Mitsubishi FX1N-422-BD, FX1N-8AV-BD, FX1N-CNV-BD, FX1N-5DM, FX1N-232-BD Hardware Manual

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HARDWARE MANUAL

FX1N SERIES PROGRAMMABLE CONTROLLERS

FX1N Series Programmable Controllers

Foreword

• This manual contains text, diagrams and explanations which will guide the reader in the correct installation and operation of the FX attempting to install or use the unit.

• Further information can be found in the FX Series Programming Manual II.

1N Series Programmable Controllers. It should be read and understood before

• If in doubt at any stage of the installation of an FX

1N Series Programmable Controller always consult a

professional electrical engineer who is qualified and trainedtothelocal and national standardswhichapply to the installation site.

• If in doubt about the operation or use of FX

1N Series Programmable Controller please consult the nearest

Mitsubisi Electric distributor.

• This manual is subject to change without notice.

FX1N Series Programmable Controllers

Hardware Manual

Manual number :JY992D89301 Manual revision :E Date :January 2001

FX1N Series Programmable Controllers

Guidelines for the safety of the user and protection of the FX1N.

This manual provides information for the installation and use of the FX1N. The manual has beenwrittentobeusedbytrainedandcompetentpersonnel.Thedefinitionofsuchaperson or persons is as follows;

a) Any engineer who is responsible for the planning, design and construction of automatic

equipment using the product associated with this manual should be of a competent nature, (trained and qualified to the lo cal and national standards required to fulfill that role). These engineers should be fully aware of all aspects of safety with regards to automated equipment.

b) Any commissioning or service engineer must be of a competent nature, trained and

qualified to the local and national standards required to fulfill that job. These engineers should also be trained in the use and maintenance of the completed product. This includes being completely familiar with all associated documentation for the said product. All maintenance should be carried out in accordance with established safety practices.

c) All operators of the completed product should be trained to use that product in a safe

and co-ordinated manner in compliance to established safety practices. The operators should also be familiar with documentation which is connected with the actual operation of the completed equipment.

Note : The term ‘completed equipment’ refers to a third party constructed device which

contains or uses the product associated with this manual.

FX1N Series Programmable Controllers

Note’s on the symbols used in this manual

At various times through out this manual certain symbols will be used to highlight points of information which are intended to ensure the users personal safety and protect the integrity of the equipment. Whenever any of the following symbols are encountered, its associated note must be read and understood. Each of the symbols used will now be listed with a brief description of its meaning.

Hardware warnings

1) Indicates that the identified danger WILL cause physical and property damage.

2) Indicates that the identified dang er could POSSIBLY cause physical and property damage.

3) Indicates a point of further interest or further explanation.

Software warning

4) Indicates special care must be taken when using this element of software.

5) Indicates a special point which the user of the associate software element should be aware of.

6) Indicates a point of interest or further explanation.

iii

FX1N Series Programmable Controllers

• Under no circumstances will Mitsubishi Electric be liable or responsible for any consequential damage that may arise as a result of the installation or use of this equipment.

• All examples and diagrams shown in this manual are intended only as an aid to understanding the text, not to guarantee operation. Mitsubishi Electric will accept no responsibility for actual use of the product based on these illustrative examples.

• Owing to the very great variety in possible application of this equipment, you must satisfy yourself as to its suitability for your specific application.

Associated Manuals

The following manuals are recomended as esential reference material for the correct operation of a FX

1N series P rogrammable controller.

Manual Name Manual Number Description

FX Programming Manual II JY992D88101 FX1N-422-BD Users JY992D84101 Instruction regarding the RS422 interface board

FX1N-485-BD Users JY992D84201 Instruction regarding the RS485 interface board FX1N-232-BD Users JY992D84401 Instruction regarding the RS232 interface board

FX1N-8AV-BD JY992D84601 FX1N-CNV-BD JY992D84701 Instruction regarding the special adapter board

FX1N-5DM Users JY992D84901 Instruction regarding the display module 5DM

Programming manual for FX1S, FX1N, FX2N and FX2NC series Programmable Logic Controllers

Instruction rega rding the variable potentiome ter input board

FX1N Series Programmable Controllers

Guideline..............................................................................................ii

