Mitsubishi HS-HD2000U Service Manual
SPECIFICATIONS
Tape Format
Power Source
Power Consumption
Video Signal System
Video Recording System
Luminance
Color Signal
Hi-Fi Audio
Recording System
Linear Audio Track
Maximum Recording Time
D-VHS
S-VHS/VHS
Record/Playback System
Video
Audio
Digital
Rewind Time
Video Input
Audio Input
Video Output
Audio Output
Digital Interface
Input/Output
Tuner VHF
UHF
CATV
Operating Temperature
Relative Humidity
RF Channel Output
Weight
Dimensions
Timer Program Capacity
Memory Backup Time
Deck
:
S-VHS/VHS NTSC standard with
Hi-Fi audio and D-VHS standard
: 120 V AC ; 60 Hz
: Approx. 28 W (standby 6.0 W)
:
EIA standard ;
NTSC color
:
S-VHS standard/D-VHS standard
: Frequency modulation recording
: Low frequency conversion
sub-carrier phase shift recording
: S-VHS standard
Azimuth helical scanning system
: 1 track
:
150 min. with DF-300 video cassette (HS)
300 min. with DF-300 video cassette (STD)
:
120 min. with T-120 video cassette (SP)
360 min. with T-120 video cassette (EP)
: 4 heads
:
2 Hi-Fi channels and 1 monoral audio control
: HS 4 heads
STD 2 heads
:
Approx. 43 seconds for T-120 cassette
: 0.5 to 2.0 V(p-p), 75 Ω
unbalanced RCA pin Jack
: -346 mV(rms), 47 kΩ
unbalanced RCA pin Jack
: 1.0 V(p-p), 75 Ω unbalanced
RCA pin Jack
: -346 mV(rms), 1 kΩ unbalanced
RCA pin Jack
:
based on IEEE 1394 digital
interface, 4 pin, corresponds to S400
: 54 to 88 MHz, 174 to 216 MHz
: 470 to 806 MHz
: 54 to 88 MHz, 90 to 804 MHz
: 41 °F to 104 °F
: 30 % to 80 %
: Channel 3 or 4 switchable
: Approx. 9.9 lbs (4.5 kg)
: 16.7”(W) × 3.7”(H) × 12.0”(D)
: 1 month programmable
/ 8 programs
: Approx. 30 minutes
: α Deck
• Weight and dimensions shown are approximate.
• Design and specifications are subject to change without notice.
Only cassettes marked D-VHS or S-VHS or VHS can be used with this video cassette recorder.
MITSUBISHI
2001
VIDEO CASSETTE RECORDER
MITSUBISHI DIGITAL ELECTRONICS AMERICA, INC.
9351 Jeronimo Ave. Irvine, California 92618 U.S.A.
Copyright C 2001 Mitsubishi Digital Electronics America, Inc. All Rights Reserved.
MODEL
HS-HD2000U
-2-
CONTENTS
– FILE “COVERPGE” –
SPECIFICATIONS ...........................................................1
CONTENTS......................................................................2
GLOSSARY OF ABBREVIATIONS ................................4
– FILE “DISASSY” –
SAFETY PRECAUTIONS ................................................1
CONNECTION .................................................................3
WARNING........................................................................3
DISASSEMBLY ...............................................................4
HOW TO EXECUTE CIRCUIT BOARD SERVICE ..........7
CHIP PARTS REPLACEMENT .....................................11
– FILE “ELCTADJ” –
HOW TO INITIALIZE THE E
2
PROM ................................1
WHEN REPLACING IC5A0 .............................................1
ELECTRICAL ADJUSTMENTS.......................................1
Servo circuit Adjustment...............................................3
D-VHS signal circuit Adjustment ..................................4
– FILE “MECHAADJ” –
MECHANICAL ADJUSTMENT
AND REPLACEMENT ..............................1
1. DECK Cleaning...................................................1
1-1 VIDEO HEAD .................................................1
1-2 Tape Running System....................................1
1-3 REEL DISK Drive System ..............................1
2. Replacement of Major Parts ..............................2
2-1 CLEANING ARM, FELT RING ......................2
2-2 STAY PLATE.................................................2
2-3 BOTTOM ASSY.............................................3
2-4 INSERT GUIDE (TU).....................................4
2-5 INSERT GUIDE (SP).....................................4
2-6 REC HOLDER, REC LEVER,
REC SPRING ................................................5
2-7 F/L ARM ASSY, F/L BEARING .....................5
2-8 A/C HEAD UNIT ............................................6
2-9 F/E HEAD ......................................................6
2-10 SENSOR COVER (TU) .................................7
2-11 SENSOR COVER (SP) .................................7
2-12 REVERSE ASSY (TU),
REVERSE ASSY (SP)...................................8
2-13 MODE POSITION UNIT ................................8
2-14 REEL BELT, PULLEY BUSH,
THRUST WASHER,
BELT PULLEY, SHIFT SLIDER,
PULLEY GEAR ASSY, SLIP GEAR,
SLIP SPRING, SLIP WASHER,
THRUST WASHER, SLIP ADJUSTER,
IDLER UNIT ...................................................9
2-15 CAPSTAN BRAKE SPRING,
CAPSTAN BRAKE ASSY ............................11
2-16 FC HOLDER, MOTOR HOLDER,
LOADING WORM,
LOADING MOTOR ASSY,
WORM WHEEL............................................12
2-17 PINCH ARM CAP, PINCH ASSY.................13
2-18 F/L PLATE, DOOR ARM..............................13
2-19 BRAKE CAM PLATE....................................14
2-20 GUIDE LAMP ...............................................15
2-21 MAIN CAM, GUIDE ARM (TU),
BRAKE LEVER, LB PIN...............................16
2-22 L/D LOCK LEVER ........................................17
2-23 BRAKE BELT (SP), BELT HOLDER............17
2-24 BELT LEVER, BELT ADJUSTER ................18
2-25 TENSION ARM, TENSION LEVER,
TENSION SPRING, TENS AXIS HOLDER,
REEL DISK (SP side)...................................18
2-26 BRAKE BELT (TU).......................................19
2-27 BRAKE (TU), REEL DISK (TU side) ............19
2-28 SHIFT LEVER ..............................................20
2-29 CHARGE SPRING, SWING LEVER,
CHARGE ASSY ...........................................21
2-30 LOADING ARM ASSY (SP),
LOADING ARM ASSY (TU) .........................21
2-31 A/L LEVER ...................................................22
2-32 TAPE GUIDE ASSY (SP),
TAPE GUIDE ASSY (TU).............................24
2-33 GUIDE ARM (SP).........................................24
2-34 DRUM CLAMPER, DRUM ASSY.................25
2-35 DRUM MOTOR STATOR, BRUSH SPRING,
SPACER, ROTOR CASE, END RING,
BRUSH, UPPER DRUM ASSY....................26
2-36 CAPSTAN MOTOR......................................27
2-37 IMPEDANCE UNIT (SP),
FLYWHEEL (SP)..........................................29
