Mitsubishi Electric FX3U-4AD-TC-ADP User Manual

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JY997D14801L

-48MR/ES

-48M

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FX3U-4AD-TC-ADP

USER'S MANUAL

Manual Number JY997D14801

Revision L

Date June 2017

This manual describes the part names, dimensions, mounting, and specifications of the product. Before use, read this manual and the manuals of all relevant products fully to acquire proficiency in handling and operating the product. Make sure to learn all the product information, safety information, and precautions. Store this manual in a safe place so that it can be taken out and read whenever necessary. Always forward it to the end user. Registration: The company and product names described in this manual are registered trademarks or the trademarks of their respective companies.

Effective June 2017 Specifications are subject to change without notice.

Safety Precautions

This manual classifies the safety precautions into two categories:

Depending on the circumstances, procedures indicated by may also cause severe injury. It is important to follow all precautions for personal safety.

Associated Manuals

How to obtain manuals

For product manuals or documents, consult with the Mitsubishi Electric dealer from who you purchased your product.

and .

Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.

Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight personal injury or physical damage.

Manual name Manual No. Description

3S/FX3G/FX3GC/FX3U/

FX FX

3UC Series

User's Manual

- Analog Control Edition

3S/FX3G/FX3GC/FX3U/

3UC Series

Programming Manual

- Basic & Ap plied Instr uction Edition

3S Series

User’s Manual

- Hardware Edi tion

3G Series

User’s Manual

- Hardware Edi tion

3GC Series

User’s Manual

- Hardware Edi tion

3U Series

User’s Manual

- Hardware Edi tion

3UC Series

User’s Manual

- Hardware Edi tion

(Read these precautions before use.)

JY997D16701

MODEL CODE:

09R619

JY997D16601

MODEL CODE:

09R517

JY997D48601

MODEL CODE:

09R535

JY997D31301

MODEL CODE:

09R521

JY997D45401

MODEL CODE:

09R533

JY997D16501

MODEL CODE:

09R516

JY997D28701

MODEL CODE:

09R519

Describes specifications for analog control and programming method for FX

3S/FX3G/FX3GC/ FX3U/

3UC Series PLC.

Describes PLC programming for basic/applied instructions and devices.

Explains FX specifications for I/O, wiring, installation, and maintenance.

3GC Series PLC

3UC Series PLC

3S Serie s PLC

3G Series PLC

3U Series PLC

Applicable standards

FX3U-4AD-TC-ADP units made in June, 2005 or later comply with the EC Directive

(EMC Directive) and UL standards (UL, cUL). Further information can be found in the following manual.

→ FX

Regarding the standards that relate to the main unit, please refer to either the FX series product catalog or consult with your nearest Mitsubishi product provider.

Attention

This product is designed for use in industrial applications.

Caution for EC Directive

The analog special adapters have been found to be compliant to the European standards in the aforesaid manual and directive. However, for the very best performance from what are in fact delicate measuring and controlled output device Mitsubishi Electric would like to make the following points; As analog devices are sensitive by nature, their use should be considered carefully. For users of proprietary cables (integral with sensors or actuators), these users should follow those manufacturers installation requirements. Mitsubishi Electric recommend that shielded cables should be used. If NO other EMC protection is provided, then users may experience temporary loss or accuracy between ±10 % in very heavy industrial areas. However, Mitsubishi Electric suggest that if adequate EMC precautions are followed for the users complete control system, users should expect accuracy as specified in this manual.

• Sensitive analog cable should not be laid in the same trunking or cable

• Good cable shielding should be used. When terminating the shield at Earth

• When reading analog values, EMC accuracy can be improved out by

1. Outline

FX3U-4AD-TC-ADP (hereinafter called TC-ADP) is an analog special adapter for measuring temperature via four channels of connected Type K or Type J thermocouple thermometer.

→ FX

3S Series Hardware Manual (Manual No. JY997D48301)

→ FX

3G Series Hardware Manual (Manual No. JY997D46001)

→ FX

3GC Series Hardware Manual (Manual No. JY997D45201)

3U Series Hardware Manual (Manual No. JY997D50301)

→ FX

3UC (D, DS, DSS) Series Hardware Manual (Manual No. JY997D50501)

→ FX

3UC-32MT-LT-2 Hardware Manual (Manual No. JY997D31601)

conduit as high voltage cabling. Where possible users should run analog cables separately.

