Mitsubishi Electric Mr. Slim MUZ-D30NA, Mr. Slim MUZ-D36NA, Mr. Slim MUY-D30NA, Mr. Slim MUY-D36NA Service Manual

Page 1
SERVICE MANUAL
CONTENTS
1. TECHNICAL CHANGES ··································· 3
2. PART NAMES AND FUNCTIONS ····················· 3
3. SPECIFICATION ················································ 4
4. OUTLINES AND DIMENSIONS ························ 6
5. WIRING DIAGRAM ············································ 7
7. DATA ································································ 13
8. ACTUATOR CONTROL ··································· 20
9. SERVICE FUNCTIONS ··································· 21
10. TROUBLESHOOTING ····································· 22
11. DISASSEMBLY INSTRUCTIONS ···················· 41
Models
MUZ-D30NA / -
1
/ - U1 / -
U2
MUZ-D36NA / -
1
/ - U1 / -
U2
MUY-D30NA / -
1
MUY-D36NA / -
1
SPLIT-TYPE AIR CONDITIONERS
OUTDOOR UNIT
Indoor unit service manual MSZ-D•NA Series (OBH501) MSY-D•NA Series (OBH501)
NOTE:
RoHS compliant products have <G> mark on the spec name plate.
TM
HFC
utilized
R410A
No. OBH502
REVISED EDITION-B
PARTS CATALOG (OBB502)
Revision B:
• MUZ-D•NA-1/-U2 and MUY-D•NA-1 have been corrected.
Please void OBH502 REVISED EDITION-A.
Page 2
2
Revision A:
• 3. SPECIFICATION has been corrected.
Revision B:
• MUZ-D•NA-1/-U2 and MUY-D•NA-1 have been corrected.
Page 3
3
MUZ-D30NA MUZ-D30NA-
U1
MUZ-D36NA MUZ-D36NA-
U1
MUY-D30NA MUY-D36NA
1. New model
MUZ-D30NA MUZ-D30NA-
1
MUZ-D30NA-U1 MUZ-D30NA-
U2
MUZ-D36NA MUZ-D36NA-
1
MUZ-D36NA-U1 MUZ-D36NA-
U2
MUY-D30NA MUY-D30NA-
1
MUY-D36NA MUY-D36NA-
1
1. Wiring diagram has been changed.
2. Fan motor has been changed.
PART NAMES AND FUNCTIONS
2
MUZ-D30NA MUZ-D36NA MUY-D30NA MUY-D36NA
Piping
Air outlet
Drain hose
Drain outlet
Air inlet
(back and side)
1
TECHNICAL CHANGES
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4
Item Model MSZ-D30NA MSY-D30NA MSZ-D36NA MSY-D36NA
Capacity
Rated (Minimum ~ Maximum)
Cooling 1
Btu/h
30,700
(9,800 ~ 30,700)
30,700
(9,800 ~ 30,700)
32,000/33,200
(9,800 ~ 32,000) /
(9,800 ~ 33,200)
33,200/34,600
(9,800 ~ 33,200) /
(9,800 ~ 34,600)
Heating 47
1
32,600
(8,700 ~ 34,000)
35,200
(8,700 ~ 36,000)
Capacity Heating 17 2 Btu/h 20,800 22,800
Power consumption
Rated (Minimum ~ Maximum) (TOTAL)
Cooling 1
W
3,850
(620 ~ 3,850)
3,380
(620 ~ 3,380)
4,140/4,360
(620 ~ 4,140) /
(620 ~ 4,360)
4,
210/4,240
(620 ~ 4,210) /
(620 ~ 4,240)
Heating 47 1
3,360
(520 ~ 3,600)
3,840
(520 ~ 4,100)
Power consumption Heating 17 2 W 2,620 3,000
EER
1
[SEER] 3 Cooling 8.0 [14.5] 9.1 [16.0]
7.7/7.6 [14.5]
7.9/8.2 [15.1]
HSPF IV(V)
4 Heating 8.2 (6.7) 8.2 (6.7)
COP Heating 1 2.84 2.69 — Outdoor unit model MUZ-D30NA MUY-D30NA MUZ-D36NA MUY-D36NA Power supply V , phase , Hz 208/230 , 1 , 60 Max. fuse size (time delay) A 25 Min. circuit ampacity A 21 Fan motor F.L.A 0.93
Compressor
Model TNB220FMCHT
R.L.A 16
L.R.A 20
Refrigeration oil cc 870 (NEO22)
Refrigerant control Linear expansion valve
Sound level 1
Cooling
dB(A)
55 55 56 56
Heating 57 57
Defrost method Reverse cycle Reverse cycle
Dimensions
W
in.
33-1/16 D13 H 33-7/16
Weight Ib. 141 126 141 126 External fi nish Munsell 3Y 7.8/1.1 Remote controller Wireless type Control voltage (by built-in transformer) 12 - 24 VDC Refrigerant piping Not supplied
Refrigerant pipe size (Min. wall thickness)
Liquid
in.
3/8 (0.0315)
Gas 5/8 (0.0394)
Connection method
Indoor
Flared
Outdoor
Between the indoor & outdoor units
Height difference
ft.
50
Piping length 100
Refrigerant charge (R410A) 4 lb. 10 oz. 4 lb. 4 lb. 10 oz. 4 lb.
NOTE: Test conditions are based on ARI 210/240. 1: Rating conditions (Cooling) — Indoor: 80˚FDB, 67˚FWB, Outdoor: 95˚FDB, (75˚FWB) Rated frequency (Heating) — Indoor: 70˚FDB, 60˚FWB, Outdoor: 47˚FDB, 43˚FWB Rated frequency 2: (Heating) Indoor: 70˚FDB, 60˚FWB, Outdoor: 17˚FDB, 15˚FWB Maximum frequency
3
SPECIFICATION
Page 5
5
Test condition
ARI
Mode Test
Indoor air condition (°F) Outdoor air condition (°F)
Dry bulb Wet bulb Dry bulb Wet bulb
SEER
(Cooling)
"A" Cooling Steady State at rated compressor Speed
80 67 95 (75)
"B-2" Cooling Steady State at rated compressor Speed
80 67 82 (65)
"B-1" Cooling Steady State at minimum compressor Speed
80 67 82 (65)
Low ambient Cooling Steady State at minimum compressor Speed
80 67 67 (53.5)
Intermediate Cooling Steady State at Intermediate compressor Speed 5
80 67 87 (69)
HSPF
(Heating)
Standard Rating-Heating at rated compressor Speed
70 60 47 43
Low temperature Heating at rated compressor Speed
70 60 17 15
Max temperature Heating at minimum compressor Speed
70 60 62 56.5
High temperature Heating at minimum compressor Speed
70 60 47 43
Frost Accumulation at rated compressor Speed
70 60 35 33
Frost Accumulation at Intermediate compressor Speed
5
70 60 35 33
5: At Intermediate compressor Speed
=("Cooling rated compressor speed" - "minimum compressor speed") / 3 + "minimum compressor speed".
3, 4
OPERATING RANGE
(1) POWER SUPPLY
Rated voltage Guaranteed voltage (V)
Outdoor unit
208/230 V
1 phase
60 Hz
Min. 187
208 230 Max. 253
(2) OPERATION
Mode Condition
Intake air temperature (°F)
Indoor Outdoor
DB WB DB WB
Cooling
Standard temperature 80 67 95 — Maximum temperature 90 73 115 — Minimum temperature 67 57 14 — Maximum humidity 78%
Heating
Standard temperature 70 60 47 43 Maximum temperature 80 67 75 65 Minimum temperature 70 60 14 13
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6
Open as a rule 20 inch or more if the front and both sides are open
4 inch or more / 8 inch or more if there are obstacles to both sides
Open as a rule 20 inch or more if the back, both sides and top are open
14 in. or more
4 in. or more
REQUIRED SPACE
Unit: inch
MUZ-D30NA MUZ-D36NA MUY-D30NA MUY-D36NA
4
OUTLINES AND DIMENSIONS
Page 7
7
MUZ-D30NA MUZ-D30NA-
U1
MUZ-D36NA MUZ-D36NA-
U1
5
WIRING DIAGRAM
Page 8
8
MUZ-D30NA-1 MUZ-D30NA-
U2
MUZ-D36NA-1 MUZ-D36NA-
U2
Page 9
9
MUY-D30NA MUY-D36NA
Page 10
10
MUY-D30NA-1 MUY-D36NA-
1
Page 11
11
Unit: inch
MUZ-D30NA MUZ-D36NA
MUY-D30NA MUY-D36NA
Outdoor heat exchanger
Flared connection
Defrost thermistor RT61
Service port
Service port
Discharge temperature thermistor RT62
Flared connection
Stop valve
Stop valve (with service port)
Capillary tube
Refrigerant flow in cooling
Compressor
4-way valve
Refrigerant flow in heating
LEV
R.V. coil heating ON cooling OFF
Strainer
#100
Receiver
Outdoor heat exchanger temperature thermistor RT68
Ambient temperature thermistor RT65
Strainer
#100
Refrigerant pipe
5/8
(with heat insulator)
Refrigerant pipe 3/8 (with heat insulator)
O.D. 0.142 I.D. 0.094
1-31/32
(
3.6 2.4 50
)
Oil separator
Strainer
#100
High-pressure Switch
Capillary tube
O.D. 0.071 x I.D. 0.024 x 39-3/8 ( 1.8 x 0.6 x 1,000)
O.D. 0.142 x I.D. 0.094 x 1-31/32 ( 3.6 x 2.4 x 50)
Capillary tube
High-pressure Switch
Flared connection
Discharge temperature thermistor RT62
Flared connection
Stop valve
Stop valve (with service port)
Capillary tube
Refrigerant flow in cooling
Refrigerant pipe 5/8 (with heat insulator)
Refrigerant pipe 3/8 (with heat insulator)
Strainer
#100
Strainer
#100
Oil separator
Outdoor heat exchanger
Ambient temperature thermistor RT65
Outdoor heat exchanger temperature thermistor RT68
Compressor
Service port
LEV
Service port
O.D. 0.071 x I.D. 0.024 x 39-3/8 ( 1.8 x 0.6 x 1,000)
6
REFRIGERANT SYSTEM DIAGRAM
Unit: inch
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12
Max. Length A
Max. Height
difference
B
Indoor unit
Outdoor unit
MAX. REFRIGERANT PIPING LENGTH and MAX. HEIGHT DIFFERENCE
Model
Refrigerant piping: ft. Piping size O.D: in.