2-38 SSW HOLDER, SSW SLIDER.....................29
3. Interchangeability Adjustment
of the Mechanism.............................................30
3-1 Adjustment of BACK TENSION and
-3-
CONTENTS
TENSION POLE's Position ..........................30
3-2 Check and Adjustment of
FM Envelope ................................................31
3-2-1 GUIDE ROLLER Adjustment Check ............31
3-2-2 Height Adjustment of
GUIDE ROLLER (SP) ..................................31
3-2-3 Height Adjustment of
GUIDE ROLLER (TU) ..................................31
3-2-4 Coarse Adjustment of Phase .......................32
3-2-5 Flatness Check of FM Waveform.................32
3-2-6 Tape Running Condition
at the GUIDE ROLLERs (Check1) ...............33
3-2-7 Tape Running Condition
at the GUIDE ROLLERs (Check 2) ..............33
3-3 A/C HEAD Adjustment .................................34
3-3-1 Slant Adjustment of A/C HEAD....................34
3-3-2 Azimuth and Height Adjustment of
A/C HEAD ....................................................34
3-4 Phase Adjustment ........................................35
3-5 Tape wrinkle check ......................................35
4. Servicing for Tape Jam
during the Loading Process..................................36
SERVICE CAN BE EXECUTED
WITH THE EE PICTURE DISPLAYED........................37
DECK OPERATION CHECK .........................................37
– FILE “PARTSLST” –
PARTS LIST ....................................................................1
1. CABINET ASSEMBLY........................................1
2. PACKING PARTS...............................................3
3. ELECTRICAL PARTS.........................................5
– FILE “DECKASSY” –
DECK ASSEMBLY-1........................................................1
DECK ASSEMBLY-1 P/L ................................................2
DECK ASSEMBLY-2........................................................4
DECK ASSEMBLY-2 P/L ................................................5
– FILE “SCHEMATC” –
BLOCK DIAGRAMS
SCHEMATIC DIAGRAMS
PRINTED CIRCUIT BOARD PARTS LAYOUT
-4-
JSTCLK
LIN-IN
LIN-OUT
LMUTE
LP
MOD
MOTORV
NL
OSC
PB
PC
PCB
PG
PLL
PRT
PSAVE
PSLED
PSYNC
PWSV
PWV
QH
QV
REC
REC2
RECPBC
RES
RESPCM
REW
RIS
RMSDET
RXD
SAPIND
SCLK
SCR
SI
SLD
SP
SS
SSVSYNC
STRB
SU-SENS
TSREC
TSSW
TU-SENS
V-REF
VBUSY
VCA
VCO
VENV
VSETCLK
VSETCS
YNR
: Just Clock
: Linear Audio In
: Linear Audio Out
: Linear Mute
: Long Play
: Modulator
: Motor Voltage
: Non Linear
: Oscillator
: Play Back
: Position Control
: Printed Circuit Board
: Pulse Generator
: Phase Locked Loop
: Protect
: Power Save
: Power Save Light Emitting Diode
: Pretened Vartical Synchronizing Signal
: Power Save
: ON/OFF Command to supply B + Power
: Cue Horizontal Signal
: Cue Vertical Signal
: Recording
: Record Command for the PB/REC Control Circuit
: Record/Play Back Chroma Signal
: Reset
: Reset Pulse Code Modulation
: Rewind
: Record Inhibit Switch
: Root Mean Square Detector
: Read X Data
: SAP carrier detect Indicator
: Serial Clock
: Scramble
: Serial control data Input
: Side Lock Detector
: Standard Play
: Start Sensor
: Speed Search Vertical Synchronizing Signal
: Strobe
: Supply Reel Sensor
: Tape Simulate Recording
: Tape Simulator Switch
: Take Up Reel Sensor
: Voltage Referrence
: VSET Busy
: Voltage Control Amplifier
: Voltage Controlled Oscillator
: Video Envelope
: VSET Clock
: VSET Chip Select
: Y(Luminance) Signal Noise Reduction
: Audio/Control
: Audio Play Back
: Audio Recording
: Audio Erase
: Audio Envelope
: Automatic Frequency Control
: Audio Flip Flop
: Auto Fine Tuning Voltage
: Automatic Level Control
: Audio Mode
: Amplifier Alternating Current Ground
: Automatic Phase Control
: Auto Fine
: Attenuator
: Blue Back Mute
: Carrier/Noise Ratio
: Charge Coupled Device
: Character Generator-Chip Slect
: Channel Switch
: Clock Select
: Counter
: Comparator
: Converter Switch
: Capstan-Frequency Generator
: Capstan-Reverse
: Capstan Motor Voltage
: Chroma Rotation
: Composite Synchronizing Signal
: Control
: Detail Enhancer
: Drum Flip Flop
: Demodulator
: Detector
: Delay
: Drop Out Compensator
: Drop Out Control Stop
: Drum-Frequency Generator
: Drum Control Out
: Drum-Phase Generator
: Electronic-Electronic
: Emphasis
: Extended Play
: Equalizer
: End Sensor
: Feed Back Clamp
: Full Erase
: Fast Forward
: Frequency Generator
: Fluorescent Tube Driver Chip Slect
: Frequency Modulation
: Frequency of Color Subcarrier
: Ground
: Head Amplifier Switch
: Hi-Fast Forward/Rewind 400
: Hi-Fast Forward/Reverse Speed Search
: Horizontal Synchronizing Signal
: I(Current)-Limitter
A/C
A-PB
A-REC
AE
AENV
AFC
AFF
AFTV
ALC
AMODE
AMPC
APC
ATFN
ATT
BLMUTE
C/N
CCD
CG-CS
CHSW
CLKSEL
CNTR
COM
CONV SW
CP-FG
CP-REV
CPMOTORV
CROT
CSYNC
CTL
D.E.
D-FF
DEMOD
DET
DLY
DOC
DOCSTOP
DR-FG
DR-OUT
DR-PG
EE
EMPH
EP
EQ
ES
FBC
FE
FF
FG
FLDCS
FM
FSC
G
HASW
HFR400
HFRSS
HSYNC
I-LIMIT
GLOSSARY OF ABBREVIATIONS
-
1
-
INTRODUCTION
This manual provides service information for the adjustments
of mechanical and electrical operations.
Due to design modifications, the servicing procedures and
data given in this manual are subject to possible change
without prior notice.
SAFETY PRECAUTIONS
WARNING : Many of the programs broadcast by television
stations are protected by copyright and Federal law
imposes strict penalties for copyright infringement. Some
motion picture companies have taken the position that
home recording for noncommercial purposes is an
infringement of their copyrights. Until the courts have ruled
on the proper interpretation of the law as applied to home
video recording, this equipment, if used to record
copyrighted material, should be operated at the user’s own
risk.
WARNING :
TO PREVENT FIRE OR SHOCK HAZARD, DO NOT
EXPOSE THIS APPLIANCE TO RAIN OR MOISTURE.
This video cassette recorder should be used with AC
120V, 60Hz only.
SAFETY NOTICE
Before returning VCR to the customer a safety check of the
entire VCR should be made. The service technician must be
sure that no protective device built into the instrument by the
manufacturer has become defective or inadvertently
damaged during servicing. Observe all caution and safety
related notes located on or inside the VCR cabinet.
