Mitsubishi Electronics FR-F740P, FR-F720P User Manual

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INVERTER FR-F700P

INSTRUCTION MANUAL (Applied)

FR-F720P-0.75K to 110K FR-F740P-0.75K to 560K

OUTLINE

WIRING

PRECAUTIONS FOR USE

OF THE INVERTER

PARAMETERS

PROTECTIVE FUNCTIONS

PRECAUTIONS FOR

MAINTENANCE AND INSPECTION

SPECIFICATIONS

Thank you for choosing this Mitsubishi Inverter. This Instruction Manual (Applied) provides instructions for advanced use of the FR-F700P series inverters. Incorrect handling might cause an unexpected fault. Before using the inverter, always read this Instruction Manual and the Instruction Manual (Basic) [IB-0600411ENG] packed with the product carefully to use the equipment to its optimum.

This section is specifically about safety matters

Do not attempt to install, operate, maintain or inspect the inverter until you have read through Instruction Manual (Basic) and appended documents carefully and can use the equipment correctly. Do not use the inverter until you have a full knowledge of the equipment, safety information and instructions. In this Instruction Manual, the safety instruction levels are classified into "WARNING" and "CAUTION".

WARNING

CAUTION

Incorrect handling may cause hazardous conditions, resulting in death or severe injury.

Incorrect handling may cause hazardous conditions, resulting in medium or slight injury, or may cause only material damage.

CAUTION

The level may even lead to a serious consequence according to conditions. Both instruction levels must be followed because these are important to personal safety.

1.Electric Shock Prevention

WARNING

• While power is ON or when the inverter is running, do not open

the front cover. Otherwise you may get an electric shock.

• Do not run the inverter with the front cover or wiring cover removed.

Otherwise you may access the exposed high-voltage terminals or the charging part of the circuitry and get an electric shock.

• Even if power is OFF, do not remove the front cover except for

wiring or periodic inspection. You may accidentally touch the charged inverter circuits and get an electric shock.

• Before wiring, inspection or switching EMC filter ON/OFF

connector, power must be switched OFF. To confirm that, LED indication of the operation panel must be checked. (It must be OFF.) Any person who is involved in wiring, inspection or switching EMC filter ON/OFF connector shall wait for at least 10 minutes after the power supply has been switched OFF and check that there are no residual voltage using a tester or the like. The capacitor is charged with high voltage for some time after power OFF, and it is dangerous.

• This inverter must be earthed (grounded). Earthing (grounding)

must conform to the requirements of national and local safety regulations and electrical code (NEC section 250, IEC 536 class 1 and other applicable standards). A neutral-point earthed (grounded) power supply for 400V class inverter in compliance with EN standard must be used.

• Any person who is involved in wiring or inspection of this

equipment shall be fully competent to do the work.

• The inverter must be installed before wiring. Otherwise you may

get an electric shock or be injured.

• Setting dial and key operations must be performed with dry

hands to prevent an electric shock. Otherwise you may get an electric shock.

• Do not subject the cables to scratches, excessive stress, heavy

loads or pinching. Otherwise you may get an electric shock.

• Do not replace the cooling fan while power is ON. It is

dangerous to replace the cooling fan while power is ON.

• Do not touch the printed circuit board or handle the cables with

wet hands. Otherwise you may get an electric shock.

• When measuring the main circuit capacitor capacity (Pr. 259 Main

circuit capacitor life measuring = "1"), the DC voltage is applied to

the motor for 1s at powering OFF. Never touch the motor terminal, etc. right after powering OFF to prevent an electric shock.

• IPM motor is a synchronous motor with high-performance

magnets embedded in the rotor. Motor terminals hold highvoltage while the motor is running even after the inverter power is turned OFF. Before wiring or inspection, the motor must be confirmed to be stopped. When the motor is driven by the load in applications such as fan and blower, a low-voltage manual contactor must be connected at the inverter's output side, and wiring and inspection must be performed while the contactor is open. Otherwise you may get an electric shock.

2. Fire Prevention

CAUTION

• Inverter must be installed on a nonflammable wall without holes

(so that nobody touches the inverter heatsink on the rear side, etc.). Mounting it to or near flammable material can cause a fire.

• If the inverter has become faulty, the inverter power must be

switched OFF. A continuous flow of large current could cause a fire.

• Do not connect a resistor directly to the DC terminals P/+ and N/

-. Doing so could cause a fire.

3. Injury Prevention

CAUTION

• The voltage applied to each terminal must be the ones specified

in the Instruction Manual. Otherwise burst, damage, etc. may occur.

• The cables must be connected to the correct terminals.

Otherwise burst, damage, etc. may occur.

• Polarity must be correct. Otherwise burst, damage, etc. may

occur.

• While power is ON or for some time after power-OFF, do not

touch the inverter since the inverter will be extremely hot. Doing so can cause burns.

4. Additional Instructions

Also the following points must be noted to prevent an accidental failure, injury, electric shock, etc.

(1) Transportation and installation

CAUTION

• The product must be transported in correct method that

corresponds to the weight. Failure to do so may lead to injuries.

• Do not stack the boxes containing inverters higher than the

number recommended.

• The product must be installed to the position where withstands

the weight of the product according to the information in the Instruction Manual.

• Do not install or operate the inverter if it is damaged or has parts

missing. This can result in breakdowns.

• When carrying the inverter, do not hold it by the front cover or

setting dial; it may fall off or fail.

• Do not stand or rest heavy objects on the product.

• The inverter mounting orientation must be correct.

• Foreign conductive objects must be prevented from entering the

inverter. That includes screws and metal fragments or other flammable substance such as oil.

• As the inverter is a precision instrument, do not drop or subject it

to impact.

• The inverter must be used under the following environment:

Otherwise the inverter may be damaged.

Surrounding air temperature

Ambient humidity 90% RH or less (non-condensing) Storage temperature -20°C to +65°C

Atmosphere

Environment

Altitude, vibration

*1 Temperature applicable for a short time, e.g. in transit. *2 2.9m/s

or less for the 185K or higher.

-10°C to +50°C (non-freezing)

Indoors (free from corrosive gas, flammable gas, oil mist, dust and dirt)

Maximum 1000m above sea level for standard operation. 5.9m/s

to 55Hz (directions of X, Y, Z axes)

*2 or less at 10

A-1

(2) Wiring

• Do not install a power factor correction capacitor, surge

suppressor or capacitor type filter on the inverter output side. These devices on the inverter output side may be overheated or burn out.

• The connection orientation of the output cables U, V, W to the

motor affects the rotation direction of the motor.

• IPM motor terminals (U, V, W) hold high-voltage while the IPM

motor is running even after the power is turned OFF. Before wiring, the IPM motor must be confirmed to be stopped. Otherwise you may get an electric shock.

• Never connect an IPM motor to the commercial power supply.

Applying the commercial power supply to input terminals (U,V, W) of an IPM motor will burn the IPM motor. The IPM motor must be connected with the output terminals (U, V, W) of the inverter.

(3) Test operation and adjustment

• Before starting operation, each parameter must be confirmed

and adjusted. A failure to do so may cause some machines to make unexpected motions.

(4) Operation

• The IPM motor capacity must be same with the inverter capacity.

(The 0.75K inverter can be used with a one-rank lower MM-EF motor.)

• Do not use multiple IPM motors with one inverter.

• Any person must stay away from the equipment when the retry

function is set as it will restart suddenly after trip.

• Since pressing key may not stop output depending on the

function setting status, separate circuit and switch that make an emergency stop (power OFF, mechanical brake operation for emergency stop, etc.) must be provided.

• OFF status of the start signal must be confirmed before resetting

the inverter fault. Resetting inverter alarm with the start signal ON restarts the motor suddenly.

• Do not use an IPM motor in an application where a motor is

driven by its load and runs at a speed higher than the maximum motor speed.

• A dedicated IPM motor must be used under IPM motor control.

Do not use a synchronous motor, induction motor, or synchronous induction motor under IPM motor control.

• The inverter must be used for three-phase induction motors or

the dedicated IPM motor. Connection of any other electrical equipment to the inverter output may damage the equipment.

• Do not modify the equipment.

• Do not perform parts removal which is not instructed in this

manual. Doing so may lead to fault or damage of the inverter.

CAUTION

WARNING

CAUTION

• The electronic thermal relay function does not guarantee

protection of the motor from overheating. It is recommended to install both an external thermal and PTC thermistor for overheat protection.

• Do not use a magnetic contactor on the inverter input for

frequent starting/stopping of the inverter. Otherwise the life of the inverter decreases.

• The effect of electromagnetic interference must be reduced by

using a noise filter or by other means. Otherwise nearby electronic equipment may be affected.

• Appropriate measures must be taken to suppress harmonics.

Otherwise power supply harmonics from the inverter may heat/ damage the power factor correction capacitor and generator.

• When driving a 400V class motor by the inverter, the motor must

be an insulation-enhanced motor or measures must be taken to suppress surge voltage. Surge voltage attributable to the wiring constants may occur at the motor terminals, deteriorating the insulation of the motor.

• When parameter clear or all parameter clear is performed, the

required parameters must be set again before starting operations because all parameters return to the initial value.

• The inverter can be easily set for high-speed operation. Before

changing its setting, the performances of the motor and machine must be fully examined.

• Stop status cannot be hold by the inverter's brake function. In

addition to the inverter's brake function, a holding device must be installed to ensure safety.

• Before running an inverter which had been stored for a long

period, inspection and test operation must be performed.

• For prevention of damage due to static electricity, nearby metal

must be touched before touching this product to eliminate static electricity from your body.

• Do not connect an IPM motor under the general-purpose motor

control settings (initial settings). Do not use a general-purpose motor under the IPM motor control settings. Doing so will cause a failure.

• In the system with an IPM motor, the inverter power must be

turned ON before closing the contacts of the contactor at the output side.

(5) Emergency stop

• A safety backup such as an emergency brake must be provided

to prevent hazardous condition to the machine and equipment in case of inverter failure.

• When the breaker on the inverter input side trips, the wiring must

be checked for fault (short circuit), and internal parts of the inverter for a damage, etc. The cause of the trip must be identified and removed before turning ON the power of the breaker.

• When any protective function is activated, appropriate corrective

action must be taken, and the inverter must be reset before resuming operation.

CAUTION

A-2

(6) Maintenance, inspection and parts replacement

CAUTION

• Do not carry out a megger (insulation resistance) test on the

control circuit of the inverter. It will cause a failure.

(7) Disposing of the inverter

CAUTION

• The inverter must be treated as industrial waste.

General instructions

Many of the diagrams and drawings in this Instruction Manual show the inverter without a cover or partially open for explanation. Never operate the inverter in this manner. The cover must be always reinstalled and the instruction in this Instruction Manual must be followed when operating the inverter. For more details on a dedicated IPM motor, refer to the Instruction Manual of the dedicated IPM motor.

1 OUTLINE 1

1.1 Product checking and parts identification ........................................................2

1.2 Inverter and peripheral devices..........................................................................3

1.2.1 Peripheral devices ..................................................................................................................... 4

1.3 Method of removal and reinstallation of the front cover.................................. 6

1.4 Installation of the inverter and enclosure design ............................................. 8

1.4.1 Inverter installation environment................................................................................................ 8

1.4.2 Cooling system for inverter enclosure ..................................................................................... 10

1.4.3 Inverter placement ................................................................................................................... 10

2 WIRING 13

2.1 Wiring.................................................................................................................. 14

2.1.1 Terminal connection diagram .................................................................................................. 14

2.1.2 EMC filter................................................................................................................................. 15

2.2 Main circuit terminal specifications ................................................................. 16

2.2.1 Specification of main circuit terminal ....................................................................................... 16

2.2.2 Terminal arrangement of the main circuit terminal, power supply and the motor wiring ......... 16

2.2.3 Cables and wiring length ......................................................................................................... 20

2.2.4 When connecting the control circuit and the main circuit separately to the power supply....... 24

CONTENTS

2.3 Control circuit specifications ........................................................................... 26

2.3.1 Control circuit terminals ........................................................................................................... 26

2.3.2 Changing the control logic ....................................................................................................... 29

2.3.3 Control circuit terminal layout .................................................................................................. 31

2.3.4 Wiring instructions ................................................................................................................... 31

2.3.5 Mounting the operation panel (FR-DU07) on the enclosure surface ....................................... 32

2.3.6 RS-485 terminal block ............................................................................................................. 33

2.3.7 Communication operation........................................................................................................ 33

2.4 Connection of stand-alone option units .......................................................... 34

2.4.1 Connection of the brake unit (FR-BU2) ................................................................................... 34

2.4.2 Connection of the brake unit (FR-BU/MT-BU5)....................................................................... 36

2.4.3 Connection of the brake unit (BU type) ................................................................................... 38

2.4.4 Connection of the high power factor converter (FR-HC/MT-HC)............................................. 38

2.4.5 Connection of the power regeneration common converter (FR-CV) (55K or lower) ................ 40

2.4.6 Connection of the power regeneration converter (MT-RC) (75K or higher) ............................ 41

2.4.7 Connection of the power factor improving DC reactor (FR-HEL) ............................................ 42

3 PRECAUTIONS FOR USE OF THE INVERTER 43

3.1 EMC and leakage currents................................................................................44

3.1.1 Leakage currents and countermeasures ................................................................................. 44

3.1.2 EMC measures........................................................................................................................ 46

3.1.3 Power supply harmonics ......................................................................................................... 48

3.1.4 Harmonic suppression guideline .............................................................................................49

3.2 Installation of a reactor .....................................................................................52

3.3 Power-OFF and magnetic contactor (MC) .......................................................52

3.4 Inverter-driven 400V class motor ..................................................................... 53

3.5 Precautions for use of the inverter .................................................................. 54

3.6 Failsafe of the system which uses the inverter .............................................. 56

4 PARAMETERS 59

4.1 Operation panel (FR-DU07) ............................................................................... 60

4.1.1 Component of the operation panel (FR-DU07)........................................................................ 60

4.1.2 Basic operation (factory setting) .............................................................................................. 61

4.1.3 Easy operation mode setting (easy setting mode) .................................................................. 62

4.1.4 Changing the parameter setting value..................................................................................... 63

4.1.5 Displaying the set frequency ................................................................................................... 63

4.2 Parameter list ..................................................................................................... 64

4.2.1 Parameter list .......................................................................................................................... 64

4.3 IPM motor control <IPM>.................................................................................. 77

4.3.1 Setting procedure of IPM motor control <IPM> ...................................................................... 77

4.3.2 Initializing the parameters required to drive an IPM motor (Pr.998) <IPM> ........................... 80

4.3.3 IPM motor test operation (Pr.800) <IPM> ............................................................................... 82

4.3.4 Adjusting the speed control gain (Pr.820, Pr.821) <IPM> ...................................................... 84

4.4 Adjustment of the output torque (current) of the motor ............................... 87

4.4.1 Manual torque boost (Pr. 0, Pr. 46) <V/F> ............................................................................. 87

4.4.2 Simple magnetic flux vector control (Pr.80, Pr.90) <S MFVC> .............................................. 89

4.4.3 Slip compensation (Pr. 245 to Pr. 247) <V/F><S MFVC> ...................................................... 90

4.4.4 Stall prevention operation

(Pr. 22, Pr. 23, Pr. 48, Pr. 49, Pr. 66, Pr. 148, Pr. 149, Pr. 154, Pr. 156, Pr. 157) ................. 91

4.5 Limiting the output frequency ......................................................................... 96

4.5.1 Maximum/minimum frequency (Pr. 1, Pr. 2, Pr. 18) ............................................................... 96

4.5.2 Avoiding mechanical resonance points (Frequency jump) (Pr. 31 to Pr. 36) ......................... 97

4.6 V/F pattern ......................................................................................................... 98

4.6.1 Base frequency, voltage (Pr. 3, Pr. 19, Pr. 47) <V/F><S MFVC> .......................................... 98

4.6.2 Load pattern selection (Pr. 14) <V/F> .................................................................................. 100

4.6.3 Adjustable 5 points V/F (Pr. 71, Pr. 100 to Pr. 109) <V/F>................................................... 101

4.7 Frequency setting by external terminals ...................................................... 102

4.7.1 Multi-speed setting operation (Pr. 4 to Pr. 6, Pr. 24 to Pr. 27, Pr. 232 to Pr. 239) ............... 102

4.7.2 Jog operation (Pr. 15, Pr. 16) ............................................................................................... 104

4.7.3 Input compensation of multi-speed and remote setting (Pr. 28) ........................................... 106

4.7.4 Remote setting function (Pr. 59) ........................................................................................... 106

4.8 Setting of acceleration/deceleration time and

acceleration/deceleration pattern.................................................................. 109

4.8.1 Setting of the acceleration and deceleration time (Pr.7, Pr.8, Pr.20, Pr.21,

Pr.44, Pr.45, Pr.147, Pr.791, Pr.792) ................................................................................... 109

4.8.2 Starting frequency and start-time hold function (Pr.13, Pr.571) <V/F><S MFVC> ............... 113

4.8.3 Minimum motor rotation frequency (Pr.13) <IPM> ............................................................... 114

4.8.4 Acceleration/deceleration pattern (Pr.29, Pr.140 to Pr.143)................................................. 115

4.9 Selection and protection of a motor ............................................................. 117

4.9.1 Motor protection from overheat (Electronic thermal relay function) (Pr. 9, Pr. 51) ............... 117

4.9.2 Applied motor (Pr. 71) .......................................................................................................... 122

4.10 Motor brake and stop operation.................................................................... 123

4.10.1 DC injection brake of general-purpose motor control (Pr. 10 to Pr. 12) <V/F><S MFVC> ... 123

4.10.2 DC injection brake of IPM motor control (Pr.10, Pr.11) <IPM>............................................. 124

4.10.3 Selection of a regenerative brake and DC feeding (Pr. 30, Pr. 70) ...................................... 125

4.10.4 Stop selection (Pr. 250) ........................................................................................................ 130

4.10.5 Output stop function (Pr.522) ............................................................................................... 131

4.11 Function assignment of external terminal and control ............................... 133

4.11.1 Input terminal function selection (Pr. 178 to Pr. 189) ........................................................... 133

4.11.2 Inverter output shutoff signal (MRS signal, Pr. 17) ............................................................... 136

4.11.3 Condition selection of function validity by the second function selection signal (RT)

(RT signal, Pr. 155) .............................................................................................................. 137

4.11.4 Start signal selection (STF, STR, STOP signal, Pr. 250) ..................................................... 138

4.11.5 Output terminal function selection (Pr. 190 to Pr. 196)......................................................... 140

4.11.6 Detection of output frequency (SU, FU, FU2 signal, Pr. 41 to Pr. 43, Pr. 50,

Pr. 870)................................................................................................................................. 144

4.11.7 Output current detection function

(Y12 signal, Y13 signal, Pr. 150 to Pr. 153, Pr. 166, Pr. 167) .............................................. 146

4.11.8 Remote output function (REM signal, Pr. 495 to Pr. 497) .................................................... 148

4.11.9 Pulse train output of output power (Y79 signal, Pr. 799) ...................................................... 149

CONTENTS

4.12 Monitor display and monitor output signal .................................................. 150

4.12.1 Speed display and speed setting (Pr. 37, Pr. 144, Pr. 505) ................................................. 150

4.12.2 DU/PU monitor display selection

(Pr. 52, Pr. 54, Pr. 158, Pr. 170, Pr. 171, Pr. 268, Pr. 563, Pr. 564, Pr. 891) ....................... 152

4.12.3 FM, AM terminal function selection (Pr.55, Pr.56, Pr.867) ................................................... 157

4.12.4 Terminal FM, AM calibration

(Calibration parameter C0 (Pr. 900), C1 (Pr. 901)) .............................................................. 159

4.12.5 How to calibrate the terminal FM when using the operation panel (FR-DU07) ..................... 161

4.13 Operation selection at power failure and instantaneous power failure..... 162

III

4.13.1 Automatic restart after instantaneous power failure/flying start under general-purpose motor

control (Pr. 57, Pr. 58, Pr. 162 to Pr. 165, Pr. 299, Pr. 611) <V/F><S MFVC> .................... 162

4.13.2 Automatic restart after instantaneous power failure/flying start under IPM

motor control (Pr. 57, Pr. 162, Pr. 611) <IPM> ..................................................................... 166

4.13.3 Power failure signal (Y67 signal) .......................................................................................... 168

4.13.4 Power failure-time deceleration-to-stop function (Pr. 261 to Pr. 266 ).................................. 169

4.14 Operation setting at fault occurrence ........................................................... 172

4.14.1 Retry function (Pr. 65, Pr. 67 to Pr. 69) ................................................................................ 172

4.14.2 Fault code output selection (Pr.76)....................................................................................... 174

4.14.3 Input/output phase loss protection selection (Pr. 251, Pr. 872) ............................................ 175

4.15 Energy saving operation and energy saving monitor ................................. 176

4.15.1 Energy saving control and Optimum excitation control (Pr. 60) <V/F>................................. 176

4.15.2 Energy saving monitor (Pr. 891 to Pr. 899) .......................................................................... 177

4.16 Motor noise, EMI measures, mechanical resonance................................... 182

4.16.1 Carrier frequency and Soft-PWM selection under general-purpose motor

control (Pr. 72, Pr. 240, Pr. 260) <V/F><S MFVC> .............................................................. 182

4.16.2 Carrier frequency and Soft-PWM selection under IPM motor control

(Pr.72, Pr.240, Pr.260) <IPM> .............................................................................................. 183

4.16.3 Speed smoothing control (Pr. 653, Pr. 654) <V/F><S MFVC>............................................. 184

4.17 Frequency setting by analog input (terminal 1, 2, 4) ................................... 185

4.17.1 Analog input selection (Pr. 73, Pr. 267) ................................................................................ 185

4.17.2 Setting the frequency by analog input (voltage input) .......................................................... 189

4.17.3 Analog input compensation (Pr. 73, Pr. 242, Pr. 243, Pr. 252, Pr. 253) ............................... 191

4.17.4 Response level of analog input and noise elimination (Pr. 74)............................................. 192

4.17.5 Bias and gain of frequency setting voltage (current)

(Pr. 125, Pr. 126, Pr. 241, C2(Pr. 902) to C7(Pr. 905)) ........................................................ 193

4.17.6 Frequency setting signal (current) bias/gain adjustment method ......................................... 195

4.18 Misoperation prevention and parameter setting restriction ....................... 198

4.18.1 Reset selection/disconnected PU detection/PU stop selection (Pr. 75) ............................... 198

4.18.2 Parameter write selection (Pr. 77) ........................................................................................ 200

4.18.3 Reverse rotation prevention selection (Pr. 78) ..................................................................... 201

4.18.4 Display of applied parameters and user group function (Pr. 160, Pr. 172 to Pr. 174) .......... 201

4.18.5 Password function (Pr. 296, Pr. 297).................................................................................... 203

4.19 Selection of operation mode and operation location .................................. 206

4.19.1 Operation mode selection (Pr. 79)........................................................................................ 206

4.19.2 Setting the set frequency to operate (example: performing operation at 30Hz) ................... 214

4.19.3 Setting the frequency by the operation panel (Pr. 79 = 3) .................................................... 215

4.19.4 Setting the frequency by analog input (voltage input) .......................................................... 217

4.19.5 Operation mode at power-ON (Pr. 79, Pr. 340).................................................................... 218

4.19.6 Start command source and speed command source during

communication operation (Pr. 338, Pr. 339, Pr. 550, Pr. 551).............................................. 219

4.20 Communication operation and setting ......................................................... 224

4.20.1 Wiring and configuration of PU connector ............................................................................ 224

4.20.2 Wiring and configuration of RS-485 terminals ...................................................................... 226

4.20.3 Initial settings and specifications of RS-485 communication

(Pr. 117 to Pr. 124, Pr. 331 to Pr. 337, Pr. 341, Pr. 549)...................................................... 229

4.20.4 Communication EEPROM write selection (Pr. 342) ............................................................. 230

4.20.5 Operation selection at communication error (Pr.502, Pr.779) .............................................. 231

4.20.6 Mitsubishi inverter protocol (computer link communication) ................................................. 234

4.20.7 Modbus-RTU communication specifications

(Pr. 331, Pr. 332, Pr. 334, Pr. 343, Pr. 539, Pr. 549, Pr. 779) .............................................. 247

4.21 Special operation and frequency control ..................................................... 261

4.21.1 PID control (Pr. 127 to Pr. 134, Pr. 241, Pr. 553, Pr. 554, Pr. 575 to Pr. 577,

C42 (Pr. 934) to C45 (Pr. 935)) ............................................................................................ 261

4.21.2 Bypass-inverter switchover function (pr. 57, Pr. 58, Pr. 135 to Pr. 139, Pr. 159)

<V/F><S MFVC> .................................................................................................................. 274

4.21.3 Regeneration avoidance function (Pr. 665, Pr. 882 to Pr. 886)............................................ 279

4.22 Useful functions.............................................................................................. 281

4.22.1 Cooling fan operation selection (Pr. 244) ............................................................................. 281

4.22.2 Display of the life of the inverter parts (Pr. 255 to Pr .259)................................................... 282

4.22.3 Maintenance timer alarm (Pr. 503, Pr. 504) ......................................................................... 285

4.22.4 Current average value monitor signal (Pr. 555 to Pr. 557) ................................................... 286

4.22.5 Free parameter (Pr. 888, Pr. 889) ........................................................................................ 288

4.22.6 Initiating a fault (Pr.997) ....................................................................................................... 289

4.22.7 Setting multiple parameters as a batch (Pr.999) .................................................................. 290

CONTENTS

4.23 Setting from the parameter unit, operation panel........................................ 295

4.23.1 PU display language selection (Pr. 145) .............................................................................. 295

4.23.2 Setting dial potentiometer mode/key lock selection (Pr. 161) ............................................... 295

4.23.3 Buzzer control (Pr. 990)........................................................................................................ 298

4.23.4 PU contrast adjustment (Pr. 991) ......................................................................................... 298

4.24 Parameter clear ............................................................................................... 299

4.25 All parameter clear.......................................................................................... 300

4.26 Parameter copy and parameter verification ................................................. 301

4.26.1 Parameter copy .................................................................................................................... 301

4.26.2 Parameter verification........................................................................................................... 302

4.27 Initial value change list................................................................................... 303

4.28 Check and clear of the faults history ............................................................ 304

5 PROTECTIVE FUNCTIONS 307

5.1 Reset method of protective function .............................................................308

5.2 List of fault or alarm display ........................................................................... 309

5.3 Causes and corrective actions ....................................................................... 310

5.4 Correspondences between digital and actual characters ...........................322

5.5 Check first when you have a trouble .............................................................323

5.5.1 Motor does not start............................................................................................................... 323

5.5.2 Motor or machine is making abnormal acoustic noise........................................................... 325

5.5.3 Inverter generates abnormal noise ........................................................................................ 325

5.5.4 Motor generates heat abnormally .......................................................................................... 325

5.5.5 Motor rotates in the opposite direction .................................................................................. 326

5.5.6 Speed greatly differs from the setting .................................................................................... 326

5.5.7 Acceleration/deceleration is not smooth................................................................................ 326

5.5.8 Speed varies during operation............................................................................................... 327

5.5.9 Operation mode is not changed properly .............................................................................. 327

5.5.10 Operation panel (FR-DU07) display is not operating............................................................. 328

5.5.11 Motor current is too large....................................................................................................... 328

5.5.12 Speed does not accelerate .................................................................................................... 329

5.5.13 Unable to write parameter setting.......................................................................................... 329

5.5.14 Power lamp is not lit .............................................................................................................. 329

6 PRECAUTIONS FOR MAINTENANCE AND INSPECTION 331

6.1 Inspection item.................................................................................................332

6.1.1 Daily inspection ..................................................................................................................... 332

6.1.2 Periodic inspection ................................................................................................................ 332

6.1.3 Daily and periodic inspection ................................................................................................. 333

6.1.4 Display of the life of the inverter parts ................................................................................... 334

6.1.5 Checking the inverter and converter modules ....................................................................... 334

6.1.6 Cleaning ................................................................................................................................ 335

6.1.7 Replacement of parts ............................................................................................................ 335

6.1.8 Inverter replacement.............................................................................................................. 339

6.2 Measurement of main circuit voltages, currents and powers ..................... 340

6.2.1 Measurement of powers ........................................................................................................ 342

6.2.2 Measurement of voltages and use of PT ............................................................................... 342

6.2.3 Measurement of currents....................................................................................................... 343

6.2.4 Use of CT and transducer ..................................................................................................... 343

6.2.5 Measurement of inverter input power factor .......................................................................... 343

6.2.6 Measurement of converter output voltage (across terminals P/+ and N/-) ............................ 344

6.2.7 Measurement of inverter output frequency............................................................................ 344

6.2.8 Insulation resistance test using megger ................................................................................ 344

6.2.9 Pressure test ......................................................................................................................... 344

7 SPECIFICATIONS 345

7.1 Rating................................................................................................................ 346

7.2 Common specifications .................................................................................. 348

7.3 Outline dimension drawings........................................................................... 350

7.3.1 Inverter outline dimension drawings ...................................................................................... 350

7.4 Specification of premium high-efficiency IPM motor

[MM-EFS (1500r/min) series] ........................................................................... 359

7.5 Specification of high-efficiency IPM motor

[MM-EF (1800r/min) series] ............................................................................. 360

7.6 Heatsink protrusion attachment procedure .................................................. 361

7.6.1 When using a heatsink protrusion attachment (FR-A7CN) ................................................... 361

7.6.2 Protrusion of heatsink of the FR-F740P-185K or higher ....................................................... 361

APPENDICES 363

Appendix 1 For customers who are replacing the conventional model

with this inverter................................................................................. 364

Appendix 1-1 Replacement of the FR-F500 series ......................................................................... 364

Appendix 1-2 Replacement of the FR-A100 <EXCELENT> series ................................................. 365

Appendix 2 Options and products available on the market ...............................366

Appendix 3 Parameter clear, parameter copy and instruction code list ...........368

Appendix 4 Specification change ......................................................................... 378

Appendix 4-1 SERIAL number check .............................................................................................. 378

CONTENTS

Appendix 4-2 Changed functions .................................................................................................... 378

Appendix 5 Index .................................................................................................... 380

VII

V/F

MFVC

IPM

DU ..........................................Operation panel (FR-DU07)

PU...........................................Operation panel (FR-DU07) and parameter unit (FR-PU04/FR-PU07)

Inverter ...................................Mitsubishi inverter FR-F700P series

FR-F700P ............................... Mitsubishi inverter FR-F700P series

Pr............................................ Parameter Number (Number assigned to function)

PU operation...........................Operation using the PU (FR-DU07/FR-PU04/FR-PU07).

