Mitsubishi Electric MELSEC-A, MELSEC-A A2CCPU, MELSEC-A A2CCPUP21, MELSEC-A A6DIN3C, MELSEC-A A2CCPUR21 User Manual

...
User's
Manual
_
type
A2CCPU (P21/R21)
MITSUBISHI
ELECTRIC
I
REVISIONS
*The manual number is given on the bottom left of the back cover.
I
Print Date
Nov, 1990
*Manual Number
IB (NA) 66267-A First edition
Revision
INTRODUCTION
Thank you
I
lers. Please read this manual carefully so that the equipment is used to its optimum. A manual should be forwarded to the end user.
for
choosing the Mitsubishi MELSEC-A Series of General Purpose Programmable Control-
copy
of this
1
INTRODUCTION
1.1 General Description of Operation
1.1.1 ON/OFF data communication between the A2C and the remote I/O module • . . ...1 - 2
1.1.2
1.2
Features.
1.3
General Terms and Abbreviations 1 - 9 Reference Manuals
1.4
•...••...•••••....••.•••••••••••....•••••.•••••••••••••
Data communication between the A2CCPU and the remote terminal module
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.........................................................•

CONTENTS

1-1
.....
-1-11 1-2
1 - 4
..
1 - 5
1- 11
I
2 SYSTEM CONFIGURATION
2.1 Overall Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1
2.2
Notes on System Construction 2 - 3
2.3
System Equipment 2 - 8 4
2.3.1 Modules which can be connectedto the A2CCPU 2 - 8
2.3.2
3 GENERALSPECIFICATIONS
4 A2CCPU
4.1 Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . •. ...4 - 1
4.1.1 Repeated operation processing 4 - 4
4.1.2
4.1.3
4.1.4
4.1.5
4.1.6 Operation processing at momentary powerfailure 4 - 9
4.1.7
4.1.8 Watch
4.1.9
4.2 Functions 4 - 18
4.2.1
4.2.2
4.2.3 Running and stoppingthe A2C from external devices
4.2.4
4.2.5
4.2.6
4.2.7
4.2.8 Setting priority for ERRORLED indication 4 -
4.2.9 Control functions of remote I/O modules and remote terminal modules 4 - 37
4.2.10
Peripheral devices 2 - 15
••••••...••••....••••••••••••..••....••••••.•...••••...••••.
In~ial
processing 4 - 4
END processing 4 - 5 Timerprocessing and accuracy 4 - 6 Counterprocessing and maximum counting speed 4 - 8
Scantime 4
dog
timer
(WDl)
RUN.STOP. PAUSE operation processing
Constant scan 4 - 19 Power failure compensation for device data in the A2C
(LATCHfunction) 4 - 22
(Remote RUN/STOP function) Stoppingthe sequence program operation retaining outputs (PAUSEfunction) Status latch Samplingtrace 4 - 30 Offline
Outputfrom the ERRterminals 4 - 41
.......................................................•..
sw~ch
function 4 - 33
2-1
4-1
-2-16
-
4-94
4 - 11
4-13
4 - 24
..
4 - 26 4 - 28
3-1
-10
35
-i-
I
4.3 FaultDetection 4 - 42
4.3.1
4.3.2 Faultdetection with annunciator
4.4 ParameterSetting Range 4 - 49
4.4.1
4.4.2 Operation mode at an occurrence
4.4.3 STOP
4.4.4 Entry code registration 4 - 57
4.4.5 Printtitle registration .
4.5 Devices 4 - 58
4.5.1 INSTRUCTIONS
4.6
4.6.1
4.6.2 Basicinstructions 4 - 62
4.6.3 Application instructions 4 - 68
4.7 I/ONumbers and Station Number Setting 4 - 74
4.8 Precautionson Handling 4- 76
4.9 PartIdentification 4 -
4.10 PartIdentification 4- 84
4.10.1
4.10.2 Setting for MELSECNET Data Link 4 - 92
4.10.3 Selecting test mode 4 - 93
4.10.4 SeR-loopbacktest
SeR-diagnosis 4- 42
(F)
Memorycapacity setting 4 - 53
of error 4 - 55
-+
RUN
output mode 4- 56
.. ........ .. ........ . .......... .....
Devicelist 4 - 58
Sequence instructions 4 - 60
. .......... 4- 57
4 - 47
4 - 60
n
Externalviewof
A2CCPUP21/R21
4 - 84
4-94
5 MEMORYICa, BATTERY, CABLESAND DIN ADAPTER 5
5.1
MemoryICs 5- 1
5.1.1
5.1.2 Handling instructions 5- 1
5.2 Battery. . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . .. . . . . . . . . . . . . . . . . . . . . . 5 - 3
5.2.1
5.2.2 Handling instructions 5- 3
5.2.3
5.3 Cables 5 - 5
5.4 DINAdapter 5- 7
5.4.1
5.4.2 Handling instructions 5- 7
5.4.3 Fixinga
5.4.4 Mountingto the DIN rail 5- 10
Specifications 5- 1
Installation............................................................
