Mitsubishi Electric FX3U-3A-ADP User Manual

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JY997D35601F

-48MR/ES

-48M

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ENGLISH

FX3U-3A-ADP

USER'S MANUAL

Manual Number JY997D35601

Revision F

Date January 2017

This manual describes the part names, dimensions, mounting, and specifications of the product. Before use, read this manual and the manuals of all relevant products fully to acquire proficiency in handling and operating the product. Make sure to learn all the product information, safety information, and precautions. Store this manual in a safe place so that it can be taken out and read whenever necessary. Always forward it to the end user. Registration: The company and product names described in this manual are registered trademarks or the trademarks of their respective companies.

Effective January 2017 Specifications are subject to change without notice.

Safety Precautions

This manual classifies the safety precautions into two categories:

Depending on the circumstances, procedures indicated by may also cause severe injury. It is important to follow all precautions for personal safety.

Associated Manuals

How to obtain manuals

For product manuals or documents, consult with the Mitsubishi Electric dealer from who you purchased your product.

and .

Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.

Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight personal injury or physical damage.

Manual name Manual No. Description

3S/FX3G/FX3GC/FX3U/

FX FX

3UC Series

User's Manual

- Analog Control Edition

3S/FX3G/FX3GC/FX3U/

3UC Series

Programming Manual

- Basic & Applied Instruction Edition

3S Series

User’s Manual

- Hardware Edi tion

3G Series

User’s Manual

- Hardware Edi tion

3GC Series

User’s Manual

- Hardware Edi tion

3U Series

User’s Manual

- Hardware Edi tion

3UC Series

User’s Manual

- Hardware Edi tion

(Read these precautions before use.)

Describes specifications for

JY997D16701

MODEL CODE:

09R619

JY997D16601

MODEL CODE:

09R517

JY997D48601

MODEL CODE:

09R535

JY997D31301

MODEL CODE:

09R521

JY997D45401

MODEL CODE:

09R533

JY997D16501

MODEL CODE:

09R516

JY997D28701

MODEL CODE:

09R519

analog control and programming method for FX

3S/FX3G/FX3GC/FX3U/

3UC Series PLC.

Describes PLC programming for basic/applied instructions and devices.

Explains FX3S Series PLC specifications for I/O, wiring, installation, and maintenance.

Explains FX specifications for I/O, wiring, installation, and maintenance.

3G Series PLC

3GC Series PLC

3U Series PLC

3UC Series PLC

Applicable standards

FX3U-3A-ADP units made in June, 2009 or later comply with the EC Directive (EMC

Directive) and UL standards (UL, cUL). Further i nformation can be found in the following manual.

→ FX

Regarding the standards that relate to the main unit, please refer to either the FX series product catalog or consult with your nearest Mitsubishi product provider.

Attention

This product is designed for use in industrial applications.

Caution for compliance with EC Directive

The analog special adapters have been found to be compliant to the European standards in the aforesaid manual and directive. However, for the very best performance from what are in fact delicate measuring and controlled output device Mitsubishi Electric would like to make the following points; As analog devices are sensitive by natur e, their use should be considered carefully. For users of proprietary cables (integral with sensors or actuators), these users should follow those manufacturers installation requirements. Mitsubishi Electric recommend that shielded cables should be used. If NO other EMC protection i s provided, then users may exper ience temporary los s or accuracy between ±10 % in very heavy industrial areas. However, Mitsubishi Electric suggest that if adequate EMC precautions are followed for the users complete control system, users should expect accuracy as specified in this manual.

• Sensitive analog cable should not be laid in the same trunking or cable

• Good cable shielding should be used. When terminating the shield at Earth

• When reading analog values, EMC accuracy can be improved out by

1. Outline

The FX3U-3A-ADP special adapter for analog input and output (hereinafter called 3A-ADP) is a special adapter that adds to add two analog input points and one analog output point.

1.1 Incorporated Items

Verify that the following product and items are included in the package:

→ FX

3S Series Hardware Manual (Manual No. JY997D48301)

→ FX

3G Series Hardware Manual (Manual No. JY997D46001)

→ FX

3GC Series Hardware Manual (Manual No. JY997D45201)

→ FX

3UC (D, DS, DSS) Series Hardware Manual (Manual No. JY997D50501)

conduit as high voltage cabling. Where possible users should run analog cables separately.

