Mitsubishi Electronics FR-E740-0.4KSC, FR-E720S-0.1KSC, FR-E720-0.1KSC User Manual

Page 1

INVERTER

FR-E700

INSTRUCTION MANUAL (BASIC)

FR-E720-0.1KSC to 15KSC FR-E740-0.4KSC to 15KSC FR-E720S-0.1KSC to 2.2KSC

Thank you for choosing this Mitsubishi Inverter. This Instruction Manual (B asic) provides handling information and precautions for use of the equipment. Please forward this Instru ction Manual (Basic) to the e nd user.

CONTENTS

OUTLINE ...................................................................................1

INSTALLATION AND WIRING ...................................................6

PRECAUTIONS FOR USE OF THE INVERTER.........................20

FAILSAFE OF THE SYSTEM WHICH USES THE INVERTER ...22

DRIVING THE MOTOR.............................................................23

ENERGY SAVING OPERATION FOR FANS AND PUMPS ........33

PARAMETERS .........................................................................34

TROUBLESHOOTING ..............................................................39

PRECAUTIONS FOR MAINTENANCE AND INSPECTION ........44

SPECIFICATIONS....................................................................46

To obtain the Instruction Manual (Applied) and the Safety stop function instruction manual

Contact where you purchased the inverter, your Mitsubishi sales representative, or the nearest Mitsubishi FA Center for the following manual:

 Instruction Manual (Applied) [IB(NA)-0600277ENG]  Safety stop function instruction manual [BCN-A211508-004]

These manuals are required if you are going to utilize functions and performance.

The PDF versions of these manuals are also available for download at "MELFANS Web," the Mitsubishi Electric FA network service on the world wide web (URL: http://www.MitsubishiElectric.co.jp/melfansweb).

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Page 2

This Instruction Manual (Basic) provides handling information and precautions for use of the equipment.

WARNIN G

CAUTION

WARNING

CAUTION

Please forward this Instruction Manual (Basic) to the end user.

This section is specifically about safety matters

Do not attempt to install, operate, maintain or inspect th e inverter until you have read through the Inst ruction Manual (Basic) and appended documents carefully and can use the equipment correctly. Do not use this product until you have a full knowledge of the equipment, safety information and instructions. In this Instruction Manual (Basic), the safety instruction levels are classified into "WARNING" and "CAUTION".

Incorrect handling m ay cause hazardous conditions, resulting in death or severe injur y.

Incorrect handling m ay cause hazardous conditions, resulting in medium or slight injury, or may cause only material damage.

The level may even lead to a se rious consequence according to conditions. Both instruction levels must be followed because these are important to personal safety.

1. Electric Shock Prevention

 While power is ON or when the inverter is running, do not

open the front cover. Otherwise you may g et an electric shock.

 Do not run the inverter with the front cover or wiring cover

removed. Otherwis e you may access the exposed highvoltage terminals or t he charging part of the ci rcuitry and get an electric shock.

 Even if power is OFF, do not remove the front cover

except for wiring or periodic inspection. You may accidentally touch the charged inverter circuits and get an electric shock.

 Before wiring or inspect ion, power must be sw itched OFF.

To confirm that, LED indication of the operation panel must be checked. (It must be OFF.) Any person who is involved in wiring o r inspection shall wait for at least 10 minutes after the power supply has been switched OFF and check that there are n o residual voltage using a tester or the like. The capacitor is charged with high voltage for some time after power OFF, and it is dangerous.



This inverter must be earthed (grounded). Earthing (grounding) must conform to the requirements of national and local safety regulations and electrical code (NEC section 250, IEC 536 class 1 and other applicab le standards). A neutral-point earthed (grounded) power supply for 400V class inverter in compliance with EN standard must be used.

 Any person who is involved in wiring or inspection of this

equipment shall be f ully competent to do the work.

 The inverter must be installed before wiring. Otherwise

you may get an elect ric shock or be injured.

 Setting dial and key operations must be performed with

dry hands to prevent an electric shock.

 Do not subject the c ables to scratches, excess ive stress,

heavy loads or pinchi ng. Otherwise you may get an electric shock.

 Do not change the cooling f an while power is ON. It is

dangerous to change the cooling fan while power is ON.

 Do not touch the printed circuit board or handle the

cables with wet hands. Otherwise you may get an electric shock.

 When measuring th e main circuit capacitor ca pacity, the

DC voltage is applied to the motor for 1s at powering OFF. Never touch the motor terminal, etc. right after powerin g OFF to prevent an e lectric shock.

2. Fire Prevention

 Inverter must be installed on a nonflammable wall without

holes (so that nobody touches the inverter heatsink on the rear side, etc.). Mounting it to or near flammable material can cause a fire.

 If the inverter has become faulty, the inverter power must

be switched OFF. A continuous flow of large current could cause a fire.

 When using a brake res istor, a sequence that will turn OFF

power when a fault signal is output must be configured. Otherwise the brak e resistor may overheat due to damage of the brake transi stor and possibly cause a fire.

 Do not connect a resistor directly to the DC terminals P/+

and N/-. Doing so could cause a fire.

3.Injury Prevention

 The voltage applied to each terminal must be the ones

specified in the Instruction Manual. Otherwise burst, damage, etc. may occur.

 The cables must be co nnected to the correct terminals.

Otherwise burst, dam age, etc. may occur.

 Polarity must be cor rect. Otherwise burst, damage, etc.

may occur.

 While power is ON or for some time after power-OFF, do

not touch the inver ter as they will be extremely hot. Doing so can cause burns.

4. Additional Instructions

Also the following points must be noted to prevent an

accidental failure, injury, electric shoc k, etc.

(1) Transportation and Mounting

 The product must be transported in correct method that

corresponds to the weight. Failure to do so may lead to injuries.

 Do not stack the boxes c ontaining inverters higher th an

the number recommended.

 The product must be installed to the position where

withstands the weight of the product according to the information in the Instruction Manual.

 Do not install or operate the inverter if it is damaged or

has parts missing.

 When carrying the inverter, do not hold it by the front

cover or setting dial; it may fall off or fail.

 Do not stand or rest heavy objects on the product.  The inverter mounting orientation must be correct.  Foreign conductive objects must be prevented from

entering the inverter. That includes screws and metal fragments or other flammable substance such as oil.

 As the inverter is a precision instrument, do not drop or

subject it to impact.

 The inverter must be used under the following

environment. Other wise the inverter may be damaged.

Surroundi ng air temperature

Ambient humidity

Storage temperature

Atmosphere

Environment

Altitude/ vibration

1 Temperature appl icable for a short time, e.g . in transit.

-10°C to +50°C (non-freezing)

90%RH or less (non-condensing)

-20°C to +65°C *1

Indoors (free from corrosi ve gas, flammable gas, oil mist, dust and dirt)

Maximum 1,000m above sea level.

5.9m/s

or less at 10 to 55Hz (directions of X, Y, Z

axes)

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Page 3

(2) Wiring

CAUTION

WARNING

CAUTION

(5) Emergency stop

 Do not install a power factor correction capacitor or sur ge

suppressor/capacitor type filter on the inverter output side. These devices on the inverter output side may be overheated or burn out.

 The connection orientation of the output cables U, V, W to

the motor affects the rotation direction of the motor.

(3) Trial run

 Be fore starting operation, each parameter must be

confirmed and adjusted. A failu re to do so may cause some machines to make unexpected motions.

(4) Usage

 An y person must stay away from the equipment wh en the

retry function is set as it will restart suddenly after trip.

 S ince pressing key may not stop output dependin g

on the function setting status, separate circ uit and switch that make an emerg ency stop (power OFF, mechanical brake operation for emer gency stop, etc.) must be provided.

 OFF status of the start signal must be confirmed before

resetting the inv erter fault. Resettin g inverter alarm wit h the start signal ON restarts the motor suddenly.



The inverter mu st be used for thre e-phase induction motors. Connection of any other electrical equipment to the inverter output may damage the equipment.

 Do not modify the equipment. 

Do not perform parts removal which is not in structed in this manual. Doing so may lead to fault or damage of the product.

 The electronic thermal relay function does not guarantee

protection of the motor from overheating. It is recommended to install bo th an external thermal and P TC thermistor for overh eat protection.

 Do not use a magnetic contactor on the inverter input for

frequent starting/stopping of the inverter. Otherwise the life of the inverter decreases.

 T he effect of electrom agnetic interference m ust be

reduced by using a noise filter or by other means. Otherwise nearby e lectronic equipment may b e affected.

 Appr opriate measures must be taken to suppress

harmonics. Otherwise power supply harmonics from the inverter may heat/dam age the power factor corr ection capacitor and generator.

 W hen driving a 400V class motor by the i nverter, the

motor must be an insulation-enhanced motor or measures must be taken to suppress surge voltage. Surge voltage attributable to the wiring constants may occur at the motor terminals, deteriorating the insulation of the motor.

 W hen parameter clear or a ll parameter clear is pe rformed,

the required paramete rs must be set agai n before starting operations becau se all parameters return t o the initial value.

 The inverter can be easily set for high-speed operation.

Before changing its setting, the performances of the motor and machine must be fully examined.

 Stop status cannot be hold by the inverter's brake

function. In addition to t he inverter’s brake function, a holding device must be installed to ensure safety.

 Be fore running an inverter which had been stored for a long

period, inspection and test operation must be performed.

 F or prevention of damage due t o static electricity, nearby

metal must be touched before touching this product to eliminate static electricity from your body.

 A s afety backup such as an em ergency brake must be

provided to prevent hazardous condition to the machine and equipment in ca se of inverter failure.

 W hen the breaker on the inverter input side trips, the

wiring must be checked for fault (short circuit), and internal parts of the inverter for a damage, etc. The cau se of the trip must be identified and removed before turning ON the power of the breaker.

 W hen any protective function is activated, ap propriate

corrective action must be taken, and the inverter must be reset before resuming operation.

(6) Maintenance, inspection and parts replacement

 Do not carry out a megger (insulation resistance) test on

the control circuit of the inverter. It will cause a failure.

(7) Disposal

 T he inverter must be trea ted as industrial waste.

General instruction

Many of the diagrams and dr awings in this Instruction Manual (Basic) show the inverter without a cover or partially open for explanation. Never operate the inverter in this manner. The cover must be alway s reinstalled and the instruction in this Instruct ion Manual (Basic) must be followed when operating the inverter.

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 PU: Operatio n panel and parameter unit (FR-PU04, FR-PU07)

 Inverter: Mitsubishi inverter FR-E700 series safety stop function model

 FR-E700: Mitsubishi inverter FR-E700 series safety stop function model

 Pr.: Parameter number (Number assigned to function)

 PU operation: Operation using the PU (operation panel/FR-PU04/FR-PU07)

 External operation: Operation using the control circuit signals

 Combined operation : Operation using the PU (FR-PU04/FR-PU07) and external operation

 Standard motor : SF-JR

 Constant torque motor : SF-HRCA

 LONWORKS® is a registered trademark of Echelon Corporation in the U.S.A and other countries.

 Company and product names herein are the trademarks and registered trademarks of their respective owners.

<Mark>

REMARKS: Additional helpful contents and relations with other functions are written.

Note: Contents requiring caution or cases when set functions are not activated are written.

POINT: Useful contents and points are written.

Refer to the Instruction Manual (Applied) for further information on the following points.

