Mitsubishi HWE05070 Service Manual

Page 1
SERVICE MANUAL
<indoor unit> Service ref.
Models
PEHD-P35EAH PEHD-P50EAH PEHD-P60EAH PEHD-P71EAH PEHD-P100EAH PEHD-P125EAH PEHD-P140EAH
TM
1. REFERENCE MANUAL ····························· 1
2. SAFETY PRECAUTION ···························· 2
3. PART NAMES AND FUNCTIONS ············· 4
4. SPECIFICATION ······································· 6
6. OUTLINES & DIMENSIONS ···················· 12
7. WIRING DIAGRAM ·································· 14
8. REFRIGERANT SYSTEM DIAGRAM ······ 15
9. TROUBLESHOOTING ···························· 16
10
. DISASSEMBLY INSTRUCTIONS ············ 28
11
. PARTS LIST ············································· 30
12
. OPTIONAL PARTS ·································· 36
CONTENTS
INDOOR UNIT
REMOTE CONTROLLER
ON/OFF
TEMP.
Series PEHD
/
PEAD
R407C
2005
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
NOTE:
This manual describes only service data of the indoor units.
Page 2
1
REFERENCE MANUAL
1
Service Ref.
PUHZ-RP35/50/60/71/100/125/140VHA PUHZ-RP100/125/140YHA
PUHZ-RP71/100/125/140VHA-A
PUHZ-RP200/250YHA
PUHZ-RP200/250YHA-A
PU(H)-P·VGAA.UK PU(H)-P·YGAA.UK
SUZ-KA·VA.TH
Service Manual No.
OC334
OC337
OC338
OC339
OC336
OC322
1-1. OUTDOOR UNIT’S SERVICE MANUAL
Series (Outdoor unit)
PUHZ-RP·VHA(-A) PUHZ-RP·YHA(-A)
PU(H)-P·VGAA.UK PU(H)-P·YGAA.UK
Manual No.
OCS01
OCS02
1-2. TECHNICAL DATA BOOK
Page 3
2
SAFETY PRECAUTION
2
[2] Refrigerant recharging
(1) Refrigerant recharging process
1Direct charging from the cylinder.
·R407C cylinder are available on the market has a syphon pipe.
·Leave the syphon pipe cylinder standing and recharge it.
(By liquid refrigerant)
(2) Recharge in refrigerant leakage case
·After recovering the all refrigerant in the unit, proceed to working.
·Do not release the refrigerant in the air.
·After completing the repair service, recharge the cycle with the specified amount of
liquid refrigerant.
[1] Cautions for service
·After recovering the all refrigerant in the unit, proceed to working.
·Do not release refrigerant in the air.
·After completing the repair service, recharge the cycle with the specified amount of
liquid refrigerant.
Cautions for units utilising refrigerant R407C
CAUTIONS RELATED TO NEW REFRIGERANT
Do not use the existing refrigerant piping.
The old refrigerant and lubricant in the existing piping contains a large amount of chlorine which may cause the lubricant deterioration of the new unit.
Use low residual oil piping
If there is a large amount of residual oil (hydraulic oil, etc.) inside the piping and joints, deterioration of the lubricant will result.
Use ESTER , ETHER or HAB as the lubricant to coat flares and flange connection parts.
If large amount of mineral oil enter, that can cause deterioration of refrigerant oil etc.
Use liquid refrigerant to charge the system.
If gas refrigerant is used to seal the system, the composition of the refrigerant in the cylinder will change and performance may drop.
Do not use a refrigerant other than R407C.
If another refrigerant (R22, etc.) is used, the chlorine in the refrigerant may cause the lubricant deterioration.
Use a vacuum pump with a reverse flow check valve.
The vacuum pump oil may flow back into the refrigerant cycle and cause the lubricant deterioration.
Store the piping to be used during installation indoors with keep both ends sealed until just before brazing. (Store elbows and other joints in a plastic bag.)
If dust, dirt, or water enters the refrigerant cycle, deterioration of the oil and compressor trouble may result.
Ventilate the room if refrigerant leaks during operation. If refrigerant comes into contact with a flame, poisonous gases will be released.
Gravimeter
Unit
Page 4
3
[3] Service tools
Use the below service tools as exclusive tools for R407C refrigerant.
No. Tool name Specifications
1 Gauge manifold ·Only for R407C.
·Use the existing fitting SPECIFICATIONS. (UNF7/16)
·Use high-tension side pressure of 3.43MPa·G or over.
2 Charge hose ·Only for R407C.
·Use pressure performance of 5.10MPa·G or over.
3 Electronic scale
4 Gas leak detector ·Use the detector for R134a or R407C.
5 Adapter for reverse flow check. ·Attach on vacuum pump.
6 Refrigerant charge base.
7 Refrigerant cylinder. ·For R407C ·Top of cylinder (Brown)
·Cylinder with syphon
8 Refrigerant recovery equipment.
Page 5
4
PART NAMES AND FUNCTIONS
3
Indoor Unit
In case of rear inlet
Air intake (sucks the air inside the room into the unit)
Air outlet
In case of bottom inlet (Only P35~60EAH)
A
A
Page 6
5
For purposes of this explanation, all parts of the display are shown as lit. During actual operation, only the relevant items will be lit.
˚F˚C
˚F˚C
ERROR CODE
AFTER
TIMER
TIME SUN MON TUE WED THU FRI SAT
ON OFF
Hr AFTER
FILTER
FUNCTION
ONLY1Hr.
WEEKLY
SIMPLE
AUTO OFF
Identifies the current operation
Shows the operating mode, etc. * Multilanguage display is sup-
ported.
Centrally Controlled indicator
Indicates that operation of the re­mote controller has been prohib­ited by a master controller.
Timer is Off indicator
Indicates that the timer is off.
Temperature Setting
Shows the target temperature.
Day-of-Week
Shows the current day of the week.
Time/Timer Display
Shows the current time, unless the simple or Auto Off timer is set. If the simple or Auto Off timer is set, shows the time remaining.
Sensor indication
Displayed when the remote controller sensor is used.
Locked indicator
Indicates that remote controller but­tons have been locked.
Clean The Filter indicator
Comes on when it is time to clean the filter.
Timer indicators
The indicator comes on if the corre­sponding timer is set.
Up/Down Air Direction indica­tor
The indicator shows the direc­tion of the outcoming airflow.
One Hour Only indicator
Displayed if the airflow is set to weak and downward during COOL or DRY mode. (Operation varies according to model.) The indicator goes off after one hour, at which time the airflow di­rection also changes.
Room Temperature display
Shows the room temperature. The room temperature display range is 8–39°C. The display flashes if the temperature is less than 8 °C or 39 °C or more.
Louver display
Indicates the action of the swing louver. Does not appear if the louver is station­ary.
(Power On indicator)
Indicates that the power is on.
Fan Speed indicator
Shows the selected fan speed.
Ventilation indicator
Appears when the unit is running in Ventilation mode.
Remote controller
Display
Once the controls are set, the same operation mode can be repeated by simply pressing the ON/OFF button.
Operation buttons
PAR-21MAA
ON/OFF
FILTER
CHECK
OPERATION
CLEAR
TEST
TEMP.
MENU
BACK DAY
MONITOR/SET
CLOCK
ON/OFF
Set Temperature buttons
Down
Up
Timer Menu button (Monitor/Set button)
Mode button (Return button)
Set Time buttons
Back
Ahead
Timer On/Off button (Set Day button)
Opening the door.
ON/OFF button
Fan Speed button
Filter button (<Enter> button)
Test Run button
Check button (Clear button)
Airflow Up/Down button
Louver button (
Operation button)
To preceding operation number.
Ventilation button (
Operation button)
To next operation number.
Built-in temperature sensor
Caution
Only the Power on indicator lights when the unit is stopped and power supplied to the unit.
If you press a button for a feature that is not installed at the indoor unit, the remote controller will display the Not Available
message. If you are using the remote controller to drive multiple indoor units, this message will appear only if the feature is not present at the parent unit.
When power is turned ON for the first time, it is normal that “PLEASE WAIT is displayed on the room temperature indica- tion (For max. 2minutes). Please wait until this PLEASE WAIT indication disappear then start the operation.
