Mitsubishi Melsec-A AJ65SBT User Manual

SAFETY PRECAUTIONS •
Before using this product, read this manual and the relevant manuals introduced in this manual carefully and handle the product correctly with full attention to safety. The precautions given in this manual are concerned with this product. For the safety precautions of the programmable controller system, please read the user's manual of the CPU module to use. In this manual, the safety instructions are ranked as "DANGER" and "CAUTION".
DANGER
CAUTION
Note that the failure to observe ! CAUTION level instructions may also lead to serious results according to the circumstances. Be sure to observe the precautions of both levels to ensure personal safety.
Please keep this manual in accessible place and be sure to forward it to the end user.
Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous conditions, resulting in minor or moderate injury or property damage.
[Design Precautions]
!
DANGER
When a communication error has occurred in data link, data in the master module are maintained. Establish an interlock circuit in the sequence program using communication status information so that the safety will be ensured.
!
CAUTION
Do not bunch the control wires or communication cables with the main circuit or power wires, or install them close to each other. They should be installed 100mm (3.9inch) or more from each other. Not doing so could result in noise that would cause erroneous operation.
Do not write data to "Reserved area" of remote I/O areas or remote devices. Doing so may cause malfunctions of the product.
A - 1 A - 1
[Installation Precautions]
!
CAUTION
Use each product in an environment as specified in the "general specification" in this manual. Using the programmable controller outside the range of the general specifications may result in electric shock, fire or malfunction, or may damage or degrade the product.
Securely fix the product with DIN rails or module mounting screws. Failure to do so may cause a fall or malfunctions of the product.
Do not touch the conducted area or electric parts of the product. Doing so may cause product malfunctioning or breakdowns.
[Wiring Precautions]
!
CAUTION
For application to the CC-Link/LT, use cables specified by the CC-Link Partner Association. Otherwise, performance of the CC-Link/LT cannot be guaranteed. Also, wire a network properly in accordance with the specifications given in Chapter 3. If not, normal data transmission cannot be guaranteed.
Be sure to shut off all phases of the external power supply used by the system before installation or wiring. Not doing so can cause the product to be damaged or malfunction.
Always ground the FG terminal to the protective ground conductor. Not doing so can cause a malfunction.
Make sure of the rated voltage and pin-outs of the product for proper wiring. Connecting power source of improper rated voltage or faulty wiring may cause a fire or failure.
Ensure that no foreign matter such as chips and wire-offcuts enter the product. Foreign matter can cause a fire, failure or malfunction.
A - 2 A - 2
[Wiring Precautions]
!
CAUTION
Always secure the communication cable connected to the product by running it in a conduit or clamping it. Not doing so can cause damage to the product and/or cable due to the dangling, motion, careless pulling, etc. of the cable or cause a malfunction due to a faulty connection of the cable.
When disconnecting the communication cable connected to the product, do not pull it by holding its cable part. When disconnecting the cable with connector, hold the connector of the product's connection part. Disconnect the terminal block connection cable after loosening the terminal block screws. Pulling the cable connected to the product can cause a malfunction or damage to the product and/or cable.
[Starting and Maintenance Precautions]
!
CAUTION
Do not touch pins while the product is energized. Doing so may cause malfunctions.
Be sure to shut off all phases of the external power supply used by the system before cleaning.
Do not disassemble or modify the product.
Doing so may cause failure, malfunctions, injury or fire.
Do not drop the product or give it hard impact since its case is made of resin. Doing so can damage the product.
Be sure to shut off all phases of the external power supply used by the system before mounting or dismounting the product to or from the panel. Not doing so can cause the product to fail or malfunction.
Mounting/removing the terminal block is limited to 50 times after using a product. (IEC61131-2-compliant)
Before handling the module, always touch grounded metal, etc. to discharge static electricity from the human body. Failure to do so can cause the module to fail or malfunction.
[Disposal Precautions]
!
CAUTION
When disposing of this product, treat it as industrial waste.
A - 3 A - 3

REVISIONS

* The manual number is given on the bottom left of the back cover.
Print Date * Manual Number Revision
Nov., 2002 SH(NA)-080362E-A First printing
Feb., 2003 SH(NA)-080362E-B
Addition Section 2.2.1, 6.7
Correction Section 2.1, 2.3, 3.3.2, 3.6.2, 4.1, 4.5.2
Jun., 2004 SH(NA)-080362E-C
Addition Section 4.5.2, 4.5.3 Correction
Section 2.4, 3.2, 4.1, 4.5, 4.5.4, 4.7, 6.8
Jan., 2005 SH(NA)-080362E-D
Correction
SAFETY PRECAUTIONS, Generic Terms and Abbreviations, Section 1.1, 1.2, 2.1, 2.2, 2.3, 3.2, 4.1, 4.2.1, 6.2, 6.6.4 to 6.6.8, 6.7, 6.8
Mar., 2006 SH(NA)-080362E-E
Correction Compliance with the EMC Directive and Low Voltage Directive, Section 2.3, 3.3.2, 3.4.5
May, 2008 SH(NA)-080362E-F
Correction
Manuals, Compliance with the EMC Directive and Low Voltage Directive, Generic Terms and Abbreviations, Section 2.2, 3.7.1, 3.8.1, 3.9, 4.5.2, 4.6, 4.7.1, 6.2, 6.6.6
Japanese Manual Version SH-080361-F
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
© 2002 MITSUBISHI ELECTRIC CORPORATION
A - 4 A - 4

INTRODUCTION

Thank you for purchasing the MELSEC-A series programmable controller. Before using the product, read this manual carefully to fully understand the functions and the performance of the programmable controller. Please forward a copy of this manual to the end user.