 Removal and reinstallation of the cover

 Connection of stand-alone option unit

 EMC and leakage currents

 Detailed explanation on parameters

 Troubleshooting

 Check first when you have a trouble

 Inspection items (life diagnosis, cooling fan replacement)

 Measurement of main circuit voltages, currents and powers

 For customers who are replacing the conventional model with this inverter

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Page 5

Product checking and parts identification

Cooling fan

The cooling fan is removable.

USB connector (mini-B conne ctor)

(Refer to page 9)

Control logic switchover jumper connector

The jumper connector is in the sink logic (SINK) when shipped from the factory. Move the jumper connector to change to the source logic (SOURCE). Always fit the jumper connector to the either position.

( Refer to the Instruction Manual (Applied))

Combed shaped wiring cover

Refer to the Instruction Manual (Applied) for installation/removal.

Main circuit terminal block

(Refer to page 10)

PU connector cover

Refer to the

Instruction Manual (Applied) for how to

open the cover.

Front cover

Refer to the Instruc tion

Manual (Applied) for

installation/removal.

USB connector cover

Refer to the Instruction

Manual (Applied) for how to

open the cover.

Voltage/current input switch

(Refer to page 9)

Operation panel

(Refer to page 2)

PU connector

(Refer to page 9)

Example of FR-E740-3.7KSC

Control circuit terminal block

(Refer to page 10)

1 OUTLINE

1.1 Product checking and parts identification

Unpack the inverter and check the capacity plate on the front cover and the rating plate on the inverter side face to ensure that the product agrees with your order and the inverter is intact.

Inverter model

No. Voltage class

Three-phase 200V class

E720

Three-phase 400V class

E740

Single-phase 200V class

E720S

E740 3.7 KFR

Represents the inverter capacity [kW]

Control circuit terminal specificationSymbol

Safety stop function modelSC

 Accessory

· Fan cover fixing screws (M3  35mm) These screws are necessary for compliance with the EU Directive

FR-E720-1.5KSC to 3.7KSC, FR-E740-1.5KSC to 3.7KSC, FR-E720S-0.75KSC to 2.2KSC 1

Harmonic suppression guideline (when inverters are used in Japan)

All models of general -purpose inverters used by specific consumers are covered by "Harmonic suppr ession guideline for cons umers who receive high voltage or spe cial high voltage". (For furth er details, refer to Chapter 3 of the Instruction Manual (Applied).)

Capacity plate

FR-E740-3.7KSC

Inverter model

Serial number

Rating plate

Inverter model

Input rating

Output rating

Serial number

(Refer to page 49)

Capacity Quantity

FR-E720-5.5KSC to 15KSC, FR-E740-5.5KSC to 15KSC 2

Connector for plug-in option connection

(Refer to the instruction manual of options.)

FR-E740-3.7KSC

Page 6

Operation panel

Operation mode indicator

PU: Lit to indicate P U operation mode. EXT:

Lit to indicate External operation mode. (Lit at power-ON at initial setting.)

NET: Lit to indicate Network operation

mode.

PU, EXT: Lit to indicate External/PU

combined operation mode 1, 2. These turn OFF whe n command source is not on oper ation panel.

Unit indicator

Hz: Lit to indica te frequency.

(Flickers when the set frequency

monitor is displayed.) A: Lit to indicate current. (Both "Hz" and "A" turn OFF when other than the above is displayed.)

Monitor (4-digit LED)

Shows the f requency, parameter numb er, etc.

Setting dial

(Setting dial: Mitsubishi inverter dial) Used to change the frequency setting and parameter settings. Press to displ ay the following.  Displays the set frequency in the

monitor mode

 Present set value is displayed during

calibration

 Displays the order in the faults history

mode

Mode switch over

Used to change each setting mode.

Pressing simultaneously changes

the operation mode. Pressing for a while (2s) can lock

operation. ( Refer to the Instruction

Manual (Applied))

Determination of each setting

If pressed during operation, monitor changes as below:

Running frequency

Output current

Output voltage

Operating status indicator

Lit or flicker during inverter operation.



* Lit: When the forward rotation operation

is being performed.

Slow flickering (1.4s cycle):

When the reverse operation is being

performed.

Fast flickering (0.2s cycle):

When was pressed or the

start command was given, but the

operation cannot be made.

When the frequency command is less

than the starting frequency.

When the MRS signal is input.

Parameter setting mode

Lit to indicate paramete r setting mode.

Monitor indicator

Lit to indicate monitoring mode.

Stop operation

Used to stop Run command. Fault can be reset when protective function is activated (fault).

Operation mode switchover

Used to switch between the PU and External operation mode. When using the External operation mode (operati on using a separa tely connecte d frequency setting potentiometer and start signal), press this key to light up t he EXT indication.

(Press simultaneously (0.5s) o r

change Pr. 79 setting to change to

combined mode .) ( Refer to the

Instruction Manual (Applied))

PU: PU oper ation mode EXT:External operation mode Cancels PU stop also.

Start command

The rotation direction can be selected by setting Pr. 40.

1.2 Operation panel

1.2.1 Names and functions of the operation panel

The operation panel cannot be removed from the inverter.

Page 7

1.2.2 Basic operation (factory setting)

(Refer to page 40)

(Refer to page 4)

Operation mode switchover

At power-ON (External operation mode)

Operation panel

PU Jog operation mode

(Example)

PU operation mode

(output frequency monitor)

Parameter setting mode

Value change

Output current monitor

STOP

and frequency flicker.

Frequency setting has been written and completed!!

Output voltage monitor

Display the present setting

(Example)

Parameter settingFaults history Monitor/frequency setting

Value change

Parameter clear All parameter

clear

Parameter and a setting value flicker alternately.

Parameter write is completed!!

Faults history clear

Initial value

change list

[Operation for displaying faults history]

Past eight faults can be displayed.

(The latest fault is ended by ".".)

When no fault history exists, is displayed.

While a fault is displayed:

The display shifts as follows by pressing : Output frequency at the fault

Output current Output voltage Energization time.

(After Energization time, it goes back to a fault display.)

Pressing the setting dial shows the fault history number.

Page 8

Operation panel

1.2.3 Changing the parameter setting value

Changing example

Change the Pr. 1 Maximum frequency setting.

Operation Display

Screen at power-ON

The monitor display ap pears.

2. P ress to choose the PU operation mo de.

3. P ress to choose the parameter setting

mode.

4. Turn until (Pr. 1) appears.

5. P ress to read the currently set value.

" "(120.0Hz (initial value) ) appears.

6. Turn to change the set v alue to

" " (60.00Hz).

7. P ress to set.

 Turn to read another parameter.

 Press to show the setting again.

 Press twice to show the next parame ter.

 Press twice to return the monito r to frequency monitor.

PU indicator is lit.

PRM indicator is lit.

(The parameter number re ad previously appears.)

Flicker...Parameter setting complete!!

REMARKS

appears .................... Write disable error

appears .................... Write error during operat ion

appears ....................Ca libration error

appears ....................M ode designation error

(For details, Refer to the Instruction Manual (Applied) .)

 The number of digits displayed on the operation panel is four. Only the upper four digits of values can be displayed and set. If the

values to be displayed have five digits or more including decimal places, the fifth or later numerals can not be displayed nor set.

(Example ) For Pr. 1

When 60Hz is set, 60. 00 is displayed.

When 120Hz is set, 12 0.0 is displayed and second decimal place is not dis played nor set.

is displayed...Why?

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1.2.4 Parameter clear/all parameter clear

and

POINT

 Set "1" in Pr.CL Parameter clear, ALLC all parameter clear to initialize all par ameters. (Parameters are not cleared

when "1" is set in Pr. 77 Parameter write selection.)

 Refer to the extended parameter list of the Instruction Manual (Applied) for parameters cleared with this

operation.

Operation Display

Screen at power-ON

The monitor display app ears.

2. Press to choose th e PU operation mode.

Operation panel

PU indicator is lit.

3. Press to choose t he parameter setting

mode.

4. Turn until ( ) appears.

PRM indic ator is lit.

(The parameter number r ead previously appears.)

Parameter clear

All parameter clear

5. Press to read the c urrently set value.

" "(initial value) appears.

6. Turn to change it to the set val ue " ".

7. Press to set.

Flicker ··· Parameter setting complete!!

 Turn to read another parameter.

Setting Description

0 Not executed.

 Press to show the setting again.

 Press twice to show the next paramet er.

Sets parameters back to the i nitial values. (Paramet er clear sets back all paramete rs except

calibration parameters and term inal function selection parameters to the initial values.) Refer to the

parameter list of the I nstruction Manual (Applied) for availabi lity of parameter clear and a ll

parame ter cl ear.

Parameter clea r

All parameter clear

REMARKS

are displayed alternately ... Why?

The inverter is not in the PU operation mode.

PU connector or USB c onnector is used.

1. Press . [PU] is lit and the monitor (4-digit LED) displays "1". ( When Pr. 79 = "0" (initial value))

2. Carry out operation from step 6 again.

Page 10

2 INSTALLATION AND WIRING

EMC filter (ferrite core)

(FR-BSF01, FR-BLF)

Install

an EMC filter (ferrite core)

to reduce the electromagnetic noise generated from the inverter. Effective in the range from about 1MHz to 10MHz. A wire should be wound four turns at a maximum.

Motor

Earth (Ground)

Devices connected to the output

Do not install a power factor correction capacitor, surge suppressor or capacitor type filter on the output side of the inverter. When installing a moulded case circuit breaker on the output side of the inverter, contact each manufacturer for selection of the moulded case circuit breaker.

The regenerative braking capability of the inverter can be exhibited fully. Install this as required.

Power supply harmonics can be greatly suppressed. Install this as required.

High power factor converter (FR-HC)

Power regeneration common converter (FR-CV)

Earth (Ground)

R/L1 S/L2T/L3

Great braking capability is obtained. Install this as required.

EMC filter (ferrite core) *

(FR-BSF01, FR-BLF)

AC power supply

Use within the permissible power supply specifications of the inverter. To ensure safety, use a moulded case circuit breaker, earth leakage circuit breaker or magnetic contactor to switch power ON/OFF.

Magnetic contactor (MC)

Install the magnetic contactor to ensure safety. Do not use this magnetic contactor to start and stop the inverter. Doing so will cause the inverter life to be shorten.

Moulded case circuit breaker (MCCB) or earth leakage circuit breaker (ELB), fuse

The breaker must be selected carefully since an in-rush current flows in the inverter at power ON.

Install

an EMC filter (ferrite core)

to reduce the electromagnetic noise generated from the inverter. Effective in the range from about 1MHz to 10MHz. When more wires are passed through, a more effective result can be obtained. A wire should be wound four turns or more.

To prevent an electric shock, always earth (ground) the motor and inverter. For reduction of induction noise from the power line of the inverter, it is recommended to wire the earthing cable by returning it to the earth (ground) terminal of the inverter.

AC reactor (FR -HAL)

DC reactor (FR-HEL) *

EMC filter (capacitor) *

(FR-BIF)

P/+

Brake unit (FR-BU2)

Reduces the radio noise.

Resistor unit (FR-BR) Discharging resistor (GZG, GRZG)

Inverter (FR-E700)

* Filterpack (FR-BFP2), which contains DC reactor and EMC filter in one package, is also available.

