(Always read these instructions before using the equipment.)
Do not attempt to install, operate, maintain or inspect the servo amplifier and servo motor until you have read
through this Instruction Manual, Installation guide, Servo motor Instruction Manual and appended documents
carefully and can use the equipment correctly. Do not use the servo amplifier and servo motor until you have a
full knowledge of the equipment, safety information and instructions.
In this Instruction Manual, the safety instruction levels are classified into "WARNING" and "CAUTION".
WARNING
CAUTION
Indicates that incorrect handling may cause hazardous conditions,
resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous conditions,
resulting in medium or slight injury to personnel or may cause physical
damage.
Note that the CAUTION level may lead to a serious consequence according to conditions. Please follow the
instructions of both levels because they are important to personnel safety.
What must not be done and what must be done are indicated by the following diagrammatic symbols:
: Indicates what must not be done. For example, "No Fire" is indicated by
: Indicates what must be done. For example, grounding is indicated by
In this Instruction Manual, instructions at a lower level than the above, instructions for other functions, and so
on are classified into "POINT".
After reading this installation guide, always keep it accessible to the operator.
.
.
A - 1
1. To prevent electric shock, note the following:
WARNING
Before wiring or inspection, turn off the power and wait for 15 minutes or more until the charge lamp turns
off. Then, confirm that the voltage between P and N is safe with a voltage tester and others. Otherwise, an
electric shock may occur. In addition, always confirm from the front of the servo amplifier, whether the
charge lamp is off or not.
Connect the servo amplifier and servo motor to ground.
Any person who is involved in wiring and inspection should be fully competent to do the work.
Do not attempt to wire the servo amplifier and servo motor until they have been installed. Otherwise, you
may get an electric shock.
Operate the switches with dry hand to prevent an electric shock.
The cables should not be damaged, stressed, loaded, or pinched. Otherwise, you may get an electric shock.
During power-on or operation, do not open the front cover of the servo amplifier. You may get an electric
shock.
Do not operate the servo amplifier with the front cover removed. High-voltage terminals and charging area
are exposed and you may get an electric shock.
Except for wiring or periodic inspection, do not remove the front cover even of the servo amplifier if the
power is off. The servo amplifier is charged and you may get an electric shock.
2. To prevent fire, note the following:
CAUTION
Install the servo amplifier, servo motor and regenerative resistor on incombustible material. Installing them
directly or close to combustibles will lead to a fire.
Always connect a magnetic contactor (MC) between the main circuit power supply and L1, L2, and L3 of
the servo amplifier, and configure the wiring to be able to shut down the power supply on the side of the
servo amplifier’s power supply. If a magnetic contactor (MC) is not connected, continuous flow of a large
current may cause a fire when the servo amplifier malfunctions.
When a regenerative resistor is used, use an alarm signal to switch main power off. Otherwise, a
regenerative transistor fault or the like may overheat the regenerative resistor, causing a fire.
3. To prevent injury, note the follow
CAUTION
Only the voltage specified in the Instruction Manual should be applied to each terminal, Otherwise, a
burst, damage, etc. may occur.
Connect the terminals correctly to prevent a burst, damage, etc.
Ensure that polarity ( , ) is correct. Otherwise, a burst, damage, etc. may occur.
Take safety measures, e.g. provide covers, to prevent accidental contact of hands and parts (cables, etc.)
with the servo amplifier heat sink, regenerative resistor, servo motor, etc.since they may be hot while
power is on or for some time after power-off. Their temperatures may be high and you may get burnt or a
parts may damaged.
During operation, never touch the rotating parts of the servo motor. Doing so can cause injury.
A - 2
4. Additional instructions
The following instructions should also be fully noted. Incorrect handling may cause a fault, injury, electric
shock, etc.
(1) Transportation and installation
CAUTION
Transport the products correctly according to their weights.
Stacking in excess of the specified number of products is not allowed.
Do not carry the servo motor by the cables, shaft or encoder.
Do not hold the front cover to transport the servo amplifier. The servo amplifier may drop.
Install the servo amplifier in a load-bearing place in accordance with the Instruction Manual.
Do not climb or stand on servo equipment. Do not put heavy objects on equipment.
The servo amplifier and servo motor must be installed in the specified direction.
Leave specified clearances between the servo amplifier and control enclosure walls or other equipment.
Do not install or operate the servo amplifier and servo motor which has been damaged or has any parts
missing.
Provide adequate protection to prevent screws and other conductive matter, oil and other combustible
matter from entering the servo amplifier and servo motor.
Do not drop or strike servo amplifier or servo motor. Isolate from all impact loads.
When you keep or use it, please fulfill the following environmental conditions.
