Mitsubishi FX1S-10MR-ES/UL, FX1S-14MR-ES/UL, FX1S-20MR-ES/UL, FX1S-30MR-ES/UL, FX1S-10MR-DS Hardware Manual

...
FX
HARDWARE MANUAL
SERIES PROGRAMMABLE CONTROLLERS
1S
FX2NC Series Programmable Controllers

Foreword

This manual contains t ext, diagrams and explanations which will guide the reader in the corre ct installation and operation of the FX attempting to install or use the unit.
Further inform ation can be found in the FX Series Programming Manual II.
If in doubt at any stage of the installation of an FX professional electrical engineer who is qualified and trained to the local and national standards which apply to the installation site.
If in doubt about th e operation or use of FX Mitsubisi Electric distributor.
This manual is subject to change without notice.
1S
Series Programmable Controllers. It should be read and understood before
Series Programmable Controller always consult a
1S
Series Programmable Controller please consult the nearest
1S
FX1S Series Programmable Controllers
FX
Series Programmable Controllers
1S
Hardware Manual
Manual number :JY992D83901 Manual revision :D Date :August 2000
i
FX1S Series Programmable Controllers
Guidelines for the Safety of the User and Protection of the FX1S.
This manual provides inform ation for the use o f the FX1S. The manual has been wr itte n to be used by trained and co mpetent pe rsonnel. The definit ion of su ch a pers on or perso ns is as follows:
a) Any engineer who is responsible for the planning, design and construction of automatic
equipment using the product associated w ith this manual, shoul d be of a competent nature, trained and qualified to the local and national standards required to fulfill that role. These engineers should be fully aware of all aspects of safety with regards to automated equipment.
b) Any commissioning or service engineer must be of a competent nature, trained and
qualified to the local and national standards required to fulfill that job. These engineers should also be trained in the use and maintenance of the completed pr oduct. This includes being completely familiar with all associated documentation for said product. All maintenance should be carried out in accordance with established safety practices.
c) All operators of the completed equipment should be trained to use that product in a safe
and coordinate d manner i n complia nce to esta blished safety practices. The op erators should also be familiar with documentation which is connected with the actual operation of the completed equipment.
Note :
The term ‘completed equipment’ refers to a third party constructed device which contains or uses the product associated with this manual.
ii
FX1S Series Programmable Controllers
Notes on the Symbols Used in this Manual
At various times through out this manual cer tain symbols will be used to highlight points of information which are intended to ensure the user’s personal safety and protect the integrity of equipment. Whenever any of the following symbols are encountered its associat ed note must be read and understood. Each of the symbols used will now be listed with a brief description of its meaning.
Hardware Warnings
1) Indicates that the identified danger WILL cause physical and property damage.
2) Indicates that the identified danger could POSSIBLY cause physical and proper ty damage.
3) Indicates a point of further interest or further explanation.
Software Warnings
4) Indicates special care must be taken when using this element of software.
5) Indicates a special point which the us er of the associate software element should be aware.
6) Indicates a point of interest or further explanation.
iii
FX1S Series Programmable Controllers
Under no circumstances will Mitsubishi Electric be liable for any consequential damage that may arise as a result of the installation or use of this equipment.
All examples and diagrams shown in this manual are intended only as an aid to understanding the text, not to guarantee operation. Mitsubishi Electric will accept no responsibility for actual use of the product based on these illustrative examples.
Owing to the very great variety in possible application of this equipment, you must satisfy yourself as to its suitability for your specific application.
iv
FX1S Series Programmable Controllers

