Please read the instructions carefully before using the equipment.
To use the equipment correctly, do not attempt to install, operate, maintain, or inspect the equipment until
you have read through this Instruction Manual, Installation guide, and appended documents carefully. Do not
use the equipment until you have a full knowledge of the equipment, safety information and instructions.
In this Instruction Manual, the safety instruction levels are classified into "WARNING" and "CAUTION".
WARNING
CAUTION
Note that the CAUTION level may lead to a serious consequence according to conditions.
Please follow the instructions of both levels because they are important to personnel safety.
What must not be done and what must be done are indicated by the following diagrammatic symbols.
Indicates that incorrect handling may cause hazardous conditions,
resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous conditions,
resulting in medium or slight injury to personnel or may cause physical
damage.
Indicates what must not be done. For example, "No Fire" is indicated by .
Indicates what must be done. For example, grounding is indicated by .
In this Instruction Manual, instructions at a lower level than the above, instructions for other functions, and so
on are classified into "POINT".
After reading this Instruction Manual, keep it accessible to the operator.
A - 1
1. To prevent electric shock, note the following
WARNING
Before wiring or inspection, turn off the power and wait for 15 minutes or more until the charge lamp
turns off. Then, confirm that the voltage between P+ and N- is safe with a voltage tester and others.
Otherwise, an electric shock may occur. In addition, when confirming whether the charge lamp is off or
not, always confirm it from the front of the servo amplifier.
Ground the servo amplifier and servo motor securely.
Any person who is involved in wiring and inspection should be fully competent to do the work.
Do not attempt to wire the servo amplifier and servo motor until they have been installed. Otherwise, it
may cause an electric shock.
Do not operate switches with wet hands. Otherwise, it may cause an electric shock.
The cables should not be damaged, stressed, loaded, or pinched. Otherwise, it may cause an electric
shock.
During power-on or operation, do not open the front cover of the servo amplifier. Otherwise, it may cause
an electric shock.
Do not operate the servo amplifier with the front cover removed. High-voltage terminals and charging
area are exposed and you may get an electric shock.
Except for wiring and periodic inspection, do not remove the front cover of the servo amplifier even if the
power is off. The servo amplifier is charged and you may get an electric shock.
To prevent an electric shock, always connect the protective earth (PE) terminal (marked ) of the servo
amplifier to the protective earth (PE) of the cabinet.
When using an earth-leakage current breaker (RCD), select the type B.
To avoid an electric shock, insulate the connections of the power supply terminals.
2. To prevent fire, note the following
CAUTION
Install the servo amplifier, servo motor, and regenerative resistor on incombustible material. Installing
them directly or close to combustibles will lead to a fire.
Always connect a magnetic contactor between the power supply and the main circuit power supply (L1,
L2, and L3) of the servo amplifier, in order to configure a circuit that shuts down the power supply on the
side of the servo amplifier’s power supply. If a magnetic contactor is not connected, continuous flow of a
large current may cause a fire when the servo amplifier malfunctions.
When using the regenerative resistor, switch power off with the alarm signal. Not doing so may cause a
fire when a regenerative transistor malfunctions or the like may overheat the regenerative resistor.
Provide adequate protection to prevent screws and other conductive matter, oil and other combustible
matter from entering the servo amplifier, servo motor, and MR-J3-T10.
Always connect a molded-case circuit breaker to the power supply of the servo amplifier.
A - 2
3. To prevent injury, note the following
CAUTION
Only the voltage specified in the Instruction Manual should be applied to each terminal. Otherwise, a
burst, damage, etc. may occur.
Connect cables to the correct terminals. Otherwise, a burst, damage, etc. may occur.
Ensure that polarity (+/-) is correct. Otherwise, a burst, damage, etc. may occur.
The servo amplifier heat sink, regenerative resistor, servo motor, etc. may be hot while power is on or for
some time after power-off. Take safety measures, e.g. provide covers, to avoid accidentally touching the
parts (cables, etc.) by hand.
4. Additional instructions
The following instructions should also be fully noted. Incorrect handling may cause a malfunction, injury,
electric shock, etc.
(1) Transportation and installation
CAUTION
Transport the products correctly according to their mass.
Stacking in excess of the specified number of product packages is not allowed.
Do not hold the front cover when transporting the servo amplifier. Otherwise, it may drop.
Install the servo amplifier and the servo motor in a load-bearing place in accordance with the Instruction
Manual.
Do not get on or put heavy load on the equipment.
The equipment must be installed in the specified direction.
Leave specified clearances between the servo amplifier and the cabinet walls or other equipment.
Do not install or operate the servo amplifier and MR-J3-T10 which have been damaged or have any
parts missing.
Do not block the intake and exhaust areas of the servo amplifier and MR-J3-T10. Otherwise, it may
cause a malfunction.
Do not drop or strike the servo amplifier, servo motor, and MR-J3-T10. Isolate them from all impact
loads.
When you keep or use the equipment, please fulfill the following environment.