3U Series Hardware Manual (Manual No. JY997D50301)

→ FX

3UC-32MT-LT-2 Hardware Manual (Manual No. JY997D31601)

- ensure that no earth loops are accidentally created.

averaging the readings. This can be achieved either through functions on the analog special adapters or through a users program.

Product FX3U-3A-ADP analog input and output special adapter

Accessories User’s Manual (This manual)

1.2 External Dimensions, Part Names, and Terminal Layout

[3]

[5]

[4]

[10]

[6]

[2]

[1]

[7]

[8]

90(3.55")

7(0.28")

74(2.92")

Special adapter connector cover is removed

[1] DIN rail mounting groove (DIN rail: DIN46277) [2] Name plate [3] Special adapter slide lock:

Used to connect a dditional special a dapters onto the left side of this special adapter.

[4] Special adapter connector cover:

Remove this cover to connect additional special adapters to the left side.

[11]

15.1

15.5 (0.6")

(0.62")

17.6

(0.7")

Weight: Approx. 0.1 kg (0.22 lbs)

[9]

24+

24-

V1+

I1+

COM1

V2+

I2+

98(3.86")

106(4.18")

COM2

(mounting hole pitch)

COM

[5] Direct mounting hole:2 holes of φ4.5 (0.18") (mounting screw: M4 screw)

Not used when connecting to FX

[6] POWER LED (green):

Lit while 24 V DC power is supplied properly to terminals '24+' and '24-'.

[7] Terminal block (European type):

Connect the analog voltage/current signal, and 24 V DC power supply.

[8] Special adapter connector:

Used to connect this special adapter to PLC main unit or special adapter. [9] DIN rail mounting hook [10] Special adapter fixing hook [11] Special adapter connector:

Used to connect communication or analog special adapters to the left side of the

3AD-ADP.

2. Installation

For installation/uninstallation details, refer to the respective PLC User's manual Hardware Edition.

INSTALLATION PRECAUTIONS

• Make sure to cut off all phases of the power supply externally before attempting installation or wiring work. Failure to do so may cause electric shock or damage to the product.

INSTALLATION PRECAUTIONS

• Use the product within the generic environment specifications described in PLC main unit manual (Hardware Edition). Never use the product in areas with excessive dust, oily smoke, conductive dusts, corrosive gas (salt air, Cl impacts, or expose it to high temperature, condensation, or rain and wind. If the product is used in such conditions, electric shock, fire, malfunctions, deterioration or damage may occur.

• When drilling screw holes or wiring, make sure cutting or wire debris does not enter the ventilation slits. Failure to do so may cause fire, equipment failures or malfunctions.

• Do not touch the conductive parts of the product directly. Doing so may cause device failures or malfunctions.

• Connect special adapter securely to their designated connectors. Loose connections may cause malfunctions.

2.1 Connection to the PLC

This section describes the connection method to the PLC (FX3U Series PLC is used for the following example). For installation method to other PLCs, refer to the respective PLC User's manual Hardware Edition.

Procedure

1) Turn off the power. Disconnect all the cables connected to the PLC main unit and special adapter, and demount the main unit and special adapter mounted on DIN rail or mounted directly using screws.

2) Install an expansion board to the main unit. For the expansion board installation procedure, refer to the following manual:

3) Remove the special adapter connector cover on the expansion board (fig.A). When connecting this product to another special adapter, please replace the 'expansion board' in the above description with a 'special adapter' and perform the procedure as indicated.

4) Slide the speci al adapter slide lock (fig.B) of the main unit. When connecting this product to another special adapter, please replace the 'main unit' in the above description with a 'special adapter' and perform the procedure as indicated. (Please replace the following procedures similarly.)

3GC/FX3UC Serie s PLC.

2, H2 S, SO2, or NO2), flammable gas, vibration or

→ FX

3U Series User's Manual - Hardware Edition

-48MR/ES

-48M

RUN

STOP

5) Connect the special adapter (fig.C) to the main unit as shown on the right.

6) Slide back the special adapter slide lock (fig.B) of the main unit to fix the special adapter (fig.C).

***

POWER

-48M

RUN

STOP

Connection precautions

Connect all the hi gh-speed I/O spe cial adapters be fore connectin g other special adapters when they are used in combination.