- ensure that no earth loops are accidentally created.

averaging the readings. This can be achieved either through functions on the analog special adapters or through a users program.

1.1 Incorporated Items

Verify that the following product and items are included in the package:

Product

Accessories User’s manual (This manual)

1.2 External Dimensions, Part Names, and Terminal Layout

[2]

[1]

[1] DIN rail mounting groove (DIN rail: DIN46277) [2] Name plate [3] Special adapter slide lock:

Used to connect additional spe cial adapters onto the left side of this sp ecial adapter.

[4] Special adapters connector cover:

Remove this cover to connect additional special adapters to the left side.

3U-4AD-TC-ADP K/J type thermocouple thermometer input

special adapter

[3]

[5]

[4]

[6]

[7]

[8]

7(0.28")

Special adapter connector cover is removed

74(2.92")

[11]

(0.62")

15.1

15.5 (0.6")

17.6

(0.7")

Weight: Approx. 0.1 kg (0.22 lbs)

[9]

[10]

90(3.55")

98(3.86")

106(4.18")

(mounting hole pitch)

24+

24-

J-type

L1+

L1-

L2+

L2-

L3+

L3-

L4+

L4-

[5] Direct mounting hole:2 holes of φ4.5 (0.18") (mounting screw: M4 screw)

Not used when connecting to FX

[6] POWER LED (green):

Lit while 24 V DC power is supplied properly to terminals '24+' and '24-'.

[7] Terminal block (European type):

Connect thermocouple sensor input, Type K or J changeover input, and 24 V DC power supply.

[8] Special adapter connector:

Used to connect this special adapter to PLC main unit or special adapter. [9] DIN rail mounting hook [10] Special adapter fixing hook [11] Special adapter connec tor:

Used to connect communication or analog special adapters to the left side of the

TC-ADP.

2. Installation

For installation/uninstallation details, refer to the respective PLC User's manual Hardware Edition.

INSTALLATION PRECAUTIONS

• Make sure to cut off all phases of the power supply externally before attempting installation or wiring work. Failure to do so may cause electric shock or damage to the product.

INSTALLATION PRECAUTIONS

• Use the product within the generic environment specifications described in PLC main unit manual (Hardware Edition). Never use the product in areas with excessive dust, oily smoke, conductive dusts, corrosive gas (salt air, Cl or expose it to high temperature, condensation, or rain and wind. If the product is used in such conditions, electric shock, fire, malfunctions, deterioration or damage may occur.

• When drilling screw holes or wiring, make sure cutting or wire debris does not enter the ventilation slits. Failure to do so may cause fire, equipment failures or malfunctions.

• Do not touch the conductive parts of the product directly. Doing so may cause device failures or malfunctions.

• Connect special adapter securely to their designated connectors. Loose connections may cause malfunctions.

2.1 Connection to the PLC

This section describes the connection method to the PLC (FX3U Series PLC is used for the following example). For installation method to other PLCs, refer to the respective PLC User's manual Hardware Edition.

Procedure

1) Turn off the power. Disconnect all the cables connected to the PLC main unit and special adapter, and demount the main unit and special adapter mounted on DIN rail or mounted directly using screws.

2) Install an expansion board to the main unit. For the expansion board installation procedure, refer to the following manual:

3) Remove the specia l adapter connector cover on the expansion board (fig.A). When connecting this product to another special adapter, please replace the 'expansion board' in the above description wit h a 'special adapter' and perform the procedure as i ndicated.

Slide the special adap ter slide lock (fig.B) of the main unit. When connecting this product to another special adapter, please replace the 'main unit' in the above description with a 'special adapter' and perform the procedure as indi cated. (Please replace the following pr ocedures similarly.)

3GC/FX3UC Serie s PLC.

