Mitsubishi Electric MELSERVO-J2S-S061, MR-J2S-**A-S061 Specifications

BCN-B11127-479*
Section Mgr.
Section Mgr.Section Mgr.
Section Mgr. Design Eng.
Design Eng.Design Eng.
Design Eng.
APPROVALS:
APPROVALS:APPROVALS:
APPROVALS:
H.Ogi
H.OgiH.Ogi
H.Ogi
MITSUBISHI
General Purpose AC Servo
MELSERVO-J2S-S061
Built-In Positioning Function Specifications and Instruction Manual
For Engineering Sample
MITSUBISHI
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Table of Contents
1. FUNCTION AND CONFIGURATION 2
1.1 Overview 2
1.2 Features 3
1.3 System configuration 3
2. WIRING DIAGRAM 5
3. TERMINALS 7
3.1Terminal blocks 7
3.2 Connection example 8
3.3 Power-on sequence 8
3.4 Signal explanations 12
3.5 Additional function devices 14
4. INTERFACES 16
5. AUTOMATIC OPERATION MODE 18
5.1 Positioning via point table with digital input 18
5.2 Positioning operation in accordance with point tables 22
5.3 Positioning operation vi a com munication 23
5.4 Manual operation mode 24
5.5 Zeroing 26
6. DISPLAY AND OPERATION 27
6.1 Display flowchart 27
7. PARAMETERS 28
8. COMMUNICATIONS 47
8.1Configuration 47
8.2 Communication specifications 49
8.3 Protocol 50
8.4 Character codes 52
8.5 Error codes 53
8.6 Checksum 53
8.7 Time-out operation 54
8.8 Retry operation 54
8.9 Initialization 55
8.10 Communication procedure example 55
8.11 Command and data No. list 56
8.12 Detailed explanation of commands 66
REVISIONS 85
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1. FUNCTIONS AND CONFIGURATION
1.1 Overview
The MR-J2S-
A-S061 AC se rvo amplifier w ith built-i n positioning functions i s the MR-J2 S-A general­purpose AC servo amplifier which incorporate single-axis positioning functions. These functions perform positioning operation by merely setting the position data (target positions), motor speeds, acceleration and deceleratio n time co n stan ts, et c. to poin t ta ble s as if se tting the m in p aram ete rs. Th e serv o amp lifie r is the most appropriate to configure a program-free, simple positioning system or to simplify a system, for example. There are up to 31 points. You can choose a configuration suitable for your purpose, e.g. simple positioning system using external I/O signals (DI/O), operation using DI/O and RS-422 serial communication, or multi drop operation using RS-422 serial communication. All servo motors are equipped with an absolute position encoder as standard. An absolute position detection syste m can be configured by merely adding a battery to the se rvo amplifier. Once the home position has been set, z eroing i s not requi red a t power on, al arm occurrence, etc.
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1.2 Features (1) Up to 31 point tables
(2) Stopper type zeroing operation (3) Point table output function
1.3 System configuration
1) Several (up to 32) servo amplifiers are connected with the personal computer by RS-422.
Servo amplifier (axis 1)
External I/O signals
Power supply 3-phase 200VAC or single-phase 230VAC
Servo motor
RS–422
Set-up Software
Personal computer
CN1A CN1B
CN2 CN3
Servo amplifier (axis 2)
External I/O signals
Servo motor
CN1A CN1B
CN2 CN3
RS–232C
RS–232C/RS-422 converter
(to be prepared by the customer)
To the next axis
RS–422
Power supply 3-phase 200VAC or single-phase 230VAC
Communication data
PC to Servo amplifier Servo amplifier to PC
- Positioning data to point table
- Control signals
- Parameter data
- Status monitor
- Parameter data
- Alarm information and so on
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2) The follow ing configuration uses e xternal I/O signals. The external input signal s are used to control all signals (devices) that response delay is less than 15msec.
