Mitsubishi Melsec-A AJ65SBT User Manual

SAFETY PRECAUTIONS •
Before using this product, read this manual and the relevant manuals introduced in this manual carefully and handle the product correctly with full attention to safety. The precautions given in this manual are concerned with this product. For the safety precautions of the programmable controller system, please read the user's manual of the CPU module to use. In this manual, the safety instructions are ranked as "DANGER" and "CAUTION".
DANGER
CAUTION
Note that the failure to observe ! CAUTION level instructions may also lead to serious results according to the circumstances. Be sure to observe the precautions of both levels to ensure personal safety.
Please keep this manual in accessible place and be sure to forward it to the end user.
Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous conditions, resulting in minor or moderate injury or property damage.
[Design Precautions]
!
DANGER
When a communication error has occurred in data link, data in the master module are maintained. Establish an interlock circuit in the sequence program using communication status information so that the safety will be ensured.
!
CAUTION
Do not bunch the control wires or communication cables with the main circuit or power wires, or install them close to each other. They should be installed 100mm (3.9inch) or more from each other. Not doing so could result in noise that would cause erroneous operation.
Do not write data to "Reserved area" of remote I/O areas or remote devices. Doing so may cause malfunctions of the product.
A - 1 A - 1
[Installation Precautions]
!
CAUTION
Use each product in an environment as specified in the "general specification" in this manual. Using the programmable controller outside the range of the general specifications may result in electric shock, fire or malfunction, or may damage or degrade the product.
Securely fix the product with DIN rails or module mounting screws. Failure to do so may cause a fall or malfunctions of the product.
Do not touch the conducted area or electric parts of the product. Doing so may cause product malfunctioning or breakdowns.
[Wiring Precautions]
!
CAUTION
For application to the CC-Link/LT, use cables specified by the CC-Link Partner Association. Otherwise, performance of the CC-Link/LT cannot be guaranteed. Also, wire a network properly in accordance with the specifications given in Chapter 3. If not, normal data transmission cannot be guaranteed.
Be sure to shut off all phases of the external power supply used by the system before installation or wiring. Not doing so can cause the product to be damaged or malfunction.
Always ground the FG terminal to the protective ground conductor. Not doing so can cause a malfunction.
Make sure of the rated voltage and pin-outs of the product for proper wiring. Connecting power source of improper rated voltage or faulty wiring may cause a fire or failure.
Ensure that no foreign matter such as chips and wire-offcuts enter the product. Foreign matter can cause a fire, failure or malfunction.
A - 2 A - 2
[Wiring Precautions]
!
CAUTION
Always secure the communication cable connected to the product by running it in a conduit or clamping it. Not doing so can cause damage to the product and/or cable due to the dangling, motion, careless pulling, etc. of the cable or cause a malfunction due to a faulty connection of the cable.
When disconnecting the communication cable connected to the product, do not pull it by holding its cable part. When disconnecting the cable with connector, hold the connector of the product's connection part. Disconnect the terminal block connection cable after loosening the terminal block screws. Pulling the cable connected to the product can cause a malfunction or damage to the product and/or cable.
[Starting and Maintenance Precautions]
!
CAUTION
Do not touch pins while the product is energized. Doing so may cause malfunctions.
Be sure to shut off all phases of the external power supply used by the system before cleaning.
Do not disassemble or modify the product.
Doing so may cause failure, malfunctions, injury or fire.
Do not drop the product or give it hard impact since its case is made of resin. Doing so can damage the product.
Be sure to shut off all phases of the external power supply used by the system before mounting or dismounting the product to or from the panel. Not doing so can cause the product to fail or malfunction.
Mounting/removing the terminal block is limited to 50 times after using a product. (IEC61131-2-compliant)
Before handling the module, always touch grounded metal, etc. to discharge static electricity from the human body. Failure to do so can cause the module to fail or malfunction.
[Disposal Precautions]
!
CAUTION
When disposing of this product, treat it as industrial waste.
A - 3 A - 3

REVISIONS

* The manual number is given on the bottom left of the back cover.
Print Date * Manual Number Revision
Nov., 2002 SH(NA)-080362E-A First printing
Feb., 2003 SH(NA)-080362E-B
Addition Section 2.2.1, 6.7
Correction Section 2.1, 2.3, 3.3.2, 3.6.2, 4.1, 4.5.2
Jun., 2004 SH(NA)-080362E-C
Addition Section 4.5.2, 4.5.3 Correction
Section 2.4, 3.2, 4.1, 4.5, 4.5.4, 4.7, 6.8
Jan., 2005 SH(NA)-080362E-D
Correction
SAFETY PRECAUTIONS, Generic Terms and Abbreviations, Section 1.1, 1.2, 2.1, 2.2, 2.3, 3.2, 4.1, 4.2.1, 6.2, 6.6.4 to 6.6.8, 6.7, 6.8
Mar., 2006 SH(NA)-080362E-E
Correction Compliance with the EMC Directive and Low Voltage Directive, Section 2.3, 3.3.2, 3.4.5
May, 2008 SH(NA)-080362E-F
Correction
Manuals, Compliance with the EMC Directive and Low Voltage Directive, Generic Terms and Abbreviations, Section 2.2, 3.7.1, 3.8.1, 3.9, 4.5.2, 4.6, 4.7.1, 6.2, 6.6.6
Japanese Manual Version SH-080361-F
This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
© 2002 MITSUBISHI ELECTRIC CORPORATION
A - 4 A - 4

INTRODUCTION

Thank you for purchasing the MELSEC-A series programmable controller. Before using the product, read this manual carefully to fully understand the functions and the performance of the programmable controller. Please forward a copy of this manual to the end user.

CONTENTS

SAFETY PRECAUTIONS...............................................................................................................................A- 1
REVISIONS .....................................................................................................................................................A- 4
INTRODUCTION.............................................................................................................................................A- 5
Manuals ...........................................................................................................................................................A- 8
Compliance with the EMC Directive and Low Voltage Directive ...................................................................A- 8
Generic Terms and Abbreviations ..................................................................................................................A- 9
Product List......................................................................................................................................................A- 9
1. OVERVIEW 1- 1 to 1- 2
1.1 Overview................................................................................................................................................... 1- 1
1.2 Features ................................................................................................................................................... 1- 2
2. SYSTEM CONFIGURATION 2- 1 to 2- 8
2.1 Overall Configuration ...............................................................................................................................2- 1
2.2 Applicable System.................................................................................................................................... 2- 2
2.2.1 Applicable software package ............................................................................................................ 2- 2
2.3 Precautions for System Configuration..................................................................................................... 2- 3
2.4 Parts Sold Separately .............................................................................................................................. 2- 7
3. SPECIFICATIONS 3- 1 to 3-28
3.1 General Specifications ............................................................................................................................. 3- 1
3.2 Performance Specifications ..................................................................................................................... 3- 2
3.3 Network Wiring Specifications ................................................................................................................. 3- 3
3.3.1 CC-Link network wiring specifications .............................................................................................. 3- 3
3.3.2 CC-Link/LT network wiring specifications......................................................................................... 3- 3
3.4 Concept of Remote Input/Output............................................................................................................. 3- 5
3.5 Remote I/O Signals for CC-Link Master Module..................................................................................... 3- 6
3.5.1 Remote I/O signal list when 2 stations are occupied .......................................................................3- 6
3.5.2 Remote I/O signal list when 4 stations are occupied .......................................................................3- 7
3.5.3 Remote I/O signal list when 8 stations are occupied (4 occupied stations
3.5.4 Details of remote I/O signals............................................................................................................. 3- 9
3.6 Concept of the Number of Control Points (Point Mode Setting for CC-Link/LT and Number of Occupied
Stations Setting for CC-Link) ................................................................................................................... 3-15
3.6.1 Setting number of occupied stations ................................................................................................ 3-15
3.6.2 Setting point mode ............................................................................................................................ 3-15
3.7 Remote Registers .................................................................................................................................... 3-18
3.7.1 Assignment of remote registers ........................................................................................................ 3-18
2 modules)................ 3- 8
A - 5 A - 5
3.7.2 Last station number setting (common to 2, 4 and 8 occupied stations (4 occupied stations
2 modules): Address RWwn)............................................................................................................ 3-20
3.7.3 Data link stop/restart instructions (common to 2, 4 and 8 occupied stations (4 occupied stations
2 modules): Address RWwn+1)........................................................................................................ 3-20
3.7.4 Error status flag clear (common to 2, 4 and 8 occupied stations (4 occupied stations
2 modules): Address RWwn+2)........................................................................................................ 3-20
3.7.5 Data of operating statuses (common to 2, 4 and 8 occupied stations (4 occupied stations
2 modules): Address RWrn) ............................................................................................................. 3-21
3.7.6 Data of faulty station (2 occupied stations: Address RWrn+1, common to 4 and 8 occupied stations (4 occupied stations
3.7.7 Remote I/O error data (2 occupied stations: Address RWrn+2, common to 4 and 8 occupied stations (4 occupied stations
3.7.8 Data of remote station connection (2 occupied stations: Address RWrn+3, common to 4 and 8 occupied stations (4 occupied stations
3.7.9 Setting data (2 occupied stations: Address RWrn+4, common to 4 and 8 occupied stations (4 occupied stations
3.8 Data Link Processing Time...................................................................................................................... 3-26
3.8.1 CC-Link link scan time ...................................................................................................................... 3-26
3.8.2 CC-Link/LT link scan time ................................................................................................................. 3-26
3.9 Transmission Delay Time ........................................................................................................................ 3-27
2 modules): Address RWrn+1, RWrn+2) ..................................................... 3-22
2 modules): Address RWrn+3, RWrn+4) ..................................................... 3-23
2 modules): Address RWrn+5, RWrn+6) .................... 3-24
2 modules): Address RWrn+7) ..................................................................... 3-25
4. PROCEDURE UP TO DATA LINK 4- 1 to 4-23
4.1 Procedure Up to Data Link ...................................................................................................................... 4- 1
4.2 Mounting and Installation ......................................................................................................................... 4- 3
4.2.1 Handling precautions ........................................................................................................................ 4- 3
4.3 Part Names and Settings .........................................................................................................................4- 4
4.4 Facing Direction of the Module Installation ............................................................................................. 4- 7
4.5 Connecting Modules by CC-Link/LT Side Cables................................................................................... 4- 8
4.5.1 How to connect dedicated flat cable connector ............................................................................... 4- 9
4.5.2 How to connect VCTF or high flexible cable connector................................................................... 4-11
4.5.3 Mixture of different kinds of cables ...................................................................................................4-14
4.5.4 Mounting terminating resistors.......................................................................................................... 4-17
4.6 CC-Link Side Connection ........................................................................................................................ 4-18
4.6.1 Connection of the CC-Link dedicated cables ................................................................................... 4-19
4.7 Wiring the One-Touch Connector Plug ................................................................................................... 4-20
4.8 Wiring Check ............................................................................................................................................ 4-22
4.9 Maintenance and Inspection .................................................................................................................... 4-23
5. PROGRAMMING 5- 1 to 5-12
5.1 Conditions of Program Examples ............................................................................................................ 5- 1
5.2 Program Example for Use of QCPU (Q Mode)....................................................................................... 5- 4
5.3 Program Example for Use of QnACPU ................................................................................................... 5- 6
5.4 Program Example for Use of ACPU/QCPU (A Mode) (Dedicated Instructions).................................... 5- 8
5.5 Program Example for Use of ACPU/QCPU (A Mode) (FROM/TO Instructions) ...................................5-11
A - 6 A - 6
6. TROUBLESHOOTING 6- 1 to 6-19
6.1 Station Status at Error Occurrence ......................................................................................................... 6- 1
6.2 Troubleshooting Flow............................................................................................................................... 6- 2
6.3 Troubleshooting when the "ERR" LED on the Master Station is Flashing............................................. 6- 3
6.4 Troubleshooting when the "PW" LED of the AJ65SBT-CLB has Turned Off ........................................6- 5
6.5 CC-Link Side Troubleshooting................................................................................................................. 6- 6
6.5.1 Troubleshooting when the CC-Link side "L RUN" LED of the AJ65SBT-CLB has turned off ........6- 6
6.5.2 Troubleshooting when the CC-Link side "L ERR." LED of the AJ65SBT-CLB is flickering............ 6- 7
6.6 CC-Link/LT Side Troubleshooting ...........................................................................................................6- 8
6.6.1 Troubleshooting when the CC-Link/LT side "L RUN" LED of the AJ65SBT-CLB has turned off... 6- 8
6.6.2 Troubleshooting when the CC-Link/LT side "L ERR." LED of the AJ65SBT-CLB has turned on/is
flickering............................................................................................................................................. 6- 9
6.6.3 Troubleshooting when the CC-Link/LT side "ERR." LED of the AJ65SBT-CLB has turned on/is
flickering............................................................................................................................................. 6-10
6.6.4 Troubleshooting when the "PW" LED of the CC-Link/LT remote I/O station has turned off .......... 6-11
6.6.5 Troubleshooting when the "L RUN" LED of the CC-Link/LT remote I/O station has turned off ..... 6-12
6.6.6 Troubleshooting when the "L ERR." LED of the CC-Link/LT remote I/O station has turned on/is
flickering............................................................................................................................................. 6-13
6.6.7 Troubleshooting when input cannot be imported from the CC-Link/LT remote I/O station ............6-14
6.6.8 Troubleshooting when output cannot be provided from the CC-Link/LT remote I/O station .......... 6-15
6.7 CC-Link / CC-Link/LT Diagnostics Using GX Developer ........................................................................ 6-16
6.8 Checking the Module Status (Self-loopback Test).................................................................................. 6-19
APPENDIX APP- 1 to APP- 4
Appx 1 External Dimensions.....................................................................................................................APP- 1
Appx 2 I/O Assignment Sheet...................................................................................................................APP- 2
Appx 2.1 I/O Assignment Sheet for 4-Point Mode Setting..................................................................APP- 2
Appx 2.2 I/O Assignment Sheet for 8-Point Mode Setting .................................................................. APP- 3
Appx 2.3 I/O Assignment Sheet for 16-Point Mode Setting................................................................ APP- 4
INDEX Index- 1 to Index- 2
A - 7 A - 7

Manuals

The following manuals are also relevant to this product.
You can order them as necessary.
Relevant Manuals
Manual Name
Control & Communication System Master/Local Module User's Manual
type AJ61BT11/A1SJ61BT11
Describes the system configuration, performance specifications, functions, handling, wiring and
troubleshooting of the AJ61BT11 and A1SJ61BT11. (Sold separately)
Control & Communication System Master/Local Module User's Manual
type AJ61QBT11/A1SJ61QBT11
Describes the system configuration, performance specifications, functions, handling, wiring and
troubleshooting of the AJ61QBT11 and A1SJ61QBT11. (Sold separately)
Manual Number
(Model Code)
IB-66721
(13J872)
IB-66722
(13J873)
Control & Communication System Master/Local Module User's Manual type QJ61BT11N
Describes the system configuration, performance specifications, functions, handling, wiring and
troubleshooting of the QJ61BT11N. (Sold separately)
Type A80BDE-J61BT11 Control & Communication Link System Master/Local Interface
Board User's Manual (For SW4DNF-CCLINK-B)
Describes the system configuration, performance specifications, handling, wiring and troubleshooting of
the A80BDE-J61BT11. (Sold separately)
Type Q80BD-J61BT11N Control & Communication Link System Master/Local Interface
Board User's Manual (For SW1DNC-CCBD2-B)
Describes the system configuration, performance specifications, handling, wiring and troubleshooting of
the A80BDE-J61BT11. (Sold separately)
SH-080394E
(13JR64)
IB-0800175
(13JR28)
SH-080527ENG
(13JR77)

Compliance with the EMC Directive and Low Voltage Directive

(1) For programmable controller system
To configure a system meeting the requirements of the EMC and Low Voltage Directives when incorporating the Mitsubishi programmable controller (EMC and Low Voltage Directives compliant) into other machinery or equipment, refer to the "EMC AND LOW VOLTAGE DIRECTIVES" chapter of the User's Manual for the CPU module used. The CE mark, indicating compliance with the EMC and Low Voltage Directives, is printed on the rating plate of the programmable controller.
(2) For the product
For the compliance of this product with the EMC and Low Voltage Directives, refer to the "CC-Link module" section in the "EMC AND LOW VOLTAGE DIRECTIVES" chapter of the User's Manual for the CPU module used.
A - 8 A - 8