2, H2S, SO2 or NO2), flammable gas, vibration or impacts,

→ FX

3U Series User's Manual - Hardware Edition

-48MR/ES

-48M

RUN

STOP

Connect the special adapter (fig.C) to the main unit as shown on the right

6) Slide back the special adapter slide lock (fig.B) of the main unit to fix the special adapter (fig.C).

***

POWER

RUN

STOP

Connection precautions

Connect all the hi gh-speed I/O spe cial adapters bef ore connecting other special adapters when they are used in combination.

Do not connect a high-speed I/O special adapter on the left side of any special adapters other tha n other high-speed I/O special adapters.

3. Wiring

WIRING PRECAUTIONS

• Make sure to cut off all phases of the power supply externally before attempting installation or wiring work. Failure to do so may cause electric shock or damage to the product.

WIRING PRECAUTIONS

• When drilling screw holes or wiring, make sure cutting or wire d ebris does not enter the ventilation slits. Failure to do so may cause fire, equipment failures or malfunctions.

• Make sure to observe the following precautions in order to prevent malfunctions under the influence of noise:

1) Do not bundle the power line or shield of the analog input/output cable together with or lay it cl ose to the m ain circuit, hi gh-voltage line, or load line. Otherwise, noise disturbance and/or surge induction are likely to take place. As a guideline, lay the control line at least 100 mm (3.94") or more away from the main circuit, high-voltage line, or load line.

2) Ground the shield of the analog input/output cabl e at one point on the signal receiving side. However, do not use common grounding with heavy electrical systems.

• Make sure to properly wire to the terminal block (European type) in accordance with the following precautions. Failure to do so may cause electric shock, equipment failures, a short-circuit, wire breakage, malfunctions, or damage to the product.

- The disposal size of the cable end should follow the dimens ions described in the manual.

- Tightening torque should follow the specifications in the manual.

- Twist the end of strand wire and make sure that there are no loose wires.

- Do not solder-plate the electric wire ends.

- Do not connect more than the specified number of w ires or electric wires of unspecified size.

- Affix the electric wires so that nei ther the terminal block nor the connected parts are directly stressed.

3.1 Applicable cable and terminal tightening torque

3.1.1 Type terminal block (European type)

1) Wire size

- The po wer supply wiring and the Type K/J changeover input wiring should use 22-20 AWG wire.

- Ther mocouple wiring should use the compensating lead wire suitable for the type of thermocouple.

2) Applicable cable

→ For details of compensating lead wire, Refer to Section 3.3

Typ e Wire size

Single-wire

2-wire

to 0.5 mm2 (AWG22 to 20)

0.3 mm

2 pieces of 0.3 mm

(AWG22)

-48M

-48MR/ES

-48M

-48MR/ES

-48M

3) Ter mination of cable end Strip the coating of strand wire and twist the cable core before connecting it, or strip the coating of single wire before connecting it. An alternative connection is to use a ferrule with insulating sleeve. <Reference>

Manufacturer Model Caulking to ol

Phoenix Contact Co., Ltd. AI 0.5-8WH

*1 Old model name: CRIMPFOX ZA 3 *2 Old model name: CRIMPFOX UD 6

- Strand wire/single wire

9 mm

(0.35")

- Ferrule with insulation sleeve Insulation sleeve

2.6 mm (0.1")

When using a ferrule with insulation sleeve, choose a wire with proper cable sheath referring to the above outside dimensions, or otherwise, the wire cannot be inserted easily. The tightening torque must be 0.22 to 0.25 N not tighten terminal screws with a torque outside the above-mentioned range. Failure to do so may cause equipment failures or malfunctions.

3.2 Power Supply Wiring

For the power supply wiring, refer to the following manual.

3S/FX3G/FX3GC/FX3U/FX3UC Series User’s Manual - Analog Control

→ FX

3.3 Selection of thermocouple

Precautions on thermocouple wiring

• Thermocouple type

- There are 2 types of thermocouples: Type K and Type J. Select the desired type. However, be sure to connect the same type of thermocouple to all the channels.

- Use insulated thermocouple types.

