Mitsubishi MSZ-HR42VF-E1, MSZ-HR35VF-E1, MSZ-HR42VF-ET1, MSZ-HR50VF-E1, MSZ-HR42VF-ER1 Service Manual

...
Models
MSZ-HR25VF
-
E1, ER1, ET1
MSZ-HR35VF
-
E1, ER1, ET1
MSZ-HR42VF
-
E1, ER1, ET1
MSZ-HR50VF
-
E1, ER1, ET1
INDOOR UNIT
No. OBH822
Outdoor unit service manual MUZ-HR∙VF Series (OBH823)
PARTS CATALOG (OBB822)
CONTENTS
1. TECHNICAL CHANGES ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 2
2. PART NAMES AND FUNCTIONS ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 3
3. SPECIFICATION ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 4
4. NOISE CRITERIA CURVES ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 5
5. OUTLINES AND DIMENSIONS ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 6
6. WIRING DIAGRAM ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 7
7. REFRIGERANT SYSTEM DIAGRAM ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 8
8. SERVICE FUNCTIONS ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 10
9. MICROPROCESSOR CONTROL ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 12
10. TROUBLESHOOTING ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 16
11. DISASSEMBLY INSTRUCTIONS ∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙∙ 29
SERVICE MANUAL
MSZ-HR25VF
2
Use the specied refrigerant only
Never use any refrigerant other than that specified.
Doing so may cause a burst, an explosion, or fire when the unit is being used, serviced, or disposed of. Correct refrigerant is specified in the manuals and on the spec labels provided with our products. We will not be held responsible for mechanical failure, system malfunction, unit breakdown or accidents caused by failure to follow the instructions.
TECHNICAL CHANGES
1
MSZ-HR25VF -E1,
ER1, ET1
MSZ-HR35VF -E1,
ER1, ET1
MSZ-HR42VF -E1,
ER1, ET1
MSZ-HR50VF -E1,
ER1, ET1
1. New model
<Preparation before the repair service>
Prepare the proper tools. Prepare the proper protectors. Provide adequate ventilation. After stopping the operation of the air conditioner, turn off the power-supply breaker and remove the power plug. Discharge the capacitor before the work involving the electric parts.
<Precautions during the repair service>
Do not perform the work involving the electric parts with wet hands. Do not pour water into the electric parts. Do not touch the refrigerant. Do not touch the hot or cold areas in the refrigeration cycle. When the repair or the inspection of the circuit needs to be done without turning off the power, exercise great caution not to
touch the live parts.
OBH822
3
PART NAMES AND FUNCTIONS
2
MSZ-HR25VF MSZ-HR35VF MSZ-HR42VF MSZ-HR50VF
ACCESSORIES
Model
MSZ-HR25VF MSZ-HR35VF MSZ-HR42VF MSZ-HR50VF
Installation plate 1
Installation plate xing screw 4 × 25 mm 5
Wireless remote controller 1 Felt tape (For left or left-rear piping) 1 Battery (AAA) for remote controller 2
Operation indicator lamp
Remote control receiving section
Horizontal vane
Air inlet
Air filter
Front panel
Air outlet
Heat exchanger
Emergency operation switch
Air cleaning filter
(Silver-ionized air purifier filter, option)
Remote controller
OBH822
4
SPECIFICATION
3
Indoor model MSZ-HR25VF MSZ-HR35VF MSZ-HR42VF MSZ-HR50VF
Power supply Single phase 230 V, 50 Hz
Electrical
data
Power input
1
Cooling
W
20 28 32 39
Heating 20 28 32 39
Running current
1
Cooling
A
0.20 0.27 0.30 0.36
Heating 0.20 0.27 0.30 0.36
Fan
motor
Model RC0J30-CV
Current
1
Cooling
A
0.20 0.27 0.30 0.36
Heating 0.20 0.27 0.30 0.36