Generic Terms and Abbreviations

Unless otherwise specified, this manual uses the following generic terms and abbreviations.
Generic Term/Abbreviation Description
AJ65SBT-CLB Abbreviation for AJ65SBT-CLB CC-Link - CC-Link/LT bridge module.
Generic product name for the product types SWnD5C-GPPW-E, SWnD5C-GPPW-EA,
GX Developer
Master module
Remote I/O module
Remote device module
Remote module Generic term for remote I/O module and remote device module.
Remote I/O station
Remote device station
Remote station Generic term for remote I/O station and remote device station.
Intelligent device station
Dedicated power supply
Power supply adapter
RX
RY
RWw
RWr
SWnD5C-GPPW-EV and SWnD5C-GPPW-EVA. (n indicates any of Versions 0 to 7)
Station that controls data link system. One master station is required for each system.
Remote module that handles bit unit data only. (Performs input and output with external devices.)
Remote module that handles bit unit and word unit data only. (Performs input and output with external devices, and analog data conversion.)
Remote station that handles bit unit data only. (Performs input and output with external devices.)
Remote station that handles bit unit and word unit data only. (Performs input and output with external devices, and analog data conversion.)
Station that can perform transient transmission, such as the AJ65BT-R2N (including local stations).
Module connected for power supply to CC-Link/LT system. At least one dedicated power supply or power supply adapter is required for a system.
Remote input (for CC-Link) Information input in bit unit from the remote station to the master station. (Represented as RX)
Remote output (for CC-Link) Information output in bit unit from the master station to the remote station. (Represented as RY)
Remote register (Write area for CC-Link) Information output in 16-bit unit from the master station to the remote device station.
(Represented as RWw)
Remote register (Read area for CC-Link) Information input in 16-bit unit from the remote device station to the master station.
(Represented as RWr)

Product List

This product consists of the following.
Model name Product Name Quantity
AJ65SBT-CLB AJ65SBT-CLB CC-Link - CC-Link/LT Bridge Module 1
A - 9 A - 9

1 OVERVIEW

1 OVERVIEW
MELSEC-A
1

1.1 Overview

This manual provides the specifications, part names, setting, etc. of the AJ65SBT-CLB CC-Link - CC-Link/LT bridge module (hereafter referred to as the AJ65SBT-CLB) that is designated to be used as a remote device station in a CC-Link system.
The AJ65SBT-CLB includes the bridge function to establish a connection between CC­Link and CC-Link/LT. Using the AJ65SBT-CLB connects the remote I/O of CC-Link/LT to a CC-Link system. Any of the A series, QnA series and Q series can be used to configure a system, realizing a compact wire-saving system.
AJ65SBT-CLB Remote I/O station Remote I/O station
Terminating resistor
Power supply adapter
CC-Link side
CC-Link/LT side
Partner company's product
General power supply
24 V DC
Terminating resistor
Remote station
CL1Y4-T1B2
CL2AD4-B
Y0
Remote station
1 - 1 1 - 1
1 OVERVIEW
MELSEC-A

1.2 Features

The AJ65SBT-CLB has the following features.
(1) Seamless connection of two networks
The AJ65SBT-CLB is a bridge module that can connect CC-Link and CC-Link/LT seamlessly. Using RX and RY (bit devices), one bridge module can control up to 224 points (448 points when both inputs and outputs are used).
(2) Confirmation of communication status of CC-Link/LT remote
stations
The data link statuses and I/O errors of CC-Link/LT remote stations can be confirmed from the PLC CPU of the CC-Link master station.
(3) Configuration of CC-Link/LT using A, QnA ser ies
A CC-Link/LT system can be configured using the MELSEC-A, QnA series via CC-Link.
(4) Wire saving and easy installation
The one-touch connectors ensure easy installation by using as the CC-Link side communication connectors.
(5) Compact size
The AJ65SBT-CLB has the same size as the AJ65SBTB1-8 compact remote I/O module. (Width 87.0 (3.43) Either of screws or DIN rail can be used to mount the module to a control panel.
height 49.0 (1.93) depth 40.0 (1.57) mm (inch))
1
1 - 2 1 - 2
A

2 SYSTEM CONFIGURATION

2 SYSTEM CONFIGURATION

2.1 Overall Configuration

MELSEC-
This section explains a system including the AJ65SBT-CLB. For the transmission specifications, station-to-station distance, overall cable distance
2
(maximum transmission distance), etc. of CC-Link, refer to the user's manual of the master module. Refer to Section 3.3 for the wiring specifications.
Master station
Remote I/O station
Intelligent device station
CC-Link side
CC-Link/LT side
AJ65SBT-CLB
C
L
1
P
A D
Remote stationRemote stationRemote station
C
L
2
8
Y
-
T
P
1
B
2
Y
0
C
L
2
8
Y
-
T
P
1
B
2
Y
0
1
Power supply adapter
General power supply
Item Specifications Remarks
Transmission speed 2.5 Mbps 625 kbps 156kbps Station-to-station distance Not limited Max. no. of modules per drop line 8 modules
Length of trunk line 35 m 100 m 500 m
T-branch interval Not limited Max. length of drop line 4 m 16 m 60 m Max. cable length for one branch line Overall length of drop lines 15 m 50 m 200 m Total length of all drop lines
T-branch connection
Master station
Table 2.1 Network Wiring Specifications
Cable length between terminating resistors. Length of
Length of trunk line (Drop line not included)
Interval length of T-branch
drop lines not included
*3 Terminating resistor
Length of drop
Power
line
supply adapter
Length of drop line
*2
*1
Remote
station
Remote
station
Distance between stations
Remote
station
Remote
station
Remote
station
Remote
station
Remote
station
Remote
station
Remote
station
Trunk line Drop line
*3
Terminating resistor
Remote
station
1: The length of the drop line includes the length of 2. (The max. length of drop line and overall
length of drop lines include the length of
2.)
3: Refer to Section 4.5.4 for the terminating resistor mounting method.
2 - 1 2 - 1
A
2 SYSTEM CONFIGURATION
MELSEC-
POINT
(1) The connection order of remote stations is not relevant to the station numbers. (2) The remote station numbers are not necessarily consecutive. (Empty station
number does not cause data link failure.)

2.2 Applicable System

This section explains the applicable master modules and the precautions for system configuration.
(1) The following table indicates the applicable master modules.
Model Name
Q series QJ61BT11N, QJ61BT11
QnA series AJ61QBT11, A1SJ61QBT11
A series AJ61BT11, A1SJ61BT11
FX series FX2N-16CCL-M
PCI board Q80BD-J61BT11N, A80BD-J61BT11
Others CC-Link partner maker's master module

2.2.1 Applicable software package

The FX series can be used within the range of: FX
1N, FX1NC 128 points
FX
2N, FX2NC 256 points
in the whole system.
2
To carry out CC-Link / CC-link/LT diagnostics, GX Developer of Version 8.00A or later is required.
2 - 2 2 - 2
A
2 SYSTEM CONFIGURATION

2.3 Precautions for System Configuration

(1) Arrangement of AJ65SBT-CLB
(a) CC-Link side
The AJ65SBT-CLB can be placed in any position as the remote device station of the CC-Link system.
(b) CC-Link/LT side
Since T-branch connection can be made, the AJ65SBT-CLB can apparently be placed midway through the trunk line. Note that the length of
Master station
the trunk line is defined as the length between two terminating resistors.
Remote I/O station
CC-Link side
CC-Link/LT side
AJ65SBT-CLB
Terminating resistor
Remote device station
*3
MELSEC-
Remote I/O station
Length of drop line
*2 *2 *2
Remote
station
Remote
station
Remote
station
Remote
station
*3
Terminating resistor
Length of drop line
Length of drop line
Length of trunk line
Power supply adapter
*2
*1
Remote
station
Remote
station
Distance between stations
Remote
station
Remote
station
*1
Remote
station
Remote
station
Trunk line Drop line
1 The length of drop line includes the length of 2. (The max. length of drop line and overall
length of drop lines include the length of 2.)
3 Refer to Section 4.5.4 for the terminating resistor mounting method.
(2) Number of CC-Link/LT side drop line branch stages
In the CC-Link/LT system, branch the drop line up to two stages. The drop line cannot be branched to three or more stages.
Remote
station
Remote
station
Third drop line branch stage: cannot be wired.
Remote
station
Trunk line Drop line
2 - 3 2 - 3
A
2 SYSTEM CONFIGURATION
(3) Mounting condition for CC-Link/LT dedicated power supply or
power supply adaptor
The mounting conditions for a dedicated power supply or power supply adapter for the CC-Link/LT vary depending on the devices to be connected and the wiring length. Refer to the User’s Manual of the dedicated power supply or power supply adapter for the conditions.
POINT
Always connect the dedicated power supply or power supply adapter to the trunk line. (Connection to branch lines is not allowed.)
(4) Prevention of incorrect input/output from remote I/O module of CC-
Link/LT
To prevent incorrect input/output from remote I/O modules, design the system while paying full attention to the following.
(a) When power is ON or OFF
Power ON the remote I/O module (Power on the dedicated power supply or power supply adapter) before starting the data link. Also, stop the data link before powering OFF the remote I/O module (Powering off the dedicated power supply or power supply adapter).
MELSEC-
Data link start
Data link stop
Master module
(Data link status)
Remote I/O module
(Power status)
Executed
Stopped
ON
OFF
2 - 4 2 - 4
A
2 SYSTEM CONFIGURATION
(b) Instantaneous power failure of remote I/O module
When instantaneous power failure occurs in the power source (24V DC) for the remote I/O module, incorrect data may be input.
1) Causes of incorrect input due to instantaneous power failure
Remote I/O module (Power for module and
external power supply for input)
MELSEC-
The hardware of the remote I/O module converts the supplied power of 24V DC into 5V DC inside the module and uses it for its own operation. When instantaneous power failure occurs in the remote I/O module, the following, (Time until 5V DC is turned OFF inside the remote I/O module)
>(Response time from ON to OFF of the input ), is established. Therefore, when the devices are refreshed within the time shown as (1), data will be incorrectly input. (Especially, when the input response time is set to the high-speed response type)
1)
Remote I/O module (Inside 5V DC)
Input (Xn)
Externally powering off for input, turns input (Xn) OFF after response time from ON to OFF of Input unit.
Externally powering off for input, turns input (Xn) ON after response time from OFF to ON of input module.
2 - 5 2 - 5
A
2 SYSTEM CONFIGURATION
2) Preventive measure against incorrect input
MELSEC-
Install wiring so that the power is supplied from the same power source to the power supply module, stabilized power supply and external power supply for AC input.
Remote I/O module
Remote I/O module
External supply power for input
External supply power for input
DC input
AC input
AJ65SBT-CLB
Stabilized
power supply
Stabilized
power supply
AJ65SBT-CLB
Stabilized
power supply
24VDC
24VDC
24VDC
Power supply
adapter
Power supply
adapter
2 - 6 2 - 6
A
2 SYSTEM CONFIGURATION

2.4 Parts Sold Separately

The plugs for AJ65SBT-CLB are sold separately.
One-touch
connector plug for
communication
1, 2
Online connector for communication
One-touch connector plug with terminating
resistor
(including 1)
3
Please purchase them as necessary.
Mitsubishi model
name
A6CON-L5P
A6CON-LJ5P
A6CON-TR11
Part model name
(manufacturer)
35505-6000-
BOM GF (3M)
35720-L200-B00
AK (3M)
1 Mitsubishi's A6CON- 5P includes 10 plugs. 2 Once insulation-displaced, the one-touch connector plugs cannot be reused. 3 Mitsubishi's A6CON- J5P includes 5 plugs.
Specifications
communication line
0.5 (AWG#20)
shielded cable (drain wire)
0.5 (AWG#20)
One-touch connector plug with
terminating resister attached
for communication (110Ω)
MELSEC-
2.2 to 3.0
Red
Color of
the cover
REMARK
As following table indicates, the optional plugs/connectors are compatible with the connectors for this module.
Connector for this Module Optional Parts
One-touch connector for
communication
• One-touch connector plug for communication
• Online connector for communication
• One-touch connector plug with terminating resistor
Cables, connectors and terminating resistors on the CC-Link/LT side For inquiries about the cables, connectors and/or terminating resistors on the CC­Link/LT side, access the home page of the CC-Link Partner Association on the Internet at http://www.cc-link.org/
.
2 - 7 2 - 7
A
2 SYSTEM CONFIGURATION
MEMO
MELSEC-
2 - 8 2 - 8
A

3 SPECIFICATIONS

3 SPECIFICATIONS
MELSEC-

3.1 General Specifications

Operating ambient
temperature
3
Storage ambient
temperature
Operating ambient
humidity
Storage ambient
humidity
Vibration resistance
Shock resistance
Operating ambience No corrosive gases
Operating altitude 2000m (6562ft.) max.
Installation location Inside control panel
Overvoltage
category 1
Pollution degree 2 2 max.
Item Specifications
This chapter provides the specifications of the AJ65SBT-CLB.
Table 3.1 General specifications
0 to 55°C
-25 to 75°C
5 to 95%RH, non-condensing
5 to 95%RH, non-condensing
Frequency Acceleration Amplitude Sweep count
Conforming
to
JIS B 3502,
IEC 61131-2
Conforming to JIS B 3502, IEC 61131-2 (147 m/s
Under
intermittent
vibration
Under
continuous
vibration
10 to 57Hz ———
57 to 150Hz
10 to 57Hz ———
57 to 150Hz
9.8m/s2
4.9m/s2
II max.
2
, 3 times in each of 3 directions X, Y, Z)
0.075mm
(0.003inch)
———
0.035mm
(0.001inch)
———
10 times each in
X, Y, Z directions
(for 80 min.)
1 : This indicates the section of the power supply to which the equipment is assumed to be connected
between the public electrical power distribution network and the machinery within premises. Category II applies to equipment for which electrical power is supplied from fixed facilities. The surge voltage withstand level for up to the rated voltage of 300 V is 2500 V.
2 : This index indicates the degree to which conductive material is generated in terms of the environment
where the equipment is used. Pollution level 2 is when only non-conductive pollution occurs but temporary conductivity may be produced due to condensation.
3 : Do not use or store the programmable controller under pressure higher than the atmospheric pressure of
altitude 0m. Doing so can cause a malfunction. When using the programmable controller under pressure, please contact your sales representative.
3 - 1 3 - 1
A
3 SPECIFICATIONS
MELSEC-

3.2 Performance Specifications

The following table provides the performance specifications of the AJ65SBT-CLB.
Table
3.2 Performance specifications
Item Specifications
Station type Remote device station CC-Link Version Ver.1.10
2 stations
Number of occupied stations
CC-Link side
AJ65SBT-CLB connection position No restrictions
External connection system
4-point mode 8-point mode 16-point mode
Control
CC-Link/LT side
Communication specifications
Module mounting screw
Module mounting direction
24V DC power
Common
supply
Level of protection IP2X Weight 0.09kg
1 Performance of the CC-Link/LT cannot be guaranteed for use of cables other than the dedicated flat cables, VCTF
cables and high flexible cables. 2 Supplied by the dedicated power supply or power supply adaptor of CC-Link/LT. 3 For VCTF cable specifications, see Table 3.3. 4 Use the dedicated flat cables and high flexible cables accredited by the CC-Link Partner Association. (Refer to Section
2.4.)
4 stations
8 stations (4 occupied stations modules)
Maximum number of link points Number in parentheses assumes use of the same I/O addresses
Number of link points per station Number in parentheses assumes
specifications
use of the same I/O addresses
Transmission speed 2.5Mbps/625kbps/156kbps
Communication system BITR system (Broadcastpolling Interval Timed Response)
Transmission path format T-branch system
Error control system CRC
Number of connected modules 56 modules
Remote station number 1 to 56
AJ65SBT-CLB connection position Connected at the end of the trunk line
RAS functions
Connection cable 1
Voltage 24V DC externally supplied (20.4V DC to 26.4V DC, ripples within 5%)
2
Current consumption 0.075A (When 24V DC) Start-time current 0.165A (When 24V DC)
2
64 points each for RX and RY (16 points are used in the system) 8 points each for RWr and RWw 128 points each for RX and RY (16 points are used in the system) 16 points each for RWr and RWw
256 points each for RX and RY (32 points are used in the system) 32 points each for RWr and RWw
One-touch connector for communication [transmission circuit] (5-pin, insulation displacement type connector plug is sold separately) <Sold separately> Online connector for communication: A6CON-LJ5P
224 points (448 points)
4 points
(8 points)
Network diagnostics, internal loopback diagnostics, slave station separation, automatic return to system
8 points
(16 points)
16 points
(32 points)
Dedicated flat cable (0.75mm2X4) 4, VCTF cable 3, high flexible cable
0.7mm 16mm or more screw
M4 Tightening torque range 78 to 108N DIN rail can also be used for mounting. Can be mounted in any of six orientations. (No restrictions on mounting directions)
4
cm
3
3 - 2 3 - 2
A
3 SPECIFICATIONS
Table 3.3 VCTF cable specifications (Extract from JIS C 3306)
MELSEC-
Type No. of cores
Vinyl cabtyre,
Round cord
Nominal cross-
sectional area
4 0.75mm
Conductor
Composition
No. of wires/wire diameter
2
30/0.18mm 1.1mm
Outside
diameter
Insulator
thickness
0.6mm 1.0mm
Sheath
thickness

3.3 Network Wiring Specifications

3.3.1 CC-Link network wiring specifications

For the network wiring specifications of CC-Link, refer to the user's manual of the master module.