Max. Length
A
Max. Height difference
B
Gas Liquid
MUZ-D30NA MUZ-D36NA MUY-D30NA MUY-D36NA
100 50 5/8 3/8
ADDITIONAL REFRIGERANT CHARGE (R410A: oz.)
Refrigerant piping exceeding 25 ft. requires additional refrigerant charge according to the calculation.
Model
Outdoor unit
precharged
Refrigerant piping length (one way): ft.
25 30 40 50 60 70 80 90 100
MUZ-D30NA MUZ-D36NA
4 lb. 10 oz. 0 2.96 8.88 14.80 20.72 26.64 32.56 38.48 44.40
Calculation: X oz. = 2.96/5 oz. / ft. × (Refrigerant piping length (ft.) - 25)
Model
Outdoor unit
precharged
Refrigerant piping length (one way): ft.
25 30 40 50 60 70 80 90 100
MUY-D30NA MUY-D36NA
4 lb. 0 1.08 3.24 5.40 7.56 9.72 11.88 14.04 16.20
Calculation: X oz. = 1.08/5 oz. / ft. × (Refrigerant piping length (ft.) - 25)
NOTE: Refrigerant piping exceeding 25 ft. requires additional refrigerant charge according to the calculation.
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MUZ-D30NA MUZ-D36NA MUY-D30NA MUY-D36NA
7-1. PERFORMANCE DATA
1) COOLING CAPACITY
Model
Indoor air Outdoor intake air DB temperature (˚F)
IWB (˚F)
75 85 95 105 115
TC SHC TPC TC SHC TPC TC SHC TPC TC SHC TPC TC SHC TPC
MUZ-D30NA
71 37.6 19.1 3.43 35.2 17.8 3.75 33.0 16.7 4.04 30.7 15.6 4.25 28.2 14.3 4.43 67 35.6 22.8 3.23 33.2 21.2 3.56 30.7 19.6 3.85 28.6 18.3 4.08 26.2 16.8 4.27 63 33.5 25.9 3.08 31.0 24.0 3.41 28.9 22.3 3.68 26.2 20.3 3.93 23.9 18.5 4.08
MUZ-D36NA
71 40.7 19.8 3.88 38.0 18.5 4.25 35.7 17.4 4.58 33.2 16.2 4.82 30.5 14.9 5.01 67 38.5 23.9 3.66 35.9 22.2 4.03 33.2 20.6 4.36 30.9 19.1 4.62 28.4 17.6 4.84 63 36.2 27.3 3.49 33.5 25.3 3.86 31.2 23.5 4.16 28.4 21.4 4.45 25.9 19.5 4.62
MUY-D30NA
71 37.6 19.1 3.01 35.2 17.8 3.30 33.0 16.7 3.55 30.7 15.6 3.73 28.2 14.3 3.89 67 35.6 22.8 2.84 33.2 21.2 3.13 30.7 19.6 3.38 28.6 18.3 3.58 26.2 16.8 3.75 63 33.5 25.9 2.70 31.0 24.0 2.99 28.9 22.3 3.23 26.2 20.3 3.45 23.9 18.5 3.58
MUY-D36NA
(208 V)
71 40.7 19.8 3.75 38.0 18.5 4.10 35.7 17.4 4.42 33.2 16.2 4.65 30.5 14.9 4.84 67 38.5 23.9 3.54 35.9 22.2 3.89 33.2 20.6 4.21 30.9 19.1 4.46 28.4 17.6 4.67 63 36.2 27.3 3.37 33.5 25.3 3.73 31.2 23.5 4.02 28.4 21.4 4.29 25.9 19.5 4.46
MUY-D36NA
(230 V)
71 42.4 20.6 3.77 39.6 19.3 4.13 37.2 18.1 4.45 34.6 16.8 4.69 31.8 15.5 4.88 67 40.1 24.9 3.56 37.4 23.2 3.92 34.6 21.5 4.24 32.2 20.0 4.49 29.6 18.3 4.71 63 37.7 28.4 3.39 34.9 26.3 3.75 32.5 24.5 4.05 29.6 22.3 4.32 27.0 20.3 4.49
NOTE: 1. IWB : Intake air wet-bulb temperature
TC : Total Capacity (x10
3
Btu/h)
SHC : Sensible Heat Capacity (x10
3
Btu/h)
TPC : Total Power Consumption (kW)
2. SHC is based on 80˚F of indoor Intake air DB temperature.
2) COOLING CAPACITY CORRECTIONS
Refrigerant piping length (one way: ft.)
25 (std.) 40 65 100
MUZ-D30NA MUZ-D36NA MUY-D30NA MUY-D36NA
1.0 0.95 0.878 0.713
3) HEATING CAPACITY
Model
Indoor air Outdoor intake air WB temperature (˚F)
IDB (˚F)
15 25 35 43 45 55
TC TPC TC TPC TC TPC TC TPC TC TPC TC TPC
MUZ-D30NA
75 18.9 2.50 23.6 2.94 28.2 3.28 31.8 3.44 32.8 3.49 37.2 3.63 70 20.0 2.42 24.5 2.87 28.9 3.19 32.6 3.36 33.6 3.43 38.0 3.56 65 20.5 2.32 25.6 2.77 29.8 3.11 33.6 3.28 34.6 3.33 38.8 3.49
MUZ-D36NA
75 20.4 2.86 25.5 3.36 30.4 3.74 34.3 3.94 35.4 3.99 40.1 4.15 70 21.6 2.76 26.4 3.28 31.2 3.65 35.2 3.84 36.3 3.92 41.0 4.07 65 22.2 2.65 27.6 3.17 32.2 3.55 36.3 3.74 37.3 3.80 41.9 3.99
NOTE: 1. IDB : Intake air dry-bulb temperature
TC : Total Capacity (x103 Btu/h) TPC : Total Power Consumption (kW)
2. Above data is for heating operation without any frost.
How to operate with fixed operational frequency of the compressor.
1. Press the EMERGENCY OPERATION switch on the front of the indoor unit, and select either EMERGENCY COOL mode or EMERGENCY HEAT mode before starting to operate the air conditioner.
2. The compressor starts with operational frequency.
3. The fan speed of the indoor unit is High.
4. This operation continues for 30 minutes.
5. In order to release this operation, press the EMERGENCY OPERATION switch twice or once, or press any button on the remote controller.
7 DATA
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14
7-2. PERFORMANCE CURVE
65 70 75
75 70 65
45
40
35
30
25
20
15
Indoor intake air DB temperature (°F)
= 848 CFM
Airflow
15 25 35 45 55
Outdoor intake air WB temperature (°F)
4.0
3.6
3.2
2.8
2.4
Ind
oor intake air DB temperature (°F)
Total power consumption
(kW)
Total capacity
(10
3
Btu/h)
65 70 75
75 70 65
48
43
38
33
28
23
18
Indoor intake air DB temperature (°F)
= 848 CFM
Airflow
15 25 35 45 55
Outdoor intake air WB temperature (°F)
4.5
4.1
3.7
3.3
2.9
Ind
oor
intake air
DB
tem
perature (°F)
Total power consumption
(kW)
Total capacity
(10
3
Btu/h)
Cooling
This value of frequency is not the same as the actual frequency in operating. Refer to 7-5 and 7-6 for the relationships between frequency and capacity.
