Mitsubishi Electronics FX1S User Manual

HARDWARE MANUAL
FX
SERIES PROGRAMMABLE CONTROLLERS
1S
FX2NC Series Programmable Controllers

Foreword

This manual contains t ext, diagrams and explanations which will guide the reader in the corre ct installation and operation of the FX1S Series Programmable Controllers. It should be read and understood before attempting to install or use the unit.
Further inform ation can be found in the FX Series Programming Manual II.
If in doubt at any stage of the installation of an FX1S Ser ies Pro grammable Controller always consult a pro­fessional electrical engineer who is qualified and trained to the local and national standards which apply to the installation site.
If in doubt about the op eration or use of FX1S Series Pr ogrammable Controller please consult th e nearest Mitsubisi Electric distributor.
This manual is subject to change without notice.
FX1S Series Programmable Controllers
FX
Series Programmable Controllers
1S
Hardware Manual
Manual number :JY992D83901 Manual revision :B Date :April 2000
FX1S Series Programmable Controllers
Guidelines for the Safety of the User and Protection of the FX1S.
This manual provides inform ation for the use o f the FX1S. The manual has been wr itte n to be used by trained and co mpetent pe rsonnel. The definit ion of su ch a pers on or perso ns is as follows:
a) Any engineer who is responsible for the planning, design and construction of automatic
equipment using the product associated w ith this manual, shoul d be of a competent nature, trained and qualified to the local and national standards required to fulfill that role. These engineers should be fully aware of all aspects of safety with regards to automated equipment.
b) Any commissioning or service engineer must be of a competent nature, trained and
qualified to the local and national standards required to fulfill that job. These engineers should also be trained in the use and maintenance of the completed pr oduct. This includes being completely familiar with all associated documentation for said product. All maintenance should be carried out in accordance with established safety practices.
c) All operators of the completed equipment should be trained to use that product in a safe
and coordinate d manner i n complia nce to esta blished safety practices. The op erators should also be familiar with documentation which is connected with the actual operation of the completed equipment.
Note :
The term ‘completed equipment’ refers to a third party constructed device which contains or uses the product associated with this manual.
ii
FX1S Series Programmable Controllers
Note’s on the Symbology Used in this Manual
At various times through out this manual cer tain symbols will be used to highlight points of information which are intended to ensure the users personal safety and protect the integrity of equipment. Whenever any of the following symbols are encountered its associat ed note must be read and understood. Each of the symbols used will now be listed with a brief description of its meaning.
Hardware Warnings
1) Indicates that the identified danger
2) Indicates that the identified danger could damage.
3) Indicates a point of further interest or further explanation.
Software Warnings
4) Indicates special care must be taken when using this element of software.
5) Indicates a special point which the us er of the associate software element should be aware.
6) Indicates a point of interest or further explanation.
WILL
cause physical and property damage.
POSSIBLY
cause physical and property
iii
FX1S Series Programmable Controllers
Under no circumstances will Mitsubishi Electr ic be liable responsible for any consequential damage that may arise as a result of the installation or use of this equipment.
All examples and diagrams sho wn in this manual are intended only as an aid to understand­ing the text, not to guarantee operation. Mitsubishi Electric will accept no responsibility for actual use of the product based on these illustrative examples.
Owing to the very great variety in possible application of this equipment, you must satisfy yourself as to its suitability for your specific application.
iv
FX1S Series Programmable Controllers Table of Contents

