Mitsubishi MR-J4-20B-RJ010, MR-J4-40B-RJ010, MR-J4-60B-RJ010, MR-J4-70B-RJ010, MR-J4-100B-RJ010 Instruction Manual

...
General-Purpose AC Servo
CC-Link IE Field Network interface with Motion
MODEL (Servo amplifier)
MR-J4-_B-RJ010 MR-J4-_B4-RJ010
MODEL (CC-Link IE Field Network interface unit)
MR-J3-T10
SERVO AMPLIFIER INSTRUCTION MANUAL
B

Safety Instructions

Please read the instructions carefully before using the equipment.
To use the equipment correctly, do not attempt to install, operate, maintain, or inspect the equipment until you have read through this Instruction Manual, Installation guide, and appended documents carefully. Do not use the equipment until you have a full knowledge of the equipment, safety information and instructions. In this Instruction Manual, the safety instruction levels are classified into "WARNING" and "CAUTION".
WARNING
CAUTION
Note that the CAUTION level may lead to a serious consequence according to conditions. Please follow the instructions of both levels because they are important to personnel safety. What must not be done and what must be done are indicated by the following diagrammatic symbols.
Indicates that incorrect handling may cause hazardous conditions,
resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight injury to personnel or may cause physical damage.
Indicates what must not be done. For example, "No Fire" is indicated by .
Indicates what must be done. For example, grounding is indicated by .
In this Instruction Manual, instructions at a lower level than the above, instructions for other functions, and so on are classified into "POINT". After reading this Instruction Manual, keep it accessible to the operator.
A - 1
1. To prevent electric shock, note the following
WARNING
Before wiring or inspection, turn off the power and wait for 15 minutes or more until the charge lamp turns off. Then, confirm that the voltage between P+ and N- is safe with a voltage tester and others. Otherwise, an electric shock may occur. In addition, when confirming whether the charge lamp is off or not, always confirm it from the front of the servo amplifier. Ground the servo amplifier and servo motor securely. Any person who is involved in wiring and inspection should be fully competent to do the work. Do not attempt to wire the servo amplifier and servo motor until they have been installed. Otherwise, it may cause an electric shock. Do not operate switches with wet hands. Otherwise, it may cause an electric shock. The cables should not be damaged, stressed, loaded, or pinched. Otherwise, it may cause an electric shock. During power-on or operation, do not open the front cover of the servo amplifier. Otherwise, it may cause an electric shock. Do not operate the servo amplifier with the front cover removed. High-voltage terminals and charging area are exposed and you may get an electric shock. Except for wiring and periodic inspection, do not remove the front cover of the servo amplifier even if the power is off. The servo amplifier is charged and you may get an electric shock. To prevent an electric shock, always connect the protective earth (PE) terminal (marked ) of the servo amplifier to the protective earth (PE) of the cabinet. When using an earth-leakage current breaker (RCD), select the type B. To avoid an electric shock, insulate the connections of the power supply terminals.
2. To prevent fire, note the following
CAUTION
Install the servo amplifier, servo motor, and regenerative resistor on incombustible material. Installing them directly or close to combustibles will lead to a fire. Always connect a magnetic contactor between the power supply and the main circuit power supply (L1, L2, and L3) of the servo amplifier, in order to configure a circuit that shuts down the power supply on the side of the servo amplifier’s power supply. If a magnetic contactor is not connected, continuous flow of a large current may cause a fire when the servo amplifier malfunctions. When using the regenerative resistor, switch power off with the alarm signal. Not doing so may cause a fire when a regenerative transistor malfunctions or the like may overheat the regenerative resistor. Provide adequate protection to prevent screws and other conductive matter, oil and other combustible matter from entering the servo amplifier, servo motor, and MR-J3-T10. Always connect a molded-case circuit breaker to the power supply of the servo amplifier.
A - 2
3. To prevent injury, note the following
CAUTION
Only the voltage specified in the Instruction Manual should be applied to each terminal. Otherwise, a burst, damage, etc. may occur. Connect cables to the correct terminals. Otherwise, a burst, damage, etc. may occur. Ensure that polarity (+/-) is correct. Otherwise, a burst, damage, etc. may occur. The servo amplifier heat sink, regenerative resistor, servo motor, etc. may be hot while power is on or for some time after power-off. Take safety measures, e.g. provide covers, to avoid accidentally touching the parts (cables, etc.) by hand.
4. Additional instructions
The following instructions should also be fully noted. Incorrect handling may cause a malfunction, injury, electric shock, etc.
(1) Transportation and installation
CAUTION
Transport the products correctly according to their mass. Stacking in excess of the specified number of product packages is not allowed. Do not hold the front cover when transporting the servo amplifier. Otherwise, it may drop. Install the servo amplifier and the servo motor in a load-bearing place in accordance with the Instruction Manual. Do not get on or put heavy load on the equipment. The equipment must be installed in the specified direction. Leave specified clearances between the servo amplifier and the cabinet walls or other equipment. Do not install or operate the servo amplifier and MR-J3-T10 which have been damaged or have any parts missing. Do not block the intake and exhaust areas of the servo amplifier and MR-J3-T10. Otherwise, it may cause a malfunction. Do not drop or strike the servo amplifier, servo motor, and MR-J3-T10. Isolate them from all impact loads. When you keep or use the equipment, please fulfill the following environment.
Item Environment Operation 0 °C to 55 °C (non-freezing)
Ambient
temperature
Operation
Ambient humidity
Ambience Indoors (no direct sunlight), free from corrosive gas, flammable gas, oil mist, dust, and dirt Altitude 1000 m or less above sea level Vibration resistance 5.9 m/s2, at 10 Hz to 55 Hz (directions of X, Y and Z axes)
When the product has been stored for an extended period of time, contact your local sales office. When handling the servo amplifier and MR-J3-T10, be careful about the edged parts such as corners of them. The servo amplifier and MR-J3-T10 must be installed in a metal cabinet. When fumigants that contain halogen materials such as fluorine, chlorine, bromine, and iodine are used for disinfecting and protecting wooden packaging from insects, they cause malfunction when entering our products. Please take necessary precautions to ensure that remaining materials from fumigant do not enter our products, or treat packaging with methods other than fumigation (heat method).Additionally, disinfect and protect wood from insects before packing products.
Storage -20 °C to 65 °C (non-freezing)
Storage
90 %RH or less (non-condensing)
A - 3
(2) Wiring
CAUTION
Wire the equipment correctly and securely. Otherwise, the servo motor may operate unexpectedly. Do not install a power capacitor, surge killer, or radio noise filter (FR-BIF-(H) option) on the servo amplifier output side. To avoid a malfunction, connect the wires to the correct phase terminals (U, V, and W) of the servo amplifier and servo motor. Connect the servo amplifier power output (U, V, and W) to the servo motor power input (U, V, and W) directly. Do not let a magnetic contactor, etc. intervene. Otherwise, it may cause a malfunction.
Servo amplifier
U
V
W
Servo motor
U
V
W
Servo motorServo amplifier
U
M
V
W
U
V
W
M
The connection diagrams in this installation guide are shown for sink interfaces, unless stated otherwise. The surge absorbing diode installed to the DC relay for control output should be fitted in the specified direction. Otherwise, the emergency stop and other protective circuits may not operate.
Servo amplifier
DOCOM
Control output signal
For sink output interface
24 V DC
RA
Servo amplifier
DOCOM
Control output signal
For source output interface
24 V DC
RA
When the cable is not tightened enough to the terminal block, the cable or terminal block may generate heat because of the poor contact. Be sure to tighten the cable with specified torque. Connecting a servo motor for different axis to U, V, W, or CN2 of the servo amplifier may cause a malfunction.
(3) Test run and adjustment
CAUTION
Before operation, check the parameter settings. Improper settings may cause some machines to operate unexpectedly. Never make a drastic adjustment or change to the parameter values as doing so will make the operation unstable. Do not close to moving parts at servo-on status.
(4) Usage
CAUTION
When it is assumed that a hazardous condition may occur due to a power failure or product malfunction, use a servo motor with an external brake to prevent the condition. Do not disassemble, repair, or modify the equipment.
A - 4
(4) Usage
CAUTION
Before resetting an alarm, make sure that the run signal of the servo amplifier is off in order to prevent a sudden restart. Otherwise, it may cause an accident. Use a noise filter, etc. to minimize the influence of electromagnetic interference. Electromagnetic interference may be given to the electronic equipment used near the servo amplifier. Burning or breaking a servo amplifier may cause a toxic gas. Do not burn or break it. Use the servo amplifier with the specified servo motor. The electromagnetic brake on the servo motor is designed to hold the motor shaft and should not be used for ordinary braking. For such reasons as service life and mechanical structure (e.g. where a ball screw and the servo motor are coupled via a timing belt), the electromagnetic brake may not hold the motor shaft. To ensure safety, install a stopper on the machine side.
(5) Corrective actions
CAUTION
When it is assumed that a hazardous condition may occur due to a power failure or product malfunction, use a servo motor with an electromagnetic brake or external brake to prevent the condition. Configure an electromagnetic brake circuit so that it is activated also by an external EMG stop switch.
Contacts must be opened when ALM (Malfunction) or MBR (Electromagnetic brake interlock) turns off.
Contacts must be opened with the EMG stop switch.
Servo motor
B
Electromagnetic brake
When any alarm has occurred, eliminate its cause, ensure safety, and deactivate the alarm before restarting operation. Provide an adequate protection to prevent unexpected restart after an instantaneous power failure.
RA
24 V DC
(6) Maintenance, inspection and parts replacement
CAUTION
With age, the electrolytic capacitor of the servo amplifier will deteriorate. To prevent a secondary accident due to a malfunction, it is recommend that the electrolytic capacitor be replaced every 10 years when it is used in general environment. Please contact your local sales office.
(7) General instruction
To illustrate details, the equipment in the diagrams of this Instruction Manual may have been drawn without covers and safety guards. When the equipment is operated, the covers and safety guards must be installed as specified. Operation must be performed in accordance with this Instruction Manual.
A - 5