Item Environment Operation 0 °C to 55 °C (non-freezing)
Ambient
temperature
Operation
Ambient
humidity
Ambience Indoors (no direct sunlight), free from corrosive gas, flammable gas, oil mist, dust, and dirt Altitude 1000 m or less above sea level Vibration resistance 5.9 m/s2, at 10 Hz to 55 Hz (directions of X, Y and Z axes)
When the product has been stored for an extended period of time, contact your local sales office.
When handling the servo amplifier and MR-J3-T10, be careful about the edged parts such as corners of
them.
The servo amplifier and MR-J3-T10 must be installed in a metal cabinet.
When fumigants that contain halogen materials such as fluorine, chlorine, bromine, and iodine are used
for disinfecting and protecting wooden packaging from insects, they cause malfunction when entering our
products. Please take necessary precautions to ensure that remaining materials from fumigant do not
enter our products, or treat packaging with methods other than fumigation (heat method).Additionally,
disinfect and protect wood from insects before packing products.
Storage -20 °C to 65 °C (non-freezing)
Storage
90 %RH or less (non-condensing)
A - 3
(2) Wiring
CAUTION
Wire the equipment correctly and securely. Otherwise, the servo motor may operate unexpectedly.
Do not install a power capacitor, surge killer, or radio noise filter (FR-BIF-(H) option) on the servo
amplifier output side.
To avoid a malfunction, connect the wires to the correct phase terminals (U, V, and W) of the servo
amplifier and servo motor.
Connect the servo amplifier power output (U, V, and W) to the servo motor power input (U, V, and W)
directly. Do not let a magnetic contactor, etc. intervene. Otherwise, it may cause a malfunction.
Servo amplifier
U
V
W
Servo motor
U
V
W
Servo motorServo amplifier
U
M
V
W
U
V
W
M
The connection diagrams in this installation guide are shown for sink interfaces, unless stated otherwise.
The surge absorbing diode installed to the DC relay for control output should be fitted in the specified
direction. Otherwise, the emergency stop and other protective circuits may not operate.
Servo amplifier
DOCOM
Control output
signal
For sink output interface
24 V DC
RA
Servo amplifier
DOCOM
Control output
signal
For source output interface
24 V DC
RA
When the cable is not tightened enough to the terminal block, the cable or terminal block may generate
heat because of the poor contact. Be sure to tighten the cable with specified torque.
Connecting a servo motor for different axis to U, V, W, or CN2 of the servo amplifier may cause a
malfunction.
(3) Test run and adjustment
CAUTION
Before operation, check the parameter settings. Improper settings may cause some machines to operate
unexpectedly.
Never make a drastic adjustment or change to the parameter values as doing so will make the operation
unstable.
Do not close to moving parts at servo-on status.
(4) Usage
CAUTION
When it is assumed that a hazardous condition may occur due to a power failure or product malfunction,
use a servo motor with an external brake to prevent the condition.
Do not disassemble, repair, or modify the equipment.
A - 4
(4) Usage
CAUTION
Before resetting an alarm, make sure that the run signal of the servo amplifier is off in order to prevent a
sudden restart. Otherwise, it may cause an accident.
Use a noise filter, etc. to minimize the influence of electromagnetic interference. Electromagnetic
interference may be given to the electronic equipment used near the servo amplifier.
Burning or breaking a servo amplifier may cause a toxic gas. Do not burn or break it.
Use the servo amplifier with the specified servo motor.
The electromagnetic brake on the servo motor is designed to hold the motor shaft and should not be
used for ordinary braking.
For such reasons as service life and mechanical structure (e.g. where a ball screw and the servo motor
are coupled via a timing belt), the electromagnetic brake may not hold the motor shaft. To ensure safety,
install a stopper on the machine side.
(5) Corrective actions
CAUTION
When it is assumed that a hazardous condition may occur due to a power failure or product malfunction,
use a servo motor with an electromagnetic brake or external brake to prevent the condition.
Configure an electromagnetic brake circuit so that it is activated also by an external EMG stop switch.
Contacts must be opened when ALM
(Malfunction) or MBR (Electromagnetic
brake interlock) turns off.
Contacts must be opened
with the EMG stop switch.
Servo motor
B
Electromagnetic brake
When any alarm has occurred, eliminate its cause, ensure safety, and deactivate the alarm before
restarting operation.
Provide an adequate protection to prevent unexpected restart after an instantaneous power failure.
RA
24 V DC
(6) Maintenance, inspection and parts replacement
CAUTION
With age, the electrolytic capacitor of the servo amplifier will deteriorate. To prevent a secondary
accident due to a malfunction, it is recommend that the electrolytic capacitor be replaced every 10 years
when it is used in general environment. Please contact your local sales office.
(7) General instruction
To illustrate details, the equipment in the diagrams of this Instruction Manual may have been drawn
without covers and safety guards. When the equipment is operated, the covers and safety guards must
be installed as specified. Operation must be performed in accordance with this Instruction Manual.