Do not connect a high-speed I/O special adapter on the left side of any special adapters other than other high-speed I/O special adapters.

3. Wiring

WIRING PRECAUTIONS

• Make sure to cut off all phases of the power supply externally before attempting installation or wiring work. Failure to do so may cause electric shock or damage to the product.

WIRING PRECAUTIONS

• When drilling screw holes or wiring, make sure cutting or wire d ebris does not enter the ventilation slits. Failure to do so may cause fire, equipment failures or malfunctions.

• Make sure to observe the following precautions in order to prevent any damage to the mac hinery or acci dents due to abnor mal data writt en to the PLC under the influence of noise:

1) Do not bundle the power line or shield of the analog input/output cable together with or lay it cl ose to the m ain circuit, hi gh-voltage line, or load line. Otherwise, noise disturbance and/or surge induction are likely to take place. As a guideline, lay the control line at l east 100mm (3.94") or more away from the main circuit, high-voltage line, or load line.

2) Ground the shield of the analog input/output cabl e at one point on the signal receiving side. However, do not use common grounding with heavy electrical systems.

• Make sure to properly wire to the terminal block (European type) in accordance with the following precautions. Failure to do so may cause electric shock, equipment failures, a short-circuit, wire breakage, malfunctions, or damage to the product.

- The disposal size of the cable end should follow the dimens ions described in the manual.

- Tightening torque should follow the specifications in the manual.

- Twist the end of strand wire and make sure that there are no loose wires.

- Do not solder-plate the electric wire ends.

- Do not connect more than the specified number of w ires or electric wires of unspecified size.

- Affix the electric wires so that nei ther the terminal block nor the connected parts are directly stressed.

• Make sure to properly wire the terminal block in accordance with the following precautions. Failure to do so may cause electric shock, equipment failures, a short-circuit, wire breakage, malfunctions, or damage to the product.

- The disposal size of the cable end should follow the dimens ions described in the manual of the PLC main unit.

- Tightening torque should follow the specifications in the manual of the PLC main un it.

-48M

-48MR/ES

-48M

3.1 Applicable Cable and Terminal Tightening Torque

3.1.1 Terminal block (European type)

1) Wire size Wiring to analog device should use 22-20 AWG wire.

2) Applicable cable

3) Ter mination of cable end

3.2 Power Supply Wiring

For the power supply wiring, refer to the following manual.

3.3 Wiring of Analog Input

*1 Use 2-core shielded twisted pair cable for the analog input lines, and

*2 Make sure to short-circuit the 'V+' and 'I+' terminals when current is

*3 24 V DC service power supply of the FX

Typ e Wire size

Single-wire

2-wire

Strip the coating of strand wire and twist the cable core before connecting it, or strip the coating of single wire before connecting it. An alternative connection is to use a ferrule with insulating sleeve. <Reference>

to 0.5 mm2 (AWG22 to 20)

0.3 mm

2 pieces of 0.3 mm

(AWG22)

Manufacturer Model Caulking tool

Phoenix Contact Co., Ltd. AI 0.5-8WH

CRIMPFOX 6

(or CRIMPFOX 6T-F*2)

*1 Old model name: CRIMPFOX ZA 3

*2 Old model name: CRIMPFOX UD 6

- Strand wire/single wire

9mm

(0.35")

When using a stick terminal with insulating sleeve, choose a wire with proper cable sheath referring to the above outside dimensions, or otherwise, the wire cannot be inserted easily. The tightening torque must be 0.22 to 0.25 N screws with a torque outside the above-mentioned range. Failure to do so may cause equipment failures or malfunctions.

→ FX

3S/FX3G/FX3GC/FX3U/FX3UC Series User’s Manual - Analog Control

- Stick terminal with insulating sleeve

Insulation sleeve

2.6mm(0.1")

Contact area (Crimp area)

14mm(0.55")

•

m. Do not tighten terminal

8mm

(0.31")

Edition

→ For the terminal configuration, refer to Section 1.2

Using current

input

Using voltage input

External power

supply wiring

V +, I +, ch : represents the channel num ber.