Specifications..
Installation............................................................
Specifications.....
DIN
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...5- 3
. . .......
adapter to a module 5- 9
.. .. ........
. .... ....
.. ..
. .... ..........
-1
- 5
-10
5- 2
5- 4
5- 7
-ii-
6 LOADING AND INSTALLATION 6
-1
- 6
-11
6.1 Fail-safe Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Installation Environment 6 - 1 ,
6.3
Calculation of Heat Generated by the A2C System 6 - 2
6.4
Wiring.
6.4.1
6.4.2
6.5 InstallingThe A2CCPU 6 - 11
7
TEST RUN
7.1 Check Points before Test Run 7 - 1
7.2 Test Run Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...7 - 3
8 MAINTENANCE AND INSPECTION 8 - 1 - 8 - 4
8.1 Daily Inspection
Periodic Inspection
8.2
8.3
Replacement of Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.1
8.3.2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...6 - 4
Wiring instructions 6 - 4 Connection between
••••••••••••••••••••••.•••••••.....••••••••••••...••••••••••
...........................................................•..
..........................................................•
Battery Replacing procedures 8 - 4
IKe
modules.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-
1 - 7 - 4
..
6 - 1 t
..
6 - 8
8 - 1 8 - 2
..
8 - 3 8 - 3
9 TROUBLESHOOTING
9.1 Basic Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...9 - 1
9.2
Troubleshooting 9 - 2
9.2.1
9.2.2
9.2.3
9.2.4
9.2.5
9.2.6
9.2.7
9.2.8
9.2.9
9.3
APPENDICES
APPENDIX1 Outside Dimensions APP- 1 APPENDIX2 Ust APPENDIX3 List of Special Registers APP ­APPENDIX4 Instructionsfor Use with Peripheral Devices APP- 20
APPENDIX5 Cautions on Editing Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Error Code Ust 9 - 12
9.3.1
Troubleshootingflow Flow chart used when "POWER" LED of the A2CCPU has turned off 9 - 3
Flow chart used when "RUN" LEDof the A2CCPU has turned off... . . . . . . . . . .
Flow chart used when "RUN" LEDof the A2CCPU flickers Flow chart used when "ERROR" LEDhas turned on 9 - 6 Flow chart used when "ERROR" LED of the A2CCPUflickers Flow chart used when "RD/SD" LEOs of Flow chart used when outputload of output module does not turn on 9 - 10 MaKunetion in program downloadto PC
Error code list 9
•••••••••.••••••••••..•••....••••....•••.•.•••••..•••••
.•••••....••••••••••••••••.•••......•.......••••..
charts.
of Special Relays APP- 6
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
..................•..
...............•..
the
A2CCPUdonot flicker 9 - 9
............................•.....
9 - 1 - 9 - 15
APP - 1 - APP - 28
..
..
9 - 2
..
9 - 4 9 - 5
9 - 8
9 - 11
-12
10
APP- 28
-iii-

1. INTRODUCTION

--------------------
INTRODUCTION
1.
This manual gives the system, specifications and handling of the A2CCPU,
A2CCPUP21 and A2CCPUR21 General-purpose Programmable Controller
The A2C is a building block type CPU module which can construct a system
MELSEC·A
(referred to as A2C in this manual).
including remote I/O modules (I/O modules) and remote terminal modules
(special-function modules)
The A2C uses the MELSECNET/MINI-S3 data link system
MINI-53 in this manual) in place of a base unit for data communication with
remote I/O module and the remote terminal module
the
cables or twtsted-pair cables. Using s-core flat cables,
the
other just as the building block type CPU is used.
without using a base unit.
(*')
(referred to as
(*2)
through
s-core flat
system modules can be arranged close to each
Using twisted-pair cables, the system modules can be separated up to 100
This feature makes it possible
meters (328.1 to install
the
away from each other
It)
remote I/O module and the remote terminal module to conform
(*1.
with the arrangement of equipment to be controlled.
IREMARKsl
"Remote I/O module" and "remote terminal module" are general terms for the
.1...
(1)
(2)
(3)
mcdulee
Remote I/O
Remote terminal
See Section
terminal modules. The MELSECNET/MINI-S3 data link system has been designed to reduce the amount
.,.
*2
of wiring between the PC and equipment to be controlled. Since the PC, the remote I/O module and the remote terminal module are connected with twisted-pair cables or optical fiber cables, it is possible to install the remote I/O module and the remote
terminal module to suit with the arrangement of equipment to be controlled.
Distance allowed when twisted-pair cables of
*3...
