Mitsubishi Electric MELSEC-F FX2N-1HC User Manual

FX2N-1HC SPECIAL FUNCTION BLOCK
USER’S GUIDE
JY992D65401F
This manual contains text, diagrams and explanations which will guide the reader in the correct installation and operation of the FX2N-1HC special function block and should be read and understood before attempting to install or use the unit. Further information can be found in the FX PROGRAMMING MANUAL and FX
2N
, FX
2NC
, FX3U, FX
3UC
SERIES HARDWARE MANUAL.
1. INTRODUCTION
The hardware high-speed counter block is a 2-phase 50 kHz high-speed counter. It is a special function block for the FX2N, FX
2NC
, FX3U, FX
3UC
series PLC.
FROM/TO instruction transfers the PLC data (i.e. parameters, comparing value and present value).
The FX2N-1HC occupies 8 points of I/O on the FX2N, FX
2NC
, FX3U, FX
3UC
expansion bus. The 8 points
can be allocated from either inputs or outputs.
Differential-Line-Driver (AM26C31 or equivalent) and open collector output encoders are available for FX2N-1HC.
The source of your input signal should be a 1 or 2 phase encoder. A 5V, 12V, or 24V power source can be used. An initial value setting command input (PRESET) and a count prohibit command input (DIS­ABLE) are also available.
The FX
2N
-1HC has two outputs. When the counter value coincides with an output compare value, the appropriate output is set ON. The output transistors are individually isolated to allow either sink or source connection methods.
Various counter modes, such as 1-phase or 2-phase, 16-bit or 32-bit modes, can be selected using commands from the PLC. Allow the FX
2N
-1HC unit to run only after setting these mode parameters.
1.1 External dimensions
<Using the solderless termination>
POWER
YH
YS
UP
DOWN
DIS
PRE
FX2N-1HC
55(2.17)
4(0.16)
90(3.54)
80(3.15)
YS+
YS-
YH+XP5
YH-
COMP
XP24
XD24
B5+
B24+
A5+
A12+
A -
B12+
B -
XD5
COMD
A24+
4
(0.16)
87(3.43)
ø
A
ø
B
1
17
16
2
55(2.17)
3 4 5 6
7
8
9
10
11
12
13
14 15
11
B24+
A5+
A12+
A -
B12+
A24+
1
Mounting hole 2-φ4.5 (0.18)
2
Extension cable and connector
3
UP LED
4
DN (Down) LED
5
φ
A LED
6
φ
B LED
7
POWER LED
8
φ
A, φB terminal (M3 (0.12) screws)
9
PRESET terminal (M3 (0.12) screws)
10
YHxYS terminal (M3 (0.12) screws)
11
DISABLE terminal (M3 (0.12) screws)
12
DIS (DISABLE) LED
13
PRESET LED
14
YH LED
15
YS LED
16
DIN rail clip
17
Attachment groove for 35 (1.38) wide DIN rail
Mass (weight): Approx. 0.3 kg (0.66 lbs) Dimensions: mm (inches) Accessories: Self-adhesive labels special block number identification.
6.2mm (0.24 inches) or less
FOR M3 (0.12 inches)
6.2mm (0.24 inches) or less
Use crimp terminals of the dimensions specified in the left figure.
Secure the terminals using a tightening torque of 0.5 to 0.8 Nxm
Wire only to the module terminals discussed in this manual. Leave all others vacant.
2. WIRING
PNP output encoders
If using on NPN output encoder please take care to match the polarity of the terminals of the encoder to those of the FX2N-1HC.
Differential-Line-Driver output encoders
3. SPECIFICATIONS
3.1 General specifications
Perform the dielectric withstand voltage test between the GND terminal and all the other termi- nals short-circuited.
3.2 Performance specifications
Item Specification
General specifications (excluding the following) Same as those for the FX
Dielectric withstand voltage 500V AC, 1min (between all terminals and ground)
Item
1-phase input 2-phase input
1 input 2 inputs 1 edge count 2 edge count 4 edge count
Input signal
Signal level
Phase A, Phase B [A24+],[B24+] :24V DC±10% 7mA or less
[A12+],[B12+] :12V DC±10% 7mA or less [A5+],[B5+] :3.0V to 5.5V DC 12.5mA or less
PRESET, DISABLE [XP24],[XD24] :10.8V to 26.4V DC 15mA or less
[XP5],[XD5] :5V DC±10% 8mA or less
(Selected by terminal connection)
MAX. frequency 50 kHz 25 kHz 12.5kHz
Pulse shape
t1 :Rise/fall time is 3 t2 :ON/OFF pulse 6 t3 :Phase difference between A and B is 3.5
more (at 50kHz)
PRESET(Z phase) input 100 DISABLE (count prohibit) input 100
Counting specification
Form at
Automatic UP/DOWN (however, when on 1-phase 1-input mode, UP/DOWN is determined by a PLC command or an input terminal.)
Range
When 32-bit is specified : -2,147,483,648 to +2,147,483,647 When 16-bit is specified : 0 to 65,535 (upper limit can be user specified)
Comparison Ty p e
Each output is set when the present value of the counter matches with the compare value (which is transferred from the PLC), and is switched OFF by a reset command from the PLC.
YH : Direct output processed by hardware. YS : Software processed output with worst delay time of 30 (Therefore, when the input frequency is 50 kHz, there is a worst case delay of 15 input pulses.)
Output signal
Types of outputs
YH +:transistor output for YH output YH :transistor output for YH output YS +:transistor output for YS output YS :transistor output for YS output
Output capacity 5V to 24V DC 0.5A
I/O occupation 8 points taken from the FX
2N
expansion bus (can be either inputs or outputs)
Power from base 5V DC 90mA(Internal power supply from main unit or powered extension unit)
COM+24V
OUT
OUT
OUT
0 V
+24V
A24+ A12+
A5 +
A - B24+ B12+
B5 +
B -
XP24 XP 5
XD24 XD 5
PLC
3.3k
1.5k
0.27k
0.1k
1.5k
0.5k
0.2k
12 to 24V inputtable
External power source DC5V,12V,24V
Class 3 grounding (<100 )
Extension cable
START
*1. " " is an external load connected with the out put. *2. Connect the grounded terminal at the PLC side as required.
FX2N-1HC
PNP output encoders
Shielding Wire
PRESET
DISABLE
COMD
Shielding Wire
Shielding Wire
Shielding Wire
Phase A
Phase B
Phase Z
*2
12 to 24V inputtaable
:
ØA
COMP
ØB
LB
LBR
B5+
B -
A5+
A -
LA
LAR
Line driver output encoders
FX2N-1HC
Shielding Wire
When applying the Differential-Line-Driver encoder (AM26C31 or equivalent) to FX encoder output with the 5V DC terminal as shown in the left figure.
Connect other terminals as shown in the PNP output encoder figure above.
t1 t1
t2
t2
t3
t3
YH+ YS+
YH- YS-
NPN
+1+1 -1-1
Phase B
Phase B input OFF
o
ON while phase A input ON Count up by 1.
Phase B input ON
o
OFF while phase A input ON Count down by 1.