CONTENTS

SAFETY PRECAUTIONS...............................................................................................................................A- 1
REVISIONS .....................................................................................................................................................A- 4
INTRODUCTION.............................................................................................................................................A- 5
Manuals ...........................................................................................................................................................A- 8
Compliance with the EMC Directive and Low Voltage Directive ...................................................................A- 8
Generic Terms and Abbreviations ..................................................................................................................A- 9
Product List......................................................................................................................................................A- 9
1. OVERVIEW 1- 1 to 1- 2
1.1 Overview................................................................................................................................................... 1- 1
1.2 Features ................................................................................................................................................... 1- 2
2. SYSTEM CONFIGURATION 2- 1 to 2- 8
2.1 Overall Configuration ...............................................................................................................................2- 1
2.2 Applicable System.................................................................................................................................... 2- 2
2.2.1 Applicable software package ............................................................................................................ 2- 2
2.3 Precautions for System Configuration..................................................................................................... 2- 3
2.4 Parts Sold Separately .............................................................................................................................. 2- 7
3. SPECIFICATIONS 3- 1 to 3-28
3.1 General Specifications ............................................................................................................................. 3- 1
3.2 Performance Specifications ..................................................................................................................... 3- 2
3.3 Network Wiring Specifications ................................................................................................................. 3- 3
3.3.1 CC-Link network wiring specifications .............................................................................................. 3- 3
3.3.2 CC-Link/LT network wiring specifications......................................................................................... 3- 3
3.4 Concept of Remote Input/Output............................................................................................................. 3- 5
3.5 Remote I/O Signals for CC-Link Master Module..................................................................................... 3- 6
3.5.1 Remote I/O signal list when 2 stations are occupied .......................................................................3- 6
3.5.2 Remote I/O signal list when 4 stations are occupied .......................................................................3- 7
3.5.3 Remote I/O signal list when 8 stations are occupied (4 occupied stations
3.5.4 Details of remote I/O signals............................................................................................................. 3- 9
3.6 Concept of the Number of Control Points (Point Mode Setting for CC-Link/LT and Number of Occupied
Stations Setting for CC-Link) ................................................................................................................... 3-15
3.6.1 Setting number of occupied stations ................................................................................................ 3-15
3.6.2 Setting point mode ............................................................................................................................ 3-15
3.7 Remote Registers .................................................................................................................................... 3-18
3.7.1 Assignment of remote registers ........................................................................................................ 3-18
2 modules)................ 3- 8
A - 5 A - 5
3.7.2 Last station number setting (common to 2, 4 and 8 occupied stations (4 occupied stations
2 modules): Address RWwn)............................................................................................................ 3-20
3.7.3 Data link stop/restart instructions (common to 2, 4 and 8 occupied stations (4 occupied stations
2 modules): Address RWwn+1)........................................................................................................ 3-20
3.7.4 Error status flag clear (common to 2, 4 and 8 occupied stations (4 occupied stations
2 modules): Address RWwn+2)........................................................................................................ 3-20
3.7.5 Data of operating statuses (common to 2, 4 and 8 occupied stations (4 occupied stations
2 modules): Address RWrn) ............................................................................................................. 3-21
3.7.6 Data of faulty station (2 occupied stations: Address RWrn+1, common to 4 and 8 occupied stations (4 occupied stations
3.7.7 Remote I/O error data (2 occupied stations: Address RWrn+2, common to 4 and 8 occupied stations (4 occupied stations
3.7.8 Data of remote station connection (2 occupied stations: Address RWrn+3, common to 4 and 8 occupied stations (4 occupied stations
3.7.9 Setting data (2 occupied stations: Address RWrn+4, common to 4 and 8 occupied stations (4 occupied stations
3.8 Data Link Processing Time...................................................................................................................... 3-26
3.8.1 CC-Link link scan time ...................................................................................................................... 3-26
3.8.2 CC-Link/LT link scan time ................................................................................................................. 3-26
3.9 Transmission Delay Time ........................................................................................................................ 3-27
2 modules): Address RWrn+1, RWrn+2) ..................................................... 3-22
2 modules): Address RWrn+3, RWrn+4) ..................................................... 3-23
2 modules): Address RWrn+5, RWrn+6) .................... 3-24
2 modules): Address RWrn+7) ..................................................................... 3-25
4. PROCEDURE UP TO DATA LINK 4- 1 to 4-23
4.1 Procedure Up to Data Link ...................................................................................................................... 4- 1
4.2 Mounting and Installation ......................................................................................................................... 4- 3
4.2.1 Handling precautions ........................................................................................................................ 4- 3
4.3 Part Names and Settings .........................................................................................................................4- 4
4.4 Facing Direction of the Module Installation ............................................................................................. 4- 7
4.5 Connecting Modules by CC-Link/LT Side Cables................................................................................... 4- 8
4.5.1 How to connect dedicated flat cable connector ............................................................................... 4- 9
4.5.2 How to connect VCTF or high flexible cable connector................................................................... 4-11
4.5.3 Mixture of different kinds of cables ...................................................................................................4-14
4.5.4 Mounting terminating resistors.......................................................................................................... 4-17
4.6 CC-Link Side Connection ........................................................................................................................ 4-18
4.6.1 Connection of the CC-Link dedicated cables ................................................................................... 4-19
4.7 Wiring the One-Touch Connector Plug ................................................................................................... 4-20
4.8 Wiring Check ............................................................................................................................................ 4-22
4.9 Maintenance and Inspection .................................................................................................................... 4-23
5. PROGRAMMING 5- 1 to 5-12
5.1 Conditions of Program Examples ............................................................................................................ 5- 1
5.2 Program Example for Use of QCPU (Q Mode)....................................................................................... 5- 4
5.3 Program Example for Use of QnACPU ................................................................................................... 5- 6
5.4 Program Example for Use of ACPU/QCPU (A Mode) (Dedicated Instructions).................................... 5- 8
5.5 Program Example for Use of ACPU/QCPU (A Mode) (FROM/TO Instructions) ...................................5-11
A - 6 A - 6
6. TROUBLESHOOTING 6- 1 to 6-19
6.1 Station Status at Error Occurrence ......................................................................................................... 6- 1
6.2 Troubleshooting Flow............................................................................................................................... 6- 2
6.3 Troubleshooting when the "ERR" LED on the Master Station is Flashing............................................. 6- 3
6.4 Troubleshooting when the "PW" LED of the AJ65SBT-CLB has Turned Off ........................................6- 5
6.5 CC-Link Side Troubleshooting................................................................................................................. 6- 6
6.5.1 Troubleshooting when the CC-Link side "L RUN" LED of the AJ65SBT-CLB has turned off ........6- 6
6.5.2 Troubleshooting when the CC-Link side "L ERR." LED of the AJ65SBT-CLB is flickering............ 6- 7
6.6 CC-Link/LT Side Troubleshooting ...........................................................................................................6- 8
6.6.1 Troubleshooting when the CC-Link/LT side "L RUN" LED of the AJ65SBT-CLB has turned off... 6- 8
6.6.2 Troubleshooting when the CC-Link/LT side "L ERR." LED of the AJ65SBT-CLB has turned on/is
flickering............................................................................................................................................. 6- 9
6.6.3 Troubleshooting when the CC-Link/LT side "ERR." LED of the AJ65SBT-CLB has turned on/is
flickering............................................................................................................................................. 6-10
6.6.4 Troubleshooting when the "PW" LED of the CC-Link/LT remote I/O station has turned off .......... 6-11
6.6.5 Troubleshooting when the "L RUN" LED of the CC-Link/LT remote I/O station has turned off ..... 6-12
6.6.6 Troubleshooting when the "L ERR." LED of the CC-Link/LT remote I/O station has turned on/is
flickering............................................................................................................................................. 6-13
6.6.7 Troubleshooting when input cannot be imported from the CC-Link/LT remote I/O station ............6-14
6.6.8 Troubleshooting when output cannot be provided from the CC-Link/LT remote I/O station .......... 6-15
6.7 CC-Link / CC-Link/LT Diagnostics Using GX Developer ........................................................................ 6-16
6.8 Checking the Module Status (Self-loopback Test).................................................................................. 6-19
APPENDIX APP- 1 to APP- 4
Appx 1 External Dimensions.....................................................................................................................APP- 1
Appx 2 I/O Assignment Sheet...................................................................................................................APP- 2
Appx 2.1 I/O Assignment Sheet for 4-Point Mode Setting..................................................................APP- 2
Appx 2.2 I/O Assignment Sheet for 8-Point Mode Setting .................................................................. APP- 3
Appx 2.3 I/O Assignment Sheet for 16-Point Mode Setting................................................................ APP- 4
INDEX Index- 1 to Index- 2
A - 7 A - 7