WARNING : Alterations of the design or circuitry of this VCR
should not be made. Any design alterations or additions,
such as circuit modifications, auxiliary speaker jacks,
switches, grounding, active or passive circuitry, etc., or use of
unauthorized camera, cables, accessories, etc. may alter the
safety characteristics of this VCR and potentially create a
hazardous situation for the user. Any design alterations or
unauthorized additions will invalidate the manufacturer’s
warranty and will further relieve the manufacturer of
responsibility for personal injury or property damage resulting
from them. Do not lubricate any motors. When reassembling
the VCR, always be certain that all the protective devices are
put back in place, such as non-metallic control knobs, shield
plates, etc. When service is required, observe the original
lead dress. Components that show evidence of overheating
or other electrical or mechanical damage should be replaced.
WARNING : Replace with same type 1.6A, 125V FUSE.
LEAKAGE CURRENT CHECK
Before returning the VCR to the customer, it is recommended
the leakage current be measured by the following methods.
1. Cold Check
With the AC plug removed from the 120V AC source,
place a jumper across the two AC plug prongs. Turn the
AC switch on. Using an ohmmeter, connect one lead to
the jumpered AC plug and touch the other lead to each
exposed metal part (metal cabinet, screwheads, metal
overlays, control shafts, etc.), particularly any exposed
metal part having a return path to the chassis. Exposed
metal parts having a return path to the chassis should
have a minimum resistance reading of 1 MΩ. Any
resistance below this value indicates an abnormality
which requires corrective action. Exposed metal parts not
having a return path to the chassis will indicate an open
circuit.
-
2
-
2. Hot Check
The test sequence, with reference to the measuring
circuit in the figure is as follows:
(1) With switch S1 open, connect the VCR to the measuring
circuit. Immediately after connection, measure the
leakage current using both positions of switch S2 and
with the switching devices in the VCR in all of their
operating positions.
(2) Close switch S1, energizing the VCR, and immediately
after closing the switch, measure leakage current using
both positions of switch S2, and with the switching
devices in the VCR in all of their operating positions.
Repeat the current measurements of items (1) and (2)
after the VCR has reached thermal stabilization. The
leakage current should not be more than 0.5 mA.
AC Leakage Test
Avoid shock hazards. Do not connect this VCR to a TV
antenna, cable or accessory that exhibits excessive leakage
currents. If available, the television instrument or cable to
which this VCR is connected should have the antenna cold
check and leakage current hot check performed.
PRECAUTIONS
Handling and storage
• Avoid using the VCR in the following places:
- extremely hot, cold or humid places,
- dusty places,
- near appliances generating strong magnetic fields,
- places subject to vibration,
- poorly ventilated areas.
• Be careful of moisture condensation.
• If you pour a cold liquid into a glass, water vapor in the air
will condense on the surface of the glass. This is called
moisture condensation.
• Moisture condensation on the head drum, one of the
most critical parts of the VCR, will cause damage to the
tape.
• The VCR is equipped with a moisture condensation
prevention circuit. This circuit operates only when the unit
is attached to an AC outlet.
• Handle the VCR carefully.
• Do not block the ventilation openings.
• Do not place anything heavy on the recorder.
• Do not place liquids on the top cover of the recorder.
• Use the Recorder in horizontal (flat) position only.
• Avoid violent shocks to the recorder during packing and
transportation.
• Before packing, be sure to remove the cassette from the
recorder.
120V
S1
GH
(GROUNDING)
OPEN
VCR
GROUNDING SUPPLY CONDUCTOR
B
A
AC MILLIAMMETER
INSULATING
TABLE
S2
-
3
-
Connecting separate antennas (UHF/VHF)
Connecting the Television
To connect separate UHF/VHF antennas to the VCR:
1. Disconnect the antennas from the back of your TV.
2. Connect the antenna leads to the combiner.
3. Screw or push the combiner onto the ANTENNA terminal
on the VCR labeled ANTENNA IN.
4. When you are finished, refer to “Connecting
the Television” to complete your connections.
CONNECTION
Connecting a regular TV to the VCR
Before connecting the VCR to the TV, complete the cable or
antenna connections to the VCR. (If you have not already
done so.)
To connect a regular TV to the VCR:
1. Take the black cable that is supplied with your VCR
(called a coaxial cable) and connect it to the ANTENNA
terminal on the VCR labeled ANTENNA OUT.
2. Connect the other end of this cable to the terminal on
your TV labeled ANTENNA IN. (This terminal may also
be labeled VHF IN.) If you have an older TV without this
kind of terminal, you will have to use a splitter and then
connect the splitter to the television.
Now that you’ve completed the antenna connections to your
VCR, you’re ready to connect the VCR to the TV.
Because every television is different (especially older model
TVs), your VCR may need to be connected in a variety of
ways. See the Owner’s Manual for Instruction Information
ON:
• Determining if you need a splitter,
• Connecting TVs with audio and video inputs.
ANTENNA
IN
OUT
ANTENNA OUT ANTENNA IN
ANTENNA IN
TV ANTENNA TERMINAL
VCR ANTENNA TERMINAL
TV without ANTENNA IN terminal (single antenna terminal for VHF and UHF)
Connect to
UHF IN on TV.
UHF/VHF Splitter
Connect to
VHF IN on
TV.
From ANTENNA OUT
on VCR
▲▲
▲▲
▲▲
▲▲
▲▲
▲▲
Connect to
UHF IN on TV.
UHF/VHF Splitter
Connect to
VHF IN on TV.
From ANTENNA OUT
on VCR
12
ANTENNA
IN
OUT
x
x
UHF
VHF
x
x
Combiner
300 Ohm Transformer
Antenna VHF
75 Ohm
Coaxial Cable
300 Ohm
Flat Twin Lead
Antenna UHF
300 Ohm Flat
Twin Lead
2
3
WARNING
Use the specified batteries.
Batteries of wrong type can lead to explosion.
Be sure to replace with batteries of the same type or
equivalent batteries. Use the parts specified in the circuit
diagram or parts list.
Confirm that the batteries are placed with their positive (+)
and negative (-) in the correct position.
-
4
-
1. Removal of Top Cover
1. Remove the two Top Cover fastening screws (a) shown
in Fig. 1 and remove the Top Cover in the direction
shown by arrow.
2. Removal of Front Panel
1. Remove the Top Cover.
(Refer to Para. 1 of the DISASSEMBLY.)
2. Remove the Jog Dial and the Shuttle Ring.
3. Unfasten the seven catches (b) shown in Fig. 1 and
remove the Front Panel in the direction shown by arrows.
4. Disconnect the Connector OG inFig.1.
DISASSEMBLY
Fig. 1
a
a
Top Cover
b
b
Connector OG
b
Front Panel
b
Shuttle Ring
Jog Dial
-
5
-
a
3. Removal of Bottom Panel
1. Remove the Top Cover.
(Refer to Para. 1 of the DISASSEMBLY.)
2. Remove the two fastening screws (a) shown in Fig. 2.
3. Turn the set upside down as shown in Fig. 3.
4. Push the one hook (b) toward inside.Slide the Bottom
Panel backward to remove it,with taking care of the six
catches (c).
Fig. 2
b
c
c
Bottom Panel
Fig. 3
-
6
-
4. Removal of DECK ASSY
1. Remove the Top Cover.
(Refer to Para. 1 of the DISASSEMBLY.)
2. Remove the Front Panel.
(Refer to Para. 2 of the DISASSEMBLY.)
