Mitsubishi Electric MELSEC FX3U-4DA-ADP User Manual

Side
-48MR/ES
-48MR/ES
FX
3U
-48M
B
JY997D14001F
Side
A
JAPANESE ENGLISH
Side
B
FX3U-4DA-ADP
USER'S MANUAL
Manual Number JY997D14001
Revision F
Date September 2008
This manual describes the part names, dimensions, mounting, and specifications of the product. Before use, read this manual and the manuals o f all relevant products fully to acquire proficiency in handling and operating the product. Make sure to learn all the product information, safety information, and precautions. Store this manual in a safe place so that it can be taken out and read whenever necessary. Always forward it to the end user. Registration: The company and product names described in this manual are registered trademarks or the trademarks of their respective companies.
Effective September 2008 Specifications are subject to change without notice.

Safety Precaution

This manual classifies the safety precautions into two categories:
Depending on the circumstances, procedures indicated by may also cause severe injury. It is important to follow all precautions for personal safety.

Associated Manuals

How to obtain manuals
For product manuals or documents, consult with the Mitsubishi Electric dealer from who you purchased your product.
and .
Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight personal injury or physical damage.
Manual name Manual No. Description
FX
3G/FX3U/FX3UC
Series User's Manual
- Analog Control Edition
3G/FX3U/FX3UC
FX Series Programming Manual
- Basic & Applied Instruction Edition
3G Series
FX User’s Manual
- Hardware Edition
3U Series
FX User’s Manual
- Hardware Edition
3UC Series
FX User’s Manual
- Hardware Edition
© 2005 Mitsubishi Electric Corporation
(Read these precautions before use.)
JY997D16701
MODEL CODE:
09R619
JY997D16601
MODEL CODE:
09R517
JY997D31301
MODEL CODE:
09R521
JY997D16501
MODEL CODE:
09R516
JY997D28701
MODEL CODE:
09R519
Describes specifications for analog control and programming method for FX FX
3U/FX3UC Series PLC.
Describes PLC programming for basic/applied instructions and devices.
Explains FX specifications for I/O, wiring, installation, and maintenance.
Explains FX3U Series PLC specifications for I/O, wiring, installation, and maintenance.
Explains FX specifications for I/O, wiring, installation, and maintenance.
3G/
3G Series PLC
3UC Series PLC

Applicable standards

FX3U-4DA-ADP units made in June, 2005 or later comply with the EC Directive (EMC
Directive) and UL standards (UL, cUL). Further information can be found in the following manual.
Refer to the FXRefer to the FX
Refer to the FX
Refer to the FX
Regarding the standards that relate to the main unit, please refer to either the FX series product catalog or consult with your nearest Mitsubishi product provider.
Caution for EC Directive
The analog special adapters have been found to be compliant to the European standards in the aforesaid manual and directive. However, for the very best per­formance from what are in fact delicate measuring and controlled output device Mitsubishi Electric would like to make the following points; As analog devices are sensitive by nature, their use should be considered c are­fully. For users of proprietary cables (integral with sensors or actuators), these users should follow those manufacturers installation requirements. Mitsubishi Electric recommend that shielded cables should be used. If NO other EMC protection is provided, then users may experience temporary loss or accuracy between ±10% in very heavy industrial areas. However, Mitsubishi Electric suggest that if adequate EMC precautions are fol­lowed for the users complete control system, users should expect accuracy as specified in this manual.
Sensitive analog cable should not be laid in the same trunking or cable conduit as high voltage cabling. Where possible users should run analog cables separately.
Good cable shielding should be used. When terminating the shield at Earth
- ensure that no earth loops are accidentally created.
When reading analog values, EMC accuracy can be improved out by averaging the readings. This can be achieved either through functions on the analog special adapters or through a users program in the FX PLC main unit.

1. Outline

The FX3U-4DA-ADP adapter for analog output (hereinafter called 4DA-ADP) is a special adapter to add four analog output points.

1.1 Incorporated Items

Verify that the following product and items are included in the package:
3G Series Hardware Manual (Manual No. JY997D33401) 3U Series Hardware Manual (Manual No. JY997D18801)
3UC (D, DSS) Series Hardware Manual (Manual No.
3UC-32MT-LT-2 Hardware Manual (Manual No. JY997D31601)
Product
Manual
This
manual
JY997D28601)
3U(C) Series