Page 7
6
4
SPECIFICATION
INDOOR UNIT
Service Ref. PEHD-P35EAH PEHD-P50EAH Power supply Single phase,50Hz,220-240V
Input 1 kW 0.13 0.13 <1.13> 0.15 0.15 <1.15> Running current 1 A 0.55 0.55 <4.71> 0.63 0.63 <4.79>
External nish Galvanized sheets Heat exchanger Plate n coil
Fan
Booster heater 1 kW <1.0> <1.0> Operation control & Thermostat Built in remote controller Noise level (Lo-Hi) dB 34-38 36-40 Unit drain pipe O.D mm (in.) 32 (1-1/4)
Dimensions
Weight kg (lbs) 35 (77) 35 (77)
Starting current 1A ––––
Fan (drive) × No. Centrifugal (direct) × 2 Fan motor output kW 0.043 (at 70 Pa) 0.076 (at 70 Pa) Airow (Lo-Hi) External static pressure Pa (mmAq) 30/70
W mm (in.) 935 (36-13/16)
D mm (in.) 700 (27-5/8) H mm (in.) 295 (11-5/8)
3
m
/min (CFM)
Cooling Heating Cooling Heating
11-14 <388-494> 13.5-17 <477-600>
Service Ref. Power supply
Input 1kW Running current 1A
External nish Heat exchanger
Fan
INDOOR UNIT
Booster heater 1kW Operation control & Thermostat Noise level (Lo-Hi) dB Unit drain pipe O.D mm (in.)
Dimensions
Weight
Service Ref. Power supply
External nish Heat exchanger
Fan
INDOOR UNIT
Booster heater 1kW Operation control & Thermostat Noise level (Lo-Hi) dB Unit drain pipe O.D mm (in.)
Dimensions
Weight kg (lbs)
Notes 1. Above data based on indicated voltage
Starting current 1A
Fan (drive) × No. Fan motor output kW Airow (Lo-Hi) External static pressure Pa (mmAq)
W mm (in.)
D mm (in.) H mm (in.)
Input 1kW Running current 1A Starting current 1A
Fan (drive) × No. Fan motor output kW Airow (Lo-Hi) External static pressure Pa (mmAq)
W mm (in.)
D mm (in.) H mm (in.)
Indoor Unit: Single phase 240V 50Hz Outdoor Unit: Single phase 240V 50Hz / 3 phase 415V 50Hz
3
m
/min (CFM)
kg (lbs)
3
m
/min (CFM)
PEHD-P60EAH
Cooling Heating
PEHD-P71EAH PEHD-P100EAH
Cooling Heating Cooling Heating
0.40 0.40 <2.50> 0.62 0.62 <3.02>
1.70 1.70 <10.41> 2.64 2.64 <12.58>
–– ––
20-25 <706-883> 27-34 <953-1,200>
1,175 (46-1/8) 1,415 (55-11/16)
46 (101) 65 (143)
Single phase,50Hz,220-240V
0.17 0.17<1.67>
0.72 0.72<6.96>
––
0.15 0.27
<2.1> <2.4>
37-41 41-46
Galvanized sheets
Plate fin coil
Centrifugal (direct) × 2
0.116 (at 70 Pa)
17-21<600-741>
30/70 <1.5>
Built in remote controller
37-41
32 (1-1/4)
1,175 (46-1/8)
700 (27-5/8) 295 (11-5/8)
44 (97)
Single phase,50Hz,220-240V
Galvanized sheets
Plate fin coil
Centrifugal (direct)
70 (130)
Built in remote controller
32 (1-1/4)
740 (29-1/8)
325 (12-13/16)
× 2
Page 8
7
Service Ref. PEHD-P125EAH PEHD-P140EAH Power supply Single phase,50Hz,220-240V
Input 1 kW 0.64 0.64 <3.64> 0.66 0.66< 3.66> Running current 1 A 2.72 2.72 <15.17> 2.79 2.79 <15.24>
External nish Galvanized sheets Heat exchanger Plate n coil
Fan
INDOOR UNIT
Booster heater 1 kW <3.0> <3.0> Operation control & Thermostat Built in remote controller Noise level (Lo-Hi) dB 44-50 46-51 Unit drain pipe O.D mm (in.) 32 (1-1/4)
Dimensions
Weight kg (lbs) 68 (150) 73 (161)
Notes 1. Above data based on indicated voltage
Starting current 1A ––––
Fan (drive) × No. Centrifugal (direct) × 2 Fan motor output kW 0.40 Airow (Lo-Hi) External static pressure Pa (mmAq) 70 (130)
W mm (in.) 1,415 (55-11/16) 1,715 (67-1/2)
D mm (in.) 740 (29-1/8) H mm (in.) 325 (12-13/16)
Indoor Unit: Single phase 240V 50Hz Outdoor Unit: Single phase 240V 50Hz / 3 phase 415V 50Hz
3
m
/min (CFM)
Cooling Heating Cooling Heating
33.5-42 <1,183-1,483> 36.5-46 <1,288-1,624>
Page 9
8
PEHD-P35EAH
PEHD-P50EAH
5
FAN PERFORMANCE AND CORRECTED AIR FLOW
100
80
60
40
(1Pa 0.1mmAq)
20
External static pressure (Pa)
140
120
100
80
60
40
(1Pa 0.1mmAq)
External static pressure (Pa)
20
Fan Performance <30Pa>
Hi
Lo
8
610121416
Air Flow (CMM)
Fan Performance <70Pa>
Hi
Lo
Corrected Air Flow
Cooling
1.1
1.0
0.9
0.8
Correction factor
6810121416
Air flow (CMM)
Heating
1.3
1.2
1.1
1.0
Correction factor
0.9
0.8 6 8 10 12 14 16
Air flow (CMM)
Capacity
input
Air Flow (CMM)
140
120
100
(1Pa 0.1mmAq)
External static pressure (Pa)
160
140
120
100
Fan Performance <30Pa>
80
60
40
20
6 8 10 12 14 16 18 20
Fan Performance <70Pa>
80
10 126 8 14 16 18
Hi
Lo
Air Flow (CMM)
Hi
Corrected Air Flow
Cooling
1.1
1.0
0.9
0.8
Correction factor
8 10121416 18 20 22
Air flow (CMM)
Heating
1.3
1.2
1.1
1.0
Capacity
input
60
(1Pa 0.1mmAq)
40
External static pressure (Pa)
20
8 10121416182022
Lo
Air Flow (CMM)
Correction factor
0.9
0.8 8 10121416 18 20 22
Air flow (CMM)
Page 10
9
Corrected Air Flow
Capacity Input
1.1
1.0
0.9
0.8
12 16 20 24 28 32
Air flow (CMM)
Correction factor
Cooling
1.1
1.0
1.3
1.2
0.9
0.8 12 16 20 24 28 32
Air flow (CMM)
Correction factor
Heating
140
120
100
200
180
160
80
60
40
20
12 16 20 24 28 32
Air flow
(CMM)
Fan performance <130Pa>
External static pressure (Pa)
(1Pa 0.1mmAq)
140
120
100
180
160
80
60
40
20
12 16 20 24 28 32
Air flow
(CMM)
Fan performance <70Pa>
External static pressure (Pa)
(1Pa 0.1mmAq)
=
Lo
Hi
=
Hi
Lo
PEHD-P71EAH
PEHD-P60EAH
Fan Performance <30Pa>
120
100
80
60
40
(1Pa 0.1mmAq)
20
External static pressure (Pa)
8 1012141618202224
Fan Performance <70Pa>
140
120
100
80
Lo
Air Flow (CMM)
Corrected Air Flow
Capacity
input
Cooling
1.1
1.0
Hi
0.9
0.8
Correction factor
12 14 16 18 20 22 24 26
Air flow (CMM)
Heating
1.3
1.2
1.1
Hi
1.0
60
40
(1Pa 0.1mmAq)
External static pressure (Pa)
20
10 12 14 16 18 20 22 24 26
Lo
Air Flow (CMM)
Correction factor
0.9
0.8 12 14 16 18 20 22 24 26
Air flow (CMM)
Page 11
10
PEHD-P100EAH
PEHD- P125EAH
Fan performance <130Pa>
200
180
160 140
120
100
80
=
60
Lo
40
(1Pa 0.1mmAq)
20
External static pressure (Pa)
26 28 30 32 34 36 38 40
Air flow
Corrected Air Flow
Cooling
1.1
(CMM)
Hi
Capacity Input
Fan performance <70Pa>
220
200
180
160 140
120
100
80
=
60
40
(1Pa 0.1mmAq)
20
External static pressure (Pa)
24 26 28 30 32 34 36 38
Air flow
Heating
1.2
1.1
Hi
Lo
(CMM)
1.0
0.9
Correction factor
0.8 24 26 28 30 32 34 36 38 40
Air flow (CMM)
Fan performance <130Pa>
220
200
180
160 140
120
100
80
=
60
(1Pa 0.1mmAq)
40
20
External static pressure (Pa)
Lo
32 34 36 38 40 42 44 46 48
Air flow
(CMM)
Hi
1.0
0.9
Correction factor
0.8 24 26 28 30 32 34 36 38 40
Air flow (CMM)
Fan performance <70Pa>
220
200
180
160 140
120
100
80
=
60
(1Pa 0.1mmAq)
40
20
External static pressure (Pa)
32 34 36 38 40 42 44 46
Air flow
Hi
Lo
(CMM)
Corrected Air Flow
Cooling
1.1
1.0
0.9
Correction factor
0.8 32 34 36 38 40 42 44 46 48
Air flow (CMM)
Capacity Input
Heating
1.2
1.1
1.0
0.9
Correction factor
0.8 32 34 36 38 40 42 44 46 48
Air flow (CMM)
Page 12
11
PEHD-P140EAH
Fan performance <130Pa>
220
200 180
160 140 120
100
=
80
60
(1Pa 0.1mmAq)
40
20
External static pressure (Pa)
Lo
36
38 40 42 44 46 48 50
Air flow
Hi
52
(CMM)
Corrected Air Flow Capacity
Cooling
1.1
1.0
0.9
Correction factor
0.8 36 38 40 42 44 46
Input
48 50
Air flow (CMM)
52
Fan performance <70Pa>
200
180
160
140
120
=
100
80
(1Pa 0.1mmAq)
60
40
External static pressure (Pa)
20
Lo
36
38 40 42 44 46 48
Air flow
(CMM)
Heating
1.2
1.1
1.0
0.9
Correction factor
0.8 36 38 40 42 44 46
Air flow (CMM)
Hi
50
48
50 52
Page 13
12
44
8
Air inlet
Air outlet
8
75
7
6
5
Keep duct-work length 850mm or more. Be sure to apply the air filter (field supply) near the air inlet grille.
