile memory of the indoor electronic control P.C. board.
It consecutively occurs 3 times that the com­pressor stops for overcurrent protection or start-up failure protection within 1 minute after start-up.
The outdoor thermistors short or open circuit during the compressor operation.
Refer to 10-6. "How to check
• miswiring and serial signal er­ror".
Refer to 10-7. the character-
• istics of indoor coil thermistor, and the room temperature ther­mistor.
Refer to 10-6. door fan motor".
Replace the indoor electronic
• control P.C. board.
Refer to "How to check of in-
• verter/compressor". Refer to outdoor unit service manual Check the stop valve.
Refer to "Check of outdoor
• thermistor". Refer to outdoor unit service manual.
"Check of in-
Outdoor
7
control sys­tem
Other ab-
8
normality
Outdoor
9
control sys­tem
Upper lamp fl ashes. 7-time fl ash
2.5-second OFF
Upper lamp fl ashes. 14-time fl ash
2.5-second OFF
Upper lamp lights up
Outdoor unit does not oper­ate
It cannot properly read data in the nonvolatile memory of the inverter P.C. board or the out­door electronic control P.C. board.
An abnormality other than above mentioned is detected.
It cannot properly read data in the nonvolatile memory of the inverter P.C. board or the out­door electronic control P.C. board.
21
Replace the inverter P.C. board
• or the outdoor electronic control P.C. board. Refer to outdoor unit service manual.
Check the stop valve.
• Confi rm the abnormality in
• detail using the failure mode recall function for outdoor unit.
Check the blinking pattern of
• the LED on the inverter P.C. board or the outdoor electronic control P.C. board.
Page 22
OPERATION INDICATOR
Abnormal
No.
1
point
MXZ type
Operation mode setting
Upper lamp lights and lower lamp fl ashes.
2.5-second OFF
Operation indicator lamp Symptom Condition Correspondence
Outdoor unit operates but indoor unit does not operate.
10-5. TROUBLE CRITERION OF MAIN PARTS
MSZ-SF15VA MSZ-SF20VA
Part name Check method and criterion Figure
Room temperature thermistor (RT11) Indoor coil thermistor (RT12, RT13)
Measure the resistance with a tester.
Refer to 10-7. "Test point diagram and voltage", "Indoor electronic control P.C. board", for the chart of thermistor.
The operation mode of the each indoor unit is differently set to COOL (includes DRY) and HEAT at the same time, the operation mode of the indoor unit that has operated at fi rst has the priority.
Unify the operation mode.
• Refer to outdoor unit service manual.
Indoor fan motor (MF)
Vane motor (MV)
Refer to 10-6. "Check of indoor fan motor."
Measure the resistance between the terminals with a tester. (Temperature: 10 - 30°C)
Color of the lead wire Normal
RED - YLW 223 - 268 Ω
YLW
YLW RED
ROTOR
YLW
YLW
22
Page 23
10-6. TROUBLESHOOTING FLOW
A Check of indoor fan motor
The indoor fan motor error has occurred, and the indoor fan does not operate.
Turn OFF the power supply.
Is there any foreign matter that interferes the rotation of the line fl ow fan?
Yes
Remove the foreign matter and adjust the line fl ow fan.
Is there 325 VDC between CN211 (+) and (–) ?
No
Yes
No
Pay enough attention to the high voltage on the fan motor connector CN211.
Turn ON the power supply, wait 5 seconds or more, and then press EMERGENCY OPERATION switch. Measure the supply voltage as follows within 12 seconds after EMER­GENCY OPERATION switch is pressed. If more than 12 seconds passes, turn OFF the power supply and turn it ON again, then measure the voltage. <Indoor electronic control P.C. board>
1. Measure the voltage between CN211
2. Measure the voltage between CN211 (+) and (–).
If more than 12 seconds passes after EMERGENCY OPERATION switch
is pressed, the voltage measured at 2. above goes 0 VDC although the indoor P.C. board is normal.