A - 5
DISPOSAL OF WASTE
Please dispose a servo amplifier, battery (primary battery) and other options according to your local laws and
regulations.
EEP-ROM life
The number of write times to the EEP-ROM, which stores parameter settings, etc., is limited to 100,000. If
the total number of the following operations exceeds 100,000, the servo amplifier may malfunction when the
EEP-ROM reaches the end of its useful life.
Write to the EEP-ROM due to parameter setting changes
Write to the EEP-ROM due to device changes
STO function of the servo amplifier
When using the STO function of the servo amplifier, refer to chapter 13 of "MR-J4-_B_(-RJ) Servo Amplifier
Instruction Manual".
For the MR-J3-D05 safety logic unit, refer to appendix 5 of "MR-J4-_B_(-RJ) Servo Amplifier Instruction
Manual".
Compliance with global standards
For the compliance with global standards, refer to appendix 4 of "MR-J4-_B_(-RJ) Servo Amplifier Instruction
Manual".
A - 6
«About the manual»
You must have this Instruction Manual and the following manuals to use the servo. Ensure to prepare
them to use the servo safely.
Relevant manuals
Manual name Manual No.
MELSERVO-J4 Series Instructions and Cautions for Safe Use of AC Servos
(Packed with 200 V class servo amplifiers)
MELSERVO-J4 Series Instructions and Cautions for Safe Use of AC Servos
(Packed with 400 V class servo amplifiers)
MR-J4-_B_(-RJ) AMPLIFIER INSTRUCTION MANUAL SH(NA)030106
MELSERVO-J4 SERVO AMPLIFIER INSTRUCTION MANUAL (TROUBLESHOOTING) SH(NA)030109
MELSERVO Servo Motor Instruction Manual (Vol. 3) SH(NA)030113
EMC Installation Guidelines IB(NA)67310
MELSEC-Q QD77GF Simple motion module User's Manual (Positioning Control) IB(NA)0300202
MELSEC-Q QD77GF Simple motion module User's Manual (Network) IB(NA)0300203
IB(NA)0300175
IB(NA)0300197
This Instruction Manual does not describe the following items. The followings are the same as MR-J4-_B_
servo amplifiers. For details of the items, refer to each chapter/section of the detailed description field.
"MR-J4-_B_" means "MR-J4-_B_(-RJ) Servo Amplifier Instruction Manual".
Item Detailed explanation
Normal gain adjustment MR-J4-_B_ chapter 6
Special adjustment functions (except gain
switching function)
Characteristics MR-J4-_B_ chapter 10
Absolute position detection system MR-J4-_B_ chapter 12
Using STO function MR-J4-_B_ chapter 13
MR-J4-_B_ chapter 7
«Cables used for wiring»
Wires mentioned in this Instruction Manual are selected based on the ambient temperature of 40 °C.
«U.S. customary units»
U.S. customary units are not shown in this manual. Convert the values if necessary according to the
following table.
Quantity SI (metric) unit U.S. customary unit
Mass 1 [kg] 2.2046 [lb]
Length 1 [mm] 0.03937 [in]
Torque 1 [N•m] 141.6 [oz•in]
Moment of inertia 1 [(× 10-4 kg•m2)] 5.4675 [oz•in2]
Load (thrust load/axial load) 1 [N] 0.2248 [lbf]
Temperature N [°C] × 9/5 + 32 N [°F]
1.3.2 MR-J3-T10 Field Network interface unit..................................................................................... 1-10
1.4 Combinations of servo amplifiers and servo motors......................................................................... 1-10
1.5 Function list....................................................................................................................................... 1-12
1.6 Model designation............................................................................................................................. 1-13
1.7.1 Parts identification ...................................................................................................................... 1-15
1.7.2 Parts identification of MR-J3-T10............................................................................................... 1-27
1.8 Installation and removal of MR-J3-T10............................................................................................. 1-28
1.9 Configuration including peripheral equipment .................................................................................. 1-32
1.9.1 200 V class................................................................................................................................. 1-32
1.9.2 400 V class................................................................................................................................. 1-38
2. INSTALLATION 2- 1 to 2- 4
2.1 Installation direction and clearances.................................................................................................. 2- 2
2.2 Keep out foreign materials................................................................................................................. 2- 4
3. SIGNALS AND WIRING 3- 1 to 3-18
3.1 I/O signal connection example........................................................................................................... 3- 3
3.1.1 For sink I/O interface ................................................................................................................... 3- 3
3.1.2 For source I/O interface............................................................................................................... 3- 5
3.2 Servo motor with an electromagnetic brake ...................................................................................... 3- 6
7.1.1 200 V class.................................................................................................................................. 7- 2
7.1.2 400 V class................................................................................................................................. 7-11
7.2 MR-J3-T10 CC-Link IE Field Network interface unit......................................................................... 7-18
8. OPTIONS AND PERIPHERAL EQUIPMENT 8- 1 to 8- 4
8.1 Combinations of cable/connector sets............................................................................................... 8- 2
8.2 Cable for CC-Link IE Field Network................................................................................................... 8- 4
App. 2 Analog monitor ........................................................................................................................App.- 1
App. 3 Special specification ................................................................................................................App.- 4
2
1. FUNCTIONS AND CONFIGURATION
1. FUNCTIONS AND CONFIGURATION
The following item is the same as MR-J4-_B_ Servo amplifiers. For details of the item, refer to the section of
the detailed description field. "MR-J4-_B_" means "MR-J4-_B_(-RJ) Servo Amplifier Instruction Manual".