Manuals

The following manuals are also relevant to this product.
You can order them as necessary.
Relevant Manuals
Manual Name
Control & Communication System Master/Local Module User's Manual
type AJ61BT11/A1SJ61BT11
Describes the system configuration, performance specifications, functions, handling, wiring and
troubleshooting of the AJ61BT11 and A1SJ61BT11. (Sold separately)
Control & Communication System Master/Local Module User's Manual
type AJ61QBT11/A1SJ61QBT11
Describes the system configuration, performance specifications, functions, handling, wiring and
troubleshooting of the AJ61QBT11 and A1SJ61QBT11. (Sold separately)
Manual Number
(Model Code)
IB-66721
(13J872)
IB-66722
(13J873)
Control & Communication System Master/Local Module User's Manual type QJ61BT11N
Describes the system configuration, performance specifications, functions, handling, wiring and
troubleshooting of the QJ61BT11N. (Sold separately)
Type A80BDE-J61BT11 Control & Communication Link System Master/Local Interface
Board User's Manual (For SW4DNF-CCLINK-B)
Describes the system configuration, performance specifications, handling, wiring and troubleshooting of
the A80BDE-J61BT11. (Sold separately)
Type Q80BD-J61BT11N Control & Communication Link System Master/Local Interface
Board User's Manual (For SW1DNC-CCBD2-B)
Describes the system configuration, performance specifications, handling, wiring and troubleshooting of
the A80BDE-J61BT11. (Sold separately)
SH-080394E
(13JR64)
IB-0800175
(13JR28)
SH-080527ENG
(13JR77)