Does the voltage between CN211 (+) and (–) on the indoor electronic control P.C. board rise to the range of 2 to 6 VDC within 12 seconds after EMERGENCY OPERATION switch is pressed?
No
Yes
(+) and (–).
Replace the indoor fan motor.
Replace the indoor electronic control P.C. board.
The indoor fan motor error has occurred, and the indoor fan repeats "12-second ON and 30-second OFF" 3 times, and then stops.
Measure the voltage between CN211
(+) and (–) while the fan motor is
rotating.
Is it unchanged holding 0 or 15 VDC?
Yes (Unchanged)
Replace the indoor fan motor.
No (Changed)
Replace the indoor electronic control P.C. board.
23
Page 24
B Check of remote controller and indoor electronic control P.C. board
Check if the remote controller is exclusive for this air conditioner.
Press OPERATE/STOP (ON/OFF)
button on the remote controller.
Look at the image of the signal transmitting section of
1
the remote controller through the monitor of a digital
Is LCD display on the remote controller visible?
Yes
Remove the batteries, then put them back and press RESET button. (Refer to 10-1.4.) Check if the unit operates with the remote controller.
Does the unit operate with the remote controller?
Yes
No (Not clear)
No
Replace the batteries. (Refer to 10-1.4.)
Turn ON a radio to AM and press OP­ERATE/STOP (ON/OFF) button on the remote controller.
1
camera. It is normal if LED of the signal transmitting section lights up when the OPERATE/STOP (ON/ OFF) button on the remote controller is pressed.
2
If the inverter fluorescent light is turned on when the room is cool, the unit may have difficulty receiving the signal from the remote controller or may not be able to operate with it; if the inverter fluorescent light is turned on when the room is warm, the unit may be able to operate with the remote controller.
OK
Measure the voltage between receiver P.C. board connector CN301 No.2(+) and No.3(-) when the remote controller button is pressed.
Is the voltage approx. 4 VDC - 5 VDC?
No
Replace the receiver P.C board .
Is noise heard from radio?
Yes
Is a signal transmitted from a remote controller of a different device?
No
Are there any fl uorescent lights of inverter or rapid-start type within the range of 1 m.?
2
Yes
No
Replace the indoor electronic control P.C. board.
No
Yes
Yes
Replace the remote controller.
Stop the transmission of signal between the different device and its remote control­ler.
Reinstall the unit away from lights.
• Attach a fi lter on receiving part.
24
Page 25
C Check of indoor P.C. board and indoor fan motor
Turn OFF the power supply. Remove indoor fan motor connector CN211 and vane motor connector CN151 from the indoor electronic control P.C. board and turn ON the power supply.
Does the unit operate with the remote controller? Does OPERATION INDICATOR lamp light up by pressing EMERGENCY OPERATION switch?
Turn OFF the power supply. Check both “parts side” and “pattern side” of the indoor electronic control P.C. board visually.
No
Measure the resistance of indoor fan motor. Refer to 10-5
Measure the resistance of the vane motor coil.
Yes
Refer to 10-5.
Replace the varistor (NR11) and fuse (F11). 3
Yes
Is the varistor (NR11) burnt and the fuse (F11) blown?
Be sure to check both the fuse and the varistor in any case.
Is the fuse (F11) blown only?
Yes
Measure the resistance between CN211 (+) and (-) of indoor fan motor connector. 1, 2
No
No
Short circuit: Replace the indoor fan motor.
Short circuit: Replace the vane motor and the indoor electronic control P.C. board.
1. The fan motor connector's lead wire is red, whereas is black.
2. Connect "+" of the tester to fan motor connector's
lead wire, and “-” to lead wire, otherwise the
resistance cannot be measured properly.
3. Please replace the fuse after removing the indoor electronic control P.C. board from the electrical box.
Fuse (F11)
Varistor (NR11)
CN211
CN151
Measure the resistance of resis­tor (R111) on the indoor electronic control P.C. board.
Indoor electronic control P.C. board
R111
Is the resistance 1MΩ or more?