Phase A
Industrial
automation
Elincom
Group
European
Union:
www.elinco.eu
Russia:
www.elinc.ru
2N
, FX
2NC
, FX3U, FX
3UC
3UC
expansion bus. The 8 points
FX2N-1HC
YS+
YS-
YH+XP5
YH-
COMP
XP24
XD24
B5+
B24+
A5+
A12+
A -
B12+
B -
XD5
COMD
A24+
55(2.17)
3 4 5 6
7
8
9
10
11
12
13
14 15
11
x
m
2. WIRING
PNP output encoders
If using on NPN output encoder please take care to match the polarity of the terminals of the encoder to those of the FX
2N
-1HC.
Differential-Line-Driver output encoders
3. SPECIFICATIONS
3.1 General specifications
Perform the dielectric withstand voltage test between the GND terminal and all the other termi­nals short-circuited.
3.2 Performance specifications
Item Specification
General specifications (excluding the following) Same as those for the FX
main unit
Dielectric withstand voltage 500V AC, 1min (between all terminals and ground)
Item
1-phase input 2-phase input
1 input 2 inputs 1 edge count 2 edge count 4 edge count
Input signal
Signal level
Phase A, Phase B [A24+],[B24+] :24V DC±10% 7mA or less
[A12+],[B12+] :12V DC±10% 7mA or less [A5+],[B5+] :3.0V to 5.5V DC 12.5mA or less
PRESET, DISABLE [XP24],[XD24] :10.8V to 26.4V DC 15mA or less
[XP5],[XD5] :5V DC±10% 8mA or less
(Selected by terminal connection)
MAX. frequency 50 kHz 25 kHz 12.5kHz
Pulse shape
t1 :Rise/fall time is 3μs or less t2 :ON/OFF pulse 6μs or more (at 50kHz) t3 :Phase difference between A and B is 3.5μs or
more (at 50kHz)
PRESET(Z phase) input 100μs or more DISABLE (count prohibit) input 100μs or more
Counting specification
Form at
Automatic UP/DOWN (however, when on 1-phase 1-input mode, UP/DOWN is determined by a PLC command or an input terminal.)
Range
When 32-bit is specified : -2,147,483,648 to +2,147,483,647 When 16-bit is specified : 0 to 65,535 (upper limit can be user specified)
Comparison Ty p e
Each output is set when the present value of the counter matches with the compare value (which is transferred from the PLC), and is switched OFF by a reset command from the PLC.
YH : Direct output processed by hardware. YS : Software processed output with worst delay time of 300μs. (Therefore, when the input frequency is 50 kHz, there is a worst case delay of 15 input pulses.)
Output signal
Types of outputs
YH +:transistor output for YH output YH −:transistor output for YH output YS +:transistor output for YS output YS −:transistor output for YS output
Output capacity 5V to 24V DC 0.5A
I/O occupation 8 points taken from the FX
2N
expansion bus (can be either inputs or outputs)
Power from base 5V DC 90mA(Internal power supply from main unit or powered extension unit)
COM+24V
OUT
OUT
OUT
0 V
+24V
A24+ A12+
A5 +
A ­B24+ B12+
B5 +
B -
XP24 XP 5
XD24 XD 5
PLC
3.3k
1.5k
0.27k
0.1k
1.5k
0.5k
0.2k
12 to 24V inputtable
+24V
*1
2.2kW YH-
YH+
YS-
0 V
External power source DC5V,12V,24V
Class 3 grounding (<100 )
Extension cable
START
YS+
*1. " " is an external load connected with the out put. *2. Connect the grounded terminal at the PLC side as required.
Power supply for out put load drive DC5 to 24V
FX2N-1HC
PNP output encoders
Shielding Wire
PRESET
DISABLE
COMD
Shielding Wire
Shielding Wire
Shielding Wire
Phase A
Phase B
Phase Z
*2
12 to 24V inputtaable
2.2kW
*1
*1
*1
:source :sink
:
ØA
COMP
ØB
LB
LBR
B5+
B -
A5+
A -
LA
LAR
Line driver output encoders
FX2N-1HC
Shielding Wire
When applying the Differential-Line-Driver encoder (AM26C31 or equivalent) to FX
2N
-1HC, connect the encoder output with the 5V DC terminal as shown in the left figure.
Connect other terminals as shown in the PNP output encoder figure above.
t1 t1
t2
t2
t3
t3
YH+ YS+
YH­YS-
NPN
3.3 Buffer memories (BFM)
#5-#9, #16-#19, #28, #31 are reser ved.
1) BFM #0 Counter mode (K0 to K11), BFM #1 DOWN/UP command
a) 32-bit counter modes
A 32-bit binary counter which executes UP/DOWN counting will change from the lower limit value to the upper limit value or the upper limit value to the lower limit value when overflow occurs. Both the upper and lower limit values are fixed values: the upper limit value is +2,147,483,647, and the lower limit value is -2,147,483,648.
b) 16-bit counter modes
A 16-bit binary counter handles only positive values from 0 to 65,535. Changes to zero from the upper limit value or to the upper limit value from zero when overflow occurs; the upper limit value is determined by BFMs #3 and #2.
c) 1-phase 1-input counter (K8 to K11)
d) 1-phase 2-input counter (K6, K7)
e) 2-phase counter (K0 to K5)
BFM number
Write
#0 Counter mode K0 to K11 Default: K0
#1 DOWN/UP command (1-phase 1-input mode) Default: K0
#3,#2 Ring length Upper/Lower Default: K65,536
#4 Command Default: K0
#11,#10 Preset data Upper/Lower Default: K0
#13,#12 YH compare value Upper/Lower Default: K32,767
#15,#14 YS compare value Upper/Lower Default: K32,767
Write / Read
#21,#20 Counter current value Upper/Lower Default: K0
#23,#22 Maximum count value Upper/Lower Default: K0
#25,#24 Minimum count value Upper/Lower Default: K0
Read
#26 Compare results
#27 Terminal status
#29 Error status
#30 Model identification code K4010
Count modes 32 bits 16 bits
2-phase input (phase difference pulse)
1 edge count K0 K1
2 edge count K2 K3
4 edge count K4 K5
1-phase 2-input (add/subtract pulse) K6 K7
1-phase 1-input
Hardware UP/DOWN
Software UP/DOWN
Phase A
Current value
UP
DOWN
ON
OFF
ON
OFF
UP/DOWN is determined by input phase A (ON/OFF).
Phase B
• Hardware UP/DOWN (K8, K9)
Software UP/DOWN (K10,
K11)
ON OFF
Phase A input
ON
OFF
Phase A input-1 at OFF
10323321
Phase B input
Phase B input+1 at OFF
+1+1 -1-1
Phase B
Phase B input OFF
o
ON while phase A input ON Count up by 1.
Phase B input ON
o
OFF while phase A input ON Count down by 1.
Phase A
+1
UP COUNT
+1+1+1
Phase A input
Phase B input
1 edge-count (K0, K1)
2 edge-count (K2, K3)
4 edge-count (K4, K5)
main unit
μ
s or less
μ
s or more (at 50kHz)
μ
s or
μ
s or more
μ
s or more
s.
+24V
*1
YH-
YH+
YS-
0 V
YS+
Power supply for out put load drive DC5 to 24V
*1
*1
*1
:source :sink
2N
-1HC, connect the
YH+ YS+
YH­YS-
NPN
3.3 Buffer memories (BFM)
#5-#9, #16-#19, #28, #31 are reser ved.