71 67 63
71 67 63
24
26
28
30
32
34
36
38
40
Indoor intake air WB temperat
ure (°F)
Indoor intake air
WB te
mperature (°F)
4.5
4.3
4.1
3.9
3.7
3.5
3.3
3.1
SHF at rating condition = 0.64
= 763 CFM
Airflow
65 75 85 95 105 115
Outdoor intake air DB temperature (°F)
Total power consumption
(kW)
Total capacity
(10
3
Btu/h)
71 67 63
71 67 63
27
29
31
33
35
37
39
41
43
Indoor intake air
WB te
mperature (°F)
5.2
4.8
4.4
4.0
3.6
Indoor intake air WB temperat
ure (°F)
SHF at rating condition = 0.62
= 763 CFM
Airflow
65 75 85 95 105 115
Outdoor intake air DB temperature (°F)
Total power consumption
(kW)
Total capacity
(10
3
Btu/h)
MUZ-D30NA
MUZ-D36NA
Heating
MUZ-D30NA
MUZ-D36NA
MUY-D36NA
MUY-D30NA
71 67 63
71 67 63
24
26
28
30
32
34
36
38
40
Ind
oor intak
e air WB temperature (°F)
Indoor intake air WB temperature (°F
)
4.0
3.8
3.6
3.4
3.2
3.0
2.8
2.6
SHF at rating condition = 0.64
= 763 CFM
Airflow
65 75 85 95 105 115
Outdoor intake air DB temperature (°F)
Total power consumption
(kW)
Total capacity
(10
3
Btu/h)
71
67
63
71
67
63
46
42
38
34
30
26
Indoor intake air WB temperature (°F
)
5.0
4.6
4.2
3.8
3.4
Indoor intake air WB te
mpe
rat
ure
(°F
)
SHF at rating condition = 0.62
= 763 CFM
Airflow
65 75 85 95 105 115
Outdoor intake air DB temperature (°F)
Total power consumption
(kW)
Total capacity
(10
3
Btu/h)
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15
7-3. CONDENSING PRESSURE Cooling
Data is based on the condition of indoor humidity 50%. Air flow should be set to High speed.
MUZ-D36NA
(PSIG)
Condensing pressure
86 80 75 70
68 70 75 80 85 90 95 100 105(°F)
90
100
110
120
130
140
150
Suction pressure
Outdoor ambient temperature
(PSIG)
86
80
75
70
68 70 75 80 85 90 95 100 105(°F)
260
300
340
380
420
460
500
540
580
Indoor DB temperature
(°F)
Outdoor ambient temperature
Indoor DB temperature (°F)
MUZ-D30NA
(PSIG)
Condensing pressure
86 80 75 70
68 70 75 80 85 90 95 100 105(°F)
90
100
110
120
130
140
150
Suction pressure
Outdoor ambient temperature
(PSIG)
86
80
75
70
68 70 75 80 85 90 95 100 105(°F)
260
300
340
380
420
460
500
540
580
Indoor DB temperature (°F)
Outdoor ambient temperature
Indoor DB temperature (°F)
MUY-D30NA
(PSIG)
Condensing pressure
86 80 75 70
68 70 75 80 85 90 95 100 105(°F)
90
100
110
120
130
140
150
Suction pressure
Outdoor ambient temperature
(PSIG)
86
80
75
70
68 70 75 80 85 90 95 100 105(°F)
260
300
340
380
420
460
500
540
580
Indoor DB temperature (°F)
Outdoor ambient temperature
Indoor DB temperature (°F)
Page 16
16
75
70
65
75 70 65
(PSIG)
(PSIG)
Condensing pressure
Outdoor ambient temperature
14 20 25 30 35 40 45 50 55 60 65 70(°F)
200
500
480
460
440
420
400
380
360
340
320
300
280
260
240
220
Ind
oor DB tem
perat
ure(
°F)
Suction pressure
Outdoor ambient temperature
14 20 25 30 35 40 45 50 55
58Hz
58Hz
60 65 70(°F)
140
130
120
150
110
100
90
80
70
60
50
Indoor DB temperature (°F)
Heating
Data is based on the condition of outdoor humidity 75%. Air flow should be set to High speed. Data is for heating operation without any frost.
MUZ-D36NA
MUZ-D30NA
75
70
65
75 70 65
(PSIG)
(PSIG)
Condensing pressure
Outdoor ambient temperature
14 20 25 30 35 40 45 50 55 60 65 70(°F)
200
500
480
460
440
420
400
380
360
340
320
300
280
260
240
220
Indoor DB temperature(
°F)
Suction pressure
Outdoor ambient temperature
14 20 25 30 35 40 45 50 55
58Hz
58Hz
60 65 70(°F)
140
150
130
120
110
100
90
80
70
60
50
Indoor DB temperature (°F)
MUY-D36NA
(PSIG)
Condensing pressure
86 80 75
70
68 70 75 80 85 90 95 100 105(°F)
90
100
110
120
130
140
150
Suction pressure
Outdoor ambient temperature
(PSIG)
86
80
75
70
68 70 75 80 85 90 95 100 105(°F)
260
300
340
380
420
460
500
540
580
Indoor DB temperature (°F)
Outdoor ambient temperature
Indoor DB temperature (°F)
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17
7-4. STANDARD OPERATION DATA
Model MSZ-D30NA MSZ-D36NA MSY-D30NA MSY-D36NA
Item Unit Cooling Heating Cooling Heating Cooling Cooling
Total
Capacity Btu/h 30,700 32,600 32,000/33,200 35,200 30,700 33,200/34,000
SHF — 0.64 0.62 0.64 0.62
Input kW 3.85 3.36 4.14/4.36 3.84 3.38 4.21/4.24
Rated frequency Hz 84 84 91 91 79 92
Electrical circuit
Indoor unit MSZ-D30NA MSZ-D36NA MSY-D30NA MSY-D36NA
Power supply
V,
phase,
Hz
208/230 , 1 , 60
Input kW 0.058
Fan motor current A 0.45/0.42
Outdoor unit MUZ-D30NA MUZ-D36NA MUY-D30NA MUY-D36NA
Power supply
V,
phase,
Hz
208/230 , 1 , 60
Input kW 3.792 3.302 4.082/4.302 3.782 3.322 4.152/4.182
Comp. current A 17.25/15.56 14.95/13.46 18.65/17.86 17.25/15.56 15.05/13.56 18.95/17.26
Fan motor current A 0.80/0.72
Refrigerant circuit
Condensing pressure PSIG 468 404 480 420 453 475
Suction pressure PSIG 126 96 122 94 125 119
Discharge temperature ˚F 186.8 169.7 198.7 168.8 191.3 197.1
Condensing temperature ˚F 126.5 114.3 128.5 117.0 123.8 127.4
Suction temperature ˚F 45.5 29.8 48.0 29.1 54.7 48.6
Comp. shell bottom temperature ˚F 175.6 156.4 187.0 155.7 177.4 182.7
Ref. pipe length ft. 25
Refrigerant charge (R410A) 4 lb. 10 oz. 4 lb.
Indoor unit
Intake air temperature
DB ˚F 80 70 80 70 80 80
WB ˚F 67 60 67 60 67 67
Discharge air temperature
DB ˚F 53.9 112.2 53 114.9 53.7 51.7
WB ˚F 53 73.9 52.1 74.6 52.8 50.8
Fan speed (High) rpm 1,100
Airfl ow (High) CFM 741 (Wet) 795 738 (Wet) 794 718 (Wet) 710 (Wet)
Outdoor unit
Intake air temperature
DB ˚F 95 47 95 47 95 95
WB ˚F — 43 — 43 — —
Fan speed rpm 800
Airfl ow CFM 1,941
Page 18
18
7-5. CAPACITY AND INPUT CORRECTION BY INVERTER OUTPUT FREQUENCY
MUZ-D36NA
Capacity correction factors
Input correction factors
Input correction factors
Capacity correction factors
Correction of Cooling capacity
The operational frequency of compressor
Correction of Cooling total input
The operational frequency of compressor
Correction of Heating total input
The operational frequency of compressor
Correction of Heating capacity
The operational frequency of compressor
0 50 100 150
0.5
1.0
1.5
(Hz)
0 50 100 150
0.5
1.0
1.5
MUY-D36NA
Capacity correction factors
Input correction factors
Correction of Cooling capacity
The operational frequency of compressor
Correction of Cooling total input
The operational frequency of compressor
0 50 100 150
0.5
1.0
1.5
(Hz)
0 50 100 150
0.5
1.0
1.5
(Hz)
0 50 100 150
0.5
1.0
1.5
(Hz)
0 50 100 150
0.5
1.0
1.5
(Hz)
Capacity correction factors
Input correction factors
Input correction factors
Capacity correction factors
Correction of Cooling capacity
The operational frequency of compressor
Correction of Cooling total input
The operational frequency of compressor
Correction of Heating total input
The operational frequency of compressor
Correction of Heating capacity
The operational frequency of compressor
MUZ-D30NA
0 50 100 150
0.5
1.0
1.5
(Hz)
0 50 100 150
0.5
1.0
1.5
(Hz)
0 50 100 150
0.5
1.0
1.5
(Hz)
0 50 100 150
0.5
1.0
1.5
(Hz)
Capacity correction factors
Input correction factors
Correction of Cooling capacity
The operational frequency of compressor
Correction of Cooling total input
The operational frequency of compressor
MUY-D30NA
0 50 100 150
0.5
1.0
1.5
(Hz)
0 50 100 150
0.5
1.0
1.5
Page 19
19
7-6. TEST RUN OPERATION (How to operate fixed-frequency operation)
1. Press EMERGENCY OPERATION switch to COOL or HEAT mode (COOL: Press once, HEAT: Press twice).
2. Test run operation starts and continues to operate for 30 minutes.
3. Compressor operates at rated frequency in COOL mode or 58 Hz in HEAT mode.
4. Indoor fan operates at High speed.
5. After 30 minutes, test run operation finishes and EMERGENCY OPERATION starts (Operation frequency of compressor varies).