3) Function list
Contents Description
Operation specification - Positioning up to 31 point via point block #
Position command input
- Setting at point block
- Setting range for positioning: +/- 1 [um] to +/- 999.999 [um]
Speed command input
- Setting at point block
- Set at the point block for acc. / dec. time
- Parameter # 14 is for S-Curve acc. / dec. time constant
Point block # input
System - Absolute value command with sign or incremental value command Operation specification - Positioning via RS-422(232C) communication
Position command input
- Setting via RS-422(232C) communication
- Setting range for positioning : +/- 1 [um] to +/- 999.999 [um]
Speed command input
- Setting via RS-422(232C) communication
- Set the acc. / dec. time via RS-422(232C) communication
- Parameter # 14 is for S-Curve acc. / dec. time constant
Command type
Position data input
System - Absolute value command with sign or incremental value command
Automatic mode
- Select the required ones from among 31 preset point blocks and perform operation in accordance with the set value
(Position block # input, Position data input)
Manual mode JOG
- Jogging operation among preset jog speed via RS-422(232C) communication or external input
Operation mode
Manual zeroing Stopper type zeroing
- Stopper type zeroing
Capable set the zero address at parameter setting
Function on positioning control
- Absolute position detection system
- Backlash compensation
- External stroke limit function
- Software stroke limit function
- Teaching function
- Roll feeding function (equivalent)
Servo amplifie
r
External I/O signals
Power supply 3-phase 200VAC or single-phase 230VAC
Servo moto
r
CN1A CN1B
CN2 CN3
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2. Wiring Diagram
Emergency stop
Proximity dog
Zeroing completion
Monitor output 1
RA2
RA3
RA4
RA5
Rough match In position Trouble Ready
External torque limit
16
15
17
7 5
14
8 9
10
SON
LSN
LSP
MD0
DI0 DI1
ST1
ST2 SG
20
SG
2
11
1
12
P15R
LG
TLA
VC
Plate
SD
CN1B
10
8
DOG
SG
CN1
A
18
ZP
4
13
6
18
19
CPO
INP
ALM
RD
COM
3
VDD
13
3
Plate
LG SD
CN3
LG
4
MO1
14
MO2
A
A
C
D
P
B1
W (Black)
V (White)
U (Red)
(Green)
Electromagnetic brake
Encoder
Encoder cable
(Available as option or to be fabricated)
NFB
MC
Regenerative brake option
L12
L11
L 3
L 2
L1
10 k
2m(78.74inch) max.
Upper limit setting
W
V
U
Servo amplifier MR-J2S-A-S061
9
RA 1
20
SG
Communication cable
(Available as option or to be fabricated)
CN3
TE1
TE2
When connecting the external regenerative brake option, always disconnec
t
the jumper from across P-D.
SM
COM
CN 2
Servo motor
Servo on Forward rotation stroke end
Reverse rotation stroke end Automatic/manual selection Point table No. selection 1 Point table No. selection 2 Forward rotation start Reverse rotation star
t
3-phase 200VAC
10m(39.37inch) max.
10m (39.37inch) max.
Upper limit setting
To be shut off when servo on signal switches off
or alarm occurs.
Monitor output 2
B2
10 k
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Note: 1. To prevent an electric shock, always connect the protective earth (PE) terminal of the servo
amplifier to the protective eart h (P E) of th e control box.
2. Connect the diode in the correct d irection. If it is con nected reversely, the servo amplif ier wil l be faulty and will not output signals, disabling the emergency stop and other protective circuits.
3. CN1A, CN1B, CN2 an d CN3 hav e the s ame shape . Wrong connec tion of t he co nnectors w ill lead to a fault.
4. The sum of currents that flow in the external relays should be 80mA max. If it exceeds 80mA, supply interface power from external.
5. When starting operation, always connect the forward/reverse rotation stroke end signal (LSN/LSP) with SG. (Normally closed contacts)
6. Trouble (ALM) is connected with COM in normal alarm-free condition.
7. The pins with the same si gnal name a re connect ed in t he s ervo ampl ifi er.
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3. Terminals
3.1 Terminal blocks
Symbol Signal Description
Main circuit power input terminals
1) 200V Class
Supply L
1
, L2 and L3 with the following power. For a single-phase 230VAC power supply, connect the power supply to L1 and L2 and keep L3 open:
Servo amplifier
Power supply
MR-J2-10A to 70A MR-J2-100A to 700A
3-phase 200 to 230VAC, 50/60Hz
L
1•L2•L3
Single-phase 230VAC, 50/60Hz
L
1•L2
L1, L2, L3 Main circuit power supply
Cannot be used for combination with the ser vo motor HC-SFS52•53.
2) 100V Class
Supply L1, L2 with the single-phase 100 to 120V 50/60Hz power.