1) BFM #0 Counter mode (K0 to K11), BFM #1 DOWN/UP command
a) 32-bit counter modes
A 32-bit binary counter which executes UP/DOWN counting will change from the lower limit value to the upper limit value or the upper limit value to the lower limit value when overflow occurs. Both the upper and lower limit values are fixed values: the upper limit value is +2,147,483,647, and the lower limit value is -2,147,483,648.
b) 16-bit counter modes
A 16-bit binary counter handles only positive values from 0 to 65,535. Changes to zero from the upper limit value or to the upper limit value from zero when overflow occurs; the upper limit value is determined by BFMs #3 and #2.
c) 1-phase 1-input counter (K8 to K11)
d) 1-phase 2-input counter (K6, K7)
e) 2-phase counter (K0 to K5)
BFM number
Contents
Write
#0 Counter mode K0 to K11 Default: K0
#1 DOWN/UP command (1-phase 1-input mode) Default: K0
#3,#2 Ring length Upper/Lower Default: K65,536
#4 Command Default: K0
#11,#10 Preset data Upper/Lower Default: K0
#13,#12 YH compare value Upper/Lower Default: K32,767
#15,#14 YS compare value Upper/Lower Default: K32,767
Write / Read
#21,#20 Counter current value Upper/Lower Default: K0
#23,#22 Maximum count value Upper/Lower Default: K0
#25,#24 Minimum count value Upper/Lower Default: K0
Read
#26 Compare results
#27 Terminal status
#29 Error status
#30 Model identification code K4010
Count modes 32 bits 16 bits
2-phase input (phase difference pulse)
1 edge count K0 K1
2 edge count K2 K3
4 edge count K4 K5
1-phase 2-input (add/subtract pulse) K6 K7
1-phase 1-input
Hardware UP/DOWN
K8 K9
Software UP/DOWN
K10 K11
The counter mode is selected form the PLC. As shown below, values between K0 and K11 are written to buffer memory BFM #0 form the PLC. When a value is written to BFM #0 the contents of BFM #1 to BFM #31 are reset to default values. When setting this value use a TOP (pulsed) instruction use M8002 (initial pulse) to drive the TO instruction. A continuous command is not allowed.
+2,147,483,647 Upper limit value
Lower limit value
-2,147,483,648
Ring length (BFM#3,#2)
0
0
Phase A
Current value
UP
DOWN
ON
OFF
ON
OFF
UP/DOWN is determined by input phase A (ON/OFF).
Phase B
BFM#1
K1K0
ON
OFF
Current value
UP
DOWN
UP/DOWN is determined by the contents of BFM #1, (K0/K1).
Phase B
• Hardware UP/DOWN (K8, K9)
Software UP/DOWN (K10,
K11)
ON OFF
Phase A input
ON
OFF
Phase A input-1 at OFF
o
ON
10323321
Phase B input
Phase B input+1 at OFFoON
If both phase A and phase B inputs are received simultaneously, the counter value does not change.
+1+1 -1-1
Phase B
Phase B input OFF
o
ON while phase A input ON Count up by 1.
Phase B input ON
o
OFF while phase A input ON Count down by 1.
Phase A
+1+1 -1
-1
Phase B input OFF
o
ON while phase A input ON Count up by 1.
Phase B input ON
o
OFF while phase A input ON Count down by 1.
Phase B
Phase A
+1
UP COUNT
+1+1+1
Phase A input
Phase B input
-1
DOWN COUNT
-1 -1-1
Phase A input
Phase B input
1 edge-count (K0, K1)
2 edge-count (K2, K3)
4 edge-count (K4, K5)
2) BFM #3, #2 Ring length
Note: Write counter data with (D) TO
Count data is always handled as a pair from two 16-bit values in this special function block. 16-bit 2’s complement value stored in the registers of the PLC cannot be used.
When you are writing a positive value between K32,768 and K65,535, the data should be treated as a 32-bit value even when a 16-bit ring counter is used.
When transferring counter data to/from this special function block, always use the 32-bit forms of the FROM/TO instructions ((D) FROM, (D) TO).
3) BFM #4 Command
4) BFM #11, #10 Preset data
Data to used as the initial value when the counter starts to count.
Data becomes valid when b4 of BFM #4 is set to ON, and PRESET input terminal changes from OFF to ON. The default value of the counter is zero. You can change it by writing a value into BFM #11 and #10 or by using the command below.
The initial counter value can also be set by writing the data directly into BFM #21 and #20 (current value of the counter).
5) BFM #13, #12 Comparison value for YH output, BFM #15, #14 Comparison value for YS output
After comparing the current value of the counter with the value written in BFM #13 and #12, BFM #15 and #14, the hardware and software comparator in the FX
2N
-1HC outputs the comparison
result.
YH, YS output will not turn ON if you use PRESET or the TO instruction to set the counter value equal to the comparison value. It will turn ON only when a match occurs by the counting of input pulses.
The YS comparison operation takes about 300μs, and if a match occurs, the output goes ON.
Output occurs when the current value becomes equal to the compare value but only if b1 and b2 of BFM #4 are ON. Once an output is set, it remains ON until it is reset by b9 or b10 of BFM #4. If b3 of BFM #4 is ON, however, one of the outputs is reset when the other is set.
6) Counter current value (BFM #21, 20)
The current value of the counter can be read by the PLC. It will not be the correct value during high-speed operations because of the communication delay. The current value of the counter can be forcibly changed by writing a 32-bit value into the appropriate BFMs from the PLC.
7) Maximum count value (BFM #23, 22)
These store the maximum and minimum value reached by the counter. If the power is turned off, the stored data is cleared.
8) Comparison status (BFM #26)
BFM #26 is for reading only. Write commands from the programmable controller are ignored.
9) Terminal status (BFM #27)
BFM#4 When ’0’(OFF) When ’1’(ON)
b0 Count prohibit Count permit
b1 YH output prohibit YH output permit
b2 YS output prohibit YS output permit
b3
YH/YS independent action
Mutual reset action
b4 Preset prohibit Preset permit
b5 to b7 Undefined
b8 No action Error flag reset
b9 No action YH output reset
b10 No action YS output reset
b11 No action YH output set
b12 No action YS output set
BFM#26 When ’0’ (OFF) When ’1’ (ON) BFM#26 When ’0’ (OFF) When ’1’ (ON)
YH
b0
Set value ≤ current value
Set value > current value
YS
b3
Set value ≤ current value
Set value > current value
b1
Set value ≠ current value
Set value = current value
b4
Set value ≠ current value
Set value = current value
b2
Set value ≥ current value
Set value < current value
b5
Set value ≥ current value
Set value < current value
BFM#26 When ’0’ (OFF) When ’1’ (ON) BFM#26 When ’0’ (OFF) When ’1’ (ON)
b0 PRESET input is OFF. PRESET input is ON. b2 YH output is OFF. YH output is ON.
b1 DISABLE input is OFF. DISABLE input is ON. b3 YS output is OFF. YS output is ON.
b4-b15 Undefined
X 002
T0 K2 K2 K100 K1
D
UP
DOWN
98 99 0 1
1 0 99 98
In the above example, K100 is written into BFMs #3 and #2 of special block No.2 as a 32-bit binary value (BFM #3 = 0, BFM #2 = 100). Permitted values: K2 to K65,536.
When ring length K100 is specified, the value of the counter changes as shown above.
Stores the data that specifies the length of the 16-bit counter (default: K65,536).