Approved safety relay module

Required for compliance with safety standard.

S1 S2

Parameter unit

(FR-PU07)

USB connector

A personal computer and an inverter can be connected with a USB (Ver1. 1) cable.

Enclosure surface operation panel (FR-PA07)

By connecting the connection cable (FRCB2) to the PU connector, operation can be performed from FR-PU07, FR-PA07.

Reactor (FR-HAL, FR-HEL option)

Reactors (option) must be used when power harmonics measures are taken, the power factor is to be improved or the inverter is installed near a large power supply system (500kVA or more). The inverter may be damaged if you do not use reactors. Select the reactor according to the model. Remove the jumpers across terminals P/+ and P1 to connect the DC reactor.

P/+

N/-

(Refer to page 46)

(Refer to page 7)

( Refer to Chapter 4 of the Instruction Manual (Applied))

Brake resistor (FR-ABR, MRS type, MYS type)

Braking capabili ty can be improved. (0.4K or higher) Always install a t hermal relay when using a brake resistor whose capacity is 11K or higher.

(Refer to page 19)

NOTE

 The life of the inverter is influenced by surrounding air temperature. The surrounding air temperature should be as low as

possible within the p ermissible range. This m ust be noted especi ally when the inverter is installed in an enclosur e. (Refer to page 8)

 Wrong wiring might lead to damage of the inverter. The control signal lines must be kept fully away from the main circuit

to protect them from noise. (Refer to page 9)

 Do not install a power factor correction capacitor, surge suppressor or capacitor type filter on the inverter output side.

This will cause the i nverter to trip or the c apacitor and surge suppress or to be damaged. I f any of the above dev ices are connected, immediately remove them.

 Electromagne tic wave interference

The input/output (main circuit) of the inverter includes high frequency components, which may interfere with the communication devices (such as AM radios) used near the inverter. In this case, install options among the capacitor type EMC filter FR-BIF (for use in the input side only), the ferrite core type EMC filter FR-BSF01/FR-BLF, filterpack, and EMC filter to minimize the interferen ce. ( Refer to Chapter 3 of the Instruction Manual (Applied)).

 Refer to the instructi on manual of each option and peripher al devices for details of peripheral devi ces.

Page 11

Peripheral devices

MCCB INV

2.1 Peripheral devices

Check the inverter model of the inverter you purchased. Appropriate peripheral devices must be selected according to the capacity.

Refer to the following list and prepare appropriate peripheral devices.

Moulded Case Circuit Breaker

Applicable Inverter

Model

Motor

Output

(kW)

or Earth Leakage Circuit Breaker

(MCCB) 

(ELB) 

Reactor connection Reactor connection

without with without with

FR-E720-0.1KSC 0.1 5A 5A S-N10 S-N10 0.4K 0.4K

FR-E720-0.2KSC 0.2 5A 5A S-N10 S-N10 0.4K

FR-E720-0.4KSC 0.4 5A 5A S-N10 S-N10 0.4K 0.4K FR-E720-0.75KSC 0.75 10A 10A S-N10 S-N10 0.75K 0.75K FR-E720-1.5KSC 1.5 15A 15A S-N10 S -N10 1.5K 1.5K FR-E720-2.2KSC 2.2 20A 15A S-N10 S -N10 2.2K 2.2K FR-E720-3.7KSC 3.7 30A 30A S-N20, S-N21 S-N 10 3.7K 3.7K FR-E720-5.5KSC 5.5 50A 40A S-N25 S-N20, S-N21 5.5K 5.5K

Three-Phase 200V

FR-E720-7.5KSC 7.5 60A 50A S-N25 S -N25 7.5K 7.5K FR-E720-11KSC 11 75A 75A S-N35 S-N35 11K 11K FR-E720-15KSC 15 125A 100A S-N50 S-N50 15K 15K

FR-E740-0.4KSC 0.4 5A 5A S-N10 S-N10 H0.4K H0.4K FR-E740-0.75KSC 0.75 5A 5A S-N10 S -N10 H0.75K H0.75K FR-E740-1.5KSC 1.5 10A 10A S-N10 S -N10 H1.5K H1.5K FR-E740-2.2KSC 2.2 15A 10A S-N10 S -N10 H2.2K H2.2K FR-E740-3.7KSC 3.7 20A 15A S-N10 S -N10 H3.7K H3.7K FR-E740-5.5KSC 5.5 30A 20A S-N20, S-N21 S-N11, S-N12 H5. 5K H5.5K FR-E740-7.5KSC 7.5 30A 30A S-N20, S-N21 S-N20, S-N21 H7.5K H7.5K

Three-Phase 400V

FR-E740-11KSC 11 50A 40A S-N20, S-N21 S-N2 0, S-N21 H11K H11K FR-E740-15KSC 15 60A 50A S-N25 S-N20, S-N21 H15K H15K

FR-E720S-0.1KSC 0.1 5A 5A S-N10 S-N10

FR-E720S-0.2KSC 0.2 5A 5A S-N10 S-N10

FR-E720S-0.4KSC 0.4 10A 10A S-N10 S-N10

FR-E720S-0.75KSC 0.75 1 5A 10A S -N10 S-N10 1.5K 1.5K FR-E720S-1.5KSC 1.5 20A 20A S-N10 S-N10 2.2K 2.2K

FR-E720S-2.2KSC 2.2 40A 30A S-N20, S-N21 S-N 10 3.7K 3.7K

Single-Phase 200V

 Select an MCCB according to the power supply capacity.

Install one MCCB per inverter.

 For the use in the United States or Canada, select a UL and cUL certified fuse with Class T fuse equivalent cut-off

speed or faster with the appropriate rating for branch circuit protection. Alternatively, select a UL489 molded case circuit breaker (MCCB). (Refer to page 52)

 Magnetic contactor is selected based on the AC-1 class. The electrical durability of magnetic contactor is 500,000 times. When the magnetic contactor is

used for emergency stop during motor driving, the electrical durability is 25 times.

When using the MC for emergency stop during motor driving or using on the motor side during commercial-power supply operation, select the MC with c lass

AC-3 rated current for the motor rated current.

 The power factor may be slightly lower.

NOTE

 When the inver ter capacity is larger than t he motor capacity, select an MCCB and a m agnetic contactor according t o

the inverter model and cable and reactor according to the motor output.

 When the breaker on the inverter input side trips, check for the wiring fault (short circuit), damage to internal parts of

the inverter, etc. Identify the ca use of the trip, then rem ove the cause and power O N the breaker.

Magnetic Contactor (MC)



Reactor

FR-HAL FR-HEL

 0.4K

0.4K

 0.4K

0.4K

 0.4K

0.75K

 0. 75K

Page 12

Installation of the inverter and instructions

Front cover

Wiring cover

Front cover

Wiring cover

FR-E720-0.1KSC to 0.75KSC FR-E720S-0.1KSC to 0.4KSC

FR-E720-1.5KSC to 3.7KSC FR-E740-0.4KSC to 7.5KSC FR-E720S-0.75KSC or higher

Front cover 1

FR-E720-5.5KSC to 15KSC FR-E740-11KSC, 15KSC

Wiring cover

Refer to the clearances

shown on the left.

Vertical

10cm or more

Measurement position

5cm

-10 C to ＋50 C (non-freezing)

1cm or more

∗1, ∗2

1cm or more

∗1, ∗2

1cm or more

∗1

2.2 Installation of the inverter and instructions

(1) Installation of the inverter

Enclosure surface mounting

Remove the front cover and wiring cover to fix the inverter to the surface. (Remove the covers in the directions of the arrows.)

Note

 When encasing multi ple inverters, install them in parallel as a cooling

measure.

 Install the inverter ve rtically.

 For heat dissipation and maintenance, tak e at least the clear ances

shown in the table below from the inverter to the other devices and to

the enclosure surface .

 Take 5cm or more clearances for 5.5K or higher.

 When using the inverters at the surrounding air temperature of 40C or less, the inverters can be installed without any clearance between

(2) Environment

Before installation, che ck that the environment meets the specifications on page 47.

Note

 Install the inverter on a strong surface securely and vertically with bolts.

 Leave enough clearances and take cooling measures.

 Avoid places where the inverter is subjected to direct sunlight, high temperature and high humidity.

 Install the inverter on a nonflammable wall surface.

them (0cm clearance).

Page 13

2.3 Wiring

Earth

(Ground)

Motor

Earth (Ground)

Three-phase AC power supply

MCCB MC

R/L1

P1 P/+

N/-

S/L2 T/L3

Earth

(Ground)

*7 Brake resistor (FR-ABR, MRS, MYS type)

Install a thermal relay to prevent an overheat and burnout of the brake resistor. (The brake resistor can not be connected to the 0.1K and 0.2K.)

*6 A brake transistor is not built-in to the 0.1K

and 0.2K.

Forward rotation start

Reverse rotation start

Middle speed

High speed

Low speed

Reset

Control input signals (No voltage input allowed)

Contact input common

STR

STF

RES

Relay output

Running

Frequency detection

Open collector output

Open collector output common

Sink/source common

RUN

Indicator (Frequency meter, etc.)

Moving-coil type 1mA full-scale

Calibration resistor

Frequency setting signals (Analog)

2 0 to 5VDC

10(+5V)

Frequency setting potentiometer

1/2W1kΩ

5(Analog common)

Connector for plug-in option connection

Option connector

*3 Terminal input specifications

can be changed by analog input specifications switchover (Pr. 73).

*2 When using terminals PC-

SD as a 24VDC power supply, take care not to short across terminals PC-SD.

connector

*1. DC reactor (FR-HEL)

When connecting a DC reactor, remove the jumper across P1 and P/+.

Control circuit terminal

Main circuit terminal

Sink logic

Jumper

USB

connector

*10

Terminal functions vary

with the input terminal

assignment (Pr. 178 to

Pr. 182 and Pr. 184)

Multi-speed selection

Terminal functions vary with the output terminal assignment (Pr. 190 and Pr. 191)

Terminal functions vary by Pr. 192 A,B,C terminal

function selection

SINK

SOURCE

(0 to 10VDC)

Voltage/current input switch

Main circuit

Control circuit

Safety stop function model

Relay output (Fault output)

Brake unit

(Option)

Single-phase AC power supply

MCCB MC

R/L1 S/L2

Single-phase power input

24VDC power supply

(Common for external power supply transistor)

Safety stop input common terminal

Safety stop input (Channel 1)

Shorting wire

Safety stop input (Channel 2)

Terminal 4 input (Current input)

(+) (-)

4 4 to 20mADC

0 to 5VDC 0 to 10VDC

*5 Terminal input specifications can be changed by analog

input specifications switchover (Pr. 267). Set the voltage/current input switch in the "V" position to select voltage input (0 to 5V/0 to10V) and "I" (initial value) to select current input (4 to 20mA). To use terminal 4 (initial setting is current input), set "4" in any of Pr.178 to Pr.184 (input terminal function selection) to assign the function, and turn ON AU signal.

*4 It is recommended to use 2W1kΩ

when the frequency setting signal is changed frequently.

*9 Operation and parameter setting can be

done from the parameter unit (FR-PU07) and the enclosure surface operation panel (FR-PA07). (Use the option cable (FR-CB2 ).) RS-485 communication can be utilized from a personal computer and other devices.

*8 It is not necessary when calibrating the

indicator from the operation panel.