Service space:500 or more
Access door
Air outlet
Air inlet
4
3
1
2
365~465
50~150
243
159
197
558181
18
10
56 355
B
10-ø3(P35,50) 12-
ø3(P60)
10-ø3(P35,50) 12-
ø3(P60)
In case of bottom inlet
In case of rear inlet
(14×22)
Lifting bolt hole
3.5
3.5 288 3.5
21
10-ø3(P35,50) 12-
ø3(P60)
45
277
30D
450
450
282
85
81
A
81
256
40 15
10
179
10
30
35
24
640
227
256
10
30
40
A
81
A
29
80
10
10
E
13
13
61
176
176
109
BC
C B
C
8
7
6
5
4
3
2
1
Refrigerant piping flare connection (liquid ø9.52 copper tube):HP Refrigerant piping flare connection (gas ø15.88 copper tube):LP Drain R1(External thread) Electrical parts box Electric Heater Drain Pump (Option) Drain Pipe (Option) ··· Flexible joint VP-25(I.D.ø32) Filter
Set
804830-
EDCBA
10441070290280
305772
1012
Model
P60
P35,50
6
OUTLINES & DIMENSIONS
1. INDOOR UNIT
PEHD-P35, 50, 60EAH
197
81
308
365~465
81
323
44
55
50~150
13
75
243
8
7
6
5
Service space:500 or more
Access door
Air outlet
4
3
1
2
Air inlet
45
122
307
113
12-ø3
(14×
22)
Lifting bolt hole
30
29
3.5 319 3.5
181
140
C
C B
B
450
450
282
10
35
210
81
A
81
A
53
40
261
30 680
169
30
20
10 10
37580
13
30
E
D
12-ø3
19.05158416104704601552P140
15.8810441070290
F
19.05
EDCBA
12841310370360
2801012
1252
Model
P100,125
P71
Keep duct-work length 850mm or more. Be sure to apply the air filter (field supply) near the air inlet grille.
Refrigerant piping flare connection (liquid ø9.52 copper tube):HP Refrigerant piping flare connection (gas øF copper tube):LP Drain R1 (External thread) Electrical parts box Electric Heater Drain Pump (Option) Drain Pipe (Option) ··· Flexible joint VP25(I.D.ø32) Filter
8
7
6
5
4
3
2
1
Set
PEHD-P71, 100, 125, 140EAH
Page 14
13
2. REMOTE CONTROLLER
(Front view) (Side view) (Rear view)
120
130
19
83.5
46
Page 15
14
7
WIRING DIAGRAM
P.B.
TO OUTDOOR UNIT
TO MA-REMOTE CONTROLLER DC8.7-13V
I.B.
P.B.
ZNR
FUSE
X1
X5
X6
X4
POWER SUPPLY ~(1PHASE) 230V 50Hz
12
L
INSIDE SECTION OF CONTROL BOX
12345
123
4
987654321
1
2
CN32
CN51
CN41
CN90
CN31
CN29CN21CN20
CN22
5731
13
CN3C
2 1
TH1 TH2 TH5
212
1
2
1
3
21
12
3
CN24
2
1
C
MF
12 534 6
1331
S2 S1
S3
TB4
TB5
1
2
12 534 6
BLU
RED
RED
RED
26H
FS2FS1
H
88H2
88H1
88H2
88H1
1
2
3
4
MF
C
12 534 6
DS
DP
(WHT)
(WHT)
(YLW)
(WHT)
(WHT)
(WHT)
(BLK)
(WHT)
(RED)
(BLU)
B L U
B L U
(WHT)
CN2D
BLK
WHT
(BLU)
B L U
B L U
BRN ORN
YLW
(RED)
(WHT)
CNSK
CN2S
13
2
1
(RED)
(WHT)
(RED)
OFF
ON
SWE
SW2
SW1
2
1
(RED)
LED1 LED2 LED3
CN2L
(ORN)
31
CND
(RED)
CNDK
(BLU)
CNP
(WHT)
FAN
X1
X6X5X4
PE
TB2
L N
1
3
CN31
FB
Optional parts
Optional parts
<PEHD-P71·100·125·140EAH> External static pressure 130Pa
<PEHD-P71·100·125·140EAH> External static pressure 70Pa
<PEHD-P35·50·60EAH> External static
pressure 30Pa <PEHD-P35·50·60EAH> External static pressure 70Pa
ON OFF
12345
ON OFF
12345
ON OFF
12345
ON OFF
12345
ON OFF
12345
ON OFF
12345
ON OFF
12345
54321
OFF
ON
35EAH
50EAH
60EAH
71EAH
100EAH
125EAH
140EAH
Capacity cord switch
Model selection switch
SW2
SW1
MODELS
P N K
P N K
B L K
Y L W
O R N
B L K
W H T
B L K
W H T
B L K
W H T
W H T
B R N
O R N
(OPTIONAL PARTS)
CHOKE COILS
FERRITE CORE
HEATER CONTACTOR
HEATER THERMAL SWITCH
HEATER
THERMAL FUSE
DRAIN PUMP
RELAY(DRAIN PUMP)
X1
CONNECTOR(WIRELESS)
DP DS
TRANSMISSION(INDOOR.OUTDOOR)
LED3
SWITCH(MODEL SELECTION)
SW1
SWITCH(CAPACITY CORD)
SW2
SWITCH(EMERGENCY OPERATION)
SWE
POWER SUPPLY(REMOTE CONTROLLER)
LED2
LED1
POWER SUPPLY(I.B.)
CN90
CN51
CONNECTOR(CENTRALLY CONTROL)
CN24 CONNECTOR(HEATER)
VARISTOR
FUSE(T6.3AL250V)
ZNR
FUSE
INDOOR POWER BOARD
HEATER
FB L
COND./EVA. TEMP. THERMISTOR (0
°C/15K,25°C/5.4K DETECT)
PIPE TEMP. THERMISTOR/LIQUID (0
°C/15K,25°C/5.4K DETECT)
INTAKE AIR TEMP. THERMISTOR (0
°C/15K,25°C/5.4K DETECT)
TERMINAL BLOCK(REMOTE CONTROLLER)
DRAIN SENSOR
DRAIN PUMP
TH5
TH2
TH1
TB5
(INDOOR/OUTDOOR CONNECTING LINE)
TERMINAL BLOCKTB4
TERMINAL BLOCK(HEATER)TB2
FAN MOTORMF
CAPACITOR(FAN MOTOR)C
NAMENAME
SYMBOLSYMBOL
NAME
RELAY(FAN MOTOR)
RELAY(FAN MOTOR)
CONNECTOR(HA TERMINAL-A)
CONNECTOR(REMOTE SWITCH)
INDOOR CONTROLLER BOARD
RELAY(FAN MOTOR)
CONNECTOR(LOSSNAY)
X6
X5
X4
FS1,2
88H1,2
26H
H
CN41
CN32
CN2L
I.B.
SYMBOL
NOTE 1.SINCE THE OUTDOOR SIDE ELECTRIC WIRING MAY CHANGE BE SURE
TO CHECK THE OUTDOOR UNIT ELECTRIC WIRING FOR SERVICING.