Conditions
[ ] 0 to 55 (non-freezing) 0 to 40 (non-freezing)
Ambient
temperature
[ ] 20 to 65 (non-freezing) 15 to 70 (non-freezing)
Ambient
In operation 90%RH or less (non-condensing) 80%RH or less (non-condensing)
humidity
Ambience Indoors (no direct sunlight) Free from corrosive gas, flammable gas, oil mist, dust and dirt Altitude Max. 1000m (3280 ft) above sea level HC-KFS Series
HC-SFS81
HC-SFS121 201
(Note)
Vibration
HC-KFS Series
HC-SFS81
HC-SFS121 201
Note. Except the servo motor with reduction gear.
Environment
In
operation
In storage
In storage 90%RH or less (non-condensing)
[
] 32 to 131 (non-freezing) 32 to 104 (non-freezing)
[ ] 4 to 149 (non-freezing) 5 to 158 (non-freezing)
2
[m/s
] 5.9 or less
2
] 19.4 or less
[ft/s
Servo amplifier Servo motor
HC-MFS Series
HC-UFS13 to 73
HC-SFS52 to 152
HC-SFS53 to 153
HC-RFS Series
HC-UFS 72
HC-SFS202
HC-SFS203
HC-UFS202
HC-SFS301
HC-MFS Series
HC-UFS 13 to 73
HC-SFS52 to 152
HC-SFS53 to 153
HC-RFS Series
HC-UFS 72
HC-SFS202
HC-SFS203
HC-UFS202
HC-SFS301
152
352
353
152
352
353
X
X
X : 24.5
Y : 49
X : 24.5
Y : 29.4
X
X
X : 80
Y : 161
X : 80
Y : 96
Y : 49
Y : 24.5
Y : 161
Y : 80
A - 3
CAUTION
Securely attach the servo motor to the machine. If attach insecurely, the servo motor may come off during
operation.
The servo motor with reduction gear must be installed in the specified direction to prevent oil leakage.
Take safety measures, e.g. provide covers, to prevent accidental access to the rotating parts of the servo
motor during operation.
Never hit the servo motor or shaft, especially when coupling the servo motor to the machine. The encoder
may become faulty.
Do not subject the servo motor shaft to more than the permissible load. Otherwise, the shaft may break.
When the equipment has been stored for an extended period of time, consult Mitsubishi.
(2) Wiring
CAUTION
Wire the equipment correctly and securely. Otherwise, the servo motor may misoperate.
Do not install a power capacitor, surge absorber or radio noise filter (FR-BIF option) between the servo
motor and servo amplifier.
Connect the output terminals (U, V, W) correctly. Otherwise, the servo motor will operate improperly.
Connect the servo motor power terminal (U, V, W) to the servo motor power input terminal (U, V, W)
directly. Do not let a magnetic contactor, etc. intervene.
Servo amplifier
U
V
W
Servo motor
U
V
W
U
M
V
W
Servo motorServo amplifier
U
V
M
W
Do not connect AC power directly to the servo motor. Otherwise, a fault may occur.
The surge absorbing diode installed on the DC output signal relay of the servo amplifier must be wired in
the specified direction. Otherwise, the emergency stop (EMG) and other protective circuits may not
operate.
Servo amplifierServo amplifier
COM
(24VDC)
Control
output
signal
RA
COM
(24VDC)
Control
output
signal
RA
When the cable is not tightened enough to the terminal block (connector), the cable or terminal block
(connector) may generate heat because of the poor contact. Be sure to tighten the cable with specified
torque.
A - 4
(3) Test run adjustment
CAUTION
Before operation, check the parameter settings. Improper settings may cause some machines to perform
unexpected operation.
The parameter settings must not be changed excessively. Operation will be insatiable.
(4) Usage
CAUTION
Provide an external emergency stop circuit to ensure that operation can be stopped and power switched
off immediately.
Any person who is involved in disassembly and repair should be fully competent to do the work.
Before resetting an alarm, make sure that the run signal of the servo amplifier is off to prevent an accident.
A sudden restart is made if an alarm is reset with the run signal on.
Do not modify the equipment.
Use a noise filter, etc. to minimize the influence of electromagnetic interference, which may be caused by
electronic equipment used near the servo amplifier.
Burning or breaking a servo amplifier may cause a toxic gas. Do not burn or break a servo amplifier.
Use the servo amplifier with the specified servo motor.
The electromagnetic brake on the servo motor is designed to hold the motor shaft and should not be used
for ordinary braking.
For such reasons as service life and mechanical structure (e.g. where a ballscrew and the servo motor are
coupled via a timing belt), the electromagnetic brake may not hold the motor shaft. To ensure safety,
install a stopper on the machine side.