6. To cancel test run operation (EMERGENCY OPERATION), press EMERGENCY OPERATION switch or any button on remote controller.
Page 20
20
MUZ-D30NA MUZ-D36NA MUY-D30NA MUY-D36NA
8-3. Relation between main sensor and actuator
Sensor Purpose
Actuator
Compressor
LEV
Outdoor
fan motor
R.V. coil
Indoor
fan motor
Discharge temperature thermistor Protection
○○
Indoor coil temperature thermistor
Cooling: Coil frost prevention
Heating: High pressure protection
○○○
Defrost thermistor Defrosting
○○○○○
Fin temperature thermistor Protection
○○
Outdoor heat exchanger temperature
Protection
○○○
Ambient temperature thermistor
Cooling: Low ambient temperature operation
○○○
8-2. R.V. COIL CONTROL <MUZ>
Heating
. . . . . . . . . . . . . . . . .
ON
Cooling
. . . . . . . . . . . . . . . . .
OFF
Dry
. . . . . . . . . . . . . . . . . . . .
OFF
NOTE: The 4-way valve reverses for 5 seconds right before start-up of the compressor.
ON
OFF
ON
OFF
Outdoor fan motor
Compressor
5 seconds 15 seconds
Outdoor fan
motor
ON
OFF
<COOL>
5 seconds
<HEAT>
5 seconds
R.V.coil
ON
OFF
ON or OFF
ON or OFF
8-1. OUTDOOR FAN MOTOR CONTROL
The fan motor turns ON/OFF, interlocking with the compressor. [ON] The fan motor turns ON 5 seconds before the compressor starts up. [OFF] The fan motor turns OFF 15 seconds after the compressor has stopped running.
8
ACTUATOR CONTROL
Page 21
21
MUZ-D30NA MUZ-D36NA MUY-D30NA MUY-D36NA
9-1. PRE-HEAT CONTROL
If moisture gets into the refrigerant cycle, or when refrigerant is liquefi ed and col- lected in the compressor, it may interfere the start-up of the compressor. To improve start-up condition, the compressor is energized even while it is not operating. This is to generate heat at the winding. The compressor uses about 50 W when pre-heat control is turned ON. Pre-heat control is OFF at initial setting.
[How to activate pre-heat control]
1. Turn OFF the power supply for the air conditioner before making the setting.
2. Set the 2nd Dip Switch of SW1 on the outdoor electronic control P.C. board to ON to activate pre-heat control function.
1234
ON
9-2. CHANGE IN DEFROST SETTING
Changing defrost finish temperature
1. Turn OFF the power supply for the air conditioner before making the setting.
2. Set the 4th Dip Switch of SW1 on the outdoor electronic control P.C. board to ON to change the defrost finish temperature. (Refer to 10-6-1.)
4th Dip Switch of SW1 Defrost fi nish temperature
OFF
(Initial setting)
49.5°F (9.7°C)
ON 64.9°F (18.3°C)
1234
ON
9
SERVICE FUNCTIONS
Page 22
22
10-1. CAUTIONS ON TROUBLESHOOTING
1. Before troubleshooting, check the following
1) Check the power supply voltage.
2) Check the indoor/outdoor connecting wire for miswiring.
2. Take care of the following during servicing
1) Before servicing the air conditioner, be sure to turn OFF the main unit first with the remote controller, then after con­firming the horizontal vane is closed, turn off the breaker and/or disconnect the power plug.
2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the electronic control P.C. board.
3) When removing the electrical parts, be careful of the residual voltage of smoothing capacitor.
4) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the components.
5) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires.
3. Troubleshooting procedure
1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing on and off to indicate an abnormality.
To make sure, check how many times the abnormality indication is flashing on and off before starting service work.
2) Before servicing check that the connector and terminal are connected properly.
3) When the electronic control P.C. board seems to be defective, check the copper foil pattern for disconnection and the
components for bursting and discoloration.
4) Refer to 10-2. and 10-3.
Lead wiring Housing point
MUZ-D30NA MUZ-D36NA MUY-D30NA MUY-D36NA
10
TROUBLESHOOTING
Page 23
23
Outline of the function This air conditioner can memorize the abnormal condition which has occurred once. Even though LED indication listed on the troubleshooting check table (10-3.) disappears, the memorized failure details can be recalled.
10-2. FAILURE MODE RECALL FUNCTION
1. Flow chart of failure mode recall function for the indoor/outdoor unit
This figures show about MSZ type.
2. Blinking pattern when the indoor unit is abnormal:
3.Blinking pattern when the outdoor unit is abnormal:
ON
OFF
Beeps
Repeated cycle Repeated cycle
ON
OFF
No beep Beeps
Repeated cycle
2.5-second OFF
Blinking at 0.5­second interval
2.5-second OFF 3-second ON
Blinking at 0.5­second interval
Beeps
Repeated cycle
2.5-second OFF
Blinking at 0.5-
second interval
No beep Beeps
Repeated cycle
2.5-second OFF 3-second ON
Blinking at 0.5­second interval
Repeated cycle
Beeps
Does the left lamp of OPERATION INDICATOR lamp on the indoor unit blink at the interval of 0.5 seconds? Blinks: Either indoor or outdoor unit is abnormal. Beep is emit-
ted at the same timing as the blinking of the left lamp of OPERATION INDICATOR lamp.
2
Indoor unit is normal. But the outdoor unit might be abnormal because there are some abnor­malities that cannot be recalled with this way. Confi rm if outdoor unit is abnormal according to the detailed outdoor unit failure mode recall function. (Refer to 10-2.2)
No
Yes
The cause of abnormality cannot be found because the abnormality does not recur.
Setting up the failure mode recall function
Turn ON the power supply. <Preparation of the remote controller>
While pressing both OPERATION SELECT button and TOO COOL button on the
remote controller at the same time, press RESET button.
First, release RESET button.
And release the other two buttons after all LCD in operation display section of the
remote controller is displayed after 3 seconds.
Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed) with the remote controller headed towards the indoor unit.
1
Judgment of indoor/outdoor abnormality
Before blinking, does the left lamp of OPERATION INDICA­TOR lamp stay ON for 3 seconds? Stays ON for 3 seconds (without beep): The outdoor unit is abnormal.
The indoor unit is abnormal. Check the blinking pattern, and confi rm the abnormal point with the indoor unit failure mode table. (Refer to indoor unit service manual.) Make sure to check at least two consecutive blinking cycles.
2
Releasing the failure mode recall function
Release the failure mode recall function by the following procedures. Turn OFF the power supply and turn it ON again. Press RESET button of the remote controller.
The outdoor unit is abnormal. Check the blinking pattern, and confi rm the abnormal point with the outdoor unit failure mode table. (Refer to 10-2.3) Make sure to check at least two consecutive blinking cycles.
3
Repair the defective parts.
Deleting the memorized abnormal condition
After repairing the unit, recall the failure mode again according to "Setting up the failure mode recall
function" mentioned above.
Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed)
with the remote controller headed towards the indoor unit. Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted. Release the failure mode recall function according to "Releasing the failure mode recall function"
mentioned above.
Operational procedure
Yes (Blinks)
No (OFF)
NOTE: 1. Make sure to release the failure mode recall function once it is set up, otherwise the unit cannot operate properly.
2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
1. Regardless of normal or abnormal condition, a short beep is emitted once the signal is received.
Page 24
24
Does left lamp of OPERATION INDICATOR lamp on the indoor unit blink at the interval of 0.5 seconds? Blinks: The outdoor unit is abnormal. Beep is emitted
at the same timing as the blinking of the left lamp of OPERATION INDICATOR lamp.
2
Yes (Blinks
)
No (OFF)
The outdoor unit might be abnormal. Confi rm if outdoor unit is abnormal according to the following procedures.
Operational procedure
Confi rm that the remote controller is in the failure mode recall function.
With the remote controller headed towards the indoor unit, press TOO COOL or TOO WARM button to adjust the set temperature to 77˚F (25˚C).
1
1. Regardless of normal or abnormal condition, 2 short beeps are emitted as the signal is received.
The outdoor unit is abnormal. Check the blinking pattern, and confi rm the abnormal point with the out- door unit failure mode table. (10-2.3.) Make sure to check at least two consecutive blinking cycles. 2
Releasing the failure mode recall function
Release the failure mode recall function by the following procedures. Turn OFF the power supply and turn it ON again. Press RESET button of the remote controller.
Repair the defective parts.
The outdoor unit is normal.
Release the failure mode recall function accord­ing to the left mentioned procedure.
Deleting the memorized abnormal condition
After repairing the unit, recall the failure mode again according to "Setting up the failure mode recall
function" (10-2.1.).
Press OPERATE/STOP (ON/OFF) button of the remote controller (the set temperature is displayed)
with the remote controller headed towards the indoor unit. Press EMERGENCY OPERATION switch so that the memorized abnormal condition is deleted. Release the failure mode recall function according to "Releasing the failure mode recall function"
mentioned above.
NOTE: 1. Make sure to release the failure mode recall function once it is set up, otherwise the unit cannot operate properly.