Table of Contents

Guideline..............................................................................................ii
1. Introduction............................................................................................1-1
1.1 Model Name........................................................................................................1-4
1.2 World Specification......................................................................................... .....1-5
1.3 Serial Numbers....................................................................................................1-5
1.4 Configuration.......................................................................................................1-6
1.4.1 Unit Accessories........................................................................................................1-7
1.4.2 Limits of Expansion . ... .................... ...................................... .................... .................1-8
1.5 EEProm Backup Data..........................................................................................1-8
2. Terminal Layouts...................................................................................2-1
2.1 FX1S-**MR-ES/UL ..............................................................................................2-1
2.2 FX1S-**MR-DS....................................................................................................2-2
2.3 FX1S-**MT-DSS..................................................................................................2-3
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FX1S Series Programmable Controllers
3. Installation Notes...................................................................................3-1
3.1 Product Outline....................................................................................................3-2
3.2 FX
RUN/STOP Control ....................................................................................3-3
1S
3.3 General Specifications.........................................................................................3-4
3.4 PLC Mounting Arrangements..............................................................................3-5
3.5 DIN Rail Mounting ...............................................................................................3-6
3.6 Termination of Screw Terminals..........................................................................3-6
3.7 Installing Optional Units.......................................................................................3-7
3.7.1 Special Function Boards ...........................................................................................3-7
3.7.2 FX1N-5DM Display Module.................................. .. .. ............................... .. .. . .. .. .........3-8
4. Power Supply ........................................................................................4-1
4.1 Wiring Techniques...............................................................................................4-1
4.2 Wiring Cautions...................................................................................................4-1
4.3 Power Supply ....................................... ...............................................................4-1
4.4 Power Supply Characteristics..............................................................................4-2
4.5 Power Supply Input Wiring ..................................................................................4-3
4.6 Earthing / Grounding ...........................................................................................4-5
vi
FX1S Series Programmable Controllers
5. Inputs.....................................................................................................5-1
5.1 24V DC Input Specifications................................................................................5-1
5.2 Wiring Diagrams..................................................................................................5-2
5.2.1 Input Wiring ........ ... ................. .................. .................. .. .................. ................. ..........5-2
5.2.2 Input Circuit Connection............................................................................................5-3
5.2.3 Diodes and Input s Connected in Series.............. . .. .. ............................... .. .. ..............5-3
5.2.4 Resistors and Input s Connected in Parallel ..............................................................5-4
6. Outputs..................................................................................................6-1
6.1 Relay Output Example.........................................................................................6-2
6.2 Reliability Tests ...................................................................................................6-3
6.3 Response Times..................................................................................................6-4
6.4 Transistor Output Examples................................................................................6-5
6.5 Applying Safe Loads............................. ...............................................................6-6
vii
FX1S Series Programmable Controllers
7. Diagnostics............................................................................................7-1
7.1 Preliminary Checks..............................................................................................7-1
7.2 ERROR LED ON (CPU ERROR) ........................................................................7-2
7.3 Common Errors...................................................................................................7-3
7.4 Maintenance........................................................................................................7-3
7.5 Operation and Error Flags...................................................................................7-4
7.6 PLC Status Registers .........................................................................................7-5
7.7 Error Registers ..................................... ...............................................................7-6
7.8 Error Codes.........................................................................................................7-7
7.9 Instruction List .....................................................................................................7-8
7.10 Device List.........................................................................................................7-11
viii
FX1S Series Programmable Controller Introduction 1
1 Introduction
2 Terminal Layouts
3 Installation Notes
4 Power Supply
5 Inputs
6 Outputs
7 Diagnostics
Introduction 1FX1S Series Programmable Controller
FX1S Series Programmable Controller Introduction 1