DISPOSAL OF WASTE

Please dispose a servo amplifier, battery (primary battery) and other options according to your local laws and regulations.
EEP-ROM life
The number of write times to the EEP-ROM, which stores parameter settings, etc., is limited to 100,000. If the total number of the following operations exceeds 100,000, the servo amplifier may malfunction when the EEP-ROM reaches the end of its useful life.
Write to the EEP-ROM due to parameter setting changes Write to the EEP-ROM due to device changes

STO function of the servo amplifier

When using the STO function of the servo amplifier, refer to chapter 13 of "MR-J4-_B_(-RJ) Servo Amplifier Instruction Manual". For the MR-J3-D05 safety logic unit, refer to appendix 5 of "MR-J4-_B_(-RJ) Servo Amplifier Instruction Manual".

Compliance with global standards

For the compliance with global standards, refer to appendix 4 of "MR-J4-_B_(-RJ) Servo Amplifier Instruction Manual".
A - 6
«About the manual»
You must have this Instruction Manual and the following manuals to use the servo. Ensure to prepare them to use the servo safely.
Relevant manuals
Manual name Manual No.
MELSERVO-J4 Series Instructions and Cautions for Safe Use of AC Servos (Packed with 200 V class servo amplifiers) MELSERVO-J4 Series Instructions and Cautions for Safe Use of AC Servos (Packed with 400 V class servo amplifiers) MR-J4-_B_(-RJ) AMPLIFIER INSTRUCTION MANUAL SH(NA)030106 MELSERVO-J4 SERVO AMPLIFIER INSTRUCTION MANUAL (TROUBLESHOOTING) SH(NA)030109 MELSERVO Servo Motor Instruction Manual (Vol. 3) SH(NA)030113 EMC Installation Guidelines IB(NA)67310 MELSEC-Q QD77GF Simple motion module User's Manual (Positioning Control) IB(NA)0300202 MELSEC-Q QD77GF Simple motion module User's Manual (Network) IB(NA)0300203
IB(NA)0300175
IB(NA)0300197
This Instruction Manual does not describe the following items. The followings are the same as MR-J4-_B_ servo amplifiers. For details of the items, refer to each chapter/section of the detailed description field. "MR-J4-_B_" means "MR-J4-_B_(-RJ) Servo Amplifier Instruction Manual".
Item Detailed explanation Normal gain adjustment MR-J4-_B_ chapter 6 Special adjustment functions (except gain
switching function) Characteristics MR-J4-_B_ chapter 10 Absolute position detection system MR-J4-_B_ chapter 12 Using STO function MR-J4-_B_ chapter 13
MR-J4-_B_ chapter 7
«Cables used for wiring»
Wires mentioned in this Instruction Manual are selected based on the ambient temperature of 40 °C.
«U.S. customary units»
U.S. customary units are not shown in this manual. Convert the values if necessary according to the following table.
Quantity SI (metric) unit U.S. customary unit Mass 1 [kg] 2.2046 [lb] Length 1 [mm] 0.03937 [in] Torque 1 [N•m] 141.6 [oz•in] Moment of inertia 1 [(× 10-4 kg•m2)] 5.4675 [oz•in2] Load (thrust load/axial load) 1 [N] 0.2248 [lbf] Temperature N [°C] × 9/5 + 32 N [°F]
A - 7
MEMO
A - 8