External operation ..................Operation using the control circuit signals

Combined operation ............... Combined operation using the PU (FR-DU07/FR-PU04/FR-PU07) and external

operation.

General-purpose motor ..........Three-phase induction motor

Mitsubishi standard motor ..... SF-JR

Mitsubishi constant-torque motor

.SF-HRCA

Dedicated IPM motor.............. High-efficiency IPM motor MM-EF (1800r/min specification)

Premium high-efficiency IPM motor MM-EFS (1500r/min specification)

The following marks are used to indicate the controls as below. (Parameters without any mark are valid for all controls.)

Mark Control method Applied motor (control)

V/F control

IPM motor control

Three-phase induction motor (general-purpose motor control)

Dedicated IPM motor (IPM motor control)

V/F

MFVC

IPM

Simple magnetic flux vector control

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owners.

VIII

1 OUTLINE

This chapter describes the basic "OUTLINE" for use of this product. Always read the instructions before using the equipment.

1.1 Product checking and parts identification................ 2

1.2 Inverter and peripheral devices ...............................3

1.3 Method of removal and reinstallation of the front cover...6

1.4 Installation of the inverter and enclosure design.....8

Product checking and parts identification

1.1 Product checking and parts identification

Unpack the inverter and check the capacity plate on the front cover and the rating plate on the inverter side face to ensure that the product agrees with your order and the inverter is intact.

• Inverter Model

FR --F740P

Symbol

F720P

F740P

Connector for plug-in option connection

(Refer to the Instruction Manual of options.)

Voltage/current input switch

(Refer to page 14, 185)

Operation panel (FR-DU07)

(Refer to page 6)

Power lamp

Lit when the control circuit (R1/L11, S1/L21) is supplied with power.

Alarm lamp

Lit when the inverter is in the alarm status (fault).

Voltage Class Three-phase 200V class Three-phase 400V class

RS-485 terminals

(Refer to page 33)

AU/PTC switchover switch

(Refer to page 121)

EMC filter ON/OFF connector

(Refer to page 15)

Front cover

(Refer to page 6)

Capacity plate

FR-F740P-5.5K

Inverter model

5.5

Represents inverter capacity (kW)

Serial number

Control circuit terminal block

(Refer to page 16)

Main circuit terminal block

(Refer to page 26)

Combed shaped wiring cover

(Refer to page 19)

PU connector

(Refer to page 32)

Rating plate

Inverter model

Applied motor

capacity

Input rating

Output rating

Serial number

Cooling fan

(Refer to page 336)

Charge lamp

Lit when power is supplied to the main circuit

(Refer to page 16)

FR-F740P-5.5K

• Accessory

· Fan cover fixing screws (30K or lower)

(Refer to the Instruction Manual (Basic) )

Capacity Screw Size (mm) Quantity

2.2K to 5.5K M3 × 35 1

7.5K to 15K M4 × 40 2

200V

18.5K to 30K M4 × 50 1

3.7K, 5.5K M3 × 35 1

7.5K to 18.5K M4 × 40 2

400V

22K, 30K M4 × 50 1

· DC reactor supplied (75K or higher)

· Eyebolt for hanging the inverter (37K to 315K)

Capacity Eyebolt Size Quantity

37K M8 2

45K to 160K M10 2

185K to 315K M12 2

REMARKS

For removal and reinstallation of covers, refer to page 6.

· For how to find the SERIAL number, refer to page 378.

Harmonic suppression guideline

All models of General-purpose inverters used by specific consumers are covered by "Harmonic suppression guideline for

consumers who receive high voltage or special high voltage". ( For further details, refe r to page 49.)

1.2 Inverter and peripheral devices

Inverter and peripheral devices

Three-phase AC power supply

Use within the permissible power supply specifications of the inverter.

(Refer to page 346)

Moulded case circuit breaker (MCCB) or earth leakage circuit breaker (ELB), fuse

The breaker must be selected carefully since an in-rush current flows in the inverter at power on.

(Refer to page 4)

Magnetic contactor(MC)

Install the magnetic contactor to ensure safety. Do not use this magnetic contactor to start and stop the inverter. Doing so will cause the inverter life to be shortened.

(Refer to page 4)

Reactor (FR-HAL, FR-HEL)

Install reactors to suppress harmonics and to improve the power factor. An AC reactor (FR-HAL) (option) is required when installing the inverter near a large power supply system (1000kVA or more). The inverter may be damaged if you do not use reactors. Select the reactor according to the model. For the 55K or lower, remove the jumpers across terminals P/+ and P1 to connect to the DC reactor.

(Refer to page 4.)

AC reactor (FR-HAL)

DC reactor (FR-HEL)

EMC filter (ferrite core) (FR-BLF)

The 55K or lower has a built-in common mode choke.

(Refer to page 46.)

For the 75K or higher, a DC reactor is supplied. Always install the reactor.

(Refer to page 42)

Power regeneration

High power factor converter

, MT-HC*2)

(FR-HC

Power supply harmonics can be greatly suppressed. Install this as required.

(Refer to page 38) (Refer to page 40 and 41)

*1 Compatible with the 55K or lower. *2 Compatible with the 75K or higher.

: Install these options as required.

common converter

)

(FR-CV Power regeneration converter (MT-RC

Greater braking capability is obtained. Install this as required.

)

Programmable controller

POWER

MODE

RUN

ERR

USER

BAT

BOOT

PULL

USB

PULL

Human machine interface

RUN

MNG

RUN

MNG

T.PASS

D.LINK

T.PASS

D.LINK

ERR

RS-485 terminal block

The inverter can be connected with a computer such as a programmable controller and with GOT (human machine interface). They support Mitsubishi inverter protocol and Modbus-RTU (binary) protocol.

R/L1 S/L2 T/L3

P/+

Brake unit

P/+

, MT-BU5*2)

P/+

(FR-BU2, FR-BU

Resistor unit

, MT-BR5*2)

(FR-BR

The regeneration braking capability of the inverter can be exhibited fully. Install this as required.

(Refer to page 34)

Inverter (FR-F700P)

The life of the inverter is influenced by surrounding air temperature. The surrounding air temperature should be as low as possible within the permissible range. Especially when mounting the inverter inside an enclosure, take cautions of the surrounding air temperature. (Refer to page 10) Wrong wiring might lead to damage of the inverter. The control signal lines must be kept fully away from the main circuit to protect them from noise.

(Refer to page 14) Refer to page 15 for th e built-in EMC filter.

IPM connection

U VW

N/-P/+

Earth

IM connection

UVW

(Ground)

Generalpurpose motor

Earth

(Ground)

Devices connected to the output

Do not install a power factor correction capacitor, surge suppressor or EMC filter (capacitor) on the output side of the inverter. When installing a moulded case circuit breaker on the output side of the inverter, contact each manufacturer for selection of the moulded case circuit breaker.

Earth (Ground)

To prevent an electric shock, always earth (ground) the motor and inverter.

Earth

(Ground)

EMC filter (ferrite core) (FR-BSF01, FR-BLF)

Install an EMC filter (ferrite core) to reduce the electromagnetic noise generated from the inverter. Effective in the range from about 0.5MHz to 5MHz. A wire should be wound four turns at a maximum.

(Refer to page 52.)

Contactor Example) No-fuse switch (DSN type)

Install a contactor in an application where the IPM motor is driven by the load even at power-OFF of the inverter. Do not open or close the contactor while the inverter is running (outputting).

Dedicated IPM motor (MM-EFS, MM-EF)

Use the specified motor. IPM motors cannot be driven by the commercial power supply.

(Refer to page 359 and 360)

OUTLINE

CAUTION

· Do not install a power factor correction capacitor, surge suppressor or capacitor type filter on the inverter output side. This will cause the inverter to trip or the capacitor, and surge suppressor to be damaged. If any of the above devices are connected, immediately remove them.

· Electromagnetic wave interference The input/output (main circuit) of the inverter includes high frequency components, which may interfere with the communication devices (such as AM radios) used near the inverter. In this case, set the EMC filter valid to minimize interference.

(Refer to page 15.)

· Refer to the instruction manual of each option and peripheral devices for details of peripheral devices.

· An IPM motor cannot be driven by the commercial power supply.

Inverter and peripheral devices

1.2.1 Peripheral devices

Check the inverter model of the inverter you purchased. Appropriate peripheral devices must be selected according to the capacity. Refer to the following list and prepare appropriate peripheral devices:

200V class

Moulded Case Circuit Breaker (MCCB) *2

Motor

Output (kW)

Applicable Inverter

Model

or Earth Leakage Circuit Breaker (ELB)

(NF or NV type)

Power factor improving (AC or DC) reactor

Without With Without With

0.75 FR-F720P-0.75K 10A 10A S-N10 S-N10

1.5 FR-F720P-1.5K 15A 15A S-N10 S-N10

2.2 FR-F720P-2.2K 20A 15A S-N10 S-N10

3.7 FR-F720P-3.7K 30A 30A S-N20, S-N21 S-N10

5.5 FR-F720P-5.5K 50A 40A S-N25 S-N20, S-N21

7.5 FR-F720P-7.5K 60A 50A S-N25 S-N25

11 FR-F720P-11K 75A 75A S-N35 S-N35

15 FR-F720P-15K 125A 100A S-N50 S-N50

18.5 FR-F720P-18.5K 150A 125A S-N65 S-N50

22 FR-F720P-22K 175A 150A S-N80 S-N65

30 FR-F720P-30K 225A 175A S-N95 S-N80

37 FR-F720P-37K 250A 225A S-N150 S-N125

45 FR-F720P-45K 300A 300A S-N180 S-N150

55 FR-F720P-55K 400A 350A S-N220 S-N180 75 FR-F720P-75K ⎯ 400A ⎯ 90 FR-F720P-90K ⎯ 400A ⎯

110 F R- F 7 2 0 P-110K ⎯ 500A ⎯

*1 Selections for use of the Mitsubishi 4-pole standard motor with power supply voltage of 200VAC 50Hz. *2 Select the MCCB according to the power supply capacity.

Install one MCCB per inverter. For using commercial-power supply operation, select a breaker with capacity which allows the motor to be directly power supplied. For installation in the United States, Class RK5, Class J, Class CC, Class L, Class T or any faster acting fuses or UL 489 Molded Case Circuit Breaker (MCCB) must be provided, in accordance with the National Electrical Code and any applicable local codes. For installation in Canada, Class RK5, Class J, Class CC, Class L, Class T or any faster acting fuses or UL 489 Molded Case Circuit Breaker (MCCB) must be provided, in accordance with the Canada Electrical Code and any applicable provincial codes. (Refer to the Instruction Manual (basic).)

*3 Magnetic contactor is selected based on the AC-1 class. The electrical durability of magnetic contactor is 500,000 times. When the magnetic

contactor is used for emergency stop during motor driving, the electrical durability is 25 times. When using the MC for emergency stop during motor driving or using on the motor side during commercial-power supply operation, select the MC with class AC-3 rated current for the motor rated current.

Input Side Magnetic Contactor*3

S-N300

S-N400

MCCB INV

CAUTION

⋅ When the inverter capacity is larger than the motor capacity, select an MCCB and a magnetic contactor according to the

inverter model, and select cable and reactor according to the motor output.

⋅ When the breaker on the inverter primary side trips, check for the wiring fault (short circuit), damage to internal parts of the

inverter, etc. Identify the cause of the trip, then remove the cause and power ON the breaker.

Inverter and peripheral devices

400V class

Motor

Output

(kW)

0.75 FR-F740P-0.75K 5A 5A S-N10 S-N10

1.5 FR-F740P-1.5K 10A 10A S-N10 S-N10

2.2 FR-F740P-2.2K 10A 10A S-N10 S-N10

3.7 FR-F740P-3.7K 20A 15A S-N10 S-N10

5.5 FR-F740P-5.5K 30A 20A S-N20, S-N21 S-N11, S-N12

7.5 FR-F740P-7.5K 30A 30A S-N20, S-N21 S-N20, S-N21

11 FR-F740P-11K 50A 40A S-N20, S-N21 S-N20, S-N21

15 FR-F740P-15K 60A 50A S-N25 S-N20, S-N21

18.5 FR-F740P-18.5K 75A 60A S-N25 S-N25

22 FR-F740P-22K 100A 75A S-N35 S-N25

30 FR-F740P-30K 125A 100A S-N50 S-N50

37 FR-F740P-37K 150A 125A S-N65 S-N50

45 FR-F740P-45K 175A 150A S-N80 S-N65

55 FR-F740P-55K 200A 175A S-N80 S-N80 75 FR-F740P-75K ⎯ 225A ⎯ S-N95

90 FR-F740P-90K ⎯ 225A ⎯ S-N150 110 F R -F740P- 110K ⎯ 225A ⎯ S-N180 132 FR-F740P-132K ⎯ 400A ⎯ S-N220 150 FR-F740P-160K ⎯ 400A ⎯ S-N300 160 FR-F740P-160K ⎯ 400A ⎯ S-N300 185 FR-F740P-185K ⎯ 400A ⎯ S-N300 220 FR-F740P-220K ⎯ 500A ⎯ S-N400 250 FR-F740P-250K ⎯ 600A ⎯ S-N600 280 FR-F740P-280K ⎯ 600A ⎯ S-N600 315 FR-F740P-315K ⎯ 700A ⎯ S-N600 355 FR-F740P-355K ⎯ 800A ⎯ S-N600 400 FR-F740P-400K ⎯ 900A ⎯ S-N800

450 FR-F740P-450K ⎯ 1000A ⎯

500 FR-F740P-500K ⎯ 1200A ⎯

560 FR-F740P-560K ⎯ 1500A ⎯

*1 Selections for use of the Mitsubishi 4-pole standard motor with power supply voltage of 400VAC 50Hz. *2 Select the MCCB according to the power supply capacity.

*3 Magnetic contactor is selected based on the AC-1 class. The electrical durability of magnetic contactor is 500,000 times. When the magnetic

Applicable Inverter

Model

CAUTION

⋅ When the inverter capacity is larger than the motor capacity, select an MCCB and a magnetic contactor according to the

inverter model, and select cable and reactor according to the motor output.

⋅ When the breaker on the inverter primary side trips, check for the wiring fault (short circuit), damage to internal parts of the

inverter, etc. Identify the cause of the trip, then remove the cause and power ON the breaker.

Moulded Case Circuit Breaker (MCCB) *2

or Earth Leakage Circuit Breaker (ELB)

Input Side Magnetic Contactor*3

(NF or NV type)

Power factor improving (AC or DC) reactor

Without With Without With

1000A Rated product

1200A Rated product

MCCB INV

OUTLINE

Method of removal and reinstallation of the

front cover

1.3 Method of removal and reinstallation of the front cover

•Removal of the operation panel

1) Loosen the two screws on the operation panel. (These screws cannot be removed.)

When reinstalling the operation panel, insert it straight to reinstall securely and tighten the fixed screws of the operation panel.

2) Push the left and right hooks of the operation panel and pull the operation panel toward you to remove.

FR-F720P-30K or lower, FR-F740P-30K or lower

Removal

•

1) Loosen the installation screws of the front cover.

Front cover

2) Pull the front cover toward you to remove by pushing an installation hook using left fixed hooks as supports.

Front cover

•Reinstallation

1) Insert the two fixed hooks on the left side of the front cover into the sockets of the inverter.

2) Using the fixed hooks as supports, securely press the front cover against the inverter. (Although installation can be done with the operation panel mounted, make sure that a connector is securely fixed.)

Installation hook

3) Tighten the installation screws and fix the front cover.

Front cover

FR-F720P-37K or higher, FR-F740P-37K or higher

•

Removal

1) Remove installation screws on the front cover 1 to remove the

2) Loosen the installation screws of the front cover 2.

front cover 1.

Front cover 1

Front cover 2

•Reinstallation

1) Insert the two fixed hooks on the left side of the front cover 2 into the sockets of the inverter.

Method of removal and reinstallation of the

front cover

3) Pull the front cover 2 toward you to remove by pushing an installation hook on the right side using left fixed hooks as supports.

Installation hook

2) Using the fixed hooks as supports, securely press the front cover 2 against the inverter. (Although installation can be done with the operation panel mounted, make sure that a connector is securely fixed.)

Front cover 2 Front cover 2

3) Fix the front cover 2 with the installation screws.

Front cover 2

OUTLINE

4) Fix the front cover 1 with the installation screws.

Front cover 1

REMARKS

⋅ For the FR-F740P-185K or higher, the front cover 1 is separated into two parts.

CAUTION

 Fully make sure that the front cover has been reinstalled securely. Always tighten the installation screws of the front cover. 

The same serial number is printed on the capacity plate of the front cover and the rating plate of the inverter. Before reinstalling the front cover, check the serial numbers to ensure that the cover removed is reinstalled to the inverter from where it was removed.

Installation of the inverter and

enclosure design

1.4 Installation of the inverter and enclosure design

When an inverter enclosure is to be designed and manufactured, heat generated by contained equipment, etc., the environment of an operating place, and others must be fully considered to determine the enclosure structure, size and equipment layout. The inverter unit uses many semiconductor devices. To ensure higher reliability and long period of operation, operate the inverter in the ambient environment that completely satisfies the equipment specifications.

1.4.1 Inverter installation environment

As the inverter installation environment should satisfy the standard specifications indicated in the following table, operation in any place that does not meet these conditions not only deteriorates the performance and life of the inverter, but also causes a failure. Refer to the following points and take adequate measures.

Environmental standard specifications of inverter

Item Description

Surrounding air temperature -10 to +50°C (non-freezing)

Ambient humidity 90% RH maximum (non-condensing)

Atmosphere Free from corrosive and explosive gases, dust and dirt

Maximum Altitude 1,000m or less

Vibration

*1 2.9m/s2 or less for the 185K or higher.

or less *1 at 10 to 55Hz (directions of X, Y, Z axes)

5.9m/s

(1) Temperature

The permissible surrounding air temperature of the inverter is between -10°C and +50°C. Always operate the inverter within this temperature range. Operation outside this range will considerably shorten the service lives of the semiconductors, parts, capacitors and others. Take the following measures so that the surrounding air temperature of the inverter falls within the specified range.

1)Measures against high temperature

• Use a forced ventilation system or similar cooling system. (Refer to page 10.)

• Install the enclosure in an air-conditioned electrical chamber.

• Block direct sunlight.

• Provide a shield or similar plate to avoid direct exposure to the radiated heat and wind of a heat source.

• Ventilate the area around the enclosure well.

2)Measures against low temperature

• Provide a space heater in the enclosure.

• Do not power OFF the inverter. (Keep the start signal of the inverter OFF.)

3)Sudden temperature changes

• Select an installation place where temperature does not change suddenly.

• Avoid installing the inverter near the air outlet of an air conditioner.

• If temperature changes are caused by opening/closing of a door, install the inverter away from the door.

(2) Humidity

Normally operate the inverter within the 45 to 90% range of the ambient humidity. Too high humidity will pose problems of reduced insulation and metal corrosion. On the other hand, too low humidity may produce a spatial electrical breakdown. The insulation distance specified in JEM1103 "Control Equipment Insulator" is defined as humidity 45 to 85%.

1)Measures against high humidity

• Make the enclosure enclosed, and provide it with a hygroscopic agent.

• Take dry air into the enclosure from outside.

• Provide a space heater in the enclosure.

2)Measures against low humidity What is important in fitting or inspection of the unit in this status is to discharge your body (static electricity) beforehand and keep your body from contact with the parts and patterns, besides blowing air of proper humidity into the enclosure from outside.

3)Measures against condensation Condensation may occur if frequent operation stops change the in-enclosure temperature suddenly or if the outsideair temperature changes suddenly. Condensation causes such faults as reduced insulation and corrosion.

• Take the measures against high humidity in 1).

• Do not power off the inverter. (Keep the start signal of the inverter OFF.)

Installation of the inverter and

enclosure design

(3) Dust, dirt, oil mist

Dust and dirt will cause such faults as poor contact of contact points, reduced insulation or reduced cooling effect due to moisture absorption of accumulated dust and dirt, and in-enclosure temperature rise due to clogged filter. In the atmosphere where conductive powder floats, dust and dirt will cause such faults as malfunction, deteriorated insulation and short circuit in a short time. Since oil mist will cause similar conditions, it is necessary to take adequate measures.

Countermeasures

• Place in a totally enclosed enclosure. Take measures if the in-enclosure temperature rises. (Refer to page 10.)

• Purge air. Pump clean air from outside to make the in-enclosure pressure higher than the outside-air pressure.

(4) Corrosive gas, salt damage

If the inverter is exposed to corrosive gas or to salt near a beach, the printed board patterns and parts will corrode or the relays and switches will result in poor contact. In such places, take the measures given in Section (3).

(5) Explosive, flammable gases

As the inverter is non-explosion proof, it must be contained in an explosion proof enclosure. In places where explosion may be caused by explosive gas, dust or dirt, an enclosure cannot be used unless it structurally complies with the guidelines and has passed the specified tests. This makes the enclosure itself expensive (including the test charges). The best way is to avoid installation in such places and install the inverter in a non-hazardous place.

(6) Highland

Use the inverter at the altitude of within 1000m. If it is used at a higher place, it is likely that thin air will reduce the cooling effect and low air pressure will deteriorate dielectric strength.

(7) Vibration, impact

The vibration resistance of the inverter is up to 5.9m/s2 (2.9m/s2 for the 185K or higher) at 10 to 55Hz frequency (directions of X, Y, Z axes) and 1mm amplitude. Vibration or impact, if less than the specified value, applied for a long time may make the mechanism loose or cause poor contact to the connectors. Especially when impact is imposed repeatedly, caution must be taken as the part pins are likely to break.

Countermeasures

• Provide the enclosure with rubber vibration isolators.

• Strengthen the structure to prevent the enclosure from resonance.

• Install the enclosure away from sources of vibration.

OUTLINE

Installation of the inverter and

enclosure design

1.4.2 Cooling system for inverter enclosure

From the enclosure that contains the inverter, the heat of the inverter and other equipment (transformers, lamps, resistors, etc.) and the incoming heat such as direct sunlight must be dissipated to keep the in-enclosure temperature lower than the permissible temperatures of the in-enclosure equipment including the inverter. The cooling systems are classified as follows in terms of the cooling calculation method.

1) Cooling by natural heat dissipation from the enclosure surface (Totally enclosed type)

2) Cooling by heat sink (Aluminum fin, etc.)

3) Cooling by ventilation (Forced ventilation type, pipe ventilation type)

4) Cooling by heat exchanger or cooler (Heat pipe, cooler, etc.)

Cooling System Enclosure Structure Comment

Natural cooling

Forced cooling

Natural ventilation (Enclosed, open type)

Natural ventilation (Totally enclosed type)

Heatsink cooling

Forced ventilation

Heat pipe Totally enclosed type for enclosure downsizing.

heatsink

INV

Heat pipe

INV

Low in cost and generally used, but the enclosure size increases as the inverter capacity increases. For relatively small capacities.

Being a totally enclosed type, the most appropriate for hostile environment having dust, dirt, oil mist, etc. The enclosure size increases depending on the inverter capacity.

Having restrictions on the heatsink mounting position and area, and designed for relative small capacities.

For general indoor installation. Appropriate for enclosure downsizing and cost reduction, and often used.

1.4.3 Inverter placement

(1) Installation of the inverter

Installation on the enclosure

30K or lower 37K or higher

Fix six positions for the FR-F740P185K to 400K and fix eight positions for the FR-F740P-450K to 560K.

CAUTION

When encasing multiple inverters, install them in parallel as a cooling measure. Install the inverter vertically.

Vertical

*Refer to the clearances on the next page.

Installation of the inverter and

enclosure design

(2) Clearances around the inverter

To ensure ease of heat dissipation and maintenance, leave at least the shown clearances around the inverter. At least the following clearances are required under the inverter as a wiring space, and above the inverter as a heat dissipation space.

Surrounding air temperature and humidity

Measurement position

Inverter

5cm

Measurement position

5cm

Temperature: -10°C to 50°C

Humidity: 90% RH maximum

Leave enough clearances as a cooling measure.

Clearances

55K or lower 75K or higher

10cm or more

5cm or more *

10cm or more

*1cm or more for 3.7K or lower

10cm or more

(front)

20cm or more

10cm or more

20cm or more

Clearances (side)

Inverter

5cm

or more *

1cm or more for 3.7K or lower

REMARKS

• For replacing the cooling fan of the FR-F740P-185K or higher, 30cm of space is necessary in front of the inverter. Refer to page 336 for fan replacement.

(3) Inverter mounting orientation

Mount the inverter on a wall as specified. Do not mount it horizontally or any other way.

(4) Above the inverter

Heat is blown up from inside the inverter by the small fan built in the unit. Any equipment placed above the inverter should be heat resistant.

(5) Arrangement of multiple inverters

When multiple inverters are placed in the same enclosure, generally arrange them horizontally as shown in the right figure (a). When it is inevitable to arrange them vertically to minimize space, take such

Inverter

measures as to provide guides since heat from the bottom inverters can increase the temperatures in the top inverters, causing inverter failures.

When mounting multiple inverters, fully take caution not to make the surrounding air temperature of the inverter higher than the permissible value by providing ventilation and increasing the enclosure

(a) Horizontal arrangement

size.

(6) Placement of ventilation fan and inverter

Heat generated in the inverter is blown up from the bottom of the unit as warm air by the cooling fan. When installing a ventilation fan for that heat, determine the place of ventilation fan installation after fully considering an air flow. (Air passes through areas of low resistance. Make an airway and airflow plates to expose the inverter to cool air.)

Inverter

Enclosure Enclosure

Inverter

Guide Guide

Inverter

(b) Vertical arrangement

Arrangement of multiple inverters

Inverter Inverter

OUTLINE

Guide

Placement of ventilation fan and inverter

MEMO

2 WIRING

This chapter explains the basic "WIRING" for use of this product. Always read the instructions before using the equipment.

2.1 Wiring ...................................................................... 14

2.2 Main circuit terminal specifications..........................16

2.3 Control circuit specifications....................................26

2.4 Connection of stand-alone option units...................34

Wiring

2.1 Wiring

2.1.1 Terminal connection diagram

Middle speed

Jog operation

Output stop

power failure

1/2W1k

*1. DC reactor (FR-HEL)

Be sure to connect the DC reactor supplied with the 75K or higher. When a DC reactor is connected to the 55K or lower, remove the jumper across P1 and P/+.

Jumper

MCCB

Earth (Ground)

Forward

rotation

start

Reverse

rotation

start

High speed

Low speed

Reset

24VDC power supply

Auxiliary

(+) (-)

input

Terminal

4 input

(Current

input)

(+) (-)

Connector for plug-in option connection

Sink logic

Main circuit terminal

Control circuit terminal

Three-phase AC

power supply

*2. To supply power to the

control circuit separately, remove the jumper across R1/L11 and S1/L21.

Control input signals (No voltage input allowed)

Terminal functions vary with the input terminal assignment (Pr. 178 to Pr. 189)

(Refer to page 133)

Start self-holding selection

Multi-speed selection

Second function selection

*3. AU terminal can be

used as PTC input terminal.

Terminal 4 input selection

(Current input selection)

Selection of automatic restart

after instantaneous

Contact input common

(Common for external power supply transistor)

Frequency setting signal (Analog)

Frequency setting

potentiometer

4. Terminal input specifications can be changed by analog input specifications switchover (Pr. 73, Pr. 267). Set the voltage/current input switch in the OFF position to select voltage input (0 to 5V/0 to 10V) and ON to select current input (0 to 20mA).

(Refer to page 185)

5. It is recommended to use

2W1k when the frequency setting signal is changed frequently.

Earth

Jumper

(ground)

P/+

R/L1 S/L2 T/L3

R1/L11 S1/L21

OFF

Main circuit

Control circuit

STF

STR

STOP

JOG

MRS

RES

PTC

10E(+10V)

10(+5V)

SOURCE

Voltage/current

input switch

OFF

0 to 5VDC 0 to 10VDC 0 to 20mADC

selectable

(Analog common)

0 to ±10VDC

0 to ±5VDC

selectable

4 to 20mADC

0 to 5VDC 0 to 10VDC

selectable

Option connector 1

Jumper

PR*7

Inrush current

limit circuit

EMC filter ON/OFF connector

SINK

24V

Initial value

PX*7

N/-

PU connector

TXD+

RXD+

RXD-

Terminating

resistor

VCC

Resistor unit (Option)

*6. A CN8 (for MT-BU5)

Brake unit (Option)

*7.

Do not use PR and PX terminals. Please do not remove the jumper

CN8

connected to terminal PR and PX.

U V W

*8.

The 200V class 0.75K and 1.5K are not provided with the ON/OFF connector EMC filter.

Relay output 1 (Fault output)

Relay output 2

RUN

Running

Up to frequency

IPF

Instantaneous power failure

Overload

Frequency detection

Open collector output common Sink

source common

9. It is not necessary when calibrating the indicator from the operation panel.

Calibration resistor *9

TXD-

connector is provided with the 75K or higher.

Motor

Relay output

Terminal functions vary with the output terminal assignment (Pr. 195, Pr. 196)

(Refer to page 140)

Open collector output

Terminal functions vary with the output terminal assignment (Pr. 190 to Pr. 194)

(Refer to page 140)

Indicator

(Frequency meter, etc.)

Moving-coil type 1mA full-scale

(+)

Analog signal output (0 to 10VDC)

(-)

RS-485 terminals

Data transmission

Data reception

GND

(Permissible load

current 100mA)

Earth (ground) cable

CAUTION

· To prevent a malfunction due to noise, keep the signal cables more than 10cm away from the power cables. Also separate the main circuit wire of the input side and the output side.

· After wiring, wire offcuts must not be left in the inverter. Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean. When drilling mounting holes in an enclosure etc. take care not to allow chips and other foreign matter to enter the inverter.

· Set the voltage/current input switch correctly. Operation with a wrong setting may cause a fault, failure or malfunction.

Wiring

2.1.2 EMC filter

This inverter is equipped with a built-in EMC filter (capacitive filter) and common mode choke. The EMC filter is effective for reduction of air-propagated noise on the input side of the inverter. The EMC filter is factory-set to disable (OFF). To enable it, fit the EMC filter ON/OFF connector to the ON position. The input side common mode choke, built-in the 55K or lower inverter, is always valid regardless of ON/OFF of the EMC filter ON/OFF connector.