1. Introduction

This manual covers the hardware installation instructions for the FX1S Series Programmable Logic Controller.
Table 1.1: AC Power, Relay Output Units
MODEL
FX1S-10MR-ES/UL 6 FX1S-14MR-ES/UL 8 6
FX1S-20MR-ES/UL 12 8
FX1S-30MR-ES/UL 16 14
Table 1.2:
FX1S-10MR- DS 6 FX1S-14MR-DS 8 6
FX1S-20MR-DS 12 8
FX1S-30MR- DS 16 14
DC Power, Relay Output Units
MODEL
INPUT OUTPUT
QTY TYPE QTY TYPE
24V DC
Sink /
Source
INPUT OUTPUT
QTY TYPE QTY TYPE
24V DC
Sink /
Source
POWER
SUPPLY
4
Relay
4
Relay
85 - 264
VAC
POWER
SUPPLY
24 VDC
+10, -15%
DIMENSIONS
mm (inches)
60
(2.4)
75
(3.0)
100
(3.9)
60
(2.4)
75
(3.0)
100
(3.9)
90
(3.5)75(3.0)
DIMENSIONS
mm (inches)
90
(3.5)49(1.9)
MASS (WEIGHT)
kg (lbs)
0.30
(0.66)
0.40
(0.88)
0.45
(0.99)
MASS (WEIGHT)
kg (lbs)
0.22
(0.48)
0.30
(0.66)
0.35
(0.77)
1-1
FX1S Series Programmable Controller Introduction 1
Table 1.3: DC Power Transistor Output Units
INPUT OUTPUT
MODEL
FX1S-10MT-DSS 6 FX1S-14MT-DSS 8 6
FX1S-20MT-DSS 12 8
FX1S-30MT-DSS 16 14
QTY TYPE QTY TYPE
4
24V DC
Sink /
Source
Transistor
(Source)
POWER
SUPPLY
24 VDC
+10, -15%
DIMENSIONS
mm (inches)
60
(2.4)
75
(3.0)
100
(3.9)
90
(3.5)49(1.9)
MASS
(WEIGHT)
kg (lbs)
0.22
(0.48)
0.30
(0.66)
0.35
(0.77)
1-2
FX1S Series Programmable Controller Introduction 1
Figure 1.1: FX1S Outline Drawing
5 (ES/UL) / 49 (DS, DSS)
7
DIN Rail (35mm)
100- 240
24V
VAC
LN
Y0 Y2Y1
COM0
W
W-8
S/S
X0
COM2COM1
X2
Y30VY5
X3
X7X1
X4X5X6
01
23
6754
IN
POWER
RUN
ERROR
FX1S-14MR
01
45
14MR
Y4
-ES/ UL
OUT 23
82
90
2-φ4.5
The distance between the vertical centerlines is 8mm (0.31”) less than the width of the unit. Please see previous page for each model’s width measurement.
1-3
FX1S Series Programmable Controller Introduction 1

1.1 Model Name

FX1S-14MR-ES/UL
A) B) C)
Table 1.4: Model Table
F)
E) D)
A) B)
C)
D)
PLC type: FX Total number of I / O channels
Unit type
M MPU - main unit
Output type
R Relay T Transistor
1S
Features
Omit AC Power Supply, Japanese specification
D DC Power Supply, Japanese specification
DC Power Supply, World spe cification, Relay
DS
E)
DSS
F)
Output DC Power Supply, World specification, DC source
transistor output AC Power Supply, World specification, relay
ES
output
UL CE, UL registered product
1-4
FX1S Series Programmable Controller Introduction 1

1.2 World Specification

Table 1.5: World / Japanese Specifications
Input Sink / Source
Outputs Transistor
World spec models : SINK / SOURCE Japanese models : ALWAYS SINK
World spec models : ALWAYS SOURCE Japanese models : ALWAYS SINK

1.3 Serial Numbe rs

SERIAL NO.: 9 X 3267
1)
e.g. 9=1999 0=2000
Table 1.6: Notes on Serial Numbers
1) Production year
3)
2)
1 - 9 = Jan - Sept X = Oct Y= Nov Z= Dec
2) Production month
3) Production serial number
1-5
FX1S Series Programmable Controller Introduction 1