CONTENTS

1. FUNCTIONS AND CONFIGURATION 1- 1 to 1-44
1.1 Summary............................................................................................................................................ 1- 1
1.2 Function block diagram...................................................................................................................... 1- 2
1.3 Standard specifications...................................................................................................................... 1- 8
1.3.1 Servo amplifier............................................................................................................................. 1- 8
1.3.2 MR-J3-T10 Field Network interface unit..................................................................................... 1-10
1.4 Combinations of servo amplifiers and servo motors......................................................................... 1-10
1.5 Function list....................................................................................................................................... 1-12
1.6 Model designation............................................................................................................................. 1-13
1.7 Structure............................................................................................................................................ 1-15
1.7.1 Parts identification ...................................................................................................................... 1-15
1.7.2 Parts identification of MR-J3-T10............................................................................................... 1-27
1.8 Installation and removal of MR-J3-T10............................................................................................. 1-28
1.9 Configuration including peripheral equipment .................................................................................. 1-32
1.9.1 200 V class................................................................................................................................. 1-32
1.9.2 400 V class................................................................................................................................. 1-38
2. INSTALLATION 2- 1 to 2- 4
2.1 Installation direction and clearances.................................................................................................. 2- 2
2.2 Keep out foreign materials................................................................................................................. 2- 4
3. SIGNALS AND WIRING 3- 1 to 3-18
3.1 I/O signal connection example........................................................................................................... 3- 3
3.1.1 For sink I/O interface ................................................................................................................... 3- 3
3.1.2 For source I/O interface............................................................................................................... 3- 5
3.2 Servo motor with an electromagnetic brake ...................................................................................... 3- 6
3.2.1 Safety precautions....................................................................................................................... 3- 6
3.2.2 Timing chart................................................................................................................................. 3- 7
4. STARTUP 4- 1 to 4-12
4.1 Switching power on for the first time.................................................................................................. 4- 2
4.1.1 Startup procedure........................................................................................................................ 4- 2
4.1.2 Wiring check................................................................................................................................ 4- 3
4.1.3 Surrounding environment............................................................................................................ 4- 6
4.2 Switch setting and display of the servo amplifier............................................................................... 4- 6
4.2.1 Switches ...................................................................................................................................... 4- 6
4.2.2 Scrolling display .......................................................................................................................... 4- 9
4.2.3 Status display of a station .......................................................................................................... 4-10
4.3 Display of MR-J3-T10 CC-Link IE Field Network interface unit........................................................ 4-12
5. PARAMETERS 5- 1 to 5-36
5.1 Parameter list..................................................................................................................................... 5- 1
5.1.1 Basic setting parameters ([Pr. PA_ _ ])....................................................................................... 5- 2
1
5.1.2 Gain/filter setting parameters ([Pr. PB_ _ ]) ................................................................................ 5- 3
5.1.3 Extension setting parameters ([Pr. PC_ _ ])................................................................................ 5- 4
5.1.4 I/O setting parameters ([Pr. PD_ _ ])........................................................................................... 5- 5
5.1.5 Extension setting 2 parameters ([Pr. PE_ _ ]).............................................................................5- 6
5.1.6 Extension setting 3 parameters ([Pr. PF_ _ ]).............................................................................5- 7
5.1.7 Option setting parameters ([Pr. Po_ _) ....................................................................................... 5- 8
5.2 Detailed list of parameters ................................................................................................................ 5-10
5.2.1 Basic setting parameters ([Pr. PA_ _ ])...................................................................................... 5-10
5.2.2 Gain/filter setting parameters ([Pr. PB_ _ ]) ............................................................................... 5-17
5.2.3 Extension setting parameters ([Pr. PC_ _ ])............................................................................... 5-26
5.2.4 I/O setting parameters ([Pr. PD_ _ ]).......................................................................................... 5-31
5.2.5 Extension setting 2 parameters ([Pr. PE_ _ ])............................................................................ 5-33
5.2.6 Extension setting 3 parameters ([Pr. PF_ _ ])............................................................................ 5-34
5.2.7 Option setting parameters ([Pr. Po_ _) ...................................................................................... 5-36
6. TROUBLESHOOTING 6- 1 to 6- 8
6.1 Alarm and warning list........................................................................................................................ 6- 1
6.2 Troubleshooting at power on ............................................................................................................. 6- 6
7. DIMENSIONS 7- 1 to 7-18
7.1 Servo amplifier ................................................................................................................................... 7- 2
7.1.1 200 V class.................................................................................................................................. 7- 2
7.1.2 400 V class................................................................................................................................. 7-11
7.2 MR-J3-T10 CC-Link IE Field Network interface unit......................................................................... 7-18
8. OPTIONS AND PERIPHERAL EQUIPMENT 8- 1 to 8- 4
8.1 Combinations of cable/connector sets............................................................................................... 8- 2
8.2 Cable for CC-Link IE Field Network................................................................................................... 8- 4
APPENDIX App.- 1 to App.- 5
App. 1 Peripheral equipment manufacturer (for reference)................................................................ App.- 1
App. 2 Analog monitor ........................................................................................................................App.- 1
App. 3 Special specification ................................................................................................................App.- 4
2

1. FUNCTIONS AND CONFIGURATION

1. FUNCTIONS AND CONFIGURATION
The following item is the same as MR-J4-_B_ Servo amplifiers. For details of the item, refer to the section of the detailed description field. "MR-J4-_B_" means "MR-J4-_B_(-RJ) Servo Amplifier Instruction Manual".
Removal and reinstallation of the front cover MR-J4-_B_ section 1.7.2

1.1 Summary

This instruction manual explains about CC-Link IE Field Network interface AC servo amplifier with Motion MR-J4-_B_-RJ010 and CC-Link IE Field Network interface unit MR-J3-T10. Refer to "MR-J4-_B_(-RJ) Servo Amplifier Instruction Manual" for the information not given in this manual. Always use MR-J4-_B_-RJ010 with MR-J3-T10. Connecting MR-J4-_B_-RJ010 and MR-J3-T10 to CC-Link IE Field simple motion module QD77GF_ enables you to drive a servo motor using CC-Link IE Field motion function.
Item Detailed explanation
1 - 1
1. FUNCTIONS AND CONFIGURATION