24 V DC

Terminal

Grounding

block

COM

V +

I +

V +

I +

24+

24-

250Ω

3A-ADP

110kΩ

88.7kΩ

110kΩ

88.7kΩ

+15V

separate the analog input lines from other power lines or inductive lines.

input. (: input channel number)

be used.

3S/FX3G/FX3U Series PLC can also

3.4 Wiring of Anal og Output

Using voltage

output

Using current

output

*1 Use 2-core shielded twisted pair cable for the analog output lines, and separate

the analog output lines from other power lines or inductive lines.

*2 Ground the shielded wire at one point on the signal receiving side.

3.5 Grounding

Grounding should be performed as stated below.

• The grounding resistance should be 100 Ω or less.

• Independent grounding should be performed for best results.

When independent g rounding is not perfo rmed, perform "sh ared grounding" of th e following figure. For details, refer to the respective PLC User's manual Hardware Edition.

Independent grounding

Best condition

• The grounding wire size should be AWG 22-20 (0.3-0.5 mm

• The grounding point should be close to the PLC, and all grounding wire should be

as short as possible.

→ For the terminal configuration, refer to Section 1.2

*2 Grounding

Other

equipment

Grounding

Terminal

block

Terminal

block

Shared grounding

Good condition

VO IO

COM

equipment

Other

3A-ADP

PLCPLCPLC

Common grounding

equipment

Not allowed

Other

4. Specifications

STARTUP AND MAINTENANCE PRECAUTIONS

• Do not disassemble or modify the PLC. Doing so may cause fire, equipment failures, or malfunctions. * For repair, contact your local Mitsubishi Electric representative.

• Do not drop the product or exert strong impact to it. Doing so may cause damage.

DISPOSAL PRECAUTIONS

• Please contact a certified electronic waste disposal company for the environmentally safe recycling and disposal of your device.

TRANSPORTATION AND STORAGE PRECAUTIONS

• The product is a precision instrument. During transportation, avoid impacts larger than those spe cified in the ge neral specific ations by usin g dedicated pac kaging boxes and shock-absorbing palettes. Failure to do so may cause failures in the product. After transportation, verify operatio n of the product and check for d amage of the mounting part, etc.

4.1 Applicable PLC

Model name Applicability

3S Series PLC Ver. 1.00 or later (from first production)

3G Series PLC Ver. 1.20 or later

3GC Series PLC Ver. 1.40 or later (from first production)

3U Series PLC Ver. 2.61 or later

3UC Series PLC Ver. 2.61 or later

The version number can be checked by monitoring D8001/D8101 as the last three digits indicate it.

4.2 General Specifications

Items other than the following are equivalent to the those of the PLC main unit. For general specifications, refer to the respective PLC User's manual Hardware Edition.

Item Specification

Dielectric withstand voltage

Insulation resistance

500 V AC for one minute

5 MΩ or higher by 500 V DC insulation resistance tester

Between all terminals and ground termina l of PLC main unit

4.3 Power Supply Specifications

Item Specification

Conversion circuit driving power

Interface driving power

4.4 Performance Specifications

Performance Specifications of Analog Input

Item

Analog input range

Maximum absolute input

Resolution 2.5 mV (10 V/4000) 5 μA (16 mA/3200)

Total accuracy

Input characteristics

Performance Specifications of Analog Output

Item

Analog output range

Resolution 2.5 mV (10 V/4000) 4 μA (16 mA/4000)

Tota l accuracy

Output characteristics

24 V DC +20 % / -15 %, 90 mA Connect a 24 V DC power supply to the terminal block.

5 V DC, 20 mA 5 V DC power is supplied from the internal power supply of main unit.

Specification

Voltage input Current input

0 to 10 V DC

(Input resistance: 198.7 kΩ)

4 to 20 mA DC

(Input resistance: 250 Ω)

-0.5 V, +15 V -2 mA, +30 mA

•±0.5 % (±50 mV) for full scale of 10 V (when ambient temperature is 25 °C±5 °C)

•±1.0 % (±100 mV) for full scale of 10 V (when ambient temperature is 0 °C to 55 °C)

4080

4000

Digital output

Analog input

10V

0 10.2V

•±0.5 % (±80 μA) for full scale of 16 mA (when ambient temperature is 25 °C±5 °C)

•±1.0 % (±160 μA) for full scale of 16 mA (when ambient temperature is 0 °C to 55 °C)

3280

3200

Digital output

4mA

Analog input

Specification

Voltage output Current output

0 to 10 V DC

(External load: 5 kΩ to 1 MΩ)

•±0.5 % (±50 mV) for full scale of 10 V (when ambient temperature is 25 °C±5 °C)

•±1.0 % (±100 mV) for full scale of 10 V (when ambient temperature is 0 °C to 55 °C)

If the external load resistance (Rs) is less than 5 kΩ, the accuracy will be increases as shown in the following formula: (Addition will be 100 mV per %.)

