Mitsubishi Electric MELSEC L, MELSEC-AnS, MELSEC-QnAS Series Manual

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Page 1

Transition from MELSEC-AnS/QnAS

Feb. 2016 Edition

(Small Type) Series to L Series Handbook

(Intelligent Function Modules)

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SAFETY PRECAUTIONS

WARNING

CAUTION

Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.

Indicates that incorrect handling may cause hazardous conditions, resulting in minor or moderate injury or property damage.

(Read these precautions before using this product.)

Before using this product, please read this handbook and the relevant manuals introduced in this handbook carefully and pay full attention to safety to handle the product correctly.

In this manual, the safety precautions are classified into two levels: " WARNING" and " CAUTION".

Under some circumstances, failure to observe the precautions given under " CAUTION" may lead to

serious consequences.

Observe the precautions of both levels because they are important for personal and system safety.

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[Design Precautions]

WARNING

● Configure safety circuits external to the programmable controller to ensure that the entire system operates safely even when a fault occurs in the external power supply or the programmable controller. Failure to do so may result in an accident due to an incorrect output or malfunction. (1) Emergency stop circuits, protection circuits, and protective interlock circuits for conflicting

operations (such as forward/reverse rotations or upper/lower limit positioning) must be configured external to the programmable controller.

(2) Machine OPR (Original Point Return) of the positioning function is controlled by two kinds of

data: an OPR direction and an OPR speed. Deceleration starts when the near-point watchdog signal turns on. If an incorrect OPR direction is set, motion control may continue without deceleration. To prevent machine damage caused by this, configure an interlock circuit external to the programmable controller.

(3) When the CPU module detects an error during control by the positioning function, the motion

slows down and stops.

(4) When the programmable controller detects an abnormal condition, it stops the operation and all

outputs are:

• Turned off if the overcurrent or overvoltage protection of the power supply module is activated.

• Held or turned off according to the parameter setting if the self-diagnostic function of the CPU module detects an error such as a watchdog timer error.

Also, all outputs may be turned on if an error occurs in a part, such as an I/O control part, where the CPU module cannot detect any error. To ensure safety operation in such a case, provide a safety mechanism or a fail-safe circuit external to the programmable controller. For a fail-safe circuit example, refer to the MELSEC-L CPU Module User's Manual (Hardware Design, Maintenance and Inspection).

(5) Outputs may remain on or off due to a failure of a component such as a transistor in an output

circuit. Configure an external circuit for monitoring output signals that could cause a serious accident.

● In an output circuit, when a load current exceeding the rated current or an overcurrent caused by a load short-circuit flows for a long time, it may cause smoke and fire. To prevent this, configure an external safety circuit, such as a fuse.

● Configure a circuit so that the programmable controller is turned on first and then the external power supply. If the external power supply is turned on first, an accident may occur due to an incorrect output or malfunction.

● Configure a circuit so that the external power supply is turned off first and then the programmable controller. If the programmable controller is turned off first, an accident may occur due to an incorrect output or malfunction.

● For the operating status of each station after a communication failure, refer to relevant manuals for each network. Incorrect output or malfunction due to a communication failure may result in an accident.

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[Design Precautions]

WARNING

● When changing data from a peripheral device connected to the CPU module to the running

programmable controller, configure an interlock circuit in the program to ensure that the entire system will always operate safely. For other forms of control (such as program modification or operating status change) of a running programmable controller, read the relevant manuals carefully and ensure that the operation is safe before proceeding. Especially, when a remote programmable controller is controlled by an external device, immediate action cannot be taken if a problem occurs in the programmable controller due to a communication failure. To prevent this, configure an interlock circuit in the program, and determine corrective actions to be taken between the external device and CPU module in case of a communication failure.

● An absolute position restoration by the positioning function may turn off the servo-on signal (servo

off) for approximately 20ms, and the motor may run unexpectedly. If this causes a problem, provide an electromagnetic brake to lock the motor during absolute position restoration.

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[Design Precautions]

CAUTION

● Do not install the control lines or communication cables together with the main circuit lines or power cables. Keep a distance of 100mm or more between them. Failure to do so may result in malfunction due to noise.

● During control of an inductive load such as a lamp, heater, or solenoid valve, a large current (approximately ten times greater than normal) may flow when the output is turned from off to on. Therefore, use a module that has a sufficient current rating.

● After the CPU module is powered on or is reset, the time taken to enter the RUN status varies depending on the system configuration, parameter settings, and/or program size. Design circuits so that the entire system will always operate safely, regardless of the time.

[Installation Precautions]

WARNING

● Shut off the external power supply (all phases) used in the system before mounting or removing a module. Failure to do so may result in electric shock or cause the module to fail or malfunction.

CAUTION

● Use the programmable controller in an environment that meets the general specifications in the MELSEC-L CPU Module User's Manual (Hardware Design, Maintenance and Inspection). Failure to do so may result in electric shock, fire, malfunction, or damage to or deterioration of the product.

● To interconnect modules, engage the respective connectors and securely lock the module joint levers. Incorrect interconnection may cause malfunction, failure, or drop of the module.

● Do not directly touch any conductive parts and electronic components of the module. Doing so can cause malfunction or failure of the module.

● Securely connect an extension cable to the connectors of a branch module and an extension module. After connections, check that the cable is inserted completely. Poor contact may cause malfunction.

● When using an SD memory card, fully insert it into the SD memory card slot. Check that it is inserted completely. Poor contact may cause malfunction.

● Do not directly touch any conductive parts and electronic components of the module or SD memory card. Doing so can cause malfunction or failure of the module.

[Wiring Precautions]

WARNING

● Shut off the external power supply (all phases) used in the system before wiring. Failure to do so may result in electric shock or cause the module to fail or malfunction.

● After installation and wiring, attach the included terminal cover to the module before turning it on for operation. Failure to do so may result in electric shock.

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[Wiring Precautions]

CAUTION

● Individually ground the FG and LG terminals of the programmable controller with a ground

resistance of 100 or less. Failure to do so may result in electric shock or malfunction.

● Use applicable solderless terminals and tighten them within the specified torque range. If any spade

solderless terminal is used, it may be disconnected when a terminal block screw comes loose, resulting in failure.

● Check the rated voltage and terminal layout before wiring to the module, and connect the cables

correctly. Connecting a power supply with a different voltage rating or incorrect wiring may cause a fire or failure.

● Connectors for external devices must be crimped or pressed with the tool specified by the

manufacturer, or must be correctly soldered. Incomplete connections may cause short circuit, fire, or malfunction.

● Securely connect the connector to the module.

● Do not install the control lines or communication cables together with the main circuit lines or power

cables. Keep a distance of 100mm or more between them. Failure to do so may result in malfunction due to noise.

● Place the cables in a duct or clamp them. If not, dangling cable may swing or inadvertently be pulled,

resulting in damage to the module or cables or malfunction due to poor contact.

● Check the interface type and correctly connect the cable. Incorrect wiring (connecting the cable to an

incorrect interface) may cause failure of the module and external device.

● Tighten the terminal block screws within the specified torque range. Undertightening can cause short

circuit, fire, or malfunction. Overtightening can damage the screw and/or module, resulting in drop, short circuit, fire, or malfunction.

● When disconnecting the cable from the module, do not pull the cable by the cable part. For the cable

with connector, hold the connector part of the cable. For the cable connected to the terminal block, loosen the terminal screw. Pulling the cable connected to the module may result in malfunction or damage to the module or cable.

● Prevent foreign matter such as dust or wire chips from entering the module. Such foreign matter can

cause a fire, failure, or malfunction.