1. Introduction............................................................................................1-1

1.1 World Specification..............................................................................................1-6

1.2 Model Name ........................................................................................................1-7

1.3 Serial Numbers ...................................................................... .............................1-8

1.4 Configuration .......................................................................................................1-9

1.4.1 Input/Output Points and Current Consumption .......................................................1-11

1.4.2 Rules of Expansion .................................................................................................1-13

1.5 Back up Data..................... ................................................................................1-14

1.5.1 EEPROM backup ....................................................................................................1-14

1.5.2 Capacitor backup ....................................................................................................1-14

2. Terminal layouts....................................................................................2-1

2.1 AC Powered Main Units ......................................................................................2-1

2.2 DC Powered Main Units ......................................................................................2-3

2.3 FX

2N and FX0N Extension blocks .......................................................................2-6

FX1N Series Programmable Controllers

3. Installation Notes...................................................................................3-1

3.1 Product Outline....................................................................................................3-2

3.2 FX

1N RUN/STOP Control....................................................................................3-4

3.3 General Specifications.........................................................................................3-5

3.4 PLC Mounting Arrangements ..............................................................................3-6

3.5 DIN Rail Mounting ...............................................................................................3-7

3.6 Direct Mounting ..................................................................................................3-8

3.7 Termination at Scr e w Terminals........................................................................3-10

3.8 Wiring Techniques.............................................................................................3-11

3.9 Installing Optional Units......................................... ............................................3-12

3.9.1 Special Function Boards .........................................................................................3-12

3.9.2 FX1N-5DM Display Module.....................................................................................3-13

4. Power Supply........................................................................................4-1

4.1 Wiring Techniques...............................................................................................4-1

4.2 Wiring Cautions ...................................................................................................4-1

4.3 Power Supply ......................................................................................................4-1

4.4 Power Requirements..........................................................................................4-2

4.5 Example Wiring ...................................................................................................4-3

4.5.1 AC Power supply.......................................................................................................4-3

4.5.2 DC Power supply.......................................................................................................4-4

4.6 Service Power supply ..........................................................................................4-6

4.7 Earthing / Grounding ...........................................................................................4-6

FX1N Series Programmable Controllers

5. Inputs.....................................................................................................5-1

5.1 24V DC input Specifications................................................................................5-1

5.1.1 Typical Wiring............................................................................................................5-2

5.1.2 Input Circuit Connection ............................................................................................5-3

5.1.3 Diodes and Inputs Connected in Series....................................................................5-4

5.1.4 Resistors and Inputs Connected in Parallel ..............................................................5-5

5.2 AC110V Input Extension Block............................................................................5-6

5.2.1 Input Circuit Connection ............................................................................................5-6

5.2.2 Programming Caution ...............................................................................................5-7

6. Outputs..................................................................................................6-1

6.1 Output Specifications...........................................................................................6-1

6.1.1 Relay Output Example ..............................................................................................6-2

6.1.2 Reliability Tests .........................................................................................................6-3

6.1.3 Response Times .......................................................................................................6-3

6.1.4 Transistor Output Example........................................................................................6-4

6.1.5 Japanese Model Transistor Output ...........................................................................6-4

6.2 Applying Safe Loads ............................................................................................6-5

vii

FX1N Series Programmable Controllers

7. Diagnostics............................................................................................7-1

7.1 Preliminary Checks.............................. ................................................................7-1

7.2 ERROR LED ON (CPU ERROR) ........................................................................7-2

7.3 Common Errors ...................................................................................................7-3

7.4 Maintenance........................................................................................................7-3

7.5 Operation and Error Flags...................................................................................7-4

7.6 PLC Status Registers.........................................................................................7-5

7.7 Error Registers ....................................................................................................7-6

7.8 Error Codes .........................................................................................................7-7

7.9 Instruction List .....................................................................................................7-8

7.10 Device List ........................................................................................................7-11

viii

FX1NSeries Programmable Controllers Introduction 1.

1 INTRODUCTION

2 TERMINAL LAYOUTS

3 INSTALLATION NOTES

4 POWER SUPPLY

5 INPUTS

6OUTPUTS

7 DIAGNOSTICS

FX1N Series Programmable Controllers Introduction 1.

