Mitsubishi MSZ-HC25VA-E1, MSZ-HC35VA-E1, MSZ-HC35VA-E2, MSZ-HC35VAB-E1, MSZ-HC35VAB-E2 Service Manual

SPLIT-TYPE AIR CONDITIONERS
INDOOR UNIT
SERVICE MANUAL
Models
Revision B:
• MSZ-HC35VA-E2 and MSZ-HC35VAB-E2 have been added.
Please void OBH466 REVISED EDITION-A.
No. OBH466
REVISED EDITION-B
MSZ-HC25VA ­MSZ-HC35VA ­MSZ-HC35VA -
E1
E1
E2
MSZ-HC35VAB ­MSZ-HC35VAB -
E1
E2
Outdoor unit service manual MUZ-HC·VA Series (OBH467)
CONTENTS
1. TECHNICAL CHANGES ··································· 3
2. PART NAMES AND FUNCTIONS ····················· 4
3. SPECIFICATION ················································ 5
4. NOISE CRITERIA CURVES ······························ 6
5. OUTLINES AND DIMENSIONS ························ 7
6. WIRING DIAGRAM ············································ 7
7. REFRIGERANT SYSTEM DIAGRAM ··············· 9
9. MICROPROCESSOR CONTROL ··················· 12
10. TROUBLESHOOTING ····································· 17
11. DISASSEMBLY INSTRUCTIONS ···················· 29
NOTE:
RoHS compliant products have <G> mark on the spec name plate.
PARTS CATALOG (OBB466)
Revision A:
• 10. TROUBLESHOOTING has been corrected.
• Color of lead wire (indoor fan motor : sensor part) of 10-5. ”Trouble criterion of main parts” has been corrected.
• 10-6.”
Check of indoor fan motor” has been corrected. [MSZ-HC25]
Revision B:
• MSZ-HC35VA-E2 and MSZ-HC35VAB-E2 have been added. Indoor coil thermistor (RT13) has been added.
2
1
TECHNICAL CHANGES
MSZ-HA25VA - E1 MSZ-HC25VA ­MSZ-HA35VA - E1 MSZ-HC35VA ­MSZ-HA35VA - E1 MSZ-HC35VAB -
1. Indoor fan motor has been changed. (DC AC) [MSZ-HC25]
2. Indoor heat exchanger has been changed. [MSZ-HC35]
3. Indoor electronic control P.C. board has been changed.
MSZ-HC35VA - E1 MSZ-HC35VA ­MSZ-HC35VAB - E1 MSZ-HC35VAB -
1. Wiring diagram has been changed.
E1
E1
E1
E2
E2
3
2
PART NAMES AND FUNCTIONS
MSZ-HC25VA MSZ-HC35VA MSZ-HC35VAB
Air inlet
Air filter (Anti-mold)
Air outlet
Vertical vane
Horizontal vane
Remote control receiving section
Emergency operation switch (E.O. SW)
Front panel
Remote controller
Operation Indicator lamp
ACCESSORIES
Installation plate 1 Installation plate fi xing screw 4 Battery (AAA) for remote controller 2 Wireless remote controller 1 Felt tape (Used for left or left-rear piping) 1
× 25 mm 5
4
3
Electrical
data
Fan motor
Dimensions W × H × D mm 788×295×225 Weight kg 9
Air fl ow
Air direction 4 Sound
level
Fan speed
Special remarks
Fan speed regulator 4
NOTE : Test conditions are based on ISO 5151. Cooling : Indoor Dry-bulb temperature 27°C Wet-bulb temperature 19°C Outdoor Dry-bulb temperature 35°C Heating : Indoor Dry-bulb temperature 20°C Outdoor Dry-bulb temperature 7°C Wet-bulb temperature 6°C Refrigerant piping length (one way) : 5 m
Specifications and rating conditions of main electric parts
Fuse (F11) T3.15AL250V Horizontal vane motor (MV) 12 VDC Varistor Terminal block (TB) 3P
SPECIFICATION
Indoor model MSZ-HC25VA MSZ-HC35VA MSZ-HC35VAB
Function Cooling Heating Cooling Heating Cooling Heating
Power supply Single phase, 230 V, 50 Hz Running current Power input 1 W 40 23 Model RC4V18-BA or CA RC0J40-ED Current 1 A 0.22
(Super High) (High/Med./Low) 522/420/318 468/390/306 504/408/312 480/402/294 504/408/312 480/402/294
(Super High) (High/Med./Low) 38/32/26 (Super High) (High/Med./Low) 950/800/650 870/750/630 980/830/680 940/820/660 980/830/680 940/820/660