Compliance with the EMC Directive and Low Voltage Directive

(1) For programmable controller system
To configure a system meeting the requirements of the EMC and Low Voltage Directives when incorporating the Mitsubishi programmable controller (EMC and Low Voltage Directives compliant) into other machinery or equipment, refer to the "EMC AND LOW VOLTAGE DIRECTIVES" chapter of the User's Manual for the CPU module used. The CE mark, indicating compliance with the EMC and Low Voltage Directives, is printed on the rating plate of the programmable controller.
(2) For the product
For the compliance of this product with the EMC and Low Voltage Directives, refer to the "CC-Link module" section in the "EMC AND LOW VOLTAGE DIRECTIVES" chapter of the User's Manual for the CPU module used.
A - 8 A - 8

Generic Terms and Abbreviations

Unless otherwise specified, this manual uses the following generic terms and abbreviations.
Generic Term/Abbreviation Description
AJ65SBT-CLB Abbreviation for AJ65SBT-CLB CC-Link - CC-Link/LT bridge module.
Generic product name for the product types SWnD5C-GPPW-E, SWnD5C-GPPW-EA,
GX Developer
Master module
Remote I/O module
Remote device module
Remote module Generic term for remote I/O module and remote device module.
Remote I/O station
Remote device station
Remote station Generic term for remote I/O station and remote device station.
Intelligent device station
Dedicated power supply
Power supply adapter
RX
RY
RWw
RWr
SWnD5C-GPPW-EV and SWnD5C-GPPW-EVA. (n indicates any of Versions 0 to 7)
Station that controls data link system. One master station is required for each system.
Remote module that handles bit unit data only. (Performs input and output with external devices.)
Remote module that handles bit unit and word unit data only. (Performs input and output with external devices, and analog data conversion.)
Remote station that handles bit unit data only. (Performs input and output with external devices.)
Remote station that handles bit unit and word unit data only. (Performs input and output with external devices, and analog data conversion.)
Station that can perform transient transmission, such as the AJ65BT-R2N (including local stations).
Module connected for power supply to CC-Link/LT system. At least one dedicated power supply or power supply adapter is required for a system.
Remote input (for CC-Link) Information input in bit unit from the remote station to the master station. (Represented as RX)
Remote output (for CC-Link) Information output in bit unit from the master station to the remote station. (Represented as RY)
Remote register (Write area for CC-Link) Information output in 16-bit unit from the master station to the remote device station.
(Represented as RWw)
Remote register (Read area for CC-Link) Information input in 16-bit unit from the remote device station to the master station.
(Represented as RWr)

Product List

This product consists of the following.
Model name Product Name Quantity
AJ65SBT-CLB AJ65SBT-CLB CC-Link - CC-Link/LT Bridge Module 1
A - 9 A - 9

1 OVERVIEW

1 OVERVIEW
MELSEC-A
1

1.1 Overview

This manual provides the specifications, part names, setting, etc. of the AJ65SBT-CLB CC-Link - CC-Link/LT bridge module (hereafter referred to as the AJ65SBT-CLB) that is designated to be used as a remote device station in a CC-Link system.
The AJ65SBT-CLB includes the bridge function to establish a connection between CC­Link and CC-Link/LT. Using the AJ65SBT-CLB connects the remote I/O of CC-Link/LT to a CC-Link system. Any of the A series, QnA series and Q series can be used to configure a system, realizing a compact wire-saving system.
AJ65SBT-CLB Remote I/O station Remote I/O station
Terminating resistor
Power supply adapter
CC-Link side
CC-Link/LT side
Partner company's product
General power supply
24 V DC
Terminating resistor
Remote station
CL1Y4-T1B2
CL2AD4-B
Y0
Remote station
1 - 1 1 - 1
1 OVERVIEW
MELSEC-A

1.2 Features

The AJ65SBT-CLB has the following features.
(1) Seamless connection of two networks
The AJ65SBT-CLB is a bridge module that can connect CC-Link and CC-Link/LT seamlessly. Using RX and RY (bit devices), one bridge module can control up to 224 points (448 points when both inputs and outputs are used).
(2) Confirmation of communication status of CC-Link/LT remote
stations
The data link statuses and I/O errors of CC-Link/LT remote stations can be confirmed from the PLC CPU of the CC-Link master station.
(3) Configuration of CC-Link/LT using A, QnA ser ies
A CC-Link/LT system can be configured using the MELSEC-A, QnA series via CC-Link.
(4) Wire saving and easy installation
The one-touch connectors ensure easy installation by using as the CC-Link side communication connectors.
(5) Compact size
The AJ65SBT-CLB has the same size as the AJ65SBTB1-8 compact remote I/O module. (Width 87.0 (3.43) Either of screws or DIN rail can be used to mount the module to a control panel.
height 49.0 (1.93) depth 40.0 (1.57) mm (inch))
1
1 - 2 1 - 2
A