1. When b0 is set to ON and the DISABLE input terminal to OFF, the counter is permitted to start counting input pulses.
2. Unless b1 is set to ON, YH (hardware compared output) does not turn ON.
3. Unless b2 is set to ON, YS (software compared output) does not turn ON.
4. When b3=ON, YS output is reset if YH output is set, and YH output is reset if YS output is set. When b3=OFF, YH and YS output act independently, and do not reset each other.
5. When b4=OFF, preset function by the PRESET input terminal is disabled.
6. When b8 is set to ON, all error flags are reset.
7. When b9 is set to ON, YH output is reset.
8. When b10 is set to ON, YS output is reset.
9. When b11 is set to ON, YH output is set ON.
10.When b12 is set to ON, YS output is set ON.
Current value
Current value
BFM #4 b9,b10
Coincidence output
Current value
Current value
BFM #4 b9,b10
Coincidence output
10) BFM #29 Error status
Error status in the FX
2N
-1HC can be checked by reading the contents of b0 to b7 of BFM #29 to
auxiliary relays of the PLC.
There error flags can be reset by b8 of BFM #4.
11)
Model identification code number BFM #30
This BFM stores the identification number for FX
2N
-1HC.
The identification number for the FX
-1HC unit is K4010. By reading this identification number, the user may create built-in checking routines to check whether the physical position of the FX
2N
-1HC matches to that of the software.
4. EXAMPLE PROGRAM
Please use the following program as a guide whenever you use the FX read the current value of the counter, status etc. can be added as required.
5. DIAGNOSTICS
5.1 Preliminary checks
1) Check that the I/O wiring and extension cable of the FX2N-1HC are properly connected.
2) 5V 90mA power is supplied from the main or extension units for the FX power overload from this and other extension blocks.
3) The counter works correctly only when data such as the counter mode (set with a pulse command), the TO command, the compare value, etc. are appropriately specified. Remember to initialize the count (BFM #4 b0), preset (BFM #4 b4), and output (BFM #4 b2, b1) prohibits. Reset the YH/YS outputs before you start.
5.2 Error checking
The following LEDs on the main panel of the FX2N-1HC may help you to troubleshoot the unit.
• φA, φB :Goes on/off as φA, φB input turn ON/OFF. It can be checked by rotating the encoder
slowly.
UP, DN :Lights up to indicate whether the counter is going up (UP) or down (DN).
PRESET and DIS:The appropriate LED lights up when the PRESET terminal or the DISABLE terminal
is ON.
YH, YS :The appropriate LED lights up when YH/YS output is turned on.
You can check the error status by reading the content of BFM #29 to the PLC. Error contents are shown in section 3.3 (10).
Note that inputting the pulse higher than the maximum frequency may cause mis-counting to 1HC or a FROM/TO error to the PLC main unit.
BFM#29 Error status
b0 Set when any of b1 to b7 is ON.
b1 Set when the value of the ring length is written incorrectly (other than K2 to K65,536).
b2 Set when the preset value is written incorrectly.
b3 Set when the compare value is written incorrectly.
b4 Set when the current value is written in correctly.
b5 Set when the counter overflows the upper limit.
b6 Set when the counter overflows the lower limit.
b7 Set when the FROM/TO command is used incorrectly.
b8 Set when the counter mode (BFM#0) is written incorrectly. When outside of K0 to K11
b9 Set when the BFM number is written incorrectly. When outside of K0 to K31
b10-b15 Undefined
M8002
Initial pulse
T0 K2 K0 K11 K1
T0 K2 K2 K1234 K1
D
T0 K2 K1 K1 K1
T0 K2 K12 K1000 K1
D
T0 K2 K14 K900 K1
D
M8000
X 011
X 012
X 013
PLS M19 and M20
M11 M13
M14
X 010
M10 Count allowed
Output allowed Mutual reset
Preset allowed
Error flag reset
PLS M18
YH YS output reset
M8000
RUN
monitor
T0 K2 K4 K4M10 K1
FROM K2 K20 D 2 K1
M8002
X 014
to
D
1. K11 is written into BFM #0 of special function block No.2. The counter input is 16-bit 1-phase. Please use a pulse command for this initialization.
2. K1234BFM #3, #2 (special function block No.2) The ring length can be specified when a 16-bit counter is specified.
3. UP/DOWN direction should be specified for 1-phase 1-input software determined UP/DOWN counter.
4. K1000BFM #13, #12 Set the compare value for YH output.
5. K900BFM #15, #14 Set the compare value for YS output (not necessary if only YH output is used).
6. Note that counting only occurs if count prohibit is OFF. Also, outputs will not be set from the counting process at all if the relevant output prohibit are set in the command register. Please reset the error flags and YH/YS output before you start. The mutual reset and preset initialization commands can be used as required.
7. (M25 to M10)
8. BFM (#21, #20) registers D3 and D2.
BFM #4 b1
T0
16-bit
counter
1-phase 1-input counter
ØB ØA
DISABLE
PRESET
Preset data
BFM#11,#10
Model code
BFM #30
Maximum value
BFM #23,#22
Minimum value
BFM #25,#24
Error status
BFM #29
Comparisor data BFM #13,#12
Comparision data BFM#15,#14
Compare results
BFM #26
Terminal status
BFM #27
S
R
S
R
YH
YS
ØZ
Direct initialization
Count start
BFM#4 b4
DOWN/UP
Counter 16/32-bit 1-phase/ 2-phase
Current value register BFM #21,#20
Reset BFM #4 b8
for YH output
Matched
for YS output
Sampling cycle 300ms
Comparison is made at the next sampling point after an input count.
*1
*1
Matched
BFM #4 b11
BFM #4 b9
BFM#4 b2
BFM#4 b12
BFM#4 b10
Count pulse
T0
T0
BFM #4 b0
T0
T0
BFM#4 b3
Counter mode BFM #0 Ring upper limit value BFM #3,#2 DOWN/UP command BFM #1
Initiali- zation
HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-83 10, JAPAN
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
current
Set value > current value
current
Set value = current value
current
Set value < current value
98 99 0 1
1 0 99 98
When ring
Current value
Current value
BFM #4 b9,b10
Coincidence output
Current value
Current value
BFM #4 b9,b10
Coincidence output
10) BFM #29 Error status
Error status in the FX
2N
-1HC can be checked by reading the contents of b0 to b7 of BFM #29 to
auxiliary relays of the PLC.
There error flags can be reset by b8 of BFM #4.
11)
Model identification code number BFM #30
This BFM stores the identification number for FX
2N
-1HC.
The identification number for the FX
-1HC unit is K4010. By reading this identification number, the user may create built-in checking routines to check whether the physical position of the FX
2N
-1HC matches to that of the software.
4. EXAMPLE PROGRAM
Please use the following program as a guide whenever you use the FX2N-1HC unit. Other instructions to read the current value of the counter, status etc. can be added as required.
5. DIAGNOSTICS
5.1 Preliminary checks
1) Check that the I/O wiring and extension cable of the FX2N-1HC are properly connected.
2) 5V 90mA power is supplied from the main or extension units for the FX
2N
-1HC. Check that there is no
power overload from this and other extension blocks.
3) The counter works correctly only when data such as the counter mode (set with a pulse command), the TO command, the compare value, etc. are appropriately specified. Remember to initialize the count (BFM #4 b0), preset (BFM #4 b4), and output (BFM #4 b2, b1) prohibits. Reset the YH/YS outputs before you start.