2. If the abnormal condition is not deleted from the memory, the last abnormal condition is kept memorized.
2. Flow chart of the detailed outdoor unit failure mode recall function
2.Blinking pattern when outdoor unit is abnormal:
ON
OFF
No beep
Beeps
Repeated cycle
2.5-second OFF 3-second ON
Blinking at 0.5­second interval
No beep Beeps
Repeated cycle
2.5-second OFF 3-second ON
Blinking at 0.5-
second interval
Repeated cycle
Page 25
25
3. Outdoor unit failure mode table
MUZ-D30NA MUZ-D36NA MUY-D30NA MUY-D36NA
The left lamp of OPERA-
TION INDICATOR lamp
(Indoor unit)
Abnormal point
(Failure mode / protection)
LED indication
(Outdoor P.C.
board)
Condition Correspondence
Indoor/outdoor
unit failure mode
recall function
LED 1 LED 2
OFF Non (Normal) Lighting Lighting
2-time fl ash Outdoor power system Lighting Lighting
IPM protection stop or lock protection stop is continuously performed 3 times within 1 minute after the compres­sor gets started, or converter protection stop or bus-bar voltage protection stop is continuously performed 3 times within 3 minutes after start-up.
Check the connection of the compressor connecting wire. Refer to 10-5. "How to check inverter/compressor". Refer to 10-5. "Check of compressor start failure". Check the stop valve.
3-time fl ash
Discharge temperature thermistor Lighting Once
Thermistor shorts or opens during compressor running.
Refer to 10-5.
"Check of
outdoor thermistors".
Defrost thermistor (MUZ) Lighting Once
Ambient temperature thermistor Lighting Twice
Fin temperature thermistor Lighting 3 times
P.C. board temperature thermistor Lighting 4 times
Replace the outdoor electronic control P.C. board.
Outdoor heat exchanger tempera­ture thermistor
Lighting 9 times
Refer to 10-5. "Check of outdoor thermistors".
4-time fl ash Overcurrent Once
Goes
out
28 A current fl ow into intelligent power module.
Reconnect compressor con­nector. Refer to 10-5.
"How to check inverter/compressor." Refer to 10-5. "Check of compressor start failure". Check the stop valve.
5-time fl ash Discharge temperature Lighting Lighting
Temperature of discharge temperature thermistor exceeds 241°F (116°C), compressor stops. Compressor can restart if discharge temperature thermistor reads 212°F (100°C) or less 3 minutes later.
Check refrigerant circuit and refrigerant amount. Refer to 10-5. "Check of LEV".
6-time fl ash High pressure Lighting Lighting
The outdoor heat exchanger temperature exceeds 158°F (70°C) during cooling or the indoor gas pipe temperature exceeds 158°F (70°C) during heating (MUZ).
Check refrigerant circuit and refrigerant amount. Check the stop valve.
7-time fl ash
Fin temperature 3 times
Goes
out
The fi n temperature exceeds 189°F (87°C) during opera- tion.
Check around outdoor unit. Check outdoor unit air pas­sage. Refer to 10-5.
"Check of outdoor fan motor".
P.C. board temperature 4 times
Goes
out
The P.C. board temperature exceeds 158°F (70°C) during operation.
8-time fl ash Outdoor fan motor Lighting Lighting
Failure occurs continuously 3 times within 30 seconds after the fan gets started.
Refer to 10-5. "Check of outdoor fan motor".
• —
9-time fl ash Nonvolatile memory data Lighting 5 times Nonvolatile memory data cannot be read properly.
Replace the outdoor electronic control P.C. board.
10-time fl ash Discharge temperature Lighting Lighting
The frequency of the compressor is kept 80 Hz or more and the discharge temperature is kept under 102°F (39°C) for more than 20 minutes.
Check refrigerant circuit and refrigerant amount. Refer to 10-5. "Check of LEV".
11-time fl ash
Communication error between P.C. boards
Lighting 6 times
Communication error occurs between the electronic control P.C. board and power board for more than 10 seconds.
Check the connecting wire between outdoor electronic control P.C. board and power board.
• —
The communication between boards protection stop is continuously performed twice.
Current sensor Lighting 7 times
A short or open circuit is detected in the current sensor during compressor operating.
Replace the power board.
Current sensor protection stop is continuously performed twice.
Zero cross detecting circuit 5 times Goes out
Zero cross signal cannot be detected while the compres­sor is operating.
Check the connecting wire among electronic control P.C. board, noise fi lter P.C. board and power board.
• —
The protection stop of the zero cross detecting circuit is continuously performed 10 times.
NOTE: Blinking patterns of this mode differ from the ones of Troubleshooting check table (10-3.).
Page 26
26
The left lamp of OPERA-
TION INDICATOR lamp
(Indoor unit)
Abnormal point
(Failure mode / protection)
LED indication (Out-
door P.C. board)
Condition Correspondence
Indoor/outdoor
unit failure mode
recall function
LED 1 LED 2
11-time fl ash
Converter 5 times Goes out
A failure is detected in the operation of the converter dur­ing operation.
• Check the voltage of power supply.
Replace the power board.
Bus-bar voltage (1) 5 times Goes out
The bus-bar voltage exceeds 400 V or falls to 200 V or below during compressor operating.
Bus-bar voltage (2)
Even if this protection stop
is performed continuously 3 times, it does not mean the abnormality in outdoor power system.
6 times Goes out
The bus-bar voltage exceeds 400 V or falls to 50 V or below during compressor operating.
• Check the voltage of power supply.
• Replace the outdoor
electronic control P.C. board.
Page 27
27
The flashing frequency shows the number of times the LED blinks after every 2.5-second OFF. (Example) When the flashing frequency is “2”.
ON
OFF
2.5-second OFF
2.5-second OFF
0.5-second ON
0.5-second ON
10-3. TROUBLESHOOTING CHECK TABLE
MUZ-D30NA MUZ-D36NA MUY-D30NA MUY-D36NA
No. Symptom
Indication
Abnormal point / Condition Condition Correspondence
LED1 (Red)
LED2
(Yellow)
1
Outdoor unit does not oper­ate.
Lightning Twice Outdoor power system
IPM protection stop or lock protection stop is continuously performed three times within 1 minute after the compressor gets started, or converter protection stop or bus-bar voltage protection stop is continuously performed 3 times within 3 minutes after start-up.
Check the connection of the compressor connect­ing wire. Refer to 10-5.
"How to check inverter/compres­sor". Refer to 10-5. "Check of compressor start failure". Check the stop valve.
2 Lightning 3 times
Discharge temperature therm­istor
A short circuit is detected in the thermistor during opera­tion, or an open circuit is detected in the thermistor after 10 minutes of compressor start-up.
Refer to 10-5. "Check of outdoor thermistor".
3 Lightning 4 times
Fin temperature thermistor
A short or open circuit is detected in the thermistor during operation.
Refer to 10-5.
"Check of outdoor thermistor".
P.C. board temperature therm­istor
Replace the outdoor electronic control P.C. board.
4 Lightning 5 times
Ambient temperature thermis­tor
A short or open circuit is detected in the thermistor during operation.
Refer to 10-5. "Check of outdoor thermistor".
Outdoor heat exchanger temperature thermistor
A short circuit is detected in the thermistor during operation, or an open circuit is detected in the thermistor after 5 minutes (in cooling) and 10 minutes (in heating (MUZ)) of compressor start-up.
Defrost thermistor (MUZ)
A short circuit is detected in the thermistor during operation, or an open circuit is detected in the thermistor after 5 minutes of compressor start-up.
5 Lightning 6 times Serial signal
The communication fails between the indoor and outdoor unit for 3 minutes.
Refer to 10-5. "How to check miswiring and serial signal error.
6 Lightning 7 times Nonvolatile memory data The nonvolatile memory data cannot be read properly. Replace the outdoor electronic control P.C. board.
7 Lightning 8 times Current sensor
Current sensor protection stop is continuously performed twice.
Replace the power board.
8 Lightning 11 times
Communication error between P.C. boards
The communication protection stop between boards is con­tinuously performed twice.
Check the connecting wire between outdoor elec­tronic control P.C. board and power board.
9 Lightning 12 times Zero cross detecting circuit
The protection stop of the zero cross detecting circuit is continuously performed 10 times.
Check the connecting wire among outdoor elec­tronic control P.C. board, noise fi lter P.C. board and power board.
10
'Outdoor unit stops and restarts 3 minutes later' is repeated.
Twice Goes out
IPM protection
Overcurrent is detected after 30 minutes of compressor start­up.
Reconnect compressor connector. Refer to 10-5.
"How to check inverter/compres­sor". Refer to 10-5. "Check of compressor start failure". Check the stop valve. Check the power module (PAM module).
Lock protection
Overcurrent is detected within 30 minutes of compressor start-up
11 3 times Goes out
Discharge temperature protec­tion
Temperature of discharge temperature thermistor exceeds 241°F (116°C), compressor stops. Compressor can restart if discharge temperature thermistor reads 212°F (100°C) or less 3 minutes later.
Check the amount of gas and refrigerant circuit. Refer to 10-5.
"Check of LEV".
12 4 times Goes out
Fin temperature protection The fi n temperature exceeds 189°F (87°C) during operation.
• Check around outdoor unit.
• Check outdoor unit air passage.
• Refer to 10-5. "Check of outdoor fan motor".