3. Short-circuit J483 and the GND of the DECK ASSY using
the jig shown below.
Note: The CAPSTAN MOTOR may be damaged without
above short circuit.
4. Remove the one screw (a) and remove PCB HA Holder.
5. Disconnect the Connectors HH and HK on PCB-HEAD
AMP.
6. Remove the two screws (b) shown in Fig. 4 and raise
the PCB-HEAD AMP to remove it.
7. Remove the four screws (c) shown in Fig. 5.
8. Disconnect the Connectors MA, MD and ML on PCBMAIN.
9. Release the two catches (d) shown in Fig.5 and raise
the DECK ASSY to remove it.
Note1:Remove the DECK ASSY paying attention to the
Connectors MC and MF under it.
Note2:Short-circuit the J483 and the Shield Case using the
jig shown below before attaching the DECK ASSY.
b
a
PCB-HEAD AMP
PCB HA Holder
HK
HH
Fig. 4
c
c
d
DECK ASSY
Connector MC
Connector MF
J483
Fig. 5
Jig (Part No. : 859C548O10)
3W 330Ω
a
c
b
Connector OS
PCB-OPE L
-
7
-
CAUTION: BEFORE ATTEMPTING TO REMOVE OR
REPAIR ANY PCB, UNPLUG THE POWER
CORD FROM THE A.C. SOURCE.
LOCATION OF PRINT
CIRCUIT BOARDS
Note :
• Take caution when removing flat cables to prevent any
contact problem.
• Connect and disconnect the flat cables at right angles to
the connector and make sure that it is completely
secured.
• After servicing the PCB, restore the flat cable and leads
to their former state.
PCB-OPE L
PCB-MAIN
PCB-OPE R
PCB-JOG
PCB-HEAD AMP
PCB-D-IF
PCB-DVHS
PCB-SIGNAL
PCB-1394
PCB-JACK
HOW TO EXECUTE CIRCUIT BOARD SERVICE
Fig. 6
Fig. 7
a
c
b
Connector OJ
PCB-OPE R
Fig. 8
2. PCB-OPE R
1. Remove the Top Cover.
(Refer to Para. 1 of the DISASSEMBLY.)
2. Remove the Front Panel.
(Refer to Para. 2 of the DISASSEMBLY.)
3. Remove the Connector OJ.
4. Unfasten the two catchs (a) shown in Fig. 8 and rotate
the PCB-OPE R in the direction shown by arrow (b) and
remove it in the direction shown by arrow (c).
1. PCB-OPE L
1. Remove the Top Cover.
(Refer to Para. 1 of the DISASSEMBLY.)
2. Remove the Front Panel.
(Refer to Para. 2 of the DISASSEMBLY.)
3. Remove the Connector OS.
4. Unfasten the two catchs (a) shown in Fig. 7 and rotate
the PCB-OPE L in the direction shown by arrow (b) and
remove it in the direction shown by arrow (c).
-
8
-
3. PCB-JOG
1. Remove the Top Cover.
(Refer to Para. 1 of the DISASSEMBLY.)
2. Remove the Front Panel.
(Refer to Para. 2 of the DISASSEMBLY.)
3. Unfasten the three screws (a) shown in Fig. 9 and
remove the PCB-JOG.
5. PCB-D-IF
1. Remove the Top Cover.
(Refer to Para. 1 of the DISASSEMBLY.)
2. Lift and remove the Cover D VHS as shown in Fig.10.
3. Remove the one screw (a) and remove the PCB
HOLDER shown in fig. 10.
4. Remove the Connector FX.
5. Lift and remove the PCB-D-IF as shown in Fig. 10.
a
PCB-JOG
Front Panel
Fig. 9
a
PCB HOLDER
PCB-D-IF
PCB-SIGNAL
Cover D VHS
Fig. 10
4. PCB-SIGNAL
1. Remove the Top Cover.
(Refer to Para. 1 of the DISASSEMBLY.)
2. Lift and remove the Cover D VHS as shown in Fig.10.
3. Remove the one screw (a) and remove the PCB
HOLDER shown in fig. 10.
4. Disconnect the Connector FX on PCB-D-IF.
5. Disconnect the Connector HK on PCB-HEAD AMP.
6. Lift and remove the PCB-SIGNAL as shown in Fig. 10.
-
9
-
a
ASSY PCB-1394
Shield Cover
Spring Earth EMC
Part A
A
Fig. 11
6. PCB-1394
1. Remove the Top Cover.
(Refer to Para. 1 of the DISASSEMBLY.)
2. Lift and remove the Cover D VHS as shown in Fig.10.
3. Remove the PCB HOLDER shown in fig. 10.
4. Disconnect the connectors EE and EX on the PCB1394 .
5. Pull out the Part A,lift and remove the Spring Earth
EMC as shown in Fig. 11.
6. Unfasten the one screws (a) shown in Fig. 11 and
remove the PCB-1394 ASSY.
7. Disconnect the connector PG3821 on the PCB-D-VHS .
8. Separate the bottom of the Shield Cover from the ASSY
PCB-1394 first. Remove the Shield Cover moving the
bottom in the direction shown by the arrow (A) as
shown in Fig. 11.
9. Remove the connectors EL and EH on the PCB-1394.
10. Disconnect six soldering connections and remove the
PCB-1394 as shown in Fig. 12.
7. PCB-DVHS
1. Remove the Top Cover.
(Refer to Para. 1 of the DISASSEMBLY.)
2. Lift and remove the Cover D VHS as shown in Fig.10.
3. Remove the PCB HOLDER shown in fig. 10.
4. Disconnect the connectors EE and EX on the PCB1394 .
5. Pull out the Part A,lift and remove the Spring Earth
EMC as shown in Fig. 11.
6. Unfasten the one screws (a) shown in Fig. 11 and
remove the PCB-1394 ASSY.
7. Disconnect the connector PG3821 on the PCB-D-VHS .
8. Separate the bottom of the Shield Cover from the ASSY
PCB-1394 first. Remove the Shield Cover moving the
bottom in the direction shown by the arrow (A) as
shown in Fig. 11.
9. Remove the connectors PG3823 and PG5153 on the
PCB-DVHS.
10. Disconnect seven soldering connections and remove
the PCB-DVHS as shown in Fig. 12.
PCB-1394
PCB-DVHS
Soldered part
Soldered part
Soldered part
Soldered part
Soldered part
Fig. 12
-
10
-
8. PCB-MAIN
1. Carry out steps 1 and 2 of “3.Removal of Bottom Panel”
of “DISASSEMBLY”
2. Remove the Front Panel.
(Refer to Para. 2 of the DISASSEMBLY.)
3. Remove the DECK ASSY.
(Refer to Para. 4 of the DISASSEMBLY.)
4. Remove the PCB-SIGNAL.
(Refer to Para. 4 of the HOW TO EXECUT CIRCUIT
BOARD SERVICE.)
5. Remove the PCB-D-IF.
6. Disconnect the connectors EE and EX on the PCB-1394 .
7. Pull out the Part A,lift and remove the Spring Earth EMC
as shown in Fig. 11.
(Refer to Para. 4 of the HOW TO EXECUT CIRCUIT
BOARD SERVICE.)