● A protective film is attached to the top of the module to prevent foreign matter, such as wire chips,

from entering the module during wiring. Do not remove the film during wiring. Remove it for heat dissipation before system operation.

● To use the high-speed counter function, ground the shield cable on the encoder side (relay box) with

a ground resistance of 100 or less. Failure to do so may cause malfunction.

● Mitsubishi programmable controllers must be installed in control panels. Connect the main power

supply to the power supply module in the control panel through a relay terminal block. Wiring and replacement of a power supply module must be performed by qualified maintenance personnel with knowledge of protection against electric shock. For wiring methods, refer to the MELSEC-L CPU Module User's Manual (Hardware Design, Maintenance and Inspection).

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[Startup and Maintenance Precautions]

WARNING

● Do not touch any terminal while power is on. Doing so will cause electric shock or malfunction.

● Correctly connect the battery connector. Do not charge, disassemble, heat, short-circuit, solder, or

throw the battery into the fire. Also, do not expose it to liquid or strong shock. Doing so will cause the battery to produce heat, explode, ignite, or leak, resulting in injury and fire.

● Shut off the external power supply (all phases) used in the system before cleaning the module or retightening the terminal block screws or the connector screws. Failure to do so may result in electric shock.

CAUTION

● Before performing online operations (especially, program modification, forced output, and operating status change) for the running CPU module from the peripheral device connected, read relevant manuals carefully and ensure the safety. Improper operation may damage machines or cause accidents.

● Do not disassemble or modify the modules. Doing so may cause failure, malfunction, injury, or a fire.

● Use any radio communication device such as a cellular phone or PHS (Personal Handy-phone

System) more than 25cm away in all directions from the programmable controller. Failure to do so may cause malfunction.

● Shut off the external power supply (all phases) used in the system before mounting or removing a module. Failure to do so may cause the module to fail or malfunction.

● Tighten the terminal block screws and the connector screws within the specified torque range. Undertightening can cause drop of the component or wire, short circuit, or malfunction. Overtightening can damage the screw and/or module, resulting in drop, short circuit, or malfunction.

● After the first use of the product (module, display unit, and terminal block), the number of connections/disconnections is limited to 50 times (in accordance with IEC 61131-2). Exceeding the limit may cause malfunction.

● After the first use of the SD memory card, the number of insertions/removals is limited to 500 times. Exceeding the limit may cause malfunction.

● Do not drop or apply shock to the battery to be installed in the module. Doing so may damage the battery, causing the battery fluid to leak inside the battery. If the battery is dropped or any shock is applied to it, dispose of it without using.

● Before handling the module, touch a conducting object such as a grounded metal to discharge the static electricity from the human body. Failure to do so may cause the module to fail or malfunction.

● Before testing the operation by the positioning function, set a low speed value for the speed limit parameter so that the operation can be stopped immediately upon occurrence of a hazardous condition.

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[Disposal Precautions]

CAUTION

● When disposing of this product, treat it as industrial waste. When disposing of batteries, separate

them from other wastes according to the local regulations. For details on battery regulations in EU member states, refer to the MELSEC-L CPU Module User's Manual (Hardware Design, Maintenance and Inspection).

[Transportation Precautions]

CAUTION

● When transporting lithium batteries, follow the transportation regulations. For details on the regulated

models, refer to the MELSEC-L CPU Module User's Manual (Hardware Design, Maintenance and Inspection).

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CONDITIONS OF USE FOR THE PRODUCT

(1) Mitsubishi programmable controller ("the PRODUCT") shall be used in conditions;

i) where any problem, fault or failure occurring in the PRODUCT, if any, shall not lead to any major or serious accident; and ii) where the backup and fail-safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem, fault or failure occurring in the PRODUCT.

(2) The PRODUCT has been designed and manufactured for the purpose of being used in general

industries. MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY (INCLUDING, BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT, WARRANTY, TORT, PRODUCT LIABILITY) FOR ANY INJURY OR DEATH TO PERSONS OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS, PRECAUTIONS, OR WARNING CONTAINED IN MITSUBISHI'S USER, INSTRUCTION AND/OR SAFETY MANUALS, TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT. ("Prohibited Application") Prohibited Applications include, but not limited to, the use of the PRODUCT in;

• Nuclear Power Plants and any other power plants operated by Power companies, and/or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT.

• Railway companies or Public service purposes, and/or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User.

• Aircraft or Aerospace, Medical applications, Train equipment, transport equipment such as Elevator and Escalator, Incineration and Fuel devices, Vehicles, Manned transportation, Equipment for Recreation and Amusement, and Safety devices, handling of Nuclear or Hazardous Materials or Chemicals, Mining and Drilling, and/or other applications where there is a significant risk of injury to the public or property.

Notwithstanding the above, restrictions Mitsubishi may in its sole discretion, authorize use of the PRODUCT in one or more of the Prohibited Applications, provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail-safe, redundant or other safety features which exceed the general specifications of the PRODUCTs are required. For details, please contact the Mitsubishi representative in your region.

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REVISIONS

Partial correction

* The handbook number is given on the bottom left of the back cover.

Print Date * Handbook Number Revision

Oct. 2012 L(NA)08259ENG-A First edition

Dec. 2013 L(NA)08259ENG-B

Sep. 2015 L(NA)08259ENG-C

Feb. 2016 L(NA)08259ENG-D

Addition of LCPU models

Addition of the L series analog input/output module and review of alternative

models

Model addition

L02SCPU, L02SCPU-P, L06CPU, L06CPU-P, L26CPU, L26CPU-P,

LH42C4NT1P, L60AD2DA2

Addition

Insert Chapter 4 and modify the Chapter 5 or later

Model addition

L60ADVL8, L60ADIL8, LD75P1, LD75P2, LD75D1, LD75D2

Addition

Section 2.4

SAFETY PRECAUTIONS, Section 2.1, 3.1, 6.1, Chapter 7

Cover, WARRANTY

This handbook confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses.

Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may

occur as a result of using the contents noted in this handbook.

Japanese Handbook Version L08255-D

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SAFETY PRECAUTIONS ................................................................................................................................A - 1

CONDITIONS OF USE FOR THE PRODUCT .................................................................................................A - 8

REVISIONS ...................................................................................................................................................... A - 9

GENERIC TERMS AND ABBREVIATIONS ................................................................................................... A - 14

CHAPTER 1 INTRODUCTION 1 - 1 to 1 - 2

1.1 Advantages of Transition to L Series ............................................................................................... 1 - 1

1.2 Precautions for Transition ................................................................................................................ 1 - 1

CHAPTER 2 ANALOG INPUT MODULE REPLACEMENT 2 - 1 to 2 - 35

2.1 List of Analog Input Module Alternative Models for Replacement ................................................... 2 - 1

2.2 A1S64AD ......................................................................................................................................... 2 - 2

2.2.1 Performance specifications comparison ................................................................................... 2 - 2

2.2.2 Functional comparison .............................................................................................................. 2 - 6

2.2.3 I/O signal comparison ............................................................................................................... 2 - 8

2.2.4 Buffer memory address comparison ......................................................................................... 2 - 9

2.3 A1S68AD (replacement with the L60AD4) .................................................................................... 2 - 16

2.3.1 Performance specifications comparison ................................................................................. 2 - 16

2.3.2 Functional comparison ............................................................................................................ 2 - 18

2.3.3 I/O signal comparison ............................................................................................................. 2 - 20

2.3.4 Buffer memory address comparison ....................................................................................... 2 - 21

2.4 A1S68AD (replacement with the L60ADVL8 or L60ADIL8) ........................................................... 2 - 28