• Compensating lead wire To connect the thermocouple, use one of the right of compensating l wires. The compensating lead wire indicates the temperature value of approximately 0.12 °C higher than that of the wire resistor (10 Ω). Temperature value should be used in consideration of this point. If the compensating lead wire is very long, the wire may be easily affected by noise, etc. It is , therefore, r ecommended th at the length of the compensati ng lead wire should be 100 m (328' 1") or less.

Example of thermocouple wiring

→ For the terminal configuration, refer to Section 1.2

Thermocouple

Type K KX, KCA, KCB, KCC

types

ead

Type J JX

Using Type J

Type of compensating lead wire

Terminal

block

Thermocouple Wiring

Compensating lead

Thermocouple

(Ground resistance: 100 Ω or less)

L +, L -, ch : represents the channel number.

*1 When using the Type J thermocouple, short-circuit the 'Type J' terminals

and turn the special auxiliary relay (Type K/J mode changeover) ON. For details of auxiliary relays, refer to the following manual.

3S/FX3G/FX3GC/FX3U/FX 3UC Series User's Manual - Analog Control

→ FX

*2 24 V DC service power supply of the FX

be used.

wire (Shielded)

External power

supply wiring

24 V DC

Grounding

3S/FX3G/FX3U Series PLC can also

(or CRIMPFOX 6T-F*2)

14 mm (0.55")

J-type J-type

compensation circui t

L + L -

24+

24-

CRIMPFOX 6

compensation circui t

Contact area (Crimp area)

TC-ADP

Temperature

3 kΩ

Temperature

3 kΩ

8 mm

(0.31")

Edition

3.4 Grounding

Grounding should be performed as stated below.

• The grounding resistance should be 100 Ω or less.

• Independent grounding should be performed for best results.

When independent g rounding is not perfo rmed, perform "sh ared grounding" of th e following figure. For details, refer to the respective PLC User's manual Hardware Edition.

Other

PLC

equipment

Independent grounding

(Best condition)

• The grounding wire size should be AWG 22-20 (0.3-0.5 mm

• The grounding point should be close to the PLC, and all grounding wire should be

as short as possible.

Other

PLC

equipment

Shared grounding

(Good condition)

4. Specifications

STARTUP AND MAINTENANCE PRECAUTIONS

•

m. Do

• Do not disassemble or modify the PLC. Doing so may cause fire, equipment failures, or malfunctions. * For repair, contact your local Mitsubishi Electric representative.

• Do not drop the product or exert strong impact to it. Doing so may cause damage.

DISPOSAL PRECAUTIONS

• Please contact a certified electronic waste disposal company for the environmentally safe recycling and disposal of your device.

TRANSPORTATION AND STORAGE PRECAUTIONS

• The product is a precision instrument. During transportation, avoid impacts larger than those spe cified in the ge neral specific ations by usin g dedicated pac kaging boxes and shock-absorbing palettes. Failure to do so may cause failures in the product. After transportatio n, verify operat ion of the produ ct and check for damage of the mounting part, etc.

4.1 Applicable PLC

Model name Applicability

3S Series PLC Ver. 1.00 or later (from first production)

3G Series PLC Ver. 1.00 or later (from first production)

3GC Series PLC Ver. 1.40 or later (from first production)

3U Series PLC Ver. 2.20 or later (from first production)

3UC Series PLC

The version number can be checked by monitoring D8001/D8101 as the last three digits indicate it.

4.2 General Specifications

Items other than the following are equivalent to the those of the PLC main unit. For general specifications, refer to the respective PLC User's manual Hardware Edition.

Dielectric withstand voltage

+5 V

Insulation resistance

4.3 Power Supply Specifications

A/D conversion circuit driving power

Interface driving power

Ver. 1.30 or later (from the productio n manufactured in Aug ust, 2004 with SER No. 48****)

Item Specification

500 V AC for one minute

5 MΩ or higher by 500 V DC insulation resistance tester

Item Specification

24 V DC +20 %/-15 %, 45 mA for 24 V DC Connect a 24 V D C power suppl y to the term inal block.

5 V DC, 15 mA 5 V DC power is supplied from the internal power supply of main unit.

Other

PLC

equipment

Common grounding

(Not allowed)

