Mitsubishi Jeep Service Manual
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MITSUBISHI
"Jeep"
Full
Mechanical Service Manual
English
Version
Military &Civilian
Models
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James
L.
Danko
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Mitsubishi "Jeep" English Full Mechanical Service Manual
Copyright
© 2009 by James Danko
All rights reserved. All text and graphics
in
this pUblication if the author, unless
otherwise noted
or
credited. It is unlawful to reproduce-or copy in anyway-resell,
or
redistribute this information without the express written permission
of
the
publisher.
This book is an independent publication, and the author and/or publisher thereof
are not
in
anyway associated with, and are not authorized to act on behalf
of
any
of
the manufactures listed in this book. All registered trademarks are the property
of
their respective owners. The publisher reserves the right to revise this
publication or change its content from time to time without obligation to notify any
persons
of
such revision
or
changes.
Artwork: James
L.
Danko© 2009
Layout By: James
L.
Danko
Computer Assistance: Yoshiro (www.yoshiro.com)
Printed
in
U.S.A-United Kingdom-Australia
Publisher LuLu.com
ISBN: 978-0-557-07670-3
1rst Edition 2009
.
".
Mitsubishi Motors and all trademarks relative
of
the Jeep brand (Willys, Kaiser)
are owned by their respective corpQration(s).
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-
Mitsubishi
Jeep
Series
"J"
Series
3
4
I
Contents
1. General Vehicle
Data
11
• Jeep VIN Decoding
• Vehicle Inspection Points
• Lubrication Points: Chassis & Steering
• Oil: Transmission-Transfer-Differential-Steering
• Jacking Lift Point Locations
• Jack Stand Location Points
• Complete Vehicle Dimensions J55-56-57-58-59 Series Civilian
• Complete Vehicle Dimensions J25 A-A2-A3- (A) Series Military
2. General Maintenance &
Settings
21
• Engine Overview Specification
• Tools Required
• Valve Clearance Settings
• Injection Pump Timing
• Engine Idle Setting
• Engine Compression Test
• Crankcase Timing Gear Front Oil Seal Replacement
• Oil Pan Gasket Replacement
• Oil Pressure Testing
& Filter Replacement
• Engine Oil Cooler (Option)
t
3.
Fuel System.......................................•....................................35
• Fuel Filter Water Drain
• Fuel Line Air Purging
• Fuel Cutoff Solenoid Testing'
• Injection Pump Inspection
• Boost Compensator Valve
Testing\Turbo
Engine)
• Injection Nozzle Testing
5
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