5.5K or lower

EMC filter OFF EMC filter OFF EMC filter OFFEMC filter ON EMC filter ON EMC filter ON (initial setting) (initial setting) (initial setting)

FR-F720P-2.2K to 5.5K

FR-F740P-0.75K to 5.5K

FR-F720P-7.5K, 11K FR-F740P-7.5K, 11K

FR-F740P-15K, 18.5K

7.5K, 11K

FR-F720P-15K

FR-F720P-18.5K to 30K

FR-F740P-22K, 30K

15K or higher

FR-F720P-37K or higher FR-F740P-37K or higher

EMC filte ON/OFF connecto

VUW

The FR-F720P-0.75K and 1.5K are not provided with the EMC filter ON/OFF connector. (Always ON)

(1) Before removing a front cover, check to make sure that the indication of the inverter operation panel is OFF, wait

for at least 10 minutes after the power supply has been switched OFF, and check that there are no residual voltage using a tester or the like. (For the front cover removal method, refer to page 6.)

(2) When disconnecting the connector, push the fixing tab and pull the connector straight without pulling the cable or

forcibly pulling the connector with the tab fixed. When installing the connector, also engage the fixing tab securely. If it is difficult to disconnect the connector, use a pair of long-nose pliers, etc.

EMC filter

ON/OFF connector

(Side view)

Disengage connector fixing tab. With tab disengaged,

pull up connector straight.

CAUTION

⋅ Fit the connector to either ON or OFF. ⋅ Enabling (turning ON) the EMC filter increases leakage current. (Refer to page 45)

WARNING

While power is ON or when the inverter is running, do not open the front cover. Otherwise you may get an electric shock.

WIRING

Main circuit terminal specifications

2.2 Main circuit terminal specifications

2.2.1 Specification of main circuit terminal

Terminal

Symbol

R/L1, S/L2, T/L3

U, V, W Inverter output

Terminal N ame Description

Connect to the commercial power supply.

AC power input

Keep these terminals open when using the high power factor converter (FR-HC, MT-HC) or power regeneration common converter (FR-CV).

Connect a three-phase squirrel-cage motor or dedicated IPM motor.

Connected to the AC power supply terminals R/L1 and S/ L2. To retain the fault display and fault output or when using the high power factor converter (FR-HC, MT-HC) or power regeneration common converter (FR-CV), remove the jumpers from terminals R/L1 and R1/L11, and S/L2

R1/L11, S1/L21

Power supply for control circuit

and S1/L21, and apply external power to these terminals. The power capacity necessary when separate power is supplied from R1/L11 and S1/L21 differs according to the inverter capacity.

15K or lower 18.5K 22K or higher

200V class 60VA 80VA 80VA

400V class 60VA 60VA 80VA

Connect the brake unit (FR-BU2, FR-BU, BU and MT-

P/+, N/-

Brake unit connection

BU5), power regeneration common converter (FR-CV), high power factor converter (FR-HC and MT-HC) or power regeneration converter (MT-RC).

For the 55K or lower, remove the jumper across terminals P/+ and P1, and connect the DC reactor. (Be sure to connect the DC reactor supplied with the 75K or higher.) When a DC reactor is not connected, the jumper across

P/+, P1

DC reactor connection

terminals P/+ and P1 should not be removed.

PR, PX Please do not remove or use terminals PR and PX or the jumper connected.

Earth (ground)

For earthing (grounding) the inverter chassis. Must be earthed (grounded).

Refer to

Page

—

2.2.2 Terminal arrangement of the main circuit terminal, power supply and the motor wiring

200V class

FR-F720P-0.75K, 1.5K FR-F720P-2.2K to 5.5K

Jumper

P/+

Charge lamp

Jumper

Screw size (M4)

R/L1

S/L2

R1/L11

S1/L21

Power supply

Jumper

T/L3

N/-

P/+

Motor

As this is an inside cover fixing screw, do not remove it.

Screw size

(M4)

Charge lamp

Jumper

Screw size (M4)

R/L1 S/L2 T/L3

R1/L11 S1/L21

Power supply

Motor

N/-

Screw size

(M4)

FR-F720P-7.5K, 11K FR-F720P-15K

Main circuit terminal specifications

Charge lamp

Jumper

Screw size

(M5)

R1/L11 S1/L21

R/L1 S/L2 T/L3

N/-

P/+

Jumpe

Charge lamp

Screw size (M5)

Power supply

* Screw size of terminal

R1/L11, S1/L21, PR and PX is M4.

Screw size (M5)

FR-F720P-18.5K to 30K FR-F720P-37K to 55K

Screw size (M6 for 18.5K, M8 for 22K and 30K)

Screw size (M4)

Charge lamp

Jumper

Motor

R1/L11 S1/L21

Screw size

(M4)

R/L1 S/L2 T/L3

R1/L11 S1/L21

Screw size

Power supply

Screw size (M5)

Charge lamp

Jumper

(M4)

Jumper

N/-

P/+

Motor

R/L1 S/L2 T/L3

Power supply

FR-F720P-75K to 110K

R/L1 S/L2 T/L3

Motor

Screw size (M6)

R1/L11 S1/L21

Screw size (M4)

N/-

Jumper

Charge lamp

Jumper

Screw size (M12)

P/+

R/L1 S/L2 T/L3

Power

supply

Screw size (M8 for 37K, M10 for 45K and 55K)

N/-

P/+

Jumper

Screw size

(M6 for 37K,

M8 for 45K and 55K)

Motor

WIRING

Power supply

Screw size (M12)

(for option)

P/+

Screw size (M10)

P/+

DC reactor

Motor

Main circuit terminal specifications

400V class

FR-F740P-0.75K to 5.5K FR-F740P-7.5K, 11K

Jumper

Screw size (M4)

R/L1 S/L2 T/L3

N/-

P/+

Jumper

Charge lamp

R1/L11 S1/L21

Power supply

Motor

Screw size

(M4)

Jumper

Charge lamp

Screw size

FR-F740P-15K, 18.5K FR-F740P-22K, 30K

R1/L11 S1/L21

Screw size

(M4)

Charge lamp

Screw size (M5)

R/L1 S/L2 T/L3

Jumper

N/-

Screw size (M6)

P/+

R/L1 S/L2 T/L3

Power supply

Screw size (M5)

Motor

R1/L11 S1/L21

(M4)

R/L1 S/L2 T/L3

Power supply

Charge lamp

Screw size (M6)

N/-

Motor

Screw size

(M4)

Screw size (M4)

Jumper

Motor

P/+

R1/L11 S1/L21

N/-

Jumper

Jumpe

P/+

FR-F740P-37K to 55K FR-F740P-75K to 110K

R1/L11 S1/L21

Screw size(M4)

Power supply

R1/L11 S1/L21

R/L1 S/L2 T/L3

Power

supply

Jumper

Screw size (M6 for 37K,

M8 for 45K and 55K)

N/-

P/+

Jumper

Screw size

(M6 for 37K,

M8 for 45K and 55K)

Charge lamp

Motor

Screw size (M4)

Screw size

(M8 for 75K,

M10 for 90K and 110K)

R/L1 S/L2 T/L3

Charge lamp

Jumper

Screw size (M10)

N/-

P/+

DC reactor

Screw size

(M8 for 75K,

M10 for 90K and 110K)

Motor

Screw size

(M8 for 75K,

M10 for 90K and 110K)

Main circuit terminal specifications

FR-F740P-132K to 220K FR-F740P-250K to 560K

R1/L11 S1/L21

Screw size (M4)

R1/L11 S1/L21

Screw size (M4)

Charge lamp

Jumper

Screw size (M12)

P/+

R/L1 S/L2 T/L3

Charge lamp

Jumper

Screw size (M10 for 132K and 160K, M12 for 185K and 220K)

N/-

P/+

Screw size (M10)

P/+

R/L1 S/L2 T/L3

N/-

Power supply

Screw size (M12)

(for option)

DC reactor

Motor

Power supply

CAUTION

· The power supply cables must be connected to R/L1, S/L2, T/L3. (Phase sequence needs not to be matched.) Never connect the power cable to the U, V, W of the inverter. Doing so will damage the inverter.

· Connect the motor to U, V, W. At this time, turning ON the forward rotation switch (signal) rotates the motor in the counterclockwise direction when viewed from the motor shaft.

· When wiring the inverter main circuit conductor of the 250K or higher, tighten a nut from the right side of the conductor. When wiring two wires, place wires on both sides of the conductor. (Refer to the drawing below.) For wiring, use bolts (nuts) provided with the inverter.

P/+

Motor

DC reactor

Screw size (M10)

• Handling of the wiring cover

(FR-F720P-18.5K, 22K, FR-F740P-22K, 30K) For the hook of the wiring cover, cut off the necessary parts using a pair of long-nose pliers etc.

CAUTION

Cut off the same number of lugs as wires. If parts where no wire is put through has been cut off (10mm or more), protective structure (JEM1030) becomes an open type (IP00).

WIRING

Main circuit terminal specifications

2.2.3 Cables and wiring length

(1) Applicable cable size

Select the recommended cable size to ensure that a voltage drop will be 2% or less. If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor torque to decrease especially at the output of a low frequency. The following table indicates a selection example for the wiring length of 20m.

200V class (when input power supply is 220V)

Cable Sizes

Earthing

cable

AWG/MCM *2

R/L1, S/L2,

U, V, W

T/L3

PVC, etc. (mm2) *3

R/L1, S/L2,

T/L3

U, V, W

Earthing

cable

Applicable

Inverter Model

FR-F720P-0.75K to 2.2K

Terminal

Screw Size *4

Tightening

Tor que

N·m

Terminal

R/L1, S/L2,

T/L3

U, V, W

HIV, etc. (mm2) *1

R/L1, S/L2,

U, V, W P/+, P1

T/L3

M4 1.5 2-4 2-4 2 2 2 2 14 14 2.5 2.5 2.5

Crimping

FR-F720P-3.7K M4 1.5 5.5-4 5.5-4 3.5 3.5 3.5 3.5 12 12 4 4 4

FR-F720P-5.5K M4 1.5 5.5-4 5.5-4 5.5 5.5 5.5 5.5 10 10 6 6 6

FR-F720P-7.5K M5 2.5 14-5 8-5 14 8 14 5.5 6 8 16 10 16

FR-F720P-11K M5 2.5 14-5 14-5 14 14 14 14 6 6 16 16 16

FR-F720P-15K M5 2.5 22-5 22-5 22 22 22 14 4 6 (

*5)25 25 16

FR-F720P-18.5K M6 4.4 38-6 38-6 38 38 38 22 2 2 35 35 25

FR-F720P-22K M8 (M6) 7.8 38-8 38-8 38 38 38 22 2 2 35 35 25

FR-F720P-30K M8 (M6) 7.8 60-8 60-8 60 60 60 22 1/0 1/0 50 50 25

FR-F720P-37K M8 (M6) 7.8 80-8 80-8 80 80 80 22 3/0 3/0 70 70 35

FR-F720P-45K

FR-F720P-55K

FR-F720P-75K

FR-F720P-90K

FR-F720P-110K

*1 The cable size is that of the cable (HIV cable (600V class 2 vinyl-insulated cable) etc.) with continuous maximum permissible temperature of

75°C. Assumes that the surrounding air temperature is 50°C or less and the wiring distance is 20m or less.

*2 The recommended cable size is that of the cable (THHW cable) with continuous maximum permissible temperature of 75°C. Assumes that the

surrounding air temperature is 40°C or less and the wiring distance is 20m or less. (Selection example for use mainly in the United States.)

*3 For the 15K or lower, the recommended cable size is that of the cable (PVC cable) with continuous maximum permissible temperature of 70°C.

Assumes that the surrounding air temperature is 40°C or less and the wiring distance is 20m or less. For the 18.5K or higher, the recommended cable size is that of the cable (XLPE cable) with continuous maximum permissible temperature of 90°C. Assumes that the surrounding air temperature is 40°C or less and wiring is performed in an enclosure. (Selection example for use mainly in Europe.)

*4 The terminal screw size indicates the terminal size for R/L1, S/L2, T/L3, U, V, W, and a screw for earthing (grounding).

A screw for earthing (grounding) of the 22K or higher is indicated in ( ).

*5 When connecting the option unit to P/+, P1, N/-, use THHN cables for the option and terminals R/L1, S/L2, T/L3, U, V, W.

M10 (M8)

M12 (M10)

14.7 100-10 100-10 100 100 100 38 4/0 4/0 95 95 50

24.5 150-12 150-12 125 125 150 38 250 250 ⎯⎯ ⎯

24.5 150-12 150-12 150 150 2×100 38 2×4/0 2×4/0 ⎯⎯ ⎯

24.5 100-12 100-12 2×100 2×100 2×100 38 2×4/0 2×4/0 ⎯⎯⎯

Main circuit terminal specifications

400V class (when input power supply is 440V)

Crimping

Applicable

Inverter Model

FR-F740P-0.75K to 3.7K

Ter min al

Screw

Tightening

Torque

Size *4

M4 1.5 2-4 2-4 2 2 2 2 14 14 2.5 2.5 2.5

(Compression)

N·m

Ter min al

R/L1, S/L2,

T/L3

U, V, W

HIV, etc. (mm2) *1

R/L1, S/L2,

U, V, W P/+, P1

T/L3

FR-F740P-5.5K M4 1.5 2-4 2-4 2 2 3.5 3.5 12 14 2.5 2.5 4 FR-F740P-7.5K M4 1.5 5.5-4 5.5-4 3.5 3.5 3.5 3.5 12 12 4 4 4 FR-F740P-11K M4 1.5 5.5-4 5.5-4 5.5 5.5 5.5 8 10 10 6 6 10 FR-F740P-15K M5 2.5 8-5 8-5 8 8 8 8 8 8 10 10 10 FR-F740P-18.5K M5 2.5 14-5 8-5 14 8 14 14 6 8 16 10 16 FR-F740P-22K M6 4.4 14-6 14-6 14 14 22 14 6 6 16 16 16 FR-F740P-30K M6 4.4 22-6 22-6 22 22 22 14 4 4 25 25 16 FR-F740P-37K M6 4.4 22-6 22-6 22 22 22 14 4 4 25 25 16 FR-F740P-45K M8 7.8 38-8 38-8 38 38 38 22 1 2 50 50 25 FR-F740P-55K M8 7.8 60-8 60-8 60 60 60 22 1/0 1/0 50 50 25 FR-F740P-75K M8 7.8 60-8 60-8 60 60 60 38 1/0 1/0 50 50 25 FR-F740P-90K M10 14.7 60-10 60-10 60 60 80 38 3/0 3/0 50 50 25 FR-F740P-110K M10 14.7 80-10 80-10 80 80 100 38 3/0 3/0 70 70 35 FR-F740P-132K M10 14.7 100-10 100-10 100 100 100 38 4/0 4/0 95 95 50 FR-F740P-160K M10 14.7 150-10 150-10 125 125 150 38 250 250 120 120 70 FR-F740P-185K FR-F740P-220K FR-F740P-250K FR-F740P-280K FR-F740P-315K FR-F740P-355K FR-F740P-400K FR-F740P-450K FR-F740P-500K FR-F740P-560K

*1 For the FR-F740P-55K or lower, the recommended cable size is that of the cable (e.g. HIV cable (600V class 2 vinyl-insulated cable)) with continuous

maximum permissible temperature of 75°C. Assumes that the surrounding air temperature is 50°C or less and the wiring distance is 20m or less. For the FR-F740P-75K or higher, the recommended cable size is that of the cable (e.g. LMFC (heat resistant flexible cross-linked polyethylene insulated cable)) with continuous maximum permissible temperature of 90°C. Assumes that the surrounding air temperature is 50°C or less and wiring is performed in an enclosure.

*2 For the FR-F740P-45K or lower, the recommended cable size is that of the cable (THHW cable) with continuous maximum permissible temperature of

75°C. Assumes that the surrounding air temperature is 40°C or less and the wiring distance is 20m or less. For the FR-F740P-55K or higher, the recommended cable size is that of the cable (THHN cable) with continuous maximum permissible temperature of 90°C. Assumes that the surrounding air temperature is 40°C or less and wiring is performed in an enclosure. (Selection example for use mainly in the United States.)

*3 For the FR-F740P-45K or lower, the recommended cable size is that of the cable (PVC cable) with continuous maximum permissible temperature of

70°C. Assumes that the surrounding air temperature is 40°C or less and the wiring distance is 20m or less. For the FR-F740P-55K or higher, the recommended cable size is that of the cable (XLPE cable) with continuous maximum permissible temperature of 90°C. Assumes that the surrounding air temperature is 40°C or less and wiring is performed in an enclosure. (Selection example for use mainly in the Europe.)

*4 The terminal screw size indicates the terminal size for R/L1, S/L2, T/L3, U, V, W

A screw for earthing (grounding) of the 185K or higher is indicated in ( ).

M12 (M10) M12 (M10) M12 (M10) M12 (M10) M12 (M10) M12 (M10) M12 (M10) M12 (M10) M12 (M10) M12 (M10)

24.5 150-12 150-12 150 150 2×100 38 300 300 150 150 95

24.5 100-12 100-12 2×100 2×100 2×100 38 2×4/0 2×4/0 2×95 2×95 95 46 100-12 100-12 2×100 2×100 2×125 38 2×4/0 2×4/0 2×95 2×95 95 46 150-12 150-12 2×125 2×125 2×125 38 2×250 2×250 2×120 2×120 120 46 150-12 150-12 2×150 2×150 2×150 60 2×300 2×300 2×150 2×150 150 46 200-12 200-12 2×200 2×200 2×200 60 2×350 2×350 2×185 2×185 2×95 46 C2-200 C2-200 2×200 2×200 2×200 60 2×400 2×400 2×185 2×185 2×95 46 C2-250 C2-250 2×250 2×250 2×250 60 2×500 2×500 2×240 2×240 2×120 46 C2-250 C2-250 2×250 2×250 3×200 100 2×500 2×500 2×240 2×240 2×120 46 C2-200 C2-200 3×200 3×200 3×200 100 3×350 3×350 3×185 3×185 2×150

and a screw for earthing (grounding).

Cable Sizes

Earthing

cable

AWG/MCM *2

R/L1, S/L2,

U, V, W

T/L3

PVC, etc. (mm2) *3

R/L1,

S/L2,

T/L3

U, V, W

Earthing

cable

WIRING

The line voltage drop can be calculated by the following formula:

Line voltage drop [V]=

3 × wire resistance[mΩ/m] × wiring distance[m] × current[A]

1000

Use a larger diameter cable when the wiring distance is long or when it is desired to decrease the voltage drop (torque reduction) in the low speed range.

CAUTION

· Tighten the terminal screw to the specified torque. A screw that has been tighten too loosely can cause a short circuit or malfunction. A screw that has been tighten too tightly can cause a short circuit or malfunction due to the unit breakage.

· Use crimping terminals with insulation sleeve to wire the power supply and motor.

Main circuit terminal specifications

(2) Notes on earthing (grounding)

 Always earth (ground) the motor and inverter.

1)Purpose of earthing (grounding) Generally, an electrical apparatus has an earth (ground) terminal, which must be connected to the ground before use. An electrical circuit is usually insulated by an insulating material and encased. However, it is impossible to manufacture an insulating material that can shut off a leakage current completely, and actually, a slight current flow into the case. The purpose of earthing (grounding) the case of an electrical apparatus is to prevent operator from getting an electric shock from this leakage current when touching it. To avoid the influence of external noises, this earthing (grounding) is important to audio equipment, sensors, computers and other apparatuses that handle low-level signals or operate very fast.

2)Earthing (grounding) methods and earthing (grounding) work As described previously, earthing (grounding) is roughly classified into an electrical shock prevention type and a noise-affected malfunction prevention type. Therefore, these two types should be discriminated clearly, and the following work must be done to prevent the leakage current having the inverter's high frequency components from entering the malfunction prevention type earthing (grounding): (a) If possible, use (l) independent earthing (grounding) in figure below for the inverter. If independent earthing

(grounding) is not available, use (ll) joint earthing (grounding) in the figure below which the inverter is connected with the other equipment at an earthing (grounding) point. The (lll) common earthing (grounding) as in the figure below, which inverter shares a common earth (ground) cable with the other equipment, must be avoided. A leakage current including many high frequency components flows in the earth (ground) cables of the inverter and inverter-driven motor. Therefore, use the independent earthing (grounding) and separated the earthing (grounding) cable of the inverter from equipments sensitive to EMI. In a high building, it may be effective to use the EMI prevention type earthing (grounding) connecting to an iron structure frame, and electric shock prevention type earthing (grounding) with the independent earthing (grounding) together.

(b) This inverter must be earthed (grounded). Earthing (Grounding) must conform to the requirements of

national and local safety regulations and electrical code (NEC section 250, IEC 536 class 1 and other applicable standards). A neutral-point earthed (grounded power supply for 400V class inverter in compliance with EN standard must be used.

indicated in the above table on the previous page.

(d) The earthing (grounding) point should be as near as possible to the inverter, and the earthing (grounding)

wire length should be as short as possible.

(e) Run the earth (ground) cable as far away as possible from the I/O wiring of equipment sensitive to noises

and run them in parallel in the minimum distance.

(ground) cable should be of not less than the size

Inverter

(I) Independent earthing.......Best

Other

equipment

Inverter

(II) Joint earthing.......Good

Other

equipment

Inverter

(III) Joint earthing.......Not allowed

equipment

To be compliant with the EU Directive (Low Voltage Directive), refer to the Instruction Manual (Basic).

Other

Main circuit terminal specifications

(3) Total wiring length

Under general-purpose motor control

Connect one or more general-purpose motors within the total wiring length shown in the following table.

Pr. 72 PWM frequency selection Setting

(carrier frequency)

2 (2kHz) or lower 300m 500m 500m

3 (3kHz) or higher 200m 300m 500m

Total wiring length when using a general-purpose motor (2.2K or higher)

0.75K 1.5K 2.2K or Higher

300m

500m or less

300m + 300m = 600m

300m

When driving a 400V class motor by the inverter, surge voltages attributable to the wiring constants may occur at the motor terminals, deteriorating the insulation of the motor. Take the following measures 1) or 2) in this case. Refer to page 53 for measures against deteriorated insulation.

1) Use a "400V class inverter-driven insulation-enhanced motor" and set frequency in Pr. 72 PWM frequency selection according to wiring length.

Wiring Length

50m or less 50m to 100m exceeding 100m

Pr. 72 PWM frequency selection Setting

(carrier frequency)

14.5kHz or lower 9kHz or lower 4kHz or lower

2) Connect the surge voltage suppression filter (FR-ASF-H/FR-BMF-H) to the 55K or lower and the sine wave filter

(MT-BSL/BSC) to the 75K or higher on the inverter output side.

zUnder IPM motor control

Connect an IPM motor within the total wiring length of 100m. Use one dedicated IPM motor for one inverter. Multiple IPM motors cannot be connected to an inverter. To drive a 400V-class motor with an inverter under IPM control, set Pr.72 PWM frequency selection according to the wiring length as shown below.

Applied inverter

FR-F740P-0.75K to 1.5K 0(2kHz) to 15(14kHz) 5(2kHz) or lower

Other 0(2kHz) to 15(14kHz) 9(6kHz) or lower

50m or less 50m to 100m

Wiring Length

CAUTION

· Especially for long-distance wiring, the inverter may be affected by a charging current caused by the stray capacitances of the

wiring, leading to a malfunction of the overcurrent protective function or fast response current limit function or a malfunction or fault of the equipment connected on the inverter output side. If fast-response current limit function malfunctions, disable this function.

(For Pr.156 Stall prevention operation selection, refer to page 91 .)

· For details of Pr. 72 PWM frequency selection , refer to page 182 . (When using an optional sine wave filter (MT-BSL/BSC) for

the 75K or higher, set "25" in Pr.72 (2.5kHz).

· The surge voltage suppression filter (FR-ASF-H/FR-BMF-H) option and sine wave filter (MT-BSL/BSC) cannot be used under

IPM motor control, so do not connect them.

· For explanation of surge voltage suppression filter (FR-ASF-H/FR-BMF-H) and sine wave filter (MT-BSL/BSC), refer to the

manual of each option.

(Sine wave filter can be only used with a general-purpose motor.)

(4) Cable size of the control circuit power supply (terminal R1/L11, S1/L21)

· Terminal Screw Size: M4

· Cable size: 0.75mm

· Tightening torque: 1.5N·m

to 2mm

WIRING

Main circuit terminal specifications

2.2.4 When connecting the control circuit and the main circuit separately to the power supply

<Connection diagram> When fault occurs, opening of the electromagnetic contactor (MC) on the

Inverter

R/L1

S/L2

T/L3

R1/L11

S1/L21

Remove the jumper

• FR-F720P-0.75K to 5.5K, FR-F740P-0.75K to 5.5K

inverter power supply side results in power loss in the control circuit, disabling the fault output signal retention. Terminals R1/L11 and S1/L21 are provided for when retention of a fault signal is required. In this case, connect the power supply terminals R1/L11 and S1/L21 of the control circuit to the primary side of the MC. Do not connect the power cable to incorrect terminals. Doing so may damage the inverter.

1)Loosen the upper screws.

2)Remove the lower screws.

3)Remove the jumper

4)Connect the separate power supply cable for the control circuit to the lower terminals

(R1/L11, S1/L21).

R1/L11

Main circuit terminal block

• FR-F720P-7.5K, 11K, FR-F740P-7.5K, 11K

1)Remove the upper screws.

2)Remove the lower screws.

3)Remove the jumper.

4)Connect the separate power supply cable for the control circuit to the upper terminals (R1/L11, S1/L21).

R/L1

S1/L21

S/L2

T/L3

R1/L11

S1/L21

R1/L11

S1/L21

R1/L11

S1/L21

Main circuit terminal block

• FR-F720P-15K, FR-F740P-15K or higher

1)Remove the upper screws.

2)Remove the lower screws.

3)Pull the jumper toward you to remove. Connect the separate power supply

4) cable for the control circuit to the upper terminals (R1/L11, S1/L21)

R/L1

S/L2

T/L3

R1/ L11

S1/ L21

Power supply terminal block for the control circuit

Main circuit terminal specifications

Power supply terminal block for the control circuit

R1/L11

S1/L21

Main power supply

Power supply terminal block for the control circuit

FR-F720P-15K FR-F740P-15K, 18.5K

FR-F720P-18.5K to 30K FR-F740P-22K, 30K

FR-F720P-37K or higher FR-F740P-37K or higher

VUW

CAUTION

· Be sure to use the inverter with the jumpers across terminals R/L1 and R1/L11, and S/L2 and S1/L21 removed when supplying power from other sources. The inverter may be damaged if you do not remove the jumper.

· The voltage should be the same as that of the main control circuit when the control circuit power is supplied from other than the primary side of the MC.

· The power capacity necessary when separate power is supplied from R1/L11 and S1/L21 differs according to the inverter capacity.

15K or lower 18.5K 22K or higher

200V class 60VA 80VA 80VA

400V class 60VA 60VA 80VA

· If the main circuit power is switched OFF (for 0.1s or more) then ON again, the inverter resets and a fault output will not be held.

WIRING

Control circuit specifications

2.3 Control circuit specifications

2.3.1 Control circuit terminals

indicates that terminal functions can be selected using Pr. 178 to Pr. 196 (I/O terminal function selection) (Refer to page 133.)

(1) Input signals

Terminal

Symbol

Type

STF

STR

STOP

RH,

RM, RL

JOG

MRS Output stop

RES Reset

Contact input

Ter minal

Name

Forward rotation start

Reverse rotation start

Start s elf holding selection

Multi-speed selection

Jog mode selection

Second function selection

Terminal 4 input selection

PTC input

Selection of automatic restart after instantaneous power failure

Contact input common (sink) (initial setting)

External transistor common (source)

24VDC power supply common

External transistor common (sink) (initial setting)

Contact input common (source)

24VDC power supply

Description

Turn ON the STF signal to start forward rotation and turn it OFF to stop.

Turn ON the STR signal to start reverse rotation and turn it OFF to stop.

Turn ON the STOP signal to self-hold the start signal. 133

Multi-speed can be selected according to the combination of RH, RM and RL signals.

Turn ON the JOG signal to select Jog operation (initial setting) and turn ON the start signal (STF or STR) to start Jog operation.

Turn ON the RT signal to select second function. When the second function such as "second torque boost" and "second V/F (base frequency)" are set, turning ON the RT signal selects these functions.

Turn ON the MRS signal (20ms or more) to stop the inverter output. Use to shut off the inverter output when stopping the motor by electromagnetic brake.

Use to reset fault output provided when fault occurs. Turn ON the RES signal for more than 0.1s, then turn it OFF. In the initial status, reset is set always-enabled. By setting Pr.75, reset can be set enabled only at fault occurrence. Inverter recovers about 1s after the reset is released.

Terminal 4 is valid only when the AU signal is turned ON. (The frequency setting signal can be set between 0 and 20mADC.) Turning the AU signal ON makes terminal 2 (voltage input) invalid.

AU terminal is used as PTC input terminal (thermal protection of the motor). When using it as PTC input terminal, set the AU/PTC switch to PTC.

When the CS signal is left power restoration. Note that restart setting is necessary for this operation. In the initial setting, a restart is disabled.

(Refer to Pr. 57 Restart coasting time page

Common terminal for contact input terminal (sink logic) and terminal FM.

Connect this terminal to the power supply common terminal of a transistor output (open collector output) device, such as a programmable controller, in the source logic to avoid malfunction by undesirable currents.

Common output terminal for 24VDC 0.1A power supply (PC terminal). Isolated from terminals 5 and SE.

Connect this terminal to the power supply common terminal of a transistor output (open collector output) device, such as a programmable controller, in the sink logic to avoid malfunction by undesirable currents.

Common terminal for contact input terminal (source logic).

Can be used as 24VDC 0.1A power supply.

, the inverter restarts automatically at

When the STF and STR signals are turned ON simultaneously, the stop command is given.