2.4.1 Performance specifications comparison ................................................................................. 2 - 28

2.4.2 Functional comparison ............................................................................................................ 2 - 30

2.4.3 I/O signal comparison ............................................................................................................. 2 - 31

2.4.4 Buffer memory address comparison ....................................................................................... 2 - 32

CHAPTER 3 ANALOG OUTPUT MODULE REPLACEMENT 3 - 1 to 3 - 26

3.1 List of Analog Output Module Alternative Models for Replacement ................................................. 3 - 1

3.2 A1S62DA ......................................................................................................................................... 3 - 3

3.2.1 Performance specifications comparison ................................................................................... 3 - 3

3.2.2 Functional comparison .............................................................................................................. 3 - 7

3.2.3 I/O signal comparison ............................................................................................................... 3 - 8

3.2.4 Buffer memory address comparison ......................................................................................... 3 - 9

3.3 A1S68DAI ...................................................................................................................................... 3 - 11

3.3.1 Performance specifications comparison ................................................................................. 3 - 11

3.3.2 Functional comparison ............................................................................................................ 3 - 15

3.3.3 I/O signal comparison ............................................................................................................. 3 - 16

3.3.4 Buffer memory address comparison ....................................................................................... 3 - 17

3.4 A1S68DAV ..................................................................................................................................... 3 - 19

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3.4.1 Performance specifications comparison ................................................................................. 3 - 19

3.4.2 Functional comparison ........................................................................................................... 3 - 23

3.4.3 I/O signal comparison ............................................................................................................. 3 - 24

3.4.4 Buffer memory address comparison ....................................................................................... 3 - 25

CHAPTER 4 ANALOG I/O MODULE REPLACEMENT 4 - 1 to 4 - 36

4.1 List of Analog I/O Module Alternative Models for Replacement ...................................................... 4 - 1

4.2 A1S63ADA ....................................................................................................................................... 4 - 3

4.2.1 Performance specifications comparison ................................................................................... 4 - 3

4.2.2 Functional comparison ............................................................................................................. 4 - 9

4.2.3 I/O signal comparison ............................................................................................................. 4 - 11

4.2.4 Buffer memory address comparison ....................................................................................... 4 - 12

4.3 A1S66ADA ..................................................................................................................................... 4 - 21

4.3.1 Performance specifications comparison ................................................................................. 4 - 21

4.3.2 Functional comparison ........................................................................................................... 4 - 25

4.3.3 I/O signal comparison ............................................................................................................. 4 - 27

4.3.4 Buffer memory address comparison ....................................................................................... 4 - 29

CHAPTER 5 HEATING-COOLING TEMPERATURE CONTROL MODULE/

TEMPERATURE CONTROL MODULE REPLACEMENT 5 - 1 to 5 - 65

5.1 List of Heating-cooling Temperature Control Module/Temperature Control Module Alternative Models

for Replacement .............................................................................................................................. 5 - 1

5.2 Performance Specifications Comparison ......................................................................................... 5 - 3

5.2.1 A1S64TCTRT(BW) (thermocouple connection) ....................................................................... 5 - 3

5.2.2 A1S64TCTRT(BW) (platinum resistance thermometer connection) ......................................... 5 - 7

5.2.3 A1S64TCTT(BW)-S1 .............................................................................................................. 5 - 11

5.2.4 A1S64TCRT(BW)-S1 ............................................................................................................. 5 - 17

5.2.5 A1S62TCTT(BW)-S2 .............................................................................................................. 5 - 21

5.2.6 A1S62TCRT(BW)-S2 ............................................................................................................. 5 - 27

5.3 Functional Comparison .................................................................................................................. 5 - 33

5.4 I/O Signal Comparison ................................................................................................................... 5 - 35

5.4.1 A1S64TCTRT(BW) and L series modules (standard control) ................................................ 5 - 35

5.4.2 A1S64TCTRT(BW) and L series modules (heating-cooling control) ...................................... 5 - 37

5.4.3 A1S64TCTT(BW)-S1/A1S64TCRT(BW)-S1 and L series modules ....................................... 5 - 39

5.4.4 A1S62TCTT(BW)-S2/A1S62TCRT(BW)-S2 and L series modules ....................................... 5 - 41

5.5 Buffer Memory Address Comparison ............................................................................................. 5 - 43

5.5.1 A1S64TCTRT(BW) and L series modules (standard control) ............................................... 5 - 43

5.5.2 A1S64TCTRT(BW) and L series modules (heating-cooling control) ..................................... 5 - 49

5.5.3 A1S64TCTT(BW)-S1/A1S64TCRT(BW)-S1 and L series modules ....................................... 5 - 55

5.5.4 A1S62TCTT(BW)-S2/A1S62TCRT(BW)-S2 and L series modules ...................................... 5 - 61

CHAPTER 6 HIGH-SPEED COUNTER MODULE REPLACEMENT 6 - 1 to 6 - 24

6.1 List of High-Speed Counter Module Alternative Models for Replacement ....................................... 6 - 1

6.2 A1SD61 ........................................................................................................................................... 6 - 6

6.2.1 Performance specifications comparison ................................................................................... 6 - 6

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6.2.2 Functional comparison ............................................................................................................ 6 - 10

6.2.3 I/O signal comparison ............................................................................................................. 6 - 11

6.2.4 Buffer memory address comparison ....................................................................................... 6 - 12

6.3 A1SD62(E/D/D-S1) ....................................................................................................................... 6 - 13

6.3.1 Performance specifications comparison ................................................................................. 6 - 13

6.3.2 Functional comparison ............................................................................................................ 6 - 21

6.3.3 I/O signal comparison ............................................................................................................. 6 - 22

6.3.4 Buffer memory address comparison ....................................................................................... 6 - 24

CHAPTER 7 POSITIONING MODULE REPLACEMENT 7 - 1 to 7 - 18

7.1 List of Positioning Module Alternative Models for Replacement ...................................................... 7 - 1

7.2 A1SD75P1-S3/P2-S3/P3-S3 ........................................................................................................... 7 - 3

7.2.1 Performance specifications comparison ................................................................................... 7 - 3

7.2.2 Functional comparison .............................................................................................................. 7 - 7

7.2.3 I/O signal comparison ............................................................................................................. 7 - 10

7.2.4 Buffer memory address comparison ....................................................................................... 7 - 11

7.2.5 External interface specifications comparison .......................................................................... 7 - 18

CHAPTER 8 REPLACEMENT OF OTHER MODULES 8 - 1 to 8 - 2

8.1 Replacement of Other Modules ....................................................................................................... 8 - 1

CHAPTER 9 EXTERNAL DIMENSIONS 9 - 1 to 9 - 2

9.1 External Dimensions ........................................................................................................................ 9 - 1

APPENDICES App - 1 to App - 8

Appendix 1 Spare Parts Storage ..........................................................................................................App - 1

Appendix 2 Relevant Manuals .............................................................................................................. App - 2

Appendix 2.1 Replacement handbooks ............................................................................................App - 2

Appendix 2.2 AnS series manuals ....................................................................................................App - 3

Appendix 2.3 L series manuals ........................................................................................................App - 4

Appendix 2.4 Programming tool manuals .........................................................................................App - 4

Appendix 3 How to Change Resolution After Analog I/O Module is Replaced .....................................App - 5

Appendix 3.1 Resolution ...................................................................................................................App - 5

Appendix 3.2 Using the scaling function of an analog I/O module ...................................................App - 5

Appendix 3.3 Adding the scaling operation function to sequence program ...................................... App - 6

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● For the products shown in handbooks for transition, catalogues, and transition examples, refer to the manuals for the relevant products and check the detailed specifications, precautions for use, and restrictions before replacement. For the products manufactured by Mitsubishi Electric Engineering Co., Ltd., Mitsubishi Electric System & Service Co., Ltd., and other companies, refer to the catalogue for each product and check the detailed specifications, precautions for use, and restrictions before use. The manuals and catalogues for our products, products manufactured by Mitsubishi Electric Engineering Co., Ltd., and Mitsubishi Electric System & Service Co., Ltd. are shown in Appendix of each handbook for transition.