Removal and reinstallation of the front cover MR-J4-_B_ section 1.7.2
1.1 Summary
This instruction manual explains about CC-Link IE Field Network interface AC servo amplifier with Motion
MR-J4-_B_-RJ010 and CC-Link IE Field Network interface unit MR-J3-T10. Refer to "MR-J4-_B_(-RJ) Servo
Amplifier Instruction Manual" for the information not given in this manual.
Always use MR-J4-_B_-RJ010 with MR-J3-T10.
Connecting MR-J4-_B_-RJ010 and MR-J3-T10 to CC-Link IE Field simple motion module QD77GF_
enables you to drive a servo motor using CC-Link IE Field motion function.
Item Detailed explanation
1 - 1
1. FUNCTIONS AND CONFIGURATION
1.2 Function block diagram
The function block diagram of this servo is shown below.
(1) 200 V class
(a) MR-J4-500B-RJ010 or less
Power factor improving
DC reactor (Note 5)
Regenerative
option
(Note 2)
Power
supply
STO
switch
Servo amplifier
MCMCCB
L1
U
L2
UU
L3
L11
L21
CN8
P3P4
Diode
stack
Position
command
input
+
(Note 4)
Relay
Cooling fan
(Note 3)
Control
circuit
power
supply
Model
position
control
Model position
Actual
position
control
P+
(Note 1)
+
Regenerative
TR
CHARGE
lamp
STO
circuit
Base
amplifier
Voltage
detection
Model
speed
control
Model speed Model torque
Actual
speed
control
N-CD
Overcurrent
protection
Virtual
motor
Current
control
detection
Virtual
encoder
Dynamic
brake
circuit
Current
encoder
Current
U
U
V
V
W
W
RA
24 V DC
CN2
Stepdown
circuit
CN4
Optional battery
(for absolute position
detection system)
Servo motor
M
B1
Electromagnetic
B
brake
B2
Encoder
I/F Control
CN7
MR-J3-T10
CN10ACN10B
CC-Link IE
Field Network
CC-Link IE
Field Network
Personal
computer
USB
USB
CN5
Analog monitor
(2 channels)
D/A
CN3
Digital I/O
control
Note 1. The built-in regenerative resistor is not provided for the MR-J4-10B-RJ010.
2. For 1-phase 200 V AC to 240 V AC, connect the power supply to L1 and L3. Leave L2 open.
For power supply specifications, refer to section 1.3.1.
3. Servo amplifiers MR-J4-70B-RJ010 or more have a cooling fan.
4. MR-J4 servo amplifier has P3 and P4 in the upstream of the inrush current suppression circuit. They are different from P1 and
P2 of MR-J3 servo amplifiers.
5. The power factor improving AC reactor can also be used. In this case, the power factor improving DC reactor cannot be used.
When not using the power factor improving DC reactor, short P3 and P4.
1 - 2
1. FUNCTIONS AND CONFIGURATION
(b) MR-J4-700B-RJ010
Power factor improving
DC reactor (Note 3)
Regenerative
option
(Note 1)
Power
supply
STO
switch
Servo amplifier
MCMCCB
L1
U
L2
U U
L3
L11
L21
CN8
P3P4
Diode
stack
Position
command
input
+
(Note 2)
Relay
Cooling fan
Control
circuit
power
supply
Model
position
control
Model position
Actual
position
control
P+
Regene-
+
rative
TR
CHARGE
lamp
STO
circuit
Model
speed
control
Voltage
detection
Base
amplifier
Model speed Model torque
Actual
speed
control
N-C
Overcurrent
Virtual
motor
Current
protection
control
detection
Virtual
encoder
Dynamic
brake
circuit
Current
encoder
Current
U
U
V
V
W
W
RA
24 V DC
CN2
Stepdown
circuit
CN4
Optional battery
(for absolute position
detection system)
Servo motor
M
B1
Electromagnetic
B
brake
B2
Encoder
I/F Control
CN7
USB
CN5
D/A
CN3
MR-J3-T10
CN10ACN10B
CC-Link IE
Field Network
CC-Link IE
Field Network
Personal
computer
USB
Analog monitor
(2 channels)
Digital I/O
control
Note 1. For power supply specifications, refer to section 1.3.1.
2. MR-J4 servo amplifier has P3 and P4 in the upstream of the inrush current suppression circuit. They are different from P1 and
P2 of MR-J3 servo amplifiers.
3. The power factor improving AC reactor can also be used. In this case, the power factor improving DC reactor cannot be used.