47×100

0.9 %

Rs+47

for full scale of 10 V

10V

Analog output

Digital input

4000

4080

4 to 20 mA DC

(External load: 500 Ω or less)

•±0.5 % (±80 μA) for full scale of 16 mA (when ambient temperature is 25 °C±5 °C)

•±1.0 % (±160 μA) for full scale of 16 mA (when ambient temperature is 0 °C to 55 °C)

20mA

Analog output

4mA

0 4080

Digital input

20mA

4000

20.4m

Common Specifications of Analog Input and Output

Item Specification

Digital input and output

Conversion time

Insulation method

Occupied points

12 bits, binary

• FX

3U/FX3UC Series PLC: 80 μs for each selected input channel

+ 40 μs for each selected output channel (The data will be updated at every scan time of the PLC.)

• FX

3S/FX3G/FX3GC Series PLC: 90 μs for each selected input

channel + 50 μs for each selected output channel (The data will be updated at every scan time of the PLC.)

• A photocoupler is employed to insulate the analog input and output area from the PLC.

• A DC/DC converter is employed to insulate the power supply line from the analog input and output area.

• Channels are not insulated from each other.

0 point (This number is not related to the maximum number of input/output points of the PLC.)

「电器电子产品有害物质限制使用标识要求」的表示方式

Note: This symbol mark is for China only.

含有有害6物质的名称，含有量，含有部品

本产品中所含有的有害 6 物质的名称，含有量，含有部品如下表所示。

产品中有害物质的名称及含量

有害物质

(PBB)

多溴二苯醚 (PBDE)

可编程控制器

部件名称

外壳

印刷基板

铅

(Pb)汞(Hg)镉(Cd)

○○

○○ ○ ○ ○

六价铬

多溴联苯

(Cr(VI))

○○ ○ ○

本表格依据SJ/T 11364的规定编制。

○

:表示该有害物质在该部件所有均质材料中的含量均在GB/T 26572

规定的限量要求以下。 ×:表示该有害物质至少在该部件的某一均质材料中的含量超出GB/T 26572规定的限量要求。

This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.

Warranty

Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the grat is warranty term, Mitsubishi shall not be liable for compensation to: (1) Damages caused by any cause found not to be the responsibility of Mitsubishi. (2)

Loss in opport unity, lost profits inc urred to the user by Failures of Mitsubishi products.

(3)

Special damages and secondary damages w hether foreseeable or not, compensa tion for accidents, and compensation for damages to products other than Mitsubishi products.

(4) Replacement by the user, maintenance of on-site equipment, start-up test run

and other tasks.

For safe use

This product has been manufactured as a general-purpose part for general

•

industries, and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life. Before using the product for special purposes such as nuclear power, electric

•

power, aerospace, medicine or passenger movement vehicles, consult with Mitsubishi Electric.

•

This product has been manufactured under strict quality control. However when installing the product where major accidents or losses could occur if the product fails, install appropriate backup or failsafe functions in the system.

HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN

+ 1 hidden pages

Mitsubishi Electric FX3U-3A-ADP User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Safety Precautions

Associated Manuals

Applicable standards

1. Outline

1.1 Incorporated Items

1.2 External Dimensions, Part Names, and Terminal Layout

2. Installation

2.1 Connection to the PLC

3. Wiring

3.1 Applicable Cable and Terminal Tightening Torque

3.1.1 Terminal block (European type)

3.2 Power Supply Wiring

3.3 Wiring of Analog Input

3.4 Wiring of Anal og Output

3.5 Grounding

4. Specifications

4.1 Applicable PLC

4.2 General Specifications

4.3 Power Supply Specifications

4.4 Performance Specifications

「电器电子产品有害物质限制使用标识要求」的表示方式