● Details of models certified by each standard are available at the following Mitsubishi Electric FA site: http://www.mitsubishielectric.com/fa/worldwide/index.html

● Products shown in this handbook are subject to change without notice.

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GENERIC TERMS AND ABBREVIATIONS

Unless otherwise specified, this handbook uses the following generic terms and abbreviations.

Generic term/abbreviation Description

Series

A series

AnS series

A/AnS series A generic term for A series and AnS series

QnA series

QnAS series

QnA/QnAS series A generic term for QnA series and QnAS series A/AnS/QnA/QnAS series A generic term for A series, AnS series, QnA series, and QnAS series Q series The abbreviation for Mitsubishi MELSEC-Q series programmable controllers L series The abbreviation for Mitsubishi MELSEC-L series programmable controllers

CPU module type

CPU module

Basic model QCPU A generic term for the Q00JCPU, Q00CPU, and Q01CPU High Performance model QCPU A generic term for the Q02CPU, Q02HCPU, Q06HCPU, Q12HCPU, and Q25HCPU Process CPU A generic term for the Q02PHCPU, Q06PHCPU, Q12PHCPU, and Q25PHCPU Redundant CPU A generic term for the Q12PRHCPU and Q25PRHCPU

Universal model QCPU

CPU module model

ACPU A generic term for MELSEC-A series CPU modules AnSCPU A generic term for MELSEC-AnS series CPU modules

AnNCPU

AnACPU

AnUCPU A generic term for the A2UCPU, A2UCPU-S1, A3UCPU, and A4UCPU AnUS(H)CPU A generic term for the A2USCPU, A2USCPU-S1, A2USHCPU-S1 A/AnSCPU A generic term for MELSEC-A series and MELSEC-AnS series CPU modules AnN/AnACPU A generic term for the AnNCPU and AnACPU AnN/AnA/AnSCPU A generic term for the AnNCPU, AnACPU, and AnSCPU QnACPU A generic term for MELSEC-QnA series CPU modules QnASCPU A generic term for MELSEC-QnAS series CPU modules QnA/QnASCPU A generic term for MELSEC-QnA series and MELSEC-QnAS series CPU modules A/AnS/QnA/QnASCPU A generic term for A series, AnS series, QnA series, and QnAS series CPU modules QCPU A generic term for MELSEC-Q series CPU modules LCPU A generic term for MELSEC-L series CPU modules

The abbreviation for large types of Mitsubishi MELSEC-A series programmable

controllers The abbreviation for compact types of Mitsubishi MELSEC-A series programmable

controllers

The abbreviation for large types of Mitsubishi MELSEC-QnA series programmable

controllers The abbreviation for compact types of Mitsubishi MELSEC-QnA series programmable

controllers

A generic term for A series, AnS series, QnA series, QnAS series, Q series, and L

series CPU modules

A generic term for the Q00U(J)CPU, Q01UCPU, Q02UCPU, Q03UD(E)CPU,

Q03UDVCPU, Q04UD(E)HCPU, Q04UDVCPU, Q04UDPVCPU, Q06UD(E)HCPU,

Q06UDVCPU, Q06UDPVCPU, Q10UD(E)HCPU, Q13UD(E)HCPU, Q13UDVCPU,

Q13UDPVCPU, Q20UD(E)HCPU, Q26UD(E)HCPU, Q26UDVCPU, Q26UDPVCPU,

Q50UDEHCPU, and Q100UDEHCPU

A generic term for the A1NCPU, A1NCPUP21/R21, A1NCPUP21-S3, A2NCPU,

A2NCPU-S1, A2NCPUP21/R21, A2NCPUP21/R21-S1, A2NCPUP21-S3(S4),

A3NCPU, A3NCPUP21/R21, and A3NCPUP21-S3 A generic term for the A2ACPU, A2ACPU-S1, A3ACPU, A2ACPUP21/R21,

A2ACPUP21/R21-S1, and A3ACPUP21/R21

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1 INTRODUCTION

INTRODUCTION

1.1 Advantages of Transition to L Series

Advantage 1) Advanced performance of equipments (shortened takt time)

In addition to the processing performance improvement for L series CPU, the processing speed for L series intelligent function module is also increased, so that the equipment capability to improve is possible.

Advantage 2) Baseless, flexible composition

The L series does not require a main base unit and can be installed in a minimum space without restrictions of the base unit size. Even when a module is added, the number of modules is not constrained by the number of base slots, therefore the system cost such as addition of an extension base unit can be suppressed.

Advantage 3) Improved operating efficiency for programming and monitoring

The intelligent function module operation of GX Works2 can be used on the L series intelligent function module. Though using the intelligent function module operation of GX Works2 is not required, the use enables the following and can reduce sequence programs.

• Initial setting is possible without a program.

• The auto refresh setting allows to read/write buffer memory data of intelligent function module automatically from/to the CPU device memory.

• Checking of the setting status or operating status of intelligent function module is simplified.

1.2 Precautions for Transition

(1) When replacing the AnS/QnAS series with the L series, be sure to read the manuals of each L

series module and confirm the functions, specifications, and how to use before using the L series.

(2) After the AnS/QnAS series is replaced with the L series, be sure to verify the operation of the

entire system before the start of operations.

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1 INTRODUCTION

Memo

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2 ANALOG INPUT MODULE REPLACEMENT

Point

ANALOG INPUT MODULE

REPLACEMENT

2.1 List of Analog Input Module Alternative Models for Replacement

AnS/QnAS series Transition to L series

Product Model Model Remarks (Restrictions)

1) External wiring: Cable size is changed.

2) Number of slots: Not changed

3) Program: The number of occupied I/O points, I/O

signals, and buffer memory addresses are changed.

4) Performance specifications: Not changed

5) Functional specifications: Not changed

1) External wiring: Cable size is changed.

2) Number of slots: Changed (Two modules are

required.)

3) Program: The number of occupied I/O points, I/O

signals, and buffer memory addresses are changed.

4) Performance specifications: Four channels per

module

5) Functional specifications: Not changed

1) External wiring: Cable size is changed.

2) Number of slots: Not changed

3) Program: The number of occupied I/O points, I/O

signals, resolution, and buffer memory addresses

are changed.

4) Performance specifications: Input signals are

changed (V or I input only).

5) Functional specifications: Not changed

Analog input module

A1S64AD L60AD4

L60AD4

A1S68AD

L60ADVL8

(voltage)

L60ADIL8

(current)

The upgrade tool (conversion adapter) manufactured by Mitsubishi Electric Engineering Co., Ltd. enables to connect the existing wiring that was connected to the A1S64AD to L series modules without change.