8. Remove the three screws (a) shown in Fig. 13.
9. Remove the Holder for the AC Power Cord from the Base
Chassis shown in Fig. 14.
10. Disconnect the connectors ME,MJ and MS on the PCBMAIN .
11. Release the two fastening catches (b) shown in
Fig. 13. Raise the PCB-MAIN to remove it.
12. Release the two fastening catches (c) and remove the
Antenna Cover (R) shown in Fig. 15.
13. Unfasten the fastening five screws (d) shown in
Fig.15 and remove the Antenna Cover (L).
14. Lift and remove the PCB-JACK as shown in Fig. 15.
a
b
b
PCB-MAIN
Fig. 13
Holder for the AC Power Cord
Base chassis
Fig. 14
d
PCB-MAIN
PCB-JACK
Antenna Cover (L)
Antenna Cover (R)
c
Fig. 15
-
11
-
Soldering Pencil
Tweezers
Solder
Chip
Pattern
CHIP PARTS REPLACEMENT
Some resistors, shorting jumpers (0Ω resistor), ceramic
capacitors, transistors and diodes are chip parts.
When replacing these parts, note the following cautions.
Cautions :
A. Use fine tipped, well insulated soldering pencil (iron),
about 30 watts, and tweezers.
B. Melt the solder and remove the Chip Parts carefully
not to tear off the copper foil of the printed circuit
board.
C. Discard removed chips ; do not reuse them.
D. Do not apply heat for more than 3 seconds to new
Chip Parts.
E. Avoid using a rubbing stroke when soldering.
F. Take care not to scratch, or damage the Chip Parts
when soldering.
G. Supplementary cementing is not required.
1. Removal of Chip Parts
(Resistors, capacitors, etc.)
A. Grasp the part with tweezers. Melt the solder at both
sides alternately, remove one side of the part with a
twisting motion.
B. Melt the solder at the other side and remove the part.
2. Removal of Chip Parts (Transistors)
A. Melt the solder of one lead. Lift the side of that lead
upward.
B. Simultaneously melt the solder of the two remaining
leads and lift the part from the PCB.
PCB
Chip
Pattern
Tweezers
Soldering Pencil
Lead
Chip
Pattern
3. Replacement
A. Presolder the contact points of the circuit pattern.
B. Press the part downward with tweezers and apply the
soldering pencil as shown in Fig. 3.
PCB
Solder
Pattern
Chip
Tweezers
Soldering Pencil
Soldering Pencil
Fig. 1
Fig. 3
Fig. 2
CHIP PARTS REPLACEMENT
-
1
-
Lightly apply the cloth
on the UPPER DRUM
ASSY. Do not move the
cloth.
Video Head
Cleaning
Cloth
!1
!2
w
uy
!0
e
r
q
t
i
o
!3
Fig. 1-1
1. DECK Cleaning
The following Parts require cleaning whenever serviced in
order to maintain satisfactory performance.
1-1. VIDEO HEAD
1. Clean the VIDEO HEAD according to the following
method. Dust and other foreign objects on the VIDEO
HEAD disturb the normal PLAYBACK picture. To
clean the VIDEO HEAD, hold a VIDEO HEAD
cleaning cloth dampened with alcohol against the
DRUM and slowly turn the DRUM counter-clockwise.
Note : Do not directly touch the HEADS installed to the
UPPER DRUM ASSY. The HEADS are very hard
but brittle to shock (especially to shock in the
vertical direction) and easily breakable.
Never apply force to it in the vertical direction.
2. Allow the residual alcohol to dry thoroughly before
running a tape. The residual alcohol on the HEADs
may damage the tape if not dried competely.
MECHANICAL ADJUSTMENT AND REPLACEMENT
1-2. Tape Running System
Clean the following Parts of the Tape Running System.
1. TENSION PIN
2. F/E HEAD
3. SLANT POLE (SP)
4. SLANT POLE (TU)
5. A/C HEAD
6. GUIDE POLE (TU)
7. PINCH ROLLER
8. GUIDE PIN (TU)
9. GUIDE ROLLER (SP)
10. UPPER / LOWER DRUM ASSY
11. GUIDE ROLLER (TU)
12. CAPSTAN SHAFT
13. IMPEDANCE UNIT (SP)
1. Clean the Tape Running System, using a piece of
gauze dampened with alcohol, except for the GUIDE
ROLLER (SP), GUIDE ROLLER (TU), and PINCH
ROLLER which require to be cleaned with a piece of
dry gauze.
2. Allow the residual alcohol to dry thoroughly before
running the tape. The residual alcohol on the
SYSTEM may damage the tape if not dried
completely.
1-3. REEL DISK Drive System
1. Clean the BRAKE side and REEL BELT of the REEL
DISK Drive System.
2. Clean the REEL DISK Drive System, using a piece of
gauze dampened with alcohol, except for the REEL
BELT which requires cleaning with a piece of dry
gauze.
3. Allow the residual alcohol to dry thoroughly before
operation.
Fig. 1-2
UPPER DRUM ASSY cleaning
-
2
-
a
a
b
b
FELT RING
CLEANING
ARM
Fig. 2-1
a
a
STAY PLATE
Fig. 2-2
2. Replacement of Major Parts
2-1. CLEANING ARM, FELT RING
SET POSITION : Normal
(Removal)
1. Release the two catches (a) of the CLEANING ARM
shown in the Fig. 2-1 to remove the CLEANING ARM.
2. Release the two catches (b) of the CLEANING ARM
shown in the Fig. 2-1 to remove the FELT RING.
(Installation)
1. Install the FELT RING shown in the Fig. 2-1 to the
CLEANING ARM.
2. Install the CLEANING ARM shown in the Fig. 2-1.
2-2. STAY PLATE
SET POSITION : Normal
(Removal)
1. Remove the two screws (a) fastening the STAY
PLATE shown in the Fig. 2-2 to remove the STAY
PLATE.
(Installation)
1. Install the STAY PLATE shown in the Fig. 2-2.
-
3
-
B
A
C
a
Hole in MAIN PLATE ASSY
BOTTOM ASSY
WORM WHEEL
ARM (SP)
Lift
Pull out
Fig. 2-3-1
b
c
d
e
MAIN PLATE ASSY
Groove of MAIN
PLATE ASSY
Side View
GREASE
(MULTEMP AC-DM)
BOTTOM ASSY
ARM (SP)
ARM (TU)
Groove of MAIN
PLATE ASSY
GREASE
(MULTEMP AC-DM)
Side View
Fig. 2-3-2
2-3. BOTTOM ASSY
SET POSITION : Normal
Remove the following part before replacing the BOTTOM
ASSY. Refer to the corresponding item to install it.
• STAY PLATE (Item 2-2)
(Removal)
1. Move the WORM WHEEL in the Fig. 2-3-1 in the
direction shown by the arrow A. And match the Boss
a of the BOTTOM ASSY with the Hole in the MAIN
PLATE ASSY.
2. Lift the BOTTOM ASSY in the Fig. 2-3-1 in the
direction shown by the arrow B and pull it out in the
direction shown by the arrow C.
(Installation)
1. Apply GREASE (MULTEMP AC-DM)[859D055O90] to
the Grooves of the MAIN PLATE ASSY shown in the
Fig. 2-3-2.