Remote controller model MP06B
1 Measured under rated operating frequency.
1 A 0.22
m3/h
dB(A)
rpm
(NR11)
630 546 612 552 612 552
43
1,110 980 1,140 1,050 1,140 1,050
S10K320E3K1 (ERZV14D471)
5
4
NOISE CRITERIA CURVES
MSZ-HC25VA
90
80
70
60
50
40
30
FAN SPEED
Super High
FUNCTION
COOLING
HEATING
SPL(dB(A))
43 43
LINE
NC-70
NC-60
NC-50
NC-40
NC-30
MSZ-HC35VA MSZ-HC35VAB
FAN SPEED
Super High
90
80
70
60
50
40
30
FUNCTION
COOLING
HEATING
SPL(dB(A))
43 43
LINE
NC-70
NC-60
NC-50
NC-40
NC-30
APPROXIMATE
20
THRESHOLD OF HEARING FOR CONTINUOUS
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
NC-20
APPROXIMATE
20
THRESHOLD OF HEARING FOR CONTINUOUS
OCTAVE BAND SOUND PRESSURE LEVEL, dB re 0.0002 MICRO BAR
Test conditions Cooling : Dry-bulb temperature 27°C Wet-bulb temperature 19°C
Heating : Dry-bulb temperature 20°C
NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
NC-20
INDOOR UNIT
WALL
1m
0.8m
MICROPHONE
6
5
OUTLINES AND DIMENSIONS
MSZ-HC25VA MSZ-HC35VA MSZ-HC35VAB
788
2255
58
42
57
140
295
60753 128
18
42
58
Installation plate
50
11 × 26 Oblong hole
254.5
21540.5
Indoor unit
42
Unit : mm
11 × 20 Oblong hole
5959 225 225
155 155
Air in
8
100
Air out
Insulation ø35 O.D Liquid line ø6.35 - 0.5 m (Flared connection ø6.35)
Piping
Gas line ø9.52 - 0.43 m (Flared connection ø9.52)
Drain hose Insulation ø28 O.D Connected part ø16 O.D
119 137
320335
Installation plate
Piping
42
57
Wall hole
Drain hose
18.5
235
214
2
7459
41.5
ø65
253.5
6
WIRING DIAGRAM
MSZ-HC25VA
7
MSZ-HC35VA-E1 MSZ-HC35VAB-
E2
MSZ-HC35VA-
MSZ-HC35VAB-
E1
E2
8
7
REFRIGERANT SYSTEM DIAGRAM
MSZ-HC25VA MSZ-HC35VA-E1 MSZ-HC35VAB-
Refrigerant pipe ø9.52 (with heat insulator)
Indoor heat exchanger
Room temperature thermistor RT11
Indoor coil thermistor RT12
E1
Unit : mm
Flared connection
Flared connection
Refrigerant pipe ø6.35 (with heat insulator)
Refrigerant flow in cooling Refrigerant flow in heating
MSZ-HC35VA-
E2
MSZ-HC35VAB-
E2
Indoor heat exchanger
Room temperature thermistor RT11
Indoor coil thermistor RT12
Indoor coil thermistor RT13
Refrigerant pipe ø9.52 (with heat insulator)
Flared connection
Flared connection
Refrigerant pipe ø6.35 (with heat insulator)
Refrigerant flow in cooling Refrigerant flow in heating
9
8
SERVICE FUNCTIONS
MSZ-HC25VA MSZ-HC35VA MSZ-HC35VAB
8-1. TIMER SHORT MODE
For service, set time can be shortened by short circuit of JPG and JPS on the electronic control P.C. board. The time will be shortened as follows. (Refer to 10-7.) Set time : 1-minute 1-second Set time : 3-minute 3-second (It takes 3 minutes for the compressor to start operation. However, the starting time is
shortened by short-circuit of JPG and JPS.)
8-2. P.C. BOARD MODIFICATION FOR INDIVIDUAL OPERATION
A maximum of 4 indoor units with wireless remote controllers can be used in a room. In this case, to operate each indoor unit individually by each remote controller, P.C. boards of remote controller must be modified according to the number of the indoor unit.
How to modify the remote controller P.C. board
Remove batteries before modification. The board has a print as shown below :
J2
J1
NOTE : For modification, take out
the batteries and press the OPERATE/STOP (ON/ OFF) button twice or 3 times at first.
After finish modification,
put back the batteries then press the RESET button.
The P.C. board has the print “J1” and “J2”. Solder “J1” and “J2” according to the number of indoor unit as shown in Table 1. After modification, press the RESET button.
Table 1
1 unit operation 2 units operation 3 units operation 4 units operation
No. 1 unit No modifi cation Same as at left Same as at left Same as at left
No. 2 unit Solder J1 Same as at left Same as at left
No. 3 unit Solder J2 Same as at left
No. 4 unit Solder both J1 and J2
How to set the remote controller exclusively for particular indoor unit
After you turn the breaker ON, the first remote controller that sends the signal to the indoor unit will be regarded as the remote controller for the indoor unit. The indoor unit will only accept the signal from the remote controller that has been assigned to the indoor unit once they are set. The setting will be cancelled if the breaker has turned OFF, or the power supply has shut down. Please conduct the above setting once again after the power has restored.
10
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