Yes
Replace the fuse (F11). 3
Is the resistance of resistor (R111) approx. 4 Ω?
Replace the indoor electronic control P.C. board.
Replace the fuse (F11) and the indoor fan motor. 3
No
No
Yes
Replace the indoor electronic control P.C. board and the indoor fan motor.
25
Page 26
D How to check miswiring and serial signal error
Turn OFF the power supply.
Is there rated voltage in
No
the power supply?
Yes
Turn ON the power supply.
Is there rated voltage between
No
outdoor terminal block S1 and S2?
Yes
Press EMERGENCY OPERATION switch once.
Does the left lamp of OPERATION INDICATOR lamp light up? <Confirmation of the power to the indoor unit>
Yes
Is serial signal error indicated 6 minutes later?
Yes
A
Turn OFF the power supply. Check once more if the indoor/outdoor connecting wire is not miswiring.
B
Short-circuit outdoor terminal block S2 and S3.
1
Check the power supply.
Check the wiring.
No
Is there any miswiring, poor contact, or wire
No
disconnection of the
Yes
Correct them. indoor/outdoor connecting wire?
No
1. Miswiring may damage indoor electronic control P.C. board during the operation. Be sure to confirm the wiring is correct before the operation starts.
A
Turn OFF inverter-controlled lighting
• equipment. Turn OFF the power supply and then
• turn ON again. Press EMERGENCY OPERATION
• switch.
Reinstall
• either the unit or the light away from
No
each other. Attach a fi lter on remote control receiv­ing section of the indoor unit.
Is serial signal error indicated 6 minutes later?
Yes
B
Turn ON the power supply.
Does the LED on the outdoor electronic control P.C. board repeat "3.6-second-OFF and 0.8-second-ON quick blinking"?
Yes
Turn OFF the power supply. Remove the short-circuit between outdoor terminal block S2 and S3. Turn ON the power supply. Is there amplitude of 10 to 20V DC between outdoor terminal block S2 and S3? <Confirmation of serial signal>
Yes
Is there rated voltage between indoor terminal block S1 and S2? <Confirmation of power voltage>
Yes
Replace the indoor electronic control P.C. board.
Be sure to release the failure-mode recall function after checking.
No
(Lighted or not lighted)
Replace the outdoor electronic control P.C. board. 2
2 Be careful of residual voltage of smoothing capacitor.
No
Is there any error of the indoor/outdoor connecting wire, such as the damage of the wire, intermediate connection, poor
No
contact to the terminal block?
No
Replace the
Yes
indoor/outdoor connecting wire.
26
Page 27
E Electromagnetic noise enters into TV sets or radios
Is the unit earthed?
Yes
Is the distance between the antennas and the indoor unit within 3 m, or is the distance between the antennas and the outdoor unit within 3 m?
No
Is the distance between the TV sets or radios and the indoor unit within 1 m, or is the distance between the TV sets or radios and the outdoor unit within 3 m?
No
Are the antennas damaged? Is the coaxial cable damaged? Is there any poor contact in the anten­na wiring?
No
Is the indoor/outdoor connecting wire of the air conditioner and the wiring of the antennas close?
No
No
Yes
Yes
Yes
Yes
Earth the unit.
Extend the distance between the antennas and the indoor unit, and/or the antennas and the outdoor unit.
Extend the distance between the TV sets and/or radios and the indoor unit, or the TV sets or radios and the outdoor unit.
Replace or repair the antenna. Replace or repair the coaxial cable.
Extend the distance between the indoor/outdoor connecting wire of the air conditioner and the wir­ing of the antennas.
Even if all of the above conditions are fulfi lled, the electromagnetic noise may enter, depending on the electric fi eld strength or the installation condition (combination of specifi c conditions such as antennas or wiring). Check the following before asking for service.