1.2 Function block diagram

The function block diagram of this servo is shown below.
(1) 200 V class
(a) MR-J4-500B-RJ010 or less
Power factor improving
DC reactor (Note 5)
Regenerative
option
(Note 2) Power supply
STO
switch
Servo amplifier
MCMCCB
L1
U
L2
UU
L3
L11
L21
CN8
P3 P4
Diode
stack
Position
command
input
+
(Note 4)
Relay
Cooling fan
(Note 3)
Control
circuit power supply
Model
position
control
Model position
Actual
position
control
P+
(Note 1)
+
Regene­rative TR
CHARGE
lamp
STO
circuit
Base
amplifier
Voltage
detection
Model speed control
Model speed Model torque
Actual speed control
N-CD
Overcurrent
protection
Virtual
motor
Current
control
detection
Virtual
encoder
Dynamic
brake circuit
Current
encoder
Current
U
U
V
V
W
W
RA
24 V DC
CN2
Step­down
circuit
CN4
Optional battery (for absolute position detection system)
Servo motor
M
B1
Electromagnetic
B
brake
B2
Encoder
I/F Control
CN7
MR-J3-T10
CN10A CN10B
CC-Link IE
Field Network
CC-Link IE
Field Network
Personal
computer
USB
USB
CN5
Analog monitor
(2 channels)
D/A
CN3
Digital I/O
control
Note 1. The built-in regenerative resistor is not provided for the MR-J4-10B-RJ010.
2. For 1-phase 200 V AC to 240 V AC, connect the power supply to L1 and L3. Leave L2 open. For power supply specifications, refer to section 1.3.1.
3. Servo amplifiers MR-J4-70B-RJ010 or more have a cooling fan.
4. MR-J4 servo amplifier has P3 and P4 in the upstream of the inrush current suppression circuit. They are different from P1 and P2 of MR-J3 servo amplifiers.
5. The power factor improving AC reactor can also be used. In this case, the power factor improving DC reactor cannot be used. When not using the power factor improving DC reactor, short P3 and P4.
1 - 2
1. FUNCTIONS AND CONFIGURATION
(b) MR-J4-700B-RJ010
Power factor improving
DC reactor (Note 3)
Regenerative
option
(Note 1) Power supply
STO
switch
Servo amplifier
MCMCCB
L1
U
L2
U U
L3
L11
L21
CN8
P3 P4
Diode
stack
Position
command
input
+
(Note 2)
Relay
Cooling fan Control
circuit power supply
Model
position
control
Model position
Actual
position
control
P+
Regene-
+
rative TR
CHARGE
lamp
STO
circuit
Model speed
control
Voltage
detection
Base
amplifier
Model speed Model torque
Actual speed
control
N-C
Overcurrent
Virtual
motor
Current
protection
control
detection
Virtual
encoder
Dynamic
brake circuit
Current
encoder
Current
U
U
V
V
W
W
RA
24 V DC
CN2
Step­down
circuit
CN4
Optional battery (for absolute position detection system)
Servo motor
M
B1
Electromagnetic
B
brake
B2
Encoder
I/F Control
CN7
USB
CN5
D/A
CN3
MR-J3-T10
CN10A CN10B
CC-Link IE
Field Network
CC-Link IE
Field Network
Personal
computer
USB
Analog monitor
(2 channels)
Digital I/O
control
Note 1. For power supply specifications, refer to section 1.3.1.
2. MR-J4 servo amplifier has P3 and P4 in the upstream of the inrush current suppression circuit. They are different from P1 and P2 of MR-J3 servo amplifiers.
3. The power factor improving AC reactor can also be used. In this case, the power factor improving DC reactor cannot be used. When not using the power factor improving DC reactor, short P3 and P4.
1 - 3
1. FUNCTIONS AND CONFIGURATION
(c) MR-J4-11KB-RJ010/MR-J4-15KB-RJ010/MR-J4-22KB-RJ010
(Note 1) Power supply
STO
switch
Servo amplifier
MCMCCB
L1
U
L2
U U
L3
L11
L21
CN8
(Note 4)
Power factor
improving
DC reactor
P3 P4 (Note 2)
Diode
stack
Control
+
circuit power supply
Thyristor
Cooling fan
External
regenerative resistor
or
regenerative option
P+
+
Regene­rative TR
Charge
lamp
STO
circuit
Base
amplifier
Voltage
detection
N-C
Overcurrent
protection
Current
detector
Current
detection
(Note 3) External
dynamic brake
(optional)
U
V
W
W
RA
24 V DC
CN2
Servo motor
U
V
M
B1
Electromagnetic
B
brake
B2
Encoder
Position
command
input
Model
position
control
Actual
position
control
I/F Control
CN7
MR-J3-T10
CN10A CN10B
CC-Link IE
Field Network
CC-Link IE
Field Network
Model position
Virtual
motor
encoder Model speed control
Model speed Model torque
Actual speed control
Current
control
USB
CN5
Personal
computer
Analog monitor
(2 channels)
USB
Virtual
D/A
CN3
Digital I/O
control
Step­down
circuit
CN4
Optional battery (For absolute position detection system)
Note 1. Refer to section 1.3.1 for the power supply specification.
2. MR-J4 servo amplifier has P3 and P4 in the upstream of the inrush current suppression circuit. They are different from P1 and P2 of MR-J3 servo amplifiers.
3. Use an external dynamic brake for this servo amplifier. Failure to do so will cause an accident because the servo motor does not stop immediately but coasts at an alarm occurrence for which the servo motor does not decelerate to stop. Ensure the safety in the entire equipment. For alarms for which the servo motor does not decelerate to stop, refer to section 6.1.
4. The power factor improving AC reactor can also be used. In this case, the power factor improving DC reactor cannot be used. When not using the power factor improving DC reactor, short P3 and P4.
1 - 4
1. FUNCTIONS AND CONFIGURATION
(2) 400 V class
(a) MR-J4-350B4-RJ010 or less
(Note 4)
Power factor
improving
DC reactor
Regenerative
option
(Note 1) Power supply
STO
switch
Servo amplifier
MCMCCB
L1
U
L2
U U
L3
L11
L21
CN8
P3 P4 (Note 3)
Diode
stack
+
Position
command
input
Relay
(Note 2)
Control
circuit power supply
Model
position
control
+
Cooling fan
STO
circuit
Base
amplifier
P+
Regene­rative TR
Charge
lamp
Model speed control
Voltage
detection
N-CD
Overcurrent
protection
Virtual
motor
detection
Virtual
encoder
Dynamic
brake
circuit
Current
detector
Current
Step­down
circuit
U
V
W
RA
24 V DC
CN2
Servo motor
U
V
W
B1
B
B2
M
Electromagnetic brake
Encoder
CN4
Optional battery (For absolute position detection system)
Actual
position
control
I/F Control
CN7
Model position
Model speed Model torque
Actual speed control
Current
control
USB
CN5
D/A
CN3
MR-J3-T10
CN10A CN10B
CC-Link IE
Field Network
CC-Link IE
Field Network
Personal
computer
USB
Analog monitor
(2 channels)
Digital I/O
control
Note 1. Refer to section 1.3.1 for the power supply specification.
2. Servo amplifiers MR-J4-200B4(-RJ) or more have a cooling fan.
3. MR-J4 servo amplifier has P3 and P4 in the upstream of the inrush current suppression circuit. They are different from P1 and P2 of MR-J3 servo amplifiers.
4. The power factor improving AC reactor can also be used. In this case, the power factor improving DC reactor cannot be used. When not using the power factor improving DC reactor, short P3 and P4.
1 - 5
1. FUNCTIONS AND CONFIGURATION
(b) MR-J4-500B4-RJ010/MR-J4-700B4-RJ010
(Note 3)
Power factor
improving
DC reactor
Regenerative
option
(Note 1) Power supply
STO
switch
Servo amplifier
MCMCCB
L1
U
L2
U U
L3
L11
L21
CN8
P3 P4 (Note 2)
Diode
stack
+
Position
command
input
Relay
Control
circuit power supply
Model
position
control
+
Cooling fan
STO
circuit
Base
amplifier
P+
Regene­rative TR
Charge
lamp
Model speed control
Voltage
detection
N-C
Overcurrent
Virtual
motor
protection
detection
Virtual
encoder
Dynamic
brake
circuit
Current
detector
Current
Step­down
circuit
U
V
W
RA
24 V DC
CN2
Servo motor
U
V
W
B1
B
B2
M
Electromagnetic brake
Encoder
CN4
Optional battery (For absolute position detection system)
Actual
position
control
I/F Control
CN7
Model position Model speed Model torque
Actual speed control
Current
control
USB
CN5
D/A
CN3
MR-J3-T10
CN10A CN10B
CC-Link IE
Field Network
CC-Link IE
Field Network
Personal
computer
USB
Analog monitor
(2 channels)
Digital I/O
control
Note 1. Refer to section 1.3.1 for the power supply specification.
2. MR-J4 servo amplifier has P3 and P4 in the upstream of the inrush current suppression circuit. They are different from P1 and P2 of MR-J3 servo amplifiers.
3. The power factor improving AC reactor can also be used. In this case, the power factor improving DC reactor cannot be used. When not using the power factor improving DC reactor, short P3 and P4.
1 - 6
1. FUNCTIONS AND CONFIGURATION
(c) MR-J4-11KB4-RJ010/MR-J4-15KB4-RJ010/MR-J4-22KB4-RJ010
(Note 1) Power supply
STO
switch
Servo amplifier
MCMCCB
L1
U
L2
U U
L3
L11
L21
CN8
(Note 4)
Power factor
improving
DC reactor
P3 P4 (Note 2)
Diode
stack
Control
+
circuit power supply
Thyristor
Cooling fan
External
regenerative resistor
or
regenerative option
P+
+
Regene­rative TR
Charge
lamp
STO
circuit
Base
amplifier
Voltage
detection
N-C
Overcurrent
protection
Current
detector
Current
detection
(Note 3) External
dynamic brake
(optional)
U
V
W
W
RA
24 V DC
CN2
Servo motor
U
V
M
B1
Electromagnetic
B
brake
B2
Encoder
Position
command
input
Model
position
control
Actual
position
control
I/F Control
CN7
MR-J3-T10
CN10A CN10B
CC-Link IE
Field Network
CC-Link IE
Field Network
Model position
Virtual
motor
encoder Model speed control
Model speed Model torque
Actual speed control
Current
control
USB
CN5
Personal
computer
Analog monitor
(2 channels)
USB
Virtual
D/A
CN3
Digital I/O
control
Step­down
circuit
CN4
Optional battery (For absolute position detection system)
Note 1. Refer to section 1.3.1 for the power supply specification.
2. MR-J4 servo amplifier has P3 and P4 in the upstream of the inrush current suppression circuit. They are different from P1 and P2 of MR-J3 servo amplifiers.
3. Use an external dynamic brake for this servo amplifier. Failure to do so will cause an accident because the servo motor does not stop immediately but coasts at an alarm occurrence for which the servo motor does not decelerate to stop. Ensure the safety in the entire equipment. For alarms for which the servo motor does not decelerate to stop, refer to section 6.1.
4. The power factor improving AC reactor can also be used. In this case, the power factor improving DC reactor cannot be used. When not using the power factor improving DC reactor, short P3 and P4.
1 - 7
1. FUNCTIONS AND CONFIGURATION