2.INDOOR AND OUTDOOR CONNECTING WIRES ARE MADE WITH POLARITIES, MAKE WIRING MATCHING TERMINAL NUMBERS(S1,S2,S3).
3.SYMBOLS USED IN WIRING DIAGRAM ABOVE ARE,
:CONNECTOR, :TERMINAL.
4.THE WIRING BETWEEN MA-REMOTE CONTROLLER AND TB5 IS INCLUDED IN THE PACKAGE.
PEHD-P35, 50, 60, 71, 100, 125, 140EAH
Page 16
15
8
REFRIGERANT SYSTEM DIAGRAM
PEHD-P35, 50, 60, 71, 100, 125, 140EAH
Indoor unit
Indoor heat exchanger
Refrigerant flow in cooling Refrigerant flow in heating
Strainer
Thermistor TH5
Thermistor TH2
Distributor with strainer
Page 17
16
9
TROUBLESHOOTING
<Error code display by self-diagnosis and actions to be taken for service (summary)>
Present and past error codes are logged and displayed on the wired remote controller or controller board of outdoor unit. Actions to be taken for service and the inferior phenomenon reoccurrence at field are summarized in the table below. Check the contents below before investigating details.
9-1. TROUBLESHOOTING
Unit conditions at service
Error code
Actions to be taken for service (summary)
The inferior phenomenon is reoccurring.
Displayed
Not displayed
Judge what is wrong and take a corrective action according to SELF-DIAGNOSIS ACTION TABLE (9-2).
Identify the cause of the inferior phenomenon and take a corrective action according to TROUBLESHOOTING BY INFERIOR PHENOMENA (9-3).
The inferior phenomenon is not reoccurring.
Logged
Not logged
1Consider the temporary defects such as the work of protection devices in the refrigerant circuit including compressor, poor connection of wiring, noise and etc. Re-check the symptom, and check the installation environment, refrigerant amount, weather when the inferior phenomenon occurred, and wiring related. 2Reset error code logs and restart the unit after finishing service. 3There is no abnormality in electrical components, controller boards, and remote controller.
1Recheck the abnormal symptom. 2Identify the cause of the inferior phenomenon and take
a corrective action according to TROUBLESHOOTING BY INFERIOR PHENOMENA (9-3). 3Continue to operate unit for the time being if the cause is not ascertained. 4There is no abnormality in electrical components, controller boards, remote controller etc.
Page 18
17
9-2. SELF-DIAGNOSIS ACTION TABLE
Note: Refer to the manual of outdoor unit for the details of display
such as F, U, and other E.
Error Code
Meaning of error code and detection method
Cause
Countermeasure
P1
Abnormality of room temperature thermistor (TH1)
1 The unit is in three-minute resume
prevention mode if short/open of thermistor is detected. Abnormal if the unit does not reset normally after three minutes. (The unit returns to normal operation, if it has normally reset.)
2 Constantly detected during cooling,
drying, and heating operation. Short: 90: or more Open: -40: or less
1 Defective thermistor
characteristics.
2 Contact failure of connector
(CN20) on the indoor controller board. (Insert failure)
3 Breaking of wire or contact
failure of thermistor wiring.
4 Defective indoor controller
board.
13 Check resistance value of thermistor. 0: ······15.0k" 10: ····9.6k" 20: ····6.3k" 30: ····4.3k" 40: ····3.0k" If you put force on (draw or bend) the lead wire with measuring resistance value of thermistor breaking of wire or contact failure can be detected. 2 Check contact failure of connector (CN20) on
the indoor controller board. Refer to 9-6. Turn the power on again and check restart after inserting connector again.
4 Check room temperature display on remote
controller. Replace indoor controller board if there is abnormal difference with actual room temperature.
Turn the power off, and on again to operate after check.
P2
Abnormality of pipe temperature thermistor/Liquid (TH2)
1 The unit is in three-minute resume
prevention mode if short/open of thermistor is detected. Abnormal if the unit does not reset normally after three minutes. (The unit returns to normal operation, if it has normally reset.)
2 Constantly detected during cooling,
drying, and heating (except defrosting) operation. Short: 90: or more Open: -40: or less
1 Defective thermistor
characteristics.
2 Contact failure of connector
(CN21) on the indoor controller board. (Insert failure)
3 Breaking of wire or contact
failure of thermistor wiring.
4 Defective refrigerant circuit is
causing thermistor temperature of 90: or more or -40: or less.
5 Defective indoor controller board.
1–3 Check resistance value of thermistor.
For characteristics, refer to (P1) above. 2 Check contact failure of connector (CN21) on
the indoor controller board. Refer to 9-6. Turn the power on and check restart after inserting connector again.
4 Check pipe <liquid> temperature with remote
controller in test run mode. If pipe <liquid> temperature is exclusively low (in cooling mode) or high (in heating mode), refrigerant circuit may have defective.
5 Check pipe <liquid> temperature with remote
controller in test run mode. If there is exclusive difference with actual pipe <liquid> temperature, replace indoor controller board.
Turn the power off, and on again to operate after check.
P4
Abnormality of drain sensor (DS)
1 Suspensive abnormality, if short/open of
thermistor is detected for 30 seconds continuously. Turn off compressor and indoor fan.
2 Short/open is detected for 30 seconds
continuously during suspensive abnormality. (The unit returns to normal operation,
if it has normally reset.)
3 Detect the following condition.
During cooling and drying operation.
In case that pipe <liquid> temperature
- room temperature <-10deg
(Except defrosting)
When pipe <liquid> temperature or room temperature is short/open temperature.
During drain pomp operation.
1 Defective thermistor
characteristics
2 Contact failure of connector
(CN31) on the indoor controller board. (Insert failure).
3 Breaking of wire or contact
failure of drain sensor wiring.
4 Defective indoor controller board.
1–3 Check resistance value of thermistor.
0: ······6.0k" 10: ····3.9k" 20: ····2.6k" 30: ····1.8k" 40: ····1.3k" 2 Check contact failure of connector (CN31) on
the indoor controller board. Refer to 9-6. Turn the power on again and check restart after inserting connector again.
4 Replace indoor controller board if drain
pump operates with the line of drain sensor connector CN31-1 and 2 is short-circuited, and abnormality reappears.
Turn the power off, and on again to operate after check.
P5
Malfunction of drain pump (DP)
1 Suspensive abnormality, if thermistor
of drain sensor is let heat itself and temperature rises slightly. Turn off compressor and indoor fan.
2 Drain pomp is abnormal if the condition
above is detected during suspensive abnormality.
3 Constantly detected during drain pomp
operation.
1 Malfunction of drain pump 2 Defective drain
Clogged drain pump Clogged drain pipe
3 Attached drop of water at the
drain sensor
Drops of drain trickles from lead wire.
Clogged filter is causing wave of drain.
4 Defective indoor controller board.
1 Check if drain-up machine works. 2 Check drain function. 3 Check the setting of lead wire of drain sensor
and check clogs of the filter.
4 Replace indoor controller board if drain
pump operates with the line of drain sensor connector CN31-1 and 2 is short-circuited and abnormality reappears. Refer to 9-6.
Turn the power off, and on again to operate after check.
Page 19
18
Error Code
Meaning of error code and detection method
Cause
Countermeasure
P6
Freezing/overheating protection is working
1 Freezing protection (Cooling mode)
The unit is in six-minute resume prevention mode if pipe <liquid or condenser/evap­orator> temperature stays under
-15: for three minutes, three minutes after the compressor started. Abnormal if it stays under -15: for three minutes again within 16 minutes after six-minute resume prevention mode. <Frost prevention mode> If pipe <liquid or condenser-evaporator> temperature is 2: or below when 16 minutes has passed after compressor starts operating, unit will start operating in frost prevention mode which stops compressor operation. After that, when pipe <liquid or condenser/evaporator> temperature stays 10: or more for 3 minutes, frost prevention mode will be released and compressor will restart its operation.
2 Overheating protection (Heating mode)
The units is in six-minute resume prevention mode if pipe <condenser / evaporator> temperature is detected as over 70: after the compressor started. Abnormal if the temperature of over 70: is detected again within 10 minutes after six-minute resume prevention mode.
P8
1 Slight temperature difference
between indoor room temperature and pipe <liquid or condenser / evaporator> temperature thermistor
Shortage of refrigerant
Disconnected holder of pipe
<liquid or condenser /
evaporator> thermistor
Defective refrigerant circuit
2 Converse connection of
extension pipe (on plural units connection)
3 Converse wiring of indoor/
outdoor unit connecting wire (on plural units connection)
4 Defective detection of indoor
room temperature and pipe <condenser / evaporator> temperature thermistor
5 Stop valve is not opened
completely.