Dimensions W × H × D mm 838 × 280 × 228
Weight kg 8.5 9.0
Special remarks
Air direction 5
Airow
Cooling
Super High
m
3
/h
582 702 786
High 432 468 648 672
Med. 324 336 522
Low 216 360 384
Heating
Super High 606 630 804 870
High 444 648 672
Med. 324 474 498
Low 198 336 366
Sound level
Cooling
Super High
dB(A)
43 46 45
High 37 38 39 40
Med. 30 31 34 36
Low 21 22 24 28
Heating
Super High 43 44 46 47
High 37 40 41
Med. 30 32 34
Low 21 24 27
Fan speed
Cooling
Super High
rpm
1,120 1,280 1,130
High 900 950 970 1,000
Med. 730 750 830 860
Low 550 630 660
Heating
Super High 1,150 1,180 1,150 1,220
High 920 970 1,000
Med. 730 770 800
Low 520 600 640
Fan speed regulator 4
Remote controller model RH18A
NOTE: Test conditions are based on IS 1391. Cooling: Indoor Dry-bulb temperature 27°C Wet-bulb temperature 19°C
Outdoor Dry-bulb temperature 35°C Wet-bulb temperature 24°C Heating: Indoor Dry-bulb temperature 20°C Wet-bulb temperature -
Outdoor Dry-bulb temperature 7°C Wet-bulb temperature 6°C 1 Measured under rated operating frequency.
Specifications and rated conditions of main electric parts
Model
Fuse (F11) T3.15AL250V Horizontal vane motor (MV) 12 V DC Varistor
(NR11)
470 V
Terminal block (TB) 3P
OBH822
5
NOISE CRITERIA CURVES
4
MSZ-HR25VF
MSZ-HR35VF
MSZ-HR42VF MSZ-HR50VF
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
BAND CENTER FREQUENCIES, Hz
COOLING
FUNCTION
SPL(dB(A))
LINE
45
HEATING
46
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
BAND CENTER FREQUENCIES, Hz
COOLING
FUNCTION
SPL(dB(A))
LINE
45
HEATING
47
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
BAND CENTER FREQUENCIES, Hz
COOLING
FUNCTION
SPL(dB(A))
LINE
43
HEATING
43
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
90
80
70
60
50
40
30
20
10
63 125 250 500 1000 2000 4000 8000
NC-60
NC-50
NC-40
NC-30
NC-20
NC-70
BAND CENTER FREQUENCIES, Hz
COOLING
FUNCTION
SPL(dB(A))
LINE
46
HEATING
44
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
Test conditions
Cooling: Dry-bulb temperature 27°C
Wet-bulb temperature 19°C
Heating: Dry-bulb temperature 20°C
Wet-bulb temperature -°C
INDOOR UNIT
WALL
MICROPHONE
0.8m
1m
OBH822
6
OUTLINES AND DIMENSIONS
5
MSZ-HR25VF MSZ-HR35VF MSZ-HR42VF MSZ-HR50VF
Unit: mm
OBH822
7
MSZ-HR25VF MSZ-HR35VF MSZ-HR42VF MSZ-HR50VF
WIRING DIAGRAM
6
OBH822
8
REFRIGERANT SYSTEM DIAGRAM
7
Unit: mm
MSZ-HR25VF
MSZ-HR35VF
Indoor heat exchanger
Flared connection
Room temperature thermistor RT 11
Flared connection
Refrigerant flow in cooling
Refrigerant pipe ø9.52 (with heat insulator)
Refrigerant pipe ø6.35 (with heat insulator)
Indoor coil thermistor RT12
Indoor coil thermistor RT13
Indoor heat exchanger
Flared connection
Room temperature thermistor RT 11
Flared connection
Refrigerant flow in cooling
Refrigerant pipe ø9.52 (with heat insulator)
Refrigerant pipe ø6.35 (with heat insulator)
Indoor coil thermistor RT12
Indoor coil thermistor RT13
OBH822
9
Unit: mm
MSZ-HR42VF MSZ-HR50VF
Indoor heat exchanger
Flared connection
Room temperature thermistor RT 11
Flared connection
Refrigerant flow in cooling
Refrigerant pipe ø9.52 (with heat insulator)
Refrigerant pipe ø6.35 (with heat insulator)
Indoor coil thermistor RT12
Indoor coil thermistor RT13
OBH822
10
MSZ-HR25VF MSZ-HR35VF MSZ-HR42VF MSZ-HR50VF
8-1. TIMER SHORT MODE
For service, the following set time can be shortened by bridging the timer short mode point on the electronic control P.C. board. (Refer to 10-7.)