1.4 Configuration

Figure 1.2: Schematic System
FX1S-10MR-ES/UL
1S
-14MR-ES/UL
FX1N-5DM
1N
-EEPROM-8L
FX
B
FX1N-232-BD
1
FX1N-422-BD
1N
-485-BD
FX
1N
-CNV-BD
FX FX1N-8AV-BD
C
FX0N-232ADP* FX0N-485ADP* *used with
1N
-CNV-BD
FX
D
RS 422/RS 232 CONVERTER FX-232AW(C)
FX FX1S-20MR-ES/UL
1S
-30MR-ES/UL
FX
1
1S
-10MR-DS
FX
1S
-14MR-DS
FX
1S
-20MR-DS
FX FX1S-30MR-DS
2
1S
-10MT-DSS
FX FX1S-14MT-DSS
1S
-20MT-DSS
FX
1S
-30MT-DSS
FX
3
E
A
FX-10DU-E FX-40DU-ES FX-20DU-E FX-40DU-TK -ES FX-25DU-E FX-50DU-TKS-E FX-30DU-E
F930GOT F940GOT FX-10DM-E
G
Note: The FX
GX-Developer MELSEC MEDOC PLUS
FX-PCS/WIN-E
FX-10P-E FX-20P-E
H
MELSEC MEDOC FX-PCS/AT-EE
1S
can use one unit or communication board per square B, C, and G concurrently.
F
1-6
FX1S Series Programmable Controller Introduction 1

1.4.1 Unit Accessories

Table 1.7: Configuration Notes
AFX1S Controller Main Body BFX1N Memory Cassette or Display Unit CFX DFX0N Network Adaptors E Programming Cables F Programming Software G HMI Devices, F900 GOT and FX-DU Series H Dedicated Programming Tools
Expansion Boards
1N
Table 1.8: Connection Ports
1
Memory Port
2
Extension Board Port
3
Programming Port
1-7
FX1S Series Programmable Controller Introduction 1

1.4.2 Limits of Expansion

1S
The following conditions cannot be accomplished the FX
Series PLC:
- The use of Special Function Blocks.
- Supply a 5V DC service supply.
-Use FX
- Use the FX
1N
-422-BD + FX-2PIF.
1N
-5DM and the FX-10DM concurrently.
- Use more than one FX-10DM at the same time. For example, the configuration
FX-10DM + (FX
1N

1.5 EEProm Backup Data

FX1S existing data will be kept for 5 minutes during power down before the data is lost. The capacitor back ed memory will retain programs for 10 da ys and the capaci tor requires 30
minutes to recharge upon powerup.
-422-BD + FX-10DM) is not allowed.
1-8
FX1S Series Programmable Controllers
1 Introduction
2 Terminal Layouts
3 Installation Notes
4 Power Supply
5 Inputs
6 Outputs
7 Diagnostics
FX1S Series Programmable Controllers
FX1S Series Programmable Controllers Terminal Layouts 2
S/S
X1
N X0 X4 X6
FX1S-20MR-ES/UL
X5 X7
0V Y0 Y1 Y2 Y3
X3
X2
24V
COM0 COM1 COM3 COM4COM2
L
X11 X13
X10 X12
Y5Y6Y7
Y4
S/S S/S
N
S/S
X2 X4
FX1S-30MR-ES/UL
X3 X5
0V Y0 Y1 Y2 Y4
X1
X0
24V
COM0 COM1
Y3 Y5
COM2
L
X7 X11X6X13 X15
X12X10 X14 X16
X17
Y6
Y7 Y11
Y10
Y14Y12
Y13
COM4
Y15
COM3
S/S X1
N X0 X4
FX1S-10MR-ES/UL
X5
0V
Y0 Y1 Y2 Y3
X3
X2
24V
COM0 COM1 COM3COM2
L
S/S X1
N X0 X4 X6
FX1S-14MR-ES/UL
X5 X7
0V Y0 Y1 Y2 Y4
X3
X2
24V
COM0 COM1
Y3 Y5
COM2
L

2. Terminal Layouts

The following selection of terminal layouts are taken from the FX1S product range. Note: All layouts are diagr ammatic only and are intended to aid the creation of wiring diagrams.

2.1 FX1S-**MR-ES/UL

Figure 2.1: Terminal Layouts, Relay Outputs, AC Power
2-1
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