P.C. board temperature pro­tection
The P.C. board temperature exceeds 158°F (70°C) during operation.
13 5 times Goes out High-pressure protection
The outdoor heat exchanger temperature exceeds 158°F (70 °C) during cooling or indoor gas pipe temperature exceeds 158°F (70°C) during heating (MUZ).
Check around of gas and the refrigerant circuit. Check of stop valve.
14 8 times Goes out Converter protection
A failure is detected in the operation of the converter during operation.
Replace the power board.
15 9 times Goes out
Bus-bar voltage protection (1)
The bus-bar voltage exceeds 400 V or falls to 200 V or below during compressor operating.
• Check the voltage of power supply.
• Replace the power board or the outdoor electronic control P.C. board.
• Refer to 10-5.
"Check of bus-bar voltage".
Bus-bar voltage protection (2)
The bus-bar voltage exceeds 400 V or falls to 50 V or below during compressor operating.
16 13 times Goes out Outdoor fan motor
Failure occurs continuously three times within 30 seconds after the fan gets started.
Refer to 10-5. "Check of outdoor fan motor".
17 Lighting 8 times Current sensor protection
A short or open circuit is detected in the current sensor during compressor operating.
Replace the power board.
18 Lighting 11 times
Communication between P.C. boards protection
Communication error occurs between the outdoor electronic control P.C. board and power board for more than 10 sec­onds.
Check the connecting wire between outdoor elec­tronic control P.C. board and power board.
19 Lighting 12 times
Zero cross detecting circuit protection
Zero cross signal cannot be detected while the compressor is operating.
Check the connecting wire among outdoor elec­tronic control P.C. board, noise fi lter P.C. board and power board.
NOTE 1. The location of LED is illustrated at the right figure. Refer to 10-6.1.
2. LED is lighted during normal operation.
Outdoor electronic control P.C. board (Parts side)
LED2 LED1
Lighting
Page 28
28
No. Symptom
Indication
Abnormal point / Condition Condition Correspondence
LED1 (Red)
LED2
(Yellow)
20
Outdoor unit oper­ates.
Once Lighting
Primary current protection The input current exceeds 15 A.
These symptoms do not mean any abnormality of the product, but check the following points. Check if indoor fi lters are clogged. Check if refrigerant is short. Check if indoor/outdoor unit air circulation is short cycled.
Secondary current protection The current of the compressor exceeds 15 A.
21 Twice Lighting
High-pressure protection (MUZ)
The indoor gas pipe temperature exceeds 113°F (45°C) dur­ing heating.
Defrosting in cooling
The indoor gas pipe temperature falls 37°F (3°C) or below during cooling.
22 3 times Lighting
Discharge temperature protec­tion
The discharge temperature exceeds 212°F (100°C) during operation.
Check refrigerant circuit and refrigerant amount. Refer to 10-5.
"Check of LEV".
Refer to 10-5. "Check of outdoor thermistors".
23 4 times Lighting
Low discharge temperature protection
The frequency of the compressor is kept 80 Hz or more and the discharge temperature is kept under 102°F (39°C) for more than 20 minutes.
Refer to 10-5. "Check of LEV". Check refrigerant circuit and refrigerant amount.
24 5 times Lighting
Cooling high-pressure protec­tion
The outdoor heat exchanger temperature exceeds 136°F (58 °C) during operation.
This symptom does not mean any abnormality of the product, but check the following points. Check if indoor fi lters are clogged. Check if refrigerant is short. Check if indoor/outdoor unit air circulation is short cycled.
25
Outdoor unit oper­ates
9 times Lighting Inverter check mode The unit is operated with emergency operation switch.
26 Lighting Lighting Normal
Page 29
29
10-4. TROUBLE CRITERION OF MAIN PARTS
MUZ-D30NA MUZ-D36NA MUY-D30NA MUY-D36NA
Part name Check method and criterion Figure
Defrost thermistor (RT61) (MUZ)
Ambient temperature thermistor (RT65)
Outdoor heat ex­changer temperature thermistor (RT68)
Fin temperature thermistor (RT64)
Measure the resistance with a tester.
Refer to 10-6. “Test point diagram and voltage”, 1. “Outdoor electron­ic control P.C. board”, for the chart of thermistor.
Discharge tem­perature thermistor (RT62)
Measure the resistance with a tester. Before measurement, hold the thermistor with your hands to warm it up.
Refer to 10-6. “Test point diagram and voltage”, 1. “Outdoor electron­ic control P.C. board”, for the chart of thermistor.
Compressor
Measure the resistance between terminals using a tester. (Temperature: 14 ~ 104°F (-10 ~ 40°C))
Normal
1.24 ~ 1.53 Ω
Outdoor fan motor
Measure the resistance between lead wires using a tester. (Temperature: 14 ~ 104°F (-10 ~ 40°C))
Color of lead wire Normal
RED – BLK
13 ~ 16 ΩBLK – WHT
WHT – RED
R. V. coil (MUZ)
Measure the resistance using a tester. (Temperature: 14 ~ 104°F (-10 ~ 40°C))
Normal
1.20 ~ 1.55 kΩ
Linear expansion valve
Measure the resistance using a tester. (Temperature: 14 ~ 104°F (-10 ~ 40°C))
Color of lead wire Normal
WHT – RED
38 ~ 50 Ω
RED – ORN YLW – BRN
BRN – BLU
W
U
V
WHT
RED
BLK
LEV
WHT
RED
YLW
BRN
ORN
BLU
U
RED
WHT
BLK
V
W
(W)
(V)
(U)
Page 30
30
10-5. TROUBLESHOOTING FLOW
Measure the voltage between each lead wire leading to the compressor. U (BLK) - V (WHT) V (WHT) - W (RED) W (RED) - U (BLK) Is there output voltage?
Yes
No
Disconnect the terminal of the compressor. 3 minutes after turn­ing on the power supply, start EMERGENCY OPERATION.
Is output balanced?
Yes
No
Is the input voltage to the outdoor electronic control P.C. board 370 V or more?
Yes
No
Replace the power board.
Turn off power supply of indoor and outdoor unit, and measure the compressor winding resistance between the compressor terminals. Is the resistance between each terminal normal?
Yes
No
Replace the compressor.
Reconnect the lead wire of compressor, and turn on power supply to indoor and outdoor unit. 3 minutes later, starts EMERGENCY OPERATION.
Clarify the causes by counting time until the inverter stops. 0 to 10 seconds: compressor rare short 10 to 60 seconds: compressor lock 60 seconds to 5 minutes: refrigerant circuit defective 5 minutes or more: normal
A How to check inverter/compressor
•After the outdoor fan starts running, wait for 1 minute or more before measur­ing the voltage.
•Output voltage is 50 - 130 V. (The voltage may differ according to the tester.)
Page 31
31
Thermistor Symbol Connector, Pin No. Board
Defrost (MUZ) RT61 Between CN661 pin1 and pin2
Outdoor electronic control P.C. board
Discharge temperature RT62 Between CN661 pin3 and pin4 Outdoor heat exchanger temperature RT68 Between CN661 pin7 and pin8 Ambient temperature RT65 Between CN663 pin1 and pin2 Fin temperature RT64 Between CN3 pin1 and pin2 Outdoor power board
Is the thermistor normal? (Refer to 10-6.1.)
Reconnect the connector of thermistor. Turn ON the power supply and press EMERGENCY OPERATION switch.
No
Replace the thermistor except RT64. When RT64 is abnormal, replace the outdoor power board.
Does the unit operate for 10 minutes or more without showing thermistor abnormality?
OK. (Cause is poor contact.)
Replace the outdoor power board.
Yes
Yes
No
B Check of outdoor thermistors
Disconnect the connector of thermistor in the outdoor P.C. board (see below table), and measure the resistance of thermistor.
Page 32
32
Heating operation does not work.
Is there voltage of 208/230 VAC between pin1 and pin 2 at connector CN912?
Yes
No
Disconnect the lead wire leading to the compressor. 3 minutes after turning on the power supply, start EMERGENCY OPERATION in HEAT mode.
1.
2.
Turn off power supply of indoor and outdoor unit, and discon­nect the connector CN781 in the outdoor electronic control P.C. board. 3 minutes after turning ON the power supply, start EMER­GENCY OPERATION in HEAT mode.
1.
2.
Turn OFF power supply of indoor and outdoor unit.
Is there voltage 12 VDC be­tween the connector CN781 pin 5 (+) and pin 3 (-)?
No
Disconnect the connec­tor CN912 in noise fi lter P.C. board. Is there normal resistance to R.V. coil?
No
Replace the R.V. coil.
Replace the 4-way valve.
Replace the noise fi lter P.C. board.
Yes
Replace the electronic control P.C. board.
Cooling operation does not work.
Is there voltage of 208/230 VAC between pin1 and pin 2 at connector CN912?
Disconnect the lead wire leading to the compressor. 3 minutes after turning on the power supply, start EMERGENCY OPERATION in COOL mode.
1.
2.
Turn OFF power supply of indoor and outdoor unit, and disconnect the connector CN781 in the outdoor electronic control P.C. board. 3 minutes after turning ON the power supply, start EMER­GENCY OPERATION in COOL mode.
1.
2.