U, V, W Servo motor output
Servo motor power output terminalss Connect to the servo motor power supply terminals (U, V, W).
L11, L21 Control circuit power supply
Control circuit power input terminals
1) 200V Class
Supply L11 and L21 with single-phase 200-230VAC, 50/60H z power.
2) 100V Class
Supply L11 and L21 with single-phase 100-120VAC, 50/60H z power.
P, C, D Regenerative brake option
Regenerative brake option connection terminals C and D are factory-connected. When using the regenerative brake option, always remove wiring from across P-D and connect the regenerative brake option across P-C.
N Do not connect.
Protective earth (PE)
Ground terminal Connect this terminal to the protective earth (PE) te rm inals o f the servo motor and control box for grounding.
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3.2 Connection example
Wire the power supply and main circuits as shown below. A no-fuse breaker (NFB) must be used with the input cables of the power supply. Design the circuit so that the servo on signal also tur ns off as soon as the power is shut off on detection of alarm occurrence.
MC
SK
MC
ON
OFF
Emergency
stop
RA
EMG SON
SG
VDD
COM
(Note 1) Three-phase 200 to 230VAC or Single-Phase 230VAC
RA
Servo amplifier
L21
L11
L3
L2
L1
Trouble
MC
NFB
Note : For a single-phase 230VAC power supply, connect the power supply to L1 and L2 and keep L3 open.
ALM
External emergency stop Servo on
3.3 Power-on sequence (1) Power-on procedure
1) Always wire the power supply as shown in above Section 3.7.1 using the magnetic contactor with the main circuit power supply (three-phase 200V: L
1
, L2, L3, single-phase 230V: L1, L2). Configure
up an external sequence to switch off the magnetic contactor as soon as an alarm occurs.
2) Switch on the control circuit power supply L
11
, L21 simultaneously with the main circuit power supply or before switching on the main circuit power supply. If the main circuit power supply is not on, the display shows the corresponding warning. However, by switching on the main circuit power supply, the warning disappears and the servo amplifier will operate properly.
3) The servo amplifier can accept the servo-on signal (SON) about 1 second after the main circuit power supply is switched on. Therefore, when SON is switched on simultaneously with the three­phase powe r supply, the base circuit will switch on in about 1 second, and the ready signal (RD) will switch on in further about 20ms, making the servo amplifier ready to operate.
4) When the reset signal (RES) is switched on, the base circuit is shut off and the servo motor shaft coasts.
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(2) Timing chart
20ms
20ms
20ms
10ms
10ms
10ms10ms
10ms
60ms
60ms
SON accepted
(1s)
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
Power sypply
Base circuit
Servo on (SON)
Reset (RES)
Ready (RD)
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3.4 Signal explanations
1) CN1A
Signal Name Symbol Pin No. Description I/O Division
Digital I/F power supply input
COM 9 Used to input 24VDC±10% for input interface .
Driver power input terminal for digital interface . COM of each connector is connected in the servo amplifier. When using an external power supply, connect a power supply of
24VDC, 200mA or more to this te r minal. Open collector power input
OPC 11 When using a manual pulse generator, supply 24VDC to this
terminal. Digital I/F common SG 10, 20 Common te r minal for VDD and COM and isolated from LG. DC15V power supply P15R 4 Used to output 15VDC. Po we r supply terminal for VC and TLA. Control common LG 1 Common terminal for VC, T L A, MO1, MO2 and P15R.
When terminals DOG-SG are shorted, the proximity dog signal is
detected. The polarity of dog detection input can be changed with the
parameter.
Parameter No.8 Polarity of P roxim ity Dog Detection Input
0 DOG-SG are opened. 1 (initial value) DOG-SG are shorted.
Proximity dog DOG 8
DI-1
Zeroing completion ZP 18 ZP-SG are connected on completion of z eroi ng .
In the absolute p osi t i on sy s t em, ZP-SG are connected when the servo
amplifier is read y to operate but are disconnected if:
1) SON-SG are op en ed;
2) EMG-SG a re opened;
3) RES-SG are shorted;
4) Alarm occurs;
5) Limit switch open s ;
6) Zeroing has not been ma d e a fter the purchase of the product;
7) Zeroing has not been ma d e a fter the occurrence of absolute position erasure (A. 25) or ab s ol u te position counter warning (A. E3);
8) Zeroing has not been ma d e a fter the changing of the electronic gear value;
9) Zeroing has not b een made after the absolute position syst em w a s made valid; or
10) The ST1 coordinate system (000
in parameter No.1) has been
changed.