(Cooling or drying mode)
1 Clogged filter (reduced airflow) 2 Short cycle of air path 3 Low-load (low temperature)
operation beyond the tolerance range
4 Defective indoor fan motor
Fan motor is defective.
Indoor controller board is
defective.
5 Defective outdoor fan control 6 Overcharge of refrigerant 7 Defective refrigerant circuit
(clogs)
(Heating mode)
1 Clogged filter (reduced airflow) 2 Short cycle of air path 3 Over-load (high temperature)
operation beyond the tolerance range
4 Defective indoor fan motor
Fan motor is defective.
Indoor controller board is
defective.
5 Defective outdoor fan control 6 Overcharge of refrigerant 7 Defective refrigerant circuit
(clogs)
8 Bypass circuit of outdoor unit
is defective.
(Cooling or drying mode)
1 Check clogs of the filter. 2 Remove shields.
4 Measure the resistance of fan motor's winding.
Measure the output voltage of fan's connector (FAN) on the indoor controller board. WThe indoor controller board should be
normal when voltage of AC 220~240V is detected while fan motor is connected. Refer to 9-6.
5 Check outdoor fan motor. 67 Check operating condition of refrigerant
circuit.
(Heating mode)
1 Check clogs of the filter. 2 Remove shields.
4 Measure the resistance of fan motor's
winding. Measure the output voltage of fan's connector (FAN) on the indoor controller board. WThe indoor controller board should be
normal when voltage of AC 220~240V is detected while fan motor is connected. Refer to 9-6.
5 Check outdoor fan motor. 6~8Check operating condition of refrigerant
circuit.
Abnormality of pipe temperature
<Cooling mode> Detected as abnormal when the pipe tem­perature is not in the cooling range 3 min­utes later of compressor start and 6 min­utes later of the liquid or condenser/evapo­rator pipe is out of cooling range. Note 1) It takes at least 9 min. to detect. Note 2) Abnormality P8 is not detected in
drying mode. Cooling range : -3 deg ] (TH-TH1) TH: Lower temperature between: liquid
pipe temperature (TH2) and con­denser/evaporator temperature (TH5)
TH1: Intake temperature
<Heating mode> When 10 seconds have passed after the compressor starts operation and the hot adjustment mode has finished, the unit is detected as abnormal when condenser/evaporator pipe temperature is not in heating range within 20 minutes.
Note 3) It takes at least 27 minutes to
detect abnormality. Note 4) It excludes the period of defrosting
(Detection restarts when defrosting
mode is over) Heating range : 3 deg [ (TH5-TH1)
1~4 Check pipe <liquid or condenser /
evaporator> temperature with room temperature display on remote controller and outdoor controller circuit board. Pipe <liquid or condenser / evaporator> temperature display is indicated by setting SW2 of outdoor controller circuit board as follows.
23Check converse connection of extension
pipe or converse wiring of indoor/outdoor unit connecting wire.
Conduct temperature check with outdoor controller circuit board after connecting A-Control Service Tool(PAC-SK52ST)’.
(
)
Page 20
19
Error Code
Meaning of error code and detection method
Cause
Countermeasure
P9
Abnormality of pipe temperature ther­mistor / Condenser-Evaporator (TH5)
1 The unit is in three-minute resume pro-
tection mode if short/open of thermistor is detected. Abnormal if the unit does not get back to normal within three min­utes. (The unit returns to normal opera­tion, if it has normally reset.)
2 Constantly detected during cooling, dry-
ing, and heating operation (except defrosting) Short: 90: or more Open: -40: or less
1 Defective thermistor
characteristics
2 Contact failure of connector
(CN29) on the indoor controller board. (Insert failure)
3 Breaking of wire or contact
failure of thermistor wiring.
4 Temperature of thermistor is
90: or more or -40: or less caused by defective refrigerant circuit.
5 Defective indoor controller
board.
13 Check resistance value of thermistor.
For characteristics, refer to (P1) above.
2 Check contact failure of connector (CN29)
on the indoor controller board. Refer to 9-6. Turn the power on and check restart after inserting connector again.
4 Operate in test run mode and check pipe
<condenser / evaporator> temperature with outdoor controller circuit board. If pipe <condenser / evaporator> temperature is exclusively low (in cooling mode) or high (in heating mode), refrigerant circuit may have defective.
5 Operate in test run mode and check pipe
<condenser / evaporator> temperature with outdoor control circuit board. If there is exclusive difference with actual pipe <condenser / evaporator> temperature replace indoor controller board. There is no abnormality if none of above comes within the unit. Turn the power off and on again to operate.
E0
or
E4
Remote controller transmission error(E0)/signal receiving error(E4)
1 Abnormal if main or sub remote con-
troller can not receive normally any transmission from indoor unit of refriger­ant address “0” for three minutes. (Error code : E0)
2 Abnormal if sub remote controller could
not receive for any signal for two min­utes. (Error code: E0)
1 Abnormal if indoor controller board can
not receive normally any data from remote controller board or from other indoor controller board for three minutes. (Error code: E4)
2 Indoor controller board cannot receive
any signal from remote controller for two minutes. (Error code: E4)
1 Check disconnection or looseness of indoor
unit or transmission wire of remote controller.
2 Set one of the remote controllers “main.
If there is no problem with the action above.
3 Check wiring of remote controller.
Total wiring length: max.500m (Do not use cablex 3 or more)
The number of connecting indoor units: max.16units
The number of connecting remote con­troller: max.2units
When it is not the above-mentioned problem of
1~3 4 Diagnose remote controllers.
a) When RC OK is displayed,
Remote controllers have no problem. Put the power off, and on again to check. If abnormality generates again, replace indoor controller board.
b) When RC NG is displayed,
Replace remote controller. c) When RC E3 is displayed, d) When ERC 00-06 is displayed, [ c),d)Noise may be causing abnormality. ]
If the unit is not normal after replacing
indoor controller board in group control, indoor controller board of address “0” may be abnormal.
E3
or
E5
Remote controller transmission error(E3)/signal receiving error(E5)
1 Abnormal if remote controller could not
find blank of transmission path for six seconds and could not transmit.
(Error code: E3)
2 Remote controller receives transmitted
data at the same time, compares the data, and when detecting it, judges different data to be abnormal 30 continuous times. (Error code: E3)
1 Abnormal if indoor controller board could
not find blank of transmission path.
(Error code: E5)
2 Indoor controller board receives trans-
mitted data at the same time, compares the data,and when detecting it, judges different data to be abnormal 30 continuous times. (Error code: E5)
1 Set a remote controller to main, and the
other to sub.
2 Remote controller is connected with only one
indoor unit.
3 The address changes to a separate setting.
4~6 Diagnose remote controller.
a) When RC OKis displayed, remote con-
trollers have no problem.
Put the power off,and on again to check. When becoming abnormal again, replace
indoor controller board. b)When RC NGis displayed, replace
remote controller. c)When RC E3or ERC 00-66is displayed,
noise may be causing abnormality.
1 Contact failure at transmission
wire of remote controller
2 All remote controllers are set
as sub remote controller. In this case, E0 is displayed on remote controller, and E4 is displayed at LED (LED1, LED2) on the outdoor controller circuit board.
3 Mis-wiring of remote controller. 4 Defective transmitting receiving
circuit of remote controller
5 Defective transmitting receiving
circuit of indoor controller board of refrigerant address “0”.
6 Noise has entered into the
transmission wire of remote controller.
1 Two remote controller are set
as main.
(In case of 2 remote con-
trollers)
2 Remote controller is connected
with two indoor units or more.
3 Repetition of refrigerant
address.
4 Defective transmitting receiving
circuit of remote controller.
5 Defective transmitting receiving
circuit of indoor controller board.
6 Noise has entered into trans-
mission wire of remote con­troller.
In case of checking pipe temperature with outdoor controller circuit board, be sure to connect A-control service tool (PAC-SK52ST).
(
)
Page 21
20
E6
1 Contact failure, short circuit or,
mis-wiring (converse wiring) of indoor/outdoor unit connecting wire
2 Defective transmitting receiving
circuit of indoor controller board
3 Defective transmitting receiving
circuit of indoor controller board
4 Noise has entered into indoor/
outdoor unit connecting wire.
Check LED display on the outdoor control cir-
cuit board. (Connect A-control service tool, PAC-SK52ST.) Refer to EA-EC item if LED displays EA-EC.
1 Check disconnection or looseness of indoor/
outdoor unit connecting wire of indoor unit or outdoor unit.
Check all the units in case of twin triple indoor unit system.
2-4 Turn the power off, and on again to
check. If abnormality generates again,
replace indoor controller board or outdoor
controller circuit board.
Other indoor controller board may have
defective in case of twin triple indoor unit system.
E7
Indoor/outdoor unit communication error (Transmitting error)
Abnormal if “1” receiving is detected 30 times continuously though indoor controller board has transmitted “0”.