(5) Corrective actions
CAUTION
When it is assumed that a hazardous condition may take place at the occur due to a power failure or a
product fault, use a servo motor with electromagnetic brake or an external brake mechanism for the
purpose of prevention.
Configure the electromagnetic brake circuit so that it is activated not only by the servo amplifier signals but
also by an external forced stop (EMG).
Contacts must be open when
servo-off, when an trouble (ALM)
and when an electromagnetic brake
interlock (MBR).
Servo motor
Circuit must be
opened during
forced stop (EMG).
EMGRA
24VDC
Electromagnetic brake
When any alarm has occurred, eliminate its cause, ensure safety, and deactivate the alarm before
restarting operation.
When power is restored after an instantaneous power failure, keep away from the machine because the
machine may be restarted suddenly (design the machine so that it is secured against hazard if restarted).
A - 5
(6) Maintenance, inspection and parts replacement
CAUTION
With age, the electrolytic capacitor of the servo amplifier will deteriorate. To prevent a secondary accident
due to a fault, it is recommended to replace the electrolytic capacitor every 10 years when used in general
environment.
Please consult our sales representative.
(7) General instruction
To illustrate details, the equipment in the diagrams of this Specifications and Instruction Manual may have
been drawn without covers and safety guards. When the equipment is operated, the covers and safety
guards must be installed as specified. Operation must be performed in accordance with this Specifications
and Instruction Manual.
About processing of waste
When you discard servo amplifier, a battery (primary battery), and other option articles, please follow the law of
each country (area).
FOR MAXIMUM SAFETY
These products have been manufactured as a general-purpose part for general industries, and have not
been designed or manufactured to be incorporated in a device or system used in purposes related to
human life.
Before using the products for special purposes such as nuclear power, electric power, aerospace,
medicine, passenger movement vehicles or underwater relays, contact Mitsubishi.
These products have been manufactured under strict quality control. However, when installing the product
where major accidents or losses could occur if the product fails, install appropriate backup or failsafe
functions in the system.
EEP-ROM life
The number of write times to the EEP-ROM, which stores parameter settings, etc., is limited to 100,000. If
the total number of the following operations exceeds 100,000, the servo amplifier and/or converter unit may
fail when the EEP-ROM reaches the end of its useful life.
Write to the EEP-ROM due to parameter setting changes
Home position setting in the absolute position detection system
Write to the EEP-ROM due to device changes
Write to the EEP-ROM due to point table changes
PRECAUTIONS FOR CHOOSING THE PRODUCTS
Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi;
machine damage or lost profits caused by faults in the Mitsubishi products; damage, secondary damage,
accident compensation caused by special factors unpredictable by Mitsubishi; damages to products other
than Mitsubishi products; and to other duties.
A - 6
COMPLIANCE WITH EC DIRECTIVES
1. WHAT ARE EC DIRECTIVES?
The EC directives were issued to standardize the regulations of the EU countries and ensure smooth
distribution of safety-guaranteed products. In the EU countries, the machinery directive (effective in
January, 1995), EMC directive (effective in January, 1996) and low voltage directive (effective in January,
1997) of the EC directives require that products to be sold should meet their fundamental safety
requirements and carry the CE marks (CE marking). CE marking applies to machines and equipment
into which servo amplifiers have been installed.
(1) EMC directive
The EMC directive applies not to the servo units alone but to servo-incorporated machines and
equipment. This requires the EMC filters to be used with the servo-incorporated machines and
equipment to comply with the EMC directive. For specific EMC directive conforming methods, refer to
the EMC Installation Guidelines (IB(NA)67310).
(2) Low voltage directive
The low voltage directive applies also to servo units alone. Hence, they are designed to comply with
the low voltage directive.
This servo is certified by TUV, third-party assessment organization, to comply with the low voltage
directive.
(3) Machine directive
Not being machines, the servo amplifiers need not comply with this directive.
2. PRECAUTIONS FOR COMPLIANCE
(1) Servo amplifiers and servo motors used
Use the servo amplifiers and servo motors which comply with the standard model.
Servo amplifier series :MR-J2S-10CP to MR-J2S-700CP
MR-J2S-10CP1 to MR-J2S40CP1
Servo motor series :HC-KFS
HC-MFS
HC-SFS
HC-RFS
HC-UFS
HA-LFS
HC-LFS
(2) Configuration
Control box
Reinforced
insulating type
Reinforced
insulating
transformer
No-fuse
breaker
NFB
Magnetic
contactor
MC
24VDC
power
supply
Servo
amplifier
Servo
motor
M
(3) Environment
Operate the servo amplifier at or above the contamination level 2 set forth in IEC60664-1. For this
purpose, install the servo amplifier in a control box which is protected against water, oil, carbon, dust,
dirt, etc. (IP54).