Product Existing module model Alternative module model

Analog input module A1S64AD L60AD4 ERNT-ASLT64AD Available

*1 For details on the conversion adapter or LG69, refer to the Transition from MELSEC-AnS/QnAS (Small Type) Series to L

Series Handbook (Fundamentals)

Conversion adapter model*1Space module LG69

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2 ANALOG INPUT MODULE REPLACEMENT

2.2 A1S64AD

2.2.1 Performance specifications comparison

Item A1S64AD

Analog input

Digital output

Voltage -10 to 0 to +10VDC (Input resistance value: 1M)

Current -20 to 0 to +20mA (Input resistance value: 250)

When 1/4000 is set: -4096 to +4095 When 1/8000 is set: -8192 to +8191

When 1/12000 is set: -12288 to +12287

16-bit signed binary

I/O characteristics

Resolution

Overall accuracy (Accuracy in respect to maximum digital output value)

*1 I/O characteristics and maximum resolutions of the A1S64AD are shown below.

Item Specifications

I/O characteristics

Resolution

Analog input

+10V

+5V or +20mA

0V or 0mA

-5V or -20mA

-10V

Voltage input

Current input

When 1/4000 is set: ±40 When 1/8000 is set: ±80

When 1/12000 is set: ±120

Digital output value (when gain 5V/20mA, offset 0V/0mA)

1/4000

+4000

+2000

-2000

-4000

1/4000

2.5mV

10µA

±1%

1/8000 1/12000

+8000

+4000

-4000

-8000

1/8000 1/12000

1.25mV

5µA

+12000

+6000

-6000

-12000

0.83mV

3.33µA

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2 ANALOG INPUT MODULE REPLACEMENT

Analog input range Digital output Resolution

Vol tage

0 to 10V

0 to 20000

500µV

0 to 5V 250µV

1 to 5V 200µV

-10 to 10V -20000 to 20000 500µV

1 to 5V (Extended mode) -5000 to 22500 200µV

User range setting -20000 to 20000 307µV

Current

0 to 20mA

0 to 20000

1000nA

4 to 20mA 800nA

4 to 20mA (Extended mode) -5000 to 22500 800nA

User range setting -20000 to 20000 1230nA

L60AD4 Compatibility Precautions for replacement

-10 to 10VDC (Input resistance value: 1M)

0 to 20mA (Input resistance value: 250)

16-bit signed binary (-20480 to 20479,

When the scaling function is used: -32768 to 32767)

: Compatible, : Partial change required, ×: Incompatible

Since the resolution differs between AnS series and L series modules, it needs to be matched using a sequence program, user range settings, or the scaling function (refer to Appendix 3).

Ambient temperature within 25±5°C: ±0.1% (±20 digit)

Ambient temperature within 0 to 55°C: ±0.2% (±40 digit)

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2 ANALOG INPUT MODULE REPLACEMENT

Item A1S64AD

Maximum conversion speed 20ms/channel

Absolute maximum input

Number of analog input channels 4 channels/module

Number of offset/gain settings –

Insulation method

Withstand voltage Between the input terminal and programmable controller power supply: 500VAC, for 1 minute

Insulation resistance Between the input terminal and programmable controller power supply: 500VDC, 5M or higher

Number of occupied I/O points

External interface 20-point terminal block

Applicable wire size

Applicable solderless terminal 1.25-3, 1.25-YS3, V1.25-3, V1.25-YS3A

Internal current consumption (5VDC)

Weight 0.25kg

Between the input terminal and programmable controller power supply: Photocoupler

Between channels: Not insulated

(I/O assignment: special 32 points)

(Applicable tightening torque: 39 to 59N•cm)

Voltage: ±15V

Current: ±30mA

32 points

0.75 to 1.5mm

0.40A

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2 ANALOG INPUT MODULE REPLACEMENT

L60AD4 Compatibility Precautions for replacement

High speed: 20µs/channel (default)

Medium speed: 80µs/channel

Low speed: 1ms/channel

Voltage: ±15V

Current: ±30mA

4 channels/module

Up to 50000 times

Between the I/O terminal and programmable controller power supply: Photocoupler

Between the I/O terminal and programmable controller power supply: 500VACrms, for 1 minute

Between the I/O terminal and programmable controller power supply: 500VDC, 10M or higher

Between channels: Not insulated

(I/O assignment: intelligent 16 points)

16 points

18-point terminal block ×

0.3 to 0.75mm

: Compatible, : Partial change required, ×: Incompatible

The conversion speed of L60AD4 is faster than A1S64AD. Therefore, noise which were not imported to A1S64AD can be imported as analog signals. In this case, use the averaging processing function to remove the effect of noise.

The number of occupied I/O points is changed to 16 points.

Wiring needs to be changed.

R1.25-3 (Solderless terminals with an insulation sleeve cannot be used.) ×

0.52A

0.19kg

Recalculation of internal current consumption (5VDC) is required.

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2 ANALOG INPUT MODULE REPLACEMENT

2.2.2 Functional comparison

Item Description A1S64AD L60AD4 Precautions for replacement

A/D conversion enable/ disable function

Sampling processing

Time average

Averaging processing

Range switching function Sets the input range to be used. –

Offset/gain setting function Compensates for errors in digital output values.

Conversion speed switch function Sets the conversion speed. –

Input range extended mode function

Maximum value/minimum value hold function

Input signal error detection function

Input signal error detection extension function

Warning output function (process alarm)

Resolution mode

Scaling function

Shift function

Digital clipping function

Difference conversion function

Logging function

Flow amount integration function

Error log function

Module error collection function

Count average

Moving average

Sets whether to enable or disable the A/D conversion for each channel. By disabling the conversion for the channels that are not used, the sampling time can be shortened.

Performs the A/D conversion for analog input values successively for each channel, and outputs digital output values upon each conversion.

For each channel, averages A/D conversion values by the amount of time, and outputs the average value as a digital value.

For each channel, averages A/D conversion values by the number of times, and outputs the average value as a digital value.

For each channel, averages A/D conversion values by the number of times on a moving of each sampling processing, and outputs the average value as a digital value.

Extends the input range. By combining this function with the input signal error detection function, simple disconnection detection can be executed.

Stores the maximum and minimum values of the digital output values in the module.

Detects the analog input value which exceeds the setting range. –

Extends the detection method of the input signal error detection function. Use this function to detect the input signal error only in the lower limit or upper limit, or to execute the disconnection detection.

Outputs an alarm when a digital output value is within the range set in advance.

Sets the resolution according to the application. The resolution

mode setting is applicable to all channels.

Scale-converts the output digital value to the set range of the scaling upper limit value and scaling lower limit value. This omits the programming of the scale conversion.

Adds the set shifting amount of the conversion value to the scaling value (digital operation value) and stores the value in the buffer memory. Fine adjustment can be performed easily when the system starts.

Sets the maximum value of the scaling value (digital operation value) to 20000 and the minimum value to 0 or -20000 when the input voltage or current exceeds the input range.

Subtracts the difference conversion reference value from the scaling value (digital operation value) and stores the acquired value in the buffer memory.

Logs the digital output value or scaling value (digital operation value). The data of 10000 points can be logged for each channel.

Performs the A/D conversion of analog input value (voltage or current) from a source such as a flow meter and integrates the digital output value.

Stores the errors and alarms occurred in the A/D converter module to the buffer memory as a history. Up to 16 errors and alarms can be stored.

Collects the errors and alarms occurred in the A/D converter module and stores them in the CPU module.

: Supported, –: Not supported

The setting range of average time and count differ. Refer to the MELSEC-L AnalogDigital Converter Module User's Manual, and check the specifications.

–

By setting the same scaling upper limits and scaling lower

–

limits as the resolution mode of A1S64AD, the same digital output values as A1S64AD can be used.

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2 ANALOG INPUT MODULE REPLACEMENT

Item Description A1S64AD L60AD4 Precautions for replacement

Error clear function

Saving and restoring offset/gain values

*1 For the A1S64AD, the resolution setting can be selected from 1/4000, 1/8000, and 1/12000 for both voltage and current

inputs.