When not using the power factor improving DC reactor, short P3 and P4.
Optional battery
(For absolute
position detection
system)
Note 1. Refer to section 1.3.1 for the power supply specification.
2. MR-J4 servo amplifier has P3 and P4 in the upstream of the inrush current suppression circuit. They are different from P1 and
P2 of MR-J3 servo amplifiers.
3. Use an external dynamic brake for this servo amplifier. Failure to do so will cause an accident because the servo motor does
not stop immediately but coasts at an alarm occurrence for which the servo motor does not decelerate to stop. Ensure the
safety in the entire equipment. For alarms for which the servo motor does not decelerate to stop, refer to section 6.1.
4. The power factor improving AC reactor can also be used. In this case, the power factor improving DC reactor cannot be used.
When not using the power factor improving DC reactor, short P3 and P4.
1 - 4
1. FUNCTIONS AND CONFIGURATION
(2) 400 V class
(a) MR-J4-350B4-RJ010 or less
(Note 4)
Power factor
improving
DC reactor
Regenerative
option
(Note 1)
Power
supply
STO
switch
Servo amplifier
MCMCCB
L1
U
L2
U U
L3
L11
L21
CN8
P3P4 (Note 3)
Diode
stack
+
Position
command
input
Relay
(Note 2)
Control
circuit
power
supply
Model
position
control
+
Cooling fan
STO
circuit
Base
amplifier
P+
Regenerative
TR
Charge
lamp
Model
speed
control
Voltage
detection
N-CD
Overcurrent
protection
Virtual
motor
detection
Virtual
encoder
Dynamic
brake
circuit
Current
detector
Current
Stepdown
circuit
U
V
W
RA
24 V DC
CN2
Servo motor
U
V
W
B1
B
B2
M
Electromagnetic
brake
Encoder
CN4
Optional battery
(For absolute
position detection
system)
Actual
position
control
I/F Control
CN7
Model position
Model speed Model torque
Actual
speed
control
Current
control
USB
CN5
D/A
CN3
MR-J3-T10
CN10ACN10B
CC-Link IE
Field Network
CC-Link IE
Field Network
Personal
computer
USB
Analog monitor
(2 channels)
Digital I/O
control
Note 1. Refer to section 1.3.1 for the power supply specification.
2. Servo amplifiers MR-J4-200B4(-RJ) or more have a cooling fan.
3. MR-J4 servo amplifier has P3 and P4 in the upstream of the inrush current suppression circuit. They are different from P1 and
P2 of MR-J3 servo amplifiers.
4. The power factor improving AC reactor can also be used. In this case, the power factor improving DC reactor cannot be used.
When not using the power factor improving DC reactor, short P3 and P4.
1 - 5
1. FUNCTIONS AND CONFIGURATION
(b) MR-J4-500B4-RJ010/MR-J4-700B4-RJ010
(Note 3)
Power factor
improving
DC reactor
Regenerative
option
(Note 1)
Power
supply
STO
switch
Servo amplifier
MCMCCB
L1
U
L2
U U
L3
L11
L21
CN8
P3P4 (Note 2)
Diode
stack
+
Position
command
input
Relay
Control
circuit
power
supply
Model
position
control
+
Cooling fan
STO
circuit
Base
amplifier
P+
Regenerative
TR
Charge
lamp
Model
speed
control
Voltage
detection
N-C
Overcurrent
Virtual
motor
protection
detection
Virtual
encoder
Dynamic
brake
circuit
Current
detector
Current
Stepdown
circuit
U
V
W
RA
24 V DC
CN2
Servo motor
U
V
W
B1
B
B2
M
Electromagnetic
brake
Encoder
CN4
Optional battery
(For absolute
position detection
system)
Actual
position
control
I/F Control
CN7
Model position Model speed Model torque
Actual
speed
control
Current
control
USB
CN5
D/A
CN3
MR-J3-T10
CN10ACN10B
CC-Link IE
Field Network
CC-Link IE
Field Network
Personal
computer
USB
Analog monitor
(2 channels)
Digital I/O
control
Note 1. Refer to section 1.3.1 for the power supply specification.
2. MR-J4 servo amplifier has P3 and P4 in the upstream of the inrush current suppression circuit. They are different from P1 and
P2 of MR-J3 servo amplifiers.
3. The power factor improving AC reactor can also be used. In this case, the power factor improving DC reactor cannot be used.
When not using the power factor improving DC reactor, short P3 and P4.
Optional battery
(For absolute
position detection
system)
Note 1. Refer to section 1.3.1 for the power supply specification.
2. MR-J4 servo amplifier has P3 and P4 in the upstream of the inrush current suppression circuit. They are different from P1 and
P2 of MR-J3 servo amplifiers.
3. Use an external dynamic brake for this servo amplifier. Failure to do so will cause an accident because the servo motor does
not stop immediately but coasts at an alarm occurrence for which the servo motor does not decelerate to stop. Ensure the
safety in the entire equipment. For alarms for which the servo motor does not decelerate to stop, refer to section 6.1.