3.3.2 CC-Link/LT network wiring specifications

Master station
CC-Link side
CC-Link/LT side
T-branch connection
Terminating
1 The length of drop line includes the length of 2. (The max. length of drop line and overall
length of drop lines include the length of
3 Refer to Section 4.5.4 for the terminating resistor mounting method.
3 - 3 3 - 3
The following indicates the network wiring specifications of CC-Link/LT.
Item Specifications Remarks
Transmission speed 2.5 Mbps 625 kbps 156 kbps
Distance between stations Not limited
Max. no. of connectable
modules per drop line
8 modules
Cable length between
Length of trunk line 35 m 100 m 500 m
terminating resistors. Length of drop lines not included
T-branch interval Not limited
Max. length of drop line 4 m 16 m 60 m
Max. cable length per branch
line
Overall length of drop lines 15 m 50 m 200 m Total length of all drop lines
device station
*1
Length of drop line
Remote
Length of trunk line (Drop line not included)
*2
Distance between stations
Remote
station
Remote
Remote
station
Remote
I/O station
station
Interval length of T-branch
Remote
station
Remote
station
Remote
station
Remote
station
Remote
station
Remote
station
Remote
station
Trunk line Drop line
AJ65SBT-CLB
resistor
Remote
I/O station
Length of drop
*3
line
Power
supply
adapter
2.)
Terminating
resistor
Conductor
resistance
(20
)
25.1
Ω/km
*3
A
3 SPECIFICATIONS
MELSEC-
POINT
When connecting multiple lines with dedicated connectors to form one trunk line, the number of connections must be 10 or less.
Line
Master station
connection
Terminating resistor
Power supply adapter
Remote
station
Remote
station
Remote
station
Remote
station
Remote
station
Remote
station
Terminating resistor
3 - 4 3 - 4
A
3 SPECIFICATIONS

3.4 Concept of Remote Input/Output

This section explains the I/O signals for the AJ65SBT-CLB module.
Example: The following provides an example of setting the AJ65SBT-CLB to 2
occupied stations and 4-point mode.
Master station
Station 1
1 station
occupied
Station 2 2 stations occupied
Station 3
1 station
occupied
MELSEC-
CC-Link side
CC-Link/LT side
CC-Link master station
Station 1
Station 2
Station 3
AJ65SBT-CLB
Remote input
RX0F to RX00 RX1F to RX10
RX2F to RX20 RX3F to RX30 RX4F to RX40 RX5F to RX50
RX6F to RX60 RX7F to RX70
to
RX7FF to RX7F0
Section 3.5.1 to Section 3.5.3
Station 1
4 input
points
CL1X4-D1B2 CL2X8-D1B2
1 station
2 station
1 station
Station 2
8 input
points
AJ65SBT-CLB
RX2F to RX20 RX3F to RX30 RX4F to RX40
RX5F to RX50
Station 4
2 output
points
CL1Y2-T1D2S
48 points
System area, 16 points
Station 3
4 output
points
CL1Y4-T1B2
CC-Link/LT side
1) 4 points
2) 8 points
3) 4 points
4) 2 points
Empty,2 points
5) 16 points
Station 5
16 input
points
CL2X16-D1M1V
1 station
2 stations
1 station
1 station
4 stations
Section 3.5.4
3 - 5 3 - 5
A
3 SPECIFICATIONS

3.5 Remote I/O Signals for CC-Link Master Module

This section explains the I/O signals of the AJ65SBT-CLB for the CC-Link master module.

3.5.1 Remote I/O signal list when 2 stations are occupied

MELSEC-
Signal Direction: AJ65SBT-CLB master module Signal Direction: Master module AJ65SBT-CLB
Remote input (RX) Name Remote output (RY) Name
RXn0
to
RX(n 2)F
RX(n+3)0
to
3)9
RX(n
RX(n 3)A Error status flag
RX(n 3)B Remote READY
RX(n 3)C
RX(n 3)D
RX(n 3)E
RX(n 3)F
Out of 64 points, 16 points are used as a system area.
RYn0
Used by CC-Link/LT remote
Use prohibited
Use prohibited
to
RY(n 2)F
3)0
RY(n
to
3)F
RY(n
Used by CC-Link/LT remote
Use prohibited
POINT
The prohibited devices are used by the system and therefore cannot be used by the user. If data is written to the buffer memory area corresponding to the prohibited device or to the device specified for auto refresh, the functions of the AJ65SBT-CLB cannot be guaranteed.
3 - 6 3 - 6
A
3 SPECIFICATIONS

3.5.2 Remote I/O signal list when 4 stations are occupied

MELSEC-
Signal Direction: AJ65SBT-CLB Master module Signal Direction: Master module AJ65SBT-CLB
Remote input (RX) Name Remote output (RY) Name
RXn0
to
6)F
RX(n
RX(n 7)0
to
RX(n 7)9
RX(n 7)A Error status flag
RX(n 7)B Remote READY
RX(n 7)C
RX(n 7)D
RX(n 7)E
RX(n 7)F
Out of 128 points, 16 points are used as a system area.
RYn0
Used by CC-Link/LT remote
Use prohibited
Use prohibited
to
RY(n 6)F
RY(n
7)0
to
RY(n 7)F
Used by CC-Link/LT remote
Use prohibited
POINT
The prohibited devices are used by the system and therefore cannot be used by the user. If data is written to the buffer memory area corresponding to the prohibited device or to the device specified for auto refresh, the functions of the AJ65SBT-CLB cannot be guaranteed.
3 - 7 3 - 7
A
3 SPECIFICATIONS
MELSEC-
3.5.3 Remote I/O signal list when 8 stations are occupied (4 occupied stations 2 modules)
Out of 256 points, 32 points are used as a system area. When 8 stations (4 occupied stations
Signal Direction: AJ65SBT-CLB Master module Signal Direction: Master module AJ65SBT-CLB
Remote input (RX) Name Remote output (RY) Name
RXn0
to
RX(n 6)F
RX(n 7)0
to
7)9
RX(n
RX(n 7)A Error status flag
RX(n 7)B Remote READY
RX(n 7)C
RX(n 7)D
RX(n 7)E
RX(n 7)F
RX(n 8)0
to
RX(n E)F
RX(n F)0
to
F)9
RX(n
RX(n F)A Error status flag
RX(n F)B Remote READY
RX(n F)C
RX(n F)D
RX(n F)E
RX(n F)F
occupying modules are placed in series.
Used by CC-Link/LT remote
Use prohibited
Use prohibited
Used by CC-Link/LT remote
Use prohibited
Use prohibited
POINT
The prohibited devices are used by the system and therefore cannot be used by the user.
If data is written to the buffer memory area corresponding to the prohibited device
or to the device specified for auto refresh, the functions of the AJ65SBT-CLB cannot be guaranteed.
Set the station data as two modules that occupy four remote device stations.
The same data is stored into "RXn
2 modules) are occupied, two 4-station
RYn0
to
RY(n 6)F
7)0
RY(n
to
7)F
RY(n
RY(n 8)0
to
RY(n E)F
F)0
RY(n
to
F)F
RY(n
Used by CC-Link/LT remote
Use prohibited
Used by CC-Link/LT remote
Use prohibited
7A, RXn 7B" and "RXn FA, RXn FB".
3 - 8 3 - 8
A
3 SPECIFICATIONS

3.5.4 Details of remote I/O signals

This section explains the assignment and functions of the CC/Link remote inputs/outputs.
(1) Remote I/O signal list for 4-point mode setting
CC-Link
RXnF to RXn0 Station number 4 Station number 3 Station number 2 Station number 1
RX(n 2)F to RX(n 2)0 Station number 12 Station number 11 Station number 10 Station number 9
RX(n 3)F to RX(n 3)0 Use prohibited
CC-Link
RYnF to RYn0 Station number 4 Station number 3 Station number 2 Station number 1
RY(n 2)F to RY(n 2)0 Station number 12 Station number 11 Station number 10 Station number 9
RY(n 3)F to RY(n 3)0 Use prohibited
CC-Link
RXnF to RXn0 Station number 4 Station number 3 Station number 2 Station number 1
RX(n 6)F to RX(n 6)0 Station number 28 Station number 27 Station number 26 Station number 25
RX(n 7)F to RX(n 7)0 Use prohibited
CC-Link
RYnF to RYn0 Station number 4 Station number 3 Station number 2 Station number 1
RY(n 6)F to RY(n 6)0 Station number 28 Station number 27 Station number 26 Station number 25
RY(n 7)F to RY(n 7)0 Use prohibited
(a) The following table lists the I/O signals for 2 occupied station setting
F E D C B A 9 8 7 6 5 4 3 2 1 0
to to
F E D C B A 9 8 7 6 5 4 3 2 1 0
to to
(b) The following table lists the I/O signals for 4 occupied station setting
F E D C B A 9 8 7 6 5 4 3 2 1 0
to to
F E D C B A 9 8 7 6 5 4 3 2 1 0
to to
MELSEC-
Remote input (X) of CC-Link/LT Remote input (RX) of
Remote output (Y) of CC-Link/LT Remote output (RY) of
Remote input (X) of CC-Link/LT Remote input (RX) of
Remote output (Y) of CC-Link/LT Remote output (RY) of
3 - 9 3 - 9
A
3 SPECIFICATIONS
CC-Link
RXnF to RXn0 Station number 4 Station number 3 Station number 2 Station number 1
to to
RX(n 6)F to RX(n 6)0 Station number 28 Station number 27 Station number 26 Station number 25
RX(n 7)F to RX(n 7)0 Use prohibited
RX(n 8)F to RX(n 8)0 Station number 32 Station number 31 Station number 30 Station number 29
to to
RX(n E)F to RX(n E)0 Station number 56 Station number 55 Station number 54 Station number 53
RX(n F)F to RX(n F)0 Use prohibited
CC-Link
RYnF to RYn0 Station number 4 Station number 3 Station number 2 Station number 1
to to
RY(n 6)F to RY(n 6)0 Station number 28 Station number 27 Station number 26 Station number 25
RY(n 7)F to RY(n 7)0 Use prohibited
RY(n 8)F to RY(n 8)0 Station number 32 Station number 31 Station number 30 Station number 29
to to
RY(n E)F to RY(n E)0 Station number 56 Station number 55 Station number 54 Station number 53
RY(n F)F to RY(n F)0 Use prohibited
MELSEC-
(c) The following table lists the I/O signals for 8 occupied station (4 occupied
stations
2 modules) setting
Remote input (X) of CC-Link/LT Remote input (RX) of
F E D C B A 9 8 7 6 5 4 3 2 1 0
Remote output (Y) of CC-Link/LT Remote output (RY) of
F E D C B A 9 8 7 6 5 4 3 2 1 0
3 - 10 3 - 10
A
3 SPECIFICATIONS
(2) Remote I/O signal list for 8-point mode setting
CC-Link
RXnF to RXn0 Station number 2 Station number 1
to to
RX(n 2)F to RX(n 2)0 Station number 6 Station number 5
RX(n 3)F to RX(n 3)0 Use prohibited
CC-Link
RYnF to RYn0 Station number 2 Station number 1
to to
RY(n 2)F to RY(n 2)0 Station number 6 Station number 5
RY(n 3)F to RY(n 3)0 Use prohibited
CC-Link
RXnF to RXn0 Station number 2 Station number 1
to to
RX(n 6)F to RX(n 6)0 Station number 14 Station number 13
RX(n 7)F to RX(n 7)0 Use prohibited
CC-Link
RYnF to RYn0 Station number 2 Station number 1
to to
RY(n 6)F to RY(n 6)0 Station number 14 Station number 13
RY(n 7)F to RY(n 7)0 Use prohibited
MELSEC-
(a) The following table lists the I/O signals for 2 occupied station setting
Remote input (X) of CC-Link/LT Remote input (RX) of
F E D C B A 9 8 7 6 5 4 3 2 1 0
Remote output (Y) of CC-Link/LT Remote output (RY) of
F E D C B A 9 8 7 6 5 4 3 2 1 0
(b) The following table lists the I/O signals for 4 occupied station setting
Remote input (X) of CC-Link/LT Remote input (RX) of
F E D C B A 9 8 7 6 5 4 3 2 1 0
Remote output (Y) of CC-Link/LT Remote output (RY) of
F E D C B A 9 8 7 6 5 4 3 2 1 0
3 - 11 3 - 11
A
3 SPECIFICATIONS
CC-Link
RXnF to RXn0 Station number 2 Station number 1
to to
RX(n 6)F to RX(n 6)0 Station number 14 Station number 13
RX(n 7)F to RX(n 7)0 Use prohibited
RX(n 8)F to RX(n 8)0 Station number 16 Station number 15
to to
RX(n E)F to RX(n E)0 Station number 28 Station number 27
RX(n F)F to RX(n F)0 Use prohibited
CC-Link
RYnF to RYn0 Station number 2 Station number 1
to to
RY(n 6)F to RY(n 6)0 Station number 14 Station number 13
RY(n 7)F to RY(n 7)0 Use prohibited
RY(n 8)F to RY(n 8)0 Station number 16 Station number 15
to to
RY(n E)F to RY(n E)0 Station number 28 Station number 27
RY(n F)F to RY(n F)0 Use prohibited
MELSEC-
(c) The following table lists the I/O signals for 8 occupied station (4 occupied
stations
F E D C B A 9 8 7 6 5 4 3 2 1 0
F E D C B A 9 8 7 6 5 4 3 2 1 0
2 modules) setting
Remote input (X) of CC-Link/LT Remote input (RX) of
Remote output (Y) of CC-Link/LT Remote output (RY) of
3 - 12 3 - 12
A
3 SPECIFICATIONS
(3) Remote I/O signal list for 16-point mode setting
CC-Link
RXnF to RXn0 Station number 1
to to
RX(n 2)F to RX(n 2)0 Station number 3
RX(n 3)F to RX(n 3)0 Use prohibited
CC-Link
RYnF to RYn0 Station number 1
to to
RY(n 2)F to RY(n 2)0 Station number 3
RY(n 3)F to RY(n 3)0 Use prohibited
CC-Link
RXnF to RXn0 Station number 1
to to
RX(n 6)F to RX(n 6)0 Station number 7
RX(n 7)F to RX(n 7)0 Use prohibited
CC-Link
RYnF to RYn0 Station number 1
to to
RY(n 6)F to RY(n 6)0 Station number 7
RY(n 7)F to RY(n 7)0 Use prohibited
MELSEC-
(a) The following table lists the I/O signals for 2 occupied station setting
Remote input (X) of CC-Link/LT Remote input (RX) of
F E D C B A 9 8 7 6 5 4 3 2 1 0
Remote output (Y) of CC-Link/LT Remote output (RY) of
F E D C B A 9 8 7 6 5 4 3 2 1 0
(b) The following table lists the I/O signals for 4 occupied station setting
Remote input (X) of CC-Link/LT Remote input (RX) of
F E D C B A 9 8 7 6 5 4 3 2 1 0
Remote output (Y) of CC-Link/LT Remote output (RY) of
F E D C B A 9 8 7 6 5 4 3 2 1 0
3 - 13 3 - 13
A
3 SPECIFICATIONS
(c) The following table lists the I/O signals for 8 occupied station (4 occupied
CC-Link
RXnFRXn0
to to
RX(n6)FRX(n6)0
RX(n7)FRX(n7)0
RX(n8)FRX(n8)0
to to
RX(nE)FRX(nE)0
RX(nF)FRX(nF)0
CC-Link
RYnFRYn0
to to
RY(n6)FRY(n6)0
RY(n7)FRY(n7)0
RY(n8)FRY(n8)0
to to
RY(nE)FRY(nE)0
RY(nF)FRY(nF)0
stations
F E D C B A 9 8 7 6 5 4 3 2 1 0
F E D C B A 9 8 7 6 5 4 3 2 1 0
2 modules) setting
Remote input (X) of CC-Link/LT Remote input (RX) of
Station number 1
Station number 7
Use prohibited
Station number 8
Station number 14
Use prohibited
Remote input (Y) of CC-Link/LT Remote input (RY) of
Station number 1
Station number 7
Use prohibited
Station number 8
Station number 14
Use prohibited
Device No. Signal Name Description
RX(n 3)A 1 Error status flag
RX(n 3)B 2 Remote READY
(4) Functions of remote I/O signals
Turns on when a remote I/O error occurs on CC-Link/LT side or when all
stations or remote stations become faulty. Automatically turns off upon
recovery from the error.
Turns on during normal operation.
Turns off in the CC-Link/LT side self-loopback test mode or when a switch
error occurs on a CC-Link/LT side.
1: When 4 stations are occupied RX(n 7)A
When 8 stations are occupied RX(n 7)A, RX(n F)A
2: When 4 stations are occupied RX(n 7)B
When 8 stations are occupied RX(n
7)B, RX(n F)B
MELSEC-
3 - 14 3 - 14
A
3 SPECIFICATIONS
MELSEC-
3.6 Concept of the Number of Control Points (Point Mode Setting for CC-Link/LT and Number of Occupied Stations Setting for CC-Link)
This section explains the concept of the settings required for system configuration, i.e., point mode setting and number of occupied stations setting. The point mode setting sets the number of points that can be controlled for each occupied remote station in the CC-Link/LT. The point mode has three different modes: 4-point mode, 8-point mode, and 16-point mode. If the number of occupied stations is the same, the number of remote stations that can be controlled in the CC-Link/LT changes depending on the setting of the point mode. Note that, when connecting a remote device station to the CC-Link/LT system, set the 16-point mode in the point mode setting for the CC-Link/LT.