5.2 Error checking
The following LEDs on the main panel of the FX2N-1HC may help you to troubleshoot the unit.
• φA, φB :Goes on/off as φA, φB input turn ON/OFF. It can be checked by rotating the encoder
slowly.
UP, DN : Lights up to indicate whether the counter is going up (UP) or down (DN).
PRESET and DIS:The appropriate LED lights up when the PRESET terminal or the DISABLE terminal
is ON.
YH, YS :The appropriate LED lights up when YH/YS output is turned on.
You can check the error status by reading the content of BFM #29 to the PLC. Error contents are shown in section 3.3 (10).
Note that inputting the pulse higher than the maximum frequency may cause mis-counting to 1HC or a FROM/TO error to the PLC main unit.
BFM#29 Error status
b0 Set when any of b1 to b7 is ON.
b1 Set when the value of the ring length is written incorrectly (other than K2 to K65,536).
b2 Set when the preset value is written incorrectly.
When value ≥ ring length in 16-bit counter mode.
b3 Set when the compare value is written incorrectly.
b4 Set when the current value is written in correctly.
b5 Set when the counter overflows the upper limit.
When the upper or lower limit is exceeded on a 32-bit counter.
b6 Set when the counter overflows the lower limit.
b7 Set when the FROM/TO command is used incorrectly.
b8 Set when the counter mode (BFM#0) is written incorrectly. When outside of K0 to K11
b9 Set when the BFM number is written incorrectly. When outside of K0 to K31
b10-b15 Undefined
M8002
Initial pulse
T0 K2 K0 K11 K1
T0 K2 K2 K1234 K1
D
T0 K2 K1 K1 K1
T0 K2 K12 K1000 K1
D
T0 K2 K14 K900 K1
D
M8000
X 011
X 012
X 013
PLS M19 and M20
M11 M13
M14
X 010
M10 Count allowed
Output allowed Mutual reset
Preset allowed
Error flag reset
PLS M18
YH YS output reset
M8000
RUN
monitor
T0 K2 K4 K4M10 K1
FROM K2 K20 D 2 K1
M8002
X 014
to
D
1. K11 is written into BFM #0 of special function block No.2. The counter input is 16-bit 1-phase. Please use a pulse command for this initialization.
2. K1234→BFM #3, #2 (special function block No.2) The ring length can be specified when a 16-bit counter is specified.
3. UP/DOWN direction should be specified for 1-phase 1-input software determined UP/DOWN counter.
4. K1000→BFM #13, #12 Set the compare value for YH output.
5. K900→BFM #15, #14 Set the compare value for YS output (not necessary if only YH output is used).
6. Note that counting only occurs if count prohibit is OFF. Also, outputs will not be set from the counting process at all if the relevant output prohibit are set in the command register. Please reset the error flags and YH/YS output before you start. The mutual reset and preset initialization commands can be used as required.
7. (M25 to M10) →BFM #4 (b15 to b0) command
8. BFM (#21, #20)→Reads the current value to the data registers D3 and D2.
6. SYSTEM BLOCK DIAGRAM
BFM #4 b1
T0
16-bit
counter
1-phase 1-input counter
ØB ØA
DISABLE
PRESET
Preset data
BFM#11,#10
Model code
BFM #30
Maximum value
BFM #23,#22
Minimum value
BFM #25,#24
Error status
BFM #29
Comparisor data BFM #13,#12
Comparision data BFM#15,#14
Compare results
BFM #26
Terminal status
BFM #27
S
R
S
R
YH
YS
ØZ
Direct initialization
Count start
BFM#4 b4
DOWN/UP
Counter 16/32-bit 1-phase/ 2-phase
Current value register BFM #21,#20
Reset BFM #4 b8
for YH output
Matched
for YS output
Sampling cycle 300ms
Comparison is made at the next sampling point after an input count.
*1
*1
Matched
BFM #4 b11
BFM #4 b9
BFM#4 b2
BFM#4 b12
BFM#4 b10
Count pulse
T0
T0
BFM #4 b0
T0
T0
BFM#4 b3
Counter mode BFM #0 Ring upper limit value BFM #3,#2 DOWN/UP command BFM #1
Initiali­zation
Guidelines for the safety of the user and protection of the FX function block
This manual has been written to be used by trained and competent personnel. This is defined by the European directives for machinery, low voltage and EMC.
If in doubt at any stage during the installation of the FX electrical engineer who is qualified and trained to the local and national standards. If in doubt about the operation or use of the FX distributor.
Under no circumstances will Mitsubishi Electric be liable or responsible for any consequential damage that may arise as a result of the installation or use of this equipment.
All examples and diagrams shown in this manual are intended only as an aid to understanding the text, not to guarantee operation. Mitsubishi Electric will accept no responsibility for actual use of the product based on these illustrative examples.
Owing to the very great variety in possible application of this equipment, you must satisfy yourself as to its suitability for your specific application.
Manual number : JY992D65401
Manual revision : F
Date : April 2015
JY992D65401F
HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-83 10, JAPAN
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
-1HC unit. Other instructions to
2N
-1HC. Check that there is no
ring length in
6. SYSTEM BLOCK DIAGRAM
BFM #4 b1
T0
16-bit
counter
1-phase 1-input counter
ØB ØA
DISABLE
PRESET
Preset data
BFM#11,#10
Model code
BFM #30
Maximum value
BFM #23,#22
Minimum value
BFM #25,#24
Error status
BFM #29
Comparisor data BFM #13,#12
Comparision data BFM#15,#14
Compare results
BFM #26
Terminal status
BFM #27
S
R
S
R
YH
YS
ØZ
Direct initialization
Count start
BFM#4 b4
DOWN/UP
Counter 16/32-bit 1-phase/ 2-phase
Current value register BFM #21,#20
Reset BFM #4 b8
for YH output
Matched
for YS output
Sampling cycle 300ms
Comparison is made at the next sampling point after an input count.
*1
*1
Matched
BFM #4 b11
BFM #4 b9
BFM#4 b2
BFM#4 b12
BFM#4 b10
Count pulse
T0
T0
BFM #4 b0
T0
T0
BFM#4 b3
Counter mode BFM #0 Ring upper limit value BFM #3,#2 DOWN/UP command BFM #1
Initiali­zation
Guidelines for the safety of the user and protection of the FX2N-1HC special function block
This manual has been written to be used by trained and competent personnel. This is defined by the European directives for machinery, low voltage and EMC.
If in doubt at any stage during the installation of the FX
2N
-1HC always consult a professional electrical engineer who is qualified and trained to the local and national standards. If in doubt about the operation or use of the FX
-1HC please consult the nearest Mitsubishi Electric
distributor.
Under no circumstances will Mitsubishi Electric be liable or responsible for any consequential damage that may arise as a result of the installation or use of this equipment.
All examples and diagrams shown in this manual are intended only as an aid to understanding the text, not to guarantee operation. Mitsubishi Electric will accept no responsibility for actual use of the product based on these illustrative examples.
Owing to the very great variety in possible application of this equipment, you must satisfy yourself as to its suitability for your specific application.