2 SYSTEM CONFIGURATION

2 SYSTEM CONFIGURATION

2.1 Overall Configuration

MELSEC-
This section explains a system including the AJ65SBT-CLB. For the transmission specifications, station-to-station distance, overall cable distance
2
(maximum transmission distance), etc. of CC-Link, refer to the user's manual of the master module. Refer to Section 3.3 for the wiring specifications.
Master station
Remote I/O station
Intelligent device station
CC-Link side
CC-Link/LT side
AJ65SBT-CLB
C
L
1
P
A D
Remote stationRemote stationRemote station
C
L
2
8
Y
-
T
P
1
B
2
Y
0
C
L
2
8
Y
-
T
P
1
B
2
Y
0
1
Power supply adapter
General power supply
Item Specifications Remarks
Transmission speed 2.5 Mbps 625 kbps 156kbps Station-to-station distance Not limited Max. no. of modules per drop line 8 modules
Length of trunk line 35 m 100 m 500 m
T-branch interval Not limited Max. length of drop line 4 m 16 m 60 m Max. cable length for one branch line Overall length of drop lines 15 m 50 m 200 m Total length of all drop lines
T-branch connection
Master station
Table 2.1 Network Wiring Specifications
Cable length between terminating resistors. Length of
Length of trunk line (Drop line not included)
Interval length of T-branch
drop lines not included
*3 Terminating resistor
Length of drop
Power
line
supply adapter
Length of drop line
*2
*1
Remote
station
Remote
station
Distance between stations
Remote
station
Remote
station
Remote
station
Remote
station
Remote
station
Remote
station
Remote
station
Trunk line Drop line
*3
Terminating resistor
Remote
station
1: The length of the drop line includes the length of 2. (The max. length of drop line and overall
length of drop lines include the length of
2.)
3: Refer to Section 4.5.4 for the terminating resistor mounting method.
2 - 1 2 - 1
A
2 SYSTEM CONFIGURATION
MELSEC-
POINT
(1) The connection order of remote stations is not relevant to the station numbers. (2) The remote station numbers are not necessarily consecutive. (Empty station
number does not cause data link failure.)

2.2 Applicable System

This section explains the applicable master modules and the precautions for system configuration.
(1) The following table indicates the applicable master modules.
Model Name
Q series QJ61BT11N, QJ61BT11
QnA series AJ61QBT11, A1SJ61QBT11
A series AJ61BT11, A1SJ61BT11
FX series FX2N-16CCL-M
PCI board Q80BD-J61BT11N, A80BD-J61BT11
Others CC-Link partner maker's master module

2.2.1 Applicable software package

The FX series can be used within the range of: FX
1N, FX1NC 128 points
FX
2N, FX2NC 256 points
in the whole system.
2
To carry out CC-Link / CC-link/LT diagnostics, GX Developer of Version 8.00A or later is required.
2 - 2 2 - 2
A
2 SYSTEM CONFIGURATION

2.3 Precautions for System Configuration

(1) Arrangement of AJ65SBT-CLB
(a) CC-Link side
The AJ65SBT-CLB can be placed in any position as the remote device station of the CC-Link system.
(b) CC-Link/LT side
Since T-branch connection can be made, the AJ65SBT-CLB can apparently be placed midway through the trunk line. Note that the length of
Master station
the trunk line is defined as the length between two terminating resistors.
Remote I/O station
CC-Link side
CC-Link/LT side
AJ65SBT-CLB
Terminating resistor
Remote device station
*3
MELSEC-
Remote I/O station
Length of drop line
*2 *2 *2
Remote
station
Remote
station
Remote
station
Remote
station
*3
Terminating resistor
Length of drop line
Length of drop line
Length of trunk line
Power supply adapter
*2
*1
Remote
station
Remote
station
Distance between stations
Remote
station
Remote
station
*1
Remote
station
Remote
station
Trunk line Drop line
1 The length of drop line includes the length of 2. (The max. length of drop line and overall
length of drop lines include the length of 2.)
3 Refer to Section 4.5.4 for the terminating resistor mounting method.
(2) Number of CC-Link/LT side drop line branch stages
In the CC-Link/LT system, branch the drop line up to two stages. The drop line cannot be branched to three or more stages.
Remote
station
Remote
station
Third drop line branch stage: cannot be wired.
Remote
station
Trunk line Drop line
2 - 3 2 - 3
A
2 SYSTEM CONFIGURATION
(3) Mounting condition for CC-Link/LT dedicated power supply or
power supply adaptor
The mounting conditions for a dedicated power supply or power supply adapter for the CC-Link/LT vary depending on the devices to be connected and the wiring length. Refer to the User’s Manual of the dedicated power supply or power supply adapter for the conditions.
POINT
Always connect the dedicated power supply or power supply adapter to the trunk line. (Connection to branch lines is not allowed.)
(4) Prevention of incorrect input/output from remote I/O module of CC-
Link/LT
To prevent incorrect input/output from remote I/O modules, design the system while paying full attention to the following.
(a) When power is ON or OFF
Power ON the remote I/O module (Power on the dedicated power supply or power supply adapter) before starting the data link. Also, stop the data link before powering OFF the remote I/O module (Powering off the dedicated power supply or power supply adapter).
MELSEC-
Data link start
Data link stop
Master module
(Data link status)
Remote I/O module
(Power status)
Executed
Stopped
ON
OFF
2 - 4 2 - 4
A
2 SYSTEM CONFIGURATION
(b) Instantaneous power failure of remote I/O module
When instantaneous power failure occurs in the power source (24V DC) for the remote I/O module, incorrect data may be input.
1) Causes of incorrect input due to instantaneous power failure
Remote I/O module (Power for module and
external power supply for input)
MELSEC-
The hardware of the remote I/O module converts the supplied power of 24V DC into 5V DC inside the module and uses it for its own operation. When instantaneous power failure occurs in the remote I/O module, the following, (Time until 5V DC is turned OFF inside the remote I/O module)
>(Response time from ON to OFF of the input ), is established. Therefore, when the devices are refreshed within the time shown as (1), data will be incorrectly input. (Especially, when the input response time is set to the high-speed response type)
1)
Remote I/O module (Inside 5V DC)
Input (Xn)
Externally powering off for input, turns input (Xn) OFF after response time from ON to OFF of Input unit.
Externally powering off for input, turns input (Xn) ON after response time from OFF to ON of input module.
2 - 5 2 - 5
A
2 SYSTEM CONFIGURATION
2) Preventive measure against incorrect input
MELSEC-
Install wiring so that the power is supplied from the same power source to the power supply module, stabilized power supply and external power supply for AC input.
Remote I/O module
Remote I/O module
External supply power for input
External supply power for input
DC input
AC input
AJ65SBT-CLB
Stabilized
power supply
Stabilized
power supply
AJ65SBT-CLB
Stabilized
power supply
24VDC
24VDC
24VDC
Power supply
adapter
Power supply
adapter
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2 SYSTEM CONFIGURATION