Table of Contents

Guideline .......................................................................................................................... ii
1. Introduction .........................................................................................1-1
1.1 Model Name.....................................................................................................1-3
1.2 World Specification..........................................................................................1-4
1.3 Serial Number..................................................................................................1-4
1.4 Configuration....................................................................................................1-5
1.4.1 Unit Configuration....................................................................................1-6
1.4.2 Rules for Expansion............................................................................................1-7
1.5 EEPROM Backup ............................................................................................1-7
2. Terminal layouts..................................................................................2-1
2.1 Relay Output Controllers..................................................................................2-1
2.2 Transistor Output Controllers ..........................................................................2-2
3. Installation notes.................................................................................3-1
3.1 Product Outline................................................................................................3-2
3.2 FX
3.3 General Specifications.....................................................................................3-4
3.4 PLC Mounting Arrangements...........................................................................3-5
3.5 DIN Rail Mounting............................................................................................3-6
3.6 Termination of Screw Terminals......................................................................3-6
RUN/STOP Control.................................................................................3-3
1S
v
FX2NC Series Programmable Controllers Contents.
4. Power supply.......................................................................................4-1
4.1 Wiring Cautions................................................................................................4-1
4.2 Wiring Techniques...........................................................................................4-1
4.3 Power Supply...................................................................................................4-1
4.4 Power Supply Characteristics..........................................................................4-3
4.5 Earth/Grounding...............................................................................................4-4
5. Inputs ..................................................................................................5-1
5.1 24V DC Input Specifications............................................................................5-1
5.1.1 Typical Wiring...................................................................................................... 5-2
5.1.2 Input Circuit Connection.................... .. ............................... .. .. . .. .. ........................5-3
5.1.3 Diodes and Inputs Connected in Series;.............................................................5-3
5.1.4 Resistors and Inputs Connected in Parallel;.......................................................5-4
6. Outputs ........................................................ .......................................6-1
6.1 Output Specification.........................................................................................6-1
6.1.1 Relay Output Example ........................................................................................6-2
6.1.2 Reliability Tests ..................................................................................................6-3
6.1.3 Response Times .... .................. .................. ................. ... ................. .................. ..6-3
6.2.2 Transistor Output Example..................................................................................6-4
6.3.1 Japanese Mode l Transistor Output............................................................. .... . .. .6-4
6.2 Applying Safe Loads........................................................................................6-5
vi
FX1S Series Programmable Controllers Table of Contents
7. Diagnostics....... ... .... ... ... .... ... .... ... ... .... ... ... .... ... .... ... ... .... ... ... .... ... .... ... ..7-1
7.1 Preliminary Checks..........................................................................................7-1
7.1.1 ERROR LED ON (CPU ERROR)........................................................................7-2
7.2 Common errors................................................................................................7-3
7.3 Maintenance ....................................................................................................7-3
7.4 Operation and Error Flags ...............................................................................7-4
7.5 Error Registers.................................................................................................7-5
7.6 Error Codes......................................................................................................7-7
7.7 Instruction List..................................................................................................7-8
7.8 Device List .....................................................................................................7-11
vii
FX2NC Series Programmable Controllers Contents.
viii
FX1S Series Programmable Controller Introduction 1
1 Introduction
2 Terminal Layouts
3 Installation Notes
4 Power Supply
5 Inputs
6 Outputs
7 Diagnostics
Introduction 1FX1S Series Programmable Controller
FX1S Series Programmable Controller Introduction 1

1. Introduction

This manual covers the hardware installation instructions for the FX1S Series Programmable Logic Controller.
Table 1.1 : Relay Output Units
MODEL
INPUT OUTPUT
QTY TYPE QTY TYPE
POWER
SUPPLY
DIMENSIONS
mm (inches)
MASS
(WEIGHT)
kg (lbs)
FX1S-10MR-ES/UL 6 FX1S-14MR-ES/UL 8 6
FX1S-20MR-ES/UL 12 8
FX1S-30MR-ES/UL 16 14
24V DC
Sink /
Source
Table 1.2 : Transistor Output Units
INPUT OUTPUT
MODEL
FX1S-10MT-ESS/UL 6 FX1S-14MT-ESS/UL 8 6
FX1S-20MT-ESS/UL 12 8
FX1S-30MT-ESS/UL 16 14
QTY TYPE QTY TYPE
24V DC
Sink /
Source
4
4
Relay
Transistor
(Source)
85 - 264
VAC
POWER
SUPPLY
85 - 264
VAC
60
(2.4)
75
(3.0)
100
(3.9)
60
(2.4)
75
(3.0)
100
(3.9)
90
(3.5)75(3.0)
DIMENSIONS
mm (inches)
90
(3.5)75(3.0)
0.3 (0.66)
0.4
(0.88)
0.45
(0.99)
MASS
(WEIGHT)
kg (lbs)
0.3
(0.66)
0.4
(0.88)
0.45
(0.99)
1-1
FX1S Series Programmable Controller Introduction 1
Figure 1.1: FX1S Outline Drawing
DIN Rail
The distance between the ver tical center lines is 8mm (0.31”) le ss than the width of th e unit Please see previous page for each model’s width measurement.
1-2
FX1S Series Programmable Controller Introduction 1