Manual number : JY992D65401
Manual revision : F
Date : April 2015
JY992D65401F
Effective April 2015 Specifications are subject to
change without notice
FX2N-1HC SPECIAL FUNCTION BLOCK
USER’S GUIDE
JY992D65401F
This manual contains text, diagrams and explanations which will guide the reader in the correct installation and operation of the FX
2N
-1HC special function block and should be read and understood before attempting to install or use the unit. Further information can be found in the FX PROGRAMMING MANUAL and FX
2N
, FX
2NC
, FX3U, FX
3UC
SERIES HARDWARE MANUAL.
1. INTRODUCTION
The hardware high-speed counter block is a 2-phase 50 kHz high-speed counter. It is a special function block for the FX
2N
, FX
2NC
, FX3U, FX
3UC
series PLC.
• FROM/TO instruction transfers the PLC data (i.e. parameters, comparing value and present value).
• The FX
2N
-1HC occupies 8 points of I/O on the FX2N, FX
2NC
, FX3U, FX
3UC
expansion bus. The 8 points
can be allocated from either inputs or outputs.
• Differential-Line-Driver (AM26C31 or equivalent) and open collector output encoders are available for
FX
2N
-1HC.
• The source of your input signal should be a 1 or 2 phase encoder. A 5V, 12V, or 24V power source can
be used. An initial value setting command input (PRESET) and a count prohibit command input (DIS­ABLE) are also available.
• The FX
2N
-1HC has two outputs. When the counter value coincides with an output compare value, the appropriate output is set ON. The output transistors are individually isolated to allow either sink or source connection methods.
• Various counter modes, such as 1-phase or 2-phase, 16-bit or 32-bit modes, can be selected using commands from the PLC. Allow the FX
2N
-1HC unit to run only after setting these mode parameters.
1.1 External dimensions
<Using the solderless termination>
POWER
YH
YS
UP
DOWN
DIS
PRE
FX2N-1HC
55(2.17)
4(0.16)
90(3.54)
80(3.15)
YS+
YS-
YH+XP5
YH-
COMP
XP24
XD24
B5+
B24+
A5+
A12+
A -
B12+
B -
XD5
COMD
A24+
4
(0.16)
87(3.43)
ø
A
øB
1
17
16
2
55(2.17)
3 4 5 6
7
8
9
10
11 12 13 14 15
11
B24+
A5+
A12+
A -
B12+
A24+
1
Mounting hole 2-φ4.5 (0.18)
2
Extension cable and connector
3
UP LED
4
DN (Down) LED
5
φ
A LED
6
φ
B LED
7
POWER LED
8
φ
A, φB terminal (M3 (0.12) screws)
9
PRESET terminal (M3 (0.12) screws)
10
YHxYS terminal (M3 (0.12) screws)
11
DISABLE terminal (M3 (0.12) screws)
12
DIS (DISABLE) LED
13
PRESET LED
14
YH LED
15
YS LED
16
DIN rail clip
17
Attachment groove for 35 (1.38) wide DIN rail
Mass (weight): Approx. 0.3 kg (0.66 lbs) Dimensions: mm (inches) Accessories: Self-adhesive labels special block number identification.
6.2mm (0.24 inches) or less
FOR M3 (0.12 inches)
6.2mm (0.24 inches) or less
• Use crimp terminals of the dimensions specified in the left figure.
• Secure the terminals using a tightening torque of 0.5 to 0.8 Nxm
• Wire only to the module terminals discussed in this manual. Leave all others vacant.
2. WIRING
PNP output encoders
If using on NPN output encoder please take care to match the polarity of the terminals of the encoder to those of the FX
2N
-1HC.
Differential-Line-Driver output encoders
3. SPECIFICATIONS
3.1 General specifications
Perform the dielectric withstand voltage test between the GND terminal and all the other ter mi­nals short-circuited.
3.2 Performance specifications
Item Specification
General specifications (excluding the following) Same as those for the FX
2N
main unit
Dielectric withstand voltage 500V AC, 1min (between all terminals and ground)
Item
1-phase input 2-phase input
1 input 2 inputs 1 edge count 2 ed ge count 4 edge count
Input signal
Signal level
Phase A, Phase B [A24+],[B24+] :24V DC±10% 7mA or less
[A12+],[B12+] :12V DC±10% 7m A or less [A5+],[B5+] :3.0V to 5.5V DC 12.5mA or less
PRESET, DISABLE [XP24] ,[XD24] :10.8V to 26.4V DC 15mA or less
[XP5],[XD5] :5V DC±10% 8mA or less
(Selected by terminal connection)
MAX. frequency 50 kHz 25 kHz 12.5kHz
Pulse shape
t1 :Rise/fall time is 3μs or less t2 :ON/OFF pulse 6μs or more (at 50kHz) t3 :Phase difference between A and B is 3.5μs or
more (at 50kHz)
PRESET(Z phase) input 100μs or more DISABLE (count prohibit) input 100μs or more
Counting specification
Format
Automatic UP/DOWN (however, when on 1-phase 1-input mode, UP/DOWN is determined by a PLC command or an input terminal.)
Range
When 32-bit is specified : -2,147,483,648 to +2,147,483,647 When 16-bit is specified : 0 to 65,535 (upper limit can be user specified)
Comparison Typ e
Each output is set when the present value of the counter matches with the compare value (which is transferred from the PLC), and is switched OFF by a reset command from the PLC.
YH : Direct output processed by hardware. YS : Software processed output with worst delay time of 300μs. (Therefore, when the input frequency is 50 kHz, there is a worst case delay of 15 input pulses.)
Output signal
Types of outputs
YH +:transistor output for YH output YH −:transistor output for YH output YS +:transistor output for YS output YS −:transistor output for YS output
Output capacity 5V to 24V DC 0.5A
I/O occupation 8 points taken from the FX
2N
expansion bus (can be either inputs or outputs)
Power from base 5V DC 90mA(Internal power supply from main unit or powered extension unit)
COM+24V
OUT
OUT
OUT
0 V
+24V
A24+ A12+
A5 +
A ­B24+ B12+
B5 +
B -
XP24
XP 5
XD24
XD 5
PLC
3.3k
1.5k
0.27k
0.1k
1.5k
0.5k
0.2k
12 to 24V inputtable
+24V
*1
2.2kW YH-
YH+
YS-
0 V
External power source DC5V,12V,24V
Class 3 grounding (<100 )
Extension cable
START
YS+
*1. " " is an external load connected with the out put. *2. Connect the grounded terminal at the PLC side as required.
Power supply for out put load drive DC5 to 24V
FX2N-1HC
PNP output encoders
Shielding Wire
PRESET
DISABLE
COMD
Shielding Wire
Shielding Wire
Shielding Wire
Phase A
Phase B
Phase Z
*2
12 to 24V inputtaable
2.2kW
*1
*1
*1
:source :sink
:
ØA
COMP
ØB
LB
LBR
B5+ B -
A5+ A -
LA
LAR
Line driver output encoders
FX2N-1HC
Shielding Wire
When applying the Differential-Line-Driver encoder (AM26C31 or equivalent) to FX
2N
-1HC, connect the encoder output with the 5V DC terminal as shown in the left figure.
Connect other terminals as shown in the PNP output encoder figure above.
t1 t1
t2
t2
t3
t3
YH+ YS+
YH­YS-
NPN
3.3 B uffer memories (BFM)
#5-#9, #16-#19, #28, #31 are re served.