FX1N Series Programmable Controllers

1. Introduction

This manual covers the hardware installation instructions for the FX1N Series Programmable Logic Controller.

Introduction 1.

MODEL

FX1N-14MR-ES/UL 8

FX1N-24MR-ES/UL

FX1N-40MR-ES/UL 24 16

FX1N-60MR-ES/UL FX1N-14MR-DS

FX1N-14MT-DSS Transistor FX1N-24MR-DS FX1N-24MT-DSS Transistor FX1N-40MR-DS FX1N-40MT-DSS Transistor

INPUT OUTPUT

QTY TYPE QTY TYPE

(8)

(16)

(40)

(16)

24 16

24V DC

Sink/

Source

24V DC

Sink/

Source

(16)

(8)

(16)

Relay

POWER

SUPPL Y

100-240

VAC

+10%

-15%

50/60Hz

12V DC

-15% to

24V DC

+20%

DIMENSIONS

mm (inches)

(3.6)

130

(5.2)

175

(7.0)

(3.6)

130

(5.2)

(3.5)75(3.0)

WEIGHT

kg (lbs)

0.45

(0.99)

0.45

(0.99)

0.65

(1.44)

0.80

(1.77)

0.45

(0.99)

0.45

(0.99)

0.65

(1.44)

FX1N-60MR-DS FX1N-60MT-DSS Transistor

(40)

Relay

175

(7.0)

0.80

(1.77)

1-1

FX1N Series Programmable Controllers Introduction 1.

Main unit outline

UNITS: mm (inches)

2 - 4.5 (0.18’’)

82 (3.20’’)

90 (3.54’’)

24V

COM 0 COM 1

S/S

X0 X2

COM 2

COM 3

X3 X5

X10

COM 4

X11

X12

0123

4567

14 15

POW ER

RUN

ERROR

FX1N24M R

0123

4567

1110

Y10Y5

Y11

X15

X13

X14

131110 12

OUT

W - 8 (0.31’’)

75 (2.95’’)

Please see the previous page for each units width measurement.

DIN rail mounting slot

8 (0.31’’)

1-2

FX1N Series Programmable Controllers Introduction 1.

Powered Extension units

MODEL

INPUT OUTPUT

QTY TYPE QTY DEVICE

FX0N-40ER-ES/UL

16 Relay

FX0N-40ET-D SS 24 16

24V DC

FX0N-40ER-DS FX2N-32ER-ES/UL

FX2N-32ET-ESS/UL FX2N-48ER-ES/UL FX2N-48ET-ESS/UL

FX2N-48ER-UA1/UL

24 16 Relay

Sink/ Source

16 16 Relay 16 16 24 24 Relay 24 24

24 110VAC 24 Relay

Transistor

(Source)

Transistor

(Source)

Transistor

(Source)

POWER

SUPPLY

100-

240VAC

+10%,

-15%

50/60Hz

24VDC

+20%

-15% 100-

240VAC

+10%,

-15%

50/60Hz

100-

240VAC

+10%,

-15%

50/60Hz

DIMENSIONS

mm (inches)

150

(5.9)

150

(3.5)87(3.4)

(5.9)

182

(7.2)

220

(8.7)

WEIGHT

kg (lbs)

0.75

(1.65)

0.65 (1.4)

0.85 (1.9)

1.00 (2.2)

1-3

FX1N Series Programmable Controllers Introduction 1.

Extension blocks

MASS

(WEIGHT)

kg (lbs)

MODEL

INPUT OUTPUT

QTY TYPE QTY DEVICE TYPE

DIMENSIONS

mm (inches)

FX0N-8EX-UA1/UL 8

110V AC

inputs

FX0N-8EX-ES/UL 8 24V DC

-- -

Sink/

FX0N-8ER-ES/UL 4 4

Source

Relay

FX0N-8EYR-ES/UL - - 8 FX0N-8EYT-ESS/U L - - 8 Transistor Source

24V DC

FX0N-16EX-ES/UL 16

Sink/

-- -

Source FX0N-16EYR-ES/UL - - 16 Relay FX0N-16EYT-ESS/UL - - 16 Transistor Source

24V DC

FX2N-16EX-ES/UL 16

Sink/

-- -

Source FX2N-16EYR-ES/UL - - 16 Relay FX2N-16EYT-ESS/UL - - 16 Transistor Source

(1.7)

(3.5)87(3.4)

(2.8)

(1.6)90(3.5)87(3.4)

0.2

(0.44)

0.3

(0.66)

0.3

(0.66)

1-4

FX1N Series Programmable Controllers Introduction 1.