1.2 External Dimensions, Part Names, and Terminal Layout

15.1 (0.6")
17.6
(0.7")
[10]
90(3.55")
[9]
98(3.86")
106(4.18")
24+
24-
V1+
I1+
COM1
V2+
I2+
COM2
V3+
I3+
COM3
V4+
I4+
COM4
[3]
[4]
[2]
[1]
7(0.28")
74(2.92")
Special adapter connector cover is removed
[1] DIN rail mounting groove (DIN rail: DIN46277) [2] Name plate
15.5
(0.62")
[11]
Weight: Approx. 0.1 kg (0.22 lbs)
[5]
[6]
[7]
[8]
[3] Special adapter slide lock:
Used to connect additional special adapters onto the left side of this special adapter.
[4] Special adapter connector cover:
Remove this cover to connect additional special adapters to the left side.
[5] Direct mounting hole:2 holes of φ4.5 (0.18") (mounting screw: M4 screw)
Not used when connecting to FX
[6] POWER LED (green):
Lit while 24V DC power is supplied properly to terminals '24+' and '24-'.
[7] Terminal block (European type):
Connect the analog output voltage/current signal, and 24V DC power supply.
[8] Special adapter connector:
Used to connect this special adapter to PLC main unit or special adapter. [9] DIN rail mounting hook [10] Special a dapter fixing hook [11] Special a dapter connector:
Used to connect communication or analog special adapters to the left side of the
4DA-ADP.

2. Installation

For installation/uninstallation details, refer to the following manuals:
INSTALLATION PRECAUTIONS
Make sure to cut off all phases of the power supply externally before attempting installation or wiring work. Failure to do so may cause electric shock or damage to the product.
INSTALLATION PRECAUTIONS
Use the product within the generic environment specifications described in PLC main unit manual (Hardware Edition). Never use the product in areas with excessive dust, oily smoke, conductive dusts, corrosive gas (salt air, Cl impacts, or expose it to high temperature, condensation, or rain and wind. If the product is used in such conditions, electric shock, fire, malfunctions, deterioration or damage may occur.
When drilling screw holes or wiring, make sure cutting or wire debris does not enter the ventilation slits. Failure to do so may cause fire, equipment failures or malfunctions.
Do not touch the conductive parts of the product directly. Doing so may cause device failures or malfunctions.
Connect special adapter securely to their designated connectors. Loose connections may cause malfunctions.

2.1 Connection to the FX3U Series PLC

Procedure
1) Turn off the power. Disconnect all the cables connected to the PLC main unit and special adapter, and demount the main unit and special adapter mounted on DIN rail or mounted directly using screws.
2) Install an expansion board to the main unit. For the expansion board installation procedure, refer to the following manual:
3) Remove the spec ial adapter connector cover on the expansion board (fig.A). When connecting this product to another special adapter, please replace the 'expansion board' in the above description with a 'special adapter' and perform the procedure as indicated Slide the special adapter slide lock
4) (fig.B) of the main unit. When connecting this product to another special adapter, please replace the 'main unit' in the above description with a 'special adapter' and perform the procedure as indicated.
Refer to the FXRefer to the FX
Refer to the FX
Refer to the FX
3UC Series PLC.
3G Series User's Manual - Hardware Edition. 3U Series User's Manual - Hardware Edition.
3UC Series User's Manual - Hardware Edition.
2, H2S, SO2 , or NO2), flammable gas, vibration or
3U Series User's Manual - Hardware Edition
3U
4)
.
3)
B
FX
RUN
STOP
A
B
5)
Connect the special adapter (fig.C) to the main unit as shown on the right.
6) Slide back the special adapter slide lock (fig.B) of the main unit to fix the special adapter (fig.C).
Connection precautions

2.2 Connection to the FX3UC (D, DSS) Series PLC

Procedure
1) Turn off the power. Disconnect all the cables connected to the PLC, and demount the PLC from the DIN rail.
2) Remove the special adapter connector cover (fig.A).
3) Slide the special adapter slide lock (fig.B) of the main unit. When connecting this product to another special adapter, please replace the 'main unit' in the above description with a 'special adapter' and perform the procedure as indicated.
4) Connect the special adapter (fig.C) to the main unit as shown on the right
5) Slide back the special adapter slide lock (fig.B) of the main unit to fix the special adapter (fig.C).

2.3 Connection to the FX3UC-32MT-LT(-2) Series PLC

For details, refer to the FX3UC Series User's Manual - Hardware Edition.
-48MR/ES
3U
-48M
FX
C
Connect all the high-speed I/O special adapters before connecting other special adapters when they are used in combination.
Do not connect a high-speed I/O special adapter on the left side of a communication or analog special adapter.
C
PO
.
4)
-48M
3U
B
F X
3U
­**
­* ***
PO
WE
R
6)
5)
FX
-48MR/ES
3U
-48M
3U
FX
FX
RUN
STOP
6)
5)
5)
4)
3)
2)
B
A
B
3)
B
B
FX
3U
­* **
­**
*
WE
R
5)
4)
5)
4)
4) B
-48MR/ES
-48MR/ES
FX
3U
-48M