*10 A personal computer and an inverter can be

connected with a USB (Ver1.1) cable.

2.3.1 Terminal connection diagram

Wiring

NOTE

 To prevent a malfunction caus ed by noise, separate the signal c ables more than 10cm from the power cables. Also

 After wiring, wire off cuts must not be left in the inverter.

 The output of the single-phase power input model is three-phase 200V.

separate the main circuit w ire of the input side and t he output side.

Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean. When drilling mounting holes in an enclosure etc., take ca re not to allow chips and other foreign matter to enter the inverter.

Page 14

Wiring

2.3.2 Terminal specifications

Ter mina l

Typ e

Symbol

R/L1, S/L2,

T/L3 *

U, V, W Inverter output Connect a three-phase squirrel-cage motor.

P/+, PR Brake resistor conn ection

P/+, N/-

Main circuit

P/+, P1 DC reactor connection Remove the jumper across terminals P/+ and P1 and connect a DC reactor.

STF Forward ro tation start

STR Reverse rotation start

RH, RM, RL Mu lti-speed selection Multi-speed can be selected according to the combination of RH, RM and RL signals.

RES Reset

Contact input

Control circuit/input signal

Safety stop function *

 For more details, refer to the Safety stop function instruction manual (BCN-A211508-004). (Refer to the front cover for how to obtain the manual.)

Term inal Na me Description

AC power input

Brake unit connection

DC power input

Earth (Ground)

Contact input common

(sink) (initial setting)

External transistor

common (source)

24VDC power supply

common

External transistor

common

(sink) (initial setting)

Contact input common

(source)

24VDC power supply

Safety stop input terminal

common

Safety stop input

(Channel 1)

Safety stop input

(Channel 2)

Connect to the commercial power supply. Keep these terminals open when using the high power factor converter (FR-HC) or power regeneration common converter (FR-CV).

 When using single-phase power input, terminals are R/L1 and S/L2.

Connect a brake resistor (MRS type, MYS type, FR-ABR) across terminals P/+ and PR. (The brake resistor can not be connected to the 0.1K or 0.2K)

Connect the brake unit (FR-BU2), power regeneration common converter (FR-CV) or high power factor converter (FR-HC).

Connect t he plus sid e of the pow er supply t o terminal P/+ and minu s side to t erminal N/ -.

For earthing (grounding) the inverter chassis. Must be earthed (grounded).

Turn ON the STF signal to start forward rotation and turn it OFF to stop.

Turn ON the STR signal to start reverse rotation and turn it OFF to stop.

Used to reset alarm output provided when protective circuit is activated. Turn ON the RES signal for more t han 0.1s, then tu rn it OFF. Initial setting is fo r reset always. By setting Pr. 75, reset can be set to enabled only at fault occurrence. Recover about 1s after reset is cancelled.

Common terminal for contact input terminal (sink logic) and terminal FM.

Connect this terminal to the power supply common terminal of a transistor output (open collector output) device, such as a programmable controller, in the source logic to avoid malfunction by undesirable current.

Common output terminal for 24VDC 0.1A power supply (PC terminal). Isolated from terminals 5 and SE.

Connect this terminal to the power supply common terminal of a transistor output (open collector output) device, such as a programmable controller, in the sink logic to avoid malfunction by undesirable current.

Common terminal for contact input terminal (source logic).

Can be used as 24VDC 0.1A power supply.

Common terminal for safety stop input terminals S1 and S2.

S1/S2 are safety stop signals for use with in conjunction with an approved external safety unit. Both S1/S2 must be used in dual channel form. Inverter output is shutoff depending on shorting/opening between S1 and PC, S2 and PC. In the initial status, terminal S1 and S2 are shorted with terminal PC by shorting wire. Remove the shorting wire and connect the safety relay module when using the safety stop function.

When the STF and STR signals are turned ON simultaneously, the stop command i s given.

Input resistance 4.7k Voltage when contacts are open 21 to 26VDC When contacts are shortcircuited 4 to 6mADC

Page 15

Typ e

Voltage input

Current input (initial status)

Control circuit/input signa l

Frequency setting

Term ina l

Symbol

Terminal Name Description

Frequency setting power

supply

Frequency setting

(voltage)

Frequency setting

(current)

Used as power supply when connecting potentiometer for frequency setting (speed setting) from outside of the inverter.

Inputting 0 to 5VDC (or 0 to 10V) provides the maximum output frequency at 5V (10V) and makes input and output proportional. Use Pr. 73 to switch betw een input 0 to 5VD C (initial setting) and 0 to 10VD C input.

Inputting 0 to 20mADC (or 0 to 5V / 0 to 10V) provides the maximum output frequency at 20mA and makes input and output proportional. This input signal is valid only when the AU signal is ON (terminal 2 input is invalid). To use terminal 4 (initial setting is current input), set "4" to any of Pr.178 to Pr.184

(input terminal function selection), a nd turn AU signal O N. Use Pr. 267 to switch among input 4 to 20mA (initial setting), 0 to

5VDC, and 0 to 10VDC. Set the voltage/current input switch in the "V" position to select voltage in put (0 to 5V/0 t o 10V).

Wiring

5VDC permissible load current 10mA

Input resistance 10k ± 1k Permissible maximum voltage 20VDC

Voltage input: Input resistance 10k ± 1k Permissible maximum voltage 20VDC Current input: Input resistance 233 ± 5 Maximum permissible current 30mA.

A, B, C

Relay

RUN Inverter running

FU Frequency detection

Open collector

Control circuit/output signal

FM For meter

Pulse

— PU co nnector

— USB connector

Communication

Frequency setting

common

Relay output (fault output)

Open collector

output common

Common terminal for the frequency setting signals (terminals 2 and 4). Do not earth (ground).

1 changeover contact output indicates that the inverter fault occurs. Fault: discontinuity across B and C (continuity across A and C), Normal: continuity across B and C (discontinuity across A and C) Contact capacity 230VAC 0.3A (power factor = 0.4) 30VDC 0.3A

Switched Low when the inverter output frequency is equal to or higher than the starting frequency (initial value 0.5Hz). Switched High during stop or DC injection brake operation.

Switched Low when the inverter output frequency is equal to or higher than the preset detected frequency and High when less than the pr eset detect ed frequency.

Common terminal of terminal RUN and FU.

Used to output a selected monitored item (such as Output frequency) among several monitored items. (Not output during inverter reset.)The output signal is proportional to the magnitude of the corresponding monitoring item.

With the PU connector, RS-485 communication can be established.

· Conforming standard: EIA-485 (RS-485) · Transmission format: Multi-drop link

· Communication speed: 4800 to 38400bps · Overall extension: 500m

A personal computer and an inverter can be connected with a USB (Ver1.1) cable.

· Interface: conforms to USB1.1 · Transmission Speed: 12Mbps

· Connector: USB mini B connector (receptacle mini B type)

Permissible load 24VDC (Maximum 27VDC) 0.1A (a voltage drop is 3.4V maximum when the signal is ON)

 Low is when the open

collector output transistor is ON (conducts). High is when the transistor is OFF (does not conduct).

Permissible load current 1mA 1440 pulses/s at 60Hz

Note

 Set Pr. 267 and a voltage/current input switch correctly, then input an analog signal in accordance with the setting.

Applying a voltage with voltage/current input switch in "I" position (current input is selected) or a current with switch in "V" position (voltage input is selected) could cause component damage of the inverter or analog circuit of output devices.

 The inverter will b e damaged if power is applied to t he inverter output terminals (U, V, W). Never perform such wiring.

 indicates that terminal functions can be selected using Pr. 178 to Pr. 182, Pr. 184 and Pr. 190 to Pr. 192 (I/O terminal

function selection).

 Terminal names and termina l functions are those of t he factory set.  When connecting the DC power supply, be sure to connect the plus side of the power supply to terminal P/+ and

minus side to terminal N/-. Opposite polarity will damage the inverter.

Page 16

Wiring

MotorPower supply

N/-

P/+ PR

R/L1 S/L2 T/L3

Jumper

Motor

Power supply

N/-

P/+

R/L1 S/L2 T/L3

Jumper

MotorPower supply

N/-

P/+ PR

R/L1 S/L2

Jumper

Motor

Power supply

N/-

P/+

R/L1 S/L2

Jumper

2.3.3 Terminal arrangement of the main circuit terminal, power supply and the motor wiring

Three-phase 200V/400V class

FR-E720-0.1KSC to 0.7 5KSC FR-E720-1.5KSC to 3.7K SC

FR-E740-0.4KSC to 3.7K SC

N/-

P/+

Jumper

R/L1 S/L2 T/L3

Motor

FR-E720-5.5KSC, 7.5K SC FR-E740-5.5KSC, 7.5K SC

R/L1 S/L2 T/L3

N/-

P/+

Jumper

N/-

P/+

Power supply

R/L1 S/L2 T/L3

Jumper

Power supply

FR-E720-11KSC, 15KSC FR-E740-11KSC, 15KSC

R/L1 S/L2 T/L3

N/-

P/+

Motor

Jumper

MotorPower supply

Single-phase 200V class

FR-E720S-0.1KSC to 0 .4KSC FR-E720S-0.75KSC to 2.2KSC

NOTE

 Make sure the power cables are connected to the R/L1, S/L2, and T/L3. (Phase need not be matched.) Never connect

the power cables to the U, V, and W of the inverter. Doing so will damage the inverter.

 Connect the motor to U, V, and W. Turning ON the forward rotation switch (signal) at this time rotates the motor

counterclockwise when viewed from the load shaft.

MotorPower supply

Page 17

Wiring

3 × wire resistance[mΩ/m] × wiring distance[m] × current[A]

1000

(1) Cable size and other specifications of the main circuit terminals and the earthing terminal

Select the recommended cable size to ensure that a voltage drop will be 2% or less.

If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor torque to

decrease especially at the output of a low frequency.

The following table indicates a selection example for the wiring length of 20m.