3.6.1 Setting number of occupied stations

This section explains a simple setting method of the point mode setting and number of occupied stations setting. As the point mode, use the 4-point mode. According to the number of I/O points of the
Number of Remote
Station I/O Points
48 points or less 2 stations
49 to 112 points 4 stations
113 to 224 points
remote station, refer to the following table and set the number of occupied stations.
POINT
Number of Occupied Stations Setting
of AJ65SBT-CLB
8 stations
(4 occupied stations
2 modules)
Point Mode Setting of
AJ65SBT-CLB
4-point mode
Since the default setting is the 8-point mode, change it to the 4-point mode.

3.6.2 Setting point mode

This section explains the point mode setting and the application method for number of occupied stations setting.
(1) If the number of occupied stations is set the same, the number of controllable remote
Number of Occupied
Stations Setting
Point mode setting
4-point mode 12 stations 28 stations 56 stations 8-point mode 6 stations 14 stations 28 stations 16-point mode 3 stations 7 stations 14 stations
3 - 15 3 - 15
stations changes depending on the point mode setting, as the following table shows.
2 Occupied
Stations
4 Occupied
Stations
(4 occupied stations 2 modules)
8 Occupied Stations
(2) If the remote module is the same, the number of occupied stations changes due
to the point mode. For example, if a 16-point module is used, the occupied station number changes from 4 occupied stations to 2 occupied stations to 1 occupied station when the point mode changes from the 4-point mode to the 8-point mode to the 16-point mode.
A
3 SPECIFICATIONS
(3) As the point mode, it is recommended to use the 4-point mode that has the least
Master station
Station 1
2 stations
occupied
MELSEC-
number of empty points. Example: In the case of one 2-point remote station, five 4-point remote stations,
one 8-point remote station and one 16-point remote station
Station 2 1 station occupied
Station 3 1 station occupied
CC-Link side
CC-Link/LT side
4-point mode (4 points/station) Number of occupied stations: 2 stations (maximum 48 points) Total number of stations: 12 stations
X/Y0
1) 4 points
2) 8 points
3) 4 points
X/Y10
4) 2 points
Empty, 2 points
5) 16 points
X/Y20
X/Y23
6) 4 points
7) 4 points
8) 4 points
Use prohibited 16 points
AJ65SBT-CLB
Station 1
4 input
points
Station 2
8 input
points
Station 3
4 output
points
CL1X4-D1B2 CL2X8-D1B2 CL1Y4-T1B2
Station 4
2 output
points
CL1Y2-T1D2S CL1XY8-DT1B2 CL1Y4-T1B2
8-point mode (8 points/station) Number of occupied stations: 4 stations (maximum 112 points) Total number of stations: 9 stations
1 station
X/Y0
2 station
1 station
X/Y10
1 station
4 station
X/Y20
1 station
1 station
1 station
X/Y30
1) 4 points
Empty, 4 points
2) 8 points
3) 4 points
Empty, 4 points
4) 2 points
Empty, 6 points
5)
16 points
6) 4 points
Empty, 4 points
7) 4 points
Empty, 4 points
8) 4 points
Empty, 4 points
1 station
1 station
1 station
1 station
2 station
1 station
1 station
1 station
16-point mode (16 points/station) Number of occupied stations: 4 stations (maximum 112 points) Total number of stations: 8 stations
X/Y0
1) 4 points
Empty,12points
X/Y10
2) 8 points
Empty, 8 points
X/Y20
3) 4 points
Empty,12points
X/Y30
4) 2 points
Empty,14points
X/Y40
5)
16 points
Station 6
4 input/output
1 station
1 station
1 station
1 station
1 station
Station 5
16 input
points
CL2X16-D1M1V CL1Y4-T1B2
Station 8
4 output
points
points
16-point mode (4 points/station) Number of occupied stations: 8 stations (4 occupied stations 2 stations) (maximum 224 points) Total number of stations: 8 stations
X/Y0
X/Y10
1) 4 points
Empty,12points
X/Y80
1 station
X/Y90
1) 4 points
Empty,12points
2) 8 points
1 station
Empty, 8 points
X/Y20
3) 4 points
1 station
1 station
Empty,96points
1 station
X/Y30
X/Y40
Empty,12points
4) 2 points
Empty,14points
5)
16 points
Station 7
4 output
points
1 station
X/Y50
X/Y60
X/Y70
6) 4 points
Empty,12points
7) 4 points
Empty,12points
Use prohibited 16 points
First module
1 station
1 station
Use prohibited 16 points
Second module
Empty,48points
Use prohibited 16 points
X/Y50
X/Y60
X/Y70
6) 4 points
Empty,12points
7) 4 points
Empty,12points
8) 4 points
Empty,12points
1 station
1 station
1station
When 4 occupied stations and 16-point mode are selected in the above system, Station 8 cannot be set. (When the 16-point mode has been set for 4 occupied stations, only up to 7 stations can be set.) Set 8 occupied stations (4 occupied stations 2 modules) as shown above, or change the point mode setting to the 4-point mode or 8-point mode.
3 - 16 3 - 16
A
3 SPECIFICATIONS
(4) The assignment of the I/O numbers is explained below using the assignment
Station No.
Model Name Input Output
(2 stations occupied)
MELSEC-
sheet in the Appendices. It is an example where the number of occupied stations is 2 and the point mode setting is the 4-point mode as shown in the configuration of the Section (3).
Station No.
Model Name Input Output
(4 stations occupied)
3 - 17 3 - 17
A
3 SPECIFICATIONS

3.7 Remote Registers

The AJ65SBT-CLB has the remote registers to make data communication with the master module. This section explains the assignment and data structure of the remote registers of the AJ65SBT-CLB.

3.7.1 Assignment of remote registers

MELSEC-
The following tables indicate the assignment of the remote registers.
(1) RWw
Address Remote Register Definition Initial value Reference
RWwn Last station number setting 0 Sec. 3.7.2
RWwn 1 Data link stop/restart instructions 0 Sec. 3.7.3
RWwn 2 Error status flag clear 0 Sec. 3.7.4 RWwn 3
to
RWwn
F
n: Address assigned to the master station in station number setting.
Use prohibited
(2) RWr
(a) When 2 stations are occupied
Address Remote Register Definition Reference
RWrn Data of operating statuses Sec. 3.7.5
RWrn 1 Data of faulty station : Station number 1 to 12 Sec. 3.7.6
RWrn 2 Remote I/O error data :Station number 1 to 12 Sec. 3.7.7
RWrn 3 Data of remote station connection Sec. 3.7.8
RWrn 4 Setting data Sec. 3.7.9 RWrn 5
to
RWrn
7
n: Address assigned to the master station in station number setting.
Use prohibited
(b) When 4 stations are occupied
Address Remote Register Definition Reference
RWrn Data of operating states Sec. 3.7.5
RWrn 1
RWrn 2
RWrn 3
RWrn 4
RWrn 5
RWrn 6
RWrn 7 Setting data Sec. 3.7.9 RWrn 8
to
RWrn
F
Data of faulty station : Station number 1 to 28 Sec. 3.7.6
Remote I/O error data :Station number 1 to 28 Sec. 3.7.7
Data of remote station connection Sec. 3.7.8
Use prohibited
n: Address assigned to the master station in station number setting.
3 - 18 3 - 18
A
3 SPECIFICATIONS
MELSEC-
(c) When 8 stations (4 occupied stations 2 modules) are
occupied
First module
Address Remote Register Definition Reference
RWrn Data of operating statuses Sec. 3.7.5
RWrn 1
RWrn 2
RWrn 3
4
RWrn
RWrn 5
RWrn 6
RWrn 7 Setting data Sec. 3.7.9
RWrn 8
to
F
RWrn
Second module
Address Remote Register Definition Reference
RWr(n 1) Data of operating states Sec. 3.7.5
RWr(n 1) 1
RWr(n 1) 2
RWr(n 1) 3
RWr(n 1) 4
RWr(n 1) 5
RWr(n 1) 6
RWr(n 1) 7 Setting data Sec. 3.7.9
RWr(n 1) 8
to
RWr(n
POINT
1) F
The prohibited remote register areas are used by the system and therefore cannot be used by the user. If data is written to the buffer memory area corresponding to the prohibited remote register area or to the device specified for auto refresh, the functions of the AJ65SBT-CLB cannot be guaranteed.
Data of faulty station : Station number 1 to 32 Sec. 3.7.6
Remote I/O error data : Station number 1 to 32 Sec. 3.7.7
Data of remote station connection Sec. 3.7.8
Use prohibited
Data of faulty station : Station number 33 to 56 Sec. 3.7.6
Remote I/O error data : Station number 33 to 56 Sec. 3.7.7
Data of remote station connection Sec. 3.7.8
Use prohibited
n: Address assigned to the master station in station number setting.
3 - 19 3 - 19
A
3 SPECIFICATIONS
MELSEC-
3.7.2 Last station number setting (common to 2, 4 and 8 occupied stations (4 occupied
stations 2 modules): Address RWwn)
The setting status of the last station number is stored.
Bit Name Description Initial value
b0 to b7 Empty Fixed at 0
Set the last station number for a data link.
This eliminates the processing of data link
to the non-connected stations, reducing the
link refresh time.
If the value is set beyond the number of
connectable stations (refer to Section
b8 to b13
b14, b15 Empty Fixed at 0
Last station number
setting
3.6.2), the setting will be ignored.
<Setting range>
2 occupied stations: Station 1 to 12
4 occupied stations: Station 1 to 28
8 occupied stations (4 occupied stations
If the value of 0 or more than 56 is set, a
data link is performed with the number of
stations within the setting range.
2 modules): Station 1 to 56
0
3.7.3 Data link stop/restart instructions (common to 2, 4 and 8 occupied stations (4 occupied
stations 2 modules): Address RWwn+1)
Data link stop and restart are controlled. When a data link stop and a data link restart are requested simultaneously, the data link stop has higher priority.
Bit Name Description Initial value
b0 Data link stop
b1 to b14 Empty Fixed at 0
b15 Data link restart
0 : Data link stop not requested
1 : Data link stop requested
0 : Data link restart not requested
1 : Data link restart requested
0
0
3.7.4 Error status flag clear (common to 2, 4 and 8 occupied stations (4 occupied stations
2 modules): Address RWwn+2)
Error of station outside control range is cleared.
Bit Name Description Initial value
b0 to b2 Empty Fixed at 0
Error of station
b3
b4 to b15 Empty Fixed at 0
outside control range
clear
0 : Clear not requested
1 : Clear requested
0
3 - 20 3 - 20
A
3 SPECIFICATIONS
MELSEC-
3.7.5 Data of operating statuses (common to 2, 4 and 8 occupied stations (4 occupied
stations 2 modules): Address RWrn)
Bit Name Description
b0 Data link status
b1 Initial communication status
b2 to b7 Empty Fixed at 0
b8 Data link failure
b9 All stations failed
b10 Remote I/O error
b11 Error of station outside control range
b12 Point mode setting error
b13 Transmission speed setting error
b14 Switching during operation
b15 Hardware failure
The CC-Link/LT side operating status is stored.
0: Data link stopped
1: Data link being executed
0: Initial communication not completed
1: Initial communication completed
0: Data link normal
1: One or more faulty station in data link identified
0: One or more normal data link station identified
1: All stations are faulty
0: No remote I/O error
1: One or more faulty remote I/O station
0: No error
1: Remote station(s) set to the station number higher than the last
of refresh range
0: Normal
1: Point mode switch set outside valid range
0: Normal
1: Transmission rate setting switch set outside valid range
0: No switching
1: Switching identified
0: Normal
1: Failure identified by self-loopback test
3 - 21 3 - 21
A
3 SPECIFICATIONS
MELSEC-
3.7.6 Data of faulty station (2 occupied stations: Address RWrn 1, common to 4 and 8
occupied stations (4 occupied stations 2 modules): Address RWrn 1, RWrn 2)
The data link statuses of the CC-Link/LT remote stations are stored.
When 2 stations are occupied, the data of faulty stations in the CC-Link/LT is stored into RWrn+1.
When 4 or 8 stations (4 occupied stations faulty stations in the CC-Link/LT is stored into RWrn
Number of Occupied Stations Number of Stations
When 2 stations are occupied 1 to 12 stations
When 4 stations are occupied 1 to 28 stations
First module 1 to 32 stations When 8 stations (4
occupied stations
modules) are occupied
2
Second module 33 to 56 stations
2 modules) are occupied, the data of
1, RWrn 2.
Address b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
RWrn 1
(1) When 2 stations are occupied
Station
Station
Station
Station 9 Station 8 Station 7 Station 6 Station 5 Station 4 Station 3 Station 2 Station
12
11
10
1
0: Normal 1: Data link error
Address b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Station
RWrn 1
RWrn 2
Station
16
(2) When 4 stations are occupied
Station
Station
Station
Station
Station
15
14
13
12
11
10
Station
Station
Station
28
27
26
Station 9 Station 8 Station 7 Station 6 Station 5 Station 4 Station 3 Station 2 Station
1
Station
Station
Station
Station
Station
Station
Station
Station
Station
25
24
23
22
21
20
19
18
17
0: Normal 1: Data link error
(3) When 8 stations (4 occupied stations 2 modules) are occupied
Address b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Station
Station
RWrn 1
RWrn 2
RWr(n 1) 1
RWr(n 2) 2
16
Station
32
Station
48
15
Station
31
Station
47
Station
Station
Station
(first module: 1 to 32 stations, second module: 33 to 56 stations)
Station
Station
Station
Station
Station 9 Station 8 Station 7 Station 6 Station 5 Station 4 Station 3 Station 2 Station
14
13
12
11
10
Station
Station
Station
Station
Station
Station
Station
Station
Station
Station
Station
30
29
28
27
26
25
24
23
22
21
20
19
Station
Station
Station
Station
Station
Station
Station
Station
Station
Station
Station
46
45
44
43
42
41
40
39
38
37
36
35
Station
Station
Station
Station
Station
Station
56
55
54
53
52
51
0: Normal 1: Data link error
Station
18
Station
34
Station
50
1
Station
17
Station
33
Station
49
3 - 22 3 - 22
A
3 SPECIFICATIONS
MELSEC-
3.7.7 Remote I/O error data (2 occupied stations: Address RWrn 2, common to 4 and 8 occupied stations (4 occupied stations 2 modules): Address RWrn 3, RWrn 4)
The remote I/O error occurrence statuses of the CC-Link/LT remote stations during data link are stored. For the error definition, refer to the manual of the corresponding CC-Link/LT remote station.
When 2 stations are occupied, the remote I/O errors of CC-Link/LT are stored into RWrn
When 4 or 8 stations (4 occupied stations I/O errors of CC-Link/LT are stored into RWrn
2. 2 modules) are occupied, the remote
3, RWrn 4.
Address b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
RWrn 2
(1) When 2 stations are occupied
Station
Station
Station
Station 9 Station 8 Station 7 Station6 Station 5 Station 4 Station 3 Station 2 Station
12
11
10
1
0: No remote I/O error occurred 1: Remote I/O error occurred
Address b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Station
RWrn 3
RWrn 4
Station
16
(2) When 4 stations are occupied
Station
Station
Station
Station
Station
15
14
13
12
11
10
Station
Station
Station
28
27
26
Station 9 Station 8 Station 7 Station 6 Station 5 Station 4 Station 3 Station 2 Station
1
Station
Station
Station
Station
Station
Station
Station
Station
Station
25
24
23
22
21
20
19
18
17
0: No remote I/O error occurred 1: Remote I/O error occurred
(3) When 8 stations (4 occupied stations 2 modules) are occupied
Address b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Station
Station
RWrn 3
RWrn 4
RWr(n 1) 3
RWr(n 1) 4
16
Station
32
Station
48
15
Station
31
Station
47
Station
Station
Station
(first module: 1 to 32 stations, second module: 33 to 56 stations)
Station
Station
Station
Station
Station 9 Station 8 Station 7 Station 6 Station 5 Station 4 Station 3 Station 2 Station
14
13
12
11
10
Station
Station
Station
Station
Station
Station
Station
Station
Station
Station
Station
30
29
28
27
26
25
24
23
22
21
20
19
Station
Station
Station
Station
Station
Station
Station
Station
Station
Station
Station
46
45
44
43
42
41
40
39
38
37
36
35
Station
Station
Station
Station
Station
Station
56
55
54
53
52
51
0: No remote I/O error occurred 1: Remote I/O error occurred
Station
18
Station
34
Station
50
1
Station
17
Station
33
Station
49
3 - 23 3 - 23
A
3 SPECIFICATIONS
MELSEC-
3.7.8 Data of remote station connection (2 occupied stations: Address RWrn 3, common to 4 and 8 occupied stations (4 occupied stations 2 modules): Address RWrn 5, RWrn 6)
The CC-Link/LT remote stations connected on the line are detected, and the connection statuses of the remote stations are stored. Note that if any remote station is disconnected from the system, the corresponding bit does not turn off (turn to 0) after the connections of the CC-Link/LT remote stations have been detected.
When 2 stations are occupied, the data of remote station connection of CC-Link/LT is stored into RWrn
When 4 or 8 stations (4 occupied stations
3. 2 modules) are occupied, the data of
remote station connection of CC-Link/LT is stored into RWrn 5, RWrn 6.
Address b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
RWrn 3
(1) When 2 stations are occupied
Station
Station
Station
Station 9 Station 8 Station 7 Station 6 Station 5 Station 4 Station 3 Station 2 Station
12
11
10
1
0: Remote station not connected 1: Remote station connected
Address b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Station
RWrn 5
RWrn 6
Station
16
(2) When 4 stations are occupied
Station
Station
Station
Station
Station
15
14
13
12
11
10
Station
Station
Station
28
27
26
Station 9 Station 8 Station 7 Station 6 Station 5 Station 4 Station 3 Station 2 Station
1
Station
Station
Station
Station
Station
Station
Station
Station
Station
25
24
23
22
21
20
19
18
17
0: Remote station not connected 1: Remote station connected
(3) When 8 stations (4 occupied stations 2 modules) are occupied
Address b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0
Station
Station
RWrn 5
RWrn 6
RWr(n 1) 5
RWr(n 1) 6
16
Station
32
Station
48
15
Station
31
Station
47
Station
Station
Station
(first module: 1 to 32 stations, second module: 33 to 56 stations)
Station
Station
Station
Station
Station 9 Station 8 Station 7 Station 6 Station 5 Station 4 Station 3 Station 2 Station
14
13
12
11
10
Station
Station
Station
Station
Station
Station
Station
Station
Station
Station
Station
30
29
28
27
26
25
24
23
22
21
20
19
Station
Station
Station
Station
Station
Station
Station
Station
Station
Station
Station
46
45
44
43
42
41
40
39
38
37
36
35
Station
Station
Station
Station
Station
Station
56
55
54
53
52
51
0: Remote station not connected 1: Remote station connected
Station
18
Station
34
Station
50
1
Station
17
Station
33
Station
49
3 - 24 3 - 24
A
3 SPECIFICATIONS
MELSEC-
3.7.9 Setting data (2 occupied stations: Address RWrn+4, common to 4 and 8 occupied stations (4 occupied stations 2 modules): Address RWrn 7)
The setting statuses of the switches for occupied station number setting, transmission speed setting, point mode setting, test mode and data link last station number are stored.
When 2 stations are occupied, the setting data of CC-Link/LT are stored into RWrn+4.
When 4 or 8 stations (4 occupied stations data of CC-Link/LT are stored into RWrn
Bit Name Description
Setting statuses of the CC-Link side switches SW1, SW2
b0 to b1
b2 to b3
b4 to b5 Point mode setting
b6 Test mode
b7 Not used
b8 to b13
b14 to b15 Not used
Number of occupied
stations
Transmission speed
setting
Data link last station
number
for operation setting
00: 2 occupied stations 01: 4 occupied stations,
10: 8 occupied stations (4 occupied stations
11: Setting prohibited
Setting statuses of the CC-Link side switches SW8, SW9,
SW10 for operation setting
00: 156kbps 01: 625kbps
10: 2.5Mbps 11: Setting prohibited
Setting statuses of the CC-Link side switches SW4, SW5
for operation setting
00: 8-point mode 01: 4-point mode,
10: 16-point mode 11: Setting prohibited
Setting status of the CC-Link side switch SW3 for operation
setting
0: Under usual conditions
1: At self-loopback test execution time
The last station number of the remote station that can
perform a data link is stored.
0: Switch OFF 1: Switch ON
POINT
The values of this remote register change depending on the occupied station number setting, point mode setting and last station number setting.
If any CC-Link/LT remote station connected has a station number setting greater than the value of the data link last station number, an error of station outside control range occurs.
2 modules) are occupied, the setting
7.
2 modules)
3 - 25 3 - 25
A
3 SPECIFICATIONS