A - 7
(4) Power supply
(a) Operate the servo amplifier to meet the requirements of the overvoltage category II set forth in
IEC60664-1. For this purpose, a reinforced insulating transformer conforming to the IEC or EN
Standard should be used in the power input section.
(b) When supplying interface power from external, use a 24VDC power supply which has been
insulation-reinforced in I/O.
(5) Grounding
(a) To prevent an electric shock, always connect the protective earth (PE) terminals (marked
servo amplifier to the protective earth (PE) of the control box.
) of the
(b) Do not connect two ground cables to the same protective earth (PE) terminal (marked ). Always
connect the cables to the terminals one-to-one.
PE terminals
PE terminals
(c) If a leakage current breaker is used to prevent an electric shock, the protective earth (PE) terminals
(marked
) of the servo amplifier must be connected to the corresponding earth terminals.
(6) Wiring
(a) The cables to be connected to the terminal block of the servo amplifier must have crimping
terminals provided with insulating tubes to prevent contact with adjacent terminals.
Crimping terminal
Insulating tube
Cable
(b) Use the servo motor side power connector which complies with the EN Standard. The EN Standard
compliant power connector sets are available from us as options. (Refer to section 14.1.4)
(7) Auxiliary equipment and options
(a) The circuit breaker and magnetic contactor used should be the EN or IEC standard-compliant
products of the models described in section 14.2.2.
(b) The sizes of the cables described in section 14.2.1 meet the following requirements. To meet the
other requirements, follow Table 5 and Appendix C in EN60204-1.
Ambient temperature: 40 (104) [ ( )]
Sheath: PVC (polyvinyl chloride)
Installed on wall surface or open table tray
(c) Use the EMC filter for noise reduction.
(8) Performing EMC tests
When EMC tests are run on a machine/device into which the servo amplifier has been installed, it
must conform to the electromagnetic compatibility (immunity/emission) standards after it has
satisfied the operating environment/electrical equipment specifications.
For the other EMC directive guidelines on the servo amplifier, refer to the EMC Installation
Guidelines (IB(NA)67310).
A - 8
CONFORMANCE WITH UL/C-UL STANDARD
(1) Servo amplifiers and servo motors used
Use the servo amplifiers and servo motors which comply with the standard model.
Servo amplifier series :MR-J2S-10CP to MR-J2S-700CP
MR-J2S-10CP1 to MR-J2S-40CP1
Servo motor series :HC-KFS
HC-MFS
HC-SFS
HC-RFS
HC-UFS
HA-LFS
HC-LFS
(2) Installation
Install a cooling fan of 100CFM (2.8m
provide cooling of at least equivalent capability.
(3) Short circuit rating
This servo amplifier conforms to the circuit whose peak current is limited to 5000A or less. Having
been subjected to the short-circuit tests of the UL in the alternating-current circuit, the servo
amplifier conforms to the above circuit.
(4) Capacitor discharge time
The capacitor discharge time is as listed below. To ensure safety, do not touch the charging section for
15 minutes after power-off.
3
/min) air flow 4 [in] (10.16 [cm]) above the servo amplifier or
Servo amplifier Discharge time [min]
MR-J2S-10CP(1) 20CP(1) 1
MR-J2S-40CP(1) 60CP 2
MR-J2S-70CP to 350CP 3
MR-J2S-500CP 700CP 5
(5) Options and auxiliary equipment
Use UL/C-UL standard-compliant products.
(6) Attachment of a servo motor
For the flange size of the machine side where the servo motor is installed, refer to “CONFORMANCE
WITH UL/C-UL STANDARD” in the Servo Motor Instruction Manual.
(7) About wiring protection
For installation in United States, branch circuit protection must be provided, in accordance with the
National Electrical Code and any applicable local codes.
For installation in Canada, branch circuit protection must be provided, in accordance with the Canada
Electrical Code and any applicable provincial codes.
<<About the manuals>>
This Instruction Manual and the MELSERVO Servo Motor Instruction Manual are required if you use
the MR-J2S-CP for the first time. Always purchase them and use the MR-J2S-CP safely.
Relevant manuals
Manual name Manual No.