The maximum allowable distance is 50 meters (164.1
0.3
mentioned below.
module:
module:
for names and types of the remote I/O modules and the remote
2.3
2
(22 AWG) or thinner are used.
mm
Input/output modules connectable to the A2C. Mitsubishl
general-purpose
series programmable controllers
Special function modules connectable to the A2C, RS-
interface
232C
inverter
modules
0.5
FR~Z200
2
(20 AWG) or thicker are used.
mm
when twisted-pair cables of
tt)
series,
MELSEC-F
-1
1
1. INTRODUCTION
--------------------
1.1 General
1.1.1 ON/OFF data communication between the A2C and the remote I/O module
DescriptionofOperation
Thissection describesthe datacommunication between
I/O module and See Section 4.2
ON/OFF data communication is performed using inputs (X) and outputs
(1) Input/output number assignment of
input/output
The to X/y1FFin I/O module.
Data communication with a remote I/O module is performed using ..
inputs (X) and outputs
See Section 4.7 for numbers.
the
remote terminal module.
for
the A2C functions.
the
remote I/O module
numbers of the A2C system are assignedfrom x/yOOO
the
order of the station number(1to 64) set
(Y)
assigned
the
relationship between station numbers and i/O
for
each module.
MELSEC·A
the
A2C,
for
each remote
the
remote
(Y).
'Ill
(2) ON/OFF data communication with
The ON/OFF data communication with the remote I/O module is per-
formed in the refresh mode.
Fig. 1.1 shows the data communication between the A2C and the remote I/O modules. ,
(a) Sequence program execution
X
o ,
H
?
,
,
,
,
~_r,l
n '-'
I
Y20
Y21
~
The sequence
outputMnumberstocontrol
modules.
When
the
(a) The sequence program is executed from
ON/OFF
(b)
ON/OFF
(c)
A2C is
data data
program
running,
of an fromaninput
uses
output
input
remote
operations
(Y) in
moduleistaken
(X) and
I/O
(a), (b)
the
sequenca
-:
and
(0)
mentioned
step
0 to END (FEND).
programisoutput
In by
the
Station:
MINI-S3
the
(b)
ON/OFF
A2C
I
CPU
/'
(c)
ON/OFF
input
MINI-S3Iink
0------
I/O
n
below
are
executed
by the MINI-S3 link.
link.
remote I/O module
dataofoutput
data
(x)
module
repeatedly.
I/O
from
Is taken in.
I/O
Station:
(Y) is
Station:
the
Station:
5
9
~
output.
1
41
I/O
Fig. 1.1 ON/OFF Data
Communication
between
1-2
the
A2C and
the
Remote I/O
Modules
1. INTRODUCTION
--------------------
(3)
Input/output
data
The remote I/O modules is as described below.
(a) To take in an ON/OFF change from
maximum is required.
response time
communication response time between the A2C
the
MELSEC·A
module, 1 scan at
input
and
the
(b) When an output ON/OFF is changed by the sequence program, 1
scan at maximum is required to module.
(c) When ON/OFF control of the
input
the
of ON/OFF status of the output module changes after an ON/OFF changed.
module, 2 scans at maximum are required till the
output
output
the change to
moduleis done by ON/OFF data
the
output
input
1-3
1. INTRODUCTION
--------------------
1.1.2
Data communication betweenthe A2CCPUand the remote terminal module
MELSEC·A
(1) Maximum
A maximum of 14 remote terminal modules (a maximum of 7 AJ35PTF­R2 RS-232C modules) can be connectedto
(2) Data communication with remote terminal modules
(a) Perform the following initial setting.
1)
2) Protocol
(b) Execute data communication with the FROM/TO instruction.
See the ACPU Programming Manual (Common Instructions) details of the FROM/TO instruction.
number
of remote terminal modules to be connected
The first station
See Section 4.2.9
number
for
of
the
remote terminal module
details of initial setting.
(b)Transmission of
I
the
A2C. (See Section 2.2.)
executing TO instruction
designated
data
by
for
4
(a) Sequence
HXf
0
n
!=:i?
..!.-
program
I
execution
TopIH91KOIooIK11-
,
,
,
cOmPI~ignal
@[]
Data
communication (a)The FROMITO and PRC (b)The request to
1)
At FROM
2)
TO
instruction
(c) The remote terminal
Cd)
The A2C turns ON terminal
Fig.
module.
1.2
with the remote terminal
send
designated
instruction
module
the
Data
Communication
I
PRCIM1IYOI-
Y21
instructions
data
execution
sends the
complete
signal
A2C
Station:
of
data
A2C
CPU
MINI-S3Iink
I/O
1------
n
described
by
executing
send or receive to
complete
and
the
Remote
-:
module
are executed by the sequence program.
or the data is transmitted
: Data
: Data
completion when it received the send/receive
between
is executed as
send
request
sending
signal
the
I/O
I/O
Station:
below.
the FROMITO instruction.
the
A2C.
signal
TermInal
Station:
Station:
5
from
the
9
(c)
remote
Module
1
Remote
terminal
module
Tra~mission
of
complete
signal
(3) Response time
Communication of
8
data with one FROM/TO instruction requires
proximately 400 msec (when scan time is 100 msec).
1-4
ap-
...