2.4 Parts Sold Separately

The plugs for AJ65SBT-CLB are sold separately.
One-touch
connector plug for
communication
1, 2
Online connector for communication
One-touch connector plug with terminating
resistor
(including 1)
3
Please purchase them as necessary.
Mitsubishi model
name
A6CON-L5P
A6CON-LJ5P
A6CON-TR11
Part model name
(manufacturer)
35505-6000-
BOM GF (3M)
35720-L200-B00
AK (3M)
1 Mitsubishi's A6CON- 5P includes 10 plugs. 2 Once insulation-displaced, the one-touch connector plugs cannot be reused. 3 Mitsubishi's A6CON- J5P includes 5 plugs.
Specifications
communication line
0.5 (AWG#20)
shielded cable (drain wire)
0.5 (AWG#20)
One-touch connector plug with
terminating resister attached
for communication (110Ω)
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2.2 to 3.0
Red
Color of
the cover
REMARK
As following table indicates, the optional plugs/connectors are compatible with the connectors for this module.
Connector for this Module Optional Parts
One-touch connector for
communication
• One-touch connector plug for communication
• Online connector for communication
• One-touch connector plug with terminating resistor
Cables, connectors and terminating resistors on the CC-Link/LT side For inquiries about the cables, connectors and/or terminating resistors on the CC­Link/LT side, access the home page of the CC-Link Partner Association on the Internet at http://www.cc-link.org/
.
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MEMO
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3 SPECIFICATIONS

3 SPECIFICATIONS
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3.1 General Specifications

Operating ambient
temperature
3
Storage ambient
temperature
Operating ambient
humidity
Storage ambient
humidity
Vibration resistance
Shock resistance
Operating ambience No corrosive gases
Operating altitude 2000m (6562ft.) max.
Installation location Inside control panel
Overvoltage
category 1
Pollution degree 2 2 max.
Item Specifications
This chapter provides the specifications of the AJ65SBT-CLB.
Table 3.1 General specifications
0 to 55°C
-25 to 75°C
5 to 95%RH, non-condensing
5 to 95%RH, non-condensing
Frequency Acceleration Amplitude Sweep count
Conforming
to
JIS B 3502,
IEC 61131-2
Conforming to JIS B 3502, IEC 61131-2 (147 m/s
Under
intermittent
vibration
Under
continuous
vibration
10 to 57Hz ———
57 to 150Hz
10 to 57Hz ———
57 to 150Hz
9.8m/s2
4.9m/s2
II max.
2
, 3 times in each of 3 directions X, Y, Z)
0.075mm
(0.003inch)
———
0.035mm
(0.001inch)
———
10 times each in
X, Y, Z directions
(for 80 min.)
1 : This indicates the section of the power supply to which the equipment is assumed to be connected
between the public electrical power distribution network and the machinery within premises. Category II applies to equipment for which electrical power is supplied from fixed facilities. The surge voltage withstand level for up to the rated voltage of 300 V is 2500 V.
2 : This index indicates the degree to which conductive material is generated in terms of the environment
where the equipment is used. Pollution level 2 is when only non-conductive pollution occurs but temporary conductivity may be produced due to condensation.
3 : Do not use or store the programmable controller under pressure higher than the atmospheric pressure of
altitude 0m. Doing so can cause a malfunction. When using the programmable controller under pressure, please contact your sales representative.
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3.2 Performance Specifications