MELSERVO-J2-Super Series To Use the AC Servo Safely IB(NA)0300010
MELSERVO Servo Motor Instruction Manual SH(NA)3181
EMC Installation Guidelines IB(NA)67310
1.1.1 Function block diagram ................................................................................................................... 1- 1
1.1.2 System configuration........................................................................................................................ 1- 4
1.2 Servo amplifier standard specifications ............................................................................................... 1-10
1.3 Function list ............................................................................................................................................ 1-12
1.4 Model code definition ............................................................................................................................. 1-13
1.5 Combination with servo motor .............................................................................................................. 1-14
1.6.1 Part names ....................................................................................................................................... 1-15
1.6.2 Removal and reinstallation of the front cover .............................................................................. 1-19
1.7 Servo system with auxiliary equipment............................................................................................... 1-21
3.6.1 Common line .................................................................................................................................... 3-20
3.6.2 Detailed description of the interfaces ............................................................................................ 3-21
3.7 Input power supply circuit..................................................................................................................... 3-25
3.7.1 Connection example ........................................................................................................................ 3-25
4.3.1 Jog operation .................................................................................................................................... 4-22
4.6.4 Group designation ........................................................................................................................... 4-45
5. PARAMETERS 5- 1 to 5-24
5.1 Parameter list .......................................................................................................................................... 5- 1
5.1.2 List ..................................................................................................................................................... 5- 2
5.2.4 Analog output................................................................................................................................... 5-21
2
5.2.5 Changing the stop pattern using a limit switch ........................................................................... 5-24
5.2.6 Alarm history clear.......................................................................................................................... 5-24
5.2.7 Rough match output ........................................................................................................................ 5-24
6.2 System configuration............................................................................................................................... 6- 1
6.3 Station setting.......................................................................................................................................... 6- 3
6.7 Test operation .........................................................................................................................................6-12
6.7.1 Jog operation .................................................................................................................................... 6-12
6.8 Alarm history ..........................................................................................................................................6-19
7.2.3 Status display list ............................................................................................................................. 7- 4
7.6.2 Operation example .......................................................................................................................... 7-16
7.7 External I/O signal display.................................................................................................................... 7-18
7.8 Output signal (DO) forced output ......................................................................................................... 7-19
7.9 Test operation mode ............................................................................................................................... 7-20
7.9.2 Jog operation .................................................................................................................................... 7-21
7.10 Teaching function ................................................................................................................................. 7-24
7.10.1 Preparations for teaching .............................................................................................................7-24
3
7.10.2 Position data setting method........................................................................................................ 7-25
8. GENERAL GAIN ADJUSTMENT 8- 1 to 8-12
8.1 Different adjustment methods ............................................................................................................... 8- 1
8.1.1 Adjustment on a single servo amplifier.......................................................................................... 8- 1
8.5.2 Auto tuning selection....................................................................................................................... 8-11
9. SPECIAL ADJUSTMENT FUNCTIONS 9- 1 to 9-10
9.1 Function block diagram .......................................................................................................................... 9- 1
15.12 Detailed explanations of commands............................................................................................... 15-17
15.12.1 Data processing.......................................................................................................................... 15-17
15.12.2 Status display ............................................................................................................................ 15-19
15.12.8 Test operation mode .................................................................................................................. 15-27
15.12.9 Output signal pin ON/OFF output signal (DO) forced output ..............................................15-30
15.12.10 Alarm history ...........................................................................................................................15-31
15.12.11 Current alarm.......................................................................................................................... 15-32
15.12.12 Point table ................................................................................................................................ 15-33
15.12.13 Servo amplifier group designation.........................................................................................15-39
15.12.14 Software version ...................................................................................................................... 15-40
APPENDIX App- 1 to App- 4
App 1. Status indication block diagram .................................................................................................App- 1
App 3. Combination of servo amplifier and servo motor ...................................................................... App- 3
App 4. Change of connector sets to the RoHS compatible products .................................................... App- 4
6
Optional Servo Motor Instruction Manual CONTENTS
The rough table of contents of the optional MELSERVO Servo Motor Instruction Manual is introduced
here for your reference. Note that the contents of the Servo Motor Instruction Manual are not included in
the Servo Amplifier Instruction Manual.
1. INTRODUCTION
2. INSTALLATION
3. CONNECTORS USED FOR SERVO MOTOR WIRING
4. INSPECTION
5. SPECIFICATIONS
6. CHARACTERISTICS
7. OUTLINE DIMENSION DRAWINGS
8. CALCULATION METHODS FOR DESIGNING
7
MEMO
8
1. FUNCTIONS AND CONFIGURATION
1. FUNCTIONS AND CONFIGURATION
1.1 Introduction
The MR-J2S-CP AC servo amplifier with built-in positioning functions is the MR-J2S-A general-purpose
AC servo amplifier which incorporate single-axis positioning functions. These functions perform
positioning operation by merely setting the position data (target positions), servo motor speeds,
acceleration and deceleration time constants, etc. to point tables as if setting them in parameters. The
servo amplifier is the most appropriate to configure a program-free, simple positioning system or to
simplify a system, for example.