1. INTRODUCTION
--------------------
1.2
Features
MELSEC-A
I
A2CCPU
The A2C has
(1)
Compact (a)
(b) The A2CCPUP21/R21
(c) The A2CI/O
80
mm
(3.15
170
mm
(6.69
in)
the
following features.
size
The
A2C
has
compact
outside
dimensions:
170
mm
(6.69
in)(height) x 100 mm (3.94 in)(width) x 80 mm (3.15 in) (length)
data
link
module
has
compact
outside
dimen­sions : 170 mm (6.69 in)(height) x 170 mm (6.69 in)(width) x 80 mm (3.15 in)(length).
module
in)
A2CCPUP21/R21
has a short
80
(3.15
170
mm
(6.69
in)
width
mm
in)
of 64 mm (2.5 in).
170
mrn
(6.69
A2CI/O
module
in)
80
(3.15
mm
in)
Fig.
1.3
A2C
Outside
(2) 512 points of
input/output
The A2C is capable of controlling
specified between
X/YO
Dimensions
control
input/output
and X/Y1FF.
operation at 512 points
170
mm
(6.69
in)
(3) A maximum of 8K steps can be contained in one program.
With sequence instructions, basic tions, a maximum of 8K
program. Also,
the
user can be run in combination with a
microcomputer
steps
instructions
can be
programs
and contained and utility
sequence
application
in one
programs
program.
(4) Data link modules usable as master stations or local stations
The A2CCPUP21/R21 can be used as either station in
the
MELSECNET link system.
The A2CCPUP21/R21 cannot be used as
a master station or a local
the
masterstation for
tier.
instruc-
sequence
made by
the
third
1-5
1. INTRODUCTION
--------------------
When
the
-
A2C
0
0
I/O
--
modules
l
I
(5) Cable connection between modules
Cables designed exclusively for
are used
between
are
arranged
for
connection between the A2C and
the
A2CI/O modules.
sidebyside
A2CI/O module
the
\
Cable
MELSEC·A
A2C or twisted-pair shield cables I
the
A2CI/O module
and
When
the
I/O
A2C
-
0
modules
0
-
are
arranged
/
Twisted-pair cable
Fig.
1.4
apart
Connectionofthe
I
A2CI/O module A2CI/O module
A2CI/O module
A2C
System
1-6
1. INTRODUCTION
--------------------
Remote terminal
1
A2CI/O
II
(6) Connection with
minal modules is possible. The A2C can be connected with the MINI-53 link remote I/O modules,
remote terminal modules. (See Section 2.3.1.) The
A2CI/0
modules can be used together.
A2CCPU
module
Fig.
"
Remote
1.5
I
11
Use
module
MELSEC.A
the
MINI-53 link remote I/O modules and remote ter-
modules, MINI-53 link remote I/O modules, remoteterminal
I/O
with
II
module
the
]1
MINI·53
A2CI/O
~
module
Link
Twisted-pair cable
JI
Modules
(7) Vertical and horizontal positions and mounting on a flat base are
possible. The A2C and
tions.
0
-
-
=
r-'-
A2CI/0
= 0
0
~
Vertical Horizontal
Fig.
1.6
Installing Positions of
modules can be installed in three different posi-
Front
1
111111
~
the
A2C and A2CI/O
;:;
~
FI~t
b'-sO///
Modules
~
1-7
1. INTRODUCTION
--------------------
HOOKfor removing the
module from the DIN
-.
\
Fig.
MELSEC·A
(8) Can be mounted to
The A2C and A2CI/O modules are usually mounted directly
panel or equipment to be controlled using screws. Using adapter, however, the A2C modules can be mounted to
(A clearance of 4 mm (0.16 in) between modules is obtained when DIN adapters are mounted side by side without leaving clearance between them. (See App. 1.)
A2C
0
-
=
-
-
=
t
A2CI/O
r---
r----f
the
module
DIN rail.
/Nrall
\
the
DIN rail adapter
V-;;;N
1[1
V
tr
0
1.7
~
A2C
and
A2CI/O
~
Modules
Mountedtothe
DIN Rail
to
a control I
the
DIN rail
DIN rail.
the
rail
1-8
1. INTRODUCTION
I
--------------------
1.3
General
Terms
MELSEC-A
and
Abbreviations
General terms and abbreviations used in this manual are explained below.
(1) A2C
the
An abbreviation of troller.
In case A2C is described as A2CCPU or A2CCPUP21/R21.
A2CI/0
(2)
A general term for as
(a) 32-point (b) 32-point (c) 32-point I/O modules
the
A2CCPU.
the
A2CCPU
module
output
input
A2CCPU general-purpose programmable con-
should
the
modules
modules
be discriminatedfrom
following I/O modules which are of
the
A2CCPUP21/R21,
the
same
type
for
See Section 2.3
(3) A2C special function module
A general term for
the
same
typeasthe (a) High speed (b) Analog-digital conversion module (c) Digital-analog conversion module
See Section 2.3 for modules.
(4) MINI-S3 link
An abbreviation of
(5) Peripheral devices
A general term
type classification of
the
following special function modules which are of
A2CCPU.
counter
for
module
type
classification of
the
MELSECNET/MINI-S3
A6GPP, A6PHP, A6HGP and A7PU.
the
A2CI/0
the
data
modules.