2.4 Connection to the FX3G Series PLC

Procedure
1) Turn off the power. Disconnect all the cables connected to the PLC, and demount the PLC from the DIN rail.
2) Install a connector conversion adapter to the main unit. For the connector conversion adapter installation procedure, refer to the following manual:
3)
Remove the special adapter connector cover when connecting this product to another special adapter. Removal of the special adapter connector cover is not required when connecting this product to the connector conversion adapter.
4)
Slide the special adapter slide lock (fig.A) of the connector conversion adapter. When connecting this product to another special adapter, please replace the 'connector conversion adapter' in the above description with a 'special adapter' and perform the procedure as indicated.
5) Connect the special adapter (fig.B) to the connector conversion adapter as shown on the right.
6) Slide back the special adapter slide lock (fig.A) of the connector conversion adapter to fix the special adapter (fig.B).

3. Wiring

WIRING PRECAUTIONS
Make sure to cut off all phases of the power supply externally before
WIRING PRECAUTIONS
Make sure to cut off all phases of the power supply externally before
Make sure to observe the following precautions in order to prevent any
Make sure to properly wire to the European terminal board in accordance
Make sure to properly wire to the FX
Refer to the FX
B
attempting installation or wiring work. Failure to do so may cause electric shock or damage to the product.
attempting installation or wiring work. Failure to do so may cause electric shock or damage to the product.
damage to the machinery or accidents due to abnormal data written to the PLC under the influence of noise:
1) Do not bundle the main circuit line together with or lay it close to the main circuit, high-voltage line or load line. Otherwise, noise disturbance and/or surge induction are likely to take place. As a guideline, lay the control line at least 100mm (3.94") or more away from the main circuit or high-voltage lines.
2) Ground the shield wire or shield of the shielded cable at one point on the PLC. However, do not use common grounding with heavy electrical systems.
with the following precautions. Failure to do so may cause electric shock, a short-circuit, wire breakage, or damage to the product.
- The dis posal size of the cable end should be 9mm (0.35").
- Tightening torque should be between 0.22 and 0.25N
- Twist the end of strand wire and make sure that there are no loose wires.
- Do not solder-plate the electric wire ends.
- Do not connect more than the specified number of wires or electric wires of unspecified size.
- A ffix the electric wires so that neither the terminal block nor the connected parts are directly stressed.
accordance with the following precautions. Failure to do so may cause electric shock, a short-circuit, wire breakage, or damage to the product.
- The dis posal size of the cable end should follow the dimensions described in this manual.
- Tightening torque should follow the specifications in this manual.
3G Series User's Manual - Hardware Edition
4)
A
3)
4)
A
A
6)
5)
5)
5)
m.
3G/FX3U/FX3UC Series PLC in

3.1 Applicable cable and terminal tightening torque

3.1.1 Terminal block (European type)

1) Wire size Wiring to analog device should use 20-22 AWG wire.
2) Applicable cable
3) Termination of cable end Strip the coating of strand wire and twist the cable core before connecting it, or strip the coating of single wire before connecting it. An alternative connection is to use a ferrule with insulating sleeve.
When using a stick terminal with insulating sleeve, choose a wire with proper cable sheath referring to the above outside dimensions, or otherwise, the wire cannot be inserted easily.
6)
A
The tightening torque must be 0.22 to 0.25N

3.2 Power Supply Wiring

3.3 Wiring of Analog Output

*1 Use 2-core shielded twisted pair cable for the analog outp ut lines, and separate
*2 24V DC service power supply of the FX
*3 Ground the shielded wire at one point on the signal receiving side.
Typ e Wire size
Single-wire
2-wire
0.3mm
2 pieces of 0.3mm
Manufacturer Model Pressure bonding tool
Phoenix Contact Co., Ltd. AI 0.5-8WH
- Strand wire/single wire
9mm
(0.35")
- Stick terminal with insulating sleeve
2.6mm(0.1")
For the power supply wiring, refer to the FX3G / FX3U / FX3UC Series
For the terminal configuration, refer to Section 1.2
Using voltage
output
*1 Shielded
Terminal
block
*3
Using current
output
*3
External power
supply wir ing
24V DC
*2
Grounding
(Ground resistance:
or less)
100
V +, I +, ch : repr esents the channel number.
the analog output lines from other power lines or inductive lines.
2
to 0.5mm2 (AWG22 to 20)
2
(AWG22)
CRIMPFOX ZA 3
(or CRIMPFOX UD 6)
Insulation sleeve
Contact area
(Crimping area)
8mm
(0.31")
14mm(0.55")
m.
User’s Manual - Analog Control Edition
4DA-ADP
V + I +
COM
V + I +
COM
24+
24-
3G/FX3U Series PLC can also be used.
ch
ch
+15V

3.4 Grounding

Grounding should be performed as stated below.
The grounding resistance should be 100 or less.
Independent grounding should be performed for best results.
When independent grounding is not performed, perform "shared grounding" of the following figure.
For details, refer to the FX
For details, refer to the FX
For details, refer to the FX
Another
PLC
equipment
Independent grounding
Best condition
The grounding wire size should be AWG 22-20 (0.3-0.5 mm
The grounding point should be close to the PLC, and all grounding wire should be
as short as possible.