3.8 Data Link Processing Time

The CC-Link side data link and CC-Link/LT side data link operate asynchronously.

3.8.1 CC-Link link scan time

Refer to the user's manual of the master module.

3.8.2 CC-Link/LT link scan time

This section explains the CC-Link/LT link scan time.
[Link scan time (LS)] LS = a + (b a: Constant b: Constant c: Constant N: Last station number
Transmission speed 2.5 Mbps 625 kbps 156 kbps
a 22 88 353
4-point mode 46 41 37
b
8-point mode 56 51 47
16-point mode 76 71 67
c 0.4 1.6 6.4
(2.5Mbps when 8 stations (4 occupied stations 2 modules) are occupied)
N) c [ s]
Link scan time
MELSEC-
2.5
2.0
(ms)Link scan time
1.5
1.0
0.5
0
0
16-point mode
8-point mode
4-point mode
14 28 56
Number of stations
3 - 26 3 - 26
A
3 SPECIFICATIONS

3.9 Transmission Delay Time

Transmission delay time is indicated below.
For input Indicates the time from when a signal is input to the remote station until the device (X) of the CPU turns on (off).
For output Indicates the time from when the device (Y) of the CPU turns on (on) until the output of the remote station turns on (off).
The transmission delay time can be calculated by the following expression. Transmission delay time transmission delay time"
(1) CC-Link side transmission delay time
This is the time taken until a signal is transmitted between the master station and remote I/O station, which is indicated in the user's manual of the master module. Note that the response time of the remote I/O station should be ignored.
(2) CC-Link/LT side transmission delay time
(a) AJ65SBT-CLB remote station (input)
(b) AJ65SBT-CLB remote station (output)
(Example) When the CC-Link master station sequence program scan time is
MELSEC-
"CC-Link side transmission delay time" "CC-Link/LT side
[Calculation expression]
remote station input response time [ms]
LS
LS : Link scan time (refer to Section 3.8)
[Calculation expression]
2 remote station input response time [ms]
LS
LS : Link scan time (refer to Section 3.8)
10ms, the CC-Link link scan time is 2.5ms, the CC-Link/LT remote I/O station input response time is 1.5ms, the CC-Link/LT transmission speed is 2.5Mbps, the number of stations is 28, and the point mode setting is the 4-point mode
1) For input CC-Link side : 10 CC-Link/LT side : 22
0.54 15.54 [ms]
15
2) For output CC-Link side : 10 CC-Link/LT side : (22
17.5
1.08 18.58 [ms]
2.5 2 15 [ms] (46 28)
2.5 3 17.5 [ms]
(46 28) 0.4) 2 1.08 [ms]
0.4
0.54 [ms]
3 - 27 3 - 27
A
3 SPECIFICATIONS
MEMO
MELSEC-
3 - 28 3 - 28
A

4 PROCEDURE UP TO DATA LINK

4 PROCEDURE UP TO DATA LINK
MELSEC-

4.1 Procedure Up to Data Link

This chapter provides the procedure from AJ65SBT-CLB mounting to data link start.
The following flowchart indicates the procedure to start the data link of the system using the AJ65SBT-CLB.
Mount the AJ65SBT-CLB to the control panel or device.
4
Start
Set the switches, etc. of the AJ65SBT-CLB. (1) CC-Link side Station number Transmission speed Number of occupied stations (2) CC-Link/LT side Point mode setting Transmission speed Self-loopback test setting
Connect the modules on the CC-Link/LT side with dedicated flat cables. Connect terminating resistors to the ends of the trunk line.
Refer to Section 4.2
Refer to Section 4.3
Connect the dedicated power supply or power supply adaptor of CC-Link/LT.
Check prior to power-on Confirm the power supply voltage (24V DC) to be input to the power supply adaptor. Check that the RUN/STOP switch of the PLC CPU is in the "STOP" position. Check for overlapping remote station numbers.
Power on CC-Link/LT. Confirm that the PW LED of the AJ65SBT-CLB turns on.
To the next page
4 - 1 4 - 1
A
4 PROCEDURE UP TO DATA LINK
MELSEC-
Continued from the previous page
Power on the CC-Link side.
Start a data link on the CC-Link side.
Make operation checks with the LEDs. (1) Check the CC-Link side operation. When data link is normal: L RUN turns on. When data link is abnormal: L ERR. turns on. (2) CC-Link/LT side operation check When data link is normal: L RUN turns on. When data link is abnormal: L ERR. turns on. When switch setting is outside range: ERR turns on.
Confirm the connection status of each module. Check the remote station connection data. Perform CC-Link / CC-Link/LT diagnostics to make operation check.
4
Programming
End
POINT
(1) If the station number of a CC-Link/LT remote station is duplicated, the station
may malfunction (false input/output).
(2) Depending on the combination of the point mode setting and the number of I/O
points for the CC-Link/LT remote station used, multiple station numbers may be assigned. Carefully check if the station number of the remote station of 8 or more I/O points is not duplicated with the number of the next station.
(3) When any of the operation setting switches of the AJ65SBT-CLB or the
CC-Link/LT remote station has been changed with the system power ON, be sure to turn OFF and then ON the power of the entire CC-Link/LT system.
4 - 2 4 - 2
A
4 PROCEDURE UP TO DATA LINK

4.2 Mounting and Installation

4.2.1 Handling precautions

This section explains the precautions for handling the AJ65SBT-CLB.
Do not touch the terminals while the module is energized. Doing so may cause
!
CAUTION
malfunctions. Be careful not to let foreign matter such as dust or wire chips get inside the module. This may cause a fire, failure or malfunctions. Do not disassemble or modify the module. Doing so may cause a failure, malfunction, injury or fire. Do not touch the conductive and electronic parts of the module directly. Doing so may cause a malfunction or failure of the module. Since the case of the module is made of resin, do not drop it or give it a shock. Doing so may damage the module. Tighten the terminal screws within the specified torque range. Loose tightening may cause a short circuit or malfunction. Overtightening may cause a short circuit or malfunction due to damage to the screws or module. When disposing of this product, handle it as industrial waste. Use the module in the environment specified in this manual. Failure to do so may cause an electric shock, fire, malfunction, or damage to or deterioration of the product. Securely fix the module with DIN rails or mounting screws, and securely tighten it
within the specified torque range of the mounting screws.
Loose tightening may cause a drop or malfunction.
Overtightening may cause a drop or malfunction due to damage to the screws or
module. Be sure to shut off all phases of the external power supply used by the system
before mounting or dismounting the product to or from the panel. Failure to do so may cause a failure or malfunctions of the module.
Before handling the module, always touch grounded metal, etc. to discharge static
electricity from the human body. Failure to do so can cause the module to fail or malfunction.
(1) Tighten the module mounting screws within the following ranges.
Screw Location Tightening Torque Range
Module mounting screw (M4 screw) 78 to 108N cm
FG terminal block terminal screw (M3 screw) 42 to 58N cm
(2) A protective film is attached on the module’s surface for the purpose of scratch
prevention during transportation. Prior to use, be sure to remove it.
(3) Mount a DIN rail while paying full attention to the following points.
(a) Applicable DIN rail model name (compliant to IEC 60715)
TH35-7.5Fe TH35-7.5A1
(b) DIN rail mounting screw interval
The pitch of 200mm or less should be ensured for screwing.
(4) When mounting the AJ65SBT-CLB to a DIN rail, push the centerline of the DIN
rail hook at the module bottom with your finger until it clicks.
MELSEC-
4 - 3 4 - 3
A
4 PROCEDURE UP TO DATA LINK

4.3 Part Names and Settings

This section explains the part names, LED displays, and setting methods of switch, etc for the AJ65SBT-CLB.
1)
Diagram 1
MELSEC-
A
J65SBT-CLB
(FG)
6)
CC-Link/LTCC-Link CC-Link CC-Link/LT
ERR. LERR.RUNLLRUN ERR.PW L
3)
STATION NO.
ON
5)
BRATE
456789 12 45267123 10 3
TST
MODE
CC-Link/LTCC-Link
4)
Number Name Description
Shows the module status as the LED on/off.
LED name Description
CC-Link side CC-Link/LT side
PW
1) LED display
On: Module normal
Off: Module fault or not supplied with power
On: Data link communication normal
Off: Data link communication off (time-
L RUN
out)
NC
BRATENOS
112121241248102040
8
2)
<During normal operation>
On: Data link being executed
Off: Data link stopped
<In self-loopback test mode>
On: Self-loopback test completed.
Off: Self-loopback test failed
4 - 4 4 - 4
A
4 PROCEDURE UP TO DATA LINK
Number Name Description
Shows the module status as the LED on/off.
LED name Description
On: CC-Link side switch setting error
Data link communication fault error
Flicker: CC-Link side switch setting is
changed during operation.
L ERR.
1) LED display
ERR.
Off: No error
MELSEC-
<During normal operation>
On: Data link error station (detected)
Station outside control range
detected
Flicker: Data link error stations (all
stations)
Off: No error
<In self-loopback test mode>
On: Self-loopback test failed
Off: Self-loopback test completed
Setting error detection
On: CC-Link/LT side switch setting
error
Flicker: CC-Link/LT side switch
setting is changed during
operation.
Off: No error
4 - 5 4 - 5
A
4 PROCEDURE UP TO DATA LINK
MELSEC-
Diagram 1
CC-Link
STATION NO.
NOSBRATE
CC-Link/LT
TST
MODE
BRATE
NC
112121241248102040
456789 12 45267123 10 3
ON
12345678910
1234 678
5
8
: The case silkscreen No. corresponds
to switch silkscreen No.
Switch silkscreen No.
Case silkscreen No.
Number Name Description
Use the switches in STATION NO. "10", "20" and "40" to set the tens of the station number. Use the switches in STATION NO. "1", "2", "4" and "8" to set the units of the station number.
Tens Units
Station
Number
Station number setting switches (CC-Link side) STATION NO.
2)
Transmission speed setting switches (CC-Link side) B RATE
Number of occupied stations setting switches (CC-Link side) NOS: Numbers of Occupied stations
1 OFF OFF OFF OFF OFF OFF ON 2 OFF OFF OFF OFF OFF ON OFF 3 OFF OFF OFF OFF OFF ON ON
10 OFF OFF ON OFF OFF OFF OFF 11 OFF OFF ON OFF OFF OFF ON
63 ON ON OFF OFF OFF ON ON The factory settings are all OFF.
The station number can be set within the range 1 to 63 when two stations are occupied, 1 to 61 when four stations are occupied, or 1 to 57 when eight stations (four occupied stations two modules) are occupied. Setting a value other than the above will result in a setting error. (The "L ERR." LED on the CC-Link side is lit.)
Setting Switches
0
1 OFF OFF ON 625 kbps 2 OFF ON OFF 2.5 Mbps 3 OFF ON ON 5.0 Mbps 4 ON OFF OFF 10 Mbps Setting a value other than the above will result in a setting error. (The "L ERR." LED on the CC-Link side is lit.)
Setting Switches
0
1 OFF ON 4 stations
Setting a value other than the above will result in a setting error. (The "L ERR." LED on the CC-Link side is lit.)
Setting
Value
(factory-set)
Setting
Value
(factory-set)
2 ON OFF
40 20 10 8 4 2 1
4 2 1
OFF OFF OFF 156 kbps
2 1
OFF OFF 2 stations
Transmission Speed
Number of occupied stations
8 stations
(four occupied stations two
modules)
4 - 6 4 - 6
A
4 PROCEDURE UP TO DATA LINK
MELSEC-
Number Name Description
Self-loopback test
setting switch
(CC-Link/LT side)
TST
Point mode setting
switches (CC-Link/LT
side)
MODE
2)
Transmission speed
setting switches
(CC-Link/LT side)
B RATE
One-touch connector
3) for communication
CC-Link/LT Interface
4) connector
5) DIN rail hook Used to mount the module to the DIN rail.
6) FG terminal Ground terminal
OFF: Normal operation mode (factory-set)
ON: Self-loopback test mode
Setting Switches
0
1 OFF ON 4 points
2 ON OFF 16 points
Setting a value other than the above will result in a setting error. (The "L ERR." LED on the
CC-Link/LT side is lit.)
Setting Switches
0
1 OFF ON 625 kbps
2 ON OFF 2.5 Mbps
Setting a value other than the above will result in a setting error. (The "L ERR." LED on the
CC-Link/LT side is lit.)
A one-touch connector for communication line connection.
Connect two optional one-touch connector plugs for communication to the two connector.
Connector for CC-Link/LT communication line connection.
Setting
Value
(factory-set)
Setting
Value
(factory-set)
2 1
Points
OFF OFF 8 points
Transmission Speed
2 1
OFF OFF 156 kbps