Three-phase 200V class (when input power supply is 220V)

cable

Cable Size

AWG 

R/L1 S/L2

U, V, W

T/L3

Cable Size

AWG 

R/L1 S/L2

U, V, W

T/L3

Cable Size

AWG 

R/L1

U, V, W

S/L2

PVC Cables, etc. (mm2)

R/L1

S/L2 T/L3

PVC Cables, etc. (mm2)

R/L1

S/L2 T/L3

PVC Cables, etc. (mm2)

R/L1

S/L2

U, V, W



Earthing

cable

Earthing

cable

Earthing

cable

Crimping

N·m

Ter min al

R/L1

S/L2 T/L3

Ter mi nal

Applicable Inverter

Model

FR-E720-0.1KSC to 0.7 5KSC M 3.5 1.2 2-3.5 2-3.5 2 2 2 14 14 2.5 2.5 2.5 FR-E720-1.5KSC, 2.2K SC M4 1.5 2-4 2-4 2 2 2 14 14 2.5 2.5 2.5

FR-E720-3.7KSC M4 1.5 5.5-4 5.5 -4 3.5 3.5 3.5 12 12 4 4 4

FR-E720-5.5KSC M5 2.5 5.5-5 5.5 -5 5.5 5.5 5.5 10 10 6 6 6 FR-E720-7.5KSC M5 2.5 14-5 8-5 14 8 5.5 6 8 16 10 6

FR-E720-11KSC M5 2.5 14-5 14-5 14 14 14 6 6 16 16 16 FR-E720-15KSC M6(M5) 4.4 2 2-6 22-6 22 22 14 4 4 2 5 25 16

Screw

Size 

Tightening

Torque

HIV Cables, etc. (mm2)

R/L1

U, V, W

S/L2 T/L3



U, V, W

Earthing

Three-phase 400V class (when input power supply is 440V)

Crimping

N·m

Ter min al

R/L1

S/L2 T/L3

Ter mi nal

Applicable Inverter

Model

FR-E740-0.4KSC to 3.7 KSC M4 1.5 2-4 2-4 2 2 2 14 14 2.5 2.5 2.5 FR-E740-5.5KSC M4 1.5 5.5-4 2-4 3.5 2 3.5 12 14 4 2.5 4

FR-E740-7.5KSC M4 1.5 5.5-4 5.5 -4 3.5 3.5 3.5 12 12 4 4 4 FR-E740-11KSC M4 1.5 5.5-4 5.5-4 5.5 5.5 8 10 10 6 6 10

FR-E740-15KSC M5 2. 5 8-5 8-5 8 8 8 8 8 1 0 10 10

Screw

Size 

Tightening

Torque

HIV Cables, etc. (mm2)

R/L1

U, V, W

S/L2 T/L3



U, V, W

Earthing

Single-phase 200V class (when input power supply is 220V)

N·m

Crimping

Ter min al

R/L1

S/L2

HIV Cables, etc. (mm2)

R/L1

U, V, W

S/L2



U, V, W

Earthing

Ter mi nal

Applicable Inverter

Model

FR-E720S-0.1KSC to 0.4KS C M3.5 1. 2 2-3.5 2-3.5 2 2 2 14 14 2.5 2.5 2.5 FR-E720S-0.75KSC M4 1. 5 2-4 2-4 2 2 2 1 4 14 2.5 2.5 2.5

FR-E720S-1.5KSC M4 1.5 2-4 2-4 2 2 2 14 14 2.5 2.5 2.5

FR-E720S-2.2KSC M4 1.5 5.5-4 2-4 3.5 2 2 12 14 4 2.5 2.5



The cable size is that of the cable (HIV cable (600V class 2 vinyl-insulated cable) etc.) with continuous maximum permissible temperature of 75°C. Assumes that the surrounding air temperature is 50°C or less and the wiring distance is 20m or less.



The recommended cable size is that of the cable (THHW cable) with continuous maximum permissible temperature of 75°C. Assumes that the surrounding air temperature is 40°C or less and the wiring distance is 20m or less. (Selection example for use mainly in the United States.)



The recommended cable size is that of the cable (PVC cable) with continuous maximum permissible temperature of 70°C. Assumes that the surrounding air temperature is 40°C or less and the wiring distance is 20m or less. (Selection example for use mainly in Europe.)



The terminal screw size indicates the terminal size for R/L1, S/L2, T/L3, U, V, W, and a screw for earthing (grounding). A screw for earthing (grounding) of the FR-E720-15KSC is indicated in ( ). For single-phase power input, the terminal screw size indicates the size of terminal screw for R/L1, S/L2, U, V, W, PR, P/+, N/-, P1 and a screw for earthing (grounding).

Screw

Size 

Tightening

Torque

NOTE

 Tighten the terminal screw to the specified torque. A screw that has been tighten too loosely c an cause a short circuit

or malfunction. A screw that has been tighten too tightly can cause a short circuit or malfunction due to the unit breakage.

 Use crimping terminals with insulation sleeve to wire the power supply and motor.

The line voltage drop can be calculated by the following formula:

Line voltage drop [V]=

Use a larger diameter cable when the wiring distance is long or when it is desired to decrease the voltage drop (torque

reduction) in the low speed range.

Page 18

Wiring

(2) Total wiring length

The overall wiring length for connection of a single motor or multiple motors should be within the value in the table below.

Pr. 72 PWM frequency selection

Setting

(carrier frequency)

1 (1kHz) or less

2 to15

(2kHz to 14.5kHz)

200V class 200m 200m 3 00m 500m 500m 500m 500m

400V class - - 200m 200m 300m 50 0m 500m

200V class 30m 1 00m 200m 300m 500m 500m 500m

400V class - - 30m 100m 200m 300m 500 m

0.1K 0.2K 0.4K 0.75K 1.5K 2.2K

When driving a 400V class motor by the inverter, surge voltages attributable to the wiring constants may occur at the motor

terminals, deteriorating the insulation of the motor. Take the following measures 1) or 2) in this case.

1) Use a "400V class inverter-driven insulation-enhanced motor" and set frequency in Pr. 72 PWM frequency selection

according to wir ing length.

Carrier frequency 14.5kHz or less 8kHz or less 2kHz or less

50m or less 50m to 100m Exceeding 100m

Wiring Length

2) Connect the surge voltage su ppression filter (FR-ASF-H/FR-BMF-H) o n the inverter output side.

NOTE

 Especially for long-distance wiring, the inverter may be affected by a charging current caused by the stray

capacitances of the wiring, leading to a malfunction of the overcurrent protective function, fast response current limit function, or stall prevention function or a malfunction or fault of the equipment connected on the inverter output side. If malfunction of fast-response current limit function occurs, disable this function. If malfunction of stall prevention

function occurs, increase the stall level. ( Pr. 22 Stall prevention operation level and Pr. 156 Stall prevention operation

selection in Chapter 4 of the Instruction Manual (Applied))

 When using the automatic restart after instantaneous power failure function with the wiring length exceeding 100m,

select without frequen cy search (Pr. 162 = "1, 11"). (

Refer to Chapter 4 of the Instruction Manu al (Applied))

3.7K

or More

Page 19

2.3.4 Wiring of control circuit

(1) Control circuit terminal layout

Recommend wire size:

0.3mm

to 0.75mm

Wiring

10 2 5 4

RUN SEFU S1 S2

RES

CBA

RHRM

STF

STR

(2) Wiring method

Wiring

Use a blade terminal and a wire with a sheath stripped off for the control circuit wiring. For a single wire, strip off the sheath of the wire and apply directly. Insert the blade terminal or the single wire into a socket of the terminal.

1) Strip off the sheath about the size below. If the length of the sheath peeled is too long, a short circuit may occur among neighboring wires. If the length is too short, wires might come off. Wire the stripped wire after twisting it to prevent it from becoming loose. In addition, do not solder it.

Wire stripping length

10mm

2) Crimp the blade terminal. Insert wires to a blade terminal, and check that the wires come out for about 0 to 0.5 mm from a sleeve. Check the condition of the blade ter minal after crimping. Do not use a bla de terminal of which the crimping is inappropriate, or the face is damaged.

Unstranded

Wire

Sleeve

0 to 0.5mm

Shell

Damaged

Crumpled tip

Blade terminals available on the market: (as of Jan. 2010) Phoenix Contact Co.,Ltd.

Wire Size (mm2)

0.3 AI 0,5-10WH — —

0.5 AI 0,5-10WH — AI 0,5-10WH-GB

0.75 AI 0,75-10GY A 0,75-10 AI 0,75-10GY-GB 1 A I 1-10RD A1-10 AI 1-10RD/1000GB

1.25, 1.5 AI 1,5-10BK A1,5-10 AI 1,5-10BK/ 1000GB

0.75 (for two wires) AI-TWIN 2 x 0,75-10GY — —

 A bl ade terminal with an insulation sleeve compatible with MTW wire which has a thick wire insulation  Applicable for terminal ABC.

with insulation sleeve without insulation sleeve for UL wire

Blade Terminal Model

NICHIFU Co.,Ltd.

Wire Size (mm2)

0.3 to 0.75 BT 0.75-11 VC 0.75 NH 67

Blade terminal product

number

Insulation product number

wires

Wires are not inserted into the shell

Blade terminal

crimping tool



Blade terminal

crimping tool

CRIMPFOX 6

Page 20

Wiring

Flathead screwdriver

Open/close button

NOTE

 Pulling out the terminal block forcefully without pushing

the open/close button all the way down may damage the terminal block.

 Use a small flathead scr ewdriver (Tip thickness: 0.4mm/

tip width: 2.5mm) . If a flathead screwdriver with a narrow tip is used, terminal block may be damaged. Products available on the market :(as of Jan. 2010)

 Place the flath ead screwdriver vertical t o the open/close

button. In case the blade tip slips, it may cause to damage of inverter or in jury.

Product Ty pe Maker

Flathead

screwdriver

SZF 0- 0,4 x 2,5 Phoenix Co ntact Co.,Ltd.

3) Insert the wire into a socket.

When using a single wire or a stranded wire without a blade terminal, push an

open/close button all the way down with a flathead screw driver, and insert the wire.

NOTE

 When using a stranded wire without a blade terminal, twist enough to avoid short circuit with a nearby terminals or

wires.

 Place the flathea d screwdriver vertical to the open/clo se button. In case t he blade tip slips, it ma y cause to damage of

inverter or injury.

Wire removal Pull the wire with pushing the open/close button all the

way down firmly with a flat head screwdr iver.

Open/close button

Flathead screwdrive

(3) Control circuit common terminals (SD, 5, SE)

Terminals SD, SE and 5 are common terminals for I/O signals. (All common terminals are isolated from each other.) Do not

earth them. Avoid connecting the terminals SD and 5 and the terminals SE and 5.

Terminal SD is a common terminal for the contact input terminals (STF, STR, RH, RM, RL, RES) and frequency output signal

(FM). The open collector circuit is isolated from the internal control circuit by photocoupler.

Terminal 5 is a common terminal for the frequency setting signals (terminal 2 or 4). It should be protected from external noise

using a shielded or twisted wire.

Terminal SE is a common terminal for the open collector output terminal (RUN, FU). The contact input circuit is isolated from

the internal control circuit by photocoupler.

(4) Wiring instructions

1) It is recommended to use the wires of 0.3mm2 to 0.75mm2 gauge for connection to the control circuit terminals.

2) The maximum wiring length should be 30m ( 200m for terminal FM).

3) Do not short terminals PC and SD. Inverter may be damaged.

4) Use two or more parallel micro-signal contacts or twin contacts to prevent contact faults wh en using contact inputs since the control circui t input signals are micro-currents.

5) Use shielded or twisted wires for connection to the control circuit terminals and run them away from the main and power circuits (including the 200V relay sequence circuit).

6) Do not apply a voltage to the contact input terminals (e.g. STF) of the control circuit.

7) Always apply a voltage to the fault output terminals (A, B, C) via a relay coil, lamp, etc.

Micro signal contacts Twin contacts

Page 21

Wiring

Inverter

START/RESET

+24V

QS90SR2SN-Q

X0 X1

COM0

COM1

24G

XS0

XS1

Z10

Z00

Z20

Z11 Z01 Z21

DC24V

RUN(SAFE2)

R S T

U V W

MITSUBISHI MELSEC Safety relay module

STF

STR(STOP)

STF

STOP

I/O control

FU(SAFE)

monitor

Internal

Safety Circuit

Output shutoff

circuit

*1 Output signals differ by the setting of Pr.190 and

Pr.191 (Output terminal function selection).

*2 Input signals differ by the setting of Pr178 to Pr.182

(Input terminal function selection).

Emergency stop button

2.3.5 Safety stop function

(1) Description of the function

The terminals related to the safety stop function are shown below.