There are 3 points of point tables as standard, and they can be increased up to 31 points by using the MR
Configurator (servo configuration software).
You can choose a configuration suitable for your purpose, e.g. simple positioning system using external
I/O signals (DI/O), operation using DI/O and RS-422 serial communication, or multi drop operation using
RS-422 serial communication.
All servo motors are equipped with an absolute position encoder as standard. An absolute position
detection system can be configured by merely adding a battery to the servo amplifier. Once the home
position has been set, home position return is not required at power on, alarm occurrence, etc.
The MR-J2S-CP AC servo amplifier with positioning function is made easier to use and higher in function
by using it with the MR Configurator (servo configuration software).
1.1.1 Function block diagram
The function block diagram of this servo is shown below.
1 - 1
(
)
y
1. FUNCTIONS AND CONFIGURATION
(1) MR-J2S-350CP or less
Regenerative option
Note 2
Power
suppl
NFB
MC
Servo amplifier
L
1
Diode
stack
Relay
L2
L3
L
11
L21
Current
control
Speed
control
Model adaptive control
Position
control
Position
command
creation
PDC
Regenerative
transistor
CHARGE
lamp
(Note 3) Cooling fan
Control
power
supply
amplifier
Position
No.
data
1
1000
2
2000
3
4000
4
500
5
1000
6
2000
7
1000
8
1000
31
2000
A/D
CN1A CN1B
(Note 1)
Base
Acceleration
time
Speed
constant
100080
2000
2000
2000
2000
1000
1000
1000
1000
2000
RS-232C
I/F
Voltage
detection
Point table
100
70
60
80
80
80
100
100
80
RS-422
CN3
Current
detector
Overcurrent
protection
Deceleration
time
constant
80
100
60
70
80
80
80
100
100
80
D/A
Dynamic
brake
Current
detection
Dwell
0
0
500
1000
0
0
0
0
0
Auxiliary
0
0
1
1
0
0
0
0
0
0
Servo motor
U
U
V
V
M
W
W
B1
Electromagnetic
B2
brake
CN2
Encoder
MR-BAT
CON1
Optional battery
(for absolute position
detection system)
Analog monitor
(2 channels)
Controller
RS-422/RS-232C
Analog
(2 channels)
D I/O control
Servo on
Start
Failure, etc.
To other servo
amplifier
Note 1. The built-in regenerative resistor is not provided for the MR-J2S-10CP (1).
2. For 1-phase 230VAC, connect the power supply to L
specification. L
3. Servo amplifiers MR-J2S-200CP have a cooling fan.
is not provided for a 1-phase 100 to120VAC power supply.
3
, L2 and leave L3 open. Refer to section 1.2 for the power supply
1
1 - 2
r
1. FUNCTIONS AND CONFIGURATION
(2) MR-J2S-500CP
700CP
Regenerative option
(Note)
Power
supply
NFB
MC
Servo amplifier
L
L
Diode
1
2
stack
Relay
L3
L11
L
21
Current
control
Speed
control
Model adaptive control
Position
control
Position
command
creation
PNC
CHARGE
Cooling fan
Control
power
supply
Position
No.
data
1
1000
2
2000
3
4000
4
5
1000
6
2000
7
1000
8
1000
31
2000
A/D
CN1A CN1B
Regenerative
transistor
lamp
Base
amplifier
Speed
100080
2000
2000
500
2000
2000
1000
1000
1000
1000
2000
I/F
Voltage
detection
Acceleration
time
constant
100
100
100
RS-232C
RS-422
Point table
70
60
80
80
80
80
CN3
Current
detector
Overcurrent
protection
Deceleration
time
constant
80
100
60
70
80
80
80
100
100
80
D/A
Dynamic
brake
Current
detection
Dwell
0
0
500
1000
0
0
0
0
0
Auxiliary
0
0
1
1
0
0
0
0
0
0
Servo moto
U
U
V
V
M
W
W
B1
Electromagnetic
B2
brake
CN2
Encoder
MR-BAT
CON1
Optional battery
(for absolute position
detection system)
Analog
(2 channels)
Servo on
Start
Failure, etc.
Note. Refer to section 1.2 for the power supply specification.
D I/O control
To other servo
amplifier
1 - 3
Analog monitor
(2 channels)
Controller
RS-422/RS-232C
1. FUNCTIONS AND CONFIGURATION
1.1.2 System configuration
This section describes operations using this servo.