2. Apply GREASE (MULTEMP AC-DM)[859D055O90] to
the Bosses of the BOTTOM ASSY shown in the Fig.
2-3-2.
3. Rotate the WORM WHEEL shown in the Fig. 2-3-1 so
that the ARM (SP) stands vertically.
4. Insert the Boss b of the BOTTOM ASSY shown in the
Fig. 2-3-2 in the Upper Groove of the MAIN PLATE
and the Boss c in the Lower Groove.
5. Insert the Boss d of the BOTTOM ASSY to the Upper
Groove through the Hole in the MAIN PLATE ASSY
shown in the Fig. 2-3-1 and the Boss e to the Lower
Groove through the slot in the ARM (SP).
-
4
-
a
INSERT GUIDE (TU)
Fig. 2-4
a
INSERT GUIDE (SP)
Fig. 2-5
2-4. INSERT GUIDE (TU)
SET POSITION : Normal
Remove the following parts before replacing the INSERT
GUIDE (TU). Refer to the corresponding items to install
them.
• STAY PLATE (Item 2-2)
• BOTTOM ASSY (Item 2-3)
(Removal)
1. Remove the screw (a) fastening the INSERT GUIDE
(TU) shown in the Fig. 2-4 to remove the INSERT
GUIDE (TU).
(Installation)
1. Install the INSERT GUIDE (TU) shown in the Fig. 2-4.
2-5. INSERT GUIDE (SP)
SET POSITION : Normal
Remove the following parts before replacing the INSERT
GUIDE (SP). Refer to the corresponding items to install
them.
• STAY PLATE (Item 2-2)
• BOTTOM ASSY (Item 2-3)
(Removal)
1. Remove the screw (a) fastening the INSERT GUIDE
(SP) shown in the Fig. 2-5 to remove the INSERT
GUIDE (SP).
(Installation)
1. Install the INSERT GUIDE (SP) shown in the Fig. 2-5.
-
5
-
c
d
a
b
A
MAIN PLATE
ASSY
F/L ARM ASSY
F/L
BEARING
GREASE
(MULTEMP AC-DM)
ARM (SP)
ARM (TU)
GREASE
(MULTEMP AC-DM)
Fig. 2-6
Fig. 2-7
2-6. REC HOLDER, REC LEVER,
REC SPRING
SET POSITION : Upside down
(Removal)
1. Remove the screw (a) fastening the REC HOLDER
shown in the Fig. 2-6 to remove the REC HOLDER.
2. Release the REC SPRING shown in the Fig. 2-6 from
the catch (b) of the REC HOLDER to remove the
REC LEVER.
3. Release the two catches (c) of the REC LEVER
shown in the Fig. 2-6 to remove the REC SPRING.
(Installation)
1. Install the REC SPRING shown in the Fig. 2-6 to the
REC LEVER and hook the REC SPRING to the
catches (c).
2. Install the REC LEVER shown in the Fig. 2-6 to the
REC HOLDER.
3. Hook the REC SPRING shown in the Fig. 2-6 to the
catch (b).
4. Install the REC HOLDER shown in the Fig. 2-6.
2-7. F/L ARM ASSY, F/L BEARING
SET POSITION : Normal
Remove the following parts before replacing the F/L ARM
ASSY, F/L BEARING. Refer to the corresponding items
to install them.
• STAY PLATE (Item 2-2)
• BOTTOM ASSY (Item 2-3)
• INSERT GUIDE (TU) (Item 2-4)
• INSERT GUIDE (SP) (Item 2-5)
• REC HOLDER (Item 2-5)
(Removal)
1. Release the catch (a) of the F/L BEARING shown in
the Fig. 2-7 and pull out the F/L ARM ASSY in the
direction shown by the arrow A.
Note : Do not pull the F/L ARM by force because it may
break the catch (a) of the F/L BEARING.
2. Release the catch (b) of the F/L BEARING shown in
the Fig. 2-7 and rotate the F/L BEARING by 90
degrees to remove it.
(Installation)
1. Apply GREASE (MULTEMP AC-DM)[859D055O90] to
the Groove of the MAIN PLATE ASSY shown in the
Fig. 2-7.
2. Apply GREASE (MULTEMP AC-DM)[859D055O90] to
the Boss of the ARM (SP) shown in the Fig. 2-7.
3. Apply GREASE (MULTEMP AC-DM)[859D055O90] to
the Bosses of the ARM (TU) shown in the Fig. 2-7.
4. Install the F/L BEARING shown in the Fig. 2-7.
5. Insert the Boss c of the F/L ARM ASSY shown in the
Fig. 2-7 into the Groove d of the MAIN PLATE ASSY
to install the F/L ARM ASSY.
REC LEVER
REC HOLDER
c
REC
SPRING
a
b
-
6
-
a
a
LEAD CONNECTOR
A/C HEAD UNIT
Head
Fig. 2-8
2-8. A/C HEAD UNIT
SET POSITION : Normal
(Removal)
1. Remove the LEAD CONNECTOR of the A/C HEAD
UNIT shown in the Fig. 2-8.
2. Remove the two screws (a) fastening the A/C HEAD
UNIT shown in the Fig. 2-8 to remove the A/C HEAD
UNIT.
(Installation)
1. Install the A/C HEAD UNIT shown in the Fig. 2-8.
Note : Never touch the Head of the A/C HEAD UNIT
shown in the Fig. 2-8. Clean the dirt on the Head
with alcohol if necessary.
2. Install the LEAD CONNECTOR of the A/C HEAD
UNIT shown in the Fig. 2-8.
3. Perform the Item 3-3. "A/C HEAD Adjustment" and
Item 3-4. "Phase Adjustment" of the
"Interchangeability Adjustment of the Mechanism".
2-9. F/E HEAD
SET POSITION : Normal
(Removal)
1. Lift the F/E HEAD shown in the Fig. 2-9-1 in the
direction by the arrow A to remove it.
Note : Be sure to replace the removed F/E HEAD with a
new one.
(Installation)
1. Install the F/E HEAD shown in the Fig. 2-9-1.
Note : Never touch the Head shown in the Fig. 2-9-2.
Clean it with alcohol if necessary.
F/E HEAD
Head Part
Never touch the Head Part.
Fig. 2-9-1
Fig. 2-9-2
F/E HEAD
A
Counterclockwise
-
7
-
2-10.SENSOR COVER (TU)
SET POSITION : Normal
(Removal)
1. Release the catch (a) of the SENSOR COVER (TU)
shown in the Fig. 2-10 to remove the SENSOR
COVER (TU).
(Installation)
1. Install the SENSOR COVER (TU) shown in the Fig. 2-
10.
2-11.SENSOR COVER (SP)
SET POSITION : Normal
(Removal)
1. Remove the catch (a) of the SENSOR COVER (SP)
shown in the Fig. 2-11 to remove the SENSOR
COVER (SP).
(Installation)
1. Install the SENSOR COVER (SP) shown in the Fig. 2-
11.
a
SENSOR COVER (TU)
Fig. 2-10
a
SENSOR COVER (SP)
Fig. 2-11
-
8
-
2-12.REVERSE ASSY (TU),
REVERSE ASSY (SP)
SET POSITION : Upside down
(Removal)
1. Release the two catches (a) of the REVERSE ASSY
(TU) shown in the Fig. 2-12 to remove the REVERSE
ASSY (TU).