A2C special function
link system.
1-9
1. INTRODUCTION
--------------------
(6) Remote I/O module
MELSEC·A
A general term (a)
A2CI/0
(b) MINI-53 link remote I/O modules
1) Out-of-panel
2) Compact
3) AJ72PT35 type link module
4) MELSEC-F series programmable controllers
5) Mitsubishi general-purpose inverters See Section 2.3
applicable MINI-53 link remote I/O modules.
(7) Remote module
A general term
(8) Remote terminal module
A general term link remote terminal modules.
for
the
modules
type
for
for
following modules.
type
remote I/O modules
remote I/O modules
for
remote I/O modules and remote terminal modules.
the
A2C special function modules
type
classification of
A2CI/0
and
modules
the
MINI-53
I
and
See Section 2.3 for and
applicable MINI-53 link remote terminal modules.
type
classification of A2C special function modules
41
1
-10
1. INTRODUCTION
--------------------
1.4
Reference
I
Manuals
Refer to
(1) ACPU Programming Manual (Fundamentals) : IB(NA)-66249
(2) ACPU Programming Manual (Common instructions) : IB(NA)-66250
(3)
(4) MELSECNET/MINI-S3 Batch Refresh
the
manuals listed below to use
For details of of program necessary for
For details of operation by tions
and application instructions feasible with the A2C.
A2CI/0
For specifications and outside dimensions of
Manual:
the
programming method, devices, parameters and kind
Module User's
IB(NA)-66215
the
the
Manual:
the
A2C.
programming for
sequence instructions, common instruc-
IB(NA)-66236
Type
MELSEC·A
the
A2C.
the
A2CI/0
Remote I/O Module User's
modules.
For specifications and modules.
(5) MELSECNET(II) Data Link Reference
For specifications functions, and programming of data
link system.
(6) AJ35PTF-R2
66219
For specifications and using
the
(7) Special Function Modules Manual
specifications,
For modules used.
(8) MELSEC-F Series Programmable Controllers Manual
For specifications, handling and programming for PCs.
Type
RS-232C interface module.
handlingofthe
RS-232C Interface Module User's
handling
handling
and
batch refresh
Manual:
for communication with calculators
programming
IB(NA)-66263
the
for
the
type
remote I/O
MELSECNET(II)
Manual:
special
MELSEC-F series
IB(NA)-
function
(9) FR-Z200 Series General-Purpose Inverters Manual
the
For specifications and handling of inverters.
1- 11
FR-Z200 series general-purpose

2. SYSTEM CONFIGURATION

--------------------
2.
SYSTEM
2.1
Overall
~
Memory
Type[jKROM
~
DIN
Type
adapter
A6DIN2C
CONFIGURATION
Configuration
+
I-
~
~
CPU
module A2CCPU
Type
(P21/R21)
+
s.ccre
flat
(A2C-005)
Twlsted-pafr shield
cable
cable
.....
....
...
~
...
...
...
~
A2CI/O
module
lIJ
A2C
special
function module
MELSEC·A
I
....
.....
~
.....
DIN rail
..
DIN
Type
~
adapter
A6
DIN[
jC
For
24 VDC
power
supply
...
..
...
...
MINI-53
remote
AJ35PTF-R2
link
I/O
module
RS-232C interface
module
~-nl
~.!
"I
I
I I
lL5
Power
Type
pose
~
supply
module
A66PC
eral
power
supply
[]
•e
,
I
~
....
~
....
.
~
....
5-core
flat
(A2C-005)
Twisted-pair
shield
cable
cable
t
Fig. 2.1
Overall
2-1
Configuration
i
2. SYSTEM CONFIGURATION
I
MELSEC-A
AC30R4
cable
...
JI'
...
JI'
...
...,.
...
...,.
A7PU
programming
unit
A6WU
P-ROM
writer
unit
A6HGPE
handy
graphic
erccrernmer
t
SW3-HGPAEE
system
disk
A6PHPE
plasma handy
programmer
SW4GP-
GPPAEE
system
disk
.1
......
.2
.3
~
~
....
.-
...
....
cassette(J-1)
..
Cable
for
audio
AC03WU
cable
for
A6WU
AC30R2
RS-232C
cable
SWO·GPPU
user
disk
--~
-~
Audio
cassette
recorder
A6WU
P-ROM
unit
Printers :
KSPR,
K6PR-K,
K7PR, A7PR, GT-10,
generaJ-
purpose
printer
.5
writer
t
...
IREMARKSI
(1) See (2) See (3) A
A6GPPE
intelligent
GPP
App.4for Section
maximum
i+
~
"'l[
restrictions
5.3
for
of 7 AJ35PTF-R2 RS-232C
for
use of
specificationsofs-core
I
I
cleaning
'*
1to.5.
interface
SWO-FDC
AC10MD
composite
video
cable
EP-ROM
flat
cables
modules
disk
cables
CRT
*.