4. Specifications

STARTUP AND MAINTENANCE PRECAUTIONS
Do not disassemble or modify the PLC. Doing so may cause fire, equipment failures, or malfunctions. * For repair, contact your local Mitsubishi Electric distributor.
Do not drop the product or exert strong impact to it. Doing so may cause damage.
DISPOSAL PRECAUTIONS
Please contact a certified electronic waste disposal company for the environmentally safe recycling and disposal of your device.
TRANSPORT AND STORAGE PRECAUTIONS
The product is a precision instrument. During transportation, avoid any impacts. Failure to do so may cause fa ilures in the product. After trans portation, verify the operations of the product.
Another
PLC
equipment
Shared grounding
Good condition
3G Series User's
Manual - Hardware Edition.
3U Series User's
Manual - Hardware Edition.
3UC Series User's
Manual - Hardware Edition.
Another
PLC
equipment
Common grounding
Not allowed
2
).

4.1 Applicable PLC

Model name Applicability
3U Series PLC Ver. 2.20 or later (from first production)
FX
FX
3UC Series PLC
3G Series PLC Ver. 1.00 or later (from first production)
FX
The version number can be checked by monitoring D8001 as the last three digits indicate it.

4.2 General Specifications

For the general specifications, refer to the manual of the PLC main unit. The items other than the following are equivalent to those of the PLC main unit.
Ver. 1.20 or later (from the production manufactured in May, 2004 with SER No. 45****)
Item Specification
Dielectric withstand voltage
500V AC for one minute
Insulation resistance 5M or more by 500V DC megger
Conforming to JEM-1021 Between all terminals and ground terminal of PLC main unit

4.3 Power Supply Specifications

Item Specification
D/A conversion circuit driving power
Interface driving power
24V DC +20%/-15%, 150mA for 24V DC Connect a 24V DC power supply to the termi nal block.
5V DC, 15mA 5V DC power is supplied from the internal power supply of main unit.

4.4 Performance Specifications

- 0.9(%)
4000
Description
4 to 20mA DC
(External load: 500 or less)
•±0.5% (±80µA) for full scale of 16mA (when ambient temperature is 25°C±5°C)
•±1.0% (±160µA) for full scale of 16mA (when ambient temperature is 0°C to 55 °C)
20mA Analog output
4mA
4080
0 4080
Digital input
4000
Item
Analog output range
Voltage output Current output
0 to 10 V DC
(External load: 5k to 1MΩ)
Digital input 12 bits, binary
Resolution 2.5mV(10V/4000) 4µA(16mA/4000)
•±0.5% (±50mV) for full scale of 10 V (when ambient temperature is 25°C±5 °C)
•±1.0% (±100mV) for full scale of 10 V (when ambient temperature is
Total accuracy
D/A conversion time
Output characteristics
Insulation method
Occupied points
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
Warranty
Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi; opportunity loss or lost profits caused by faults in the Mitsubishi products; damage, secondary damage, accident compensation caused by special factors unpredictable by Mitsubishi; damages to products other than Mitsubishi products; and to other duties.
0°C to 55°C)
If the external load resistance (Rs) is less than 5k, the value calculated from the following formula will be added: (Addition will be 100mV per %.)
47
×
100
Rs+47
3U/FX3UC Series PLC: 200 µs
FX (The data will be updated at every scan time of the PLC.)
FX
3G Series PLC: 250 µs
(The data will be updated at every scan time of the PLC.)
10V
Analog output
0
Digital input
The photocoupler is adopted to insulate the analog output area from the PLC.
The DC-DC converter is adopted to insulate the power supply line from the analog output area.
Channels are not insulated from each other.
0 point (This number is not related to the maximum number of input/output points of the PLC.)
For safe use
This product has been manufactured as a general-purpose part for general industries, and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life. Before using the product for special purposes such as nuclear power, electric
power, aerospace, medicine or passenger movement vehicles, consult with Mitsubishi Electric.
This product has been manufactured under strict quality control. However when installing the product where major accidents or losses could occur if the product fails, install appropriate backup or failsafe functions in the system.
HEAD OFFICE
: TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
HIMEJI WORKS
: 840, CHIYODA CHO, HIMEJI, JAPAN
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