The following table provides the performance specifications of the AJ65SBT-CLB.
Table
3.2 Performance specifications
Item Specifications
Station type Remote device station CC-Link Version Ver.1.10
2 stations
Number of occupied stations
CC-Link side
AJ65SBT-CLB connection position No restrictions
External connection system
4-point mode 8-point mode 16-point mode
Control
CC-Link/LT side
Communication specifications
Module mounting screw
Module mounting direction
24V DC power
Common
supply
Level of protection IP2X Weight 0.09kg
1 Performance of the CC-Link/LT cannot be guaranteed for use of cables other than the dedicated flat cables, VCTF
cables and high flexible cables. 2 Supplied by the dedicated power supply or power supply adaptor of CC-Link/LT. 3 For VCTF cable specifications, see Table 3.3. 4 Use the dedicated flat cables and high flexible cables accredited by the CC-Link Partner Association. (Refer to Section
2.4.)
4 stations
8 stations (4 occupied stations modules)
Maximum number of link points Number in parentheses assumes use of the same I/O addresses
Number of link points per station Number in parentheses assumes
specifications
use of the same I/O addresses
Transmission speed 2.5Mbps/625kbps/156kbps
Communication system BITR system (Broadcastpolling Interval Timed Response)
Transmission path format T-branch system
Error control system CRC
Number of connected modules 56 modules
Remote station number 1 to 56
AJ65SBT-CLB connection position Connected at the end of the trunk line
RAS functions
Connection cable 1
Voltage 24V DC externally supplied (20.4V DC to 26.4V DC, ripples within 5%)
2
Current consumption 0.075A (When 24V DC) Start-time current 0.165A (When 24V DC)
2
64 points each for RX and RY (16 points are used in the system) 8 points each for RWr and RWw 128 points each for RX and RY (16 points are used in the system) 16 points each for RWr and RWw
256 points each for RX and RY (32 points are used in the system) 32 points each for RWr and RWw
One-touch connector for communication [transmission circuit] (5-pin, insulation displacement type connector plug is sold separately) <Sold separately> Online connector for communication: A6CON-LJ5P
224 points (448 points)
4 points
(8 points)
Network diagnostics, internal loopback diagnostics, slave station separation, automatic return to system
8 points
(16 points)
16 points
(32 points)
Dedicated flat cable (0.75mm2X4) 4, VCTF cable 3, high flexible cable
0.7mm 16mm or more screw
M4 Tightening torque range 78 to 108N DIN rail can also be used for mounting. Can be mounted in any of six orientations. (No restrictions on mounting directions)
4
cm
3
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Table 3.3 VCTF cable specifications (Extract from JIS C 3306)
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Type No. of cores
Vinyl cabtyre,
Round cord
Nominal cross-
sectional area
4 0.75mm
Conductor
Composition
No. of wires/wire diameter
2
30/0.18mm 1.1mm
Outside
diameter
Insulator
thickness
0.6mm 1.0mm
Sheath
thickness

3.3 Network Wiring Specifications

3.3.1 CC-Link network wiring specifications

For the network wiring specifications of CC-Link, refer to the user's manual of the master module.

3.3.2 CC-Link/LT network wiring specifications

Master station
CC-Link side
CC-Link/LT side
T-branch connection
Terminating
1 The length of drop line includes the length of 2. (The max. length of drop line and overall
length of drop lines include the length of
3 Refer to Section 4.5.4 for the terminating resistor mounting method.
3 - 3 3 - 3
The following indicates the network wiring specifications of CC-Link/LT.
Item Specifications Remarks
Transmission speed 2.5 Mbps 625 kbps 156 kbps
Distance between stations Not limited
Max. no. of connectable
modules per drop line
8 modules
Cable length between
Length of trunk line 35 m 100 m 500 m
terminating resistors. Length of drop lines not included
T-branch interval Not limited
Max. length of drop line 4 m 16 m 60 m
Max. cable length per branch
line
Overall length of drop lines 15 m 50 m 200 m Total length of all drop lines
device station
*1
Length of drop line
Remote
Length of trunk line (Drop line not included)
*2
Distance between stations
Remote
station
Remote
Remote
station
Remote
I/O station
station
Interval length of T-branch
Remote
station
Remote
station
Remote
station
Remote
station
Remote
station
Remote
station
Remote
station
Trunk line Drop line
AJ65SBT-CLB
resistor
Remote
I/O station
Length of drop
*3
line
Power
supply
adapter
2.)
Terminating
resistor
Conductor
resistance
(20
)
25.1
Ω/km
*3
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3 SPECIFICATIONS
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POINT
When connecting multiple lines with dedicated connectors to form one trunk line, the number of connections must be 10 or less.
Line
Master station
connection
Terminating resistor
Power supply adapter
Remote
station
Remote
station
Remote
station
Remote
station
Remote
station
Remote
station
Terminating resistor
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3.4 Concept of Remote Input/Output

This section explains the I/O signals for the AJ65SBT-CLB module.
Example: The following provides an example of setting the AJ65SBT-CLB to 2
occupied stations and 4-point mode.
Master station
Station 1
1 station
occupied
Station 2 2 stations occupied
Station 3
1 station
occupied
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CC-Link side
CC-Link/LT side
CC-Link master station
Station 1
Station 2
Station 3
AJ65SBT-CLB
Remote input
RX0F to RX00 RX1F to RX10
RX2F to RX20 RX3F to RX30 RX4F to RX40 RX5F to RX50
RX6F to RX60 RX7F to RX70
to
RX7FF to RX7F0
Section 3.5.1 to Section 3.5.3
Station 1
4 input
points
CL1X4-D1B2 CL2X8-D1B2
1 station
2 station
1 station
Station 2
8 input
points
AJ65SBT-CLB
RX2F to RX20 RX3F to RX30 RX4F to RX40
RX5F to RX50
Station 4
2 output
points
CL1Y2-T1D2S
48 points
System area, 16 points
Station 3
4 output
points
CL1Y4-T1B2
CC-Link/LT side
1) 4 points
2) 8 points
3) 4 points
4) 2 points
Empty,2 points
5) 16 points
Station 5
16 input
points
CL2X16-D1M1V
1 station
2 stations
1 station
1 station
4 stations
Section 3.5.4
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3.5 Remote I/O Signals for CC-Link Master Module

This section explains the I/O signals of the AJ65SBT-CLB for the CC-Link master module.