-~IL..--_
and
twisted-pair
can be
connected.
2-2
2. SYSTEM CONFIGURATION
--------------------
2.2
Notes
on
System
MELSEC-A
Construction
(1) Connection of remote I/O modules and remote terminal modules
A maximum of 64 stations of remote I/O modules and remote terminal modules can be connected to the A2C.
Also,
the
MINI-S3Iink disclosedevices can be connected. (See Section
2.3.)
(2) Applicable remote terminal modules
A maximum of 14 remote terminal modules among those mentioned
below can be connected RS-232C interface module is used, up to 7 modules can be connected.
(a) A68ADC A/D conversion module (b) A64DAVC D/A conversion module • (c) A64DAIC D/A conversion module (d) AD61C high speed
to
the
counter
A2C. However, when
module
the
AJ35PTF-R2
I
(e) AJ35PTF-R2 RS-232C interface module (no-protocol mode only)
(3) Use of the MINI-S3 link modules
The following restrictions are applied when the MINI-S3 link remote I/O
modules (a) Twisted-pair data link
(b) Optical/twisted-pair data link
(c) Optical
and
remote terminal modules are used.
module:
No restriction is applied.
module:
When twisted-pair shield cables are used, no restriction is ap-
plied.
When an optical data link module is used, use switch the twisted-pair shield cable data link with cable
Usable when the
data
link.
data
link
module:
the
optical/twisted-pair data link module is used as
optical data link module.
this
the
..
..
module to fiber-optic
2-3
2. SYSTEM CONFIGURATION
--------------------
I
Twisted-pair shield cable
-.
(8)
\
Optical fiber cable
Fig.
2.2
(4) Power
modules
supply
A2CCPU
(C)
(8)
/
Connectionofthe
for
the
A2CI/0
Twisted-pair shield cable
/
(A)
Twisted-pair
.>:
(A) : Twisted-pair data link (8) : Optical/twisted-pair
(C) : Optical data link module
MELSECNET/MINI-S3
module and
shield
the
A2C special function
MELSEC-A
cable
module
data
link
module
Modules
The
A2CI/0
VDC power supply. Use
purpose
(5) Both remote I/O modules and remote terminal modules, when used with
the
A2C, need station
If
two
or more different modules are set incorrect modules which are set for one same station
turned
See Section 4.7 for details of station setting.
modules and
24 VDC power supply.
input
and
ON.
the
the
number
output
A2C special function modules require 24
A66PC
will occur. Make sure
power
setting.
supply
for
module
one same station number,
number
or a general-
that
there
when
the
are no
power
is
2-4
2. SYSTEM CONFIGURATION
--------------------
(6) To eliminate incorrect
system considering the following. (a) Measures on turning ON and OFF
1) When turning ON the power,
first, and then, turn ON
remote I/O modules
2) When turn OFF the same time.
IREMARKSI
Power supply for the remote I/O modules indicates the following.
(1)
I/O
module power
5 VDC inside the system and used in the internal circuit of the (2) Input external power (3) Output external power
See the following manual for details.
A2CI/0
Module User's Manual
turning
the
supply:
supply:
inputatthe
together
OFF
the
remote I/O modules. Or,
Power supplied to the
Power supply for input modules
supply:
Power supply for output modules
remote I/O modules, design
the
A2C. Or, turn ON
power, turn OFF the A2C first, and then,
the
power
turn
ON
at the same time.
turn
I/O
module power supply Is converted to
MELSEC-A
the
remote I/O modules
the
A2C and the
them OFF
I/O
module.
together
the
A2C
I
at
(b) Measures against momentary power failure
Momentary power failure of the cause incorrect input.
1) Cause
The I/O module hardware converts the I/O module (24 VDC) to 5 VDC inside the module.
If momentary power failure input below OFF to turning OFF of internal 5VDC)
time of
Externalsupply 24 VDC (for I/O module power supply
and
input
Inside5VDC
Input (Xn)
for
occurs
because:
input
external
incorrect input due to momentary powerfailure
if I/O refresh is executed within duration (A) shown
(Time from occurrence of external
module).
power
supply)
power
occursinthe
ON
ON
ON
supply of
-
Whenthe input input(Xn)turnsoffafterthe ON-OFF responsetime
ofthe
input
external
module.
for
the
I/O module
the
I/O module may
power
I/O module, incorrect
power
supply
supply
> (ON to OFF response
(A)
-
powersupplyisturnedoff,
OFF
OFF
OFF
2-5
2. SYSTEM CONFIGURATION
--------------------
I
When
DC is
used
2) Prevention of incorrect Connect
the
to one same power supply.