162

)

Rated

Specifications

Input resistance

4.7kΩ Voltage at opening: 21 to 27VDC Contacts at short-circuited: 4 to 6mADC

-------------- ------ —

Power supply voltage range

19.2 to 28.8VDC Permissible load current 100mA

Refer to

Page

133

185

121

133

Control circuit specifications

Terminal

Symbol

Type

Terminal

Name

Description

Rated

Specifications

10VDC±0.4V

10E

Frequency setting power supply

When connecting the frequency setting potentiometer at an initial status, connect it to terminal 10. Change the input specifications of terminal 2 when connecting it to terminal 10E. (Refer to Pr. 73 Analog input selection inpage 191.)

Permissible load

current 10mA

5.2VDC±0.2V

Permissible load

current 10mA

Voltage input: Input resistance

Inputting 0 to 5VDC (or 0 to 10V, 0 to 20mA) provides the

setting (voltage)

Frequency

maximum output frequency at 5V (10V, 20mA) and makes input and output proportional. Use Pr. 73 to switch from among input 0 to 5VDC (initial setting), 0 to 10VDC, and 0 to 20mA. Set the voltage/current input switch in the ON position to select current input (0 to 20mA).

10kΩ ± 1kΩ Maximum permissible voltage 20VDC Current input: Input resistance 245Ω ± 5Ω Maximum permissible current 30mA

Voltage/current

input switch

Frequency setting

Inputting 4 to 20mADC (or 0 to 5V, 0 to 10V) provides the

Frequency

setting (current)

maximum output frequency at 20mA (5V, 10V) makes input and output proportional. This input signal is valid only when the AU signal is ON (terminal 2 input is invalid). Use Pr. 267 to switch from among input 4 to 20mA (initial setting), 0 to 5VDC, and 0 to 10VDC. Set the voltage/current input switch in the OFF position to select voltage input (0 to 5V/0 to 10V).

Switch 1 Switch 2

Input resistance

Frequency

setting auxiliary

Inputting 0 to ±5 VDC or 0 to ±10VDC adds this signal to terminal 2 or 4 frequency setting signal. Use Pr.73 to switch between the input 0 to ±5VDC and 0 to ±10VDC (initial setting).

10kΩ ± 1kΩ Maximum permissible voltage ± 20VDC

Frequency

setting common

*1 Set Pr. 73, Pr. 267, and a voltage/current input switch correctly, then input an analog signal in accordance with the setting.

Applying a voltage signal with voltage/current input switch ON (current input is selected) or a current signal with switch OFF (voltage input is selected) could cause component damage of the inverter or analog circuit of signal output devices. (For details, refer to page 185.)

Common terminal for frequency setting signal (terminal 2, 1 or 4) and analog output terminal AM. Do not earth (ground).

-------------- ------ 1 8 5

Refer to

Page

185

WIRING

Control circuit specifications

(2) Output signals

Terminal

Symbol

Type

A1, B1, C1

Relay

A2, B2, C2

RUN

Open collector

IPF

FM For meter

Pulse

Analog

Terminal

Relay output 1 (Fault output)

Relay output 2 1 changeover contact output 140

Inverter running

Up to frequency

Overload warning

Instantaneous power failure

Frequency detection

Open collector output common

Analog signal output

Name

Refer

Description Rated Specifications

Page

1 changeover contact output indicates that the inverter’s protective function has activated and the output stopped. Fault: No conduction between B and C (conduction between A and C) Normal: Conduction between B and C (No conduction between A and C)

Switched low when the inverter output frequency is equal to or higher than the starting frequency (initial value 0.5Hz). Switched high during stop or DC injection brake operation.

Switched low when the output frequency reaches within the range of ±10% (initial value) of the set frequency. Switched high during acceleration/deceleration and at a stop.

Switched low when stall prevention is activated by the stall prevention function. Switched high when stall prevention is cancelled.

Switched low when an instantaneous power failure and under voltage protections are activated.

Switched low when the inverter output frequency is equal to or higher than the preset detected frequency and high when less than the preset detected frequency.

C o m m o n t e r m i n a l f o r t e r m i n a l s R U N , S U , O L , I P F, F U -------------------- -----

Select one e.g. output frequency from monitor items. (Not output during inverter reset.) The output signal is proportional to the magnitude of the corresponding monitoring item. To set a full-scale value for monitoring the output frequency and the output current, set Pr.56 and Pr.158.

Alarm code (4bit) output

Output item: Output frequency (initial setting)

Contact capacity: 230VAC 0.3A (Power factor=0.4) 30VDC 0.3A

Permissible load 24VDC (27VDC maximum) 0.1A (A voltage drop is 3.4V maximum when the signal is ON.)

Low is when the open collector output transistor is ON (conducts). High is when the transistor is OFF (does not conduct).

Permissible load current 2mA 1440 pulse/s at 60Hz (generalpurpose motor control) 1440 pulse/s at 90Hz (IPM motor control with 30K or lower) 1440 pulse/s at 120Hz (IPM motor control with 37K or higher)

Output signal 0 to 10VDC Permissible load current 1mA (load impedance 10kΩ or more) Resolution 8 bit

140

157

(3) Communication

Type

RS-485

Terminal

Symbol

—

TXD+

TXD-

RXD+

RXD-

RS-485 terminals

Terminal

Name

PU connector

Inverter transmission terminal

Inverter reception terminal

Earth (Ground)

Description

With the PU connector, communication can be established through RS-485. (for connection on a 1:1 basis only) Conforming standard : EIA-485 (RS-485) Transmission format : Multidrop link Communication speed : 4800 to 38400bps Overall length : 500m

With the RS-485 terminals, communication can be established through RS-485. Conforming standard : EIA-485 (RS-485) Transmission format : Multidrop link Communication speed : 300 to 38400bps Overall length : 500m

Refer to

Page

224

226

Control circuit specifications

2.3.2 Changing the control logic

The input signals are set to sink logic (SINK) when shipped from the factory. To change the control logic, the jumper connector on the back of the control circuit terminal block must be moved to the other position. (The output signals may be used in either the sink or source logic independently of the jumper connector position.)

1) Loosen the two installation screws in both ends of the control circuit terminal block. (These screws cannot be removed.) Pull down the terminal block from behind the control circuit terminals.

2) Change the jumper connector set to the sink logic (SINK) on the rear panel of the control circuit terminal block to source logic (SOURCE).

Jumper connector

3) Using care not to bend the pins of the inverter's control circuit connector, reinstall the control circuit terminal block and fix it with the mounting screws.

CAUTION

1. Make sure that the control circuit connector is fitted correctly.

2. While power is on, never disconnect the control circuit terminal block.

WIRING

Control circuit specifications

4)Sink logic and source logic

⋅ In sink logic, a signal switches ON when a current flows from the corresponding signal input terminal.

Terminal SD is common to the contact input signals. Terminal SE is common to the open collector output signals.

⋅ In source logic, a signal switches ON when a current flows into the corresponding signal input terminal.

Terminal PC is common to the contact input signals. Terminal SE is common to the open collector output signals.

Current flow concerning the input/output signal when sink logic is selected

Sink logic

Current

STF

STR

Inverter

RUN

TB1

TB17

24VDC

Current flow

DC input (sink type) <Example: QX40>

Sink connector

Current flow concerning the input/output signal when source logic is selected

Source logic

Current

STF

STR

Inverter

RUN

24VDC

Current flow

DC input (source type) <Example: QX80>

TB1

TB18

Source connecto

• When using an external power supply for transistor output

⋅ Sink logic type

Use terminal PC as a common terminal, and perform wiring as shown below. (Do not connect terminal SD of the inverter with terminal 0V of the external power supply. When using terminals PC and SD as a 24VDC power supply, do not install a power supply in parallel in the outside of the inverter. Doing so may cause a malfunction due to undesirable current.)

QY40P type transistor

output unit

Constant

voltage

circuit

TB1

TB2

TB17

TB18

STF

STR

24VDC

Inverter

24VDC (SD)

Current flow

⋅ Source logic type

Use terminal SD as a common terminal, and perform wiring as shown below. (Do not connect terminal PC of the inverter with terminal +24V of the external power supply. When using terminals PC and SD as a 24VDC power supply, do not install an external power supply in parallel with the inverter. Doing so may cause a malfunction in the inverter due to undesirable currents.)

QY80 type transistor

output unit

Constant

voltage

circuit

Fuse

TB1

TB2

TB17

TB18

Current flow

STF

STR

24VDC

Inverter

24VDC (SD)

2.3.3 Control circuit terminal layout

Control circuit specifications

A1 B1 C1 A2

RUN

OLIPFSU

B2 C2

AURTRHRMRL

10E

STOP

RES

MRS

STF

SDSDFU PCCS

254

JOG

STR

Terminal screw size: M3.5 Tightening torque: 1.2N·m

AMFM

(1) Common terminals of the control circuit (SD, 5, SE)

Control circuit terminal

Terminals SD, 5, and SE are all common terminals (0V) for I/O signals and are isolated from each other. Do not earth(ground) these terminals. Avoid connecting the terminal SD and 5 and the terminal SE and 5. Terminal SD is a common terminal for the contact input terminals (STF, STR, STOP, RH, RM, RL, JOG, RT, MRS, RES, AU, CS) and frequency output signal (FM). The open collector circuit is isolated from the internal control circuit by photocoupler. Terminal 5 is a common terminal for frequency setting signal (terminal 2, 1 or 4) and analog output terminal AM. It should be protected from external noise using a shielded or twisted cable. Terminal SE is a common terminal for the open collector output terminal (RUN, SU, OL, IPF, FU). The contact input circuit is isolated from the internal control circuit by photocoupler.

(2) Signal inputs by contactless switches

The contacted input terminals of the inverter (STF, STR, STOP, RH, RM, RL, JOG, RT, MRS, RES, AU, CS) can be controlled using a transistor instead of a contacted switch as shown on the right.

External signal input using transistor

+24V

STF, etc

Inverter

2.3.4 Wiring instructions

1) It is recommended to use the cables of 0.75mm2 gauge for connection to the control circuit terminals.

If the cable gauge used is 1.25mm the cables are run improperly, resulting in an operation panel contact fault.

2) The maximum wiring length should be 30m (200m for terminal FM).

3) Use two or more parallel micro-signal contacts or twin contacts to

prevent a contact faults when using contact inputs since the control circuit input signals are micro-currents.

4) Use shielded or twisted cables for connection to the control circuit terminals and run them away from the main and

power circuits (including the 200V relay sequence circuit).

5) Do not apply a voltage to the contact input terminals (e.g. STF) of the control circuit.

6) Always apply a voltage to the fault output terminals (A, B, C) via a relay coil, lamp, etc.

or more, the front cover may be lifted when there are many cables running or

Micro signal contacts Twin contacts

WIRING

Control circuit specifications

z Wiring of the control circuit of the 75K or higher

For wiring of the control circuit of the 75K or higher, separate away from wiring of the main circuit. Make cuts in rubber bush of the inverter side and lead wires.

Rubber bush

(view from the inside)

Make cuts along the lines inside with a cutter knife and such.

2.3.5 Mounting the operation panel (FR-DU07) on the enclosure surface

Having an operation panel on the enclosure surface is convenient. With a connection cable, you can mount the operation panel (FR-DU07) to the enclosure surface, and connect it to the inverter. Use the option FR-CB2, or the following connector and cable available on the market. Securely insert one end of connection cable into the PU connector of the inverter and the other end into the connection connector of the operation panel (FR-DU07) along the guides until the stoppers are fixed.

Parameter unit connection cable (FR-CB2)(option)

Operation panel(FR-DU07)

Operation panel connection connector (FR-ADP)(option)

CAUTION

Do not connect the cable to a LAN port of a personal computer, to a fax modem socket, or to a telephone connector. Doing so may damage the inverter and the connected device due to the differences in the electric specifications.

2.3.6 RS-485 terminal block

⋅ Conforming standard: EIA-485(RS-485) ⋅ Transmission format: Multidrop link ⋅ Communication speed: MAX 38400bps ⋅ Overall length: 500m ⋅ Connection cable:Twisted pair cable

(4 pairs)

OPEN

100Ω

TXD

RDA1

(RXD1+)

(RXD1-)

SDA1

(TXD1+)

Control circuit specifications

Terminating resistor switch

Factory-set to "OPEN". Set only the terminating resistor switch of the remotest inverter to the "100Ω" position.

RDB1

RDA2

RDB2

SDB2

(TXD2-)

RXD

(RXD2+)

SDB1

(TXD1-)

(RXD2-)

SDA2

(TXD2+)

P5S

(VCC)SG(GND)

P5S

(VCC)SG(GND)

VCC

2.3.7 Communication operation

Using the PU connector or RS-485 terminal, you can perform communication operation from a personal computer etc. When the PU connector is connected with a personal, FA or other computer by a communication cable, a user program can run and monitor the inverter or read and write to parameters. For the Mitsubishi inverter protocol (computer link operation), communication can be performed with the PU connector and RS-485 terminal. For the Modbus-RTU protocol, communication can be performed with the RS-485 terminal. For further details,

refer to page 224.

WIRING

Connection of stand-alone option units

2.4 Connection of stand-alone option units

The inverter accepts a variety of stand-alone option units as required. Incorrect connection will cause inverter damage or accident. Connect and operate the option unit carefully in accordance with the corresponding option unit manual.

2.4.1 Connection of the brake unit (FR-BU2)

Connect the brake unit (FR-BU2) as shown below to improve the braking capability at deceleration.

(1) Connection example with the GRZG type discharging resistor

OCR contact

OFFON

Three-phase AC power supply

MCCB

R/L1 S/L2 T/L3

Inverter

U V

Motor

OCR

External thermal relay

P/+ N/-

10m or less

GRZG type discharging resistor

FR-BU2

P/+ N/-

A B C

BUE SD

*1 Connect the inverter terminals (P/+, N/-) and brake unit (FR-BU2) terminals so that their terminal names match with each other.

(Incorrect connection will damage the inverter and brake unit.) *2 When the power supply is 400V class, install a step-down transformer. *3 Keep a wiring distance of within 5m between the inverter, brake unit (FR-BU2) and discharging resistor. Even when the wiring

is twisted, the cable length must not exceed 10m. When twisting, twist at least 5 times per meter.

The brake unit may be damaged if cables are not twisted when the wiring length is 5m or more or the wiring length exceeds

10m or more even if cables are twisted. *4 It is recommended to install an external thermal relay to prevent overheat of discharging resistors. *5

Refer to FR-BU2 manual for connection method of discharging resistor.

Brake Unit Discharging Resistor Recommended External Thermal Relay

FR-BU2-1.5K

FR-BU2-3.7K

FR-BU2-7.5K

FR-BU2-15K

FR-BU2-H7.5K

FR-BU2-H15K

FR-BU2-H30K

GZG 300W-50Ω (one)

GRZG 200-10Ω (three in series)

GRZG 300-5Ω (four in series)

GRZG 400-2Ω (six in series)

GRZG 200-10Ω (six in series)

GRZG 300-5Ω (eight in series)

GRZG 400-2Ω (twelve in series)

TH-N20CXHZ 1.3A

TH-N20CXHZ 3.6A

TH-N20CXHZ 6.6A

TH-N20CXHZ 11A

TH-N20CXHZ 3.6A

TH-N20CXHZ 6.6A

TH-N20CXHZ 11A

CAUTION

⋅ Set "1" in Pr. 0 Brake mode selection of the FR-BU2 to use GRZG type discharging resistor. ⋅ Do not remove a jumper across terminal P/+ and P1 except when connecting a DC reactor.

1/L1 5/L3

2/T1 6/T3

To the brake unit terminal P/+

TH-N20

To a resisto

(2) FR-BR-(H) connection example with resistor unit

Connection of stand-alone option units

OFFON

MCCB

Three phase AC power supply

R/L1 S/L2 T/L3

U V

Motor

Inverter

P/+ N/-

*1 Connect the inverter terminals (P/+, N/-) and brake unit (FR-BU2) terminals so that their terminal names match with each other.

(Incorrect connection will damage the inverter and brake unit.) *2 When the power supply is 400V class, install a step-down transformer. *3 The wiring distance between the inverter, brake unit (FR-BU) and resistor unit (FR-BR) should be within 5m. Even when the

wiring is twisted, the cable length must not exceed 10m. *4 The contact between TH1 and TH2 is closed in the normal status and is open at a fault.

10m or less

CAUTION

⋅ Do not remove a jumper across terminal P/+ and P1 except when connecting a DC reactor.

(3) Connection example with MT-BR5 type resistor unit

After making sure that the wiring is correct, set the following parameters:

⋅ Pr. 30 Regenerative function selection = "1"

⋅ Pr. 70 Special regenerative brake duty = "0 (initial value)"

Set Pr. 0 Brake mode selection = "2" in the brake unit FR-BU2.

FR-BR

TH1

TH2

FR-BU2 PR

P/+ N/BUE SD

A B C

OFFON

10m or less

CR1

TH1 P PR

TH2

Resistor unit

MT-BR5

CR1

MCCB

Three phase AC power supply

*1 Connect the inverter terminals (P/+, N/-) and brake unit (FR-BU2) terminals so that their terminal names match with each other.

(Incorrect connection will damage the inverter and brake unit.) *2 When the power supply is 400V class, install a step-down transformer. *3 The wiring distance between the inverter, brake unit (FR-BU2) and resistor unit (MT-BR5) should be within 5m. If twisted wires

are used, the distance should be within 10m. *4 The contact between TH1 and TH2 is open in the normal status and is closed at a fault. *5 CN8 connector used with the MT-BU5 type brake unit is not used.

R/L1 S/L2

T/L3

P/+ N/-

Inverter

Motor

U V

P N

BUE SD

Brake unit

FR-BU2

CAUTION

⋅ The stall prevention (overvoltage), oL, does not occur while Pr. 30 Regenerative function selection = "1" and Pr. 70 Special

regenerative brake duty = "0% (initial setting)."

♦ Parameters referred to ♦

Pr.30 Regenerative function selection Refer to page 125 Pr.70 Special regenerative brake duty Refer to page 125

WIRING

Connection of stand-alone option units

2.4.2 Connection of the brake unit (FR-BU/MT-BU5)

When connecting the brake unit (FR-BU(H)/MT-BU5) to improve the brake capability at deceleration, make connection as shown below. (1) Connection with the FR-BU (55K or lower)

OFFON

T *2

MCCB

Three-phase AC

power supply

*1 Connect the inverter terminals (P/+, N/-) and brake unit (FR-BU (H)) terminals so that their terminal signals match

with each other. (Incorrect connection will damage the inverter.) *2 When the power supply is 400V class, install a step-down transformer. *3 The wiring distance between the inverter, brake unit (FR-BU) and resistor unit (FR-BR) should be within 5m. If

twisted wires are used, the distance should be within 10m.

R/L1

S/L2

T/L3

Inverter

P/+

N/−

Motor

10m or less

FR-BR

FR-BU

P/+

N/−

TH1

TH2

CAUTION

⋅ If the transistors in the brake unit should become faulty, the resistor can be unusually hot, causing a fire. Therefore, install a

magnetic contactor on the inverter’s input side to configure a circuit so that a current is shut off in case of fault.

⋅ Do not remove a jumper across terminal P/+ and P1 except when connecting a DC reactor.

Connection of stand-alone option units

(2) Connection with the MT-BU5 (75K or higher) After making sure that the wiring is correct, set the following parameters:

⋅ Pr. 30 Regenerative function selection = "1"

⋅ Pr. 70 Special regenerative brake duty = "10%"

T *1

OFFON

MCCB

Three-phase

C power

supply

*1 When the power supply is 400V class, install a step-down transformer. *2 The wiring length between the resistor unit and brake resistor should be 10m maximum when wires are

twisted and 5m maximum when wires are not twisted.

R/L1

S/L2

T/L3

Inverter

CN8

P/+ N/

Motor

Brake unit

MT-BU5

10m or less

CAUTION

⋅ Install the brake unit in a place where a cooling air reaches the brake unit heatsink and within a distance of the cable supplied

with the brake unit reaches the inverter.

⋅ For wiring of the brake unit and inverter, use an accessory cable supplied with the brake unit. Connect the main circuit cable to

the inverter terminals P/+ and N/- and connect the control circuit cable to the CN8 connector inside by making cuts in the rubber bush at the top of the inverter for leading the cable.

⋅ The brake unit which uses multiple resistor units has terminals equal to the number of resistor units. Connect one resistor unit

to one pair of terminal (P, PR).

Make cuts in rubber bush of the upper portion of the inverter and lead a cable.

1) Make cuts in the rubber bush for leading the CN8 connector cable with a nipper or cutter knife.

Rubber bushes

CR1 CR2

Resistor unit

MT-BR5

TH1

TH2

TH1

TH2

CR1

CR2

WIRING

Make cuts in rubber bush

2) Insert a connector on the MT-BU5 side through a rubber bush to connect to a connector on the inverter side.

CN8 connector

Wire clamp

CAUTION

Clamp the CN8 connector cable on the inverter side with a wire clamp securely.

♦ Parameters referred to ♦

Pr.30 Regenerative function selection Refer to page 125 Pr.70 Special regenerative brake duty Refer to page 125

Insert the connector until you hear a click sound.

Connection of stand-alone option units

2.4.3 Connection of the brake unit (BU type)

Connect the brake unit (BU type) correctly as shown below. Incorrect connection will damage the inverter. Remove the jumper across terminals HB and PC and terminals TB and HC of the brake unit and fit it to across terminals PC and TB.

OFFON

T*1

Three-phase

C power

supply

MCCB

R/L1

S/L2

T/L3

Inverter

N/-

P/+

Motor

Brake unit

(BU type)

OCR

Remove the jumper

Discharging resistor

OCR

Fit a jumper

*1 When the power supply is 400V class, install a step-down transformer.

CAUTION

⋅ The wiring distance between the inverter, brake unit and discharging resistor should be within 2m. If twisted wires are used, the

distance should be within 5m.

⋅ If the transistors in the brake unit should become faulty, the resistor can be unusually hot, causing a fire. Therefore, install a

magnetic contactor on the inverter's power supply side to shut off a current in case of fault.

⋅ Do not remove a jumper across terminal P/+ and P1 except when connecting a DC reactor.

2.4.4 Connection of the high power factor converter (FR-HC/MT-HC)

When connecting the high power factor converter (FR-HC/MT-HC) to suppress power harmonics, perform wiring securely as shown below. Incorrect connection will damage the high power factor converter and inverter. After making sure that the wiring is correct, set "2" in Pr. 30 Regenerative function selection. (Refer to page 125.)

(1) Connection with the FR-HC (55K or lower)

High power factor converter

Reactor2

(FR-HCL02)

R4 S4

(FR-HC)(FR-HCB)

MC1 MC2

R4 S4 T4

phase

detection

Y1orY2

RDY RSO

Inverter

R/L1

S/L2 T/L3

P N

P/+

N/X11

X10

RES SD R1/L11 S1/L21

Moto

Three-phase

C power

supply

MCCB

Reactor1

(FR-HCL01)

S T

Outside box

R2 S2 T2

MC1 MC2

R3 S3 T3

*1 Remove the jumpers across the inverter terminals R/L1 and R1/L11 and terminals S/L2 and S1/L21, and connect the control circuit power supply

to the R1/L11 and S1/L21 terminals. Do not connect anything to the power input terminals R/L1, S/L2, and T/L3. Incorrect connection will damage

the inverter. (E.OPT (option fault) will occur. (Refer to page 318.)) *2 Do not insert the MCCB between terminals P/+ and N/- (P/+ and P/+, N/- and N/-). Opposite polarity of terminals N/-, P/+ will damage the inverter. *3 Use Pr. 178 to Pr. 189 (input terminal function selection) to assign the terminals used for the X10 (X11) signal. (Refer to page 133.)

For communication where the start command is sent only once, e.g. RS-485 communication operation, use the X11 signal when making setting to

hold the mode at occurrence of an instantaneous power failure. (Refer to page 125.) *4 Be sure to connect terminal RDY of the FR-HC to the X10 signal or MRS signal assigned terminal of the inverter, and connect terminal SE of the

FR-HC to terminal SD of the inverter. Without proper connecting, FR-HC will be damaged.

CAUTION

⋅ The voltage phases of terminals R/L1, S/L2, T/L3 and terminals R4, S4, T4 must be matched. ⋅ Use sink logic (initial setting) when the FR-HC is connected. The FR-HC cannot be connected when source logic is selected. ⋅ Do not connect a DC reactor to the inverter when FR-HC is connected. ⋅ Do not remove a jumper across terminal P/+ and P1.

(2) Connection with the MT-HC (75K or higher)

Connection of stand-alone option units

Three-phase

C power

supply

MCCB

*1 Remove the jumper across terminals R and R1, S and S1 of the inverter, and connect the control circuit

*2 Do not insert the MCCB between terminals P/+ and N/- (P/+ and P/+, N/- and N/-). Opposite polarity of

*3 Use Pr. 178 to Pr. 189 (input terminal function selection) to assign the terminals used for the X10 (X11) signal.

*4 Connect the power supply to terminals R1 and S1 of the MT-HC via an isolated transformer. *5 Be sure to connect terminal RDY of the MT-HC to the X10 signal or MRS signal assigned terminal of the

power supply to the R1 and S1 terminals. Do not connect anything to the power input terminals R/L1, S/ L2, and T/L3. Incorrect connection will damage the inverter. (E.OPT (option fault) will occur. (Refer to page

318.)

terminals N, P will damage the inverter.

(Refer to page 133.) For communication where the start command is sent only once, e.g. RS-485 communication operation, use the X11 signal when making setting to hold the mode at occurrence of an instantaneous power failure. (Refer to page 125.)

inverter, and connect terminal SE of the MT-HC to terminal SD of the inverter. Without proper connecting, MT-HC will be damaged.

MT-HCL01 MT-HCB

R1 S1

MT-HCL02 MT-HC Inverter

88R

88S

88R

88S

RDY

RSO

R1 S1

MT-HCTR Isolated transformer

R/L1

S/L2

T/L3

P/+

X10

RES

R1/

S1/

L11

L21

CAUTION

⋅ The voltage phases of terminals R/L1, S/L2, T/L3 and terminals R4, S4, T4 must be matched. ⋅ Use sink logic (initial setting) when the MT-HC is connected. The MT-HC cannot be connected when source logic is

selected.

⋅ When connecting the inverter to the MT-HC, do not connect the DC reactor provided to the inverter.

Motor

♦ Parameters referred to ♦

Pr.30 Regenerative function selection Refer to page 125

WIRING

Connection of stand-alone option units

2.4.5 Connection of the power regeneration common converter (FR-CV) (55K or lower)

When connecting the power regeneration common converter (FR-CV), make connection so that the inverter terminals (P/+, N/-) and the terminal symbols of the power regeneration common converter (FR-CV) are the same. After making sure that the wiring is correct, set "2" in Pr. 30 Regenerative function selection. (Refer to page 125.)

Three-phase

AC power

supply

*1 Remove the jumpers across terminals R/L1 and R1/L11 and terminals S/L2 and S1/L21 of the inverter,

*2 Do not insert the MCCB between the terminals P/+ and N/- (between P/L+ and P/+, between N/L- and N/-).

*3 Assign the terminal for X10 signal using any of Pr. 178 to Pr. 189 (input terminal function selection).

*4 Be sure to connect the power supply and terminals R/L11, S/L21, T/MC1.

*5 Be sure to connect terminal RDYB of the FR-CV to the X10 signal or MRS signal assigned terminal of the

R/L1

S/L2 T/L3

R1/L11

S1/L21

Inverter

P/+

N/−

PC SD

X10 *3 RES

Dedicated stand-alone reactor (FR-CVL)

MCCB

and connect the control circuit power supply across terminals R1/L11 and S1/L21. Do not connect anything to the power input terminals R/L1, S/L2, T/L3. Incorrect connection will damage the inverter. (E.OPT (option fault) will occur. (Refer to page 318.))

Opposite polarity of terminals N/-, P/+ will damage the inverter.

(Refer to page 133)

Operating the inverter without connecting them will damage the power regeneration common converter.

inverter, and connect terminal SE of the FR-CV to terminal SD of the inverter. Without proper connecting, FR-CV will be damaged.

MC1

R/L11 S/L21 T/L31

R2/L12

S2/L22 T2/L32

FR-CV type Power regeneration common converter

R2/L1 S2/L2 T2/L3

R/L11 S/L21 T/MC1

P/L+

N/L−

P24

RDYA

RDYB

RSO

Moto

CAUTION

⋅ The voltage phases of terminals R/L11, S/L21, T/MC1 and terminals R2/L1, S2/L2, T2/L3 must be matched. ⋅ Use sink logic (initial setting) when the FR-CV is connected. The FR-CV cannot be connected when source logic is

selected.

⋅ Do not connect a DC reactor to the inverter when FR-CV is connected. ⋅ Do not remove a jumper across terminal P/+ and P1.

♦ Parameters referred to ♦

Pr.30 Regenerative function selection Refer to page 125

Connection of stand-alone option units

2.4.6 Connection of the power regeneration converter (MT-RC) (75K or higher)

When connecting a power regeneration converter (MT-RC), perform wiring securely as shown below. Incorrect connection will damage the regeneration converter and inverter. After connecting securely, set "1" in Pr. 30 Regenerative function selection and "0" in Pr. 70 Special regenerative brake duty.

Three-phase

C power

supply

MCCB

MC1

MT-RCL

MC2

DCL

R/L1

S/L2

T/L3

R1/L11

S1/L21

Inverter

P/+

RES

STF

RDY

Motor

Reset signal

Alarm signal

Ready signal

MT-RC

CAUTION

⋅

When using the FR-F700P series together with the MTRC, install a magnetic contactor (MC) at the input side of the inverter so that power is supplied to the inverter after 1s or more has elapsed after powering ON the MT-RC. When power is supplied to the inverter prior to the MTRC, the inverter and the MT-RC may be damaged or the MCCB may trip or be damaged.

Inverter input power supply (MC2)

MT-RC power supply (MC1)

WIRING

1s or more

⋅ Refer to the MT-RC manual for precautions for

connecting the power coordination reactor and others.

♦ Parameters referred to ♦

Pr.30 Regenerative function selection Refer to page 125 Pr.70 Special regenerative brake duty Refer to page 125

Connection of stand-alone option units

2.4.7 Connection of the power factor improving DC reactor (FR-HEL)

(1) Keep the surrounding air temperature within the permissible range (-10°C to +50°C). Keep enough clearance

around the reactor because it heats up. (Take 10cm or more clearance on top and bottom and 5cm or more on left and right regardless of the installation direction.)

10cm or more

5cm or more

(2) When using the DC reactor (FR-HEL), connect it between terminals P1 and P/+.