4.4 Facing Direction of the Module Installation

The AJ65SBT-CLB can be mounted in any of six orientations with a DIN rail or module
When installing to the side of the board
mounting screws. (There are no restrictions on the mounting orientations.)
When installing on top of the board
When installing at the bottom of the board
4 - 7 4 - 7
A
4 PROCEDURE UP TO DATA LINK

4.5 Connecting Modules by CC-Link/LT Side Cables

This section explains the connection method using the cables designed for CC­Link/LT: (1) The cables can be connected regardless of the order of the station number. (2) Be sure to set the QJ61CL12 at the end of the trunk line. The terminating
resistor close to the QJ61CL12 should be connected within 20 cm from the QJ61CL12.
(3) Connect terminating resistors to the both ends of the trunk line of CC-Link/LT.
POINT
Calculate the number of required connectors referring to the following example. Example) When using a dedicated flat cable as a trunk line and VCTF cables as
AJ65SBT
-CLB
drop lines
MELSEC-
1)
2) 3)
Power supply
adapter
General
power supply
(24V DC)
6) 7)
Remote module
8)
9)
4)
5)
2
Remote
module
Trunk line (Dedicated flat cable)
Drop line (Dedicated flat cable)
Drop lin e (VCTF c able)
10) 11)
3
4
(1)
(2)
Remote module
5
Remote module
6
Remote module
VCTF cable connector
Dedicated flat cable connector
Terminating resistor (CL9-TERM)
12)
13) 14) 15)
16)
Remote
module
Remote
module
Module with cable
17)
71
8
18)
20cm or less
Remote module
Commercially available terminal
19)
The number of required connectors can be obtained as follows:
1) Dedicated flat cable connectors (No. of ): 19
2) VCTF cable connectors (No. of
): 8
3) Terminal blocks (No. of ): 2
4) Terminating resistors (No. of
): 2
4 - 8 4 - 8
A
4 PROCEDURE UP TO DATA LINK

4.5.1 How to connect dedicated flat cable connector

This section explains the connection method of the connector for the dedicated flat cable.
(1) Components
The components are as follows:
MELSEC-
Component 3: Dedicated flat cableComponent 2: BodyComponent 1: Cover
Orange
4 - 9 4 - 9
A
4 PROCEDURE UP TO DATA LINK
(2) Operating procedure
The operating procedure is illustrated below.
(a) Terminal Processing
1) Correctly place the dedicated flat cable in the cover. (Check that the position of the orange part is correct.)
Orange
2) Close the cover so that the flat cable will be held between both sides of the cover.
Orange
MELSEC-
3) Assemble the cover with the body and pressure-weld them using pliers or similar device.
Orange
Note 1) This setting position is wrong.
Orange
(b) T-Branch Processing
5) Cut 2 portions of the edge of the cover with nippers and remove the edge.
Cut
Note 2) If the orange part is seen through the guide hole in the front cover, the wiring is not correct. Open the cover and perform the previous step again.
Orange
6) Set the cover at the point where T-branch is to be set.
Orange
4) Check that all of four latches are engaged. Pressure-welding is completed.
Orange
7) Execute pressure-welding as instructed in step 3 to 4.
Orange
4 - 10 4 - 10
A
4 PROCEDURE UP TO DATA LINK

4.5.2 How to connect VCTF or high flexible cable connector

This section describes how to connect the VCTF cable connector or high flexible cable connector.
(1) Components
The components are shown below.
MELSEC-
For VCTF cable connection: Green For high flexible cable connection:
Yellow green
Component 2: Body (Aqua)Component 1: Cover
Component 3:
VCTF cable/High flexible cable
Red
White
Black
Green
n
e
e
r
G
k
c
a
l
B
e
t
i
h
W
d
e
R
r
e
v
o
C
e
d
i
s
n
i
Cable colors and
relevant signals
Signal name
+24V
DA DB
24G
Cable color
Red White Black
Green
4 - 11 4 - 11
A
4 PROCEDURE UP TO DATA LINK
(2) Operating steps
The operating steps are shown below.
(a) Processing Cable End
1) Place each wire of the VCTF cable or high flexible cable so that its wire color matches the color inside the cover.
d
e
R
e
t
i
h
W
k
c
a
l
n
e
B
e
r
G
2) Close the cover so that the wires are properly fitted. When the wiring is correct, the green cable can be viewed through the hole.
If a red, white or black cable is viewed through the hole, open the cover and correct the wiring. Incorrect wiring may cause failure of the module.
MELSEC-
3) Assemble the cover with the body and press-fit them with pliers.
4) Verify that 4 latches are engaged. Press-fitting is complete.
m
c
4
Green: Correct wiring Red, white or black: Incorrect wiring
(b) T-Branch Processing (VCTF cable/High flexible cable)
5)-1 When using a terminal block for T-branching When connecting VCTF cables or high flexible cables to the terminal block, cable colors must be
matched for each terminal.
VCTF cable/ High flexible cable
DADB24G +24V
VCTF cable/ High flexible cable
VCTF cable/ High flexible cable
Red White Black Green
Note) When connecting a dedicated flat cable to the terminal block
(e.g. in a case where a VCTF cable is used for the trunk line and dedicated flat cables for drop lines), each of "+24V", "DA", "DB" and "24G" printed on the dedicated flat cable must match the color of the VCTF or high flexible cable as shown in the right table. Split the dedicated flat cable into discrete "+24V", "DA", "DB" and "24G" cables.
Dedicated flat
cable
+24V Red
DA White
DB Black
24G Green
VCTF cable/High
flexible cable
4 - 12 4 - 12
A
4 PROCEDURE UP TO DATA LINK
MELSEC-
5)-2 When using a connector for T-branching
After removing the sheath 7cm or more, make a T-branch wiring with a connector in the same way as
the T-branch method for the dedicated flat cable.
VCTF cable/High flexible cable (Trunk line)
VCTF cable/ High flexible cable(Drop line)
Connector for VCTF cable/
High flexible cable
Connector for VCTF cable/
High flexible cable
(c) T-Branching procedure (Trunk line: Dedicated flat cable, Drop
line: VCTF cable/High flexible cable)
6) Make a T-branch wiring with the connector in the same way as the T-branch method for the dedicated flat cable.
Dedicated flat cable (Trunk line)
Connector for dedicated flat cable
(d) Processing procedure for VCTF cable/High flexible cable
7) Cut off the 2 portions of the covers edge with nippers and remove the edge.
Cut
VCTF cable/ High flexible cable(Drop line)
Connector for VCTF cable/
High flexible cable
connector (Connecting terminating resistor)
8) Place the cover at the point where the terminating resistor is to be connected.
9) Follow the step (a) 3) and 4) and execute press-fitting.
4 - 13 4 - 13
A
4 PROCEDURE UP TO DATA LINK
(3) Precautions for use of high flexible cables
Wire the high flexible cable in a way to prevent from applying load to the high flexible cable connection even when the cable moves.

4.5.3 Mixture of different kinds of cables

This section describes mixture of different kinds of cables.
(1) Trunk line
Mixture of different kinds of cables is not allowed.
(2) Drop line
(a) Mixture of different kinds of cables is allowed. (b) Using more than one kind of cables for the same drop line is not allowed.
(See Fig. 4.1.) When using a module with cable (e.g. CL1Y2-T1D2S), however, dissimilar cables can be connected if the dedicated flat cable of the module is 20cm long or less. (See Fig. 4.2.)
[Example]
MELSEC-
Remote
module
Remote
module
Remote
module
Trunk line (VCTF cable)
Drop line (Dedicated flat cable)
Drop line (VCTF cable)
Remote
module
Module with cable
20cm or less
Remote module
Trunk line (VCTF cable)
Drop line (Dedicated flat cable)
Drop line (VCTF cable)
Fig. 4.1 Fig. 4.2
4 - 14 4 - 14
A
4 PROCEDURE UP TO DATA LINK
(3) System configuration example for using dedicated flat cable as
trunk line
AJ65SBT
-CLB
MELSEC-
AJ65SBT
-CLB
Power supply
adapter
Remote module
General
power supply
(24V DC)
Trunk line (Dedicated flat cable)
Drop line (Dedicated flat cable)
Drop line (VCTF cable/High flexible cable)
Remote
module
(4) System configuration example for using VCTF cable as trunk line
Connecting terminating resistor on AJ65SBT-CLB side
Terminating resistor (CL9-TERM)
Install
VCTF cable
connector
(For AJ65SBT-CLB)
VCTF cable
connector*
(For terminating resist or)
Remote
module
Remote
module
Remote
module
VCTF/high frexible cable connector
Dedicated flat cable connector
Terminating resistor (CL9-TERM)
VCTF cable
Remote
module
Remote module
Module with cable
20cm or less
Remote module
Commercially available terminal
* For the processing procedure for the VCTF cable connector (for the terminating resistor), refer to Section 4.5.2.
Remote
module
Remote
module
Module with cable
20cm or less
Remote
module
Commercially available terminal
Power supply
adapter
Remote module
General
power supply
(24V DC)
Trunk line (VCTF cable)
Drop line (Dedicated flat cable)
Drop line (VCTF cable/High flexible cable)
Remote
module
Remote
module
Remote
module
Remote
module
VCTF/high frexible cable connector
Dedicated flat cable connector
Terminating resistor (CL9-TERM)
4 - 15 4 - 15
A
4 PROCEDURE UP TO DATA LINK
(5) System configuration example for using high flexible cable as trunk
line
Connecting terminating resistor on AJ65SBT-CLB side
Terminating resistor (CL9-TERM)
MELSEC-
AJ65SBT
-CLB
High flexible
cable connector
(For AJ65SBT-CLB)
* For processing procedure for the high flexible cable connector* (for terminating resistor), refer to Section 4.5.2.
Power supply
adapter
Remote
General
power supply
(24V DC)
Trunk line (High flexible cable)
Drop line (Dedicated flat cable)
Drop line (VCTF cable/High flexible cable)
module
High flexible
cable connector*
(For terminating resistor)
Remote module
Install
High flexible
cable
Remote
module
Remote
module
Remote
module
VCTF/high frexible cable connector
Dedicated flat cable connector
Terminating resistor (CL9-TERM)
Remote
module
Remote
module
Module with cable
20cm or less
Remote
module
Commercially available terminal
4 - 16 4 - 16
A
r
4 PROCEDURE UP TO DATA LINK

4.5.4 Mounting terminating resistors

Use the CL9-TERM (Gray) for the terminating resistor. For the system configuration using the dedicated flat cables only, the CL9-RYVK (Black) can be also used. Note that the same type must be used for both ends of the trunk line.
(1) Mounting terminating resistor to AJ65SBT-CLB side
Mount the terminating resistor to the AJ65SBT-CLB side as shown below. Note that it should be placed within 20 cm from the AJ65SBT-CLB.
MELSEC-
Within 20cm
AJ65SBT-CLB
Terminating resisto
(2) Mounting terminating resistor to another end of trunk line
Mount the terminating resistor to the opposite end to the AJ65SBT-CLB side as shown below.
Terminating resistor
4 - 17 4 - 17
A
4 PROCEDURE UP TO DATA LINK

4.6 CC-Link Side Connection

This section explains the wiring the CC-Link dedicated cables that connect the AJ65SBT-CLB and master module.
MELSEC-
4 - 18 4 - 18
A
4 PROCEDURE UP TO DATA LINK

4.6.1 Connection of the CC-Link dedicated cables

Connect the CC-Link dedicated cable between the AJ65SBT-CLB and master module as shown below.
One-touch connector plug for communication
MELSEC-
Online connector for communication
[CC-Link dedicated cable wiring diagram]
Terminating resistor
(Blue)
(White)
(Yellow)
Master module
NC
DA
NC
DB
NC
DG
NC
SLD
NC
FG
Ver.1.10 Compatible CC-Link dedicated cable (FANC-110SBH,CS-110,FA-CBL200PSBH)
POINT
For this module, use the Ver. 1.10-compatible CC-Link dedicated cable (FANC­110SBH,CS-110,FA-CBL200PSBH).You cannot use the Ver. 1.10-compatible CC-Link dedicated cables, CC-Link dedicated cables or CC-Link dedicated, high­performance cables of other than the above models. The shield wire of the CC-Link dedicated cable should be connected to "SLD" in each module, and both ends should be grounded through "FG". "SLD" and "FG" are connected inside the module.
Online connector for communication
(Blue) (White) (Yellow)
(Blue) (White) (Yellow)
SLD
SLD
1 2
3 4 5
1 2
3 4 5
CONA 1 2 3
4
5
CONB 1 2 3
4
5
DA DB DG NC SLD
DA DB DG NC SLD
One-touch connector plug with terminating resistor
5432 1
4321
5
A6CON-TR11
Online connector for communication
(Blue) (White)
(Yellow)
Terminating
SLD
1 2
3 4 5
1 2
3 4 5
resistor (A6CON-TR11)
CONA
1 2 3 4 5
CONB
1 2 3 4 5
DA DB DG NC SLD
DA DB DG NC SLD
FG
4 - 19 4 - 19
A
(
)
A
4 PROCEDURE UP TO DATA LINK

4.7 Wiring the One-Touch Connector Plug

This section describes wiring the one-touch connector plug. Refer to section 2.4 for more information on the models and specifications of the one­touch connector plugs which comply to the AJ65SBT-CLB.
m
m
1
Plug cover
Metal contact
DA (Blue) DB (White) DG (Yellow) Drain wire (AWG20)
s
s
e
l
r
o
Pliers
Plug body
Cut the shield wire, aluminum tape and braid.
Stretch the drain wire and twist it from the base.
3cm in length, 7 times or more
Metal contacts
Metal contacts
MELSEC-
1) Check the connector. Check that the plug cover is attached to the plug body.
Note: Do not push the plug cover into the plug body.
Once pressed, the plug cannot be used any more.
2) Processing for communication cable
Strip the cable 3cm or more and perform the processing indicated at left. If the electric wire lengths are not even, trim their ends with a nipper to the same length so as to insert them neatly into a connector.
3) Insert the cable. Lift the end of the plug cover and insert the cable until it almost reaches the plug body (within 1mm from the other end of the plug cover). Insufficient cable insertion may cause improper press fitting.
Note: When inserting the cable, prevent the cable from
sticking out from the plug cover end.
4) Set the plug cover.
fter inserting the cable, put down the plug cover so that its face is horizontal to the plug surface, allowing the metal contacts to be fitted into the plug cover.
5) Press the center part of the plug cover. Using pliers, press the center part of the plug cover vertically and strongly.
For the one-touch connectors, use adjustable pliers so that their jaws can be widely opened.
(To the next page)
4 - 20 4 - 20
A
4 PROCEDURE UP TO DATA LINK
(From the previous page)
Pliers
Latches
[Correct example]
0.2mm or less
[Wrong example]
[Correct example]
[Wrong example]
MELSEC-
6) Press both ends of the plug cover After pressing the center part of the plug cover, press both ends of the plug cover where latches are located. Verify that the latches engage with the plug body.
7) Check the press-fit condition (viewing from the wiring side). Viewing from the wiring side, check that the plug surface is flash with the plug cover. The difference between the plug cover and the plug surface must be 0.2mm or less.
Note: The condition where the plug cover is tilted as
shown in [Wrong example] or protrudes from the plug surface 0.2mm or more is an improper press-fit condition. Press the plug cover securely with pliers until it looks like [Correct example] condition illustrated on the left.
8) Check the press-fit condition (viewing from the top). Viewing from the top, check that there is no clearance between the plug body and plug cover.
Note: Clearance may occur between the plug body and
plug cover when the latches do not engage securely as shown in [Wrong example]. Press the plug cover firmly with pliers until it looks like [Correct example] condition illustrated on the left.
Latches
Latch
Clearance
(Wiring completed)
4 - 21 4 - 21
A
4 PROCEDURE UP TO DATA LINK