DO-1
19 Empty
DI-1
DO-1
Shield SD Plate Connect one end of the shielded cable.
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2) CN1B
Signal Name Symbol Pin No. Description I/O Division
I/F Internal power supply
VDD 3 Used to output 24V 10% to across VDD-COM.
When using this power supply for digital interface, conne ct it with COM.
Permissible current: 80mA Digital I/F power supply input
COM 13 Used to input 24VDC 10% for input interface.
Driver power input terminal for digital interface .
COM of each connector is connected in the servo amplifier.
When using an external power supply, connect a power supply of
24VDC, 200mA or more to this te r minal. DC15V power supply P15R 11 Used to output 15VDC to across P15R-LG. Used for VC/TLA power
supply. Digital I/F Common SG 10, 20 24VDC common terminal for VDD, COM, etc. and isolated from LG. Control common LG 1 Common terminal for VC, T L A, MO1, MO2 and P15R. Servo on SON 15 When SON-SG are shorted, the base circuit is switched on and the
servo amplifier is ready to operate.
When they are opened, the base circuit is shut off and the servo
motor coasts.
DI-1
Forward rotation stroke end
LSP 16 To start operation, short LSP-SG or LSN-SG. When they are opened,
the servo m otor is stopped s u ddenly and servo-l ocked.
DI-1
Operation Across
LSP-SG
Across
LSN-SG
CCW direction CW direction
1 1 0 1 1 0 0 0
Reverse rotation stroke end
LSN 17
Note. 0:Open,1:Short
DI-1
This signal serves as a forward rotation start signal for the
incremental value command system.
In automatic operation mode, the servo motor rotates in the forward
rotation direction as soon as ST1-SG are shorted.
In zeroing mode, zeroing star ts as soon as ST1-SG are shorted.
In jog operation mode, the servo motor rotates in the forward
rotation direction while ST1-SG are shorted.
Forward rotation denotes the direction in which the address is
incremented.
Forward rotation start ST1 8
This signal serves as a start signal for the absolute value command
system. In automatic operation mode, operation starts as soon as
ST1-SG are shorted.
In zeroing mode, zeroing star ts as soon as ST1-SG are shorted.
In jog operation mode, the servo motor rotates in the forward
rotation direction while ST1-SG are shorted.
Forward rotation denotes the direction in which the address is
incremented.
DI-1
Reverse rotation start ST2 9 In automatic operation mode, the servo motor rotates in the reverse
rotation direction as soon as ST2-SG are shorted. (Incremental value
command only)
In jog operation mode, the servo motor rotates in the reverse
rotation direction while ST2-SG are shorted.
Reverse rotation denotes the direction in which the address is
decremented.
DI-1
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Signal Name Symbol Pin No. Description I/O Division
Automatic/manual selection
MDO 7 Short MDO-SG to choose the automatic operation mode, or open
them to choose the manual operation mode.
DI-1
The following table lists the point table numbers which may be
chosen by the combinations of DI0 and DI1:
DI1 DI0 Selected Point Table No.
0 0 Manual zeroing 0 1 Point table No.1 1 0 Point table No.2 1 1 Point table No.3
Point table No. selection DI0
DI1 5 14
Note: 0: DI1/DI0-SG open
1: DI1/DI0-SG shorted
DI-1
Rough match CPO 4 CPO-SG are connected when the remainin g command distance falls
within the parameter-set rough match output range.
This signal is not output while the base circuit is off.
DO-1
In position INP 6 INP-SG are connected when the droop pulses fall within the
parameter-set in-position range.
This signal is not output while the base circuit is off.
DO-1
Trouble ALM 18 ALM-SG are disconnected when the protective circuit is activated to
shut off the base circuit at power off.
They are connected in normal condition at po wer off.
DO-1
Ready RD 19 RS-SG are connected when the servo amplifier is ready to operate
without failure after servo-on.
DO-1
Override VC 2 10 to 10V is applied to across VC-LG to limit the ser vo motor
speed. Apply
10[V] for 0[%] override , 0[V] for 100[%], or 10[V] for
200[%].