4. The power factor improving AC reactor can also be used. In this case, the power factor improving DC reactor cannot be used.
When not using the power factor improving DC reactor, short P3 and P4.
Control method Sine-wave PWM control, current control method
Dynamic brake Built-in External option (Note 6)
Communication function USB: connection to a personal computer or others (MR Configurator2-compatible)
Encoder output pulses Compatible (A/B/Z-phase pulse)
Analog monitor 2 channels
Protective functions
Safety function STO (IEC/EN 61800-5-2)
Safety
performance
Compliance to
standards
Structure (IP rating) Natural cooling, open (IP20) Force cooling, open (IP20)
Close mounting (Note 2) Possible Impossible
Environment
Mass [kg] 0.8 1.0 1.4 2.1 2.3 4.0 6.2 13.4 18.2
Note 1. 0.3 A is the value applicable when all I/O signals are used. The current capacity can be decreased by reducing the number of
2. When closely mounting the servo amplifier of 3.5 kW or less, operate them at the ambient temperatures of 0 °C to 45 °C or at
3. Test pulse is a signal which instantaneously turns off a signal to the servo amplifier at a constant period for external circuit to
4. Except for the terminal block.
5. The rated current is 2.9 A when the servo amplifier is used with UL or CSA compliant servo motor.
6. Use an external dynamic brake for this servo amplifier. Failure to do so will cause an accident because the servo motor does
Rated voltage 3-phase 170 V AC
Rated current [A] 1.1 1.5 2.8 3.2 5.8 6.0 11.0 17.0 28.0 37.0 68.0 87.0 126.0
Voltage/Frequency
Rated current [A] 0.9 1.5 2.6
Permissible voltage
fluctuation
Permissible frequency
fluctuation
Power supply
capacity
Inrush current [A] MR-J4-_B_(-RJ) Servo Amplifier Instruction Manual section 10.5
Voltage/Frequency 1-phase 200 V AC to 240 V AC, 50 Hz/60 Hz
Rated current [A] 0.2 0.3
Permissible voltage
fluctuation
Permissible frequency
fluctuation
Power
consumption
Inrush current [A] MR-J4-_B_(-RJ) Servo Amplifier Instruction Manual section 10.5
Voltage 24 V DC ± 10%
Current capacity [A] (Note 1) 0.3 (including CN8 connector signals)
Standards certified by CB EN ISO 13849-1 category 3 PL d, IEC 61508 SIL 2, EN 62061 SIL CL 2, and EN 61800-5-2 SIL 2
Response performance 8 ms or less (STO input off → energy shut off)
(Note 3)
Test pulse input (STO)
CE marking
UL standard UL 508C
Ambient
temperature
Ambient
humidity
Ambience Indoors (no direct sunlight), free from corrosive gas, flammable gas, oil mist, dust, and dirt
Altitude 1000 m or less above sea level
Vibration resistance 5.9 m/s2, at 10 Hz to 55 Hz (directions of X, Y and Z axes)
Voltage/Frequency 1-phase 380 V AC to 480 V AC, 50 Hz/60 Hz
Rated current [A] 0.1 0.2
Control circuit
power supply
input
Power consumption [W] 30 45
Inrush current [A] MR-J4-_B_(-RJ) Servo Amplifier Instruction Manual section 10.5
Interface power
supply
Control method Sine-wave PWM control, current control method
Dynamic brake Built-in External option (Note 4)
Communication function USB: connection to a personal computer or others (MR Configurator2-compatible)
Encoder output pulses Compatible (A/B/Z-phase pulse)
Analog monitor Two channels
Protective functions
Functional safety STO (IEC/EN 61800-5-2)
Standards certified by CB
Response performance 8 ms or less (STO input off → energy shut off)
Safety
performance
Compliance to
standards
Structure (IP rating)
Close mounting Impossible
Environment
Mass [kg] 1.7 2.1 3.6 4.3 6.5 13.4 18.2
Note 1. 0.3 A is the value applicable when all I/O signals are used. The current capacity can be decreased by reducing the number of
2. Test pulse is a signal which instantaneously turns off a signal to the servo amplifier at a constant period for external circuit to
3. Except for the terminal block.
4. Use an external dynamic brake for this servo amplifier. Failure to do so will cause an accident because the servo motor does
Rated voltage 3-phase 323 V AC
Rated current [A] 1.5 2.8 5.4 8.6 14.0 17.0 32.0 41.0 63.0
Voltage/Frequency 3-phase 380 V AC to 480 V AC, 50 Hz/60 Hz
Rated current [A] 1.4 2.5 5.1 7.9 10.8 14.4 23.1 31.8 47.6
Permissible voltage
Voltage 5 V DC (supplied from the servo amplifier)
Rated current [A]0.8
Ambient
temperature
Ambient
humidity
Ambience Indoors (no direct sunlight), free from corrosive gas, flammable gas, oil mist, dust, and dirt
Altitude 1000 m or less above sea level
Vibration
resistance
Operation
Storage
Operation
Storage
POINT
5.9 m/s
0 °C to 55 °C (non-freezing)
-20 °C to 65 °C (non-freezing)
90 %RH or less (non-condensing)
2
, at 10 Hz to 55 Hz (directions of X, Y and Z axes)
Linear servo motors and direct drive motors cannot be used with the MR-J4_B_-RJ010 servo amplifier.