Yes
Is there voltage 12 VDC between the connector CN781 pin 5 (+) and pin 3 (-)?
No
Replace the noise fi lter P.C. board.
Replace the outdoor electronic control P.C. board.
No
Replace the 4-way valve.
If the connector CN912 is not
connected or R.V. coil is open, voltage occurs between terminals even when the control is OFF.
Yes
MUZ-D30/36
C Check of R.V. coil
Page 33
33
Is the resistance between each ter­minal of outdoor fan motor normal? (Refer to 10-4.)
Check the connection between the connector CN931 and CN932.
Disconnect CN932 from outdoor electronic control P.C. board, and turn on the power supply.
Rotate the outdoor fan motor manually and measure the voltage of CN931. Between 1(+) and 5(-) Between 2(+) and 5(-) Between 3(+) and 5(-)
Does the voltage between each terminal become 5 VDC and 0 VDC repeatedly?
Does the outdoor fan motor rotate smoothly?
Replace the outdoor DC fan motor. Replace the outdoor electronic control P.C. board.
Yes
Yes
No
(Fixed to either 5 or 0 VDC)
No
No
Yes
Is there voltage of 208/230 VAC in the power supply terminal block?
Check the connecting of parts of main power supply circuit.
Check the power supply cable.
Turn ON power supply.
Is the output voltage from the noise fi lter P.C. board 208/230 VAC?
Replace the noise fi lter P.C. board.
No
Yes
No
Yes
Is the input voltage to the power board 208/230 VAC?
Replace the reactor.
No
Yes
Is the input voltage to the outdoor electronic control P.C. board 294/325 VDC?
Replace the power board.
No
Replace the outdoor electronic control P.C. board.
Yes
D Check of outdoor fan motor
E Check of power supply
Page 34
34
G Check of LEV
Turn ON power supply to the outdoor unit after checking LEV coil is mounted to the LEV body securely.
Is "click - click" sound heard? Or, do you feel vibration of the LEV coil with a hand?
Disconnect the connector CN795. Is there normal resistance to LEV coil?
Normal
Replace the outdoor electronic control P.C. board.
Replace the LEV coil.
Yes
No
No
Yes
F Check of compressor start failure
After the compressor is heated with a drier, does the compressor start?
1
Replace the compressor.
Compressor start failure. Activate pre-heat control. (Refer to 9-1. "PRE-HEAT CONTROL")
No
Yes
Does the compressor run for 10 seconds or more after it starts?
Check the refrigerant circuit. Check the stop valve.
Yes
No
Confi rm that 1~4 is normal.
•Electrical circuit check Contact of lead wire leading to compressor Output voltage of the outdoor electronic control P.C. board and balance of them (See 10-5. ) Direct current voltage to the outdoor electronic control P.C. board Voltage between outdoor terminal block S1-S2
1.
2
.
3.
4.
1 Heat the compressor with a drier for about 20 minutes. Do not recover refrigerant gas while heating.
Heating part
Page 35
35
Turn OFF the power supply.
Is there rated voltage in the power supply?
Yes
No
Turn ON the power supply.
Check the power supply.
Is there rated voltage between outdoor terminal block S1 and S2?
No
Check the wiring.
Press EMERGENCY OPERATION switch once.
Does the left lamp of OPERATION INDICA­TOR lamp light up? <Confi rmation of the power to the indoor unit>
Yes
No
Is serial signal error indicated 6 minutes later?
Yes
No
Is there any miswiring, poor contact, or wire disconnec­tion of the indoor/outdoor connecting wire? Is fuse (F65 or F66) broken?
Yes
Correct them.
No
A
Turn OFF the power supply. Check once more if the indoor/outdoor connecting wire is not miswiring. Short-circuit outdoor terminal block S2 and S3.
1
B
1. Miswiring may damage indoor electronic control P.C. board during the operation.
Be sure to confi rm the wiring is correct before the opera-
tion starts.
3. Be sure to check this within 3 minutes after turning ON. After 3 minutes, LED blinks 6 times. Even when the inverter P.C. board or the outdoor electronic control P.C. board is normal, LED blinks 6 times after 3 minutes.
Turn ON the power supply.
Does the LED on the inverter P.C. board or the outdoor electronic control P.C. board repeat "3.6-second-OFF and 0.8-second­ON quick blinking"? 3
Yes
No (Lighted or not lighted)
Replace the inverter P.C. board or the outdoor electronic control P.C. board.
2
2. Be careful of the residual voltage of smoothing capacitor.
Turn OFF the power supply. Remove the short-circuit between outdoor terminal block S2 and S3. Turn ON the power supply. Is there amplitude of 10 to 20 VDC between outdoor terminal block S2 and S3? <Confi rmation of serial signal>
Yes
No
Is there any error of the in­door/outdoor connecting wire, such as the damage of the wire, intermediate connection, poor contact to the terminal block?
Yes
Replace the indoor/ outdoor connecting wire.
Turn OFF inverter-controlled lighting equipment. Turn OFF the power supply and then turn ON again. Press EMERGENCY OPERATION switch.
A
Is serial signal error indicated 6 minutes later?
B
Yes
Reinstall either the unit or the light away from each other. Attach a fi lter on remote control receiving section of the indoor unit.
No
Is there rated voltage between indoor terminal block S1 and S2? <Confi rmation of power voltage>
No
No
Is there any error of the in­door/outdoor connecting wire, such as the damage of the wire, intermediate connection, poor contact to the terminal block?
Yes
Replace the indoor/ outdoor connecting wire.
No
Replace the indoor electronic control P.C. board.
Yes
Be sure to release the failure-mode recall function after checking.
Yes
H How to check miswiring and serial signal error
Outdoor electronic control P.C. board
BlinkingLighted
(Parts side)
LED2
LED1
Page 36
36
1. Disconnect the connector CN681 in the electronic control P.C. board.
2. Check the resistance of HPS 1 minute after the outdoor unit power supply was turned OFF.
Check the resistance between each terminal.
Is HPS protection displayed immediately after compressor starts?
Replace HPS.
Replace the outdoor electronic control P.C. board.
Normal
Infi nity
No
0 Ω
Yes
Reconnect CN681. Turn ON power supply to the indoor and outdoor unit. 3 minutes later, start EMERGENCY OPERATION.
I Check of HPS
J Check of bus-bar voltage
•Check the voltage of power supply.
•Confi rm outdoor unit failure mode recall function. (Refer to 10-2.2)
Blink 5 times
Confi rm LED1 indication lamp on the outdoor electronic control P.C.
board.
Replace the power board.
Blink 9 times
Replace the outdoor elec­tronic control P.C. board.
Turn OFF power supply before removing P.C. board.
Confi rm LED1 indication lamp on the outdoor electronic con-
trol P.C. board.
Turn ON power supply. Start operation.
Blink 6 times
Replace the outdoor elec­tronic control P.C. board.
Lighting
Replace the outdoor elec­tronic control P.C. board.
Blink 9 times
Replace the power board.
Confi rm LED1 indication lamp on the outdoor electronic con-
trol P.C. board.
Turn ON power supply. Start operation.
Normal.
Lighting Lighting
Page 37
37
K Electromagnetic noise enters into TV sets or radios
Yes
Is the unit grounded?
No
Ground the unit.
Yes
Is the distance between the antennas and the indoor unit within 9.91 ft., or is the distance between the antennas and the outdoor unit within 9.91 ft.?
No
Extend the distance between the antennas and the indoor unit, and/or the antennas and the outdoor unit.
Is the distance between the TV sets or radios and the indoor unit within 3.28 ft., or is the distance between the TV sets or radios and the outdoor unit within 9.91 ft.?
Yes
Extend the distance between the TV sets and/or radios and the indoor unit, or the TV sets or radios and the outdoor unit.
Are the antennas damaged? Is the coaxial cable damaged? Is there any poor contact in the anten­na wiring?
Yes
No
No
Replace or repair the antenna. Replace or repair the coaxial cable.
Is the indoor/outdoor connecting wire of the air conditioner and the wiring of the antennas close?
Yes
Extend the distance between the indoor/outdoor connecting wire of the air conditioner and the wir­ing of the antennas.
No
Even if all of the above conditions are fulfi lled, the electromagnetic noise may enter, depending on the electric fi eld strength or the installation condition (combination of specifi c conditions such as antennas or wiring). Check the followings before asking for service.
1. Devices affected by the electromagnetic noise TV sets, radios (FM/AM broadcast, shortwave)
2. Channel, frequency, broadcast station affected by the electromagnetic noise
3. Channel, frequency, broadcast station unaffected by the electromagnetic noise
4. Layout of: indoor/outdoor unit of the air conditioner, indoor/outdoor wiring, grounding wire, antennas, wiring from antennas, receiver
5. Electric fi eld intensity of the broadcast station affected by the electromagnetic noise
6. Presence or absence of amplifi er such as booster
7. Operation condition of air conditioner when the electromagnetic noise enters in
1) Turn OFF the power supply once, and then turn ON the power supply. In this situation, check for the electromagnetic noise.
2) Within 3 minutes after turning ON the power supply, press OPERATE/STOP (ON/OFF) button on the remote controller for power ON, and check for the electromagnetic noise.
3) After a short time (3 minutes later after turning ON), the outdoor unit starts running. During operation, check for the elec­tromagnetic noise.