3.5.1 Remote I/O signal list when 2 stations are occupied

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Signal Direction: AJ65SBT-CLB master module Signal Direction: Master module AJ65SBT-CLB
Remote input (RX) Name Remote output (RY) Name
RXn0
to
RX(n 2)F
RX(n+3)0
to
3)9
RX(n
RX(n 3)A Error status flag
RX(n 3)B Remote READY
RX(n 3)C
RX(n 3)D
RX(n 3)E
RX(n 3)F
Out of 64 points, 16 points are used as a system area.
RYn0
Used by CC-Link/LT remote
Use prohibited
Use prohibited
to
RY(n 2)F
3)0
RY(n
to
3)F
RY(n
Used by CC-Link/LT remote
Use prohibited
POINT
The prohibited devices are used by the system and therefore cannot be used by the user. If data is written to the buffer memory area corresponding to the prohibited device or to the device specified for auto refresh, the functions of the AJ65SBT-CLB cannot be guaranteed.
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3.5.2 Remote I/O signal list when 4 stations are occupied

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Signal Direction: AJ65SBT-CLB Master module Signal Direction: Master module AJ65SBT-CLB
Remote input (RX) Name Remote output (RY) Name
RXn0
to
6)F
RX(n
RX(n 7)0
to
RX(n 7)9
RX(n 7)A Error status flag
RX(n 7)B Remote READY
RX(n 7)C
RX(n 7)D
RX(n 7)E
RX(n 7)F
Out of 128 points, 16 points are used as a system area.
RYn0
Used by CC-Link/LT remote
Use prohibited
Use prohibited
to
RY(n 6)F
RY(n
7)0
to
RY(n 7)F
Used by CC-Link/LT remote
Use prohibited
POINT
The prohibited devices are used by the system and therefore cannot be used by the user. If data is written to the buffer memory area corresponding to the prohibited device or to the device specified for auto refresh, the functions of the AJ65SBT-CLB cannot be guaranteed.
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3.5.3 Remote I/O signal list when 8 stations are occupied (4 occupied stations 2 modules)
Out of 256 points, 32 points are used as a system area. When 8 stations (4 occupied stations
Signal Direction: AJ65SBT-CLB Master module Signal Direction: Master module AJ65SBT-CLB
Remote input (RX) Name Remote output (RY) Name
RXn0
to
RX(n 6)F
RX(n 7)0
to
7)9
RX(n
RX(n 7)A Error status flag
RX(n 7)B Remote READY
RX(n 7)C
RX(n 7)D
RX(n 7)E
RX(n 7)F
RX(n 8)0
to
RX(n E)F
RX(n F)0
to
F)9
RX(n
RX(n F)A Error status flag
RX(n F)B Remote READY
RX(n F)C
RX(n F)D
RX(n F)E
RX(n F)F
occupying modules are placed in series.
Used by CC-Link/LT remote
Use prohibited
Use prohibited
Used by CC-Link/LT remote
Use prohibited
Use prohibited
POINT
The prohibited devices are used by the system and therefore cannot be used by the user.
If data is written to the buffer memory area corresponding to the prohibited device
or to the device specified for auto refresh, the functions of the AJ65SBT-CLB cannot be guaranteed.
Set the station data as two modules that occupy four remote device stations.
The same data is stored into "RXn
2 modules) are occupied, two 4-station
RYn0
to
RY(n 6)F
7)0
RY(n
to
7)F
RY(n
RY(n 8)0
to
RY(n E)F
F)0
RY(n
to
F)F
RY(n
Used by CC-Link/LT remote
Use prohibited
Used by CC-Link/LT remote
Use prohibited
7A, RXn 7B" and "RXn FA, RXn FB".
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3.5.4 Details of remote I/O signals

This section explains the assignment and functions of the CC/Link remote inputs/outputs.
(1) Remote I/O signal list for 4-point mode setting
CC-Link
RXnF to RXn0 Station number 4 Station number 3 Station number 2 Station number 1
RX(n 2)F to RX(n 2)0 Station number 12 Station number 11 Station number 10 Station number 9
RX(n 3)F to RX(n 3)0 Use prohibited
CC-Link
RYnF to RYn0 Station number 4 Station number 3 Station number 2 Station number 1
RY(n 2)F to RY(n 2)0 Station number 12 Station number 11 Station number 10 Station number 9
RY(n 3)F to RY(n 3)0 Use prohibited
CC-Link
RXnF to RXn0 Station number 4 Station number 3 Station number 2 Station number 1
RX(n 6)F to RX(n 6)0 Station number 28 Station number 27 Station number 26 Station number 25
RX(n 7)F to RX(n 7)0 Use prohibited
CC-Link
RYnF to RYn0 Station number 4 Station number 3 Station number 2 Station number 1
RY(n 6)F to RY(n 6)0 Station number 28 Station number 27 Station number 26 Station number 25
RY(n 7)F to RY(n 7)0 Use prohibited
(a) The following table lists the I/O signals for 2 occupied station setting
F E D C B A 9 8 7 6 5 4 3 2 1 0
to to
F E D C B A 9 8 7 6 5 4 3 2 1 0
to to
(b) The following table lists the I/O signals for 4 occupied station setting
F E D C B A 9 8 7 6 5 4 3 2 1 0
to to
F E D C B A 9 8 7 6 5 4 3 2 1 0
to to
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Remote input (X) of CC-Link/LT Remote input (RX) of
Remote output (Y) of CC-Link/LT Remote output (RY) of
Remote input (X) of CC-Link/LT Remote input (RX) of
Remote output (Y) of CC-Link/LT Remote output (RY) of
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