For the 55K or lower, the jumper connected across terminals P1 and P/+ must be removed. Otherwise, the reactor will not exhibit its performance. For the 75K or higher, a DC reactor is supplied. Always install the reactor.

P/+

FR-HEL

Remove the jumper.

CAUTION

⋅ The wiring distance should be within 5m.

The size of the cables used should be equal to or larger than that of the power supply cables (R/L1, S/L2, T/L3).

⋅

(Refer to page 20)

PRECAUTIONS FOR USE

OF THE INVERTER

This chapter explains the "PRECAUTIONS FOR USE OF THE INVERTER" for use of this product. Always read the instructions before using the equipment.

3.1 EMC and leakage currents......................................44

3.2 Installation of a reactor ............................................ 52

3.3 Power-OFF and magnetic contactor (MC) ..............52

3.4 Inverter-driven 400V class motor ............................53

3.5 Precautions for use of the inverter .......................... 54

3.6 Failsafe of the system which uses the inverter .......56

EMC and leakage currents

3.1 EMC and leakage currents

3.1.1 Leakage currents and countermeasures

Capacitances exist between the inverter I/O cables, other cables and earth and in the motor, through which a leakage current flows. Since its value depends on the static capacitances, carrier frequency, etc., low acoustic noise operation at the increased carrier frequency of the inverter will increase the leakage current. Therefore, take the following measures. Select the earth leakage circuit breaker according to its rated sensitivity current, independently of the carrier frequency setting.

(1) To-earth (ground) leakage currents

Leakage currents may flow not only into the inverter's own line but also into the other lines through the earth (ground) cable, etc. These leakage currents may operate earth (ground) leakage circuit breakers and earth leakage relays unnecessarily.

 Suppression technique

⋅ If the carrier frequency setting is high, decrease the Pr. 72 PWM frequency selection setting. Note that motor noise

increases.Selecting Pr. 240 Soft-PWM operation selection makes the sound inoffensive.

⋅ By using earth leakage circuit breakers designed for harmonic and surge suppression in the inverter's own line and

other line, operation can be performed with the carrier frequency kept high (with low noise).

 To-earth (ground) leakage currents

⋅ Take caution as long wiring will increase the leakage current. Decreasing the carrier frequency of the inverter

reduces the leakage current.

⋅ Increasing the motor capacity increases the leakage current. The leakage current of the 400V class is larger than

that of the 200V class.

(2) Line-to-line leakage currents

Harmonics of leakage currents flowing in static capacitances between the inverter output cables may operate the external thermal relay unnecessarily. When the wiring length is long (50m or more) for the 400V class small-capacity model (7.5K or lower), the external thermal relay is likely to operate unnecessarily because the ratio of the leakage current to the rated motor current increases.

 Line-to-line leakage current data example (200V class)

Motor

Capacity

(kW)

0.4 1.8 310 500

0.75 3.2 340 530

1.5 5.8 370 560

2.2 8.1 400 590

3.7 12.8 440 630

5.5 19.4 490 680

7.5 25.6 535 725

Rated Motor

Current(A)

Wiring length 50m Wiring length 100m

Leakage Currents(mA)

⋅Motor: SF-JR 4P ⋅Carrier frequency: 14.5kHz

⋅Used wire: 2mm

Cabtyre cable

, 4cores

*The leakage currents of the 400V class are about twice as large.

Power supply

MCCB MC

Inverter

Thermal relay

Line-to-line static capacitances

Line-to-line leakage currents path

Motor

Measures

⋅ Use Pr. 9 Electronic thermal O/L relay. ⋅ If the carrier frequency setting is high, decrease the Pr. 72 PWM frequency selection setting. Note that motor noise

increases.Selecting Pr. 240 Soft-PWM operation selection makes the sound inoffensive. To ensure that the motor is protected against line-to-line leakage currents, it is recommended to use a temperature sensor to directly detect motor temperature.

Installation and selection of moulded case circuit breaker

Install a moulded case circuit breaker (MCCB) on the power receiving side to protect the wiring of the inverter input side. Select the MCCB according to the inverter input side power factor (which depends on the power supply voltage, output frequency and load). Especially for a completely electromagnetic MCCB, one of a slightly large capacity must be selected since its operation characteristic varies with harmonic currents. (Check it in the data of the corresponding breaker.) As an earth leakage circuit breaker, use the Mitsubishi earth leakage circuit breaker designed for harmonics and surge suppression.

EMC and leakage currents

(3) Selection of rated sensitivity current of earth leakage circuit breaker

When using the earth leakage current breaker with the inverter circuit, select its rated sensitivity current as follows, independently of the PWM carrier frequency:

⋅ Breaker designed for harmonic and surge

suppression Rated sensitivity current: IΔn ≥ 10 × (Ig1 + Ign + Igi + Ig2 + Igm)

⋅ Standard breaker

Rated sensitivity current: IΔn ≥ 10 × {Ig1 + Ign + Igi + 3 × (Ig2 + Igm)}

Example of leakage current of cable path per 1km during the commercial power supply operation when the CV cable is routed in metal conduit

(200V 60Hz)

120

100

Leakage currents (mA)

23.5

8142230386080

5.5

Cable size (mm2)

100

150

Leakage current example of three-phase induction moto during the commercial power supply operation

(200V 60Hz)

2. 0

1. 0

0. 7

0. 5

0. 3

0. 2

0. 1

Leakage currents (mA)

1. 5 3. 7

7. 5 152211373055

2. 2

Motor capacity (kW)

Example

Selection example (in the case of the left figure (400V class connection))

455.5 18. 5

Ig1, Ig2: Leakage currents in wire path during commercial

power supply operation Ign: Leakage current of inverter input side noise filter Igm: Leakage current of motor during commercial power

supply operation Igi: Leakage current of inverter unit

Example of leakage current per 1km during the commercial power supply operation when the CV cable is routed in metal conduit

(Three-phase three-wire delta connection 400V60Hz)

120

100

23.5

8142230386080

size (mm2)

100

150

leakage currents (mA)

For " " connection, the amount of leakage current is appox.1/3 of the above value.

5.5

Cable

Leakage current example of threephase induction motor during the commercial power supply operation

(Totally-enclosed fan-cooled type motor 400V60Hz)

2. 0

1. 0

0. 7

0. 5

0. 3

0. 2

0. 1

1. 5 3. 7

leakage currents (mA)

7. 5 152211373055

2. 2

Motor capacity (kW)

455.5 18. 5

5.5mm

ELB

Ig1 Ign

Noise

filter

2 ×

5m 5.5mm

Inverter

Igi

zInverter leakage current (with and without EMC filter)

Input power conditions (200V class: 220V/60Hz, 400V class: 440V/60Hz, power supply unbalance within 3%)

2 ×

60m

3φ

400V

2.2k

Ig2 Igm

Phase grounding

Earthed-neutral system

Breaker Designed for

Harmonic and Surge

Standard Breaker

Suppression

Leakage current Ig1 (mA)

× 66 ×

Leakage current Ign (mA) 0 (without noise filter)

Leakage current Igi (mA)

Leakage current Ig2 (mA)

Refer to the following table for the leakage current of the inverter*

× 66 ×

Motor leakage current Igm (mA) 0.36

Total leakage current (mA) 2.79 6.15

Rated sensitivity current (mA) 30 100

* Refer to page 15 for the presence/absence of the EMC filter.

Vol tage

(V)

200

400

EMC Filter

ON (mA) OFF (mA)

22(1)* 1

30 1

1000m

1 (without EMC filter)

60m

1000m

= 0.11

= 1.32

*For the FR-F720P-0.75K and 1.5K, the EMC filter is always valid.

The leakage current is 1mA.

CAUTION

⋅ Install the earth leakage circuit breaker (ELB) on the input side of the inverter. ⋅ In the connection earthed-neutral system, the sensitivity current is blunt against an

Earthing (Grounding) must conform to the requirements of national and local safety regulations and electrical codes. (NEC section

250, IEC 536 class 1 and other applicable standards)

⋅ When the breaker is installed on the output side of the inverter, it may be unnecessarily operated by harmonics even if the effective

value is less than the rating. In this case, do not install the breaker since the eddy current and hysteresis loss will increase, leading to temperature rise.

⋅ The following models are standard breakers....BV-C1, BC-V, NVB, NV-L, NV-G2N, NV-G3NA and NV-2F earth leakage relay (except

NV-ZHA), NV with AA neutral wire open-phase protection

The other models are designed for harmonic and surge suppression....NV-C/NV-S/MN series, NV30-FA, NV50-FA, BV-C2, earth

leakage alarm breaker (NF-Z), NV-ZHA, NV-H

earth (ground) fault in the inverter output side.

PRECAUTIONS FOR USE OF THE INVERTER

EMC and leakage currents

3.1.2 EMC measures

Some electromagnetic noises enter the inverter to malfunction it and others are radiated by the inverter to malfunction peripheral devices. Though the inverter is designed to have high immunity performance, it handles low-level signals, so it requires the following basic techniques. Also, since the inverter chops outputs at high carrier frequency, that could generate electromagnetic noises. If these electromagnetic noises cause peripheral devices to malfunction, EMI measures should be taken to suppress noises. These techniques differ slightly depending on EMI paths.

1)Basic techniques

⋅ Do not run the power cables (I/O cables) and signal cables of the inverter in parallel with each other and do not

bundle them.

⋅ Use twisted pair shielded cables for the detector connection and control signal cables, and connect the sheathes

of the shield cables to terminal SD.

⋅ Earth (Ground) the inverter, motor, etc. at one point.

2)Techniques to reduce electromagnetic noises that enter and malfunction the inverter (Immunity measures) When devices that generate many electromagnetic noises (which use magnetic contactors, magnetic brakes, many relays, for example) are installed near the inverter and the inverter may be malfunctioned by electromagnetic noises, the following measures must be taken: ⋅ Provide surge suppressors for devices that generate many electromagnetic noises to suppress electromagnetic

noises.

⋅ Fit data line filters to signal cables. ⋅ Earth (Ground) the shields of the detector connection and control signal cables with cable clamp metal.

3)Techniques to reduce electromagnetic noises that are radiated by the inverter to malfunction peripheral devices (EMI measures) Inverter-generated electromagnetic noises are largely classified into those radiated by the cables connected to the inverter and inverter main circuits (I/O), those electromagnetically and electrostatically induced to the signal cables of the peripheral devices close to the main circuit power supply, and those transmitted through the power supply cables.

Inverter generated electromagnetic noise

Air propagated

noise

Electromagnetic

induction noise

Electrostatic

induction noise

Electrical path

propagated noise

Noise directly radiated from inverter

Noise radiated from power supply cable

Noise radiated from motor connection cable

Path 4), 5)

Path 6)

Noise propagated through power supply cable

Noise from earth (ground) cable due to leakage current

Path 1)

Path 2)

Path 3)

Path 7)

Path 8)

Instrument Receiver

Motor

Inverter

Telephone

Sensor

power supply

Sensor

Propagation Path Measures

When devices that handle low-level signals and are liable to malfunction due to electromagnetic noises, e.g. instruments, receivers and sensors, are contained in the enclosure that contains the inverter or when their signal cables are run near the inverter, the devices may be malfunctioned by air-propagated electromagnetic noises. The following measures must be taken: (1) Install easily affected devices as far away as possible from the inverter. (2) Run easily affected signal cables as far away as possible from the inverter and its I/O cables.

1) 2) 3)

(3) Do not run the signal cables and power cables (inverter I/O cables) in parallel with each other and do

not bundle them. (4) Set the EMC filter ON/OFF connector of the inverter to the ON position. (Refer to page 15) (5) Insert a common mode filters into I/O and capacitors between the input lines to suppress cable-

radiated noises. (6) Use shield cables as signal cables and power cables and run them in individual metal conduits to

produce further effects.

When the signal cables are run in parallel with or bundled with the power cables, magnetic and static induction noises may be propagated to the signal cables to malfunction the devices and the following measures must be taken: (1) Install easily affected devices as far away as possible from the inverter.

4) 5) 6)

(2) Run easily affected signal cables as far away as possible from the I/O cables of the inverter. (3) Do not run the signal cables and power cables (inverter I/O cables) in parallel with each other and do

not bundle them. (4) Use shield cables as signal cables and power cables and run them in individual metal conduits to

produce further effects.

When the power supplies of the peripheral devices are connected to the power supply of the inverter in the same line, inverter-generated noises may flow back through the power supply cables to malfunction

the devices and the following measures must be taken: (1) Set the EMC filter ON/OFF connector of the inverter to the ON position. (Refer to page 15) (2) Install the common mode filter (FR-BLF, FR-BSF01) to the power cables (output cable) of the inverter.

When a closed loop circuit is formed by connecting the peripheral device wiring to the inverter, leakage

currents may flow through the earth (ground) cable of the inverter to malfunction the device. In such a case, disconnection of the earth (ground) cable of the device may cause the device to operate properly.

EMC and leakage currents

z Data line filter

Data line filter is effective as an EMC measure. Provide a data line filter for the detector cable, etc.

z EMC measures

Decrease carrier

Power supply for sensor

frequency

Inverter

FRBLF

Use a twisted pair shielded cable

Do not earth (ground) shield but connect it to signal common cable.

Inverter power supply

Separate the inverter and power line by more than 30cm (at least 10cm) from sensor circuit.

Control power supply

Do not earth (ground) enclosure directly

Do not earth (ground) control cable

Enclosure

EMC filter

REMARKS

For compliance with the EU EMC Directive, refer to the Instruction Manual (Basic).

Install common mode filter (FR-BLF, FR-BSF01)

on the inverter output side

Motor

Use 4-core cable for motor power cable and use one cable as earth (ground) cable.

Sensor

PRECAUTIONS FOR USE OF THE INVERTER

EMC and leakage currents

3.1.3 Power supply harmonics

The inverter may generate power supply harmonics from its converter circuit to affect the power generator, power capacitor etc. Power supply harmonics are different from noise and leakage currents in source, frequency band and transmission path. Take the following countermeasure suppression techniques.  The differences between harmonics and noises are indicated below:

Item Harmonics Noise

Frequency

Environment To-electric channel, power impedance To-space, distance, wiring path

Quantitative understanding Theoretical calculation possible Random occurrence, quantitative grasping difficult

Generated amount Nearly proportional to load capacity

Affected equipment immunity Specified in standard per equipment

Suppression example Provide reactor. Increase distance.

Measures

Normally number 40 to 50 max. (3kHz or less)

The harmonic current generated from the inverter to the input side differs according to various conditions such as the wiring impedance, whether a reactor is used or not, and output frequency and output current on the load side. For the output frequency and output current, we understand that they should be calculated in the conditions under the rated load at the maximum operating frequency.

Power supply

High frequency (several 10kHz to 1GHz order)

Depending on the current fluctuation ratio (larger as switching is faster)

Different depending on maker's equipment specifications

DC reactor (FR-HEL)

MCCB MC

AC reactor

(FR-HAL)

P/+

R/L1

S/L2

T/L3

Inverter

Do not insert power factor improving capacitor.

CAUTION

The power factor improving capacitor and surge suppressor on the inverter output side may be overheated or damaged by the high frequency components of the inverter output. Also, since an excessive current flows in the inverter to activate overcurrent protection, do not provide a capacitor and surge suppressor on the inverter output side when the motor is driven by the inverter. For power factor improvement, install a reactor on the inverter input side or in the DC circuit.

EMC and leakage currents

3.1.4 Harmonic suppression guideline

Harmonic currents flow from the inverter to a power receiving point via a power transformer. The harmonic suppression guideline was established to protect other consumers from these outgoing harmonic currents. The three-phase 200V input specifications 3.7kW or less are previously covered by "Harmonic suppression guideline for household appliances and general-purpose products" and other models are covered by "Harmonic suppression guideline for consumers who receive high voltage or special high voltage". However, the general-purpose inverter has been excluded from the target products covered by "Harmonic suppression guideline for household appliances and general-purpose products" in January 2004. Later, this guideline was repealed on September 6, 2004. All capacities of all models are now target products of "Harmonic suppression guideline for consumers who receive high voltage or special high voltage".

"Guideline for specific consumers" This guideline sets forth the maximum values of harmonic currents outgoing from a high-voltage or especially highvoltage consumer who will install, add or renew harmonic generating equipment. If any of the maximum values is exceeded, this guideline requires that consumer to take certain suppression measures.

Table 1 Maximum Values of Outgoing Harmonic Currents per 1kW Contract Power

Received Power

Vol tage

6.6kV 3.5 2.5 1.6 1.3 1.0 0.9 0.76 0.70

22kV 1.8 1.3 0.82 0.69 0.53 0.47 0.39 0.36

33kV 1.2 0.86 0.55 0.46 0.35 0.32 0.26 0.24

(1) Application of the harmonic suppression guideline for specific consumers

5th 7th 11t h 13th 17th 19th 23rd Over 23rd

Install, add or renew

equipment

Calculation of equivalent

Equal to or less than reference capacity

Above reference capacity

capacity total

Equivalent

capacity total

Calculation of outgoing

harmonic current

Not more than

harmonic current upper

limit?

Equal to or less than upper limit

Harmonic suppression

measures unnecessary

More than upper limit

Harmonic suppression

measures necessary

Table 2 Conversion factors for FR-F700P series

Class Circuit Type Conversion Factor (Ki)

Without reactor K31 = 3.4

5 Self-exciting three-phase bridge When high power factor converter is used K5 = 0

Three-phase bridge (Capacitor smoothing)

With reactor (AC side) K32 = 1.8

With reactor (DC side) K33 = 1.8

With reactor (AC, DC sides) K34 = 1.4

Table 3 Equivalent Capacity Limits

Received Power Voltage Reference Capacity

6.6kV 50kVA

22/33kV 300kVA

66kV or more 2000kVA

Table 4 Harmonic content (Values of the fundamental current is 100%)

Reactor 5th 7th 11th 13th 17th 19th 23rd 25th

Not used 65 41 8.5 7.7 4.3 3.1 2.6 1.8

Used (AC side) 38 14.5 7.4 3.4 3.2 1.9 1.7 1.3

Used (DC side) 30 13 8.4 5.0 4.7 3.2 3.0 2.2

Used (AC, DC sides) 28 9.1 7.2 4.1 3.2 2.4 1.6 1.4

PRECAUTIONS FOR USE OF THE INVERTER

EMC and leakage currents

1)Calculation of equivalent capacity P0 of harmonic generating equipment The "equivalent capacity" is the capacity of a 6-pulse converter converted from the capacity of consumer's harmonic

generating equipment and is calculated with the following equation.If the sum of equivalent capacities is higher than the limit in Table 3, harmonics must be calculated with the following procedure:

P0 =

Σ (Ki × Pi) [kVA]

Ki: Conversion Factor(According to Table 2) Pi: Rated capacity of harmonic generating equipment

* [kVA]

i : Number indicating the conversion circuit type

2)Calculation of outgoing harmonic current Outgoing harmonic current = fundamental wave current (value converted from received power voltage) ratio × harmonic content

⋅Operation ratio: Operation ratio = actual load factor × operation time ratio during 30 minutes ⋅Harmonic content: Found in Table.

Table 5 Rated capacities and outgoing harmonic currents of inverter-driven motors

* Rated capacity: Determined by the capacity of the applied motor and

found in Table 5. It should be noted that the rated capacity used here is used to calculate generated harmonic amount and is different from the power supply capacity required for actual inverter drive.

× operation

Rated Current

Applied

Motor

(kW)

0.75 2.74 1.37 83 0.97 53.95 34.03 7.055 6.391 3.569 2.573 2.158 1.494

1.5 5.5 2.75 167 1.95 108.6 68.47 14.20 12.86 7.181 5.177 4.342 3.006

2.2 7.93 3.96 240 2.81 156.0 98.40 20.40 18.48 10.32 7.440 6.240 4.320

3.7 13.0 6.50 394 4.61 257.1 161.5 33.49 30.34 16.94 12.21 10.24 7.092

5.5 19.1 9.55 579 6.77 376.1 237.4 49.22 44.58 24.90 17.95 15.05 10.42

7.5 25.6 12.8 776 9.07 504.4 318.2 65.96 59.75 33.37 24.06 20.18 13.97

11 36.9 18.5 1121 13.1 728.7 459.6 95.29 86.32 48.20 34.75 29.15 20.18

15 49.8 24.9 1509 17.6 980.9 618.7 128.3 116.2 64.89 46.78 39.24 27.16

18.5 61.4 30.7 1860 21.8 1209 762.6 158.1 143.2 79.98 57.66 48.36 33.48

22 73.1 36.6 2220 25.9 1443 910.2 188.7 170.9 95.46 68.82 57.72 39.96

30 98.0 49.0 2970 34.7 1931 1218 252.5 228.7 127.7 92.07 77.22 53.46

37 121 60.4 3660 42.8 2379 1501 311.1 281.8 157.4 113.5 95.16 65.88

45 147 73.5 4450 52.1 2893 1825 378.3 342.7 191.4 138.0 115.7 80.10

55 180 89.9 5450 63.7 3543 2235 463.3 419.7 234.4 169.0 141.7 98.10

Applied

Motor

(kW)

75 245 123 7455 87.2 2237 969 626 373 350 239 224 164

90 293 147 8909 104 2673 1158 748 445 419 285 267 196

110 357 179 10848 127 3254 1410 911 542 510 347 325 239

132 — 216 13091 153 3927 1702 1100 655 615 419 393 288

160 — 258 15636 183 4691 2033 1313 782 735 500 469 344

220 — 355 21515 252 6455 2797 1807 1076 1011 688 645 473

250 — 403 24424 286 7327 3175 2052 1221 1148 782 733 537

280 — 450 27273 319 8182 3545 2291 1364 1282 873 818 600

315 — 506 30667 359 9200 3987 2576 1533 1441 981 920 675

355 — 571 34606 405 10382 4499 2907 1730 1627 1107 1038 761

400 — 643 38970 456 11691 5066 3274 1949 1832 1247 1169 857

450 — 723 43818 512 13146 5696 3681 2191 2060 1402 1315 964

500 — 804 48727 570 14618 6335 4093 2436 2290 1559 1462 1072

560 — 900 54545 638 16364 7091 4582 2727 2564 1746 1636 1200

(A)

200V 400V 5th 7th 11th 13th 17th 19th 23rd 25th

Rated Current

(A)

200V 400V 5th 7th 11th 13th 17th 19th 23rd 25th

Fundamental

Wave Current

Converted

from 6.6kV

(mA)

Fundamental Wave Current

Converted from 6.6kV

(mA)

Rated

Capacity

(kVA)

Rated

Capacity

(kVA)

Outgoing Harmonic Current Converted from 6.6kV (mA)

(No reactor, 100% operation ratio)

Outgoing Harmonic Current Converted from 6.6kV (mA)

(With DC reactor, 100% operation ratio)

EMC and leakage currents

3) Harmonic suppression technique requirement

If the outgoing harmonic current is higher than the maximum value per 1kW (contract power) × contract power, a harmonic suppression technique is required.

4) Harmonic suppression techniques

No. Item Description

Reactor installation

(FR-HAL, FR-HEL)

High power factor converter

(FR-HC, MT-HC)

Installation of power factor

improving capacitor

Transformer multi-phase

operation

Passive filter

(AC filter)

6Active filter

Install an AC reactor (FR-HAL) on the AC side of the inverter or a DC reactor (FR-HEL) on its DC side or both to suppress outgoing harmonic currents.

The converter circuit is switched on-off to convert an input current waveform into a sine wave, suppressing harmonic currents substantially. The high power factor converter (FRHC, MT-HC) is used with the standard accessory.

When used with a series reactor, the power factor improving capacitor has an effect of absorbing harmonic currents.

Use two transformers with a phase angle difference of 30° as in - , - combination to provide an effect corresponding to 12 pulses, reducing low-degree harmonic currents.

A capacitor and a reactor are used together to reduce impedances at specific frequencies, producing a great effect of absorbing harmonic currents.

This filter detects the current of a circuit generating a harmonic current and generates a harmonic current equivalent to a difference between that current and a fundamental wave current to suppress a harmonic current at a detection point, providing a great effect of absorbing harmonic currents.

PRECAUTIONS FOR USE OF THE INVERTER

Installation of a reactor

3.2 Installation of a reactor

When the inverter is connected near a large-capacity power transformer (1000kVA or more) or when a power capacitor is to be switched over, an excessive peak current may flow in the power input circuit, damaging the converter circuit. To prevent this, always install the AC reactor (FR-HAL)

AC reactor

MCCB MC

Power supply

When connecting the FR-HEL to the 55K or lower, remove the jumper across terminals P/+ and P1. For the 75K or higher, a DC reactor is supplied. Always install the reactor.

(FR-HAL)

Inverter

DC reactor (FR-HEL) *

R/L1

S/L2

T/L3

P/+

(kVA)

5300 5000

Capacities requiring installation of

4000

AC reactor

3000

capacity

2000

1000

Power supply system

110165 247 330 420 550 kV

Inverter capacity

REMARKS

The wiring length between the FR-HEL and inverter should be 5m maximum and minimized. Use the same wire size as that of the power supply wire (R/L1, S/L2, T/L3). (Refer to page 20)

3.3 Power-OFF and magnetic contactor (MC)

(1) Inverter input side magnetic contactor (MC)

On the inverter input side, it is recommended to provide an MC for the following purposes.

Refer to page 4 for selection.)

(

1)To release the inverter from the power supply when the fault occurs or when the drive is not functioning (e.g. emergency stop operation). To prevent any accident due to an automatic restart at restoration of power after an inverter stop made by a power failure

3)To separate the inverter from the power supply to ensure safe maintenance and inspection work The inverter's input side MC is used for the above purpose, select class JEM1038-AC3MC for the inverter input side current when making an emergency stop during normal operation.

REMARKS

Since repeated inrush current at power ON will shorten the life of the converter circuit (switching life is 100 million times (about 500,000 times for the 200V class 37K or higher)), frequent starts/stops must be avoided. Turn ON/OFF the inverter start controlling terminals (STF, STR) to run/stop the inverter.

• Inverter start/stop circuit example

As shown on the left, always use the start signal

To the

(ON or OFF of STF (STR) signal) to make a start

motor

or stop. (Refer to page 138)

*1 When the power supply is 400V class, install a step-

down transformer.

*2 Connect the power supply terminals R1/L11, S1/L21

of the control circuit to the primary side of the MC to hold an alarm signal when the inverter's protective circuit is activated. At this time, remove jumpers across terminals R/L1 and R1/L11, and S/L2 and S1/ L21. (Refer to page 24 for removal of the jumper.)

Operation preparation

OFF

Start/Stop

Start

Power supply

MCCB

R/L1

S/L2

T/L3

R1/L11

S1/L21

Inverter

STF/STR SD

Stop

(2) Handling of the inverter output side magnetic contactor

Switch the magnetic contactor between the inverter and general-purpose motor only when both the inverter and motor are at a stop. When the magnetic contactor is turned ON while the inverter is operating, overcurrent protection of the inverter and such will activate. When using a magnetic contactor to switch to a commercial power supply while using a general-purpose motor, it is recommended to use the bypass operation Pr. 135 to Pr. 139. (Refer to page 274).

CAUTION

IPM motor is a synchronous motor with high-performance magnets embedded in the rotor. Motor terminals hold high-voltage while the motor is running even after the inverter power is turned OFF. Before wiring or inspection, the motor must be confirmed to be stopped. When the motor is driven by the load in applications such as fan and blower, a low-voltage manual contactor must be connected at the inverter's output side, and wiring and inspection must be performed while the contactor is open. Otherwise you may get an electric shock.

Inverter-driven 400V class motor

3.4 Inverter-driven 400V class motor

In the PWM type inverter, a surge voltage attributable to wiring constants is generated at the motor terminals. Especially for a 400V class motor, the surge voltage may deteriorate the insulation. When the 400V class motor is driven by the inverter, consider the following measures:

Measures

Under general-purpose motor control It is recommended to take either of the following measures:

(1) Rectifying the motor insulation and limiting the PWM carrier frequency according to the wiring length

For the 400V class motor, use an insulation-enhanced motor Specifically,

1)Specify the "400V class inverter-driven insulation-enhanced motor".

2)For the dedicated motor such as the constant-torque motor and low-vibration motor, use the "inverter-driven, dedicated motor".

3)Set Pr. 72 PWM frequency selection as indicated below according to the wiring length

50m or less 50m to 100m exceeding 100m

Pr. 72 PWM frequency selection 15(14.5kHz) or less 9(9kHz) or less 4(4kHz) or less

(2) Suppressing the surge voltage on the inverter side

Connect the surge voltage suppression filter (FR-ASF-H/FR-BMF-H) to the 55K or lower and the sine wave filter (MT-BSL/BSC) to the 75K or higher on the inverter output side.

Wiring Length

Under IPM motor control

Set Pr.72 PWM frequency selection according to the wiring length as shown below.

Applied inverter

FR-F740P-0.75K to 1.5K 0(2kHz) to 15(14kHz) 5(2kHz) or less

Other 0(2kHz) to 15(14kHz) 9(6kHz) or less

CAUTION

· For details of Pr. 72 PWM frequency selection , refer to page 182. (When using an optional sine wave filter (MT-BSL/BSC) for the or more, set "25" in Pr.72 (2.5kHz).)

· The surge voltage suppression filter (FR-ASF-H/FR-BMF-H) option and sine wave filter (MT-BSL/BSC) cannot be used under IPM motor control, so do not connect them.

· For explanation of surge voltage suppression filter (FR-ASF-H/FR-BMF-H) and sine wave filter (MT-BSL/BSC), refer to the manual of each option.

50m or less 50m to 100m

Wiring Length

PRECAUTIONS FOR USE OF THE INVERTER

Precautions for use of the inverter

3.5 Precautions for use of the inverter

The FR-F700P series is a highly reliable product, but incorrect peripheral circuit making or operation/handling method may shorten the product life or damage the product. Before starting operation, always recheck the following items.

(1) Use crimping terminals with insulation sleeve to wire the power supply and motor.

(2) Application of power to the output terminals (U, V, W) of the inverter will damage the inverter. Never perform

such wiring.

(3) After wiring, wire offcuts must not be left in the inverter.

Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean. When drilling mounting holes in an enclosure etc., take care not to allow chips and other foreign matter to enter the inverter.

(4) Use cables of the size to make a voltage drop 2% or less.

If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor torque to decrease especially at the output of a low frequency. Refer to page 20 for the recommended cable sizes.

(5) When using a general-purpose motor, the overall wiring length should be 500m or less.