4.8 Wiring Check

Check the wiring of the CC-Link/LT remote I/O stations and external devices.
[Wiring check example]
Master station
X/Y0 to X/Y1F
AJ65SBT-CLB
Station No. 1, 2 occupied stations, 4-point mode
MELSEC-
Power supply adaptor
CL2X8-D1B2 Input module (Station No. 1, 2 occupied stations)
X400
ON
CL2Y8-TP1B2 Output module (Station No. 3, 2 occupied stations)
Y408
ON
(1) When making auto refresh
After network parameter setting, set "Remote input (RX) refresh device" to "X400" and "Remote output (RY) refresh device" to "Y400".
(a) Checking the wiring of the input module and external device
1) Turn on the switch, which corresponds to "X400", of the external device connected to the input module of Station No. 1.
2) Using GX Developer, choose "Online" - "Monitor" - "Device batch", set "X400" in the "Device" field, and click Monitor Start.
3) When X400 is on, the connection of the input module and external device is normal.
(b) Checking the wiring of the output module and external device
1) Using GX Developer, choose "Online" - "Debug" - "Device test, set "Y408" in the "Device" field of "Bit device", and click "Forced ON".
2) If the connection of the output module and external device is normal, the lamp of the external device corresponding to "Y408" turns on.
4 - 22 4 - 22
A
4 PROCEDURE UP TO DATA LINK
(2) When making refresh with FROM/TO instruction
After network parameter setting, refresh RX/RY to X400/Y400 using the FROM/TO instruction.
(a) Data link start
The operation in this section is not required when the network parameters have been set using GX Developer or dedicated instruction.
1) Using GX Developer, choose "Online" - "Debug" - "Device test, set "Y0" in the "Device" field of "Bit device", and click Forced ON.
2) Using GX Developer, choose "Online" - "Debug" - "Device test, set "Y6" in the "Device" field of "Bit device", and click "Forced ON".
3) Using GX Developer, choose "Online" - "Monitor" - "Device batch", set "X6" in the "Device" field, and click Monitor Start.
4) When X6 is on, a data link start has been completed normally.
5) Using GX Developer, choose "Online" - "Debug" - "Device test, set "Y6" in the "Device" field of "Bit device", and click "Forced ON".
(b) Checking the wiring of the input module and external device
1) Turn on the switch, which corresponds to "X400", of the external device connected to the input module of Station No. 1.
2) Using GX Developer, choose "Online" - "Monitor" - "Device batch", set "X400" in the "Device" field, and click Monitor Start.
3) When X400 is on, the connection of the input module and external device is normal.
(c) Checking the wiring of the output module and external device
1) Using GX Developer, choose "Online" - "Debug" - "Device test, set "Y408" in the "Device" field of "Bit device", and click "Forced ON".
2) When the connection of the output module and external device is normal, the lamp of the external device corresponding to "Y408" turns on.

4.9 Maintenance and Inspection

MELSEC-
There are no special inspection items for the AJ65SBT-CLB module, but follow the inspection items desribed in the programmable controller CPU User's Manual so that the system always works in the best condition.
4 - 23 4 - 23
r

5 PROGRAMMING

MELSEC-A
5 PROGRAMMING
This chapter explains the programming of the AJ65SBT-CLB. When applying any of the program examples introduced in this chapter to the actual system, verify the applicability and confirm that no problems will occur in the system control. Refer to the user's manual of the master module for details of that module, to Section
3.7 for the remote registers, and to the AnSHCPU/AnACPU/AnUCPU/QCPU-A (A Mode) Programming Manual (Dedicated Instructions) for details of the dedicated instructions.

5.1 Conditions of Program Examples

The program examples in this chapter are based on the following conditions.
(1) System configuration
PLC CPU Master station (X0 to X1F/Y0 to Y1F) I/O (64 input points) (X20 to X5F)
I/O (64 output points) (Y60 to Y9F)
5
AJ65SBT-CLB (Station No. 1)
Terminating resistor
Power supply adaptor
CL1PAD1
Number of occupied stations setting (CC-Link side) : 2 stations Transmission speed setting (CC-Link side) : 156kbps Point mode setting (CC-Link/LT side) : 4-point mode Transmission speed setting (CC-Link/LT side) : 156kbps
Remote I/O station (Station No. 1)
CL2X8-D1C3V Input module (X400 to X407)
General power supply
24VDC
Remote I/O station (Station No. 3)
Terminating resisto
CL2Y8-TP1C2V Output module (Y408 to Y40F)
5 - 1 5 - 1
5 PROGRAMMING
5
PLC CPU
Device X X400 to X40F X410 to X41F X420 to X42F X430 to X43F
Device Y Y400 to Y40F Y410 to Y41F
Y420 to Y42F
Y430 to Y43F
Device D
D200 D201 D202 D203 D204 D205 D206
D207
MELSEC-A
(2) Relation between PLC CPU , CC - Link master stati on, AJ65SBT-
CLB and CC-Link/LT remote I/O stations
CC-Link master station
Address
Address
Remote input (RX)
RX00 to RX0F
E0
H
RX10 to RX1F
H
E1
RX20 to RX2F
H
E2
H
E3
RX30 to RX3F
Remote output (RY)
RY00
160 161
162 163
to
H
RY10
to
H
RY20 to RY2F
H
RY30 to RY3F
H
Remote register (RWw)
RWw0
H
1E0
1E1 1E2
1E3
1E4
1E5 1E6
1E7
RWw1
H H
RWw2
H
RWw3 RWw4
H
RWw5
H H
RWw6 RWw7
H
RY0F RY1F
AJ65SBT-CLB
Remote input (RX)
RX00 to RX0F RX10 to RX1F RX20 to RX2F
System area
RX30 to RX3F
Remote output (RY)
RY00 to RY0F RY10 to RY1F RY20 to RY2F
System area
RY30 to RY3F
Remote register (RWw)
RWw0 Last station number
Data link stop/
RWw1
restart instructions Error status flag
RWw2
clear
RWw3 Use prohibited RWw4 Use prohibited RWw5 Use prohibited RWw6 Use prohibited RWw7 Use prohibited
CL2X8-D1C3V (Station No. 1)
Input
X400
X407
to
CL2Y8-TP1C2V
(Station No. 3)
Output
Y408
Y40F
to
Device D
D300 D301
D302 D303 D304 D305 D306 D307
Remote register (RWr)
2E0
2E1 2E2
2E3 2E4 2E5
2E6 2E7
RWr0
H
RWr1
H
RWr2
H
RWr3
H
RWr4
H
RWr5
H H
RWr6
H
RWr7
Remote register (RWr)
Data of
RWr0
operating statuses Data of
RWr1
faulty station Remote I/O error
RWr2
data Data of remote
RWr3
station connection RWr4 Setting data RWr5 Use prohibited
RWr6 Use prohibited
RWr7 Use prohibited
In the program example created with the RRPA instruction (auto refresh parameter
setting) on the ACPU/QCPU (A mode), RWr0 - RWr7 are assigned to D456 to D463.
POINT
Depending on the CPU module, the devices used in the program examples of this chapter may be unusable. For the valid ranges of the devices, refer to the users' manual of the CPU module. For example, when the A1SCPU is used, devices of X100, Y100 and later cannot be used. Use the devices such as B and M.
5 - 2 5 - 2
5 PROGRAMMING
(3) Devices used by the user
The devices used by the user are indicated below.
Data link stop instruction signal................................................................ X21
Data link restart instruction signal ............................................................ X22
CC-Link side data link error confirmation signal...................................... Y90
CC-Link/LT side remote station connection error confirmation signal.... Y91
CC-Link/LT side data link error confirmation signal................................. Y92
CC-Link/LT side all station fault confirmation signal................................Y93
CC-Link/LT side remote I/O error confirmation signal............................. Y94
CC-Link side data link status read flag.......................................................M0
RLPA instruction execution flag ...............................................................M10
RLPA instruction normally completed flag ...............................................M11
RLPA instruction abnormally completed flag...........................................M12
RRPA instruction execution flag...............................................................M13
Network parameter setting flag ................................................................M20
CC-Link side data link normal flag..........................................................M100
Control start flag......................................................................................M101
Operation status data read flag...............................................M200 to M215
Data link stop instruction flag..................................................................M300
Data link restart instruction flag..............................................................M315
MELSEC-A
5 - 3 5 - 3
5 PROGRAMMING

5.2 Program Example for Use of QCPU ( Q M ode)

The network parameters and auto refresh parameters are set using GX Developer.
(1) Parameter setting
(a) Network parameter setting
MELSEC-A
(b) Automatic refresh parameter setting
5 - 4 5 - 4
5 PROGRAMMING
CC-Link side data link status confirmation
CC-Link/LT side data link status confirmation
CC-Link/LT side error confirmation
(2) Program exampl e
Control program
MELSEC-A
Data link status read
AJ65SBT-CLB data link normal
AJ65SBT-CLB data link abnormal
Remote station connection error occurrence confirmation
Control starts when remote station connection status is normal
Data link error occurrence confirmation
All station fault occurrence confirmation
Remote I/O error occurrence confirmation
Data link stop instruction
Data link restart instruction
5 - 5 5 - 5
5 PROGRAMMING

5.3 Program Example for Use of QnACPU

The network parameters and auto refresh parameters are set using GX Developer.
(1) Parameter setting
(a) Network parameter setting
MELSEC-A
(b) Automatic refresh parameter setting
5 - 6 5 - 6
5 PROGRAMMING
CC-Link side data link status confirmation
CC-Link/LT side data link status confirmation
CC-Link/LT side error confirmation
(2) Program exampl e
Control prog r am
MELSEC-A
Data link status read
AJ65SBT-CLB data link normal
AJ65SBT-CLB data link abnormal
Remote station connection error occurrence confirmation
Control starts when remote station connection status is normal
Data link error occurrence confirmation
All station fault occurrence confirmation
Remote I/O error occurrence confirmation
Data link stop instruction
Data link restart instruction
5 - 7 5 - 7
5 PROGRAMMING
MELSEC-A

5.4 Program Example for Use of ACPU/QCPU ( A Mode) ( D edicated Instr ucti ons)

The network parameters and auto refresh parameters are set using a sequence program.
(1) Program ex ample
Synchronous mode disable
Number of connected modules: 1 Station data of AJ65SBT-CLB
(remote device station, 2 Network parameter setting with dedicated instruction RLPA
occupied stations, Station No. 1)
Dedicated instruction (RLPA)
Head I/O number of master module
Parameter storage head device
Device that turns on one scan at co mpletion
Parameter status read at
abnormal completion
5 - 8 5 - 8
5 PROGRAMMING
Auto refresh paramet er setting with dedicated instruction RRPA
MELSEC-A
Setting of RX head number
Setting of "X"
Setting of X400
Setting of 64 points Setting of RY head
number Setting of "Y"
Setting of Y400
Setting of 64 points Setting of RW head
number Setting of "D"
Setting of D200
Setting of 264 points
Setting of SB head number
Setting of "B"
Setting of B0
Setting of 512 points Setting of SW head
number Setting of "W"
Setting of W0
Setting of 512 points Dedicated instruction
(RRPA) Head I/O number of
master module Parameter sto ra g e
head device
5 - 9 5 - 9
5 PROGRAMMING
CC-Link side data link status confirmation
MELSEC-A
Data link status read
AJ65SBT-CLB data link norm al
AJ65SBT-CLB data link abn orm al
CC-Link/LT side data link status confirmation
CC-Link/LT side error confirmation
Operation status data read Remote station connection error
occurrence confirmation Control starts when remote station
connection status is normal
Data link error occurrence confirmation
All station fault occurrence confirmation
Remote I/O error occurrence confirmation
Control prog r am
Data link stop instruction
Data link restart instruction
Data link stop/restart
instruction write
5 - 10 5 - 10
5 PROGRAMMING
MELSEC-A

5.5 Program Example for Use of ACPU/QCPU ( A Mode) ( FR OM /TO Instructi ons)

The network parameters are set using a sequence program.
(1) Program ex ample
Number of connected
modules: 1 Number of retries: 3 times Number of modules that return
Network parameter setting
to system automatically: 1
Write to master station Operation specified when CPU
becomes faulty: Continue Write to master station
Station data of AJ 65SBT-CLB (remote device station, 2 occupied stations, Station No. 1)
Write to master station
Data link start
Refresh instruction Data link start according to
parameters in buffer memory Turns off start request signal at
start-up normal completion. Parameter status read at
start-up abnormal completion Turns off start request signal at
start-up abnormal completion.
5 - 11 5 - 11
5 PROGRAMMING
CC-Link side data link status confirmation
CC-Link/LT side data link status confirmation
CC-Link/LT side error confirmation
Control program
MELSEC-A
Reads RX00 to RX3F into X400 to X43F.
Data link status read
AJ65SBT-CLB data link normal
AJ65SBT-CLB data link abnormal
Reads RWr0 to RWr4 into D300 to D304.
Operation status data read
Remote station connection error occurrence confirmation
Control starts when remote station connection status is normal
Data link error occurrence confirmation
All station fault occurrence confirmation
Remote I/O error occurrence confirmation
Data link stop instruction
Data link restart instruction
Data link stop/restart instruction write
Writes D200 to D202 into RWw0 to RWw2.
Writes Y400 to Y43F into RY00 to RY3F.
5 - 12 5 - 12
A

6 TROUBLESHOOTING

MELSEC-
6 TROUBLESHOOTING
This chapter explains troubleshooting.