1) BFM #0 Counter mode (K0 to K11), BFM #1 DOWN/UP command
a) 32-bit counter modes
A 32-bit binary counter which executes UP/DOWN counting w ill change from the lower limit value to the uppe r limit value or the upper limit value to the lower limit value when overflow occurs. Both the upper and lower limit values are fixed values: the upper limit value is +2,147,483,647, and the lower limit value is -2,147,483,648.
b) 16-bi t counter modes
A 16-bit binary counter handles only positive values from 0 to 65,535. Changes to zero from the upper limit value or to the upper limit v alue from zero when overflow occurs; the upper limit value is determined by BFMs #3 and #2.
c) 1-phase 1-input counter (K8 to K11)
d) 1-phase 2-input counter (K6, K7)
e) 2-phase counter (K0 to K5)
BFM number
Contents
Write
#0 Counter mode K0 to K11 Default: K0
#1 DOWN/UP command (1-phase 1-input mode) Default: K0
#3,#2 Ring length Upper/Lower Default: K65,536
#4 Command Default: K0
#11,#10 Preset data Upper/Lower Default: K0
#13,#12 YH compare value Upper/Lower Default: K32,767
#15,#14 YS compare value Upper/Lower Default: K32,767
Write / Read
#21,#20 Counter current value Upper/Lower Default: K0
#23,#22 Maximum count value Upper/Lower Default: K0
#25,#24 Minimum count value Upper/Lower Default: K0
Read
#26 Compare results
#27 Terminal status
#29 Error status
#30 Model identification code K4010
Count modes 32 bits 16 bits
2-phase input (phase difference pulse)
1 edge count K0 K1
2 edge count K2 K3
4 edge count K4 K5
1-phase 2-input (add/subtract pulse) K6 K7
1-phase 1-input
Hardware UP/DOWN
K8 K9
Software UP/DOWN
K10 K11
The counter mode is selected form the PLC. As shown below, values between K0 and K11 are written to buffer memory B FM #0 form the PLC. When a value is written to BFM #0 the contents of BFM #1 to BFM #31 are reset to default values. When setting this value use a TOP (pulsed) instruction use M8002 (initial pulse) to dri ve the TO instruction. A continuous command is not allowed.
+2,147,483,647 Upper limit value
Lower limit value
-2,147,483,648
Ring length (BFM#3,#2)
0
0
Phase A
Current value
UP
DOWN
ON
OFF
ON
OFF
UP/DOWN is determined by input phase A (ON/OFF).
Phase B
BFM#1
K1K0
ON
OFF
Current value
UP
DOWN
UP/DOWN is determined by the contents of BFM #1, (K0/K1).
Phase B
• Hardware UP /DOWN (K8, K9)
Software UP/DOWN (K10,
K11)
ON OFF
Phase A input
ON
OFF
Phase A input-1 at OFF
o
ON
10323321
Phase B input
Phase B input+1 at OFFoON
If both phase A and phase B inpu ts are received simultaneously, the counter value does not change.
+1+1 -1-1
Phase B
Phase B input OFF
o
ON while phase A input ON Count up by 1.
Phase B input ON
o
OFF while phase A input ON Count down by 1.
Phase A
+1+1 -1
-1
Phase B input OFF
o
ON while phase A input ON Count up by 1.
Phase B input ON
o
OFF while phase A input ON Count down by 1.
Phase B
Phase A
+1
UP COUNT
+1+1+1
Phase A input
Phase B input
-1
DOWN COUNT
-1 -1-1
Phase A input
Phase B input
1 edge-count (K0, K1)
2 edge-count (K2, K3)
4 edge-count (K4, K5)
HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
2) BFM #3, #2 Ring length
Note: Write counter data with (D) TO
• Count data is always handled as a pair from two 16-bit values in this special function block. 16-bit 2’s complement value stored in the registers of the PLC cannot be used.
• When you are writing a positive value between K32,768 and K65,535, the data should be treated as a 32-bit value even when a 16-bit ring counter is used.
• When transferring counter data to/from this special function block, alway s use the 32-bit forms of the FROM/TO instructions ((D) FROM, (D) TO).
3) BFM #4 Command
4) BFM #11, #10 Preset data
• Data to used as the initial value when the counter starts to count.
• Data becomes valid when b4 of BFM #4 is set to ON, and PRESET input terminal changes from OFF to ON. The default value of the counter is zero. You can change it by writing a value into BFM #11 and #10 or by using the command below.
• The initial counter value can also be set by writing the data directly into BFM #21 and #20 (current value of the counter).
5) BFM #13, #12 Comparison value for YH output, BFM #15, #14 Comparison value for YS output
• After comparing the current value of the counter with the value written in BFM #13 and #12, BFM #15 and #14, the hardware and software comparator in the FX
2N
-1HC outputs the comparison
result.
• YH, YS output will not turn ON if you use PRESET or the TO instruction to set the counter value equal to the comparison value. It will turn ON only when a match occurs by the counting of input pulses.
• The YS comparison operation takes about 300μs, and if a match occurs, the output goes ON.
• Output occurs when the current value becomes equal to the compare value but only if b1 and b2 of BFM #4 are ON. Once an output is set, it remains ON until it is reset by b9 or b10 of BFM #4. If b3 of BFM #4 is ON, however, one of the outputs is reset when the other is set.
6) Counter current value (BFM #21, 20)
The current value of the counter can be read by the PLC. It will not be the correct value during high-speed operations because of the communication delay. The current value of the counter can be forcibly changed by writing a 32-bit value into the appropriate BFMs from the PLC.
7) Maximum count value (BFM #23, 22)
These store the maximum and minimum value reached by the counter. If the power is turned off, the stored data is cleared.
8) Comparison status (BFM #26)
BFM #26 is for reading only. Write commands from the programmable controller are ignored.
9) Terminal status (BFM #27)
BFM#4 When ’0’(OFF) When ’1’(ON)
b0 Count prohibit Count permit
b1 YH output prohibit YH output permit
b2 YS output prohibit YS output permit
b3
YH/YS independent action
Mutual reset action
b4 Preset prohibit Preset perm it
b5 to b7 Undefined
b8 No action Error flag reset
b9 No action YH output reset
b10 No action YS output reset
b11 No action YH output set
b12 No action YS output set
BFM#26 When ’0’ (OFF) When ’1’ (ON) BFM#26 When ’0’ (OFF) When ’1’ (ON)
YH
b0
Set value ≤ current value
Set value > current value
YS
b3
Set value ≤ current value
Set value > current value
b1
Set value ≠ current value
Set value = current value
b4
Set value ≠ current value
Set value = current value
b2
Set value ≥ current value
Set value < current value
b5
Set value ≥ current value
Set value < current value
BFM#26 When ’0’ (OFF) When ’1’ (ON) BFM#26 When ’0’ (OFF) When ’1’ (ON)
b0 PRESET input is OFF. PRESET input is ON. b2 YH output is OFF. YH output is ON.
b1 DISABLE input is OFF. DISABLE input is ON. b3 YS output is OFF. YS output is ON.
b4-b15 Undefined
X 002
T0 K2 K2 K100 K1
D
UP
DOWN
98 99 0 1
1 0 99 98
In the above example, K100 is written into BFMs #3 and #2 of special block No.2 as a 32-bit binary value (BFM #3 = 0, BFM #2 = 100). Permitted values: K2 to K65,536.
When ring length K100 is specified, the value of the counter changes as shown above.