The following table lists the functions of this servo. For details of the functions, refer to each section of the
detailed description field. "MR-J4-_B_" means "MR-J4-_B_(-RJ) Servo Amplifier Instruction Manual".
Position control mode This servo is used as a position control servo.
Speed control mode
Torque control mode
High-resolution encoder
Absolute position detection
system
Gain switching function This is not available with the MR-J4-_B_-RJ010 servo amplifier.
Advanced vibration
suppression control II
Machine resonance
suppression filter
Shaft resonance suppression
filter
Adaptive filter II
Low-pass filter
Machine analyzer function
Robust filter
Slight vibration suppression
control
Auto tuning
Brake unit
Power regeneration converter
Regenerative option
Alarm history clear Alarm history is cleared. [Pr. PC21]
Output signal selection
(device settings)
Output signal (DO) forced
output
Test operation mode
Analog monitor output Servo status is output in terms of voltage in real time.
MR Configurator2
Function Description Detailed explanation
This servo is used as a speed control servo.
The speed control mode is used with servo amplifiers with software version
A1 or later.
This servo is used as a torque control servo.
The torque control mode is used with servo amplifiers with software version
A1 or later.
High-resolution encoder of 4194304 pulses/rev is used as the encoder of the
rotary servo motor compatible with the MELSERVO-J4 series.
Merely setting a home position once makes home position return
unnecessary at every power-on.
This function suppresses vibration at the arm end or residual vibration.
This is a filter function (notch filter) which decreases the gain of the specific
frequency to suppress the resonance of the mechanical system.
When a load is mounted to the servo motor shaft, resonance by shaft torsion
during driving may generate a mechanical vibration at high frequency. The
shaft resonance suppression filter suppresses the vibration.
Servo amplifier detects mechanical resonance and sets filter characteristics
automatically to suppress mechanical vibration.
Suppresses high-frequency resonance which occurs as servo system
response is increased.
Analyzes the frequency characteristic of the mechanical system by simply
connecting a MR Configurator2 installed personal computer and servo
amplifier.
MR Configurator2 is necessary for this function.
This function provides better disturbance response in case low response
level that load to motor inertia ratio is high for such as roll send axes.
Suppresses vibration of ±1 pulse produced at a servo motor stop. [Pr. PB24]
Automatically adjusts the gain to optimum value if load applied to the servo
motor shaft varies.
Used when the regenerative option cannot provide enough regenerative
power.
Can be used for the 5 kW or more servo amplifier.
Used when the regenerative option cannot provide enough regenerative
power.
Can be used for the 5 kW or more servo amplifier.
Used when the built-in regenerative resistor of the servo amplifier does not
have sufficient regenerative capability for the regenerative power generated.
The output devices including ALM (Malfunction) can be assigned to
specified pins of the CN3 connector.
Output signal can be forced on/off independently of the servo status.
Use this function for checking output signal wiring, etc.
Jog operation, positioning operation, motor-less operation, DO forced output,
and program operation
MR Configurator2 is necessary for this function.
Using a personal computer, you can perform the parameter setting, test
operation, monitoring, and others.
Use MR Configurator2 of software version 1.19V or later for the MR-J4-_B_RJ010 servo amplifier.
MR-J4-_B_ chapter 12
MR-J4-_B_ section
7.1.5
MR-J4-_B_ section
7.1.1
MR-J4-_B_ section
7.1.3
MR-J4-_B_ section
7.1.2
MR-J4-_B_ section
7.1.4
[Pr. PE41]
MR-J4-_B_ section 6.3
MR-J4-_B_ section
11.3
MR-J4-_B_ section
11.4
MR-J4-_B_ section
11.2
[Pr. PD07] to
[Pr. PD09]
MR-J4-_B_ section
4.5.1 (1) (d)
MR-J4-_B_ section 4.5
[Pr. PC09],
[Pr. PC10]
MR-J4-_B_ section
11.7
1 - 12
1. FUNCTIONS AND CONFIGURATION
Function Description Detailed explanation
Linear servo system This is not available with the MR-J4-_B_-RJ010 servo amplifier.
Direct drive servo system This is not available with the MR-J4-_B_-RJ010 servo amplifier.
Fully closed loop system This is not available with the MR-J4-_B_-RJ010 servo amplifier.
Gain adjustment is performed just by one click on a certain button on MR
One-touch tuning
Tough drive function
Drive recorder function
STO function
Servo amplifier life diagnosis
function
Power monitoring function
Machine diagnosis function
Master-slave operation
function
Scale measurement function
J3 compatibility mode
Continuous operation to
torque control
1.6 Model designation
Configurator2.