1.3 Standard specifications

1.3.1 Servo amplifier

Model: MR-J4-_-RJ010 10B 20B 40B 60B 70B 100B 200B 350B 500B 700B 11KB 15KB 22KB
Output
Main circuit power supply input
Control circuit power supply input
Interface power supply
Control method Sine-wave PWM control, current control method Dynamic brake Built-in External option (Note 6) Communication function USB: connection to a personal computer or others (MR Configurator2-compatible) Encoder output pulses Compatible (A/B/Z-phase pulse) Analog monitor 2 channels
Protective functions
Safety function STO (IEC/EN 61800-5-2)
Safety performance
Compliance to standards
Structure (IP rating) Natural cooling, open (IP20) Force cooling, open (IP20)
Close mounting (Note 2) Possible Impossible
Environment
Mass [kg] 0.8 1.0 1.4 2.1 2.3 4.0 6.2 13.4 18.2
Note 1. 0.3 A is the value applicable when all I/O signals are used. The current capacity can be decreased by reducing the number of
2. When closely mounting the servo amplifier of 3.5 kW or less, operate them at the ambient temperatures of 0 °C to 45 °C or at
3. Test pulse is a signal which instantaneously turns off a signal to the servo amplifier at a constant period for external circuit to
4. Except for the terminal block.
5. The rated current is 2.9 A when the servo amplifier is used with UL or CSA compliant servo motor.
6. Use an external dynamic brake for this servo amplifier. Failure to do so will cause an accident because the servo motor does
Rated voltage 3-phase 170 V AC Rated current [A] 1.1 1.5 2.8 3.2 5.8 6.0 11.0 17.0 28.0 37.0 68.0 87.0 126.0
Voltage/Frequency
Rated current [A] 0.9 1.5 2.6
Permissible voltage fluctuation
Permissible frequency fluctuation
Power supply capacity
Inrush current [A] MR-J4-_B_(-RJ) Servo Amplifier Instruction Manual section 10.5 Voltage/Frequency 1-phase 200 V AC to 240 V AC, 50 Hz/60 Hz Rated current [A] 0.2 0.3 Permissible voltage
fluctuation Permissible frequency
fluctuation Power
consumption Inrush current [A] MR-J4-_B_(-RJ) Servo Amplifier Instruction Manual section 10.5 Voltage 24 V DC ± 10% Current capacity [A] (Note 1) 0.3 (including CN8 connector signals)
Standards certified by CB EN ISO 13849-1 category 3 PL d, IEC 61508 SIL 2, EN 62061 SIL CL 2, and EN 61800-5-2 SIL 2 Response performance 8 ms or less (STO input off energy shut off) (Note 3) Test pulse input (STO)
CE marking
UL standard UL 508C
Ambient temperature
Ambient humidity
Ambience Indoors (no direct sunlight), free from corrosive gas, flammable gas, oil mist, dust, and dirt Altitude 1000 m or less above sea level Vibration resistance 5.9 m/s2, at 10 Hz to 55 Hz (directions of X, Y and Z axes)
[kVA] MR-J4-_B_(-RJ) Servo Amplifier Instruction Manual section 10.2
[W] 30 45
Operation
Storage
Operation
Storage
3-phase or 1-phase
200 V AC to 240 V AC, 50 Hz/60 Hz
3.2
(Note
3.8 5.0 10.5 16.0 21.7 28.9 46.0 64.0 95.0
5)
3-phase or 1-phase
170 V AC to 264 V AC
1-phase 170 V AC to 264 V AC
Overcurrent shut-off, regenerative overvoltage shut-off, overload shut-off (electronic thermal), servo motor
overheat protection, encoder error protection, regenerative error protection, undervoltage, instantaneous
power failure protection, overspeed protection, and error excessive protection
Test pulse interval: 1 Hz to 25 Hz
Test pulse off time: Up to 1 ms
MD: EN ISO 13849-1, EN 61800-5-2, EN 62061
0 °C to 55 °C (non-freezing)
-20 °C to 65 °C (non-freezing)
90 %RH or less (non-condensing)
3-phase 200 V AC to 240 V AC, 50 Hz/60 Hz
3-phase 170 V AC to 264 V AC
Within ±5%
Within ±5%
LVD: EN 61800-5-1
EMC: EN 61800-3
Force cooling, open
(IP20) (Note 4)
I/O points.
75% or smaller effective load ratio.
self-diagnose.
not stop immediately but coasts at emergency stop. Ensure the safety in the entire equipment.
1 - 8
1. FUNCTIONS AND CONFIGURATION
Model: MR-J4- 60B4 100B4 200B4 350B4 500B4 700B4 11KB4 15KB4 22KB4
Output
Main circuit power supply input
Voltage/Frequency 1-phase 380 V AC to 480 V AC, 50 Hz/60 Hz Rated current [A] 0.1 0.2
Control circuit power supply input
Power consumption [W] 30 45 Inrush current [A] MR-J4-_B_(-RJ) Servo Amplifier Instruction Manual section 10.5 Interface power
supply Control method Sine-wave PWM control, current control method
Dynamic brake Built-in External option (Note 4) Communication function USB: connection to a personal computer or others (MR Configurator2-compatible) Encoder output pulses Compatible (A/B/Z-phase pulse) Analog monitor Two channels
Protective functions
Functional safety STO (IEC/EN 61800-5-2)
Standards certified by CB
Response performance 8 ms or less (STO input off energy shut off)
Safety performance
Compliance to standards
Structure (IP rating)
Close mounting Impossible
Environment
Mass [kg] 1.7 2.1 3.6 4.3 6.5 13.4 18.2
Note 1. 0.3 A is the value applicable when all I/O signals are used. The current capacity can be decreased by reducing the number of
2. Test pulse is a signal which instantaneously turns off a signal to the servo amplifier at a constant period for external circuit to
3. Except for the terminal block.
4. Use an external dynamic brake for this servo amplifier. Failure to do so will cause an accident because the servo motor does
Rated voltage 3-phase 323 V AC Rated current [A] 1.5 2.8 5.4 8.6 14.0 17.0 32.0 41.0 63.0 Voltage/Frequency 3-phase 380 V AC to 480 V AC, 50 Hz/60 Hz Rated current [A] 1.4 2.5 5.1 7.9 10.8 14.4 23.1 31.8 47.6 Permissible voltage
fluctuation Permissible frequency
fluctuation Power supply
capacity Inrush current [A] MR-J4-_B_(-RJ) Servo Amplifier Instruction Manual section 10.5
Permissible voltage fluctuation
Permissible frequency fluctuation
Voltage 24 V DC ± 10% Current capacity [A] (Note 1) 0.3 (including CN8 connector signals)
(Note 2) Test pulse input (STO) Mean time to dangerous
failure (MTTFd) Diagnosis converge (DC) Medium (90% to 99%) Average probability of
dangerous failures per hour (PFH)
CE marking
UL standard UL 508C
Ambient temperature
Ambient humidity
Ambience
Altitude 1000 m or less above sea level Vibration resistance 5.9 m/s2, at 10 Hz to 55 Hz (directions of X, Y and Z axes)
[kVA] MR-J4-_B_(-RJ) Servo Amplifier Instruction Manual section 10.2
Operation 0 ˚C to 55 ˚C (non-freezing) Storage -20 ˚C to 65 ˚C (non-freezing) Operation Storage
3-phase 323 V AC to 528 V AC
Within ±5%
1-phase 323 V AC to 528 V AC
Within ±5%
Overcurrent shut-off, regenerative overvoltage shut-off, overload shut-off (electronic thermal), servo
motor overheat protection, encoder error protection, regenerative error protection, undervoltage
protection, instantaneous power failure protection, overspeed protection, error excessive protection
EN ISO 13849-1 category 3 PL d, IEC 61508 SIL 2, EN 62061 SIL CL 2, and
100 years or longer
1.68 × 10
MD: EN ISO 13849-1, EN 61800-5-2, EN 62061
Natural cooling, open
(IP20)
90 %RH or less (non-condensing)
Force cooling, open
(IP20)
free from corrosive gas, flammable gas, oil mist, dust, and dirt
EN 61800-5-2 SIL 2
Test pulse interval: 1 Hz to 25 Hz
Test pulse off time: Up to 1 ms
-10
[1/h]
LVD: EN 61800-5-1
EMC: EN 61800-3
Force cooling, open (IP20) (Note 3)
Indoors (no direct sunlight),
I/O points.
self-diagnose.
not stop immediately but coasts at emergency stop. Ensure the safety in the entire equipment.
1 - 9
1. FUNCTIONS AND CONFIGURATION