Terminal Symbol Description





RUN

SE Common terminal for open col lector outputs (terminal RUN and FU)

 In the initial status, terminal S1 and S2 are shorted with terminal PC by shortening wire. Remove the shortening wire and connect the safety relay module

when using the safety stop function.

 In the initial setting, output frequency detection (FU signal) is assigned to terminal FU. Set "80" to Pr.191 FU terminal function selection to assign SAFE signal.

The function can be assigned to other terminals by setting "80 (positive logic) or 180 (negative logic)" to any of Pr.190 to Pr.192 (Output terminal function

selection). ( Refer to the Instruction Manual (Applied))

 In the initial setting, inverter running (RUN signal) is assigned to terminal RUN. Set "81" to Pr.190 RUN terminal function selection to assign SAFE2 signal. The

function can be assigned to other terminals by setting "81 (positive logic) or 181 (negative logic)" to any of Pr.190 to Pr.192 (Output terminal function selection).

( Refer to the Instruction Manual (Applied))

 At an internal safety circuit failure, one of E.SAF, E.6, E.7, and E.CPU is displayed on the operation panel.

For input of safety stop c hannel 1.



For input of safety stop c hannel 2.



Common terminal for termi nal S1 and S2.



Outputs the safety stop s tatus

SAFE

The signal is output when i nverter output is shut off due to the

signal

safety stop function.

SAFE2

Outputs when an alarm or failure is detected. The signal is output when no internal safety circuit failure

signal

NOTE

 Hold the ON or OFF status for 2ms or longer to input signal to terminal S1 or S2. Signal input shorter than 2ms is not

recognized.

 Use SAFE signal to monitor safety stop status. SAFE signal cannot be used as safety stop input signal to other

devices (other than the safety relay module).

 SAFE 2 signal can only be used to output an alarm or to prevent restart of an inverter. The signal cannot be used as

safety stop input sig nal to other devices.

(2) Wiring connection diagram

To prevent restart at fault occurrence, connect terminals RUN (SAFE 2 signal) and SE to terminals XS0 and XS1, which are

the feedback input terminals of the safety relay module.

By setting Pr. 190 RUN terminal function selection = "81 (SAFE2 signal)", terminal RUN is turned OFF at fault occurrence.

Between S1 and PC / S2 and PC Open: In safety stop state . Short: Other than safety s top state.

OFF: Drive enabled or dr ive stop (at an internal

safety circuit failure

ON: Drive stop (no interna l safety circuit failure

OFF: Internal safety circ uit failure

 exists.

ON : No internal safety cir cuit failure

)



)

NOTE

 Changing the terminal assignment using Pr. 190 to Pr. 192 (output terminal function selection) may affect the other

functions. Set parameters after confirming the function of each terminal.

Page 22

Wiring

(3) Safety stop function operation

Input

power

OFF — — — OFF OFF Output shutoff (Safe state)

 At an internal safety circuit failure, one of E.SAF, E.6, E.7, and E.CPU is displayed on the operation panel.

 SA is displayed when both of the S1 and S2 signals are in open status and no internal safety circuit failure exists.

 ON: Transistor used for an open collector output is conducted.

OFF: Transistor used for an open collector output is not conducted.

For more details, refer to the Safety stop function instruction manual (BCN-A211508-004). (Please contact your sales

representative for the manual.)

Input sign al

S1-PC S2-PC SAFE SAFE2

Short Short

Open Open

Short Open Failure OFF O FF Output shu toff (Safe state)

Open

Short Failure OFF OF F Output shu toff (Safe state)

Internal safety circuit

No failure OFF ON Drive enabled

Failure OFF OFF Output shutoff (Safe state)

No failure  ON O N Output shutoff (Safe state)

Failure OFF OFF Output shutoff (Safe state)

Output signal

Inverter operation enable signal

Page 23

Connection of a dedicated external brake resistor (MRS type, MYS type, FR-ABR)

Thermal relay (OCR) (*1)

Thermal re lay (OCR) (*1)

2.4 Connection of a dedicated external brake resistor (MRS type, MYS type, FR-ABR)

Install a dedicated brake resistor (MRS type, MYS type, FR-ABR) outside when the motor driven by the inverter is made to run by the load, quick deceleration is required, etc. Connect a dedicated brake resistor (MRS type, MYS type, FR-ABR) to terminals P/+ and PR. (For the locations of terminals P/+ and PR, refer to the terminal block layout (page 12).)

Set parameters below. (

Connected Brake Resistor Pr. 30 Regenerative function selection Setting Pr. 70 Special regenerative brake duty Setting

MRS type, MYS type 0 (initial value) —

MYS type

(used at 100% torque/6% ED)

FR-ABR 1

It is recommended to configure a sequence, which shuts off power in the input side of the inverter by the external thermal

relay as shown below, to prevent overheat and burnout of the brake resistor (MRS, MYS) and high duty brake resistor (FR-

ABR) in case the regenerative brake transistor is damaged. (The brake resistor can not be connected to the 0.1K or 0.2K.)

Power supply

 Refer to the table below for the type number of each capacity of thermal relay and the diagram below for t he connection.

(Always install a thermal relay when using a brake resistor whose capacity is 11K or higher.)

 When the power supply is 400V class, install a step-down transformer.

Power Supply

Vol ta ge

MRS120W200 TH-N20CXHZ-0.7A

MRS120W100 TH-N20CXHZ-1.3A

200V

MRS120W60 TH-N20CXHZ-2.1A

MRS120W40 TH-N20CXHZ-3.6A

MYS220W50 (two

units in parallel)

Power Supply

Vol ta ge

FR-ABR-0.4K TH-N20CXHZ-0.7A FR-ABR-0.75K TH-N20CXHZ-1.3A

FR-ABR-2.2K TH-N20CXHZ-2.1A

200V

FR-ABR-3.7K TH-N20CXHZ-3.6A

FR-ABR-5.5K TH-N20CXHZ-5A

FR-ABR-7.5K TH-N20CXHZ-6.6A FR-ABR-11K TH-N20CXHZ-11A

FR-ABR-15K TH-N20CXHZ-11A

FR-ABR-H0.4K TH-N20CXHZ-0.24A FR-ABR-H0.75K TH-N20CXHZ-0.35A

FR-ABR-H1.5K TH-N20CXHZ-0.9A

FR-ABR-H2.2K TH-N20CXHZ-1.3A

400V

FR-ABR-H3.7K TH-N20CXHZ-2.1A

FR-ABR-H5.5K TH-N20CXHZ-2.5A FR-ABR-H7.5K TH-N20CXHZ-3.6A

FR-ABR-H11K TH-N20CXHZ-6.6A

FR-ABR-H15K TH-N20CXHZ-6.6A

Note

 The brake resistor connected should only be the dedicated brake resistor.  Perform wiri ng and operation accor ding to the Instruction M anual of each option un it.  Brake resistor can not be used with the brake unit, high power factor converter, power supply regeneration converter,

etc.

 Do not use the brake resistor (MRS type, MYS type) with a lead wire extended.

 Do not connect the resistor directly to t he terminals P/+ and N/- . This could cause a fire.

Refer to the Instruction Manual (Applied) for the parameter details.)

16%

R/L1 S/L2

T/L3

OFF

OCR Contact

Brake Resistor

Inverter

P/+

Thermal Relay Type

(Mitsubishi product)

High-duty brake resistor (FR-ABR)

Power supply

Contact Rati ng

110VAC 5A,

220VAC 2A (AC11 class)

110VDC 0.5A,

220VDC 0.25A (DC11 class)

Contact Rating

Brake Resistor

TH-N20CXHZ-5A

Thermal Relay Type

(Mitsubishi product)

110VAC 5A

220VAC 2A (AC11 class)

110VDC 0.5A,

220VDC 0.25A (DC11 class)

7.5K or lower 10%

11K or higher 6%

Inverter

P/+

R/L1 S/L2

T/L3

OFF

OCR Contact

1/L1 5/L3

2/T1 6/T3

To the inverter terminal P/+

High-duty brake resistor (FR-ABR)

TH-N20

To a resisto

Page 24

PRECAUTIONS FOR USE OF THE INVERTER

3 PRECAUTIONS FOR USE OF THE INVERTER

The FR-E700 s eries is a highly reliable product, but incorrect peripheral circuit making or operation/handling method may

shorten the product life or damage the product.

Before starting operation, always recheck the following points.

(1) Use crimping terminals with insulation sleeve to wire the power supply and motor.

(2) Application of power to the output terminals (U, V, W) of the inverter will damage the inverter. Never perform

such wiring.

(3) After wiring, wire offcuts must not be left in the inverter.

Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean. When drilling mounting holes in an enclosure etc., take care not to allow chips and other foreign matter to enter the inverter.

(4) Use cables of the size to make a voltage drop 2% or less.

If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor torque to decrease especially at the output of a low frequency. Refer to page 13 for the recommende d wire sizes.

(5) The overall wiring length should be 500m or less.

Especially for long distance wiring, the fast-response current limit function may decrease or the equipment connected to the secondary side may malfunction or become faulty under the influence of a charging current due to the stray capacity of the wiring. Therefore, note the overall wiring length. (Refer to page 14)

(6) Electromagnetic wave interference

(7) Do not install a power factor correct ion capacitor, surge s uppressor or capacitor type filter on the in verter

output side.

This will cause the inverter to trip or the capacitor and surge suppressor to be damaged. If any of the above devices are connected, immediately re move them. (When using capacitor type filter (FR-BIF) for si ngle-phase power input model, make sure of secure insulation of T-phase, and connect to the input side of the inverter.)

(8) For some short time after the power is switched OFF, a high voltage remains in the smoothing capacitor.

When accessing the inverter for inspection, wait for at least 10 minutes after the power supply has been switched OFF, and then make sure that the voltage across the main circuit terminals P/+ and N/- of the inverter is not more t han 30VDC using a tester, etc. The capacitor is charged with high voltage fo r some time after power OFF and it is dangerous.

(9) If "EV" is displayed on the operation panel, turn off the 24V external power supply before wiring and inspection.

(10) A short circuit or earth (ground) fault on the inverter output side may damage the inverter modules.

 Fully check the insulation resistance of the circuit prior to inverter operation since repeated short circuits caused by

peripheral circuit inadequ acy or an earth (ground) fault caused by wiring inad equacy or reduced motor insulation resistance may damage the inverter modules.

 Fully check the to-earth (ground) insulation and phase to phase insulation of the inverter o utput side be fore power-ON.

Especially for an old motor or use in hostile atmosphere, securely check the motor insulation resistance etc.

(11) Do not use the inverter input side magnetic contactor to start/stop the inverter.

Since repeated inrush currents at power ON will shorten the life of the converter circuit (switching life is about 1,000,000 times), frequent starts and stops of the MC must be avoided. Turn ON/OFF the inverter start controlling terminals (STF,

STR) to run/stop the inverter. ( Refer to the Instruction Manual (Applied))

Page 25

PRECAUTIONS FOR USE OF THE INVERTER

Power supply

Inverter

Undesirable current

MC2

MC1

Interlock

U V

R/L1 S/L2 T/L3

(12) Across terminals P/+ and PR, connect only an external regenerative brake discharging resistor.

Do not connect a mechanical brake. The brake resistor can not be connected to the 0.1KSC or 0.2KSC. Leave terminals P/+ and PR open. Also, never short between these terminals.