When using an IPM motor, the overall wiring length should be 100m or less.

Especially for long distance wiring, the fast-response current limit function may decrease or the equipment connected to the output side may malfunction or become faulty under the influence of a charging current due to the stray capacity of the wiring. Therefore, note the overall wiring length. (Refer to page 23)

(6) Electromagnetic wave interference

The input/output (main circuit) of the inverter includes high frequency components, which may interfere with the communication devices (such as AM radios) used near the inverter. In this case, set the EMC filter valid to minimize interference. (Refer to page 15)

(7) Do not install a power factor correction capacitor, surge suppressor or capacitor type filter on the inverter

output side.

This will cause the inverter to trip or the capacitor and surge suppressor to be damaged. If any of the above devices is installed, immediately remove it.

(8) For some short time after the power is switched OFF, a high voltage remains in the smoothing capacitor.

When accessing the inverter for inspection, wait for at least 10 minutes after the power supply has been switched OFF, and then make sure that the voltage across the main circuit terminals P/+ and N/- of the inverter is not more than 30VDC using a tester, etc.

(9) A short circuit or earth (ground) fault on the inverter output side may damage the inverter modules.

· Fully check the insulation resistance of the circuit prior to inverter operation since repeated short circuits caused by peripheral circuit inadequacy or an earth (ground) fault caused by wiring inadequacy or reduced motor insulation resistance may damage the inverter modules.

· Fully check the to-earth (ground) insulation and phase to phase insulation of the inverter output side before power-ON. Especially for an old motor or use in hostile atmosphere, securely check the motor insulation resistance etc.

(10) Do not use the inverter input side magnetic contactor to start/stop the inverter.

Since repeated inrush currents at power ON will shorten the life of the converter circuit (switching life is about 1,000,000 times), frequent starts and stops of the MC must be avoided. Always use the start signal (ON/OFF of STF and STR signals) to start/stop the inverter. (Refer to page 14)

(11) Do not apply a voltage higher than the permissible voltage to the inverter I/O signal circuits.

Application of a voltage higher than the permissible voltage to the inverter I/O signal circuits or opposite polarity may damage the I/O devices. Especially check the wiring to prevent the speed setting potentiometer from being connected incorrectly to short terminals 10E and 5.

(12) When driving a general-purpose motor, provide

electrical and mechanical interlocks for MC1 and MC2 which are used for bypass operation.

When the wiring is incorrect or if there is an electronic bypass circuit as shown on the right, the inverter will be damaged when the power supply is connected to the inverter U, V, W terminals due to arcs generated at the time of switch-over or chattering caused by a sequence error.

Power supply

R/L1 S/L2 T/L3

Inverter

U V

Undesirable current

MC1

MC2

Interlock

Precautions for use of the inverter

(13) If the machine must not be restarted when power is restored after a power failure, provide a magnetic contactor

in the inverter's input side and also make up a sequence which will not switch on the start signal.

If the start signal (start switch) remains on after a power failure, the inverter will automatically restart as soon as the power is restored.

(14) Inverter input side magnetic contactor (MC)

On the inverter input side, connect a MC for the following purposes. (Refer to page 4 for selection.)

1)To release the inverter from the power supply when a fault occurs or when the drive is not functioning (e.g. emergency stop operation). For example, MC avoids overheat or burnout of the brake resistor when heat capacity of the resistor is insufficient or brake regenerative transistor is damaged with short while connecting an optional brake resistor.

2)To prevent any accident due to an automatic restart at restoration of power after an inverter stop made by a power failure

3)To separate the inverter from the power supply to ensure safe maintenance and inspection work.

The inverter's input side MC is used for the above purpose, select class JEM1038-AC3 MC for the inverter input side current when making an emergency stop during normal operation.

(15) Handling of inverter output side magnetic contactor

Switch the magnetic contactor between the inverter and motor only when both the inverter and motor are at a stop. When the magnetic contactor is turned ON while the inverter is operating, overcurrent protection of the inverter and such will activate. When MC is provided for switching to the commercial power supply, for example, switch it ON/OFF after the inverter and motor have stopped. IPM motor is a synchronous motor with high-performance magnets embedded in the rotor. Motor terminals hold highvoltage while the motor is running even after the inverter power is turned OFF. Before wiring or inspection, the motor must be confirmed to be stopped. When the motor is driven by the load in applications such as fan and blower, a lowvoltage manual contactor must be connected at the inverter's output side, and wiring and inspection must be performed while the contactor is open. Otherwise you may get an electric shock.

(16) Countermeasures against inverter-generated EMI

If electromagnetic noise generated from the inverter causes frequency setting signal to fluctuate and motor rotation speed to be unstable when changing motor speed with analog signal, the following countermeasures are effective.

· Do not run the signal cables and power cables (inverter I/O cables) in parallel with each other and do not bundle them.

· Run signal cables as far away as possible from power cables (inverter I/O cables).

· Use shield cables as signal cables.

· Install a ferrite core on the signal cable (Example: ZCAT3035-1330 TDK).

(17) Instructions for overload operation

When performing an operation of frequent start/stop of the inverter, increase/decrease in the temperature of the transistor element of the inverter may repeat due to a continuous flow of large current, shortening the life from thermal fatigue. Since thermal fatigue is related to the amount of current, the life can be increased by reducing bound current, starting current, etc. Decreasing current may increase the life. However, decreasing current will result in insufficient torque and the motor may not start. A counter action for this is to raise the permissible current level by increasing the inverter capacity (up to 2 ranks) when using a general-purpose motor, and by increasing the inverter and IPM motor capacities when using an IPM motor.

(18) Make sure that the specifications and rating match the system requirements.

PRECAUTIONS FOR USE OF THE INVERTER

Failsafe of the system which uses the

inverter

3.6 Failsafe of the system which uses the inverter

When a fault occurs, the inverter trips to output a fault signal. However, a fault output signal may not be output at an inverter

fault occurrence when the detection circuit or output circuit fails, etc. Although Mitsubishi assures best quality products,

provide an interlock which uses inverter status output signals to prevent accidents such as damage to machine when the

inverter fails for some reason and at the same time consider the system configuration where failsafe from outside the inverter,

without using the inverter, is enabled even if the inverter fails.

(1) Interlock method which uses the inverter status output signals

By combining the inverter status output signals to provide an interlock as shown below, an inverter alarm can be

detected.

No. Interlock Method Check Method Used Signals Refer to Page

Inverter protective

1) function operation

2) Inverter running status Operation ready signal checks

3) Inverter running status

4) Inverter running status

Operation check of an alarm contact Circuit error detection by negative logic

Logic check of the start signal and running signal

Logic check of the start signal and output current

Fault output signal ALM signal

Operation ready signal (RY signal)

Start signal (STF signal, STR signal) Running signal (RUN signal)

Start signal (STF signal, STR signal) Output current detection signal Y12 signal

140

138, 140

138, 146

1) Checking by the output of the inverter fault signal

When the inverter's protective function activates and the

inverter trips, the fault output signal (ALM signal) is output.

(ALM signal is assigned to terminal A1B1C1 in the initial

setting).

With this signal, you can check if the inverter is operating

properly.

In addition, negative logic can be set (ON when the inverter

is normal, OFF when the fault occurs).

2) Checking the inverter operating status by the inverter

operation ready completion signal

Operation ready signal (RY signal) is output when the

inverter power is ON and the inverter becomes operative.

Check if the RY signal is output after powering ON the

inverter.

3) Checking the inverter operating status by the start signal

input to the inverter and inverter running signal.

The inverter running signal (RUN signal) is output when the

inverter is running (RUN signal is assigned to terminal RUN

in the initial setting).

Check if RUN signal is output when inputting the start signal

to the inverter (forward signal is STF signal and reverse

signal is STR signal). For logic check, note that RUN signal

is output for the period from the inverter decelerates until

output to the motor is stopped, configure a sequence

considering the inverter deceleration time

(when output

at NC contact)

Power

supply

ALM

RES

STF

Pr. 13 Starting frequency

Output frequency

RUN

Inverter fault occurrence (trip)

Output frequency

OFF

Reset processing

(about 1s)

Reset ON

ON OFF

DC injection brake operation point

DC injection brake operation

Reset

processing

ON OFF

Time

Failsafe of the system which uses

the inverter

4) Checking the motor operating status by the start signal input to the inverter and inverter output current detection signal.

The output current detection signal (Y12 signal) is output when the inverter operates and currents flows in the motor.

Check if Y12 signal is output when inputting the start signal to the inverter (forward signal is STF signal and reverse

signal is STR signal). Note that the current level at which Y12 signal is output is set to 120% of the inverter rated current

in the initial setting, it is necessary to adjust the level to around 20% using no load current of the motor as reference with

Pr.150 Output current detection level.

For logic check, as same as the inverter running signal (RUN signal), the inverter outputs for the period from the inverter

decelerates until output to the motor is stopped, configure a sequence considering the inverter deceleration time.

Output

Signal

ALM 99 199

RY 11 111

RUN 0 100

Y12 12 112

Pr. 190 to Pr. 196 Setting

Positive logic Negative logic

y When using various signals, assign functions to Pr. 190 to Pr.

196 (output terminal function selection) referring to the table on

the left.

CAUTION

⋅ Changing the terminal assignment using Pr. 190 to Pr. 196 (output terminal function selection) may affect the other functions. Set

parameters after confirming the function of each terminal.

(2) Backup method outside the inverter

Even if the interlock is provided by the inverter status signal, enough failsafe is not ensured depending on the failure

status of the inverter itself. For example, when the inverter CPU fails, even if the interlock is provided using the inverter

fault signal, start signal and RUN signal, there is a case where a fault signal is not output and RUN signal is kept output

even if an inverter fault occurs.

Provide a speed detector to detect the motor speed and current detector to detect the motor current and consider the

backup system such as checking up as below according to the level of importance of the system.

1) Start signal and actual operation check

Check the motor running and motor current while the start signal is input to the inverter by comparing the start signal to

the inverter and detected speed of the speed detector or detected current of the current detector. Note that the motor

current runs as the motor is running for the period until the motor stops since the inverter starts decelerating even if the

start signal turns off. For the logic check, configure a sequence considering the inverter deceleration time. In addition, it is

recommended to check the three-phase current when using the current detector.

2) Command speed and actual operation check

Check if there is no gap between the actual speed and commanded speed by comparing the inverter speed command

and detected speed of the speed detector.

Controller

System failure

Inverter

To the alarm detection sensor

Sensor

(speed, temperature,

air volume, etc.)

PRECAUTIONS FOR USE OF THE INVERTER

MEMO

V/F

MFVC

IPM

PARAMETERS

This chapter explains the "PARAMETERS" for use of this product. Always read the instructions before using the equipment.

The following marks are used to indicate the controls as below.

(Parameters without any mark are valid for all controls.)

Mark Control method Applied motor (control)

V/F control

IPM motor control

Three-phase induction motor (general-purpose motor control)

Dedicated IPM motor (IPM motor control)

V/F

MFVC

IPM

Simple magnetic flux vector control

Operation panel (FR-DU07)

4.1 Operation panel (FR-DU07)

4.1.1 Component of the operation panel (FR-DU07)

To mount the operation panel (FR-DU07) on the enclosure surface, refer to page 32.

(a) Unit indicator

(b) Monitor (4-digit LED)

(d) PU/EXT key

(e) MODE key

(f) SET key

No. Component Name Description

Hz: Lit to indicate frequency. (Flickers when the set frequency monitor is displayed.)

(a)

(b)

(c)

Unit indicator

Monitor (4-digit LED)

Setting dial

A: Lit to indicate current. V: Lit to indicate voltage.

Shows the frequency, parameter number, etc. (To monitor the output power, set frequency and other items, set Pr.52.)

The dial of the Mitsubishi inverters. The setting dial is used to change the frequency and parameter settings. Press the setting dial to perform the following operations:

 To display a set frequency in the monitor mode  To display the present setting during calibration  To display a fault history number in the faults history mode

Used to switch between the PU and External operation modes. To use the External operation mode (operation using a separately connected frequency setting potentiometer and start signal), press this key to light up the EXT indicator.

(g) Monitor indicator

(h) IPM motor control indicator

(i) Operation mode indicator

(j) Rotation direction indicator

(k) FWD key, REV key

(l) STOP/RESET key

(d)

(e)

(f)

(g)

(h)

(i)

(j)

(k)

(l)

PU/EXT key

MODE key

SET key

Monitor indicator

IPM motor control indicator

Operation mode indicator

Rotation direction indicator

FWD key, REV key

STOP/RESET key

(Press simultaneously (0.5s), or change the Pr.79 setting to change to the combined

operation mode. ) PU: PU operation mode EXT: External operation mode Used to cancel the PU stop also.

Used to switch among different setting modes.

Pressing simultaneously changes the operation mode.

Holding this key for 2 seconds locks the operation. The key lock is invalid when Pr.161="0 (initial setting)." (Refer to page 295.)

Used to enter a setting. If pressed during the operation, monitored item changes as the following:

Lit to indicate the monitor mode.

Lit to indicate IPM motor control. Flickers to indicate IPM motor test operation.

PU: Lit to indicate the PU operation mode. EXT: Lit to indicate the External operation mode. (EXT is lit at power-ON in the initial setting.) NET: Lit to indicate the Network operation mode. PU and EXT: Lit to indicate EXT/PU combined operation mode 1 and 2

FWD: Lit to indicate the forward rotation. REV: Lit to indicate the reverse rotation.

Lit: When the forward/reverse operation is being performed. Flickers:

When the frequency command is not given even if the forward/reverse command is given. When the frequency command is lower than the starting frequency. When the MRS signal is being input.

FWD key: Used to give a start command in forward rotation. REV key: Used to give a start command in reverse rotation.

Used to stop operation commands. Used to reset a fault when the protective function (fault) is activated.

Output frequency → Output current → Output voltage*

* Energy saving monitor is displayed when the

ener

saving monitor is set with Pr. 52.

4.1.2 Basic operation (factory setting)

Operation mode switchover

At power-ON (External operation mode)

Operation panel (FR-DU07)

PU Jog operation mode

(Example)

PU operation mode

(output frequency monitor)

Monitor/frequency setting

Parameter setting mode

Parameter settingFaults history

Value change

(Refer to page 63)

Output current monitor

Value change

Parameter clear All parameter

clear

and frequency flicker.

Frequency setting has been written and completed!!

Output voltage monitor

Displays the present setting

(Example)

Parameter and a setting value flicker alternately.

Parameter write is completed!!

Fault clear

Initial value change list

Automatic parameter

setting

[Operation for displaying faults history]

The past eight faults can be displayed.

(The latest fault is ended by ".".)

When no fault history exists, is displayed.

While a fault is displayed:

The display shifts as follows by pressing : Output frequency at the fault

Output current Output voltage Energization time.

(After Energization time, it goes back to a fault display.)

Pressing the setting dial shows the fault history number.

(Refer to page 304)

Parameter copy

IPM parameter

initialization

PARAMETERS

Operation panel (FR-DU07)

4.1.3 Easy operation mode setting (easy setting mode)

Setting of Pr. 79 Operation mode selection according to combination of the start command and speed command can be easily made.

Operation example

1. Screen at power-ON

The monitor display appears.

2. Press and for 0.5s.

3. Turn until appears.

(Refer to the table below for other settings)

Start command by the external signal (STF/STR), frequency command by

Operation Display

Flickering

Operation Panel Indication

Flickering

Start command

Operation Method

External

(STF, STR)

External

(STF, STR)

Frequency command

Analog

voltage input

Flickering

* To use as a potentiometer, refer to page 297.

4. Press to set.

Analog

voltage input

Flicker ··· Parameter setting complete!!

The monitor display appears after 3s.

REMARKS

is displayed ... Why?

Pr. 79 is not registered in user group with "1" in Pr. 160 User group read selection.

Parameter write is disabled with "1" set in Pr. 77.

is displayed ... Why?

Setting cannot be changed during operation. Turn the start command ( or , STF or STR) OFF.

 If is pressed before pressing , the easy setting mode is terminated and the display goes back to the monitor display.

If the easy setting mode is terminated while Pr.79 = "0 (initial setting)," the operation mode switches between the PU operation

mode and the External operation mode. Check the operation mode.

 Reset can be made with .

 The priorities of the frequency commands when Pr. 79 = "3" are "Multi-speed operation (RL/RM/RH/REX) > PID control (X14) >

terminal 4 analog input (AU) > digital input from the operation panel".

4.1.4 Changing the parameter setting value

Turn to change it to the set

value " ".

Changing example Change the Pr. 1 Maximum frequency .

Operation panel (FR-DU07)

Operation

1.Screen at power-ON

The monitor display appears.

2.Press to choose the PU operation

mode.

3.Press to choose the parameter

setting mode.

4. Pr. 1) appears.

5.Press to read the present set value.

" "(initial value) appears.

7.Press to set.

· Turn to read another parameter.

· Press to show the setting again.

· Press twice to show the next parameter.

· Press twice to return the monitor to frequency monitor.

Display

PU indicator is lit.

The parameter number read previously appears.

Flicker ··· Parameter setting complete!!

For details refer to page 310.

REMARKS

⋅ The number of digits displayed on the operation panel (FR-DU07) is four. Only the upper four digits of values can be displayed

and set. If the values to be displayed have five digits or more including decimal places, the fifth or later numerals cannot be displayed nor set.

(Example) When Pr.1 When 60Hz is set, 60.00 is displayed. When 120Hz is set, 120.0 is displayed. The second decimal places cannot be displayed nor set.

POINT

When Pr.77 Parameter write selection = "0 (initial setting)," the parameter setting change is only available while the inverter is stopped under the PU operation mode. To enable the parameter setting change while the inverter is running or under the operation mode other than PU operation mode, change the Pr.77 setting

appear ... Why?

appears. ...... Write disable error

appears. ...... Write error during operation

appears. ...... Calibration error

appears. ...... Mode designation error

4.1.5 Displaying the set frequency

Press the setting dial ( ) in the PU operation mode or in the External/PU combined operation mode 1 (Pr.79 =

PARAMETERS

"3") to show the set frequency.

Parameter list

4.2 Parameter list

4.2.1 Parameter list

In the initial setting, only the simple mode parameters are displayed. Set Pr. 160 User group read selection as required. To use the inverter under IPM motor control, refer to page 77.

Parameter Name

160

User group read selection

Initial Value

9999

Setting

Range

9999 Only the simple mode parameters can be displayed.

Simple mode and extended mode parameters can be displayed.

Only the parameters registered in the user group can be displayed.

Remarks

REMARKS

⋅ The parameters marked  are the simple mode parameters.

⋅ The parameters marked with in the table allow their settings to be changed during operation even if "0" (initial

value) is set in Pr. 77 Parameter write selection.

⋅ Refer to the appendix 2 (page 368) for instruction codes for communication and availability of parameter clear, all clear, and

parameter copy of each parameter.

⋅ ......... Specifications differ according to the date assembled. Refer to page 378 to check the SERIAL number.

Function Parameters

 0

 1

 2  3  4  5  6

Basic functions

 7  8

 9

brake

DC injection

⎯ ⎯

13 14

Minimum

Name Setting Range

Setting

Increments

Torque boost 0 to 30% 0.1%

Maximum frequency 0 to 120Hz 0.01Hz

Minimum frequency 0 to 120Hz 0.01Hz 0Hz 96

Base frequency 0 to 400Hz 0.01Hz 60Hz 98

Multi-speed setting (high speed) 0 to 400Hz 0.01Hz 60Hz 102

Multi-speed setting (middle speed) 0 to 400Hz 0.01Hz 30Hz 102

Multi-speed setting (low speed) 0 to 400Hz 0.01Hz 10Hz 102

Acceleration time 0 to 3600/ 360s 0.1/0.01s 5s/15s *3 109

Deceleration time 0 to 3600/ 360s 0.1/0.01s 10s/30s *3 109

Electronic thermal O/L relay 0 to 500/0 to 3600A 0.01/0.1A

DC injection brake operation frequency

DC injection brake operation time 0 to 10s 0.1s 0.5s 123

DC injection brake operation voltage 0 to 30% 0.1% 4/2/1% *4 123

Starting frequency 0 to 60Hz 0.01Hz 0.5Hz 113

Load pattern selection 0, 1 1 1 100

0 to 120Hz, 9999 0.01Hz 3Hz 123

Initial Value

6/4/3/2/

1.5/1%

120/60Hz

Rated inverter current

Refer

Page

117

Customer

Setting

⎯

Jog

operation

Jog frequency 0 to 400Hz 0.01Hz 5Hz 104

Jog acceleration/deceleration time 0 to 3600/360s 0.1/0.01s 0.5s 104

MRS input selection 0, 2, 4 1 0 136

High speed maximum frequency 120 to 400Hz 0.01Hz

Base frequency voltage 0 to 1000V, 8888, 9999 0.1V 9999 98

120/60Hz

Parameter list

Function Parameters

Acceleration/

deceleration times

Stall

prevention

setting

Multi-speed

⎯

31 32 33 34 35

Frequency jump

⎯

37 41 42

detection

Frequency

45 46 47

Second functions

Monitor functions

Minimum

Name Setting Range

Setting

Increments

Acceleration/deceleration reference frequency

Acceleration/deceleration time increments

Stall prevention operation level 0 to 150%, 9999 0.1% 120% 91

Stall prevention operation level compensation factor at double speed

Multi-speed setting (4 speed to 7 speed)

Multi-speed input compensation selection

Acceleration/deceleration pattern selection

Regenerative function selection

Frequency jump 1A 0 to 400Hz, 9999 0.01Hz 9999 97

Frequency jump 1B 0 to 400Hz, 9999 0.01Hz 9999 97

Frequency jump 2A 0 to 400Hz, 9999 0.01Hz 9999 97

Frequency jump 2B 0 to 400Hz, 9999 0.01Hz 9999 97

Frequency jump 3A 0 to 400Hz, 9999 0.01Hz 9999 97

Frequency jump 3B 0 to 400Hz, 9999 0.01Hz 9999 97

Speed display 0, 1 to 9998 1 0 150

Up-to-frequency sensitivity 0 to 100% 0.1% 10% 144

Output frequency detection 0 to 400Hz 0.01Hz 6Hz 144

Output frequency detection for reverse rotation

Second acceleration/deceleration time

Second deceleration time 0 to 3600/360s, 9999 0.1/0.01s 9999 109

Second torque boost 0 to 30%, 9999 0.1% 9999 87

Second V/F (base frequency) 0 to 400Hz, 9999 0.01Hz 9999 98

Second stall prevention operation current

Second stall prevention operation frequency

Second output frequency detection 0 to 400Hz 0.01Hz 30Hz 144

Second electronic thermal O/L relay

DU/PU main display data selection

FM terminal function selection

Frequency monitoring reference 0 to 400Hz 0.01Hz 60Hz 157

Current monitoring reference 0 to 500A/0 to 3600A *2 0.01/0.1A *2

1 to 400Hz 0.01Hz 60Hz 109

0, 1 1 0 109

0 to 200%, 9999 0.1% 9999 91

0 to 400Hz, 9999 0.01Hz 9999 102

0, 1 1 0 106

0, 1, 2, 3, 6 1 0 115

0, 2, 10, 20/ 0, 1, 2, 10, 11, 20, 21

0 to 400Hz, 9999 0.01Hz 9999 144

0 to 3600/360s 0.1/0.01s 5s 109

0 to 150% 0.1% 120% 91

0 to 400Hz, 9999 0.01Hz 0Hz 91

0 to 500A, 9999/ 0 to 3600A, 9999

0, 5, 6, 8 to 14, 17, 20, 23 to 25, 50 to 57, 100

1 to 3, 5, 6, 8 to 14, 17, 21, 24, 50, 52, 53

10125

0.01/0.1A *2 9999 117

10152

11152

Initial Value

Rated

inverter

current

Refer

Page

157

Customer

Setting

Parameter List

PARAMETERS

Parameter list

Function Parameters

Automatic

⎯ ⎯ ⎯

⎯

restart functions

 60

67 68

Retry

⎯

⎯ ⎯ ⎯

⎯

⎯ ⎯ ⎯ ⎯

70 71

72 73 74

76 77 78

 79

Minimum

Name Setting Range

Setting

Increments

Restart coasting time

Restart cushion time 0 to 60s 0.1s 1s 162

Remote function selection 0, 1, 2, 3, 11, 12, 13 1 0 106

Energy saving control selection 0, 4, 9 1 0 176

Retry selection 0 to 5 1 0 172

Stall prevention operation reduction starting frequency

Number of retries at fault occurrence 0 to 10, 101 to 110 1 0 172

Retry waiting time 0 to 10s 0.1s 1s 172

Retry count display erase 010172

Special regenerative brake duty 0 to 10% 0.1% 0% 125

Applied motor 0, 1, 2, 20, 120, 210 1 0 122

PWM frequency selection 0 to 15/0 to 6, 25 *2 12182

Analog input selection 0 to 7, 10 to 17 1 1 185

Input filter time constant 0 to 8 1 1 192

Reset selection/disconnected PU detection/PU stop selection

Fault code output selection 0, 1, 2 1 0 174

Parameter write selection 0, 1, 2 1 0 200

Reverse rotation prevention selection 0, 1, 2 1 0 201

Operation mode selection 0, 1, 2, 3, 4, 6, 7 1 0 206

0, 0.1 to 5s, 9999/ 0, 0.1 to 30s, 9999

0 to 400Hz 0.01Hz 60Hz 91

0 to 3, 14 to 17 1 14 198

0.1s 9999 162

Initial Value

Refer

Page

Customer

Setting

Simple magnetic

flux vector control

IPM motor control

100 101 102 103 104 105 106 107

Adjustable 5 points V/F

108 109

117 118

119 120 121

122

123

PU connector communication

124

Motor capacity

Motor constant (R1)

V/F1(first frequency) 0 to 400Hz, 9999 0.01Hz 9999 101

V/F1(first frequency voltage) 0 to 1000V 0.1V 0V 101

V/F2(second frequency) 0 to 400Hz, 9999 0.01Hz 9999 101

V/F2(second frequency voltage) 0 to 1000V 0.1V 0V 101

V/F3(third frequency) 0 to 400Hz, 9999 0.01Hz 9999 101

V/F3(third frequency voltage) 0 to 1000V 0.1V 0V 101

V/F4(fourth frequency) 0 to 400Hz, 9999 0.01Hz 9999 101

V/F4(fourth frequency voltage) 0 to 1000V 0.1V 0V 101

V/F5(fifth frequency) 0 to 400Hz, 9999 0.01Hz 9999 101

V/F5(fifth frequency voltage) 0 to 1000V 0.1V 0V 101

PU communication station number 0 to 31 1 0 229

PU communication speed 48, 96, 192, 384 1 192 229

PU communication stop bit length 0, 1, 10, 11 1 1 229

PU communication parity check 0, 1, 2 1 2 229

Number of PU communication retries 0 to 10, 9999 1 1 229

PU communication check time interval

PU communication waiting time setting

PU communication CR/LF selection 0, 1, 2 1 1 229

0.4 to 55kW, 9999/

, 9999

0 to 3600kW, 9999

0 to 50Ω, 9999/ 0 to 400m

0, 0.1 to 999.8s, 9999 0.1s 9999 229

0 to 150ms, 9999 1 9999 229

0.01/0.1kW 9999 89

0.001Ω/

0.01mΩ

9999 89

Parameter list

Function Parameters

⎯

 125

⎯

 126

127

128

129 130 131

PID operation

132 133 134

135

136

137

Bypass

138

Minimum

Name Setting Range

Setting

Increments

Terminal 2 frequency setting gain frequency

Terminal 4 frequency setting gain frequency

PID control automatic switchover frequency

PID action selection

PID proportional band 0.1 to 1000%, 9999 0.1% 100% 261

PID integral time 0.1 to 3600s, 9999 0.1s 1s 261

PID upper limit 0 to 100%, 9999 0.1% 9999 261

PID lower limit 0 to 100%, 9999 0.1% 9999 261

PID action set point 0 to 100%, 9999 0.01% 9999 261

PID differential time 0.01 to 10.00s, 9999 0.01s 9999 261

Electronic bypass sequence selection 0, 1 1 0 274

MC switchover interlock time 0 to 100s 0.1s 1s 274

Start waiting time 0 to 100s 0.1s 0.5s 274

Bypass selection at a fault 0, 1 1 0 274

0 to 400Hz 0.01Hz 60Hz 193

0 to 400Hz, 9999 0.01Hz 9999 261

10, 11, 20, 21, 50, 51, 60, 61, 110, 111, 120, 121

110261

Initial Value

Refer

Page

Customer

Setting

Parameter List

⎯

⎯ ⎯

⎯

Backlash measures

Current detection

139

140

141

142

143

144

145

147

148 149 150

151

152 153

154

155

156 157

158

159

Automatic switchover frequency from inverter to bypass operation

Backlash acceleration stopping frequency

Backlash acceleration stopping time 0 to 360s 0.1s 0.5s 115

Backlash deceleration stopping frequency

Backlash deceleration stopping time 0 to 360s 0.1s 0.5s 115

Speed setting switchover

PU display language selection 0 to 7 1 0 295

Acceleration/deceleration time

switching frequency

Stall prevention level at 0V input 0 to 150% 0.1% 120% 91

Stall prevention level at 10V input 0 to 150% 0.1% 150% 91

Output current detection level 0 to 150% 0.1% 120% 146

Output current detection signal delay time

Zero current detection level 0 to 150% 0.1% 5% 146

Zero current detection time 0 to 10s 0.01s 0.5s 146

Voltage reduction selection during stall prevention operation

RT signal function validity condition selection

Stall prevention operation selection 0 to 31, 100, 101 1 0 91

OL signal output timer 0 to 25s, 9999 0.1s 0s 91

AM terminal function selection

Automatic switchover frequency range from bypass to inverter operation

0 to 60Hz, 9999 0.01Hz 9999 274

0 to 400Hz 0.01Hz 1Hz 115

0, 2, 4, 6, 8, 10, 102, 104, 106, 108, 110

0 to 400Hz, 9999 0.01Hz 9999 109

0 to 10s 0.1s 0s 146

0, 1 1 1 91

0, 10 1 0 137

1 to 3, 5, 6, 8 to 14, 17, 21, 24, 50, 52, 53

0 to 10Hz, 9999 0.01Hz 9999 274

14150

11152

PARAMETERS

Parameter list

Function Parameters

⎯

160

⎯

161

162

163 164

functions

165

Automatic restart

166

167

Current

detection

⎯ ⎯

168 169

170

171

Cumulative

monitor clear

172

173

User group

174

178

179

180 181 182 183

184

185

Input terminal function assignment

186 187 188 189

Minimum

Name Setting Range

Setting

Increments

User group read selection 0, 1, 9999 1 9999 201

Frequency setting/key lock operation selection

Automatic restart after instantaneous power failure selection

First cushion time for restart 0 to 20s 0.1s 0s 162

First cushion voltage for restart 0 to 100% 0.1% 0% 162

Stall prevention operation level for restart

Output current detection signal retention time

Output current detection operation selection

Parameter for manufacturer setting. Do not set.