1 Defective transmitting receiving
circuit of indoor controller board
2 Noise has entered into power
supply.
3 Noise has entered into outdoor
control wire.
1-3 Turn the power off, and on again to
check. If abnormality generates again,
replace indoor controller board.
Indoor/outdoor unit communication error (Signal receiving error)
1 Abnormal if indoor controller board
cannot receive any signal normally for six minutes after putting the power on.
2 Abnormal if indoor controller board
cannot receive any signal normally for three minutes.
3 Consider the unit abnormal under the
following condition: When two or more indoor units are connected to one outdoor unit, indoor controller board cannot receive a signal for three minutes from outdoor controller circuit board, a signal which allows outdoor controller circuit board to transmit signals.
Error Code
Meaning of error code and detection method
Cause
Countermeasure
Fb
Abnormality of indoor controller board
Abnormal if data cannot be normally read from the nonvolatile memory of the indoor controller board.
1 Defective indoor controller
board.
1 Replace indoor controller board.
E1
or
E2
Abnormality of remote controller con­trol board
1 Abnormal if data cannot be normally
read from the nonvolatile memory of the remote controller control board.
(Error code: E1)
2 Abnormal if the clock function of remote
controller cannot be normally operated.
(Error code: E2)
1 Defective remote controller.
1 Replace remote controller.
Page 22
21
(For the separate indoor/outdoor unit power sup-
ply system)
1 Power supply of 220~240V AC is not supplied to
indoor unit.
2 The connectors of the optional replacement kit are
not used.
3 Defective indoor controller board.
4 Defective indoor power board.
9-3. TROUBLESHOOTING BY INFERIOR PHENOMENA
Note: Refer to the manual of outdoor unit for the detail of remote
controller.
Phenomena
Cause
Countermeasure
(1)LED2 on indoor controller board
is off.
When LED1 on indoor controller board is also off.
1 Power supply of rated voltage is not supplied to out-
door unit.
2 Defective outdoor controller circuit board.
3 Power supply of 220~240V is not supplied to indoor
unit.
4 Defective indoor power board.
5 Defective indoor controller board.
1 Check the voltage of outdoor power
supply terminal block (L, N) or (L
3, N).
When AC 220~240V is not detected. Check the power wiring to outdoor unit and the breaker.
When AC 220~240V is detected. Check 2 (below).
2 Check the voltage between outdoor
terminal block S1 and S2.
When AC 220~240V is not detected. Check the fuse on outdoor controller circuit board. Check the wiring connection.
When AC 220~240V is detected. Check 3 (below).
3 Check the voltage between indoor terminal
block S1 and S2.
When AC 220~240V is not detected. Check indoor/outdoor unit connecting wire for mis-wiring.
When AC 220~240V is detected. Check 4 (below).
4 Check voltage output from CN2S on indoor
power board (DC13.1V). Refer to 9-6-1.
When no voltage is output. Check the wiring connection.
When output voltage is between DC12.5V and DC13.7V.
Check 5 (below).
5 Check the wiring connection between
indoor controller board and indoor power board. Check the fuse on indoor controller board. If no problems are found, indoor controller board is defective.
When LED1 on indoor controller board is lit.
1 Mis-setting of refrigerant address for outdoor unit
(There is no unit corresponding to refrigerant address “0”.)
1 Reconfirm the setting of refrigerant
address for outdoor unit
Set the refrigerant address to “0”. (For grouping control system under which 2 or more outdoor units are connected, set one of the units to “0”.) Set refrigerant address using SW1 (3-6) on outdoor controller circuit board.
1 Check the voltage of indoor power supply
terminal block (L,N).
When AC220~240V is not detected. Check the power supply wiring.
When AC220~240V is detected.
-Check 2 (below).
2 Check that there is no problem in the
method of connecting the connectors.
When there are problems in the method of connecting the connectors. Connect the connector correctly refer­ring to installation manual of an optional kit.
When there is no problem in the method of connecting the connectors.
-Check 3 (below).
3 Check voltage output from CNDK on
indoor controller board.
When AC220~240V is not detected. Check the fuse on indoor controller board. Check the wiring connection between indoor power supply terminal block and CND on indoor controller board.
When AC220~240V is detected.
-Check 4 (below).
4 Check voltage output from CN2S on
indoor power board.
When no voltage output. Check the wiring connection between CNDK on indoor controller board and CNSK on indoor power board. If no problem are found,indoor power board is defective.
When DC12.5~13.7V is detected. Check the wiring connection between CN2S on indoor power board and CN2D on indoor power board. If no problem are found,indoor con­troller board is defective.
Page 23
22
Note: Refer to the manual of outdoor unit for the detail of remote
controller.
(3)Upward/downward vane
performance failure
1 The vane is not downward during defrosting and
heat preparation and when the thermostat is OFF in HEAT mode. (Working of COOL protection function)
2 Vane motor does not rotate.
Defective vane motor
Breaking of wire or connection failure of connector
Up/down vane setting is No vanes”.
3 Upward/downward vane does not work.
The vane is set to fixed position.
1 Normal operation (The vane is set to hor-
izontal regardless of remote control.)
2 Check 2 (left).
Check the vane motor. (Refer to How to check the parts.)
Check for breaking of wire or connec­tion failure of connector.
Check Up/down vane setting. (Unit function selection by remote controller).
3 Normal operation (Each connector on
vane motor side is disconnected.)
Phenomena
Cause
Countermeasure
(2)LED2 on indoor controller board
is blinking.
When LED1 on indoor controller board is also blinking. Connection failure of indoor/outdoor unit connecting wire
When LED1 is lit.
1 Mis-wiring of remote controller wires
Under twin triple indoor unit system, 2 or more indoor units are wired together.
2 Refrigerant address for outdoor unit is wrong or not
set.
Under grouping control system, there are some units whose refrigerant address is 0.
3 Short-cut of remote controller wires 4 Defective remote controller
Check indoor/outdoor unit connecting wire for connection failure.
1 Check the connection of remote con-
troller wires in case of twin triple indoor unit system. When 2 or more indoor units
are wired in one refrigerant system, connect remote controller wires to one of those units.
2 Check the setting of refrigerant address
in case of grouping control system.
If there are some units whose refrigerant addresses are 0 in one group, set one of the units to 0 using SW1 (3-6) on outdoor controller circuit board.
34 Remove remote controller wires and
check LED2 on indoor controller board.
When LED2 is blinking, check the short-cut of remote controller wires.
When LED2 is lit, connect remote controller wires again and: if LED2 is blinking, remote controller is defective; if LED2 is lit, connection failure of remote controller terminal block etc. has returned to normal.
(4)Receiver for wireless remote
controller
1 Weak batteries of wireless remote controller.
2 Contact failure of connector (CNB) on wireless
remote controller board.
(Insert failure)
3 Contact failure of connector (CN90) on indoor con-
troller board.(Insert failure)
4 Contact failure of connector between wireless
remote controller board and indoor controller board.
1 Replace batteries of wireless remote con-
troller.
2~4
Check contact failure of each connector. If no problems are found of connector, replace indoor controller board. When the same trouble occurs even if indoor controller board is replaced, replace wireless remote controller board.
Page 24
23
9-4. When wired remote controller or indoor unit micro computer troubles
1. If there is not any other wrong when trouble occurs, emergency operation starts as the indoor controller board switch (SWE) is set to ON. During the emergency operation the indoor unit is as follows;
(1) Indoor fan high speed operation (2) Drain-up machine operation
2. When emergency operating for COOL or HEAT, setting of the switch (SWE) in the indoor controller board and outdoor unit emergency operation are necessary.
3. Check items and notices as the emergency operation
(1) Emergency operation cannot be used as follows;
When the outdoor unit is something wrong.
When the indoor fan is something wrong.
When drain over flow protected operation is detected during self-diagnosis. (Error code : P5)
(2) Emergency operation will be serial operation by the power supply ON/OFF.
ON/OFF or temperature, etc. adjustment is not operated by the remote controller.
(3) Do not operate for a long time as cold air is blown when the outdoor unit starts defrosting operation during heat emer-
gency operation. (4) Cool emergency operation must be within 10 hours at most. It may cause heat exchanger frosting in the indoor unit. (5) After completing the emergency operation, return the switch setting, etc. in former state. (6) Since vane does not work at emergency operation, position the vane manually and slowly.