1.3.2 MR-J3-T10 Field Network interface unit

Model MR-J3-T10 Control circuit
power supply I/O interfaces CC-Link IE Field Network interface
Number of communication ports 2 (CN10A connector/CN10B connector) Structure Natural-cooling, open (IP rating: IP 00)
Environment
Mass [g] 150

1.4 Combinations of servo amplifiers and servo motors

(1) 200 V class
MR-J4-10B-RJ010 053
MR-J4-20B-RJ010 23 23 MR-J4-40B-RJ010 43 43 MR-J4-60B-RJ010 51
MR-J4-70B-RJ010 73 73 72 73 MR-J4-100B-RJ010 81
MR-J4-200B-RJ010 121
MR-J4-350B-RJ010 301
MR-J4-500B-RJ010 421
MR-J4-700B-RJ010 702 703 503 MR-J4-11KB-RJ010 903
MR-J4-15KB-RJ010 15K1M MR-J4-22KB-RJ010 22K1M
Voltage 5 V DC (supplied from the servo amplifier) Rated current [A] 0.8
Ambient temperature
Ambient humidity
Ambience Indoors (no direct sunlight), free from corrosive gas, flammable gas, oil mist, dust, and dirt Altitude 1000 m or less above sea level Vibration
resistance
Operation
Storage
Operation
Storage
POINT
5.9 m/s
0 °C to 55 °C (non-freezing)
-20 °C to 65 °C (non-freezing)
90 %RH or less (non-condensing)
2
, at 10 Hz to 55 Hz (directions of X, Y and Z axes)
Linear servo motors and direct drive motors cannot be used with the MR-J4­_B_-RJ010 servo amplifier.
Rotary servo motor
Servo amplifier
HG-KR HG-MR HG-SR HG-UR HG-RR HG-JR
13
053
13
53
52
103 53
102
201 152 202
352
502
152 103
153
202 203 353 153
352 502
353 503
153 203
503 353
11K1M
(at maximum torque 400%)
HG-JR
73
103
203
1 - 10
1. FUNCTIONS AND CONFIGURATION
(2) 400 V class
Servo amplifier
MR-J4-60B4-RJ010 524 534 MR-J4-100B4-RJ010 1024 734
MR-J4-200B4-RJ010 1524
MR-J4-350B4-RJ010 3524 3534 1534
MR-J4-500B4-RJ010 5024 5034 3534 MR-J4-700B4-RJ010 7024 7034 5034 MR-J4-11KB4-RJ010 9034
MR-J4-15KB4-RJ010 15K1M4 MR-J4-22KB4-RJ010
HG-SR HG-JR
2024
Rotary servo motor
HG-JR
(at maximum torque
400%)
534
1034 1534
2034
11K1M4
22K1M4
734
1034
2034
1 - 11
1. FUNCTIONS AND CONFIGURATION