Watt-hour meter clear 0, 10, 9999 1 9999 152

Operation hour meter clear 0, 9999 1 9999 152

User group registered display/batch clear

User group registration 0 to 999, 9999 1 9999 201

User group clear 0 to 999, 9999 1 9999 201

STF terminal function selection

STR terminal function selection

RL terminal function selection

RM terminal function selection 11133

RH terminal function selection 12133

RT terminal function selection 13133

AU terminal function selection

JOG terminal function selection

CS terminal function selection 16133

MRS terminal function selection 124133

STOP terminal function selection 125133

RES terminal function selection 162133

0, 1, 10, 11 1 0 295

0, 1, 10, 11 1 0 162

0 to 150% 0.1% 120% 162

0 to 10s, 9999 0.1s 0.1s 146

0, 1, 10, 11 1 0 146

9999, (0 to 16) 1 0 201

0 to 8, 10 to 12, 14, 16, 24, 25, 60, 62, 64 to 67, 70 to 72, 9999

0 to 8, 10 to 12, 14, 16, 24, 25, 61, 62, 64 to 67, 70 to 72, 9999

0 to 8, 10 to 12, 14, 16, 24, 25, 62, 64 to 67, 70 to 72, 9999

0 to 8, 10 to 12, 14, 16, 24, 25, 62 to 67, 70 to 72, 9999

0 to 8, 10 to 12, 14, 16, 24, 25, 62, 64 to 67, 70 to 72, 9999

160133

161133

10133

14133

15133

Initial Value

Refer

Page

Customer

Setting

Parameter list

Function Parameters

190

191

192

193

194

195

Output terminal function assignment

196

232

setting

239

Multi-speed

⎯ ⎯

⎯

240 241

242

243

244

245

Minimum

Name Setting Range

Setting

Increments

RUN terminal function selection

SU terminal function selection 11140

IPF terminal function selection 12140

OL terminal function selection 13140

FU terminal function selection 14140

ABC1 terminal function selection

ABC2 terminal function selection 19999140

Multi-speed setting (8 speed to 15 speed)

Soft-PWM operation selection 0, 1 1 1 182

Analog input display unit switchover 0, 1 1 0 193

Terminal 1 added compensation amount (terminal 2)

Terminal 1 added compensation amount (terminal 4)

Cooling fan operation selection 0, 1 1 1 281

Rated slip 0 to 50%, 9999 0.01% 9999 90

0 to 5, 7, 8, 10 to 19, 25, 26, 45 to 48, 57, 64, 67, 70, 79, 85, 90 to 96, 98, 99, 100 to 105, 107, 108, 110 to 116, 125, 126, 145 to 148, 157, 164, 167, 170, 179, 185, 190 to 196, 198, 199, 9999

0 to 5, 7, 8, 10 to 19, 25, 26, 45 to 48, 57, 64, 67, 70, 79, 85, 90, 91, 94 to 96, 98, 99, 100 to 105, 107, 108, 110 to 116, 125, 126, 145 to 148, 157, 164, 167, 170, 179, 185, 190, 191, 194 to 196, 198, 199, 9999

0 to 400Hz, 9999 0.01Hz 9999 102

0 to 100% 0.1% 100% 191

0 to 100% 0.1% 75% 191

10140

199140

Initial Value

Refer

Page

Customer

Setting

Parameter List

⎯

246

Slip

247

compensation

250

251

252

function

253

Frequency compensation

255 256 257 258

Life check

259 260

Slip compensation time constant 0.01 to 10s 0.01s 0.5s 90

Constant-power range slip compensation selection

Stop selection

Output phase loss protection selection

Override bias 0 to 200% 0.1% 50% 191

Override gain 0 to 200% 0.1% 150% 191

Life alarm status display (0 to 15) 1 0 282

Inrush current limit circuit life display (0 to 100%) 1% 100% 282

Control circuit capacitor life display (0 to 100%) 1% 100% 282

Main circuit capacitor life display (0 to 100%) 1% 100% 282

Main circuit capacitor life measuring 0, 1 1 0 282

PWM frequency automatic switchover 0, 1 1 1 182

0, 9999 1 9999 90

0 to 100s, 1000 to 1100s, 8888, 9999

0, 1 1 1 175

0.1s 9999 130

PARAMETERS

Parameter list

Function Parameters

261

262

263 264

265

Power failure stop

266

⎯ ⎯

⎯

267 268

269

296

function

297

Password

⎯

299

331

332

333

334

335

336

337

338

RS-485 communication

339

340

341

342

343 495 496

output

Remote

497

—

502

503

Minimum

Name Setting Range

Setting

Increments

Power failure stop selection 0, 1, 2, 21, 22 1 0 169

Subtracted frequency at deceleration start

Subtraction starting frequency 0 to 400Hz, 9999 0.01Hz 60Hz 169

Power-failure deceleration time 1 0 to 3600/ 360s 0.1/0.01s 5s 169

Power-failure deceleration time 2

Power failure deceleration time switchover frequency

Terminal 4 input selection 0, 1, 2 1 0 185

Monitor decimal digits selection 0, 1, 9999 1 9999 152

Parameter for manufacturer setting. Do not set.

Password lock level

Password lock/unlock

Rotation direction detection selection at restarting

RS-485 communication station number

RS-485 communication speed

RS-485 communication stop bit length

RS-485 communication parity check selection

RS-485 communication retry count 0 to 10, 9999 1 1 229

RS-485 communication check time interval

RS-485 communication waiting time setting

Communication operation command source

Communication speed command source

Communication startup mode selection

RS-485 communication CR/LF selection

Communication EEPROM write selection

Communication error count ⎯ 10247

Remote output selection 0, 1, 10, 11 1 0 148

Remote output data 1 0 to 4095 1 0 148

Remote output data 2 0 to 4095 1 0 148

Stop mode selection at communication error

Maintenance timer 0 (1 to 9998) 1 0 285

0 to 20Hz 0.01Hz 3Hz 169

0 to 3600/ 360s, 9999

0 to 400Hz 0.01Hz 60Hz 169

0 to 6, 99, 101 to 106, 199, 9999

(0 to 5), 1000 to 9998, 9999

0, 1, 9999 1 9999 162

0 to 31(0 to 247) 1 0 229

3, 6, 12, 24, 48, 96, 192, 384

0, 1, 10, 11 1 1 229

0, 1, 2 1 2 229

0 to 999.8s, 9999 0.1s 0s 229

0 to 150ms, 9999 1 9999 229

0, 1 1 0 219

0, 1, 2 1 0 219

0, 1, 2, 10, 12 1 0 218

0, 1, 2 1 1 229

0, 1 1 0 230

0 to 3 1 0 231

0.1/0.01s 9999 169

1 9999 203

196229

Initial Value

Refer

Page

Customer

Setting

⎯ ⎯

⎯

504

Maintenance

505 522

539

Maintenance timer alarm output set time

Speed setting reference 1 to 120Hz 0.01Hz 60 150

Output stop frequency 0 to 400Hz, 9999 0.01Hz 9999 131

Modbus-RTU communication check time interval

0 to 9998, 9999 1 9999 285

0 to 999.8s, 9999 0.1s 9999 247

Parameter list

Function Parameters

549

550

551

Communication

553

PID

554

operation

555

556

monitor

557

Current average

⎯ ⎯ ⎯

563 564 571

575

576

577

PID control

⎯

611

Minimum

Name Setting Range

Setting

Increments

Protocol selection 0, 1 1 0 247

NET mode operation command source selection

PU mode operation command source selection

PID deviation limit 0 to 100.0%, 9999 0.1% 9999 261

PID signal operation selection 0 to 3, 10 to 13 1 0 261

Current average time 0.1 to 1.0s 0.1s 1s 286

Data output mask time 0.0 to 20.0s 0.1s 0s 286

Current average value monitor signal output reference current

Energization time carrying-over times (0 to 65535) 1 0 152

Operating time carrying-over times (0 to 65535) 1 0 152

Holding time at a start 0.0 to 10.0s, 9999 0.1s 9999 113

Output interruption detection time 0 to 3600s, 9999 0.1s 1s 261

Output interruption detection level 0 to 400Hz 0.01Hz 0Hz 261

Output interruption cancel level 900 to 1100% 0.1% 1000% 261

Acceleration time at a restart 0 to 3600s, 9999 0.1s 5/15s *2 162

0, 1, 9999 1 9999 219

1, 2 1 2 219

0 to 500A/0 to 3600A *2 0.01/0.1A *2

Initial Value

Rated

inverter

current

Refer

Page

286

Customer

Setting

Parameter List

653

Speed

control

654

smoothing

⎯

⎯ ⎯

⎯

665

779

791 792

799

800

820

821

function

Adjustment

⎯ ⎯

⎯

867 870 872

882

883

Speed smoothing control 0 to 200% 0.1% 0 184

Speed smoothing cutoff frequency 0 to 120Hz 0.01Hz 20Hz 184

Regeneration avoidance frequency gain

Operation frequency during communication error

Acceleration time in low-speed range 0 to 3600/360s, 9999 0.1/0.01s 9999 109

Deceleration time in low-speed range 0 to 3600/360s, 9999 0.1/0.01s 9999

Pulse increment setting for output power

Control method selection 9, 20 1 20 82

Speed control P gain 1 0 to 1000% 1% 25% 84

Speed control integral time 1 0 to 20s 0.001s 0.333s 84

AM output filter 0 to 5s 0.01s 0.01s 157

Speed detection hysteresis 0 to 5Hz 0.01Hz 0Hz

Input phase loss protection selection 0, 1 1 0 175

Regeneration avoidance operation selection

Regeneration avoidance operation level

0 to 200% 0.1% 100 279

0 to 400Hz, 9999 0.01Hz 9999

0.1kWh, 1kWh, 10kWh, 100kWh, 1000kWh

0, 1, 2 1 0 279

300 to 800V 0.1V

0.1 1kWh 149

380V/

760VDC

231

109

144

279

PARAMETERS

Regeneration avoidance function

884

885

886

Regeneration avoidance at deceleration detection sensitivity

Regeneration avoidance compensation frequency limit value

Regeneration avoidance voltage gain 0 to 200% 0.1% 100% 279

0 to 5 1 0 279

0 to 30Hz, 9999 0.01Hz 6Hz 279

Parameter list

Function Parameters

888

Free

889

parameter

891

892

893

894

895 896 897

Energy saving monitor

898

899

(900)

(901)

(902)

125

(903)

Calibration parameters

(904)

126

(905)

C42

(934) *6

C43

(934) *6

C44

(935) *6

PID operation

C45

(935)

⎯

989 990

991

⎯

997

998

Minimum

Name Setting Range

Setting

Increments

Free parameter 1 0 to 9999 1 9999 288

Free parameter 2 0 to 9999 1 9999 288

Cumulative power monitor digit shifted times

Load factor 30 to 150% 0.1% 100% 177

Energy saving monitor reference (motor capacity)

Control selection during commercial power-supply operation

Power saving rate reference value 0, 1, 9999 1 9999 177

Power unit cost 0 to 500, 9999 0.01 9999 177

Power saving monitor average time 0, 1 to 1000h, 9999 1h 9999 177

Power saving cumulative monitor clear

Operation time rate (estimated value) 0 to 100%, 9999 0.1% 9999 177

FM terminal calibration ⎯⎯⎯159

AM terminal calibration ⎯⎯⎯159

Terminal 2 frequency setting bias frequency

Terminal 2 frequency setting bias 0 to 300% 0.1% 0% 193

Terminal 2 frequency setting gain frequency

Terminal 2 frequency setting gain 0 to 300% 0.1% 100% 193

Terminal 4 frequency setting bias frequency

Terminal 4 frequency setting bias 0 to 300% 0.1% 20% 193

Terminal 4 frequency setting gain frequency

Terminal 4 frequency setting gain 0 to 300% 0.1% 100% 193

PID display bias coefficient 0 to 500.00, 9999 0.01 9999 261

PID display bias analog value 0 to 300.0% 0.1% 20% 261

PID display gain coefficient 0 to 500.00, 9999 0.01 9999 261

PID display gain analog value 0 to 300.0% 0.1% 100% 261

Parameter copy alarm release 10/100 1 10/100 301

PU buzzer control 0, 1 1 1 298

PU contrast adjustment 0 to 63 1 58 298

Fault initiation

IPM parameter initialization 0, 1, 12, 101, 112 1 0 80

0 to 4, 9999 1 9999 177

0.1 to 55kW/ 0 to 3600kW

0, 1, 2, 3 1 0 177

0, 1, 10, 9999 1 9999 177

0 to 400Hz 0.01Hz 0Hz 193

0 to 400Hz 0.01Hz 60Hz 193

0 to 400Hz 0.01Hz 0Hz 193

0 to 400Hz 0.01Hz 60Hz 193

16 to 18, 32 to 34, 48, 49, 64, 80 to 82, 96, 97, 112, 128, 129, 144, 145, 160, 161, 176 to 179, 192 to 194, 196 to 199, 230, 241, 245 to 247, 253, 9999

0.01/0.1kW *2Rated

1 9999 289

Initial Value

inverter

Refer

Page

177

Customer

Setting

Parameter list

Minimum

Function Parameters

Name Setting Range

Setting

Increments

⎯

 999

Pr.CL ALLC

Clear

Er.CL

parameter

⎯

PCPY Pr.CH

⎯

*1 Differ according to capacities. (6%:0.75K, 4%:1.5K to 3.7K, 3%:5.5K, 7.5K, 2%:11K to 37K, 1.5%:45K, 55K, 1%:75K or higher) *2 Differ according to capacities. (55K or lower / 75K or higher) *3 Differ according to capacities. (7.5K or lower / 11K or higher) *4 Differ according to capacities. (4%:7.5K or lower, 2%:11K to 55K, 1%:75K or higher) *5 Differ according to the voltage class. (200V class/400V class). *6 The parameter number in parentheses is the one for use with the parameter unit (FR-PU04/FR-PU07).

IPM

AUTO

Automatic parameter setting

Parameter clear 0, 1 1 0 299

All parameter clear 0, 1 1 0 300

Faults history clear 0, 1 1 0 304

Parameter copy 0, 1, 2, 3 1 0 301 Initial value change list ⎯⎯⎯303

IPM parameter initialization 0, 1, 12 1 0

Automatic parameter setting ⎯⎯⎯

10, 11, 20, 21, 30, 31, 9999

19999

Initial Value

Refer

Page

290

Customer

Setting

Parameter List

PARAMETERS

Parameters according to purposes

4.3 IPM motor control <IPM> 77

4.3.1 Setting procedure of IPM motor control <IPM> ........................................................................................................ 77

4.3.2 Initializing the parameters required to drive an IPM motor (Pr.998) <IPM> ............................................................ 80

4.3.3 IPM motor test operation (Pr.800) <IPM>................................................................................................................. 82

4.3.4 Adjusting the speed control gain (Pr.820, Pr.821) <IPM>........................................................................................ 84

4.4 Adjustment of the output torque (current) of the motor 87

4.4.1 Manual torque boost (Pr. 0, Pr. 46) <V/F>................................................................................................................ 87

4.4.2 Simple magnetic flux vector control (Pr.80, Pr.90) <S MFVC>................................................................................ 89

4.4.3 Slip compensation (Pr. 245 to Pr. 247) <V/F><S MFVC> ....................................................................................... 90

4.4.4 Stall prevention operation

(Pr. 22, Pr. 23, Pr. 48, Pr. 49, Pr. 66, Pr. 148, Pr. 149, Pr. 154, Pr. 156, Pr. 157).................................................. 91

4.5 Limiting the output frequency 96

4.5.1 Maximum/minimum frequency (Pr. 1, Pr. 2, Pr. 18) ................................................................................................. 96

4.5.2 Avoiding mechanical resonance points (Frequency jump) (Pr. 31 to Pr. 36).......................................................... 97

4.6 V/F pattern 98

4.6.1 Base frequency, voltage (Pr. 3, Pr. 19, Pr. 47) <V/F><S MFVC> ........................................................................... 98

4.6.2 Load pattern selection (Pr. 14) <V/F> ..................................................................................................................... 100

4.6.3 Adjustable 5 points V/F (Pr. 71, Pr. 100 to Pr. 109) <V/F> .................................................................................... 101

4.7 Frequency setting by external terminals 102

4.7.1 Multi-speed setting operation (Pr. 4 to Pr. 6, Pr. 24 to Pr. 27, Pr. 232 to Pr. 239) ................................................ 102

4.7.2 Jog operation (Pr. 15, Pr. 16)................................................................................................................................... 104

4.7.3 Input compensation of multi-speed and remote setting (Pr. 28) ............................................................................ 106

4.7.4 Remote setting function (Pr. 59).............................................................................................................................. 106

4.8 Setting of acceleration/deceleration time and acceleration/deceleration pattern 109

4.8.1 Setting of the acceleration and deceleration time (Pr.7, Pr.8, Pr.20, Pr.21,

Pr.44, Pr.45, Pr.147, Pr.791, Pr.792)....................................................................................................................... 109

4.8.2 Starting frequency and start-time hold function (Pr.13, Pr.571) <V/F><S MFVC>............................................... 113

4.8.3 Minimum motor rotation frequency (Pr.13) <IPM> ................................................................................................. 114

4.8.4 Acceleration/deceleration pattern (Pr.29, Pr.140 to Pr.143)................................................................................... 115

4.9 Selection and protection of a motor 117

4.9.1 Motor protection from overheat (Electronic thermal relay function) (Pr. 9, Pr. 51)................................................ 117

4.9.2 Applied motor (Pr. 71) .............................................................................................................................................. 122

4.10 Motor brake and stop operation 123

4.10.1 DC injection brake of general-purpose motor control (Pr. 10 to Pr. 12) <V/F><S MFVC>................................... 123

4.10.2 DC injection brake of IPM motor control (Pr.10, Pr.11) <IPM> .............................................................................. 124

4.10.3 Selection of a regenerative brake and DC feeding (Pr. 30, Pr. 70)........................................................................ 125

4.10.4 Stop selection (Pr. 250)............................................................................................................................................ 130

4.10.5 Output stop function (Pr.522)................................................................................................................................... 131

4.11 Function assignment of external terminal and control 133

4.11.1 Input terminal function selection (Pr. 178 to Pr. 189).............................................................................................. 133

4.11.2 Inverter output shutoff signal (MRS signal, Pr. 17) ................................................................................................. 136

4.11.3 Condition selection of function validity by the second function selection signal (RT)

(RT signal, Pr. 155)................................................................................................................................................... 137

4.11.4 Start signal selection (STF, STR, STOP signal, Pr. 250)....................................................................................... 138

4.11.5 Output terminal function selection (Pr. 190 to Pr. 196)........................................................................................... 140

4.11.6 Detection of output frequency (SU, FU, FU2 signal, Pr. 41 to Pr. 43, Pr. 50,

Pr. 870)...................................................................................................................................................................... 144

4.11.7 Output current detection function

(Y12 signal, Y13 signal, Pr. 150 to Pr. 153, Pr. 166, Pr. 167)................................................................................ 146

4.11.8 Remote output function (REM signal, Pr. 495 to Pr. 497) ...................................................................................... 148

4.11.9 Pulse train output of output power (Y79 signal, Pr. 799)........................................................................................ 149

4.12 Monitor display and monitor output signal 150

4.12.1 Speed display and speed setting (Pr. 37, Pr. 144, Pr. 505)................................................................................... 150

4.12.2 DU/PU monitor display selection

(Pr. 52, Pr. 54, Pr. 158, Pr. 170, Pr. 171, Pr. 268, Pr. 563, Pr. 564, Pr. 891)........................................................ 152

4.12.3 FM, AM terminal function selection (Pr.55, Pr.56, Pr.867)..................................................................................... 157

4.12.4 Terminal FM, AM calibration

(Calibration parameter C0 (Pr. 900), C1 (Pr. 901))................................................................................................. 159

4.13 Operation selection at power failure and instantaneous power failure 162

4.13.1 Automatic restart after instantaneous power failure/flying start under general-purpose motor control (Pr. 57, Pr. 58,

Pr. 162 to Pr. 165, Pr. 299, Pr. 611) <V/F><S MFVC>.......................................................................................... 162

4.13.2 Automatic restart after instantaneous power failure/flying start under IPM

motor control (Pr. 57, Pr. 162, Pr. 611) <IPM> ....................................................................................................... 166

4.13.3 Power failure signal (Y67 signal) ............................................................................................................................. 168

4.13.4 Power failure-time deceleration-to-stop function (Pr. 261 to Pr. 266 )................................................................... 169

4.14 Operation setting at fault occurrence 172

4.14.1 Retry function (Pr. 65, Pr. 67 to Pr. 69)................................................................................................................... 172

4.14.2 Fault code output selection (Pr.76).......................................................................................................................... 174

4.14.3 Input/output phase loss protection selection (Pr. 251, Pr. 872).............................................................................. 175

4.15 Energy saving operation and energy saving monitor 176

4.15.1 Energy saving control and Optimum excitation control (Pr. 60) <V/F>.................................................................. 176

4.15.2 Energy saving monitor (Pr. 891 to Pr. 899)............................................................................................................. 177

4.16 Motor noise, EMI measures, mechanical resonance 182

4.16.1 Carrier frequency and Soft-PWM selection under general-purpose motor

control (Pr. 72, Pr. 240, Pr. 260) <V/F><S MFVC>................................................................................................ 182

4.16.2 Carrier frequency and Soft-PWM selection under IPM motor control

(Pr.72, Pr.240, Pr.260) <IPM>................................................................................................................................. 183

4.16.3 Speed smoothing control (Pr. 653, Pr. 654) <V/F><S MFVC>.............................................................................. 184

4.17 Frequency setting by analog input (terminal 1, 2, 4) 185

4.17.1 Analog input selection (Pr. 73, Pr. 267)................................................................................................................... 185

4.17.2 Setting the frequency by analog input (voltage input)............................................................................................. 189

4.17.3 Analog input compensation (Pr. 73, Pr. 242, Pr. 243, Pr. 252, Pr. 253)................................................................ 191

4.17.4 Response level of analog input and noise elimination (Pr. 74).............................................................................. 192

4.17.5 Bias and gain of frequency setting voltage (current)

(Pr. 125, Pr. 126, Pr. 241, C2(Pr. 902) to C7(Pr. 905)) .......................................................................................... 193

4.17.6 Frequency setting signal (current) bias/gain adjustment method .......................................................................... 195

4.18 Misoperation prevention and parameter setting restriction 198

4.18.1 Reset selection/disconnected PU detection/PU stop selection (Pr. 75)................................................................ 198

4.18.2 Parameter write selection (Pr. 77) ........................................................................................................................... 200

4.18.3 Reverse rotation prevention selection (Pr. 78)........................................................................................................ 201

4.18.4 Display of applied parameters and user group function (Pr. 160, Pr. 172 to Pr. 174) .......................................... 201

4.18.5 Password function (Pr. 296, Pr. 297)....................................................................................................................... 203

4.19 Selection of operation mode and operation location 206

4.19.1 Operation mode selection (Pr. 79)........................................................................................................................... 206

4.19.2 Setting the set frequency to operate (example: performing operation at 30Hz).................................................... 214

4.19.3 Setting the frequency by the operation panel (Pr. 79 = 3)...................................................................................... 215

4.19.4 Setting the frequency by analog input (voltage input)............................................................................................. 217

4.19.5 Operation mode at power-ON (Pr. 79, Pr. 340)...................................................................................................... 218

4.19.6 Start command source and speed command source during

communication operation (Pr. 338, Pr. 339, Pr. 550, Pr. 551) ............................................................................... 219

4.20 Communication operation and setting 224

4.20.1 Wiring and configuration of PU connector............................................................................................................... 224

4.20.2 Wiring and configuration of RS-485 terminals ........................................................................................................ 226

4.20.3 Initial settings and specifications of RS-485 communication

(Pr. 117 to Pr. 124, Pr. 331 to Pr. 337, Pr. 341, Pr. 549)........................................................................................ 229

4.20.4 Communication EEPROM write selection (Pr. 342)............................................................................................... 230

4.20.5 Operation selection at communication error (Pr.502, Pr.779)................................................................................ 231

4.20.6 Mitsubishi inverter protocol (computer link communication)................................................................................... 234

4.20.7 Modbus-RTU communication specifications

(Pr. 331, Pr. 332, Pr. 334, Pr. 343, Pr. 539, Pr. 549, Pr. 779)................................................................................ 247

4.21 Special operation and frequency control 261

4.21.1 PID control (Pr. 127 to Pr. 134, Pr. 241, Pr. 553, Pr. 554, Pr. 575 to Pr. 577,

C42 (Pr. 934) to C45 (Pr. 935))................................................................................................................................ 261

4.21.2 Bypass-inverter switchover function (pr. 57, Pr. 58, Pr. 135 to Pr. 139, Pr. 159)

<V/F><S MFVC>...................................................................................................................................................... 274

4.21.3 Regeneration avoidance function (Pr. 665, Pr. 882 to Pr. 886) ............................................................................. 279

4.22 Useful functions 281

PARAMETERS

4.22.1 Cooling fan operation selection (Pr. 244)................................................................................................................ 281

4.22.2 Display of the life of the inverter parts (Pr. 255 to Pr .259)..................................................................................... 282

4.22.3 Maintenance timer alarm (Pr. 503, Pr. 504)............................................................................................................ 285

4.22.4 Current average value monitor signal (Pr. 555 to Pr. 557)..................................................................................... 286

4.22.5 Free parameter (Pr. 888, Pr. 889) ........................................................................................................................... 288

4.22.6 Initiating a fault (Pr.997) ........................................................................................................................................... 289

4.22.7 Setting multiple parameters as a batch (Pr.999)..................................................................................................... 290

4.23 Setting from the parameter unit, operation panel 295

4.23.1 PU display language selection (Pr. 145) ................................................................................................................. 295

4.23.2 Setting dial potentiometer mode/key lock selection (Pr. 161)................................................................................ 295

4.23.3 Buzzer control (Pr. 990) ........................................................................................................................................... 298

4.23.4 PU contrast adjustment (Pr. 991) ............................................................................................................................ 298

4.24 Parameter clear 299

4.25 All parameter clear 300

4.26 Parameter copy and parameter verification 301

4.26.1 Parameter copy........................................................................................................................................................ 301

4.26.2 Parameter verification .............................................................................................................................................. 302

4.27 Initial value change list 303

4.28 Check and clear of the faults history 304

IPM motor control <IPM>

IPM

4.3 IPM motor control

Purpose Parameter that must be Set Refer to Page

To perform IPM parameter initialization IPM parameter initialization Pr.998 80

To perform IPM motor test Control method selection Pr.800 82

To adjust the gain for IPM motor control Adjusting the speed control gain Pr.820, Pr.821 84

Highly efficient motor control and highly accurate motor speed control can be performed by using the inverter with an IPM motor. The motor speed is detected by the output voltage and current of the inverter. It does not require a speed detector such as an encoder. The inverter drives the IPM motor with the least required current when a load is applied in order to achieve the highest motor efficiency.

POINT

The following conditions must be met to perform IPM motor control.

· For the motor model, dedicated IPM motor (MM-EFS model or MM-EF model) must be used. The motor capacity must be equivalent to the inverter capacity. (The 0.75K inverter can be used with the 0.4kW

· Single-motor operation (one motor run by one inverter) must be performed.

· The overall wiring length with the motor must be 100m or less.

4.3.1 Setting procedure of IPM motor control

· This inverter is set for a general-purpose motor in the initial setting. Follow the following procedure to change the setting for the

IPM motor control.

IPM

<IPM>

MM-EF

IPM

<IPM>

Perform IPM parameter initialization by selecting the parameter setting mode (IPM) on the operation panel.*

(Refer to page 79)

Set "1" or "12" in (IPM parameter initialization) to select IPM motor control. Refer to page 79 for the setting method. Setting value "1": MM-EF Setting value "12": MM-EFS P.RUN on the operation panel (FR-DU07) is lit when IPM motor control is set.

Set parameters such as the acceleration/deceleration time and multi-speed setting.

Set parameters such as the acceleration/deceleration time and multispeed setting as required.

Set the operation command. (Refer to page 122)

Select the start command and speed command.

Test run

* IPM parameter initialization is performed by setting Pr. 998 IPM parameter initialization or by selecting (IPM parameter initialization) on the

operation panel. To change to the IPM motor control, perform IPM parameter initialization at first. If parameter initialization is performed after setting other parameters, some of those parameters will be initialized too. (Refer to page 80 for the parameters that are initialized.)

REMARKS

· "Er1" appears if IPM parameter initialization is performed while Pr.72 = "25."

· To use a 0.4kW MM-EF, set Pr.80 Motor capacity = "0.4" before setting IPM parameter initialization.

PARAMETERS

IPM motor control <IPM>

CAUTION

· For the setting range of a speed command under dedicated IPM motor (MM-EFS 1500r/min specification, MM-EF 1800r/min specification) controls, refer to the output frequency range in Chapter 8.2 Common specifications (Refer to page 348).

· The selectable carrier frequencies under IPM motor control are 2k, 6k, 10k, and 14kHz.

· Constant-speed operation cannot be performed in the low-speed range lower than 150r/min (MM-EFS 1500r/min specification) or 180r/min (MM-EF 1800r/min specification). Generally, speed control can be performed in the range that satisfies the ratio, 1:10.

· During IPM motor control, the RUN signal is output about 100ms after turning ON the start command (STF, STR). The delay is due to the magnetic pole detection.

· The following operations and controls are disabled during IPM motor control: adjustable 5 points V/F, bypass sequence, energy saving operation, Optimum excitation control, and speed smoothing.

· The option surge voltage suppression filter (FR-ASF-H/FR-BMF-H) and sine wave filter (MT-BSL/BSC) cannot be used under IPM motor control, so do not connect them.