Analog
input
External torque limit TLA 12 0 to 10V is applied to across TLA-LG to lim it the servo motor-
generated torque.
Apply 0[V] for 0 torque or 10[V] for max. torque.
Analog
input
Shield SD Plate Connect one end of the shielded cable.
3) CN3
Signal Name Symbol Pin No. Description I/O Division
Analog monitor 1 MO1 4 Use d to output the data set in parameter No.17 to across MO1-LG in
terms of voltage. Resolution 8 bits
Analog output
Analog monitor 2 MO2 14 Used to output the data set in parameter No.17 to across MO2-LG in
terms of voltage. Resolution 8 bits
Analog
output SDP 9 SDN 19 RDP 5
RDN 15
RS-422 I/F
TRE 10
RS-422 communication terminal RS-422 and RS-232C functions cannot be used together. Short "15" and "10" at the last axis.
RXD 2 RS-232C I/F TXD 12
RS-232C communication terminal Use parameter No.16 for selection.
Monitor common LG 1, 3,
11, 13
Monitoring common for control common
Ground SD Plate Connect one end of the shielded cable.
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3.5 Additional function devices
By parameter setting, you can assign the signals given in this section to the pins of connectors CN1A and CN1B, in addition to the signals in Section 3.2.
(1) Pins which accept different signals
Pin Type Connector Pin No. Device in Initial Status Device Symbol
CN1B-5 Po int table No. selection 1 DI0
CN1B-14 Point table No. selection 2 DI1
CN1A-8 Proximity dog DOG CN1B-15 Servo on SON CN1B-16 Forward rotation stroke end LSP CN1B-17 Reverse rotation stroke end LSN
CN1B-7 Automatic/manual selection MDO
CN1B-8 Fo rward rotation start ST1
Input-only pins
CN1B-9 Reve rse rotation start ST2
I/O pin CN1A-19 Empty
CN1B-4 Rough match CPO
CN1B-6 In position INP CN1B-18 Trouble ALM CN1B-19 Ready RD
Output-only pins
CN1A-18 Zeroing completion ZP
(2) Assignable devices
1) Input devices
Device Name Symbol Description I/O Division
No assigned function No function is assigned. Emergency stop EMG When EMG-SG are opened, the servo amplifier is placed in the emergency
stop status, the servo sw i t ch es of f, and the dynamic brake is operated t o b ri n g the servo motor to a sudden stop. Short EMG-SG in the emergency stop status to cancel the emergency stop status.
DI-1
Alarm reset RES Short RES-SG to deactivate the alarm.
If RES-SG are shorted in no alarm status, the base circuit is not shut off. Set
0 in parameter No. 55 to shut off the base circuit. Some alarms cannot be deactivated by the reset signal. Since this device is not designed for stopping, do not switch it on during operation.
DI-1
Point table No. selection DI2
DI3 DI4
Valid in the automatic mode. The following table lists the point table numbers that may be chosen by the combinations of DI0, DI1, DI2, DI3 and DI4:
DI4 DI3 DI2 DI1 DI0 Selected point table No.
0 0 0 0 0 Zeroing operation 0 0 0 0 1 Point table No.1 0 0 0 1 0 Point table No.2 0 0 0 1 1 Point table No.3
: : : : : : 1 1 1 0 1 Point table No.28 1 1 1 0 1 Point table No.29 1 1 1 1 0 Point table No.30 1 1 1 1 1 Point table No.31
Note:0: DI3/DI2/DI1/DI0-SG ope n
1: DI3/DI2/DI1/DI0-SG shorted
DI-1
External torque limit selection
TL0 Short TL 0-SG to m ak e external analog torque limit valid. DI-1
Internal torque limit selection
TL1 Open TL1-SG to m ake the torque limit value set in parameter No. 28 (T L 1)
valid, or short them to make the value se t in parameter No.29 (TL2) valid.
DI-1
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Device Name Symbol Description I/O Division
Proportion control PC Short PC-SG to switch the speed amplifier from proportional integral type to
proportional type.
DI-1
Temporary stop/Restart STP Short STP-SG during automatic operation to make a temporary stop.
Short STP-SG again to make a restart. Shorting the forward/reverse rotation start signal during a temporary sto p is ignored. Switching from automatic mode to manual mode during a temporary stop clears the remaining moving distance. During zeroing and jog opera t i on, t h e temporary stop/restart input is ignored.