L-
input
input
A2C, A66PC, stabilized
A2CCPU
",J
/TWisted.pai'
, / I/O
Stabilized
power supply
A66PC
A2CCPU
24 VDC
power
L-
__
MELSEC-A
supply
cable
I/O module power supply
-----'I
and
module
I Input external
AC
input
power supply
When input
used
AC
is
Stabilized
'-----
Fig.
power supply
2.3
A66PC
Power
Supply
24 VOC
Wiring
VOmodule power supply
------'1
Example
I
Input external power supply
2-6
2. SYSTEM CONFIGURATION
--------------------
MELSEC-A
(7) If two or more I/O modules are connected to one power supply, choose
drop
cables and wiring route considering voltage
the
The figure below explains
0---)
Stabilized
power supply
voltage
/
11
I
+ 12
\
Rl
drop
1/
caused by cables.
\
/
1/
caused by cables.
V2
R2
I
12
I
I
-,
,
I I
I,
I/O module 1
V1
Voltage drop between stabilized power supply and I/O module 1
V2 VoRage drop between I/O module 1 and I/O module 2
R1
Resistancebetween stabilized power supply and
R2 Resistance between
h Current consumption of I/O module 1
12
Current consumption of I/O module 2
I/O
module 1 and I/O module 2
110
12
I/O module
module 1
2
I
!Voltage
VI = Rl x
V2 = R2X
I
Receiving
(Receiving port voltage of I/O module 1)
(Receiving port voltage of I/O module 2)
drop
calculation
(11+12)
12
port
voltage
= (Voltage of stabilized power supply) - VI
of
I
I/O
module
I
=(Voltage of stabilized power supply) - VI - V2
An I/O module can be connected if the receiving portvoltage of I/O module
the
is higher than
rated voltage of the I/O moduletobe used.
2-7
2. SYSTEM CONFIGURATION
--------------------
System
2.3
2.3.1
Modules whIch can be connected to
Table
Module Type
CPU
module
Equipment
2.1
Remote
P2.C
CPU
Program steps
1/0
T : 256 points, C : 256 points, D:
User (Program
Comment
bytes)
MELSEC·A
In this section,
with
the
A2C are listed.
The remote I/O modules and remote terminal modules which can be con­nectedtothe
I/O
Modules
Description
capacity:
points:
1024 points, M,L,S : 2048
512
memory
area:8Ksteps
and
area:
file
the
I/O modules and peripheral devices which can be used
the
A2CCPU
A2CCPU are listed in Table 2.1.
and
Maximum
points
32K
registers:
Remote
8K
points
bytes
12K
Terminal
OCCupied
S1atlons Point. sumptlon
- -
Modules
OCCupied
Operable
Power
Con-
fYA)
110
Current
Con·
sumption
24VDC
(A)
-
with
Appllcol-
0
the
lion
A2C
Remar""
Built-In
power
supply
EP-ROM
I/O
module
power
=
VO
module
supply
Input module
4K
For 2K
ROM
8K
For 6K
ROM 16K
For 8K
ROM
A66
PC
PJ(
11C
PJ(
41C
PJ(
81C
Input
Output
AC
Input
100-120 VAC, 32 points
DC
input
12/24 VDC, 32
DC
input
(source/sink
12/24 VDC, 32
IREMARKsl
(1)
steps
steps
steps
:
100/200VAC
: 24 VDC, 0.6 A
module
module
module
Symbols
(sink
points
loading)
points
0,~and
o Applicable.
A
Applicable
I
loading)
I
x in
with
I
the
"Application"
restrictions.
- - -
-
4
eta-
tions
-
32 0.056
points
column
(See
indicate
Section
-
110
-
0.056
-
0.100
applicabilityofmoduleasfollows.
2.2.)
0
0
0
x
Not
(2) * :EP-ROM is
be
used.
applicable.
used
for
EEP-ROM
running
cannotbeused
thePCusingaprogram
2-8
for
the A2C.
stored
in ROM;
one
EP-ROM
can
2. SYSTEM CONFIGURATION
--------------------
Table
A2C
VO
module
A2C
VO
module module
2.1 Remote I/O (Continued)
Module
Output module
VOoom-
posile
Type Descrlp1lon
AY (sink loading) 51C
AY
23C
AY 13C
AY 81C
fIJ(
lOY lOC
fIJ(
40X 0.116 lOC
fIJ(
40Y
SOC
fIJ(
lOY
22C
Modules
Transistor
12/24 VDC, 0.3 A, 32
Triac
100-240 VAC, 0.3 A, 32 Relay 24 VDC, 0.5A 110 VAC, 0.5A,
32
Transistor
(source type) 24 VDC, 0.5A 32 points
AC input,
Input
Output : 24 VDC, 0.5 A, 110 VAC,
DC sink input, relay
Input : 2/24 VDC (sink loading)
Output : 4 VDC, 0.5 A, 100 VAC,
DC sink input, transistor
output
Input
Output
AC input, triac output
Input
Output : 100-240 VAC, 0.3 A,
sink
output
output
points
output
relay
: 100-120 V, 16 points
0.5
16
0.5
module
: 12/24 VDC (sink loading)
16
: 12/24 VDC (sink loading)
0.3A.16
100-120 VAC, 16 points
:
16
and Remote TermInal
output
module
points
module
module
module
output
A, 16 points
points
A, 16 points
points
points
module
output
points
module
I
points
I
module
sink
OCCupied
Stations
4 sta-
tions
4 sta- 32
tions
Modules
OCCupied
Point. sumptlon
32
points
points
Power
Con-
(VA)
-
-
Operable
Current
Con-
8umptlon
24VDC
(A)
0.09
0.18
0.093
0.055
0.074
0.072
0.074
MELSEC-A
with
the
Appllca-
tlon
0
0
A2C
Remerks
I
.emN
DIN Used to
adapter
lC A6DIN
(optional)
2C
IREMARKSI
(1)
(2) * : EP-ROM is
mount
to DIN rail
Symbols0,Ii.
o
Applicable.