The L60AD4, however, does not support the resolution mode. To use the same digital value that is used for the A1S64AD,

set the scaling upper and lower limit values that match the resolution of the A1S64AD using the scaling function.

Clears the error from the system monitor window of the programming tool.

Saves and restores the offset/gain values in the user setting range.

: Supported, –: Not supported

–

This function can be used on GX Works2.

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2 ANALOG INPUT MODULE REPLACEMENT

2.2.3 I/O signal comparison

Sequence programs need to be changed because the I/O signal assignment differs. For details of the I/O signals and sequence programs, refer to the MELSEC-L Analog-Digital Converter Module User's Manual.

A1S64AD L60AD4

Device

No.

X0 Watchdog timer error flag Y0

X1 A/D conversion READY Y1 X1

X2 Error flag Y2 X2 Y2

X4 Y4 X4 Y4

X5 Y5 X5 Y5

X6 Y6 X6 Y6

X7 Y7 X7 Y7

X8 Y8 X8 Warming output signal Y8

X9 Y9 X9

XA YA XA

XB YB XB

XC YC XC

XD YD XD

XE YE XE

XF YF XF Error flag YF Error clear request

X10 Y10

X11 Y11

X12 Y12 Error reset

X13 Y13

X14 Y14

X15 Y15

X16 Y16

X17 Y17

X18 Y18

X19 Y19

X1A Y1A

X1B Y1B

X1C Y1C

X1D Y1D

X1E Y1E

X1F Y1F

Signal name

Use prohibited

Device

No.

Y3 X3 Y3

Signal name

Use prohibited

Device

No.

X0 Module READY Y0

Signal name

Use prohibited

Operating condition setting completed flag

Offset/gain setting mode flag

Channel change completed flag

Input signal error detection signal

Maximum value/minimum value reset completed flag

A/D conversion completed flag

Device

No.

YA User range write request

YB Channel change request

YC Use prohibited

YE Use prohibited

Signal name

Use prohibited

Operating condition setting request

Maximum value/minimum value reset request

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2 ANALOG INPUT MODULE REPLACEMENT

2.2.4 Buffer memory address comparison

Sequence programs need to be changed because the buffer memory address assignment differs. For details of the buffer memory areas and sequence programs, refer to the MELSEC-L Analog-Digital Converter Module User's Manual.

A1S64AD L60AD4

Address

(decimal)

0 A/D conversion enable/disable setting

1 Average processing specification 1

2 CH1 Average time, count 2

3 CH2 Average time, count 3

4 CH3 Average time, count 4

5 CH4 Average time, count 5

7 7

System area (Use prohibited) –

8 8

9 9

10 CH1 Digital output value

11 CH2 Digital output value 11 CH1 Digital output value

12 CH3 Digital output value 12 CH2 Digital output value

13 CH4 Digital output value 13 CH3 Digital output value

15 15

System area (Use prohibited) –

16 16

17 17

18 Write data error code

19 A/D conversion completed flag 19 Latest error code

20 Resolution setting R/W 20 Setting range

Name Read/write

R/W

Address

(decimal)

0 A/D conversion enable/disable setting

CH1 Time Average/ Count Average/Moving Average

CH2 Time Average/ Count Average/Moving Average

CH3 Time Average/ Count Average/Moving Average

CH4 Time Average/ Count Average/Moving Average

System area (Use prohibited) –

Averaging process setting (The setting is not required when the A1S64AD is replaced.)

10 A/D conversion completed flag

14 CH4 Digital output value

System area (Use prohibited) –

21 System area (Use prohibited) –

22 Offset/gain setting mode Offset specification

23 Offset/gain setting mode Gain specification

24 Averaging process setting R/W

25 System area (Use prohibited) –

26 Conversion speed setting R/W

27 Input signal error detection extension setting R/W

28 System area (Use prohibited) –

29 Digital clipping enable/disable setting R/W

30 CH1 Maximum value

31 CH1 Minimum value

32 CH2 Maximum value

33 CH2 Minimum value

34 CH3 Maximum value

35 CH3 Minimum value

36 CH4 Maximum value

37 CH4 Minimum value

System area (Use prohibited) –

47 Input signal error detection setting R/W

48 Warning output setting R/W

49 Input signal error detection flag R

50 Warning output flag (Process alarm) R

System area (Use prohibited) –

53 Scaling enable/disable setting R/W

54 CH1 Scaling value (digital operation value) R

Name Read/write

R/W

–

R/W

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Address

(decimal)

L60AD4

Name Read/write

55 CH2 Scaling value (digital operation value) R

56 CH3 Scaling value (digital operation value) R

57 CH4 Scaling value (digital operation value) R

System area (Use prohibited) –

62 CH1 Scaling lower limit value R/W

63 CH1 Scaling upper limit value R/W

64 CH2 Scaling lower limit value R/W

65 CH2 Scaling upper limit value R/W

66 CH3 Scaling lower limit value R/W

67 CH3 Scaling upper limit value R/W

68 CH4 Scaling lower limit value R/W

69 CH4 Scaling upper limit value R/W

System area (Use prohibited) –

86 CH1 Process alarm lower lower limit value R/W

87 CH1 Process alarm lower upper limit value R/W

88 CH1 Process alarm upper lower limit value R/W

89 CH1 Process alarm upper upper limit value R/W

90 CH2 Process alarm lower lower limit value R/W

91 CH2 Process alarm lower upper limit value R/W

92 CH2 Process alarm upper lower limit value R/W

93 CH2 Process alarm upper upper limit value R/W

94 CH3 Process alarm lower lower limit value R/W

95 CH3 Process alarm lower upper limit value R/W

96 CH3 Process alarm upper lower limit value R/W

97 CH3 Process alarm upper upper limit value R/W

98 CH4 Process alarm lower lower limit value R/W

99 CH4 Process alarm lower upper limit value R/W

100 CH4 Process alarm upper lower limit value R/W

101 CH4 Process alarm upper upper limit value R/W

102

System area (Use prohibited) –

141

142 CH1 Input signal error detection setting value R/W

143 CH2 Input signal error detection setting value R/W

144 CH3 Input signal error detection setting value R/W

145 CH4 Input signal error detection setting value R/W

146

System area (Use prohibited) –

149

150 CH1 Shifting amount to conversion value R/W

151 CH2 Shifting amount to conversion value R/W

152 CH3 Shifting amount to conversion value R/W

153 CH4 Shifting amount to conversion value R/W

154

System area (Use prohibited) –

157

158

Mode switching setting R/W

159

160

System area (Use prohibited) –

171

172 CH1 Difference conversion trigger R/W

173 CH2 Difference conversion trigger R/W

174 CH3 Difference conversion trigger R/W

175 CH4 Difference conversion trigger R/W

176

System area (Use prohibited) –

179

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Address

(decimal)