1.5 Function list

The following table lists the functions of this servo. For details of the functions, refer to each section of the detailed description field. "MR-J4-_B_" means "MR-J4-_B_(-RJ) Servo Amplifier Instruction Manual".
Position control mode This servo is used as a position control servo.
Speed control mode
Torque control mode
High-resolution encoder
Absolute position detection system
Gain switching function This is not available with the MR-J4-_B_-RJ010 servo amplifier. Advanced vibration
suppression control II Machine resonance
suppression filter
Shaft resonance suppression filter
Adaptive filter II
Low-pass filter
Machine analyzer function
Robust filter
Slight vibration suppression control
Auto tuning
Brake unit
Power regeneration converter
Regenerative option
Alarm history clear Alarm history is cleared. [Pr. PC21] Output signal selection
(device settings) Output signal (DO) forced
output
Test operation mode
Analog monitor output Servo status is output in terms of voltage in real time.
MR Configurator2
Function Description Detailed explanation
This servo is used as a speed control servo. The speed control mode is used with servo amplifiers with software version
A1 or later. This servo is used as a torque control servo. The torque control mode is used with servo amplifiers with software version
A1 or later. High-resolution encoder of 4194304 pulses/rev is used as the encoder of the
rotary servo motor compatible with the MELSERVO-J4 series. Merely setting a home position once makes home position return
unnecessary at every power-on.
This function suppresses vibration at the arm end or residual vibration.
This is a filter function (notch filter) which decreases the gain of the specific frequency to suppress the resonance of the mechanical system.
When a load is mounted to the servo motor shaft, resonance by shaft torsion during driving may generate a mechanical vibration at high frequency. The shaft resonance suppression filter suppresses the vibration.
Servo amplifier detects mechanical resonance and sets filter characteristics automatically to suppress mechanical vibration.
Suppresses high-frequency resonance which occurs as servo system response is increased.
Analyzes the frequency characteristic of the mechanical system by simply connecting a MR Configurator2 installed personal computer and servo amplifier.
MR Configurator2 is necessary for this function. This function provides better disturbance response in case low response
level that load to motor inertia ratio is high for such as roll send axes.
Suppresses vibration of ±1 pulse produced at a servo motor stop. [Pr. PB24]
Automatically adjusts the gain to optimum value if load applied to the servo motor shaft varies.
Used when the regenerative option cannot provide enough regenerative power.
Can be used for the 5 kW or more servo amplifier. Used when the regenerative option cannot provide enough regenerative
power. Can be used for the 5 kW or more servo amplifier. Used when the built-in regenerative resistor of the servo amplifier does not
have sufficient regenerative capability for the regenerative power generated.
The output devices including ALM (Malfunction) can be assigned to specified pins of the CN3 connector.
Output signal can be forced on/off independently of the servo status. Use this function for checking output signal wiring, etc. Jog operation, positioning operation, motor-less operation, DO forced output,
and program operation MR Configurator2 is necessary for this function.
Using a personal computer, you can perform the parameter setting, test operation, monitoring, and others.
Use MR Configurator2 of software version 1.19V or later for the MR-J4-_B_­RJ010 servo amplifier.
MR-J4-_B_ chapter 12
MR-J4-_B_ section
7.1.5 MR-J4-_B_ section
7.1.1
MR-J4-_B_ section
7.1.3
MR-J4-_B_ section
7.1.2 MR-J4-_B_ section
7.1.4
[Pr. PE41]
MR-J4-_B_ section 6.3
MR-J4-_B_ section
11.3
MR-J4-_B_ section
11.4
MR-J4-_B_ section
11.2
[Pr. PD07] to [Pr. PD09]
MR-J4-_B_ section
4.5.1 (1) (d)
MR-J4-_B_ section 4.5
[Pr. PC09], [Pr. PC10]
MR-J4-_B_ section
11.7
1 - 12
1. FUNCTIONS AND CONFIGURATION
Function Description Detailed explanation Linear servo system This is not available with the MR-J4-_B_-RJ010 servo amplifier. Direct drive servo system This is not available with the MR-J4-_B_-RJ010 servo amplifier. Fully closed loop system This is not available with the MR-J4-_B_-RJ010 servo amplifier.
Gain adjustment is performed just by one click on a certain button on MR
One-touch tuning
Tough drive function
Drive recorder function
STO function
Servo amplifier life diagnosis function
Power monitoring function
Machine diagnosis function
Master-slave operation function
Scale measurement function J3 compatibility mode Continuous operation to
torque control

1.6 Model designation

Configurator2. MR Configurator2 is necessary for this function. This function makes the equipment continue operating even under the
condition that an alarm occurs. The tough drive function includes two types: the vibration tough drive and
the instantaneous power failure tough drive. This function continuously monitors the servo status and records the status
transition before and after an alarm for a fixed period of time. You can check the recorded data on the drive recorder window on MR Configurator2 by clicking the "Graph" button.
However, the drive recorder will not operate on the following conditions.
1. You are using the graph function of MR Configurator2.
2. You are using the machine analyzer function.
3. [Pr. PF21] is set to "-1".
4. The controller is not connected (except the test operation mode).
5. An alarm related to the controller is occurring. This function is a protective functions that complies with IEC/EN 61800-5-2.
You can create a safety system for the equipment easily. You can check the cumulative energization time and the number of on/off
times of the inrush relay. This function gives an indication of the replacement time for parts of the servo amplifier including a capacitor and a relay before they malfunction.
MR Configurator2 is necessary for this function. This function calculates the power running energy and the regenerative
power from the data in the servo amplifier such as speed and current. Power consumption and others are displayed on MR Configurator2.
From the data in the servo amplifier, this function estimates the friction and vibrational component of the drive system in the equipment and recognizes an error in the machine parts, including a ball screw and bearing.
MR Configurator2 is necessary for this function. This is not available with the MR-J4-_B-RJ010 servo amplifier.
MR-J4-_B_ section 6.2
MR-J4-_B_ section 7.3
[Pr. PA23]
(1) Rating plate
The following shows an example of rating plate for explanation of each item.
AC SERVO
MODEL
MR-J4-10B-RJ010
: 100W
POWER
: 3AC/AC200-240V 0.9A/1.5A 50/60Hz
INPUT
: 3PH170V 0-360Hz 1.1A
OUTPUT STD.: IEC/EN61800-5-1 MAN.: IB(NA)0300175 Max. Surrounding Air Temp.: 55°C IP20
Servo amplifier
SER.S21001001
Serial number Model
Capacit Applicable power supply Rated output current Standard, Manual number Ambient temperature IP rating
The year and month of manufacture Country of origin
MODEL
CC-Link IE Field Network interface unit
POWER INPUT
OUTPUT
SERIAL
MR-J3-T10
:
IP00 MANUAL IB-0300171
:
1.5A 3PH+1PH
2.2A 1PH 200-230V
:
170V 0-360Hz 1.5A
:
1 - 13
Model IP rating Installation guide
3PH+1PH200-230V
Serial number
Country of origin
1. FUNCTIONS AND CONFIGURATION
(2) Model
The following describes what each block of a model name indicates. Not all combinations of the symbols are available.
Series
Special specifications
Symbol Special specifications RJ010 CC-Link IE Field Network interface with Motion RU010 MR-J4-_B_-RJ010 without a dynamic brake (Note1) RZ010
Note 1. Dynamic brake which is built in 7 kW or smaller servo amplifiers
Symbol Power supply
Symbol Rated output [kW]
MR-J4-_B_-RJ010 without regenerative resistor (Note2)
is removed. Refer to Appendix 3.1 for details.
2. Indicates a servo amplifier of 11 kW to 22 kW that does not use a regenerative resistor as standard accessory. Refer to Appendix 3.2 for details.
Power supply
None
3-phase 200 V AC to 240 V AC
4 3-phase 380 V AC to 480 V AC
Rated output
10 0.1 20 0.2 40 0.4 60 0.6
70 0.75 100 1 200 350 3.5 500 5 700 7 11k 15k 15 22k 22
2
11
1 - 14
1. FUNCTIONS AND CONFIGURATION