Ii.
Applicable
x
Not
applicable.
used.
be
and
x in
with
used
for
EEP-ROM
-
the
"Application"
restrictions.
running cannotbeused
thePCusingaprogram
2-9
- -
column
(See
for
Section
the
A2C.
indicate
2.2.)
0
For
A2C1/0
-
0
applicabilityofmoduleasfollows.
stored
in ROM;
one
For
A2CCPU
EP-ROM can
2. SYSTEM CONFIGURATION
--------------------
Table
MINI­S3
remote
I/O
module
Module
Oul-of-
panel
typa
2.1
Remote (Continued)
MINI-53
Twl
Opll-
CIII
0
ted-
pair
I/O
Unk
..
Modules
Optl-
cal/
twl
..
ted-
pair
and
Remote
Input
VDC, 0.1
VDC, 0.5
points
Description
module
output
(sink
output
(sink loading)
Type
AC
A.l35P
J.8A
100-120 VAC, 8 DC input module (sink loading)
AJ35P
J-8D
12/24 VDC, 8
Contact output module I
AJ35P
24 VDC, 2 A, 240 VAC, 2 A,
J-8R
8 points
Transistor
module
AJ35P
J-8T1
12/24
S points
Transistor
module
AJ35P
J-8T2
12/24
8
Terminal
points
points
loading)
A/point,
A/point,
Modules
oe-
cupIed cupIed
StatIons PoInts tlon
I
I
I
1 sta-
tion points
Operable
oe-
8
with
Power
Con-
sump- sump-
(VA) 24VDC
-
Cur·
rent
Con-
tlon
(A)
0.04
0.04
0.13
0.08
0.03
MELSEC-A
the
A2C
Ap-
pll
..
lion
-
I'J.
Transistor
module (sink loading)
AJ35P
J-8T3
12/24
8
points
Triac
AJ35P
100/240
J-8S1
8
points
Triac
AJ35P
100/240
J-8S2
S
points
IREMARKSI
Symbols0,A and x in
o Applicable.
A
Applicable
x Not
applicable.
VDC, 2
output
VAC,
output
VAC, 2
the
with
output
A/point,
module
0.6
Alpoint,
module
A/point,
"Application"
restrictions.
I
I
I
column
(See
indicate
Section
0.065
0.065
0.08
applicabilityofmodule
2.2.)
as follows.
2-10
2. SYSTEM CONFIGURATION
--------------------
Table
MIN~
S3
remote
VO
module
2.1 Remote
Module
Out-of-
panel
type
(Continued)
MINI-S3Unk
Twls-
Optl-
ted-
cal
pair
0
I/O
Opll-
cal/
twIs-
ted­pair
Modules
Type
AC
AJ35T
J-8A
100-120 VAC,a
DC
AJ35T
(sink loading)
J-8D
12/24
Contact output module
AJ35T
24 VDC, 2 A,
J-8R
S
Transistor
(sink loading)
AJ35T
J-8T1
12/24
a
Transistor
(sink loading)
AJ35T
J-8T2
12/24 VDC, 0.5 AJpoint,
8
and
Remote
DescrIption
input
module
input
module
VDC, a
points
points
points
240
output
VDC, 0.1 A/point,
output
Terminal
Modules
oe- oe-
...-
SlatIons PoInta
T
points
points
T
VAC,2 A,
module
module I tion points
I
1 sta-
Operable
...-
a
MELSEC·A
with
the
Current
Power
Con- Ap-
sump-
-
tlon
(VA)
Con-
sump-
lion
24VDC
(A)
0.05
0.05
0.13
0.09
0.03
plica-
Ii.
tlon
A2C
Rerrwt<s
I
Transistor output module
AJ35T
J-8T3
12/24
Triac
AJ35T
J-8S1
100/240
8
Triac
AJ35T
100/240 VAC,2 AJpoint,
J-8S2
8
IREMARKSI
Symbols0,A
o Applicable.
Ii.
Applicable
x Not applicable.
(sink
loading)
VDC, 2 AJpoint, 8
output
VAC,
points
output
points
and
x in
I
points
module
0.6
AJpoint,
module
the
"Application" column Indicate
with restrictions.
1 1
(See
Section
0.065
0.065
0.09
applicabilityofmodule
2.2.)
as follows.
2-11
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