Stores the data that specifies the length of the 16-bit counter (default: K65,536).
1. When b0 is set to ON and the DISABLE input terminal to OFF, the counter is permitted to start counting input pulses.
2. Unless b1 is set to ON, YH (hardware compared output) does not turn ON.
3. Unless b2 is set to ON, YS (software compared output) does not turn ON.
4. When b3=ON , YS output is reset if YH output is set, and YH output is reset if YS output is set. When b3=OFF, YH and YS output act independently, and do not reset each other.
5. When b4=OFF, preset function by the PRESET input terminal is disabled.
6. When b8 is set to ON, all error flags are reset.
7. When b9 is set to ON, YH output is reset.
8. When b10 is set to ON, YS output is reset.
9. When b11 is set to ON, YH output is set ON.
10.When b12 is set to ON, YS output is set ON.
Current value
Current value
BFM #4 b9,b10
Coincidence output
Current value
Current value
BFM #4 b9,b10
Coincidence output
10) BFM #29 Error status
Error status in the FX
2N
-1HC can be checked by reading the contents of b0 to b7 of BFM #29 to
auxiliary relays of the PLC.
There error flags can be reset by b8 of BFM #4.
11)
Model identification code number BFM #30
This BFM stores the identification number for FX
2N
-1HC.
The identification number for the FX
2N
-1HC unit is K4010. By reading this identification number, the user may create built-in checking routines to check whether the physical position of the FX
2N
-1HC matches to that of the software.
4. EXAMPLE PROGRAM
Please use the following program as a guide whenever you use the FX2N-1HC unit. Other instructions to read the current value of the counter, status etc. can be added as required.
5. DIAGNOSTICS
5.1 Preliminary checks
1) Check that the I/O wiring and extension cable of the FX2N-1HC are properly connected.
2) 5V 90mA power is supplied from the main or extension units for the FX
2N
-1HC. Check that there is no
power overload from this and other extension blocks.
3) The counter works correctly only when data such as the counter mode (set with a pulse command), the TO command, the compare value, etc. are appropriately specified. Remem ber to initialize the count (BFM #4 b0), preset (BFM #4 b4), and output (BFM #4 b2, b1) prohibits. Reset the YH/YS outputs before you start.
5.2 E rror checking
The following LEDs on the main panel of the FX2N-1HC may help you to troubleshoot the unit.
• φA, φB :Goes on/off as φA, φB input turn ON/OFF. It can be checked by rotating the encoder
slowly.
• UP, DN :Lights up to indicate whether the counter is going up (UP) or down (DN).
• PRESET and DIS:The appropriate LED lights up when the PRESET terminal or the DISABLE terminal
is ON.
• YH, YS :The appropriate LED lights up when YH/YS output is turned on.
You can check the error status by reading the content of BFM #29 to the PLC. Error contents are shown in section 3.3 (10).
Note that inputting the pulse higher than the maximum frequency may cause mis-counting to 1HC or a FROM/TO error to the PLC main unit.
BFM#29 Error status
b0 Set when any of b1 to b7 is ON.
b1 Set when the value of the ring length is written incorrectly (other than K2 to K65,536).
b2 Set when the preset value is written incorrectly.
When value ≥ ring length in 16-bit counter mode.
b3 Set when the compare value is written incorrectly.
b4 Set when the current value is written in correctly.
b5 Set when the counter overflows the upper limit.
When the upper or lower limit is exceeded on a 32-bit counter.
b6 Set when the counter overflows the lower limit.
b7 Set when the FROM/TO command is used incorrectly.
b8 Set when the counter mode (BFM#0) is written incorrectly. When outside of K0 to K11
b9 Set when the BFM number is written incorrectly. When outside of K0 to K31
b10-b15 Undefined
M8002
Initial pulse
T0 K2 K0 K11 K1
T0 K2 K2 K1234 K1
D
T0 K2 K1 K1 K1
T0 K2 K12 K1000 K1
D
T0 K2 K14 K900 K1
D
M8000
X 011
X 012
X 013
PLS M19 and M20
M11 M13
M14
X 010
M10 Count allowed
Output allowed Mutual reset
Preset allowed
Error flag reset
PLS M18
YH YS output reset
M8000
RUN
monitor
T0 K2 K4 K4M10 K1
FROM K2 K20 D 2 K1
M8002
X 014
to
D
1. K11 is written into BFM #0 of special function block No.2. The counter input is 16-bit 1-phase. Please use a pulse command for this initialization.
2. K1234→BFM #3, #2 (special function block No.2) The ring length can be specified when a 16-bit counter is specified.
3. UP/DOWN direction should be specified for 1-phase 1-input software determined UP/DOWN counter.
4. K1000→BFM #13, #12 Set the compare value for YH output.
5. K900→BFM #15, #14 Set the compare value for YS output (not necessary if only YH output is used).
6. Note that counting only occurs if count prohibit is OFF. Also, outputs will not be set from the counting process at all if the relevant output prohibit are set in the command register. Please reset the error flags and YH/YS output before you start. The mutual reset and preset initialization commands can be used as required.
7. (M25 to M10) →BFM #4 (b15 to b0) command
8. BFM (#21, #20)→Reads the current value to the data registers D3 and D2.
6. SYSTEM BLOCK DIAGRAM
BFM #4 b1
T0
16-bit
counter
1-phase 1-input
counter ØB ØA
DISABLE
PRESET
Preset data
BFM#11,#10
Model code
BFM #30
Maximum value
BFM #23,#22
Minimum value
BFM #25,#24
Error status
BFM #29
Comparisor data BFM #13,#12
Comparision data BFM#15,#14
Compare results
BFM #26
Terminal status
BFM #27
S
R
S
R
YH
YS
ØZ
Direct initialization
Count start
BFM#4 b4
DOWN/UP
Counter 16/32-bit 1-phase/ 2-phase
Current value register BFM #21,#20
Reset BFM #4 b8
for YH output
Matched
for YS output
Sampling cycle 300ms
Comparison is made at the next sampling point after an input count.
*1
*1
Matched
BFM #4 b11
BFM #4 b9
BFM#4 b2
BFM#4 b12
BFM#4 b10
Count pulse
T0
T0
BFM #4 b0
T0
T0
BFM#4 b3
Counter mode BFM #0 Ring upper limit value BFM #3,#2 DOWN/UP command BFM #1
Initiali­zation
Guidelines for the safety of the user and protection of the FX2N-1HC special function block
• This manual has been written to be used by trained and competent personnel. This is defined by the European directives for machinery, low voltage and EMC.
• If in doubt at any stage during the installation of the FX
2N
-1HC always consult a professional electrical engineer who is qualified and trained to the local and national standards. If in doubt about the operation or use of the FX
2N
-1HC please consult the nearest Mitsubishi Electric
distributor.
• Under no circumstances will Mitsubishi Electric be liable or responsible for any consequential damage that may arise as a result of the installation or use of this equipment.
• All examples and diagrams shown in this manual are i ntended only as an aid to understanding the text, not to guarantee operation. Mitsubishi Electric will accept no responsibility for actual use of the product based on these illustrative examples.
• Owing to the very great variety in possible application of this equipment, you must satisfy yourself as to its suitability for your specific application.
Manual number : JY992D65401
Manual revision : F
Date : April 2015
JY992D65401F
Effective April 2015 Specifications are subject to change without notice
Loading...