(13) Do not apply a voltage higher th an the permis sible voltage to t he inverter I/O signal circuits.

Application of a voltage higher than the permissible voltage to the in verter I/O signal circuits or opposite polarity may damage the I/O devices. Especially check the wiring to prevent the speed setting potentiometer from being connected incorrectly to short terminals 10 and 5.

(14) Provide electrical and mechanical interlocks for MC1 and

MC2 which are used for bypass operation.

When the wiring is incorrect and if there is a bypass operation circuit as shown right, the inverter will be damaged when the power supply is connected to the inverter U, V, W terminals, due to arcs generated at the time of switch-over or chattering caused by a sequence error.

(15) If the machine must not be restarted when power is restored after a power failure, provide a magnetic contactor

in the inverter's input sid e and also make up a sequence which will not switch ON the start signal.

If the start signal (start switch) remains ON after a power failure, the inverter will automatically restart as soon as the power is restored.

(16) Inverter input side magnetic contactor (MC)

On the inverter input side, connect a MC for the following purposes. (Refer to page 7 for selection.)

1)To release the inverter from the power supply when a fault occurs or when the drive is not functioning (e.g. emergency stop operation). For example, MC avoids overheat or burnout of the brake resistor when heat capacity of the resistor is insufficient or brake regen erative tran sistor is dama ged with short while connecting an optional brake resistor.

2)To prevent any accident due to an automa tic restart at restoration of power after an inverter stop made by a power failure

3)To separate the inverter from the power supply to ensure safe maintenance and inspection work. The inverter's input side MC is used for the above purpose, select class JE M1038-AC3 MC for the inv erter input side current when making an emergency stop during normal operation.

(17) Handling of inv erter output side magnetic contactor

Switch the magnetic contactor between the inverter and motor only when both the inverter and motor are at a stop. When the magnetic contactor is turned ON while the inverter is operating, overcurrent protection of the inverter and such will activate. When MC is provided for switching to the commercial power supply, for example, switch it ON/OFF after the inverter and mo tor have stopped.

(18) Countermeasures against inverter-generated EMI

If electromagnetic noise generated from the inverter causes frequency setting signal to fluctuate and motor rotation speed to be unstable when changing motor speed with analog signal, the following countermeasures are effective.

 Do not run the signal cables and power cables (inverter I/O cables) in parallel with each other and do not bundle them.  Run signal cables as far away as possible from power cables (inverter I/O cables).  Use shield cables as signal cables.  Install a ferrite core on the signal cable (Example: ZCAT3035-1330 TDK).

(19) Instructions for overload operation

When performing operation of frequent start/stop of the inverter, rise/fall in the temperature of the transistor element of the inverter will repeat due to a repeated flow of large current, shortening the life from thermal fatigue. Since thermal fatigue is related to the amount of current, the life can be increased by reducing current at locked condition, starting current, etc. Decreasing current may increase the life. However, decreasing current will result in insufficient torque and the inverter may not start. Therefore, choose the inverter which has enough allowance for current (up to 2 rank larger in capacity).

(20) Make sure that the specifications and rating match the system requirements.

Page 26

FAILSAFE OF THE SYSTEM WHICH USES THE INVERTER

When a fault occurs, the inverter trips to output a fault signal. However, a fault output signal may not be output at an inverter

fault occurrence when the detection circuit or output circuit fails, etc. Although Mitsubishi assures best quality products,

provide an interlock which uses inverter status output signals to prevent accidents such as damage to machine when the

inverter fails for some reason and at the same time consider the system configuration where failsafe from outside the inverter,

without using the inverter, is enabled even if the inverter fails.

(1) Interlock method which uses the inverter status output signals

By combining the inverter status output signals to provide an interlock as shown below, an inverter alarm can be

detected.

No. Interlock Method Check Method Used Signals Refer to Page

Inverter protective

1) function operation

Inverter running status Operation ready signal check

Inverter running status

Operation check of an alarm contact Circuit error detection by negative logic

Logic check of the start signal and running signal

Logic check of the start signal and output current

Fault output signal (ALM signal)

Operation ready signal (RY signal)

Start signal (STF signal, STR signal) Running signal (RUN signal) Start signal (STF signal, STR signal) Output current detection signal (Y12 signal)

(2) Backup method outside the inverter

Even if the interlock is provided by the inverter status signal, enough failsafe is not ensured depending on the failure

status of the inverter itself. For example, when the inverter CPU fails, even if the interlock is provided using the inverter

fault output signal, start signal and RUN signal output, there is a case where a fault output signal is not output and RUN

signal is kept output even if an inverter fault occurs.

Provide a speed detector to detect the motor speed and current detector to detect the motor current and consider the

backup system such as checking up as below according to the level of impo rtance of the system.

1) Start signal and actual operation check

Check the motor running and motor current while the start signal is input to the inverter by comparing the start signal to

the inverter and detected speed of the speed detector or detected current of the current detector. Note that the motor

current runs as the motor is running for the period until the motor stops since the inverter starts decelerating even if the

start signal turns off. For the logic check, configure a sequence considering the inverter deceleration time. In addition, it is

recommended to check the three-phase current when using the current detector.

2) Command speed and actual op eration check

Check if there is no gap between the actual speed and commanded speed by comparing the inverter speed command

and detected speed of the speed detector.

Controller

System failure

Refer to Chapter 4

of the Instruction Manual (Applied). Refer to Chapter 4

of the Instruction Manual (Applied).

Refer to Chapter 4

of the Instruction Manual (Applied).

Inverter

Sensor

(speed, temperature,

air volume, etc.)

To the alarm detection sensor

Page 27

Start/stop from the operation panel (PU operation)

REMARKS

 Set the required parameters according to the load and operating

conditions. (Refer to page 34.)

5 DRIVING THE MOTOR

The inverter needs frequen cy command and start command. Frequency command (set frequency) determines the rotation speed of the motor. Turning ON the start command starts the motor to rotate.

Frequency

(Hz)

Start command

Frequency command

Inverter output frequency

Time (s)

5.1 Start/stop from the operation panel (PU operation)

POINT

From where is the frequency command given?



Operation at the frequency set in the frequency setting mode of the operation panel



Operation using the setting dial as the potentiometer

 Change of freq uency with ON/OFF sw itches connected to terminals refer to 5. 1.2 (Refer to page 24)  Perform frequency setting using voltage input signal refer to 5.1.3 (Refer to page 25) 

Perform frequency setting using current input signal

refer to Chapter 4 of the Instruction Manual (Applied)

refer to Chapte r 4 of the Instru ction Manual (Applied)

5.1.1 Setting the frequency by the operation panel

Operation panel

Operation example Operate at 30 Hz.

Operation

Screen at power-ON

The monitor display app ears.

Operation mode change

Press to cho ose the PU operation mode . PU indicator is lit.

Frequency setting

Turn to show the frequency " " (30.00Hz) you want to set. The frequency flickers for about 5s . While the value is

flickering, press to set the frequency. " " and " " flicker alternately. After about 3s of flickerin g, the display of the

value goes back to " " (0.00 Hz) (monitor display). ( If is not pressed, the display of th e value goes back t o " "

(0.00Hz) after about 5s of fli ckering. In that case, turn again, and set the freq uency.)

Star t  acceleration  constant speed

Press t o start operation.

The frequency value on th e display increases in Pr. 7 Acceleration time, and " " (30.00Hz) app ears.

(To change the set frequency, perform the operation in abov e step 3. The previously set fr equency is displayed at fi rst.)

Deceleration  stop

Press t o stop. The frequency value on the display decreases in Pr. 8 Deceleration time, and the mot or stops running with

" " (0.00Hz) displayed.

refer to 5. 1.1 (Refer to pa ge 23)

REMARKS

 can a lso be used like a poten tiometer to perform operation . ( Refer to Chapter 4 of the Instruction Manual (Applied).)

 When you alway s operate in the PU opera tion mode at power-ON, set Pr.79 Operation mode selection = "1" to choose the PU

operation mode always.

Page 28

Start/stop from the operation panel (PU operation)

RH RM RL

Inverter

Operation

panel

High speed

Middle speed

Low speed

Output frequency (Hz)

Speed 1

(High speed)

Speed 2 (Middle speed)

Speed 3 (Low speed)

Time

5.1.2 Setting the frequency by switches (three-speed setting) (Pr. 4 to Pr. 6)

POINT

 Use the operation panel ( ) to give a start command.

 Switch ON the RH, RM, or RL signal to give a frequency command.  Set "4" (External/PU combined operation mode 2) in Pr. 79 Operation mode selection.

[Connection diagram]

Operation example Operation at low speed (10Hz)

Operation

Screen at power-ON

The monitor display app ears.

Easy operation mode setting

Press and for 0.5s. " " appears, and the [PRM] indicator flick ers.

Operation mode selection

Turn until " " appears. [PU] and [P RM] indicators flicker.

Operation mode setting

Press to enter the setting. (Set "4" in Pr.79.)

" " and " " flicker alternately. [PU] and [EXT] indi cators are lit.

Start

Turn ON the low-speed switch ( RL).

Acceleration  constant speed

Press to start running.

The frequency value on t he display increases in Pr. 7 Acceleration time, and " " (10.00Hz) appea rs.

[RUN] indicator is lit durin g forward rotation operation and flickers slowly during reve rse rotation operation.

Deceleration

Press to stop.

The frequency value on t he display decreases i n Pr. 8 Deceleration time, and the motor stops ru nning with " " (0.00Hz)

displayed .

Sto p

Turn OFF the low-speed switch (RL).

REMARKS

 The initial values of the terminals RH, RM, RL are 6 0Hz, 30Hz, and 10Hz. (Use Pr. 4, Pr. 5 and Pr. 6 to change.)

 In the initial setting, whe n two or three of multi-speed settings are simultaneously selected, prior ity is given to the set frequency

of the lower signal.

For example, when the RH and RM signals turn ON, the RM s ignal (Pr. 5) has a higher priority.

 Maximum of 15-speed operation can be perfor med. ( Refer to Chapter 4 of the Instruction Manual (Applied).)

Page 29

Start/stop from the operation panel (PU operation)

Frequency setting potentiometer

Inverter

Operation

panel

5.1.3 Setting the frequency by analog input (voltage input)

POINT

 Use the operation panel ( ) to give a start command.

 Use the (frequency setting) potentiometer to give a frequency command.

 Set "4" (External/PU combined operation mode 2) in Pr. 79 Operation mode selection.

[Connection diagram]

(The inverter supplies 5V power to the

frequency setting potentio meter.

(terminal 10))

Operation example Operate at 60Hz.

Operation

Screen at power-ON

The monitor display app ears.

Easy operation mode setting

Press and for 0.5s. " " appea rs, and the [PRM] indicator fl ickers.

Operation mode selection

Turn until " " appears. [PU] and [P RM] indicators flicker.

Operation mode setting

Press to en ter the setting. (Set "4" in Pr.79.)

" " and " " flicker alternately. [PU] and [EXT] indicat ors are lit.

Star t

Press . [RUN] flickers fast as no frequency c ommand is given.

Acceleration  constant speed

Turn the potentiometer clockwis e slowly to full.

The frequency value on th e display increases in Pr. 7 Acceleration time, and " " (60.00Hz) app ears.