DI-1
Gain changing CDP Gain changing device
Short CDP-SG to switch the gain that changing condition depends on the setting in parameter No. 68
DI-1
2) Output devices
Device Name Symbol Description I/O Division
No assigned function No function is assigned. Electromagnetic brake interlock
MBR Used to output the interlock signal for electromagnetic brake.
MBR-SG are disconnected at servo-off or alarm occurrence.
DO-1
Dynamic brake interlock
DBR Dynamic brake inte r lock output device. DO-1
Position range POT POT-SG are connected when the actual current position is within the
parameter-set range. The output is open when zeroing is incomplete or the base circuit is off.
DO-1
Warning WNG WNG-SG are connected when warning occurs.
Open in normal condition.
DO-1
Battery warning BWNG BWNG-SG are connected when the open battery cable warning (A. 92) or
battery warning (A. 9F) occurs. Open in normal condition.
DO-1
Limiting torque TLC TLC-SG are connected when the internally or externally set torque limit
value is reached.
DO-1
Temporary stop PUS PUS-SG are connected when deceleration to a stop is started by the
temporary stop signal. PUS-SG is disconnected when operation is resumed by making the temporary stop signal valid again.
DO-1
Moving completion MEN D
MEND-SG are connect ed w hen t he i n - position and rough match signal tu rn ed on
DO-1
Point table No. output
PT0 PT1 PT2 PT3 PT4
The following table lists the point block numbers that may be chosen by the combinations of PT0, PT1, PT2,TP3 and PT4 after positioning complete:
PT4 PT3 PT2 PT1 PT0 Point block No.
0 0 0 0 0 0 0 0 0 1 Point block No.1 0 0 0 1 0 Point block No.2 0 0 0 1 1 Point block No.3
1 1 1 0 0 Point block No.28 1 1 1 0 1 Point block No.29 1 1 1 1 0 Point block No.30 1 1 1 1 1 Point block No.31
These signals will be turned off while Powered off, Servo off, In zeroing operation and after zeroing com ple te. It will be hold previous status if changed operation mode, in m anual operation and in fast zeroing
DO-1
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(4) Device setting of control mode
Automatic operation Operation mode
Signal
Absolute command
Incremental
command
Manual
drive
Manual zeroing
Automatic/Manual
MD0
ON ON OFF ON
Point block No.
DI0
to
DI4
1 to 31 1 to 31 0
Forward rotation start
ST1
ON
(FWD. JOG)
Reverse rotation start
ST2
ON
(REV. JOG)
Note: The start signal will respond within 3 ms.
Servo motor will be stopped and cleared moving remain distance when Automatic/Manual signal
changed in positioning.
5ms 5ms
5ms
5ms
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4. Interfaces
This section gives the details of the I/O signal interfaces.
(1) Digital input interface DI-1
Give a signal with a rela y or open coll ector t ra nsi s tor. Source input is also possible. Refer to (5) in this section.
For use of internal power supply For use of external power supply
24VDC
SON, etc.
SG
Switch
Servo amplifier
COM
VDD
R: Approx. 4.7k
Approx. 5mA
TR
V
CES
1.0V
I
CEO 100 A
(Note) For a tran sistor
24VDC 200mA or more
SON, etc.
SG
Switch
Servo amplifier
COM
R: Approx. 4.7k
VDD
Do not connect VDD-COM.
Note: This also applies to the use of the external power supply.
(2) Digital output interface DO-1
A lamp, relay or photocoupler can be driven. Provide a diode (D) for an inductive load, or an inrush current suppressing resister (R) for a la mp load. (Permissible current: 40 mA or less, inrush current: 100mA or less)
1) Inductive load
For use of internal power supply For use of external power supply
ALM, etc.
24VDC
VDD
COM
SG
Load
If the diode is not connected as show n, the servo amplifier will be damaged.
Servo amplifier
ALM, etc.
27VDC or less
COM
SG
Load
Servo amplifier
VDD
If the diode is not connected as shown, the servo amplifier will be damaged.
Do not connect VDD-COM.
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For use of internal power supply For use of external power supply
Servo amplifier
ALM, etc.
24VDC VDD
COM
R
VDD
Servo amplifier
ALM, etc.
COM
SG
27VDC or less
R
Do not connect VDD-COM.