2. Release the two catches (b) of the REVERSE ASSY
(SP) shown in the Fig. 2-12 to remove the REVERSE
ASSY (SP).
(Installation)
1. Clean the dirt on the transparent part of the REVERSE
ASSY (TU) with a VIDEO HEAD cleaning cloth.
Note : Never use solvent such as alcohol to clean the
REVERSE ASSY (TU).
2. Install the REVERSE ASSY (TU) shown in the Fig. 2-
12.
3. Clean the dirt on the transparent part of the REVERSE
ASSY (SP) with a VIDEO HEAD cleaning cloth.
Note : Never use solvent such as alcohol to clean the
REVERSE HEAD (SP).
4. Install the REVERSE ASSY (SP) shown in the Fig. 2-
12.
2-13.MODE POSITION UNIT
SET POSITION: Upside down
(Removal)
1. Release the two catches (a, b) of the MODE
POSITION UNIT shown in the Fig. 2-13 to remove the
MODE POSITION UNIT.
(Installation)
1. Install the catch (b) of the MODE POSITION UNIT
shown in the Fig. 2-13.
2. Install the catch (a) of the MODE POSITION UNIT
shown in the Fig. 2-13.
a
a
b
b
REVERSE ASSY (TU)
REVERSE ASSY (SP)
Fig. 2-12
a
b
MODE POSITION UNIT
Fig. 2-13
-
9
-
a
A
REEL BELT
PULLEY BUSH
THRUST WASHER
BELT PULLEY
Pull in the direction
of the Arrow (A) to
remove it from the
SHIFT LEVER.
SHIFT SLIDER
PULLEY GEAR ASSY
SLIP GEAR
SLIP SPRING
SLIP WASHER
THRUST WASHER
SLIP ADJUSTER
IDLER UNIT
OIL (FLOIL 948P)
GREASE (PG-641)
GREASE (MULTEMP AC-DM)
SHIFT LEVER
Fig. 2-14-1
SLIP ADJUSTER
SHIFT SLIDER
Apply GREASE (PG-641) to the parts .
Fig. 2-14-2
2-14.REEL BELT, PULLEY BUSH, THRUST
WASHER, BELT PULLEY,
SHIFT
SLIDER, PULLEY GEAR ASSY,
SLIP
GEAR, SLIP SPRING, SLIP WASHER,
THRUST WASHER, SLIP ADJUSTER,
IDLER UNIT
SET POSITION : Upside down
(Removal)
1. Remove the REEL BELT shown in the Fig. 2-14-1.
2. Move the SHIFT SLIDER in the Fig. 2-14-1 in the
direction shown of the arrow A to remove the SHIFT
SLIDER from the SHIFT LEVER.
3. Release the two catches (a) of the PULLEY BUSH
shown in the Fig. 2-14-1 to remove the PULLEY
BUSH.
Note : Be sure to replace the removed PULLEY BUSH
with a new one.
4. Remove the units from the THRUST WASHER to
IDLER UNIT shown in the Fig. 2-14-1.
(Installation)
Note : Be careful so that GREASE and OIL does not
adhere on the Felt Side of the PULLEY GEAR
ASSY or the Grooved Side of the SLIP GEAR
shown in the Fig. 2-14-4.
1. Apply OIL (FLOIL 948P) [859D154O20] to the SHAFT
for the IDLER UNIT shown in the Fig. 2-14-1.
2. Apply GREASE (PG-641) [859D055O30] to the parts
on the IDLER UNIT specified in the Fig. 2-14-1.
3. Apply GREASE (MULTEMP AC-DM) [859D055O90]
to the parts on the MAIN PLATE ASSY specified in the
Fig. 2-14-1.
4. Apply GREASE (PG-641) [859D055O30] to the parts
on the new SHIFT SLIDER specified in the Fig. 2-14-
2.
5. Apply GREASE (PG-641) [859D055O30] to the parts
on the new SLIP ADJUSTER specified in the Fig. 214-2.
6. Apply GREASE (PG-641) [859D055O30] to the parts
on the new BELT PULLEY specified in the Fig. 2-14-3.
7. Install the IDLER UNIT shown in the Fig. 2-14-1.
8. Install the SLIP ADJUSTER shown in the Fig. 2-14-3,
matching the Lug of the SLIP ADJUSTER with the
Center Notch of the IDLER UNIT.
-
10
-
SLIP ADJUSTER
Center of the
BELT PULLEY
IDLER UNIT
Match the Lug of the
SLIP ADJUSTER with
the Center Notch of
the IDLER UNIT.
Apply GREASE
(PG-641)
to the parts .
Fig. 2-14-4
Fig. 2-14-3
Apply GREASE (PG-641) to the parts .
SLIP SPRING
SLIP WASHER
[SLIP GEAR side]
[THRUST WASHER side]
Straight end
Fig. 2-14-5
9. Install the units from the SLIP WASHER to REEL
BELT shown in the Fig. 2-14-1.
Note1 : Be sure to replace the removed PULLEY BUSH
with a new one.
Note2 : Attach the SLIP SPRING with its straight end
facing the SLIP GEAR side.
Note3 : Attach the SLIP WASHER with its position set as
shown in the Fig. 2-14-5.
Note4 : Apply GREASE (PG-641) [859D055O30] to the
part on the SLIP WASHER specified in the Fig. 214-5.
10. Install the SHIFT SLIDER to the SHIFT LEVER shown
in the Fig. 2-14-1.
PULLEY GEAR ASSY
Felt Side
SLIP GEAR
Grooved Side
-
11
-
2-15.CAPSTAN BRAKE SPRING, CAPSTAN
BRAKE ASSY
SET POSITION : Upside down
(Removal)
1. Remove the CAPSTAN BRAKE SPRING shown in the
Fig. 2-15.
2. Remove the catch (a) of the CAPSTAN BRAKE
ASSY shown in the Fig. 2-15 to remove the CAPSTAN
BRAKE ASSY.
(Installation)
1. Install the CAPSTAN BRAKE ASSY shown in the Fig.
2-15.
2. Install the CAPSTAN BRAKE SPRING shown in the
Fig. 2-15.
a
CAPSTAN BRAKE ASSY
CAPSTAN
BRAKE SPRING
CAPSTAN MOTOR
Fig. 2-15
-
12
-
b
b
c
a
a
LOADING MOTOR ASSY
FC HOLDER
LOADING
WORM
MOTOR
HOLDER
LUG TERMINAL
WORM WHEEL
Fig. 2-16-1
WORM WHEEL LOADING WORM
Apply GREASE (MULTEMP AC-DM) to the parts .
Fig. 2-16-2
2-16.FC HOLDER, MOTOR HOLDER,
LOADING WORM, LOADING MOTOR
ASSY, WORM WHEEL
SET POSITION : Normal
(Removal)
1. Release the two catches (a) of the FC HOLDER
shown in the Fig. 2-16-1 to remove the FC HOLDER.
2. Remove the two screws (b) fastening the MOTOR
HOLDER shown in the Fig. 2-16-1 to remove the
MOTOR HOLDER.
3. Remove the two screws (c) fastening the LOADING
MOTOR ASSY shown in the Fig. 2-16-1 to remove the
LOADING MOTOR ASSY and LOADING WORM.