Special function blocks

NUMBER

OF I/O

POWER SUPPLY

MODEL DESCRIPTION

I O

Internal

5V DC

FX2N-2DA Digital to analog converter - 8 - 30mA FX2N-2AD Analog to digital converter - 8 - 20mA

External

24V DC

85mA

50mA FX2N-4DA Digital to analog converter - 8 - 30mA 200mA FX2N-4AD Analog to digital converter - 8 - 30mA 55mA FX2N-4AD-PT PT 100 probe interface - 8 - 30mA 50mA FX2N-4AD-TC Thermo-couple interface - 8 - 30mA 50mA FX2N-32CCL CC-Link Interface block - 8 - 130mA 50mA

MELSEC-I/O LINK

FX2N-16LNK-M

Remote I/O system

*2 8 *2 200mA 90mA 0.5(1.1)

master block

FX0N-3A Analog / Digital converter - 8 - 30mA

90mA

FX2N-8AD Analog input block - 8 - 50mA 80mA

DIMENSIONS

mm (inches)

(1.7)

(2.1)

(1.7)

(3.0)

(3.5)

(3.4)

(3.0)

MASS

(WEIGHT)

kg (lbs)

0.2(0.44)

0.3(0.66)

0.2(0.44)

0.3(0.66)

*1: Internal 24V DC *2: The value depends on the switch setting.

1-5

FX1N Series Programmable Controllers Introduction 1.

1.1 World Specification.

Input Sink / Source

Outputs Transistor

World spec models : SINK / SOURCE. Japanese models : ALWAYS SINK.

World spec models : ALWAYS SOURCE. Japanese models : ALWAYS SINK.

1-6

FX1N Series Programmable Controllers Introduction 1.

1.2 Model Name

-24MR-DS / ¨

A) B) C)

Notes on model name

A) PLC type : FX1N B) Total number of I / O channels

Unit type

M MPU - main unit

E Powered extension unit EX Extension block, input EY Extension block, output

Output type

R Relay

TTransistor S Triac (SSR)

F) E)

Features

Omit AC, Japanese spec.

D DC Japanese spec.

DS DC World spec, CE & UL registered *1.

F) UL UL registered

DSS

E AC, Japanese spec.

ES AC, World spec, CE registered.

ESS

UA1 AC Power Supply, AC inputs, CE registered. *2

DC World spec. D C source transistor, CE & UL registered *1.

AC World spec. DC source transistor, CE registered.

Note:

*1. World spec FX *1. FX *2. FX

0N series extension units do not have UL certification. 0N series extension units do not have CE certification.

1N DC type main units have not yet recieved official UL certification.

1-7

FX1N Series Programmable Controllers Introduction 1.

1.3 Serial Numbers

SERIAL NO.: 0 6 3267

e.g.

0=2000 1=2001

1-9=Jan-Sept X=Oct Y=Nov Z=Dec

Notes on serial numbers

1) Production year

2) Production month

3) Production serial number

1-8

FX1N Series Programmable Controllers Introduction 1.

1.4 Configuration

Schematic system

FX1N-5DM FX

-EEPROM-8L

FX1N-232-BD FX

-422-BD

-485-BD

-CNV-BD

FX FX

-8AV-BD

FXON-232ADP* FX

-485ADP* *used with FX1N-CNV-BD

RS 422/RS 232 CONVERTER FX-232AW(C)