1.7 Structure

1.7.1 Parts identification

(1) 200 V class
"MR-J4-_B_" means "MR-J4-_B_(-RJ) Servo Amplifier Instruction Manual".
(a) MR-J4-200B-RJ010 or less
(4)
(13)
(5)
(6) (15) (7)
(16) (8)
(9) (17) (18) (14)
Side (10)
"MR-J4-_B_" means "MR-J4-_B_(-RJ) Servo Amplifier Instruction Manual".
No. Name/Application Detailed explanation
Display
(1)
The 3-digit, seven-segment LED shows the servo
(1)
(3)
(11)
Inside of the display cover
(20)
(12)
(2)
(19)
status and the alarm number.
Station number setting rotary switch (SW1)
(2)
Used to set a station No. of servo amplifier.
Auxiliary station number setting switch (SW2)
(3)
This consists of the test operation select switch and
auxiliary station number setting switches.
USB communication connector (CN5)
(4)
Connect with the personal computer.
I/O signal connector (CN3)
(5)
Used to connect digital I/O signals.
STO input signal connector (CN8)
(6)
Used to connect MR-J3-D05 safety logic unit and
external safety relay.
Manufacturer setting connector (CN1A)
(7)
This is not available with the servo amplifier. Always
cap the connector.
Manufacturer setting connector (CN1B)
(8)
This is not available with the servo amplifier. Always
cap the connector.
Encoder connector (CN2)
Used to connect the servo motor encoder.
(9)
Battery connector (CN4)
(10)
Used to connect the battery or the battery unit for
absolute position data backup.
Battery holder
(11)
Install the the battery for absolute position data
backup.
Protective earth (PE) terminal
(12)
Grounding terminal
Main circuit power supply connector (CNP1)
(13)
Connect the input power supply.
(14) Rating plate Section 1.6
Control circuit power supply connector (CNP2)
(15)
Connect the control circuit power supply or
regenerative option.
Servo motor power supply connector (CNP3)
(16)
Connect the servo motor.
Charge lamp
(17)
When the main circuit is charged, this will light. While
this lamp is lit, do not reconnect the cables.
Manufacturer setting connector (CN2L)
(18)
This is not available with the servo amplifier.
Optional unit connector (CN7)
(19)
This is for connecting MR-J3-T10.
Manufacturer setting connector (CN9)
(20)
This is not available with the servo amplifier.
Section 4.2
MR-J4-_B_ section
11.7
Section 3.1
MR-J4-_B_ section 3.4
MR-J4-_B_ chapter 13
MR-J4-_B_ app. 5
MR-J4-_B_ section 3.4
"Servo Motor
Instruction Manual
(Vol. 3)"
MR-J4-_B_ chapter 12
MR-J4-_B_ section
12.2
MR-J4-_B_ section 3.1 MR-J4-_B_ section 3.3
MR-J4-_B_ section 3.1 MR-J4-_B_ section 3.3
Section 1.8
1 - 15
1. FUNCTIONS AND CONFIGURATION
(b) MR-J4-350B-RJ010
No. Name/Application Detailed explanation
Main circuit power supply connector (CNP1)
(1)
Connect the input power supply.
(2) Rating plate Section 1.6
Servo motor power supply connector (CNP3)
(3)
Connect the servo motor.
Control circuit power supply connector (CNP2)
(4)
Connect the control circuit power supply or
regenerative option.
Charge lamp
(5)
When the main circuit is charged, this will light.
While this lamp is lit, do not reconnect the cables.
Protective earth (PE) terminal
(6)
Grounding terminal
Battery holder
(7)
Install the the battery for absolute position data
backup.
(1)
(3)
(2) Side
(4) (5)
The broken line area is the same as MR-J4-200B-RJ010 or less.
(6)(7)
MR-J4-_B_ section 3.1 MR-J4-_B_ section 3.3
MR-J4-_B_ section 3.1 MR-J4-_B_ section 3.3
MR-J4-_B_ section 3.1 MR-J4-_B_ section 3.3
MR-J4-_B_ section
12.2
1 - 16
1. FUNCTIONS AND CONFIGURATION
(c) MR-J4-500B-RJ010
No. Name/Application Detailed explanation
Control circuit terminal block (TE2)
(1)
Used to connect the control circuit power supply.
Main circuit terminal block (TE1)
(2)
Connect the input power supply.
Battery holder
(3)
Install the the battery for absolute position data
backup.
(4) Rating plate Section 1.6
Regenerative option/power factor improving reactor
terminal block (TE3)
(5)
Used to connect regenerative options and a power
factor improving DC reactor.
Servo motor power supply terminal block (TE4)
(6)
Connect the servo motor.
Charge lamp
(7)
When the main circuit is charged, this will light.
While this lamp is lit, do not reconnect the cables.
Protective earth (PE) terminal
(8)
Grounding terminal
(1)
(2)
(3) (Note)
(4) Side
POINT
The servo amplifier is shown with the front cover open. The front cover cannot be removed.
The broken line area is the same as MR-J4-200B-RJ010 or less.
MR-J4-_B_ section 3.1 MR-J4-_B_ section 3.3
MR-J4-_B_ section
12.2
MR-J4-_B_ section 3.1 MR-J4-_B_ section 3.3
MR-J4-_B_ section 3.1 MR-J4-_B_ section 3.3
(5)
(6)
(7)
(8)
Note. Lines for slots around the battery holder are omitted from the illustration.
1 - 17
1. FUNCTIONS AND CONFIGURATION
(d) MR-J4-700B-RJ010
No. Name/Application Detailed explanation
Power factor improving reactor terminal block (TE3)
(1)
Used to connect the DC reactor.
Main circuit terminal block (TE1)
(2)
Used to connect the input power supply, regenerative
option, and servo motor.
Control circuit terminal block (TE2)
(3)
Used to connect the control circuit power supply.
Protective earth (PE) terminal
(4)
Grounding terminal
Battery holder
(5)
Install the the battery for absolute position data
backup.
(6) Rating plate Section 1.6
Charge lamp
(7)
When the main circuit is charged, this will light.
While this lamp is lit, do not reconnect the cables.
(7)
(6)
(5) (Note)
POINT
The servo amplifier is shown without the front cover. For removal of the front cover, refer to section 1.7.2 of "MR-J4-_B_(-RJ) Servo Amplifier Instruction Manual".
The broken line area is the same as MR-J4-200B-RJ010 or less.
MR-J4-_B_ section 3.1 MR-J4-_B_ section 3.3
MR-J4-_B_ section
12.2
(1)
(2)
(4)
(3)
Note. Lines for slots around the battery holder are omitted from the illustration.
1 - 18
1. FUNCTIONS AND CONFIGURATION
(e) MR-J4-11KB-RJ010/MR-J4-15KB-RJ010
No. Name/Application Detailed explanation
Power factor improving reactor terminal block (TE1-2)
(1)
Used to connect a power factor improving DC reactor
and a regenerative option.
Main circuit terminal block (TE1-1)
(2)
Used to connect the input power supply and servo
motor.
Control circuit terminal block (TE2)
(3)
Used to connect the control circuit power supply.
Protective earth (PE) terminal
(4)
Grounding terminal
Battery holder
(5)
Install the battery for absolute position data backup.
(6) Rating plate Section 1.6
Charge lamp
(7)
When the main circuit is charged, this will light up.
While this lamp is lit, do not reconnect the cables.
The broken line area is the same as MR-J4-200B-RJ010 or less.
(7)
(7)
(6)
(6)
(5) (Note)
POINT
The servo amplifier is shown without the front cover. For removal of the front cover, refer to section 1.7.2 of "MR-J4-_B_(-RJ) Servo Amplifier Instruction Manual".
MR-J4-_B_ section
3.1
MR-J4-_B_ section
3.3
MR-J4-_B_ section
12.2
(2)
(2)
(3)
(3)
(4)
(4)
(1)
(1)
Note. Lines for slots around the battery holder are omitted from the illustration.
1 - 19
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