You can arrange any configurations from a single-axis to max. 32-axis systems. Further, the connector
pins in the interface section allow you to assign the optimum signals to respective systems. (Refer to
sections 1.1.3 and 3.3.2.) The MR Configurator (servo configuration software) (refer to chapter 6) and
personal computer are required to change or assign devices.
Set the following values to the point table.
Name Setting range Unit
0.001[mm]
Position data 999999 to 999999
Servo motor speed 0 to max. speed [r/min]
Acceleration time constant 0 to 20000 [ms]
Deceleration time constant 0 to 20000 [ms]
Dwell 0 to 20000 [ms]
Auxiliary function
(Refer to section 4.2)
0 to 3
0.01[mm]
0.1[mm]
1[mm]
(1) Operation using external input signals
(a) Description
The following configuration example assumes that external input signals are used to control all
signals (devices).
The I/O signals are as factory-set.
(b) Configuration
The following configuration uses external I/O signals. The personal computer is used with MR
Configurator (servo configuration software) to set, change and monitor the parameters and point
tables.
External I/O
signals
Personal
computer
Servo amplifier
MR Configurator
(Servo configuration
Software)
CN1A CN1B
CN2 CN3
Power supply
RS–232C
Servo motor
1 - 4
1. FUNCTIONS AND CONFIGURATION
(2) Operation using external input signals and communication
(a) Description
Communication can be used to change the point table data, choose the point table, change
parameter values, and confirm monitor data, for example. Enter a forward rotation start (ST1) or
reverse rotation start (ST2) through the external I/O. Use this system when position data/speed
setting or the host personal computer or the like is used to change the parameter values, for
example.
(b) Configuration
1) One servo amplifier is connected with the personal computer by RS-232C.
External I/O
signals
Servo amplifier
Personal
computer
MR Configurator
(Servo configuration
Software)
CN1A CN1B
CN2 CN3
Power supply
RS–232C
Servo motor
1 - 5
1. FUNCTIONS AND CONFIGURATION
2) Several (up to 32) servo amplifiers are connected with the personal computer by RS-422.
Use parameter No. 16 to change the communication system.
External I/O
signals
Servo amplifier (axis 1)
Personal
computer
MR Configurator
(Servo configuration
Software)
Power supply
External I/O
signals
Power supply
CN1A CN1B
CN2 CN3
Servo amplifier (axis 2)
CN1A CN1B
CN2 CN3
Servo motor
RS–232C
RS–422
RS–232C/RS-422 converter
(to be prepared by the customer)
RS–422
To the next axis
Servo motor
1 - 6
1. FUNCTIONS AND CONFIGURATION
(3) Operation using communication
(a) Description
Analog input, forced stop (EMG) and other signals are controlled by external I/O signals and the
other devices controlled through communication. Also, you can set each point table, choose the
point table, and change or set parameter values, for example. Up to 32 axes may be controlled.
(b) Configuration
1) One servo amplifier is connected with the personal computer by RS-232C.
External I/O
signals
Servo amplifier
Personal
computer
MR Configurator
(Servo configuration
Software)
CN1A CN1B
CN2 CN3
Power supply
RS–232C
Servo motor
1 - 7
1. FUNCTIONS AND CONFIGURATION
2) Several (up to 32) servo amplifiers are connected with the personal computer by RS-422.
Use parameter No. 16 to change the communication system.
External I/O
signals
Servo amplifier (axis 1)
Personal
computer
MR Configurator
(Servo configuration
Software)
Power supply
External I/O
signals
Power supply
CN1A CN1B
CN2 CN3
Servo amplifier (axis 2)
CN1A CN1B
CN2 CN3
Servo motor
RS–232C
RS–422
RS–232C/RS-422 converter
(to be prepared by the customer)
RS–422
To the next axis
Servo motor
1 - 8
1. FUNCTIONS AND CONFIGURATION
1.1.3 I/O devices
This servo amplifier allows devices to be allocated to the pins of connector CN1A/CN1B as desired. The
following devices can be allocated. For device details, refer to section 3.3.2.