Between all terminals and ground termin al of PLC main unit

4.4 Performance Specifications

Item

Centigrade (°C) Fahrenheit (°F)

Input signal

Rated temperature range

Digital output

Resolution

Type K

-100 °C to +1000 °C

Type J -100 °C to +600 °C Type J -148 °F to +1112 °F

Type K -1000 to +10000 Type K -1480 to +18320

Type J -1000 to +6000 Type J -1480 to +11120

Type K 0.4 °C Type K 0.72 °F

Type J 0.3 °CType J0.54 °F

Total accuracy ±(0.5 % full scale +1 °C)

• FX

3U/FX3UC Series PLC: 200 µs

A/D conversion time

Input characteristics

Insulation method

Occupied points

(The data will be updated at every scan time of the PLC.)

• FX

3S/FX3G/FX3GC Series PLC: 250 µs

(The data will be updated at every scan time of the PLC.)

Type K

+10100 +10000

-100°C

-1000

-110°C

-1100

Type J

+6100 +6000

-100°C

-1000

-110°C

-1100

• The photocoupler is adopted to insulate the analog input a rea from the PLC.

• The DC/DC converter is adopted to insulate the power supply line from the analog input area.

• A channels are not insulated from each other.

0 point (This number is not related to the maximum number of input/output points of the PLC.)

Specifications

Thermocouple type K or J

JIS C 1602-1995

Type K -148 °F to +1832 °F

Type K

+18500 +18320

+1010°C

-148°F

+1000

+600°C

-166

Type J

+11300 +11120

+610°C

-148°F

-166

+1832

-1480

-1660

+1112

-1480

-1660

「电器电子产品有害物质限制使用标识要求」的表示方式

Note: This symbol mark is for China only.

含有有害6物质的名称，含有量，含有部品

本产品中所含有的有害 6 物质的名称，含有量，含有部品如下表所示。

产品中有害物质的名称及含量

有害物质

可编程控制器

部件名称

外壳

印刷基板

铅

(Pb)汞(Hg)镉(Cd)

○○

○○ ○ ○ ○

六价铬

多溴联苯

(Cr(VI))

(PBB)

○○ ○ ○

二苯醚 (PBDE)

本表格依据SJ/T 11364的规定编制。

○

:表示该有害物质在该部件所有均质材料中的含量均在GB/T 26572规定

的限量要求以下。 ×:表示该有害物质至少在该部件的某一均质材料中的含量超出GB/T 26572规定的限量要求。

多溴

+1850

+1130

This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.

Warranty

Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the grat is warranty term, Mitsubishi shall not be liable for compensation to: (1) Damages caused by any cause found not to be the responsibility of Mitsubishi. (2)

Loss in opport unity, lost profits inc urred to the user by Failures of Mitsubishi products.

(3)

Special damages and secondary damages w hether foreseeable or not, compensa tion for accidents, and compensation for damages to products other than Mitsubishi products.

(4) Replacement by the user, maintenance of on-site equipment, start-up test run

and other tasks.

For safe use

This product has been manufactured as a general-purpose part for general

•

industries, and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life. Before using the product for special purposes such as nuclear power, electric

•

power, aerospace, medicine or passenger movement vehicles, consult with Mitsubishi Electric.

•

This product has been manufactured under strict quality control. However when installing the product where major accidents or losses could occur if the product fails, install appropriate backup or failsafe functions in the system.

HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN

+ 1 hidden pages

Mitsubishi Electric FX3U-4AD-TC-ADP User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Safety Precautions

Associated Manuals

Applicable standards

1. Outline

1.1 Incorporated Items

1.2 External Dimensions, Part Names, and Terminal Layout

2. Installation

2.1 Connection to the PLC

3. Wiring

3.1 Applicable cable and terminal tightening torque

3.1.1 Type terminal block (European type)

3.2 Power Supply Wiring

3.3 Selection of thermocouple

3.4 Grounding

4. Specifications

4.1 Applicable PLC

4.2 General Specifications

4.3 Power Supply Specifications

4.4 Performance Specifications

「电器电子产品有害物质限制使用标识要求」的表示方式