(3) Analog output
MO1
(MO2)
LG
SD
A
Servo amplifier
Output 10V Max. 1mA
Reading in one or both directions 1mA meter
10k
(5) Source input interface
When using the input interface of source type, all DI-1 input signals are of source type. Source output cannot be provided.
For use of internal power supply For use of external power supply
24VDC
SON, etc.
SG
Switch
Servo amplifier
COM
VDD
R: Approx. 4.7k
Approx. 5mA
TR
(Note) For a tran sistor
V
CES
1.0V
I
CEO
100 A
24VDC 200mA or more
SON, etc.
SG
Switch
Servo amplifier
COM
R: Approx. 4.7k
Note: This also applies to the use of the external power supply.
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5. Automatic Operation Mode
5.1 Positioning via point table with digital input (1) Parameter setting
Set the following parameters to perform automatic operation:
(a) Command mode selection (parameter No.0)
Select the absolute val ue command s ys tem or i ncrementa l va lue comma nd sys t em.
Parameter No. 0 Setting Positioning System
0 Absolute value command 1 Incremental value command
(b) Operation system selecti on (para met er No.1)
Choose the servo motor rotation direction at the time when the forward rotation start (ST1) signal or reverse rotation start (ST 2) s i gnal i s swi tched on.
Parameter No. 1 Setting
Servo Motor Rotation Direction
When Forward Rotation Start (S T1) I s Switched On
0
CCW rotation with
position data
CW rotation with
position data
1
CW rotation with
position data
CCW rotation with
position data
CCW
CW
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(c) Feed length multiplication selection (parameter No.1)
Set the unit multiplication factor (STM) of position data. The actual moving distance is the result of multiplying the entered position data by the unit multiplication factor.
Parameter No.1 Setting Feed Length Multiplication STM [Times]
0 Position data 1 1 Position data 10 2 Position data 100 3 Position data 1000
(2) Point table
(a) Point table setting
Up to 31 point tables may be set. The following table lists what to set:
Name Setting Range Unit Description
Position data 999999 to 999999 [ 10SMm]
In the absolute value command sys tem, moti on is ma d e to the s et ad d ress. In the incremental value command system, motion is made over the set distance. Use the parameter to select the incremental value command or absolute value command. A negative value cannot be set to the incremental value command.
Motor speed 0 to permissible speed r/min
Set the command speed of the servo motor for execution of positioning. The setting should be equal to or less than the instantaneous permissible
speed of the servo motor. Acceleration time constant
0 to 20000 ms
Set the acceleration time constant.
Set the time until the rated speed of the servo motor is re ache d. Deceleration time constant
0 to 20000 ms
Set the deceleration time constant.
Set the time until the servo motor running at rated speed comes to a stop.
Dwell time 0 to 20000 ms
Set the dwell time.
Set "0" in the auxiliary function to make the dwell time invalid.
Set "1" in the auxiliary function and 0 in the dwell time to perfor m
continuous operation.
When the dwell time is set, the position command of the selected point
table is completed, and after the set dwell time has elapsed, the position
command of the next point table is started.
Auxiliary function
0 • 1
Set the auxiliary function.
Set "1" to execute point tables consecutively without a stop.
0: Automatic operation is performed in accordance with a single point
table chosen.
1: Operation is performed in accordance with consecutive point tables
without a stop. When a different rotation direction is set, smoothing zero (command output) is confirmed and the rotation direction is then reversed. Setting "1" in point table No.15 results in an error.
For full information, refer to Section 4.2.5.
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(b) Descriptions of auxiliary function a) Auxiliary function setting “0”
b) Auxiliary function setting “1” and dwell time is “0”
c) Auxiliary function setting “1” and dwell time is not “0”
Point block No. 1
Point block No. 2
Point block No.3
Servo motor speed
(ST1 or ST2)
Start signal
Servo motor speed
Position block
No. 1
Position block
No.3
0
In position (INP)
ON O FF
Rough match (CPO)
ON O FF
Start signal (ST1 or ST2)
ON O FF
Point bloc
k
No.1
Position block
No.2
Dwell
time
Point block No.1
Dwell
time
Point table No. 2
Point table No. 3
Servo motor speed
Point block selection
No.1
Start signal
(ST1 or ST2)
In position
(INP)
Rough match
(CPO)
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(3) Timing chart
Servo on (SON)
Ready (RD)
Trouble (ALM)
A
utomatic/manual
selection (MDO) In position (INP)
Rough match (CPO)
Motor speed
Forward rotation star
t
(ST1) Reverse rotation star
t
(ST2)
Point table No. No.1
No.2
Point table No. 1
Point table No. 2
4ms or more
1.5ms or less
Note: Reverse rotation start (ST2) is invalid for absolute value command system.