MELSEC MEDOC FX-PCS/AT-EE

MELSEC MEDOC PLUS FX-PCS/WIN-E

GX Developer

FX1N-14MR-ES/UL

-24MR-ES/UL

FX FX

-40MR-ES/UL

-60MR-ES/UL

-14MT-DSS

FX FX

-24MT-DSS

-40MT-DSS

-60MT-DSS FX1N-14MR-DS FX

-24MR-DS

-40MR-DS

-60MR-DS

FX-10P-E FX-20P-E

FX0N-40ER-ES/UL

-40ET-DSS

-40ER-DS

-32ER-ES/UL

-32ET-ESS/UL

-48ER-ES/UL

FX FX2N-48ER-UA1/UL FX

-48ET-ESS/UL

FX-10DU-E FX-40DU-ES FX-20DU-E FX-40DU-TK -ES FX-25DU-E FX-50DU-TKS-E FX-30DU-E

F930GOT F940GOT FX-10DM-E

FX2N-16EX-ES/UL

-16EYR-ES/UL

-16EYT-ESS/UL

-8EX-ES/UL

-8EX-UA1/UL

-8ER-ES/UL

-8EYR-ES/UL

-8EYT-ESS/UL

-16EX-ES/UL

-16EYR-ES/UL

-16EYT-ESS/UL

FX2N-2DA

-4DA

-2AD

-4AD

-4AD-PT

-4AD-TC

FX FX

-32CCL

-16LNK-M

-3A

FX FX2N-8AD

1-9

FX1N Series Programmable Controllers Introduction 1.

Configuration notes

A MPU-Main unit (Main Processing Unit) B FX1N Memory cassette or Display Module C FX1N Expansion boards D FX0N Network adapters E Programming cables

F Programming software G HMIdevices,F900GOT,FX-DUSeries H Dedicated programming tools

I Powered extension units

J Extension blocks K Special function blocks

Q Memory port

R Extension board port

S Programming port

T MPU bus port

1-10

FX1N Series Programmable Controllers Introduction 1.

1.4.1 Input/Output Points and Current Consumption

The following tables show the input/output points of various types of FX series extension blocks, and special function blocks, along with the special function block current consumption. .

Extension blocks

MODEL

0N-8ER-ES/UL 4(8) 4(8)

INPUT

OUTPUT

TOTAL

16 FX0N-8EX-ES/UL 8 - 8 FX

0N-8EX-UA1/UL 8 - 8

0N-8EYR-ES/UL - 8 8

0N-8EYT-ESS/UL - 8 8

0N-16EX-ES/UL 16 - 16

0N-16EYT-ESS/UL - 16 16

0N-16EYR-ES/UL - 16 16

2N-16EX-ES/UL 16 - 16

2N-16EYR-ES/UL - 16 16

2N-16EYT-ESS/UL - 16 16

*1:8 points are used for actual input/output, however, this block should occupy 16 input/output

points.

1-11

FX1N Series Programmable Controllers Introduction 1.

Special function block Fu nction adapters

MODEL

0N-3A 30mA - 8 - 8

0N-16NT 20mA 8 - 8 16

0N-32NT-DP 170mA - 8 - 8

2N-2AD 20mA - 8 - 8

2N-4AD 30mA - 8 - 8

2N-4AD-PT 30mA - 8 - 8

2N-4AD-TC 30mA - 8 - 8

2N-2DA 30mA - 8 - 8

2N-4DA 30mA - 8 - 8

2N-32CCL 130mA - 8 - 8

2N-16LNK-M 200mA *2 8 *2 *2

0N-232ADP 200mA - - - -

0N-485ADP 30mA - - - -

CURRENT CONSUMPTION

5V DC

INPUT

X/Y

OUTPUT

*2:The value depends on the switch setting.

TOTAL

1-12

FX1N Series Programmable Controllers Introduction 1.

1.4.2 Rules of Ex pansion

The FX

1N Series can be expanded by 2 special function blocks or upto 32 points of I/O when

used on its own. It can also be expanded by 4 special function blocks when used in conjunctionwithanFX special function blocks when used in conjunction with an FX

The maximum for an FX

0N extension unit (2+2). An AC powered FX1N canbeexpandedby8

2N extension unit (2+6).

1N system is 128 points of I/O and 8 special function blocks.