L60AD4

Name Read/write

180 CH1 Difference conversion reference value R

181 CH2 Difference conversion reference value R

182 CH3 Difference conversion reference value R

183 CH4 Difference conversion reference value R

184

System area (Use prohibited) –

189

190 CH1 Difference conversion status flag R

191 CH2 Difference conversion status flag R

192 CH3 Difference conversion status flag R

193 CH4 Difference conversion status flag R

194

System area (Use prohibited) –

199

200 Pass data classification setting R/W

201 System area (Use prohibited) –

202 CH1 Industrial shipment settings offset value (L) R/W

203 CH1 Industrial shipment settings offset value (H) R/W

204 CH1 Industrial shipment settings gain value (L) R/W

205 CH1 Industrial shipment settings gain value (H) R/W

206 CH2 Industrial shipment settings offset value (L) R/W

207 CH2 Industrial shipment settings offset value (H) R/W

208 CH2 Industrial shipment settings gain value (L) R/W

209 CH2 Industrial shipment settings gain value (H) R/W

210 CH3 Industrial shipment settings offset value (L) R/W

211 CH3 Industrial shipment settings offset value (H) R/W

212 CH3 Industrial shipment settings gain value (L) R/W

213 CH3 Industrial shipment settings gain value (H) R/W

214 CH4 Industrial shipment settings offset value (L) R/W

215 CH4 Industrial shipment settings offset value (H) R/W

216 CH4 Industrial shipment settings gain value (L) R/W

217 CH4 Industrial shipment settings gain value (H) R/W

218 CH1 User range settings offset value (L) R/W

219 CH1 User range settings offset value (H) R/W

220 CH1 User range settings gain value (L) R/W

221 CH1 User range settings gain value (H) R/W

222 CH2 User range settings offset value (L) R/W

223 CH2 User range settings offset value (H) R/W

224 CH2 User range settings gain value (L) R/W

225 CH2 User range settings gain value (H) R/W

226 CH3 User range settings offset value (L) R/W

227 CH3 User range settings offset value (H) R/W

228 CH3 User range settings gain value (L) R/W

229 CH3 User range settings gain value (H) R/W

230 CH4 User range settings offset value (L) R/W

231 CH4 User range settings offset value (H) R/W

232 CH4 User range settings gain value (L) R/W

233 CH4 User range settings gain value (H) R/W

234

System area (Use prohibited) –

999

1000 CH1 Logging enable/disable setting R/W

1001 CH2 Logging enable/disable setting R/W

1002 CH3 Logging enable/disable setting R/W

1003 CH4 Logging enable/disable setting R/W

1004

System area (Use prohibited) –

1007

1008 CH1 Logging hold request R/W

1009 CH2 Logging hold request R/W

1010 CH3 Logging hold request R/W

1011 CH4 Logging hold request R/W

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Address

(decimal)

L60AD4

Name Read/write

1012

System area (Use prohibited) –

1015

1016 CH1 Logging hold flag R

1017 CH2 Logging hold flag R

1018 CH3 Logging hold flag R

1019 CH4 Logging hold flag R

1020

System area (Use prohibited) –

1023

1024 CH1 Logging data setting R/W

1025 CH2 Logging data setting R/W

1026 CH3 Logging data setting R/W

1027 CH4 Logging data setting R/W

1028

System area (Use prohibited) –

1031

1032 CH1 Logging cycle setting value R/W

1033 CH2 Logging cycle setting value R/W

1034 CH3 Logging cycle setting value R/W

1035 CH4 Logging cycle setting value R/W

1036

System area (Use prohibited) –

1039

1040 CH1 Logging cycle unit setting R/W

1041 CH2 Logging cycle unit setting R/W

1042 CH3 Logging cycle unit setting R/W

1043 CH4 Logging cycle unit setting R/W

1044

System area (Use prohibited) –

1047

1048 CH1 Logging points after trigger R/W

1049 CH2 Logging points after trigger R/W

1050 CH3 Logging points after trigger R/W

1051 CH4 Logging points after trigger R/W

1052

System area (Use prohibited) –

1055

1056 CH1 Level trigger condition setting R/W

1057 CH2 Level trigger condition setting R/W

1058 CH3 Level trigger condition setting R/W

1059 CH4 Level trigger condition setting R/W

1060

System area (Use prohibited) –

1063

1064 CH1 Trigger data R/W

1065 CH2 Trigger data R/W

1066 CH3 Trigger data R/W

1067 CH4 Trigger data R/W

1068

System area (Use prohibited) –

1071

1072 Level data 0 R/W

1073 Level data 1 R/W

1074 Level data 2 R/W

1075 Level data 3 R/W

1076 Level data 4 R/W

1077 Level data 5 R/W

1078 Level data 6 R/W

1079 Level data 7 R/W

1080 Level data 8 R/W

1081 Level data 9 R/W

1082 CH1 Trigger setting value R/W

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Address

(decimal)

L60AD4

Name Read/write

1083 CH2 Trigger setting value R/W

1084 CH3 Trigger setting value R/W

1085 CH4 Trigger setting value R/W

1086

System area (Use prohibited) –

1089

1090 CH1 Head pointer R

1091 CH2 Head pointer R

1092 CH3 Head pointer R

1093 CH4 Head pointer R

1094

System area (Use prohibited) –

1097

1098 CH1 Latest pointer R

1099 CH2 Latest pointer R

1100 CH3 Latest pointer R

1101 CH4 Latest pointer R

110 2

System area (Use prohibited) –

110 5

1106 CH1 Number of logging data R

1107 CH2 Number of logging data R

1108 CH3 Number of logging data R

1109 CH4 Number of logging data R

1110

System area (Use prohibited) –

1113

1114 CH1 Trigger pointer R

1115 CH2 Trigger pointer R

1116 CH3 Trigger pointer R

1117 CH4 Trigger pointer R

1118

System area (Use prohibited) –

112 1

1122 CH1 Logging cycle monitor value (s) R

1123 CH1 Logging cycle monitor value (ms) R

1124 CH1 Logging cycle monitor value (µs) R

1125 CH2 Logging cycle monitor value (s) R

1126 CH2 Logging cycle monitor value (ms) R

1127 CH2 Logging cycle monitor value (µs) R

1128 CH3 Logging cycle monitor value (s) R

1129 CH3 Logging cycle monitor value (ms) R

1130 CH3 Logging cycle monitor value (µs) R

1131 CH4 Logging cycle monitor value (s) R

1132 CH4 Logging cycle monitor value (ms) R

1133 CH4 Logging cycle monitor value (µs) R

113 4

System area (Use prohibited) –

115 3

115 4

1155 CH1 Trigger detection time (Month/ Day) R

1156 CH1 Trigger detection time (Hour/ Minute) R

115 7

115 8

1159 CH2 Trigger detection time (Month/ Day) R

1160 CH2 Trigger detection time (Hour/ Minute) R

116 1

116 2

CH1 Trigger detection time (First two digits of the year/ Last two digits of the year)

CH1 Trigger detection time (Second/ Day of the week)

CH2 Trigger detection time (First two digits of the year/ Last two digits of the year)

CH2 Trigger detection time (Second/ Day of the week)

CH3 Trigger detection time (First two digits of the year/ Last two digits of the year)

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Address

(decimal)

L60AD4

Name Read/write

1163 CH3 Trigger detection time (Month/ Day) R

1164 CH3 Trigger detection time (Hour/ Minute) R

CH3 Trigger detection time (Second/ Day of the

116 5

week)

CH4 Trigger detection time (First two digits of the

116 6

year/ Last two digits of the year)

1167 CH4 Trigger detection time (Month/ Day) R

1168 CH4 Trigger detection time (Hour/ Minute) R

CH4 Trigger detection time (Second/ Day of the

116 9

week)