1.1 Model na me

FX1S-14MT-ESS/UL
A) B) C)
Table 1.3 : Model Table
F)
E) D)
A) PLC type : FX B) Total number of I / O channels
C)
D)
Unit type
M MPU - main unit
Output type
R Relay
T Transistor
1S
Features
Omit AC, Japanese specification
D 24V DC Japanese specification
DS 24V DC World specification
E)
DSS 24V DC World specification, DC source transistor
ES AC Power Supply World specification
ESS
F)
AC Power Supply World speci fication , DC sourc e transistor
UA1 AC Power Supply, AC inputs
UL CE,UL registered product
1-3
FX1S Series Programmable Controller Introduction 1

1.2 World Specification

Table 1.4 : World / Japanese Specifications
Input Sink / Source
World spec models : SINK / SOURCE Japanese models : ALWAYS SINK
Outputs Transistor
World spec models : ALWAYS SOURCE Japanese models : ALWAYS SINK

1.3 Serial Numbers

SERIAL NO.: 9 X 3267
1)
e.g. 9=1999 0=2000
Table 1.5 : Notes on Serial Numbers
1)
2)
3)
Production year Production month Production serial number
3)
2)
1 - 9 = Jan - Sept X = Oct Y= Nov Z= Dec
1-4
FX1S Series Programmable Controller Introduction 1

1.4 Configuration

Figure 1.2: Schematic system
FX1N-5DM FX
-EEPROM-8L
1N
FX1N-232-BD FX1N-422-BD FX1N-485-BD FX1N-CNV-BD FX1N-8AV-BD
FXON-232ADP* FXON-485ADP* *used with FX1N-CNV-BD
B
1
C
D
FX1S-10MR-ES/UL
1
FX1S-14MR-ES/UL FX1S-20MR-ES/UL FX1S-30MR-ES/UL
FX1S-10MT-ESS/UL
2
FX1S-14MT-ESS/UL FX1S-20MT-ESS/UL FX
-30MT-ESS/UL
1S
3
FX-10DU-E FX-40DU-ES FX-20DU-E FX-40DU-TK -ES FX-25DU-E FX-50DU-TK S-E FX-30DU-E
A
RS 422/RS 232 CONVERTER FX-232AW(C) SCO*
MELSEC MEDOC FX-PCS/AT-EE
MELSEC MEDOC PLUS FX-PCS/WIN-E
F
F930GOT F940GOT FX-10DM-E
E
G
FX-10P-E FX-20P-E A6 GPP/PHP + FX-A6GPP-E­KIT
H
1-5
FX1S Series Programmable Controller Introduction 1

1.4.1 Unit accessories

Table 1.6 : Configuration Notes
AFX1S Controller Main Body
BFX1N Memory Cassette or Display Unit CFX DFX0N Network Adaptors E Programming Cables F Programming Software G HMI Devices, F900 GOT and FX-DU Series H Dedicated Programming Tools
Expansion Boards
1N
Table 1.7 : Connection Ports
Memory Port
1
Extension Board Port
2
Programming Port
3
1-6
FX1S Series Programmable Controller Introduction 1

1.4.2 Rules for Expansion

The FX1S Series can:
Use one expansion unit or board per square B, C, and G concurrently.
The FX1S can supply 400mA at 24V DC. The FX1S cannot:
- Be expanded by the use of Special Funcion Blocks.
- Supply a 5V DC service supply.
-Use FX
- Use the FX
1N
-422-BD + FX-2PIF.
1N
-5DM and the FX-10DM concurrently.
- Use more than one FX-10DM at the same time. For example, the configuration FX-10DM + (FX
1N

1.5 EEProm Backup Data

FX1S existing data will be kept for 5 minutes during power down before the data is lost. The capacitor b acked memor y wi ll retai n programs for 10 days and th e capaci tor req uires 30
minutes to recharge upon powerup.
-422-BD + FX-10DM) is not allowed.
1-7
FX1S Series Programmable Controller Introduction 1
1-8
FX1S Series Programmable Controllers
1 Introduction
2 Terminal Layouts
3 Installation Notes
4 Power Supply
5 Inputs
6 Outputs
7 Diagnostics
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