6.1 Station Status at Error Occurrence

Error Condition
When a communication error occurs
between the CC-Link master station
and AJ65SBT-CLB
When a communication error occurs
between the AJ65SBT-CLB and
CC-Link/LT remote I/O station
The following table indicates the station status at error occurrence.
CC-Link Master Station CC-Link/LT Remote I/O Station
Input
RX
Clear/hold
Clear Continue Continue Clear/hold
1: Depending on the switch setting of the CC-Link master station. 2: Depending on the switch setting of the CC-Link/LT remote I/O station.
Output
RY
1 Continue Continue Clear/hold 2
Input Output
2
6
6 - 1 6 - 1
A
6 TROUBLESHOOTING

6.2 Troubleshooting Flow

MELSEC-
The "ERR." LED of the CC-Link master station is flickering.
Error occurrence
This section explains error definitions by phenomenon.
Refer to the flowchart in Section 6.3 Troubleshooting when the "ERR." LED of the CC-Link master station is flickering.
The "PW" LED of the AJ65SBT-CLB has turned off.
Refer to the flowchart in Section 6.4 Troubleshooting when the "PW" LED of the AJ65SBT-CLB has turned off.
The CC-Link side "L RUN" LED of the AJ65SBT-CLB has turned off.
Refer to the flowchart in Section 6.5.1 Troubleshooting when the CC-Link side "L RUN" LED of the AJ65SBT-CLB has turned off.
The CC-Link side "L ERR." LED of the AJ65SBT-CLB is flickering.
The CC-Link/LT side "L RUN" LED of the AJ65SBT-CLB has turned off.
Refer to the flowchart in Section 6.5.2 Troubleshooting when the CC-Link side "L ERR." LED of the AJ65SBT-CLB is flickering.
Refer to the flowchart in Section 6.6.1 Troubleshooting when the CC-Link/LT side "L RUN" LED of the AJ65SBT-CLB has turned off.
6
The CC-Link/LT side "L ERR." LED of the AJ65SBT-CLB has turned on/ is flickering.
The CC-Link/LT side "ERR." LED of the AJ65SBT-CLB has turned on/is flickering.
Refer to the flowchart in Section 6.6.2 Troubleshooting when the CC-Link/ LT side "L ERR." LED of the AJ65SBT-CLB has turned on/is flickering.
Refer to the flowchart in Section 6.6.3 Troubleshooting when the CC-Link/ LT side "ERR." LED of the AJ65SBT-CLB has turned on/is flickering.
The "PW" LED of the CC-Link/LT remote I/O station has turned off.
Refer to the flowchart in Section 6.6.4 Troubleshooting when the "PW" LED of the CC-Link/LT remote I/O station has turned off.
The "L RUN" LED of the CC-Link/LT remote I/O station has turned off.
The "L ERR." LED of the CC-Link/LT remote I/O station has turned on/is flickering.
Refer to the flowchart in Section 6.6.5 Troubleshooting when the "L RUN" LED of the CC-Link/LT remote I/O station has turned off.
Refer to the flowchart in Section 6.6.6 Troubleshooting when the "L ERR." LED of the CC-Link/LT remote I/O station has turned on/ is flickering.
Input cannot be imported from the CC-Link/LT remote I/O station.
Output cannot be provided from the CC-Link/LT remote I/O station.
Refer to the flowchart in Section 6.6.7 Troubleshooting when input cannot be imported from the CC-Link/LT remote I/O station.
Refer to the flowchart in Section 6.6.8 Troubleshooting when output cannot be provided from the CC-Link/LT remote I/O station.
6 - 2 6 - 2
A
6 TROUBLESHOOTING

6.3 Troubleshooting when the "ERR" LED on the Master Station is Flashing

The "ERR" LED on the master station is flickering
MELSEC-
parameter setting consistent
Check the modules in which SW0098 to SW009B are on.
Is the
with the mounting system
configuration?
YES
Are the
master station link special registers SW0080 to SW0083
(other station data
link status)
on?
YES
Are the
master station link special registers
SW0098 to SW009B
(station overlap
status) on?
YES
Are the station
number swi tches
set correctly?
YES
NO
Modification of parameter setting or mounting system configuration
NO
Master station failure
NO
NO
Set the station number switches correctly.
Power on again/press the reset switch.
Check the modules in which SW0080 to SW0083 are on.
Does
the corresponding bit
indicate the AJ65SBT-
CLB?
NO
Is the power supply on?
YES
YES
NO
Refer to Section 6.4 or later.
Power on.
Check the master side.
Check the slave station side
Corresponding module failure
To the next page
Is the "POWER" LED on?
YES
Is the "RD" LED on?
YES
To the next page
NO
NO
Is the
communication cable
correctly installed?
1
YES
Malfunction of the corresponding module
Is the
supplied voltage within the
specified range?
YES
Set the supplied voltage within the specified range .
Corresponding module failure
NO
Wire the communication cable correctly.
NO
To the next page
6 - 3 6 - 3
A
6 TROUBLESHOOTING
MELSEC-
From the previous page From the previous page From the previous page
Is the "L RUN"
LED on?
YES
Is the "SD" LED
on (flickering)?
YES
The corresponding module failure
NO
Is the "SD" LED
on (flickering)?
YES
NO
communication cable
The corresponding mo dule failure (Transmission speed setting switch)
station number switch correctly
Is the
set (not overlapping with
other stations)?
YES
NO
Is the
transmission speed
setting correct?
YES
Is the
wired correctly?
1
YES
NO
Set the station number correctly.
NO
Set the transmission speed correctly.
Power on again/press the reset switch.
NO
Wire the communication cable correctly.
Power on/press the reset switch.
Power on/press the reset switch.
Are the
station number switches set
correctly (not overlapping with
other stations)?
YES
The corresponding module failure (Station number switch)
The corresponding module failure (Station number switch)
NO
Set the station number correctly.
Complete
1 : Check for a short, reversed connection, wire breakage, terminating resistor, FG connection, overall distance and station-to-station distance.
6 - 4 6 - 4
A
6 TROUBLESHOOTING

6.4 Troubleshooting when the "PW" LED of the AJ65SBT-CLB has Turned Off

MELSEC-
"PW" LED of the AJ65SBT-CLB
Consult your local Mitsubishi service center or representative, explaining a detailed description of the problem
1: Check for short circuit, inverse connection, cable break or excessive pressure to a cable.
2 : Measure the voltage using the check terminals of the terminating resistors.
turns off
Is power supplied?
YES
Is
supply voltage within
specified range?
YES
NO
NO
Check terminal 24VCheck terminal 24G
Supply power. 1
Make supply voltage within control range
END
6 - 5 6 - 5
A
6 TROUBLESHOOTING
MELSEC-

6.5 CC-Link Side Troubleshooting

6.5.1 Troubleshooting when the CC-Link side "L RUN" LED of the AJ65SBT-CLB has turned off

The CC-Link side "L RUN" LED of the AJ65SBT-CLB has turned off.
Is the
"SD" LED of the
master station on
(flickering)?
YES
NO
Is the transmission
speed setting correct?
communication cable
wired correctly?
The corresponding module failure (Transmission speed setting switch)
YES
Is the
1
YES
NO
Set the transmission speed
Power on/press the reset switch.
NO
Wire the communication cable correctly.
Are the
station number switches set
correctly (not overlapping with
other statio ns)?
YES
The corresponding module failure (Station number switches)
1 : Check for a short, reversed connection, wire breakage, terminating resistors, FG connection, overall distance and station-to-station distance.
NO
Set the station number correctly.
Power on/press the reset switch.
Complete
6 - 6 6 - 6
A
6 TROUBLESHOOTING
MELSEC-

6.5.2 Troubleshooting when the CC-Link side "L ERR." LED of the AJ65SBT-CLB is flickering

The CC-Link side "L ERR." LED of the AJ65SBT-CLB is flickering
Consult your local Mitsubishi service center or representative, explaining a detailed description of the problem.
Check how the LED
is flickering.
Periodically
NO
Return the setting switch to the previous position.
1 : Check for a short, reversed connection, wire breakage, terminating resistors, FG connection, overall distance and station-to-station distance.
Has any
setting switch setting been
changed during
operation?
YES
Complete
Not periodically
communication
cable wired correctly?
YES
Consult your local Mitsubishi service center or representative, explaining a detailed description of the problem.
Is the
1
NO
Wire the communication cable correctly.
6 - 7 6 - 7
A
6 TROUBLESHOOTING
MELSEC-

6.6 CC-Link/LT Side Troubleshooting

6.6.1 Troubleshooting when the CC-Link/LT side "L RUN" LED of the AJ65SBT-CLB has turned off

The CC-Link/LT side "L RUN" LED of the AJ65SBT-CLB has turned off
Is the
test mode switch in the
OFF position?
YES
Is Data link stop ON?
YES(ON)
Turn on Data link restart. 1
NO
NO(OFF)
Is CC-Link/LT side
L ERR. on?
NO
Consult your local Mitsubishi service center or representative, explaining a detailed description of the problem.
Consult your local Mitsubishi service center or representative, explaining a detailed description of the problem.
YES
Check the troubleshooting when the CC-Link/LT side L ERR. LED of the AJ65SBT­CLB has turned on/is flickering
Complete
1 : When Data link restart and stop are turned on simultaneously, Data link stop has higher priority.
6 - 8 6 - 8
A
6 TROUBLESHOOTING
MELSEC-

6.6.2 Troubleshooting when the CC-Link/LT side "L ERR." LED of the AJ65SBT-CLB has turned on/is flickering

The CC-Link/LT side "L ERR." LED of the AJ65SBT-CLB has turned on/is flickering
NO
Consult your local Mitsubishi service center or representative, explaining a detailed description of the problem.
Check the remote station that turned on in faulty station data.
Is all
station fault (RWr)
of the AJ65SBT-
CLB on?
YES
Is
the PW
LED of the CC-Link/
LT remote station
on?
YES
Is
the L RUN
LED of the CC-Link/
LT remote station
on?
YES
Is
the L ERR.
LED of the CC-Link/
LT remote station
off?
YES
Flickering
YES
NO
NO
NO
Is the LED flickering
or on?
On
Is the
test mode switch in the
OFF position?
YES
Are
the remote
stations connected
within the control
range?
YES
Is
faulty station data
(RWr) of the AJ65SBT-
CLB on?
NO
Consult your local Mitsubishi service center or representative, explaining a detailed description of the problem.
Refer to the remote station "PW" LED troubleshooting.
Refer to the remote station "L RUN" LED troubleshooting.
Refer to the remote station "L ERR." LED troubleshooting.
NO
NO
Consult your local Mitsubishi service center or representative, explaining a detailed description of the problem.
Remove the remote station outside the control range. Increase number of the occupied stations. Reset the last station number according to the system.
Power off, then on again.
Check the AJ65SBT-CLB side.
Check the CC-Link/LT remote station side.
Are there
any problems on
the line?
1
YES
Consult your local Mitsubishi service center or representative, explaining a detailed description of the problem.
1: Check for a short, reversed connection, wire breakage, mixed cables, terminating resistors, overall distance, drop line distance (overall drop line length, maximum drop line length) and peripheral environment.
NO
Correct the communication cables.
Complete
6 - 9 6 - 9
A
6 TROUBLESHOOTING
MELSEC-

6.6.3 Troubleshooting when the CC-Link/LT side "ERR." LED of the AJ65SBT-CLB has turned on/is flickering

The CC-Link/LT side "ERR." LED of the AJ65SBT-CLB has turned on/is flickering
Has any
setting switch setting been
changed during
operation?
YES (Changed)
Return the setting switch to the previous position.
Flickering
NO (Not changed)
Is the LED
flickering or on?
On
Is the CC-Link/
LT side transmission speed
switch of the AJ65SBT-CLB
set correctly?
YES
Is the CC-
Link/LT side point mode
switch of the AJ65SBT-CLB
set correctly?
YES
Consult your local Mitsubishi service center or representative, explaining a detailed description of the problem.
NO
NO
Correct the CC-Link/LT side point mode setting of the AJ65SBT-CLB.
Power off, then on again.
Correct the CC-Link/LT side transmission speed setting of the AJ65SBT-CLB .
Power off, then on again.
Complete
6 - 10 6 - 10
A
6 TROUBLESHOOTING
MELSEC-

6.6.4 Troubleshooting when the "PW" LED of the CC-Link/LT remote I/O station has turned off

For troubleshooting of the remote device station, refer to the user’s manual for your remote device station.
The "PW" LED of the CC-Link/LT
remote I/O station has turned off
Is power supplied?
YES
Is the
supply voltage within the
specified range?
2
YES
Consult your local Mitsubishi service center or representative, explaining a detailed description of the problem.
1 : Check for a short, reversed connection, wire breakage and insulation displacement status.
2 : Measure the voltage using the check terminals of the terminating resistors.
Check terminal 24G
NO
NO
Check terminal 24V
Supply power. 1
Change the supply voltage to within the specified range.
Complete
6 - 11 6 - 11
A
6 TROUBLESHOOTING
MELSEC-

6.6.5 Troubleshooting when the "L RUN" LED of the CC-Link/LT remote I/O station has turned off

For troubleshooting of the remote device station, refer to the user’s manual for your remote device station.
The "L RUN" LED of the CC-Link/LT remote I/O station has turned off
Has the
transmission speed
setting of the AJ65SBT-CLB
been changed after data
link communication?
NO (Not changed)
Are there any problems
on the line? 1
NO (Without problem)
Is the station number
setting normal? 2
YES
Is the station number
within the controllable range
of the AJ65SBT-CLB? 3
YES (Changed)
Power the system off, then on.
YES (With problem)
Correct the wiring of the communication cables.
NO
NO
Set the correct station number. 4
Set the station number to within the controllable range of the AJ65SBT-CLB. 4
YES
Consult your local Mitsubishi service center or representative, explaining a detailed description of the problem.
1 : Check for a short, reversed connection, wire breakage, insulation displacement status, terminating resistors, overall distance, drop line distance (overall drop line length, maximum drop line length) and peripheral environment (noise, etc.).
2 : Note the following.
Any of 0 to 9 should be in the units digit. The switch should not be mistaken for the output hold setting switch or response speed setting switch.
3 : All station numbers occupied by the host module should be within the controllable range of the AJ65SBT-CLB. (Refer to Section 3.6.2)
4 : When the station number setting of the remote I/O station has been changed, power the whole system off, then on.
Complete
6 - 12 6 - 12
A
6 TROUBLESHOOTING
MELSEC-

6.6.6 Troubleshooting when the "L ERR." LED of the CC-Link/LT remote I/O station has turned on/is flickering

For troubleshooting of the remote device station, refer to the user’s manual for your remote device station.
The "L ERR." LED of the CC-Link/LT remote I/O station turned on /is flickering
Has any
setting switch setting
been changed after
power-on?
NO (Not changed)
Are there any
problems on the line? 1
NO (Without problem)
Consult your local Mitsubishi service center or representative, explaining a detailed description of the problem.
1 : Check for a short, reversed connection, wire breakage, insulation displacement status, terminating resistors, overall distance, drop line distance (overall drop line length, maximum drop line length) and peripheral environment (noise, etc.).
YES (Changed)
Return to the previous setting.
YES (With problem)
Correct the wiring of the communication cables.
Complete
6 - 13 6 - 13
A
6 TROUBLESHOOTING
MELSEC-

6.6.7 Troubleshooting when input cannot be imported from the CC-Link/LT remote I/O station

For troubleshooting of the remote device station, refer to the user’s manual for your remote device station.
Input cannot be imported from the CC-Link/LT remote I/O station
Is the input
recognized by the
AJ65SBT-CLB?
(Refer to Section 3.7.8)
YES
Is the input LED on?
YES
Is the wiring check correct? (Refer to Section 4.8)
NO
NO
NO
Are there any
problems on the line? 1
NO (Without problem)
Consult your local Mitsubishi service center or representative, explaining a detailed description of the problem.
Is the external wiring normal?
YES
Consult your local Mitsubishi service center or representative, explaining a detailed description of the problem.
Review the program, parameters and/or wiring.
YES (With problem)
NO
Correct the wiring of the communication cables.
Correct the external wiring.
YES
NO (Not overlapping)
Are the station
numbers overlapping?
YES (Overlapping)
Correct the overlapping station numbers. 2
Complete
1 : Check for a short, reversed connection, wire breakage, insulation displacement status, terminating resistors, overall distance, drop line distance (overall drop line length, maximum drop line length) and peripheral environment (noise, etc.).
2 : When the station number setting of the remote I/O station has been changed, power the whole system off, then on.
Consult the local servicing company, dealer or our branch office.
6 - 14 6 - 14
A
6 TROUBLESHOOTING
MELSEC-

6.6.8 Troubleshooting when output cannot be provided from the CC-Link/LT remote I/O station

For troubleshooting of the remote device station, refer to the user’s manual for your remote device station.
Output cannot be provided from the CC-Link/LT remote I/O station
recognized by the AJ65SBT-CLB?
Is the output
(Refer to Section 3.7.8)
YES
Is the output LED on?
YES
Is the external wiring normal?
NO
Correct the external wiring.
NO
NO
YES
Are there any
problems on the line? 1
NO (Without problem)
Consult your local Mitsubishi service center or representative, explaining a detailed description of the problem.
Is the wiring
check correct? (Section 4.8)
YES
Consult your local Mitsubishi service center or representative, explaining a detailed description of the problem.
YES (With problem)
Correct the wiring of the communication cables.
NO
Review the program, parameters and/or wiring.
Complete
1 : Check for a short, reversed connection, wire breakage, insulation displacement status, terminating resistors, overall distance, drop line distance (overall drop line length, maximum drop line length) and peripheral environment (noise, etc.).
6 - 15 6 - 15
A
6 TROUBLESHOOTING

6.7 CC-Link / CC-Link/LT Diagnostics Using GX Developer

After connecting all the modules with connection cables, check the status of each module to see if data link can be performed. Data link can also be performed when the master module is mounted on the remote I/O station of MELSECNET/H.
(1) Line Monitor [Host station]
The data link status, etc. of the AJ65SBT-CLB are monitored.
(a) Operation procedure
Choose [Diagnostics] [CC-Link / CC-link/LT diagnostics].
1) In "Module Setting" box, select "CC-Link"
2) In the "Module No." or "I/O Address" box, specify the master module connected with the AJ65SBT-CLB for which Line Monitor will be executed.
3) Check the "CC-Link Bridge" check box. At this time, the station number of the AJ65SBT-CLB is searched for.
4) In the "Station" box, select the station number of the AJ65SBT-CLB for which Line Monitor will be executed.
5) Click the Start Monitoring button.
MELSEC-
(b) Monitor items
1) Host Station Shows that the station being monitored is the AJ65SBT-CLB. (The AJ65SBT-CLB is displayed as the master station.)
2) Data Link Status Shows the data link status of the AJ65SBT-CLB. Start Data linking: Data link start status Stop Data linking: Data link stop status Initial comm. incomplete: Initial communication incomplete status
6 - 16 6 - 16
Loading...