117 0

System area (Use prohibited) –

1299

CH1 Flow amount integration enable/disable

1300

setting

CH2 Flow amount integration enable/disable

1301

setting

CH3 Flow amount integration enable/disable

1302

setting

CH4 Flow amount integration enable/disable

1303

setting

1304

System area (Use prohibited) –

1307

1308 CH1 Integration cycle setting R/W

1309 CH2 Integration cycle setting R/W

1310 CH3 Integration cycle setting R/W

1311 CH4 Integration cycle setting R/W

1312

System area (Use prohibited) –

1315

1316 CH1 Flow amount time unit setting R/W

1317 CH2 Flow amount time unit setting R/W

1318 CH3 Flow amount time unit setting R/W

1319 CH4 Flow amount time unit setting R/W

1320

System area (Use prohibited) –

1323

1324 CH1 Unit scaling setting R/W

1325 CH2 Unit scaling setting R/W

1326 CH3 Unit scaling setting R/W

1327 CH4 Unit scaling setting R/W

1328

System area (Use prohibited) –

1331

1332 CH1 Integrated flow amount (L) R

1333 CH1 Integrated flow amount (H) R

1334 CH2 Integrated flow amount (L) R

1335 CH2 Integrated flow amount (H) R

1336 CH3 Integrated flow amount (L) R

1337 CH3 Integrated flow amount (H) R

1338 CH4 Integrated flow amount (L) R

1339 CH4 Integrated flow amount (H) R

1340

System area (Use prohibited) –

1347

1348 CH1 Integration cycle monitor value R

1349 CH2 Integration cycle monitor value R

1350 CH3 Integration cycle monitor value R

1351 CH4 Integration cycle monitor value R

1352

System area (Use prohibited) –

1355

R/W

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Address

(decimal)

L60AD4

Name Read/write

1356

1357

1358

1359

1360

1363

1364 CH1 Flow amount integration temporary stop flag R

1365 CH2 Flow amount integration temporary stop flag R

1366 CH3 Flow amount integration temporary stop flag R

1367 CH4 Flow amount integration temporary stop flag R

1368

1371

1372 CH1 Integrated flow amount clear request R/W

1373 CH2 Integrated flow amount clear request R/W

1374 CH3 Integrated flow amount clear request R/W

1375 CH4 Integrated flow amount clear request R/W

1376

1379

1380 CH1 Integrated flow amount clear flag R

1381 CH2 Integrated flow amount clear flag R

1382 CH3 Integrated flow amount clear flag R

1383 CH4 Integrated flow amount clear flag R

1384

1799

CH1 Flow amount integration temporary stop request

CH2 Flow amount integration temporary stop request

CH3 Flow amount integration temporary stop request

CH4 Flow amount integration temporary stop request

System area (Use prohibited) –

R/W

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I/O characteristics

Analog input Digital output

0 to +10V 0 to +4000

-10 to +10V -2000 to +2000

0 to 5V or

0 to 20mA

0 to +4000

1 to 5V or

4 to 20mA

0 to +4000

Maximum resolution

Analog input Digital output

0 to +10V 2.5mV

-10 to +10V 5mV

0 to +5V 1.25mV

1 to 5V 1mV

0 to 20mA 5µA

4 to 20mA 4µA

2.3 A1S68AD (replacement with the L60AD4)

2.3.1 Performance specifications comparison

Item A1S68AD

Analog input

Digital output 16-bit signed binary

Voltage -10 to 0 to +10VDC (Input resistance value: 1M)

Current 0 to +20mA (Input resistance value: 250)

I/O characteristics and resolution

Overall accuracy

Maximum conversion speed

Absolute maximum input

Number of analog input channels 8 channels/module

Number of offset/gain settings –

Between the input terminal and programmable controller power supply

Insulation method

Withstand voltage –

(The speed is 1ms/channel on all channels

if averaging processing is set even for one channel.)

Within ±1% at full scale

(Digital output value: ±40)

0.5ms/channel

Voltage: ±35V

Current: ±30mA

: Photocoupler

Between channels: Not insulated

Insulation resistance –

Number of occupied I/O points

External interface 20-point terminal block

Applicable wire size

Applicable solderless terminal R1.25-3, 1.25-YS3, RAV1.25-3, V1.25-YS3A

Internal current consumption (5VDC)

Weight 0.27kg

2 - 16

(I/O assignment: special 32 points)

32 points

0.75 to 1.5mm

0.40A

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2 ANALOG INPUT MODULE REPLACEMENT

Analog input range

Digital output value Resolution

Volt ag e

0 to 10V

0 to 20000

500µV

0 to 5V 250µV

1 to 5V 200µV

-10 to 10V -20000 to 20000 500µV

1 to 5V (Extended mode) -5000 to 22500 200µV

User range setting -20000 to 20000 307µV

Current

0 to 20mA

0 to 20000

1000nA

4 to 20mA 800nA

4 to 20mA

(Extended mode)

-5000 to 22500 800nA

User range setting -20000 to 20000 1230nA

L60AD4 Compatibility Precautions for replacement

-10 to 10VDC

(Input resistance value: 1M)

0 to 20mA

(Input resistance value: 250)

16-bit signed binary

(-20480 to 20479, when the scaling function is used: -32768 to 32767)

: Compatible, : Partial change required, ×: Incompatible

Since the resolution differs between AnS series and L series modules, it needs to be matched using a sequence program, user range settings, or the scaling function (refer to Appendix 3).

Ambient temperature within 25±5°C: ±0.1% (±20 digit)

Ambient temperature within 0 to 55°C: ±0.2% (±40 digit)

High speed: 20µs/channel (default)

Medium speed: 80µs/channel

Low speed: 1ms/channel

Voltage: ±15V

Current: ±30mA

4 channels/module

Up to 50000 times

Between the I/O terminal and programmable controller power supply: Photocoupler

Between the I/O terminal and programmable controller power supply: 500VACrms, for 1

Between the I/O terminal and programmable controller power supply: 500VDC, 10M or

R1.25-3 (Solderless terminals with an insulation sleeve cannot be used.) ×

Between channels: Not insulated

minute

higher

(I/O assignment: intelligent 16 points)

16 points

18-point terminal block ×

0.3 to 0.75mm

0.52A

0.19kg

The conversion speed of L60AD4 is faster than A1S68AD. Therefore, noise which were not imported to A1S68AD can be imported as analog signals. In this case, use the averaging processing function to remove the effect of noise.

Consider of replacing with several L60AD4 modules.

The number of occupied I/O points is changed to 16 points.

Wiring needs to be changed.

Recalculation of internal current consumption (5VDC) is required.

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2 ANALOG INPUT MODULE REPLACEMENT

2.3.2 Functional comparison

Item Description A1S68AD L60AD4 Precautions for replacement

A/D conversion enable/ disable function

Sampling processing

Time average

Averaging processing

Range switching function Sets the input range to be used. –

Offset/gain setting function Compensates for errors in digital output values. –

Conversion speed switch function Sets the conversion speed. –

Input range extended mode function

Maximum value/minimum value hold function

Input signal error detection function

Input signal error detection extension function

Warning output function (process alarm)

Resolution mode

Scaling function

Shift function

Digital clipping function

Difference conversion function

Logging function

Flow amount integration function

Error log function

Module error collection function

Count average

Moving average

Sets whether to enable or disable the A/D conversion for each channel. By disabling the conversion for the channels that are not used, the sampling time can be shortened.

Performs the A/D conversion for analog input values successively for each channel, and outputs digital output values upon each conversion.

For each channel, averages A/D conversion values by the amount of time, and outputs the average value as a digital value.

For each channel, averages A/D conversion values by the number of times, and outputs the average value as a digital value.

For each channel, averages A/D conversion values by the number of times on a moving of each sampling processing, and outputs the average value as a digital value.

Extends the input range. By combining this function with the input signal error detection function, simple disconnection detection can be executed.

Stores the maximum and minimum values of the digital output values in the module.

Detects the analog input value which exceeds the setting range.