1. Devices affected by the electromagnetic noise TV sets, radios (FM/AM broadcast, shortwave)
2. Channel, frequency, broadcast station affected by the electromagnetic noise
3. Channel, frequency, broadcast station unaffected by the electromagnetic noise
4. Layout of: indoor/outdoor unit of the air conditioner, indoor/outdoor wiring, earth wire, antennas, wiring from antennas, receiver
5. Electric fi eld intensity of the broadcast station affected by the electromagnetic noise
6. Presence or absence of amplifi er such as booster
7. Operation condition of air conditioner when the electromagnetic noise enters in
1) Turn OFF the power supply once, and then turn ON the power supply. In this situation, check for the electromagnetic noise.
2) Within 3 minutes after turning ON the power supply, press OPERATE/STOP (ON/OFF) button on the remote controller for power ON, and check for the electromagnetic noise.
3) After a short time (3 minutes later after turning ON), the outdoor unit starts running. During operation, check for the electromagnetic noise.
4) Press OPERATE/STOP (ON/OFF) button on the remote controller for power OFF, when the outdoor unit stops but the indoor/outdoor communication still runs on. In this situation, check for the electromagnetic noise.
27
Page 28
10-7. Test point diagram and voltage
MSZ-SF15VA MSZ-SF20VA Indoor electronic control P.C. board
Power supply/ serial cord (CN201)
Indoor coil thermis­tor RT12, RT13 (CN112)
Room temperature thermistor RT11 (CN111)
Vane motor (CN151)
AC230V
Fuse (F11) T3.15AL250V
Varistor (NR11)
Resistor (R111)
Indoor fan motor (CN211)
(+) DC0V or
DC15V
(+) 2-6V 15VDC (–) Fiducial
terminal of cathode side on measuring high-voltage DC
(+) 325VDC
12VDC
GND
5VDC
SW P.C. board
Display P.C. board
Emergency operation switch (E.O. SW) (SW1)
}
Timer short mode JPG JPS (Refer to 8-1.)
Connector for optional interface (CN105)
Release of Auto restart function Solder the Jumper wire to JR07 ( D ) (Refer to 8-3.)
Room temperature thermistor (RT11) Indoor coil thermistor (RT12, RT13)
Receiver P.C. board
Resistance (kΩ)
28
Temperature (°C)
Page 29
11
DISASSEMBLY INSTRUCTIONS
<"Terminal with locking mechanism" Detaching points>
The terminal which has the locking mechanism can be detached as shown below. There are two types (refer to (1) and (2)) of the terminal with locking mechanism. The terminal without locking mechanism can be detached by pulling it out. Check the shape of the terminal before detaching.
(1) Slide the sleeve and check if there is a locking lever or not.
Sleeve
Slide the sleeve. Pull the terminal while
Locking lever
pushing the locking lever.
MSZ-SF15VA MSZ-SF20VA
OPERATING PROCEDURE PHOTOS
1. Removing the panel
(1) Remove the horizontal vanes. (2) Remove the screw caps of the panel. Remove the
screws. (3) Unhook the lower part ( ) of the panel. (4) Hold the lower part of both ends of the panel and pull
it slightly toward you, and then remove the panel by
pushing it upward.
(2) The terminal with this connector has the locking mechanism.
Hold the sleeve, and pull out the terminal slowly.
Connector
NOTE: Turn OFF power supply before disassembling.
Photo 1
Horizontal vane
Front panel
A
Screws of the panel
29
Page 30
OPERATING PROCEDURE PHOTOS
2. Removing the indoor electronic control P.C. board, receiver P.C. board, display P.C. board, and SW P.C. board
(1) Remove the panel (refer to 1.) and the corner box. (2) Remove the screw of the V.A. clamp. Remove the V.A.