Input device Symbol
Proximity dog DOG CN1A-8 Home position return completion ZP CN1A-18
Servo-on SON CN1B-15 Rough match CPO CN1B-4
Forward rotation stroke end LSP CN1B-16 Movement finish MEND CN1B-6
Reverse rotation stroke end LSN CN1B-17 Trouble ALM CN1B-18
Forward rotation start ST1 CN1B-8 Ready RD CN1B-19
Reverse rotation start ST2 CN1B-9 Electromagnetic brake interlock MBR
Automatic/manual selection MD0 CN1B-7 Position range output POT
Point table No. selection 1 DI0 CN1B-5 Warning output WNG
Point table No. selection 2 DI1 CN1B-14 Battery warning output BWNG
Point table No. selection 3 DI2 Limiting torque TLC
Point table No. selection 4 DI3 Temporary stop PUS
Point table No. selection 5 DI4 In position INP
Forced stop EMG Point No. output 1 PT0
Reset RES Point No. output 2 PT1
Override selection OVR Point No. output 3 PT2
External torque limit selection TL Point No. output 4 PT3
Internal torque limit selection TL2 Point No. output 5 PT4
Proportion control PC
Temporary stop/restart STP
Manual pulse generator
multiplication 1
Manual pulse generator
multiplication 2
Gain switch CDP
Teach TCH
TP0
TP1
Factory-
allocated pin
Output device Symbol
Factory-
allocated pin
1 - 9
1. FUNCTIONS AND CONFIGURATION
1.2 Servo amplifier standard specifications
Servo amplifier
Item
Voltage/frequency
Permissible voltage fluctuation
Permissible frequency fluctuation Within 5%
Power supply
Power supply capacity Refer to section13.2
Inrush current Refer to section13.5
Control system Sine-wave PWM control, current control system
Dynamic brake Built-in
Protective functions
Operational
specifications
Position command
input
Speed command
input
Positioning by specifying the point table No. (31 points)
Set in point table. 1-point feed length setting range: 1[ m] to 999.999[mm]
Set in point table. Acceleration/deceleration time is set in point table.
S-pattern acceleration/deceleration time constant is set in parameter No.14.
Signed absolute value command system, incremental value command system, signed
absolute value command/incremental value command specifying system
Positioning using RS-422 (232C) communication data
Setting through RS-422 (232C) communication
1-point feed length setting range:
Setting through RS-422 (232C) communication
Acceleration/deceleration time is also set through RS-422 (232C) communication.
S-pattern acceleration/deceleration time constant is set in parameter No.14.
Signed absolute value command system, incremental value command system, signed
absolute value command/incremental value command specifying system
Point table number input, position data input system
Positioning operation is performed once in accordance with the position and speed
commands.
Varied speed operation (2 to 31 speeds), automatic continuous positioning operation (2 to
31 points)
Jog operation is performed in accordance with the parameter-set speed command by
contact input or through RS-422 (232C) communication.
Manual feed is made by manual pulse generator.
Command pulse multiplication:
Home position return is made starting with Z-phase pulse after passage of proximity dog.
Home position address may be set. Home position shift distance may be set. Home position
return direction may be selected.
Automatic at-dog home position return return/automatic stroke return function
Home position return is made by counting encoder pulses after contact with proximity dog.
Home position address may be set. Home position shift value may be set. Home position
return direction may be set.
Automatic at-dog home position return return/automatic stroke return function
Home position return is made without dog.
Home position may be set at any position by manual operation, etc. Home position address
may be set.
Home position return is made by pressing machine part against stroke end.
Home position address may be set. Home position return direction may be set.
3-phase 200 to 230VAC, 50/60Hz
3-phase 170 to 253VAC
1[ m] to 999.999[mm]
1, 10 or 100 is selected using parameter.
1-phase 100 to
120VAC 50/60Hz
1-phase
85 to 127VAC
1 - 10
1. FUNCTIONS AND CONFIGURATION
Servo amplifier
MR-J2S-
Item
Home position
ignorance
(Servo-on position as
home position)
Manual
home
position
return
mode
Operation mode
Automatic positioning to home
position
Other functions
Structure Self-cooled, open (IP00) Force-cooling, open (IP00)
Position where servo-on (SON) is switched on is defined as home position.
Home position address may be set.
Home position return is made with respect to the rear end of a proximity dog.
Home position address may be set. Home position shift value may be set. Home position
return direction may be set.
Automatic at-dog home position return return/automatic stroke return function
Home position return is made with respect to the front end of a proximity dog.
Home position address may be set. Home position shift value may be set. Home position
return direction may be set.
Automatic at-dog home position return return/automatic stroke return function
Home position return is made with respect to the front end of a proximity dog by the first
Z-phase pulse.
Home position address may be set. Home position shift value may be set. Home position
return direction may be set.
Automatic at-dog home position return return/automatic stroke return function
High-speed automatic return to a defined home position.
Absolute position detection, backlash function
Overtravel prevention using external limit switch
Software stroke limit, override using external analog signal
Amplifier front button-operated teaching function/external teaching pendant input
signal interface
[ ] 0 to 55 (non-freezing)
[
] 32 to 131 (non-freezing)
[ ] 20 to 65 (non-freezing)
[
] 4 to 149 (non-freezing)
90%RH or less (non-condensing)
Indoors (no direct sunlight)
Free from corrosive gas, flammable gas, oil mist, dust and dirt