4) Press OPERATE/STOP (ON/OFF) button on the remote controller for power OFF, when the outdoor unit stops but the indoor/outdoor communication still runs on. In this situation, check for the electromagnetic noise.
Page 38
38
-4 14 32 50 68 86 104
100
90
80
70
60
50
40
30
20
10
0
32 50 68 86 104 122 140 158 176
200
180
160
140
120
100
80
60
40
20
0
Resistance (kΩ)
Resistance (kΩ)
Temperature (°F)
Temperature (°F)
Defrost thermistor (RT61) Ambient temperature thermistor (RT65) Outdoor heat exchanger temperature thermistor (RT68)
Fin temperature thermistor (RT64)
1. Outdoor electronic control P.C. board
MUZ-D30NA MUZ-D36NA MUY-D30NA MUY-D36NA
LED 1
LED 2
CN801
294 ~ 370
VDC Input
CN932
20-90 VAC
GND
5 V
5 VDC
pulse wave
To fan
motor
Defrost thermistor (RT61)
(MUZ) CN661
Discharge temperature thermistor (RT62)
CN661
Outdoor heat exchanger temperature
thermistor (RT68) CN661
(
(
(+)
(–)
(+)
Rush current relay
(–)
R.V. coil (–)
12 V
DC
15 V
15 V
CN931
(+)
(–)
CN701
Signal transmission
(To power board)
5 VDC pulse wave
(+)
(–)
GND
CN702
Signal reception
(From power board)
5 VDC pulse wave
GND (power board)
CN781
CN795
12 VDC
pulse wave
LEV
32 50 68 86 104 122 140 176 194 122 212 230 248
700
600
500
400
300
200
100
0
Resistance (kΩ)
Temperature (°F)
Discharge temperature thermistor (RT62)
F801
FUSE
3.15 A/250 V
Ambient temperature
thermistor (RT65)
CN663
for indoor
5~10 VDC
CN601
208/230 VAC 60 Hz Input
10-6. TEST POINT DIAGRAM AND VOLTAGE
CN681 High pressure switch
Page 39
39
MUZ-D30NA MUZ-D36NA MUY-D30NA MUY-D36NA
2. Noise filter P.C. board
MUZ
CN912 R.V. coil 208/230 VAC 60 Hz Output
208/230 VAC 60 Hz Input
208/230 VAC 60 Hz Output
F64 FUSE 2 A / 250 V
CN902 To power board
CN903 To power board
CN61
NR64 VARISTOR
CN901 To electronic control P.C. board
Page 40
40
MUZ-D30NA MUZ-D36NA MUY-D30NA MUY-D36NA
3. Outdoor power board
294-370 VDC Output
Connect to the compressor Voltage among phases: 180 V
Connect to the ground
CN5 Primary current detection (Connect to the noise filter)
CN2 Connect to the controller board (+)1-5(–): Signal transmission (To electronic control P.C. board) 5 VDC pulse wave (+)2-5(–): Zero cross signal
3-4 : Not used (+)6-5(–): 15 V (+)7-5(–): 15 V
Signal reception (From electronic control P.C. board) 5 VDC pulse wave
CN3 Fin temperature thermistor RT64
(Red)
(White)
(+)
(–)
1
3
Page 41
41
MUZ-D30NA MUZ-D36NA MUY-D30NA MUY-D36NA
NOTE: Turn OFF power supply before disassembling.
OPERATING PROCEDURE PHOTOS
1. Removing the cabinet
(1) Remove the screws of the service panel. (2) Remove the screws of the top panel. (3) Remove the screw of the valve cover. (4) Remove the service panel. (5) Remove the top panel. (6) Remove the valve cover. (7) Remove the screws of the cabinet. (8) Remove the cabinet. (9) Remove the screws of the back panel. (10)
Remove the back panel.
(1) Slide the sleeve and check if there is a locking lever or not.
(2) The terminal with this connector has the locking mechanism.
Connector
Sleeve
Locking lever
Slide the sleeve. Pull the terminal while pushing the locking lever.
Hold the sleeve, and pull out the terminal slowly.
Photo 2
Photo 1
Photo 3
Screws of the cabinet
Screws of the cabinet
Screw of the top panel
Screws of the top panel
Screws of the cabinet
Screw of the service panel
Screw of the valve cover
Set screws of the back panel
Screw of the motor support
Screws of the back panel
Conduit plate
Set screws of the back panel
<"Terminal with locking mechanism" Detaching points>
The terminal which has the locking mechanism can be detached as shown below. There are two types (refer to (1) and (2)) of the terminal with locking mechanism. The terminal without locking mechanism can be detached by pulling it out. Check the shape of the terminal before detaching.
11
DISASSEMBLY INSTRUCTIONS
Page 42
42
OPERATING PROCEDURE
PHOTOS
2. Removing the inverter assembly, P.C. board and power board
(1) Remove the top panel, cabinet, service panel and the back
panel. (Refer to 1.)
(2) Disconnect the following connectors:
<Electronic control P.C. board>
CN931 and CN932 (Fan motor) CN795 (LEV) CN661 (Discharge temperature thermistor, defrost therm-
istor (MUZ) and outdoor heat exchanger tem-
perature thermistor) CN663 (Ambient temperature thermistor) CN681 (High pressure switch) (MUZ)
<Noise filter P.C. board>
CN912 (4-way valve) (MUZ)
<Compressor>
<Reactor> (4) Remove the screws fixing the relay panel. (5) Remove the inverter assembly. (6) Disconnect all connectors and lead wires on the electronic
control P.C. board. (7) Remove the electronic control P.C. board from the inverter
assembly. (8) Remove the screws fixing the power board assembly. (9) Disconnect all connectors and lead wires on the power
board. (10)
Remove the power board from the inverter assembly.
(11)
Disconnect all connectors and lead wires on the noise filter
P.C. board. (12)
Remove the noise filter P.C. board from the inverter assem-
bly.
3. Removing R.V. coil (MUZ)
(1) Remove the top panel, cabinet, service panel and the back
panel. (Refer to 1.) (2) Disconnect the following connectors:
<Noise filter P.C. board>
CN912 (4-way valve)
(3) Remove the R.V. coil. (Photo 9)
Photo 4
Screws of the relay panel
Screws of the power board assembly
Photo 5 (Inverter assembly)
Screws of the reactor
HPS
Discharge temperature thermistor
Photo 6
Screws of the relay panel
Propeller
Page 43
43
OPERATING PROCEDURE
PHOTOS
4. Removing the defrost thermistor (MUZ), discharge temperature thermistor, outdoor heat exchanger temperature thermistor and ambient temperature thermistor
(1) Remove the top panel, cabinet, service panel and the back
panel. (Refer to 1.)
(2) Disconnect the following connectors:
<Electronic control P.C. board>
CN661 (Discharge temperature thermistor, defrost therm-
istor (MUZ) and outdoor heat exchanger tem­perature thermistor)
CN663 (Ambient temperature thermistor)
(3) Pull out the defrost thermistor from its holder. (Photo 7)
(MUZ)
(4) Pull out the discharge temperature thermistor from its hold-
er. (Photo 4)
(5) Pull out the outdoor heat exchanger temperature thermistor
from its holder. (Photo 7)
(6) Pull out the ambient temperature thermistor from its holder.
(Photo 7)
5. Removing outdoor fan motor
(1) Remove the top panel, cabinet, service panel and the back
panel. (Refer to 1.)
(2) Disconnect the following connectors:
<Electronic control P.C. board>
CN931 and CN932 (Fan motor) (3) Remove the propeller. (4) Remove the screws fixing the outdoor fan motor. (5) Remove the outdoor fan motor.
Photo 7
Defrost thermistor (for MUZ)
Outdoor heat exchanger temperature thermistor
Ambient temperature thermistor
Photo 8
Propeller
Screws of the outdoor fan motor
Page 44
OPERATING PROCEDURE
PHOTOS
6. Removing the compressor and 4-way valve
(1) Remove the top panel, cabinet, service panel and the back
panel. (Refer to 1.) (2) Remove the inverter assembly. (Refer to 2.) (3) Remove the R.V. coil. (Refer to 3.) (4) Recover gas from the refrigerant circuit.
NOTE: Recover gas from the pipes until the pressure gauge
shows 0 PSIG.
(5) Detach the welded part of the suction and the discharge
pipe connected with compressor. (Photo 9) (6) Remove the compressor nuts. (7) Remove the compressor. (8) Detach the welded part of 4-way valve and pipe. (Photo 8)
7. Removing the reactor
(1) Remove the top panel, cabinet, service panel and the back
panel. (Refer to 1.) (2) Disconnect the reactor lead wire. (3) Remove the screws of the reactor, and remove the reactor.
Photo 9
Welded parts of 4-way valve
R.V. coil
Photo 10
Welded part of the discharge pipe
Welded part of the suction pipe
HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
© Copyright 2008 MITSUBISHI ELECTRIC CO.,LTD Distributed in Jan. 2009. No. OBH502 REVISED EDITION-B 5 Distributed in Mar. 2008. No. OBH502 REVISED EDITION-A 7 Distributed in Feb. 2008. No. OBH502 7 Made in Japan
New publication, effective Jan. 2009 Specifications subject to change without notice.
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