The set time for the ON/OFF timer can be reduced to 1 second for each minute.
After the breaker is turned on, the time for starting the compressor, which normally takes 3 minutes, can be reduced to 1 minute. Restarting the compressor, which takes 3 minutes, cannot be reduced.
SERVICE FUNCTIONS
8
Table 1
1 unit operation 2 units operation 3 units operation 4 units operation
No. 1 unit No modication Same as at left Same as at left Same as at left
No. 2 unit Solder J2 Same as at left Same as at left
No. 3 unit Solder J4 Same as at left
No. 4 unit Solder both J2 and J4
How to set the remote controller exclusively for particular indoor unit
After you turn the breaker ON, the first remote controller that sends the signal to the indoor unit will be regarded as the remote controller for the indoor unit. The indoor unit will only accept the signal from the remote controller that has been assigned to the indoor unit once they are set. The setting will be cancelled if the breaker is turned OFF, or the power supply is shut down. Please conduct the above setting once again after the power has been restored.
J2 J4
The P.C. board has the print “J2” and “J4”. Solder “J2” and “J4” according to the number of indoor unit as shown in Table 1.
After modification, press the RESET button.
NOTE : For modification, take out
the batteries and press the STOP/OPERATE/ (OFF/ ON) button 2 or 3 times at first.
After finish modification,
put back the batteries then press the RESET button.
8-2. P.C. BOARD MODIFICATION FOR INDIVIDUAL OPERATION
A maximum of 4 indoor units with wireless remote controllers can be used in a room.
In this case, to operate each indoor unit individually by each remote controller, P.C. boards of remote controller must be modified according to the number of the indoor unit.
How to modify the remote controller P.C. board
Remove batteries before modification. The board has a print as shown below :
OBH822
11
8-3. AUTO RESTART FUNCTION
When the indoor unit is controlled with the remote controller, the operation mode, the set temperature, and the fan speed
are memorized by the indoor electronic control P.C. board. “AUTO RESTART FUNCTION” automatically starts operation in
the same mode just before the shutoff of the main power.
Operation
If the main power has been cut, the operation settings remain. After the power is restored, the unit restarts automatically according to the memory.
(However, it takes at least 3 minutes
for the compressor to start running.)
How to disable “AUTO RESTART FUNCTION”
Turn off the main power for the unit. Cut the jumper wire to JR77 on the indoor electronic control P.C. board. (Refer to 10-7.)
NOTE:
The operation settings are memorized when 10 seconds have passed after the indoor unit was operated with the remote
controller.
If main power is turned OFF or a power failure occurs while AUTO START/STOP timer is active, the timer setting is can-
celled.
If the unit has been turned OFF with the remote controller before power failure, the auto restart function does not work as
the power button of the remote controller is OFF.
To prevent the breaker from tripping OFF due to the rush of starting current, systematize other home appliance not to
turn ON at the same time.
When some air conditioners are connected to the same supply system, if they are operated before power failure, the
starting current of all the compressors may flow simultaneously at restart.
Therefore, the special counter-measures are required to prevent the main voltage-drop or the rush of the starting current
by adding to the system that allows the units to start one by one.
JR77
Indoor electronic control P.C. board
CN 111
CN151
GND
CN112
OBH822
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