MR Configurator2 is necessary for this function.
This function makes the equipment continue operating even under the
condition that an alarm occurs.
The tough drive function includes two types: the vibration tough drive and
the instantaneous power failure tough drive.
This function continuously monitors the servo status and records the status
transition before and after an alarm for a fixed period of time. You can check
the recorded data on the drive recorder window on MR Configurator2 by
clicking the "Graph" button.
However, the drive recorder will not operate on the following conditions.
1. You are using the graph function of MR Configurator2.
2. You are using the machine analyzer function.
3. [Pr. PF21] is set to "-1".
4. The controller is not connected (except the test operation mode).
5. An alarm related to the controller is occurring.
This function is a protective functions that complies with IEC/EN 61800-5-2.
You can create a safety system for the equipment easily.
You can check the cumulative energization time and the number of on/off
times of the inrush relay. This function gives an indication of the replacement
time for parts of the servo amplifier including a capacitor and a relay before
they malfunction.
MR Configurator2 is necessary for this function.
This function calculates the power running energy and the regenerative
power from the data in the servo amplifier such as speed and current. Power
consumption and others are displayed on MR Configurator2.
From the data in the servo amplifier, this function estimates the friction and
vibrational component of the drive system in the equipment and recognizes
an error in the machine parts, including a ball screw and bearing.
MR Configurator2 is necessary for this function.
This is not available with the MR-J4-_B-RJ010 servo amplifier.
MR-J4-_B_ section 6.2
MR-J4-_B_ section 7.3
[Pr. PA23]
(1) Rating plate
The following shows an example of rating plate for explanation of each item.
When the main circuit is charged, this will light.
While this lamp is lit, do not reconnect the cables.
Protective earth (PE) terminal
(8)
Grounding terminal
(1)
(2)
(3)
(Note)
(4)
Side
POINT
The servo amplifier is shown with the front cover open. The front cover cannot
be removed.
The broken line area is the same as
MR-J4-200B-RJ010 or less.
MR-J4-_B_ section 3.1
MR-J4-_B_ section 3.3
MR-J4-_B_ section
12.2
MR-J4-_B_ section 3.1
MR-J4-_B_ section 3.3
MR-J4-_B_ section 3.1
MR-J4-_B_ section 3.3
(5)
(6)
(7)
(8)
Note. Lines for slots around the battery holder are omitted from the illustration.
1 - 17
1. FUNCTIONS AND CONFIGURATION
(d) MR-J4-700B-RJ010
No. Name/Application Detailed explanation
Power factor improving reactor terminal block (TE3)
(1)
Used to connect the DC reactor.
Main circuit terminal block (TE1)
(2)
Used to connect the input power supply, regenerative
option, and servo motor.
Control circuit terminal block (TE2)
(3)
Used to connect the control circuit power supply.
Protective earth (PE) terminal
(4)
Grounding terminal
Battery holder
(5)
Install the the battery for absolute position data
backup.
(6) Rating plate Section 1.6
Charge lamp
(7)
When the main circuit is charged, this will light.
While this lamp is lit, do not reconnect the cables.
(7)
(6)
(5)
(Note)
POINT
The servo amplifier is shown without the front cover. For removal of the front
cover, refer to section 1.7.2 of "MR-J4-_B_(-RJ) Servo Amplifier Instruction
Manual".
The broken line area is the same as
MR-J4-200B-RJ010 or less.
MR-J4-_B_ section 3.1
MR-J4-_B_ section 3.3
MR-J4-_B_ section
12.2
(1)
(2)
(4)
(3)
Note. Lines for slots around the battery holder are omitted from the illustration.
1 - 18
1. FUNCTIONS AND CONFIGURATION
(e) MR-J4-11KB-RJ010/MR-J4-15KB-RJ010
No. Name/Application Detailed explanation
Power factor improving reactor terminal block (TE1-2)
(1)
Used to connect a power factor improving DC reactor
and a regenerative option.
Main circuit terminal block (TE1-1)
(2)
Used to connect the input power supply and servo
motor.
Control circuit terminal block (TE2)
(3)
Used to connect the control circuit power supply.
Protective earth (PE) terminal
(4)
Grounding terminal
Battery holder
(5)
Install the battery for absolute position data backup.
(6) Rating plate Section 1.6
Charge lamp
(7)
When the main circuit is charged, this will light up.
While this lamp is lit, do not reconnect the cables.
The broken line area is the same as
MR-J4-200B-RJ010 or less.
(7)
(7)
(6)
(6)
(5)
(Note)
POINT
The servo amplifier is shown without the front cover. For removal of the front
cover, refer to section 1.7.2 of "MR-J4-_B_(-RJ) Servo Amplifier Instruction
Manual".
MR-J4-_B_ section
3.1
MR-J4-_B_ section
3.3
MR-J4-_B_ section
12.2
(2)
(2)
(3)
(3)
(4)
(4)
(1)
(1)
Note. Lines for slots around the battery holder are omitted from the illustration.
1 - 19
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