ON OFF ON OFF
ON OFF
ON OFF
ON OFF
ON OFF
ON OFF
ON OFF
Forward rotation
Reverse rotation
0r/min
(Note)
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5.2 Positioning operation in accordance with point tables
By selecting the point table No. and switching on the start signal (ST1, ST2) using the communication function, positioning operation in accordance with point tables can be started.
(1) Selection of point tables
Using the device forced output from the controller (command [9][2], data No. [6][0]), choose point tables from among No.1 to 31
(2) Timing chart
Transmission data
Servo motor speed
1)
Point table No . 2
5ms
Point table No. 1 Point table No. 3
4) 5)
2)
4) 5)
3)
4)
5)
No. Transmissi on Data Command Data No.
1) Point table No.2 selec tion [9] [2] [6] [0]
2) Point table No.1 selec tion [9] [2] [6] [0]
3) Point table No.3 selec tion [9] [2] [6] [0]
4) Forward rotation start (ST1) ON [9] [2] [6] [0]
5) Forward rotation start (ST1) OFF [9] [2] [6] [0]
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5.3 Positioning operation via communication
Positioning operation can be performed by changing the point table settings and making a start. For example, positioning operation can be performed by writing the data of point table No.1, then specifying point table No.1, and making a start.
Transmission data
Servo motor speed
1)
2)
3)
4) 5)
6)
7)
Values set with transmission data 1) to 5) are used for operation.
5ms
8)
No. Transmissi on Data Command Data No.
1) Point table No.1 position data wr ite [C] [0] [0] [1]
2) Point table No.1 spee d [C] [6] [0] [1]
3) Point table No.1 acceleration tim e constant [C] [7] [0] [1]
4) Point table No.1 deceleration time constant [C] [8] [0] [1]
5) Point table No.1 auxiliary function [C] [B] [0] [1]
6) Point table No.1 selec tion [9] [2] [6] [0]
7) Forward rotation start (ST1) ON [9] [2] [6] [0]
8) Forward rotation start (ST1) OFF [9] [2] [6] [0]
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5.4 Manual operation mode
For machine adjustment, home position matching, etc., jog operation or a manual pulse generator may be used to make a motion to any position.
5.4.1 Jog operation (1) Setting
Set the input signal and parameters as follows according to the purpose of use. In this case, the point table No. selection 1 to 5 signals (DI0 to DI4) are invalid:
Item Setting Method Description
Manual operation mode selection Automatic/manual selection signal (MDO) Open MDO-SG (OFF). Servo motor rotation direction Parameter No.1 Refer to (2) in this section. Jog speed Parameter No.13 Set the speed of the servo motor.
Acceleration/deceleration time constant Point table No.1
Use the acceleration/deceleration time constants in point table No.1.
(2) Servo motor rotati on di rect i on
Servo Motor Rotation Direction
Parameter No. 1 Setting
Forward Rotation Start (ST1) ON Reverse Rotation Start (ST2) ON
0 CCW rotation CW rotation 1 CW rotation CCW rotation
ST1:ON CCW
CW ST2:ON
ST2:ON CCW
CW ST1:ON
Parameter No. 1
0 Parameter No. 1 1
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(3) Operation
By shorting ST1-SG, operat ion i s performed under t he condi ti ons of t he jog s peed set in t he pa ramet er and the acceleration and deceleration time constants in set point table No.1. For the rotation direction, refer to (2) in this section. By shorting ST2-SG, the servo mot or rotat es in the revers e direction t o ST1.
(4) Timing chart
Servo on (SON)
Ready (RD)
Trouble (ALM)
A
utomatic/manual mode
selection (MDO) In position (INP)
Rough match (CPO)
100ms
Motor speed
Forward rotation start (ST1)
Reverse rotation start (ST2)
Forward rotation jog
Reverse rotation jog
ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF
Forward rotation
Reverse rotation
ON OFF ON OFF
0r/min
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