X000~X043 X050~X057

FX0N-232ADP

POWER

FX0N-232ADP FX1N-60MR-ES/UL FX0N-16EX-ES/UL

X070

COM

X0 X2

COM

COM2

24+

COM0

COM1

Y000

X117

COM COM X1

N X0 X2 X4 X6L

X0 X2X3X4

POWER

COM Y0Y1Y2 Y4Y6 Y0Y2 Y4Y6

X13 X43

X3 X5X4X7X6X11 X15

X10

X14 X16

Y10

COM3

COM4

Y11

Y027

X5 X7X6X1

X0 X2X3X4

-40ER

Y12

Y13 COM5

X5 X7

01234567

OUT

07654321

01234567

X27

X31

X33

X23 X25

X17

X21

X20

Y14

Y15

X35

X37

Y20

X7X3 X5

X30

Y22

Y21

X32

X34

0123

10 11 12 13 14 15 16 17

30 31 32 33

40 41 42 43

0123

Y24

COM7

Y23 Y25

X36

4567

FX1N-60MR

4567

14 151011 12 13

Y26

POWER

RUN

ERROR

OUT

X41

X40

X42X12

272524 2620 21 22 23

373534 36

OUT

1716

272624 252021 22 23

Y27

FX0N-8EYR

4765

POWER

3210

X060

24+ X1 X3 X5 X7

X0 X2 X4 X6

FX0N-16EX

POWER

X0X1X2 X4 X6

X3 X5 X7

X067

770IN11223344556

X22

X26

X24

Y16

Y17

COM6

Y7COM0 COM1 COM2 Y3 COM3 Y5 Y7 COM4 Y1 Y3 COM5 Y524+

Y030

Y047

FX0N-40ER-ES/UL

Y050

Y057

FX0N-8EYR-ES/UL

If a DC powered main unit is being used with a power supply of less than 24VDC -15% (20.4V DC or less) it cannot be expanded by using special function blocks or extension units. It can however accomodate a maximum additional 32 points of I/O.

1-13

FX1N Series Programmable Controllers Introduction 1.

1.5 Back up Data

1.5.1 EEPROM backup

Data includes the Prog ram, Comment, File R egisters (D1000 ~ D7999), a nd parameter data. This will be stored as long as the EEPROM is not damaged.

If the PLC has been powered up for five minutes or more, the following data will be saved in the EEPROM at powerdown:

S10 ~ S127, M384 ~ M511, C16 ~ C31, and D128 ~ D255.

1.5.2 Capacitor backup

The capacitor backed memory includes M512 ~ M1535, S 128 ~ S999, T240 ~ T255, C32 ~ C199, C220 ~ C234, and D256 ~ D7999 and the RTC.

The capacitor backed memory will retain programs for a maximum of 10 days, and requires 30 minutes to recharge upon power up.

Note:TheFX

1N does not have battery backup, if a system requires backup of more than 10

days, a peripheral backup power source must be provided.

1-14

FX1N Series Programmable Controllers Terminal layouts 2.

1 INTRODUCTION

2 TERMINAL LAYOUTS

3 INSTALLATION NOTES

4 POWER SUPPLY

5 INPUTS

6OUTPUTS

7 DIAGNOSTICS

FX1N Series Programmable Controllers Terminal layouts 2.

FX1N Series Programmable Controllers

2. Terminal layouts

The following selection of terminal layouts are taken from the FX1N product range. Note: All layouts are diagrammatic and are only intended to aid the creation of w iring diagrams.

2.1 AC Powered Main Units

Terminal layouts 2.

S/S X1

N X0 X4

FX1N-14 M R -E S /U L

0V Y0 Y1 Y2 Y3

COM0 COM1 COM3COM2

24V

COM4 COM5

S/S X1

N X0 X4

FX1N-24MR-ES/UL

0V Y0 Y1 Y2 Y3

COM0 COM1 COM3COM2

24V

X10

COM4

X13X11

X12

Y6Y4Y10

Y7 Y11

2-1

X15

X14

+ 65 hidden pages

Mitsubishi FX1N-422-BD, FX1N-8AV-BD, FX1N-CNV-BD, FX1N-5DM, FX1N-232-BD Hardware Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

1. Introduction

1.1 World Specification.

1.2 Model Name

1.3 Serial Numbers

1.4 Configuration

1.4.1 Input/Output Points and Current Consumption

1.4.2 Rules of Ex pansion

1.5 Back up Data

1.5.1 EEPROM backup

1.5.2 Capacitor backup

2. Terminal layouts

2.1 AC Powered Main Units