Page 25
24
0
10
20
30
40
50
-20 -10 0 10 20 30 40 50
< Thermistor for lower temperature >
Temperature (:)
Resistance (K")
<Thermistor Characteristic graph>
Room temperature thermistor(TH1) Pipe temperature thermistor(TH2) Condenser/evaporator temperature thermistor(TH5)
Thermistor R
0=15k" ±3%
Fixed number of B=3480k" ±2%
Rt=15exp { 3480( ) }
0: 15k" 10: 9.6k" 20: 6.3k" 25: 5.2k" 30: 4.3k" 40: 3.0k"
Thermistor for lower temperature
1
273+t
1
273
9-5. HOW TO CHECK THE PARTS
Parts name Check points
Disconnect the connector then measure the resistance using a tester. (Surrounding temperature 10:~30:)
(Refer to the thermistor)
Room temperature thermistor (TH1)
Pipe temperature thermistor (TH2)
Condenser/Evaporator temperature thermistor (TH5)
Normal
4.3k"~9.6k"
Abnormal
Open or short
Page 26
25
9-6.TEST POINT DIAGRAM
9-6-1. Power board
PEHD-P35EAH, PEHD-P50EAH, PEHD-P60EAH, PEHD-P71EAH PEHD-P100EAH, PEHD-P125EAH, PEHD-P140EAH
CNSK Connect to the indoor controller board (CNDK) Between
11
to 33220-240V AC
CN2S Connect to the indoor controller board (CN2D) Between
11
to
33
12.6-13.7V DC (Pin11(+))
Page 27
26
9-6-2. Indoor controller board
PEHD-P35EAH, PEHD-P50EAH, PEHD-P60EAH, PEHD-P71EAH PEHD-P100EAH, PEHD-P125EAH, PEHD-P140EAH
FAN Fan motor output
CNP Drain-pump output (DP) (220~240V AC)
CNC Dew prevention heater (H2) (220~240V AC)
CNDK Connect to the indoor power board (CNSK) (220~240V AC)
FUSE (6.3A 250V)
CND Power supply input (220~240V AC)
SWE Emergency operation
SW2 Capacity setting
SW1 Model setting
CN2L Connector (LOSSNAY)
CN51 Centrally control
CN6V Vane motor output (MV)
CN90 Connect to the wireless remote controller board (CNB)
CN31 Drain sensor (DS)
CN29 Condenser/evaporator temperature thermistor (TH5)
CN21 Pipe temperature thermistor/Liquid (TH2)
CN20 Room temperature thermistor (TH1)
CN22 Remote controller connecting wire (10.4~14.6V DC)
LED3 Transmission (Indoor/outdoor)
LED2 Power supply (R.B)
LED1 Power supply (I.B)
CN2D Connector to the indoor power board (CN2S) (12.5~13.7V DC)
CN3C Transmission (Indoor/outdoor) (0~24V DC)
}
}
Non polarity
+
+
CN41 Connector (HA terminal-A)
Page 28
27
SW1
Setting by the dip switch and jumper wire
Functions
Jumper wire
Model settings
Capacity settings
Pair number setting with wireless remote controller
For service board
Remarks
SW2
J41 J42
Unit type setting
JP1
Indoor controller board type setting
JP3
0 1 2
3 ~ 9
Wireless remote controller setting
Control PCB setting
J41 J42
<Settings at time of factory shipment> Wireless remote controller: 0 Control PCB: (for both J41 and J42) Four pair number settings are supported. The pair number settings of the wireless remote controller and indoor control PCB (J41/J42) are given in the table on the left. (' ' in the table indicates the jumper line is disco­nnected.)
There is no jumper (JP1) because these models have the cond./eva. temperature thermistor (TH5).
(Marks in the table below) Jumper wire ( : Short : Open)
Without TH5
With TH5
Model
JP1
Factory shipment
Service parts
Indoor controller board type
JP3
12345
ON
OFF
Service board
MODELS
1 2 3 4 5
1 2 3 4 5
PEHD-P35EAH
ON OFF
PEHD-P50EAH
1 2 3 4 5
ON OFF
PEHD-P60EAH
ON OFF
1 2 3 4 5
1 2 3 4 5
PEHD-P71EAH
ON OFF
PEHD-P100EAH
1 2 3 4 5
ON OFF
PEHD-P125EAH
ON OFF
1 2 3 4 5
PEHD-P140EAH
ON OFF
9-7. FUNCTIONS OF DIP SWITCH AND JUMPER WIRE
Each function is controlled by the dip switch and the jumper wire on control p.c. board. SW1 and SW2 are equipped only for service parts. Model setting and capacity setting are memorized in the nonvolatile memory of the control p.c. board of the unit.
Page 29
28
10
DISASSEMBLY INSTRUCTIONS
Figure1.
11
. Removing the fan motor
1. Removing the 9 screws that fix the bottom plate A,
and remove it.
2. Removing the drain pan as follows: (1) Remove the screw that fix the drain pan. (2) Slide the drain pan in the direction 1, Figure1
and unhook the drain pan catch near the drain pipe.
(3) Slide the drain pan in the direction 2, Figure1
and unhook the 2 catches on the other side of the drain pipe.
3. Remove the 8 screws that fix the bottom plate
assembly, and remove it.
4. Disconnect the fan motor connector from the con-
troller box. (For the models with booster heater, disconnect the booster heater connector as well.)
5. Remove the fan base plate as follow:
Figure2.
(1) Remove the 4 screws1 (2) Slide down the fan base plate to remove.
6. Removal of the fan motor: (1) Remove the Sirocco fan securing screw (one
screw each fan)
(2) Remove fan housing screws (four screws each
housing) (3) Remove motor base bracket (four screws) (4) Remove motor from motor base bracket by the
two screws (one on each motor rubber mount-
ing clamp) (5) Remove the fan and housing from the motor
shaft (slide away from the motor)
Drain pan catches (Hidden)
Disconnect the fan motor connecter (and the booster heater connector)
Filter
1
2
Bottom plate
A
Drain pan
1
Heat exchanger
Bottom plate assembly
Drain pan catches (Hidden)
Fan base
1
Page 30
29
Figure3.
22
. Removing the booster heater
1. Remove the bottom plate, drain pan, and bottom plate assembly. (Refer 1-1~3.)
2. Disconnect the booster heater connector from the controller box.
3. Remove the 2 lower screws on the both sides of the booster heater.
4. Loosen the 2 upper screws on the both sides of the booster heater.
5. Removing the booster heater.
Figure4.
Fan base
Sirocco fan
Booster heater
Motor
Housing assembly
Bush
Piece
Piece
Leg
Bush
Screw holes
Motor base (Only PEHD-P71 EAH)
Sirocco fan
Housing assembly
Booster heater
Page 31
30
11
PARTS LIST
PEHD-P35EAH, PEHD-P50EAH, PEHD-P60EAH, PEHD-P71EAH PEHD-P100EAH, PEHD-P125EAH, PEHD-P140EAH
EXTERNAL PARTS
9, 10
No.
Part No. Part Name Drawing No.
1
S70 031 669
2
S70 011 669
3
S70 081 669
S70 091 669
4
S70 K04 480
5
S70 K05 480
6
S70 011 529
7
8
S70 021 529
9
S70 021 500
10
S70 031 500
Drain pan assy
Filter
Filter
W638939Z04Bottom plate 1
W638917Z04Bottom plate 1
W638940G03Bottom plate 2 assy
W638918G03Bottom plate 2 assy
W268527G11H.EX.General assy
W268527G12H.EX.General assy
W638942G01Drain pan assy
W638920G01
W645496G02
W645496G03
PEHD-
P35EAH
1
1
PEHD-
P50EAH
11
1
1
11
11
PEHD-
P60EAH
1
1
1
1
1
5, 6
3, 4
7, 8
1.2
Qty/set
Spec.
Page 32
31
14.15.16
Part No. Part Name Drawing No.
No.
1
S70 041 669
2
S70 042 669
3
S70 040 669
4
S70 051 669
5
S70 052 669
6
S70 050 669
7
S70 K06 480
8
S70 K07 480
9
S70 K08 480
10
S70 K09 480
11
S70 050 529
12
S70 060 529
13
S70 040 529
14
S70 050 500
S70 040 500
15
S70 010 500
16
Bottom plate 1
Bottom plate 2 assy
H.EX.General assy
Drain pan assy
Filter
Filter
Filter
W634050Z01Bottom plate 1
W634028Z01Bottom plate 1
W631101Z04
W634052G01Bottom plate 2 assy
W634030G01Bottom plate 2 assy
W631188G02
W268528G07H.EX.General assy
W268528G08H.EX.General assy
W268528G09H.EX.General assy
W268529G03
W634056G01Drain pan assy
W634034G01Drain pan assy
W631186G01
W645497G01
W645497G02
W645497G03
PEHD-
P71EAH
1
1
1
1
1
PEHD-
PEHD-
P100EAH
P125EAH
1
1.2.3
11
11
1
11
11
Qty/set
PEHD-
P140EAH
1
1
1
1
1
7.8.9.10
4.5.6
11.12.13
Spec.