· When parameter copy is performed from a FR-F700P series inverter, which is set to use MM-EFS under IPM motor control, check that IPM motor control is selected on the operation panel (P.RUN is lit) after the copy. When parameters are copied to a FR-F700P series inverter, which is not compatible with MM-EFS, Simple magnetic flux vector control is selected instead of IPM motor control.

IPM motor control <IPM>

(1) IPM motor control setting by selecting the parameter setting mode on the operation panel

()

POINT

· The parameters required to drive an IPM motor are automatically changed as a batch. (Refer to page 80.)

Operation example

Initialize the parameter setting for a premium high-efficiency IPM motor (MM-EFS) by selecting the parameter setting mode on the operation panel.

Operation

1. Screen at power-ON

The monitor display appears.

2. Parameter setting mode

Press to choose the parameter setting

mode.

3. Selecting the parameter

Turn until (IPM parameter

initialization) appears.

4. Displaying the setting

Press to read the currently set value.

" " (initial value) appears.

5. Selecting the setting

Turn to change it to the set value " ".

6. Parameter setting

Press to set.

Display

The parameter number read previously appears.

Flicker ... Parameter setting complete!!

P.RUN indicator is lit.

Turn to read another parameter.

Press to show the setting again.

Press twice to show the automatic parameter setting (AUTO).

Setting Description

0 Parameter settings for a general-purpose motor 1 Parameter settings for a high-efficiency IPM motor MM-EF (rotations per minute)

12 Parameter settings for a premium high-efficiency IPM motor MM-EFS (rotations per minute)

REMARKS

· Performing IPM parameter initialization by selecting the parameter setting mode on the operation panel automatically changes the Pr. 998 IPM parameter initialization setting.

· The parameter initialization sets the same capacity as the inverter capacity to

Motor capacity

· The IPM parameter setting is displayed as "1, 12" in the parameter setting mode even if

= "0.4" before performing IPM parameter initialization by selecting the parameter setting mode on the operation panel.

Pr. 80 Motor capacity

Pr.998 IPM parameter initialization

. To use a 0.4kW MM-EF, set

= "101, 112."

Pr. 80

(2) IPM motor control display and IPM motor control signal

P.RUN on the operation panel (FR-DU07) is lit and the IPM motor control signal (IPM) is output during IPM motor control. For the terminal to output the IPM motor control signal, assign the function by setting "57 (positive logic)" or "157 (negative logic)" to any of Pr.190 to Pr.196 (Output terminal function selection).

♦ Parameters referred to ♦

Pr.60 Energy saving control selection Refer to page 176 Pr.72 PWM frequency selection Refer to page 182 Pr.100 to Pr.109 (Adjustable 5 points V/F) Refer to page 101 Pr.135 to Pr.139, Pr.159 Commercial power supply-inverter switchover function Refer to page 274 Pr.190 to Pr.196 (Output terminal function selection) Refer to page 140 Pr.653 Speed smoothing control Refer to page 184 Pr.654 Speed smoothing cutoff frequency Refer to page 184 Pr.800 Control method selection Refer to page 82

PARAMETERS

IPM motor control <IPM>

IPM

4.3.2 Initializing the parameters required to drive an IPM motor (Pr.998)

· By performing IPM parameter initialization, IPM motor control is selected and the parameters, which are required to drive an IPM motor, are changed. Initial settings and setting ranges of the parameters are adjusted automatically to drive an IPM motor.

· Initialization is performed by setting Pr.998 IPM parameter initialization or by choosing the mode on the operation panel.

IPM

IPM>

Parameter

Number

998 *

IPM parameter

Name

initialization

* This parameter allows its setting to be changed in any operation mode even if "0 (initial value)" is set in Pr. 77 Parameter write selection.

............... Specifications differ according to the date assembled. Refer to page 378 to check the SERIAL number.

Initial value

Setting

range

101

112

Description

Parameter settings for a generalpurpose motor (frequency)

Parameter settings for a high-efficiency IPM motor MM-EF (rotations per minute)

Parameter settings for a premium high-efficiency IPM motor MM-EFS (rotations per minute)

Parameter settings for a high-efficiency IPM motor MM-EF (frequency)

Parameter settings for a premium high-efficiency IPM motor MM-EFS (frequency)

Initial parameter settings required to drive a general-purpose motor are set.

Initial parameter settings required to drive an IPM motor are set.

(1) IPM parameter initialization (Pr.998)

· To use a 0.4kW MM-EF, set Pr. 80 Motor capacity = "0.4" before performing IPM parameter initialization. By performing IPM parameter initialization, initial settings required to drive an IPM motor can be set in parameters.

· When Pr. 998 = "1 or 12," the monitor is displayed and the frequency is set using the motor rotations per minute. To use frequency to display or set, set Pr. 998 = "101 or 112."

·Set Pr. 998 = "0" to change the parameter settings from the settings required to drive an IPM motor to the settings required to drive a general-purpose motor.

Pr.998 Setting Description

0 Parameter settings for a general-purpose motor (frequency) "IPM" ⇒ Write "0"

101 Parameter settings for a high-efficiency IPM motor MM-EF (frequency) Invalid

112

Parameter settings for a high-efficiency IPM motor MM-EF (rotations per minute)

Parameter settings for a premium high-efficiency IPM motor MM-EFS (rotations per minute)

Parameter settings for a premium high-efficiency IPM motor MM-EFS (frequency)

Operation in the parameter

setting mode

"IPM" ⇒ Write "1"

"IPM" ⇒ Write "12"

Invalid

REMARKS

· Make sure to set Pr. 998 before setting other parameters. If the Pr. 998 setting is changed after setting other parameters, some of those parameters will be initialized too. (Refer to "(2) IPM parameter initialization list" for the parameters that are initialized.)

· To change back to the parameter settings required to drive a general-purpose motor, perform parameter clear or all parameter clear.

· If the setting of Pr. 998 IPM parameter initialization is changed from "1, 12 (rotations per minute)" to "101, 112 (frequency)," or from "101, 112" to "1, 12," all the target parameters are initialized. The purpose of Pr. 998 is not to change the display units. Use Pr. 144 Speed setting switchover to change the display units between rotations per minute and frequency. Pr. 144 enables switching of display units between rotations per minute and frequency without initializing the parameter settings. Example) Changing the Pr. 144 setting between "6" and "106" switches the display units between frequency and rotations per minute.

IPM motor control <IPM>

(2) IPM parameter initialization list

By selecting IPM motor control from the parameter setting mode or with Pr.998 IPM parameter initialization, the parameter settings in the following table change to the settings required to drive an IPM motor. The changed settings differ according to the IPM motor specification (capacity). Refer to the IPM motor specification list shown below. Performing parameter clear or all parameter clear sets back the parameter settings to the settings required to drive a general-purpose motor.

Setting

General-

purpose

Parameter

Name

motor

Pr.998

(Initial

setting)

Maximum frequency 120/60Hz *3

Multi-speed setting (high speed) 60Hz

Electronic thermal O/L relay

22 37

125

(903)

126

(905)

144

240

260

263

266

390 *1

505

557

870

885

893

*1 This parameter can be set when FR-A7NL is mounted. *2 When Pr.80 Motor capacity ≠ "9999," the Pr.80 Motor capacity setting is not changed by IPM parameter initialization. IPM parameter initialization is

performed by setting Pr.998 IPM parameter initialization or the parameter setting mode on the operation panel.

*3 Initial values differ according to the inverter capacity. (55K or lower/75K or higher)

Starting frequency 0.5Hz

Jog frequency 5Hz

High speed maximum frequency 120/60Hz *3

Acceleration/deceleration reference frequency

Stall prevention operation level 120% Short-time motor torque 0.1%

Speed display 0 0 1

Frequency monitoring reference 60Hz

Current monitoring reference

Applied motor 0

Motor capacity 9999 Inverter capacity *2 0.01kW/0.1kW *3

Terminal 2 frequency setting gain frequency

Terminal 4 frequency setting gain frequency

Speed setting switchover 4

Soft-PWM operation selection 1 0 1 PWM frequency automatic

switchover

Subtraction starting frequency 60Hz

Power failure deceleration time switchover frequency

% setting reference frequency 60Hz Rated motor frequency 0.01Hz

Speed setting reference 60Hz Rated motor frequency 0.01Hz Current average value monitor

signal output reference current

Speed detection hysteresis 0Hz

Regeneration avoidance compensation frequency limit value Energy saving monitor reference (motor capacity)

.............. Specifications differ according to the date assembled. Refer to page 378 to check the SERIAL number.

Rated inverter

current

60Hz

Rated inverter

current

60Hz

Rated inverter

current

6Hz

Rated inverter

capacity

IPM motor (rotations

per minute)

1 (MM-EF),

12 (MM-EFS)

Maximum motor

rotations per minute

Rated motor rotations

per minute

Rated motor current 0.01A/0.1A

Minimum rotations per

minute

Minimum rotations per

minute

Maximum motor

rotations per minute

Rated motor rotations

per minute

Rated motor rotations

per minute

Rated motor current 0.01A/0.1A

120 (when Pr.998 = "1 or 101")

210 (when Pr.998 = "12 or 112")

Rated motor rotations

per minute

Rated motor rotations

per minute

Number of motor poles +

100

11 1

Rated motor rotations

per minute

Rated motor rotations

per minute

Rated motor current 0.01A/0.1A

Speed detection

hysteresis rotations per

minute

Minimum rotations per

minute

Motor capacity (Pr. 80) 0.01kW/0.1kW

IPM motor

(frequency)

101 (MM-EF),

112 (MM-EFS )

Maximum motor

frequency

Rated motor frequency 1r/min 0.01Hz

Minimum frequency 1r/min 0.01Hz

Maximum motor

frequency

Rated motor frequency 1r/min 0.01Hz

Number of motor poles 1

Rated motor frequency 1r/min 0.01Hz

Speed detection

hysteresis frequency

Minimum frequency 1r/min 0.01Hz

REMARKS

If IPM parameter initialization is performed in rotations per minute (Pr. 998 = "1" or "12"), the parameters not listed in the table above are also set and displayed in rotations per minute.

Setting increments

1, 12 0, 101, 112

1r/min 0.01Hz

PARAMETERS

IPM motor control <IPM>

IPM

[IPM motor specification list]

MM-EF

(30kW or lower)

Rated motor frequency (rotations per minute) Maximum motor frequency (rotations per minute) Number of motor poles 6 8 8 6 8 Short-time motor torque 120% 120% 120% 120% 120% Minimum frequency (rotations per minute) Speed detection hysteresis frequency (rotations per minute)

90Hz

(1800r/min)

135Hz

(2700r/min)

9Hz

(180r/min)

0.5Hz

(10r/min)

(3) IPM motor control dedicated parameter

The following parameters are activated only under IPM motor control. See the reference pages for details.

Parameter

number

791

792

800

820

821

Acceleration time in lowspeed range Deceleration time in lowspeed range

Control method selection IPM motor test operation is selected. 82

Speed control P gain 1

Speed control integral time 1

Name Description

Acceleration time in the low-speed range ("rated motor frequency/10" or lower) is set. Deceleration time in the low-speed range ("rated motor frequency/10" or lower) is set.

The proportional gain during speed control is set. (Setting this parameter higher improves the trackability for speed command changes. It also reduces the speed fluctuation due to a load fluctuation.) The integral time during speed control is set. (Setting this parameter shortens the return time to the original speed when the speed fluctuates due to a load fluctuation. )

MM-EF

(37kW to 75kW)

120Hz

(1800r/min)

180Hz

(2700r/min)

12Hz

(180r/min)

0.5Hz

(8r/min)

MM-EF

(90kW or higher)

120Hz

(1800r/min)

160Hz

(2400r/min)

12Hz

(180r/min)

0.5Hz

(8r/min)

MM-EFS

(15kW or lower)

75Hz

(1500r/min)

112.5Hz

(2250r/min)

7.5Hz

(150r/min)

0.5Hz

(10r/min)

MM-EFS

(18.5kW to 55kW)

100Hz

(1500r/min)

150Hz

(2250r/min)

10Hz

(150r/min)

0.5Hz

(8r/min)

Refer

to Page

109

IPM

4.3.3 IPM motor test operation (Pr.800)

IPM

<IPM>

Without connecting an IPM motor, the frequency movement can be checked by the monitor or analog signal output. Two types of operation can be selected using this parameter: an actual operation by connecting an IPM motor, or a test operation without connecting an IPM motor to simulate a virtual operation.

Parameter

Number

Name

800 Control method selection

The above parameters can be set when Pr.160 User group read selection = "0." (Refer to page 201)

Initial

value

Setting

range

IPM motor test operation (Motor is not driven even if

it is connected.)

20 Normal operation (Motor can be driven.)

Operation

(1) Test operation

· To activate the IPM motor test operation, set then set

Pr.800 Control method selection

= "9."

Perform a test operation by giving a frequency and a start command under each of PU/External/Network operation mode.

· P.RUN on the operation panel (FR-DU07) flickers during the IPM motor test operation.

Running frequency (AM and FM output)

STF

RUN

REMARKS

· In the test operation, current is not detected and voltage is not output. Related monitor displays of the output current and voltage show "0."

Pr.998 IPM parameter initialization

, change the control to IPM motor control,

Time

IPM motor control <IPM>

(2) Valid/invalid statuses of I/O terminal functions during the test operation

1)Input terminal function selection (Pr.178 to Pr.189) All assignable functions are valid.

2)Output terminal function selection (Pr. 190 to Pr. 196) Some functions have restrictions. For details, refer to the table below.

: Valid, ×: Not output as there is no output current

Signal

name

RUN Inverter running 

SU Up to frequency 

IPF Instantaneous power failure/undervoltage 

OL Overload alarm ×

FU Output frequency detection 

FU2 Second output frequency detection 

RBP Regenerative brake pre-alarm  THP Electronic thermal O/L relay pre-alarm ×

PU PU operation mode 

RY Inverter operation ready 

Y12 Output current detection 

Y13 Zero current detection 

FDN PID lower limit 

FUP PID upper limit 

RL PID forward/reverse rotation output 

FAN Fan fault output 

FIN Heatsink overheat pre-alarm 

RUN3 Inverter running and start command is on 

Function

Signal

name

Y46 During deceleration at occurrence of power failure 

PID During PID control activated 

Y48 PID deviation limit 

IPM IPM motor control 

Y64 During retry 

SLEEP PID output interruption 

Y79 Pulse train output of output power ×

Y85 DC feeding 

Y90 Life alarm 

Y91 Fault output 3 (power-off signal) 

Y92 Energy saving average value updated timing 

Y93 Current average value monitor signal 

ALM2 Fault output 2 

Y95 Maintenance timer signal 

REM Remote output 

LF Alarm output 

ALM Fault output 

9999 No function ⎯

(3) Valid/invalid statuses of monitor outputs during the test operation

: Valid, ×: Invalid (always displays 0)

U: Displays accumulated value before the test, ⎯: Not monitored

Function

DU/PU

Monitoring items

Output frequency  Output current ×× Output voltage ×× Fault display  ⎯

Frequency setting value 

Running speed 

Converter output voltage 

Regenerative brake duty  Electronic thermal relay load factor × Output current peak value × *2 × *2

Converter output voltage peak value  Input power ×× Output power ×× Load meter ×× Cumulative energization time  ⎯ Reference voltage output ⎯  Actual operation time  ⎯

monitor

display

AM/FM

output

*2 × *2

♦ Parameters referred to ♦

Pr.52 DU/PU main display data selection Refer to page 152

Pr.178 to Pr.189 (Input terminal function assignment) Refer to page 133

Pr. 190 to Pr. 196 (Output terminal function selection) Refer to page 140

DU/PU

Monitoring items

Motor load factor ×× Cumulative power U ⎯ Energy saving effect ×× Cumulative saving energy U ⎯

PID set point 

PID measured value  PID deviation  ⎯ Input terminal status  ⎯ Output terminal status  ⎯ Option input terminal status  ⎯ Option output terminal status  ⎯

*1 Monitor output is valid or invalid depending on the monitor type

(operation panel display, parameter unit display, or terminal FM/ AM). For details, refer to page 152.

*2 When the operation is switched to the test operation, "0" is

displayed. When IPM motor control is selected again after a test operation, the output current peak value and the electronic thermal relay load factor from the last operation are displayed.

monitor

display

AM/FM output

PARAMETERS

IPM motor control <IPM>

IPM

4.3.4 Adjusting the speed control gain (Pr.820, Pr.821)

Manual adjustment of gain is useful to exhibit the optimum performance of the machine or to improve unfavorable conditions such as vibration and acoustic noise during the operation with high load inertia or gear backlashes.

IPM

<IPM>

Parameter

Number

Name

820 Speed control P gain 1

821 Speed control integral time 1

The above parameters can be set when Pr.160 User group read selection = "0." (Refer to page 201)

Initial

value

25%

0.333s 0 to 20s

Setting

range

0 to

1000%

Operation

The integral time during speed control is set. (Setting this parameter lower shortens the return time to the original speed when the speed fluctuates due to a load fluctuation.)

(1) Adjusting the speed control gain manually

· The speed control gain can be adjusted for the conditions such as abnormal machine vibration, acoustic noise, slow response, and overshoot.

Proportional gain

· Pr.820 Speed control P gain 1 = "25% (initial setting)" is equivalent to

200(100)rad/s

50(25)rad/s

Pr.820

25%

(Initial setting)

* The values for 75K or higher are indicated in

parenthesis.

100%

Setting

50rad/s (speed response of a single motor). (Half the value for 75K or higher.) Setting this parameter higher speeds up the response, but setting this too high causes vibration and acoustic noise.

· Setting Pr.821 Speed control integral time 1 lower shortens the return time to the original speed at a speed fluctuation, but setting it too low causes overshoot.

· Actual speed gain is calculated as below when load inertia is applied.

Load fluctuation

Speed

Actual speed gain = Speed gain of a single

Setting the integral time lower shortens the return time here.

motor ×

Setting the proportional gain higher speeds up the response and reduces the speed fluctuation here.

JM JM: Motor inertia

JM+JL

JL: Load inertia converted as the motor axis inertia

· Adjust in the following procedure:

1) Change the Pr.820 setting while checking the conditions.

2) If it can not be adjusted well, change Pr.821 setting, and perform 1) again.

No. Movement/condition Adjustment method

Set Pr.820 and Pr.821 higher.

If acceleration is slow, raise the setting by 10%s and set a value that

Load inertia is too high.

Vibration or acoustic noise is

generated from machines.

Response is slow.

Return time (response time)

is long.

Overshoots or unstable

movements occur.

Pr.820

Pr.821

Set Pr.820 lower and Pr.821 higher.

Pr.820

Pr.821

Set Pr.820 higher.

Pr.820

Set Pr.821 lower.

Lower Pr.821 by half the current setting and set a value that satisfies the following condition: The setting immediately before overshoots or unstable movements stop occurring × 0.8 to 0.9

Set Pr.821 higher.

Raise Pr.821 by double the current setting and set a value that satisfies the following condition: The setting immediately before overshoots or unstable movements stop occurring × 0.8 to 0.9

satisfies the following condition: The setting immediately before vibration/ noise starts occurring × 0.8 to 0.9

If overshoots occur, raise the setting by double the setting and set a value that satisfies the following condition: The setting where overshoots stop occurring × 0.8 to 0.9

Lower the setting by 10%s and set a value that satisfies the following condition: The setting immediately before vibration/noise starts occurring ×

0.8 to 0.9

If overshoots occur, raise the setting by double the setting and set a value that satisfies the following condition: The setting where overshoots stop occurring × 0.8 to 0.9

If acceleration is slow, raise the setting by 5%s and set a value that satisfies the following condition: The setting immediately before vibration/noise starts occurring × 0.8 to 0.9

IPM motor control <IPM>

(2) Troubleshooting

Condition Possible cause Countermeasure

Motor does not run at the correct speed.

(Command speed and actual speed differ.)

The speed does not

accelerate to the command speed.

3 Motor speed fluctuates.

Hunting (vibration or

acoustic noise) occurs in the motor or the machine.

(1) Speed command from the

controller is different from the actual speed. The speed command is affected by noise.

(2) The command speed and the

speed recognized by the inverter are different.

(1) Torque shortage

Stall prevention operation is activated.

(2) Only P (proportion) control is

performed.

(1) Speed command varies.

(2) Torque shortage

(3) Speed control gain is not

suitable for the machine. (Resonance occurs.)

(1) Speed control gain is too

high.

(2) Motor wiring is incorrect.

(1) Check that the speed command sent from the

controller is correct. Lower Pr.72 PWM frequency selection.

(2) Adjust bias and gain (Pr.125, Pr.126, C2 to C7) of the

speed command again.

(1) -1 Raise the stall prevention operation level. (Refer to

page 91.)

(1) -2 Capacity shortage

(2) Speed deviation occurs under P (proportional) control

when the load is heavy. Select PI control.

(1) -1 Check that the speed command sent from the

controller is correct. (Take EMC measures.)

(1) -2 Lower Pr.72 PWM frequency selection.

(2) Raise the stall prevention operation level. (Refer to

page 91.)

(3) Adjust Pr.820 and Pr.821 (Refer to page 84.)

(1) Set Pr.820 lower and Pr.821 higher.

(2) Check the wiring.

PARAMETERS

IPM motor control <IPM>

Condition Possible cause Countermeasure

Acceleration/deceleration

time is different from the setting.

Machine movement is

unstable.

Rotation ripple occurs

during the low-speed operation.

(1) Torque shortage

(2) Load inertia is too high.

(1) Speed control gain is not

suitable for the machine.

(2) Response is slow because of

the inverter's acceleration/ deceleration time setting.

(1) High carrier frequency is

affecting the motor rotation.

(2) Speed control gain is too low.

(1) Raise the stall prevention operation level. (Refer to

page 91.)

(2) Set acceleration/deceleration time suitable for the

load.

(1) Adjust Pr.820 and Pr.821 (Refer to page 84.)

(2) Set the optimum acceleration/deceleration time.

(1) Lower Pr.72 PWM frequency selection.

(2) Raise Pr.820 Speed control P gain 1.

Adjustment of the output torque (current) of the motor

V/F

P P

4.4 Adjustment of the output torque (current) of the motor

Purpose Parameter that must be Set Refer to Page

Set starting torque manually Manual torque boost Pr. 0, Pr. 46 87

Automatically control output current according to load

Compensate for motor slip to secure low-speed torque

Limit output current to prevent inverter trip

4.4.1 Manual torque boost (Pr. 0, Pr. 46)

You can compensate for a voltage drop in the low-frequency range to improve motor torque reduction in the lowspeed range.

Motor torque in the low-frequency range can be adjusted to the load to increase the starting motor torque. The starting torque boost can be changed by switching terminals.

Simple magnetic flux vector control

Slip compensation Pr. 245 to Pr. 247 90

Stall prevention operation

V/F

<V/F>

Pr. 80, Pr. 90 89

Pr. 22, Pr. 23, Pr. 66,

Pr. 154, Pr. 156, Pr. 157

Parameter

Number

0 Torque boost

*1 They can be set when Pr. 160 User group read selection = "0". (Refer to page 201.)

Name Initial Value

0.75K 6%

1.5K to 3.7K

5.5K, 7.5K 3%

11K to 37K 2%

45K, 55K 1.5%

75K or higher 1%

Second torque boost

9999

Setting

Range

0 to 30% Set the output voltage at 0Hz as %.

0 to 30%

9999 Without second torque boost

Set the torque boost value when the RT signal is on.

Description

(1) Starting torque adjustment

⋅ On the assumption that Pr. 19 Base frequency voltage is 100%, set the output voltage at 0Hz in % in Pr. 0 (Pr. 46). ⋅ Adjust the parameter little by little (about 0.5%), and check the motor status each time. If the setting is too large,

the motor will overheat. The guideline is about 10% at the greatest.

100%

Output voltage

r. 0

Setting

r.46

range

Output frequency (Hz)

Base frequency

(2) Set multiple torque boost (RT signal, Pr. 46)

⋅ Use the second torque boost when changing the torque boost according to application or when using multiple

motors by switching between them by one inverter.

⋅ Pr. 46 Second torque boost is valid when the RT signal turns ON.

REMARKS

⋅ The RT signal acts as the second function selection signal and makes the other second functions valid. (Refer to page 136) ⋅ The RT signal is assigned to the RT terminal in the default setting. By setting "3" to any of Pr. 178 to Pr. 189 (Input terminal function

selection), you can assign the RT signal to the other terminal.

PARAMETERS

Adjustment of the output torque (current) of the motor

CAUTION

⋅ Increase the setting when the distance between the inverter and motor is long or when motor torque is insufficient in the low-

speed range. If the setting is too large, an overcurrent trip may occur.

⋅ The Pr. 0 and Pr. 46 settings are valid only when V/F control is selected. ⋅ When using the inverter dedicated motor (constant-torque motor) with the 5.5K or 7.5K, set the torque boost value to 2%. If the

initial set Pr. 71 value is changed to the setting for use with a constant-torque motor, the Pr. 0 setting changes to the corresponding value in above.

⋅ Changing the terminal assignment using Pr. 178 to Pr. 189 (input terminal function selection) may affect the other functions. Set

parameters after confirming the function of each terminal.

♦ Parameters referred to ♦

Pr. 3 Base frequency, Pr. 19 Base frequency voltage Refer to page 98 Pr. 71 Applied motor Refer to page 122 Pr. 80 Motor capacity Refer to page 89 Pr. 178 to Pr. 189 (Input terminal function selection) Refer to page 133

Adjustment of the output torque (current) of the motor

MFVC

4.4.2 Simple magnetic flux vector control (Pr.80, Pr.90)

Providing optimum excitation to the motor can also produce high torque in a low-speed range. (Simple magnetic flux vector control)

MFVC

Parameter

Number

80 Motor capacity 9999

90 Motor constant (R1) 9999

The above parameters can be set when Pr. 160 User group read selection = "0". (Refer to page 201)

Name

Initial Value

Setting Range Description

55K or lower

75K or higher

9999 V/F control is performed

55K or lower 0 to 50Ω

75K or higher

9999

0.4 to 55kW

0 to

3600kW

0 to

400mΩ

Set the capacity of the motor used to select Simple magnetic flux vector control.

Used to set the motor primary resistance value. (Normally setting is not necessary.) Use the Mitsubishi motor (SF-JR, SFHRCA) constants

POINT

⋅ The number of motor poles should be any of 2, 4 and 6 poles. ⋅ Single-motor operation (One motor for one inverter) ⋅ The wiring length from inverter to motor should be within 30m

(1) Automatically control optimum torque (Pr.80)

⋅ When Simple magnetic flux vector control is not used, set "9999" (initial value) in Pr.80. ⋅ Set the used motor capacity (equal to or one rank higher than the inverter capacity).

REMARKS

When using a constant-torque motor, set Pr. 71 Applied motor to "1" (constant-torque motor).

CAUTION

⋅ When Simple magnetic flux vector control is selected, the rated motor frequency is set in Pr. 3 and the rated motor voltage is set in

Pr. 19. The base frequency voltage is handled as 200V class : 200V, 400V class : 400V when "9999" or "8888" is set in Pr. 19 .

⋅ Adjustable 5 points V/F, energy saving operation mode, Optimum excitation control function only under V/F control. They do not

function for Simple magnetic flux vector control.

(2) Set the motor constant (Pr.90)

⋅ Normally setting is not necessary. When you need more torque under Simple magnetic flux vector control for other

manufacturer’s motor, set the motor primary resistance value (R1) for connection. When the setting value is

"9999" (initial value), the motor constant is based on the Mitsubishi motor constant (SF-JR, SF-HRCA).

♦ Parameters referred to ♦

Pr. 3 Base frequency, Pr. 19 Base frequency voltage Refer to page 98

Pr. 60 Energy saving control selection Refer to page 176

Pr. 71 Applied motor Refer to page 122

Pr. 77 Parameter write selection Refer to page 200

PARAMETERS

Mitsubishi Electronics FR-F740P, FR-F720P User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

This section is specifically about safety matters

CONTENTS

1 OUTLINE

1.1 Product checking and parts identification

1.2 Inverter and peripheral devices

1.2.1 Peripheral devices

1.3 Method of removal and reinstallation of the front cover

1.4 Installation of the inverter and enclosure design

1.4.1 Inverter installation environment

1.4.2 Cooling system for inverter enclosure

1.4.3 Inverter placement

2 WIRING

2.1 Wiring

2.1.1 Terminal connection diagram

2.1.2 EMC filter

2.2 Main circuit terminal specifications

2.2.1 Specification of main circuit terminal

2.2.2 Terminal arrangement of the main circuit terminal, power supply and the motor wiring

2.2.3 Cables and wiring length

2.2.4 When connecting the control circuit and the main circuit separately to the power supply

2.3 Control circuit specifications

2.3.1 Control circuit terminals

2.3.2 Changing the control logic

2.3.3 Control circuit terminal layout

2.3.4 Wiring instructions

2.3.5 Mounting the operation panel (FR-DU07) on the enclosure surface

2.3.6 RS-485 terminal block

2.3.7 Communication operation

2.4 Connection of stand-alone option units

2.4.1 Connection of the brake unit (FR-BU2)

2.4.2 Connection of the brake unit (FR-BU/MT-BU5)

2.4.3 Connection of the brake unit (BU type)

2.4.4 Connection of the high power factor converter (FR-HC/MT-HC)

2.4.5 Connection of the power regeneration common converter (FR-CV) (55K or lower)

2.4.6 Connection of the power regeneration converter (MT-RC) (75K or higher)

2.4.7 Connection of the power factor improving DC reactor (FR-HEL)

3.1 EMC and leakage currents

3.1.1 Leakage currents and countermeasures

3.1.2 EMC measures

3.1.3 Power supply harmonics

3.1.4 Harmonic suppression guideline

3.2 Installation of a reactor

3.3 Power-OFF and magnetic contactor (MC)

3.4 Inverter-driven 400V class motor

3.5 Precautions for use of the inverter

3.6 Failsafe of the system which uses the inverter

PARAMETERS

4.1 Operation panel (FR-DU07)

4.1.1 Component of the operation panel (FR-DU07)

4.1.2 Basic operation (factory setting)

4.1.3 Easy operation mode setting (easy setting mode)

4.1.4 Changing the parameter setting value

4.1.5 Displaying the set frequency

4.2 Parameter list

4.2.1 Parameter list

Parameters according to purposes

IPM motor control <IPM>

4.4 Adjustment of the output torque (current) of the motor