4. Remove the WORM WHEEL.
(Installation)
1. Apply GREASE (MULTEMP AC-DM)[859D055O90] to
the LOADING WORM shown in the Fig. 2-16-2.
2. Apply GREASE (MULTEMP AC-DM)[859D055O90] to
the WORM WHEEL shown in the Fig. 2-16-2.
3. Install the WORM WHEEL.
4. Install the LOADING WORM, LOADING MOTOR
ASSY to the MOTOR HOLDER.
Note : Tighten the screw (c) shown in the Fig. 2-16-1
after putting the LUG TERMINAL on the screw.
5. Install the MOTOR HOLDER.
6. Install the FC HOLDER.
-
13
-
a
PINCH ARM
CAP
Part
Part
PINCH ASSY
MAIN CAM
Rib
A
B
Fig. 2-17
GREASE (MULTEMP AC-DM)
F/L PLATE
DOOR ARM
ARM (TU)
MAIN CAM
GREASE
(MOLYKOTE G PASTE)
MAIN PLATE ASSY
GREASE
(MULTEMP AC-DM)
Back
GREASE
(MOLYKOTE
G PASTE)
Fig. 2-18-1
2-17.PINCH ARM CAP, PINCH ASSY
SET POSITION : Normal
(Removal)
1. Release the two catches (a) of the PINCH ARM CAP
shown in the Fig. 2-17 to remove the PINCH ARM
CAP.
2. Remove the PINCH ASSY shown in the Fig. 2-17.
(Installation)
1. Insert Part A of the PINCH ASSY shown in the Fig. 2-
17 in the most external groove of the MAIN CAM.
2. Install the PINCH ARM CAP matching the Part B of
the PINCH ARM CAP with the Rib of the MAIN PLATE
ASSY.
2-18.F/L PLATE, DOOR ARM
SET POSITION : Normal
Remove the following parts before replacing the F/L
PLATE, DOOR ARM. Refer to the corresponding items to
install them.
• STAY PLATE (Item 2-2)
• BOTTOM ASSY (Item 2-3)
• SENSOR COVER (TU) (Item 2-10)
• MOTOR HOLDER (Item 2-16)
• PINCH ARM CAP (Item 2-17)
• PINCH ASSY (Item 2-17)
(Removal)
1. Slightly lift the back of the F/L PLATE (MAIN CAM
side) shown in the Fig. 2-18-1 to remove the F/L
PLATE.
2. Remove the DOOR ARM.
-
14
-
Hole
MAIN CAM
F/L PLATE
Boss
Fig. 2-18-2
B
A
b
b
a
a
a
b
b
BRAKE CAM PLATE
MAIN CAM
Fig. 2-19-1
70mm
40mm
130mm
99mm
BRAKE CAM PLATE
Back
Apply GREASE (MOLYKOTE G PASTE) to the points .
Back
Back
Back
Fig. 2-19-2
(Installation)
1. Apply GREASE (MULTEMP AC-DM)[859D055O90] to
the points on the new F/L PLATE specified in the Fig.
2-18-1.
2. Apply GREASE (MOLYKOTE G PASTE)
[859D055O50] to the points on the new F/L PLATE
specified in the Fig. 2-18-1.
3. Apply GREASE (MULTEMP AC-DM)[859D055O90] to
the points on the MAIN PLATE ASSY specified in the
Fig. 2-18-1.
4. Install the DOOR ARM.
5. Match the Hole in the MAIN CAM with the Hole in the
MAIN PLATE ASSY shown in the Fig. 2-18-2.
6. Install the F/L PLATE shown in the Fig. 2-18-1 from
the front side (ARM (TU) side).
7. Insert the Boss of the F/L PLATE shown in the Fig. 2-
18-2 into the Groove of the MAIN CAM.
2-19.BRAKE CAM PLATE
SET POSITION : Normal
Remove the following parts before replacing the BRAKE
CAM PLATE. Refer to the corresponding items to install
them.
• STAY PLATE (Item 2-2)
• BOTTOM ASSY (Item 2-3)
• MOTOR HOLDER (Item 2-16)
• PINCH ARM CAP (Item 2-17)
• PINCH ASSY (Item 2-17)
(Removal)
1. Rotate the MAIN CAM in the Fig. 2-19-1 in the
direction shown by the arrow A. And move the
BRAKE CAM PLATE so that the three catches (a) of
the MAIN PLATE ASSY can be released.
2. Remove the BRAKE CAM PLATE.
(Installation)
1. Apply GREASE (MOLYKOTE G PASTE)
[859D055O50] to the points on the BRAKE CAM
PLATE specified in the Fig. 2-19-2.
2. Hook the BRAKE SPRING shown in the Fig. 2-19-3 to
the catch of the BRAKE (TU).
3. Install the BRAKE CAM PLATE, inserting the six
Guide Pins (b) shown in the Fig. 2-19-1 into the slits
of the BRAKE CAM PLATE.
4. Move the BRAKE SPRING in the Fig. 2-19-3 in the
direction of the arrow C to release the Catch of the
BRAKE (TU) and insert the BRAKE SPRING under
the Catch.
5. Rotate the MAIN CAM shown in the Fig. 2-19-1 in the
direction shown of the arrow B. And move the
BRAKE CAM PLATE to hook it to the three catches
(a) of the MAIN PLATE ASSY.
-
15
-
a
b
c
AB
MAIN PLATE ASSY
GUIDE LAMP
Removing Direction Installing Direction
Fig. 2-20
C
BRAKE SPRING
Catch
Insert the BRAKE SPRING
under the Catch.
BRAKE (TU)
Fig. 2-19-3
2-20.GUIDE LAMP
SET POSITION : Normal
Remove the following parts before replacing the GUIDE
LAMP. Refer to the corresponding items to install them.
• STAY PLATE (Item 2-2)
• BOTTOM ASSY (Item 2-3)
• MOTOR HOLDER (Item 2-16)
• PINCH ARM CAP (Item 2-17)
• PINCH ASSY (Item 2-17)
• BRAKE CAM PLATE (Item 2-19)
(Removal)
1. Release the catch (a) of the GUIDE LAMP shown in
the Fig. 2-20.
2. Rotate the GUIDE LAMP in the direction shown by the
arrow A (counterclockwise, when viewed from the
bottom) to match the longest slit (c) of the MAIN
PLATE ASSY with the longest arm (b) of the GUIDE
LAMP shown in the Fig. 2-20. Pull it out downward to
remove it.
(Installation)
1. Clean the dirt on the GUIDE LAMP with a VIDEO
HEAD cleaning cloth.
Note: Never use solvent such as alcohol to clean the
GUIDE LAMP.
2. Insert the GUIDE LAMP in the Fig. 2-20, matching the
longest arm (b) of the GUIDE LAMP with the longest
slit (c) of the MAIN PLATE ASSY.
3. Rotate the GUIDE LAMP in the direction shown by the
arrow B (clockwise, when viewed from the bottom) to
match the arm (a) of the GUIDE LAMP shown in the
Fig. 2-20 with the longest slit (c) of the MAIN PLATE
ASSY.
Note : Clean the dirt on the GUIDE LAMP with a VIDEO
HEAD cleaning cloth if necessary.
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