Page 33
32
5, 6
7, 8
1
1
4
4
9, 10, 11
12
7, 8
5, 6
2, 3
13, 14
PEHD-P35EAH, PEHD-P50EAH, PEHD-P60EAH, PEHD-P71EAH PEHD-P100EAH, PEHD-P125EAH, PEHD-P140EAH
BLOWER PARTS
Part No. Part Name Drawing No.
No.
1
S70 652 131
2
S70 051 677
3
S70 061 677
4
S70 922 105
S70 A88 114
5
6
S70 A89 114
S70 989 110
7
8
S70 985 110
9
S70 Y57 220
10
S70 Y58 220
11
S70 Y56 220
12
S70 652 130
13
S70 Y07 300
S70 Y03 300
14
Attachment
Sirocco fan
Housing assy
Motor
Motor support
PEHD-
PEHD-
P50EAH
P35EAH
W353715H01 22
W638932G03Fan base assy
W638905G03Fan base assy
W818836H01Bush
W122296G02
W122297G02Sirocco fan
W638949G03
W638949G04Housing assy
P714315X02Motor
P714316X02Motor
P714774X01
W241060H03
P493639X02Heater assy 3
P493640X02Heater assy 4
2
1
2
2
2
1
1
1
1
2
2
1
1
1
PEHD-
P60EAH
1
22
2
2
1
1
1
Qty/set
<MF>
<MF>
<MF>
Page 34
33
8
9
2
1
2
1.20
6.7
6.7
10.11.12
13.14
21
9
8
3.4.5
15.16.17
18.19
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Part No. Part Name Drawing No.
Qty/set
R02K338H02 222
22
22
22
2
2
2
2
1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
2
R02K338G82
W631187G02
W860050H02
W631126G02
W631120G02
W241060H03
P714940X01
W631122Z04
W258903G09
P412223X01
W353715H01
W634069Z02
with a nut
20-25L
<MF>250W,1Phase 220~ 240V
<MF>240W,1Phase 220~ 240V
<MF>150W,1Phase 220~ 240V
<C>
<C>
S70 508 131
S70 508 132
S70 073 677
S70 072 677
S70 070 677
S70 922 105
S70 Y01 105
S70 Y07 114
S70 001 110
S70 Y15 220
S70 Y16 220
S70 Y17 220
S70 652 130
S70 Y08 130
S70 Y04 300
S70 Y05 300
S70 Y06 300
S70 010 255
S70 020 255
S70 652 131
S70 090 130
Piece
Piece
Fan base assy
W634036G02Fan base assy
W634058G02Fan base assy
Bush
Sirocco fan
Housing assy
Motor
Motor support
P714941X01Motor
P714964X01Motor
Leg
Heater assy 5
W258903G08Heater assy 4
W258903G07Heater assy 3
Capacitor 16
Attachment
Motor base
P412172X01Capacitor 6
W818836H01Bush
: Not illustrated
PEHD-
P125EAH
PEHD-
P100EAH
PEHD-
P71EAH
PEHD-
P140EAH
Page 35
34
PEHD-P35EAH, PEHD-P50EAH, PEHD-P60EAH, PEHD-P71EAH PEHD-P100EAH, PEHD-P125EAH, PEHD-P140EAH
CONTROL BOX PARTS
5
8
6
7
4
1
Part No. Part Name Drawing No.
No.
S70 979 717
1
S70 435 717
2
S70 K06 313
3
S70 274 215
4
5
S70 KW3 202
6
S70 KW2 202
S70 KW1 202
7
S70 K70 310
8
Part No. Part Name Drawing No.
No.
S70 979 317
1
2
S70 435 717
S70 K06 313
3
S70 274 215
4
5
S70 KW3 202
S70 KW2 202
6
7
S70 KW1 202
8
S70 K70 310
Terminalbed
Terminalbed
Power Board
Start relay
Thermistor
Thermistor
Thermistor
Controller board
Terminalbed
Terminalbed
Power Board
Start relay
Thermistor
Thermistor
Thermistor
Controller board
P436110X01
BA73S950H02
RG00B435F08
P421221X01
W905588G01
W906303G02
W906303G01
RG00D008B02
P436110X01
BA73S950H02
RG00B435F08
P421221X01
W905588G01
W906303G02
W906303G01
RG00D008B02
3
PEHD-
P35EAH
1
1
PEHD-
P71EAH
1
1
PEHD-
PEHD-
P60EAH
P50EAH
1
1
PEHD-
PEHD-
P125EAH
P100EAH
1
1
222
111
111
222
111
111
1
1
111
111
222
111
111
1
1
Qty/set
Qty/set
PEHD-
P140EAH
2222
1
1
2
1
1
1
1
2
Spec.
< TB4 >
<
TB5 >
PWB
LY1F< 88H1,2 >
< T H1> RED
< TH2 > WHITE
<
TH5 > BLACK
I.B
Spec.
< TB4 >
< TB5 >
PWB
LY1F< 88H1,2
< T H1> RED
< TH2 > WHITE
< TH5 > BLACK
I.B
>
Page 36
35
PEHD-P35EAH, PEHD-P50EAH, PEHD-P60EAH, PEHD-P71EAH PEHD-P100EAH, PEHD-P125EAH, PEHD-P140EAH
ELECTRICAL PARTS
1
TEMP.
ON/OFF
2
No. Part No. Part Name Drawing No.
1
S70 KW1 713
2
S70 030 305
No. Part No. Part Name Drawing No.
1
2
S70 030 305
Remote controller
Remote controller cable
Remote controllerS70 KW1 713
Remote controller cable
P972122X01
W873334G05
P972122X01
W873334G05
PEHD-
P35EAH
PEHD-
P71EAH
PEHD-
PEHD-
P60EAH
P50EAH
PEHD-
PEHD-
P125EAH
P100EAH
111
111
111
1
Qty/set
Qty/set
PEHD-
P140EAH
1
111
Spec.
MA Remo-con
10 m
Spec.
MA Remo-con
10 m
Page 37
36
12
OPTIONAL PARTS
1. REFRIGERANT PIPES
Service Ref. : PEHD-P35,50,60,71EAH
Service Ref. : PEHD-P100,125,140EAH
Note 1. How to connect refrigerant pipes.
Factory supplied optional refrigerant pipings contain refrigerant at the above atmospheric pressures. As long as connection takes no more than 5 minutes, no air will enter, and there will be no need for air purging. Remove the blind caps and make the connections within 5 minutes. After the connections for the indoor and out­door units are made, open the stop valve on the outdoor unit to allow refrigerant gas to flow. If piping length exceeds 5m, an additional charge of refrigerant is needed.
Note 2. The following main parts are contained in the optional refrigerant piping kit.
Heat insulating cover, vinyl tapes, nipples, sleeve and flange (for wall hole).
Part No. Pipe length Pipe size O.D. Connection method
PAC-05FFS-E
5m
PAC-07FFS-E
7m
PAC-10FFS-E
10m
PAC-15FFS-E
15m
Liquid : ø9.52 Gas : ø15.88
Indoor unit : Flared Outdoor unit : Flared
Part No. Pipe length Pipe size O.D. Connection method
PAC-SC51PI-E
5m
PAC-SC52PI-E
7m
PAC-SC53PI-E
10m
PAC-SC54PI-E
15m
Liquid : ø9.52 Gas : ø19.05
Indoor unit : Flared Outdoor unit : Flared
2. REMOTE SENSOR
3. REMOTE OPERATION ADAPTER
4. REMOTE ON/OFF ADAPTER
Part No. PAC-SE41TS-E
PEHD-P35,50,60,71,100,125,140EAHApplied model
Part No. PAC-SF40RM-E
PEHD-P35,50,60,71,100,125,140EAHApplied model
Part No. PAC-SE55RA-E
PEHD-P35,50,60,71,100,125,140EAHApplied model
Page 38
37
5. OPTIONAL MOTOR
The external static pressure of 130Pa allows long ducts to be used more extensively to enable the most convenient posi­tioning of indoor units.
6. DRAIN WATER LIFT-UP MECHANISM
This allows more versatility when selecting drain piping layouts.
Part No. PAC-SK005MT-F PAC-SK004MT-F PAC-SK003MT-F
PEHD-P71EAH PEHD-P100EAH PEHD-P125,140EAHApplied model
Part No. PAC-KE03DM-G
Applied model PEHD-P35,50,60,71,100,125,140EAH
Page 39
38
Page 40
HEAD OFFICE: MITSUBISHI DENKI BLDG., 2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
HWE05070 Issued in Aug. 2005 Printed in Japan
New publication, effective Aug. 2005 Specifications subject to change without notice.
TM
Loading...