clamp and the indoor/outdoor connecting wire. (Photo
2)
(3) Remove the screw of the electrical cover, and then
the electrical cover. (Photo 2) (4) Remove the display holder and SW holder. (Photo 3) (5) Open the rear cover of the display holder and pull out
the receiver P.C. board. (Photo 5) (6) Open the front cover of the display holder and pull out
the display P.C. board. (Photo 5) (7) Open the SW holder and pull out the SW P.C. board. (8) Disconnect the following connectors on the electronic
control P.C. board: CN211 (Indoor fan motor) CN201 (Terminal block) CN211 (Indoor coil thermistor) CN151 (Horizontal vane motor) CN109 (Receiver P.C. board) (9) Pull out the electronic control P.C. board from the
electrical box. (10)
Remove the earth wire connected to the indoor elec-
tronic control P.C. board from the electrical box. (Photo
3)
Photo 2
Photo 3
Earth wire to the heat exchanger
Screw of the V.A. clamp
Screw of the electrical cover
Drain hose
Release this catch to remove the electronic control P.C. board.
Indoor electronic control P.C. board
SW holder
Photo 4
Earth wire to the indoor electronic control P.C. board
Fixing screw of the electrical cover
Display holder
Room temperature thermistor (RT11)
Be sure to install this thermistor in the proper direction.
30
Page 31
OPERATING PROCEDURE PHOTOS
3. Removing the electrical box
(1) Remove the panel (refer to 1.) and the corner box. (2) Remove the indoor/outdoor connecting wire, the SW
holder, the display holder, the electrical cover and the earth wire connected to the indoor electronic control P.C. board from the electrical box. (Refer to 2.)
(3) Remove the earth wire connected to the heat
exchanger from the electrical box.
(4) Disconnect the following connectors on the electronic
control P.C. board: CN211 (Fan motor) CN112 (Indoor coil thermistor)
CN151 (Horizontal vane motor) (5) Remove the fixing screw of the electrical box. (6) Unhook the catches of the electrical box, and pull out
the electrical box.
4. Removing the nozzle assembly
(1) Remove the panel (refer to 1.) and the corner box. (2) Remove the V.A. clamp. (Photo 2) (3) Remove the electrical cover. (Photo 3.) (4) Disconnect the following connector on the electronic
control P.C. board:
CN151 (Horizontal vane motor)
(5) Pull out the drain hose from the nozzle assembly and
remove the nozzle assembly.
Photo 5
Front cover of the display holder
Release the catches.
Rear cover of the display holder
Screws of the horizontal vane motor unit cover
Photo 6
6. Removing the horizontal vane motor
(1) Remove the nozzle assembly. (Refer to 4.) (2) Remove the screws of the horizontal vane motor unit,
and pull out the horizontal vane motor unit.
(3) Remove the screws of the horizontal vane motor unit
cover.
(4) Remove the horizontal vane motors from the horizon-
tal vane motor unit.
(5) Disconnect the connectors from the horizontal vane
motor.
Lead wire connector white
Screws of the horizontal vane motor unit
Lead wire connector red
31
Page 32
OPERATING PROCEDURE PHOTOS
7. Removing the indoor fan motor and the line flow fan
(1) Remove the panel (refer to 1.) and the corner box. (2) Remove the SW holder, the display P.C. board holder,
the electrical box (refer to 3.) and the nozzle assem-
bly (Refer to 4.). (4) Remove the screws fixing the motor bed. (Photo 7) (5) Loosen the screw fixing the line flow fan. (Photo 8) (6) Push the upper part of the water cover and unhook
the catch. (7) Pull the water cover to the right to remove it. (8) Remove the motor bed together with fan motor and
motor band. (9) Release the hooks of the motor band. Remove the
motor band. Pull out the indoor fan motor. (10)
Remove the screws fixing the left side of the heat
exchanger. (Photo 12) (11)
Lift the heat exchanger, and pull out the line flow fan
to the lower-left.
Photo 7
Catches of the water cover
Motor band
Screws of the motor bed
Photo 8
Photo 9
Screws of the left side of the heat exchanger
Screw of the line flow fan
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
© Copyright 2009 MITSUBISHI ELECTRIC CO.,LTD
Distributed in Oct. 2009. No. OBH555 7 Made in Japan
New publication, effective Oct. 2009 Specifications subject to change without notice.
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