[RUN] indicator is lit during forward rotation operation and flickers slowly during revers e rotation operation.

Deceleration

Turn the potentiometer count erclockwise slowly to full.

The frequency value on th e display decreases i n Pr. 8 Deceleration time, and the motor stops runn ing with " " (0.00Hz)

displayed. [RUN] flickers fast.

Stop

Press . [RUN] in dicator turns OFF.

REMARKS

 The frequency at the ful l clockwise turn of the potentiometer (frequ ency setting potentiometer) (max imum potentiometer

setting) is 60Hz in the initi al setting. (To change the setting, use Pr.125.) (Refer to page 29.)

Page 30

Start and stop using terminals (External operation)

STF STR

Inverter

Operation

panel

Forward rotation start

Reverse rotation start

[Connection diagram]

5.2 Start and stop using terminals (External operation)

POINT

From where is the frequency command given?

 Operation at the frequency set in the frequency setting mode of the operation panel refer to 5.2.1 (Refer to page 26)

 Give a frequency command by switch (multi-speed setting) refer to 5.2.2 (Refer to page 27)

 Perform frequency setting by a voltage input signal refer to 5.2.3 (Refer to page 28)

 Perform frequency setting by a current input signal refer to Chapter 4 of the Instruction Manual (Applied)

5.2.1 Setting the frequency by the operation panel (Pr. 79 = 3)

POINT

 Switch ON the STF(STR) signal to give a start command.

 Use the operation panel ( ) to give a frequency command.

 Set "3" (External/PU combined operation mode 1) in Pr. 79.

Operation example Operate at 30Hz.

Operation

Screen at power-ON

The monitor display app ears.

Easy operation mode setting

Press and for 0.5s. " " appears, and the [PRM] indicator flick ers.

Operation mode selection

Turn until " " appears. [EXT] and [P RM] indicators flicker.

Operation mode setting

Press to enter the setting. (Set "3" in Pr.79.)

" " and " " flicker alternately. [PU] and [EXT] indi cators are lit.

Frequency setting

Turn to show the frequency " " you wa nt to set. The frequency flickers for about 5s. While the value is fl ickering,

press to set the frequency. " " and " " flicker alternately. After about 3s of fl ickering, the display of the value

goes back to " " (monitor display). (If is not pressed, the displ ay of the value goes back to " " (0.0 0Hz) after

about 5s of flickering. In that case, turn again, a nd set the frequency.)

Start  acceleration  constant speed

Turn the start switch (STF or STR) ON.

The frequency value on t he display increases in Pr. 7 Acceleration time, and " " (30.00Hz) appea rs.

[RUN] indicator is lit durin g forward rotation operation and flickers during reverse rotation operation.

(To change the set frequency, perform the operation in abov e step 5. Starting from the previously s et frequency.)

Deceleration  stop

Turn OFF the start switch (STF or STR). The frequency value on the display decrease s in Pr. 8 Deceleration time, and the motor

stops running with " " displayed. [RUN] turns OFF.

Page 31

Start and stop using terminals (External operation)

Inverter

Forward rotation start Reverse rotation start

High speed

STF STR RH

Middle speed

Low speed

[Connectio n diagram]

5.2.2 Setting the frequency by switches (three-speed setting) (Pr. 4 to Pr. 6)

POINT

 Switch ON the STF (STR) signal to give a start command.

 Switch ON the RH, RM, or RL signal to give a frequency command.

Speed 1

(High speed)

Speed 2 (Middle speed)

Speed 3

Output frequency (Hz)

Operation example Operation at high speed (60Hz )

(Low speed)

Operation

Screen at power-ON

The monitor display app ears.

Star t

Turn ON the high-speed switch (RH).

Acceleration  constant speed

Turn ON the start switch (STF or STR). The frequen cy value on the display increases in Pr. 7 Acceleration time, and " "

(60.00Hz) appears.

[RUN] indicator is lit during forward rotation operation and flickers during reverse rotation operation.

 When RM is turned ON, 30Hz is di splayed. When RL is turned ON, 10Hz is displayed.

Deceleration

Turn OFF the start switch (STF or STR). The frequency val ue on the display decreas es in Pr. 8 Deceleration time, and the motor

stops running with " " (0.00Hz) displayed. [RUN] turns O FF.

Stop

Turn OFF the high-speed switch ( RH)

Time

REMARKS

 Initial values of terminals RH, RM, and RL are 6 0Hz, 30Hz, and 10Hz. (To change, set Pr. 4, Pr. 5 and Pr. 6.)

 In the initial setting , when two or three of multi-speed set tings are simultaneously selected, pr iority is given to the set frequenc y

of the lower signal.

For example, when the RH a nd RM signals turn ON, the R M signal (Pr. 5) has a higher priority.

 Maximum of 15- speed operation can be p erformed. ( Refer to Chapter 4 of the Instruction Manual (Applied).)

Page 32

Start and stop using terminals (External operation)

Frequency setting potentiometer

Inverter

Forward rotation start Reverse rotation start

STF STR SD

5.2.3 Setting the frequency by analog input (voltage input)

POINT

 Switch ON the STF(STR) signal to give a start command.

 Use the potentiometer (frequency setting potentiometer) to give a frequency command.

[Connection diagram]

(The inverter supplies 5V power to the

frequency setting pote ntiometer.

(terminal 10))

Operation example Operate at 60Hz.

Operation

Screen at power-ON

The monitor display app ears.

Start

Turn the start switch (STF or STR) ON.

[RUN] flickers fast because the frequency command is not given.

Acceleration  constant speed

Turn the potentiometer (frequenc y setting potentiometer) clo ckwise slowly to full.

The frequency value on t he display increases in Pr. 7 Acceleration time, and " " (60.00Hz) appea rs.

[RUN] indicator is lit durin g forward rotation operation and flickers slowly during reve rse rotation operation.

Deceleration

Turn the potentiometer (frequency setting potentiom eter) counterclockwise slowly to full.

The frequency value on the

displayed

[RUN] flickers fast.

Sto p

Turn the start switch (STF or STR) OFF.

[RUN] turns OFF.

REMARKS

 The frequency at the full clock wise turn of the potentiometer (frequenc y setting potentiometer) (maxi mum potentiometer

setting) is 60Hz in the initi al setting. (To change the setting, use Pr.125.) (Refer to page 29.)

display

decreases in

Pr. 8 Deceleration time, and the motor stops running with " " (0.00Hz)

Page 33

Start and stop using terminals (External operation)

5.2.4 Operating at 60Hz or higher using the external potentiometer

< How to change the maximum frequency>

Changing example

When you want to use 0 to 5VDC input frequency setting pote ntiometer to change the frequency at 5V from 60H z (initial value) to 70Hz, make adjust ment to output "70Hz" at 5V v oltage input. Set "70Hz" in Pr. 125.

Operation

Parameter selection

Turn until " " (Pr. 125) appears.

Press to show the present set value " " (60.00Hz).

Changing the maximum frequency

Turn to change the s et value to " "(70.00Hz).

Press to enter. " " and " " flicker alternately.

Mode/monitor check

Press

Star t

Turn the start switch (STF or STR ) ON.

[RUN] flickers fast because t he frequency command is not g iven.

Acceleration  constant speed

Turn the potentiometer (freque ncy setting potentiometer) c lockwise slowly to full.

The frequency value on th e display increases in Pr. 7 Acceleration time, and " " (70.00Hz) app ears.

[RUN] indicator is lit during forward rotation operation and flickers slowly during revers e rotation operation.

Deceleration

Turn the potentiometer (freque ncy setting potentiometer) c ounterclockwise slowly to ful l.

The frequency value on the

displayed

Stop

Turn the start switch (STF or STR ) OFF.

[RUN] turns OFF.

twice to choose the monitor /frequency monito r.

display

[RUN] flickers fast.

decreases in

Pr. 8 Deceleration time, and the motor stops running with " " (0.00Hz)

REMARKS

To change the value to 120Hz or more, the max imum frequency must be s et to 120Hz or more.

Use calibration parameter C2 to set frequency at 0V and

calibration parameter C0 to adju st the meter.

Refer to Chapter 4 of the Instruction Manual (Applied)).

(

As other adjustment method s of frequency setting voltage gain, there ar e methods to adjust with a voltage applied to ac ross terminals 2 and 5 and a metho d to adjust at any point without a voltage applied. ( Refer to Chapter 4 of the Instruction Manual (Applied) for the setting method of cal ibration param eter C4.)

Output

frequency

Bias

C2 (Pr. 902)

60Hz

(Hz)

0 05V 0

C3 (Pr. 902) C4 (Pr. 903)

Initial value

Frequency setting signal

Gain

Pr. 125

100%

10V

Page 34

Acquiring large starting torque and low speed torque (Advanced magnetic flux vector control, General-purpose magnetic flux vector control) (Pr. 71, Pr. 80, Pr. 81, Pr. 800)

5.3 Acquiring large starting torque and low speed torque (Advanced magnetic flux vector control magnetic flux vector control

Advanced magnetic flux vector control can be selected by setting the capacity, poles and type of the motor used in Pr.

80 and Pr. 81.

 Advanced magnetic flux vector control, General-purpose magnetic flux vector control?

The low speed torque can be improved by providing voltage compensation to flow a motor current which meets the

load torque. Output frequency compensation (slip compensation) is made so that the motor actual speed

approximates a speed command value. Effective when load fluctuates drastically, etc.

General-purpose magnetic flux vector control is the same function as it is for the FR-E500 series. Select this control

when operation characteristics as similar as possible are required when replacing from the FR-E500 series. For other

cases, select Advanced magnetic flux vector control.

Parameter

Number

71 Applied motor

80 Motor capacity

800

 S et a value other than "9999" in Pr. 80 and Pr. 81.

Name

Number of motor poles Control meth od selection

POINT

If the following conditions are not satisfied, select V/F con trol since malfu nction such as insufficient torq ue and

uneven rotation may occur.

 The motor capacity should be equal to or one rank lower than the inverter capacity. (Note that the capacity

should be 0.1kW or higher.)

 Motor to be used is any of Mitsubishi standard motor (SF-JR 0.2kW or more), high efficiency motor (SF-HR

0.2kW or more) or Mitsubishi constant-torque motor (SF-JRCA four-pole, SF-HRCA 0.2kW to 15kW). When

using a motor other than the above (other manufacturer's motor), perform offline auto tuning without fail.

 Single-motor operation (one motor run by one inverter) should be performed.

 The wiring length from inverter to motor should be within 30m. (Perform offline auto tuning in the state where

wiring work is performed when the wiring length exceeds 30m.)

 Permissible wiring length between inv erter and motor differs according to the inverter capacity and setting va lue

of Pr. 72 PWM frequency selection (carrier frequency). Refer to page 14 for the permissible wiring length.

Initial

Valu e

9999

) (Pr. 71, Pr. 80, Pr. 81, Pr. 800)

Setting Range Description

0,1, 3 to 6,

13 to 16, 23, 24

40, 43, 44

50, 53, 54

0.1 to 15kW Set the applied motor capacity.

9999 V/F control

2, 4, 6, 8, 10 Set the number of motor poles.

9999 V/F control

20 Advanced magnetic f lux vector control 

30 General-purpose magne tic flux vector control 

By selecting a standard mo tor or constant-torque moto r,

thermal characteristic a nd motor constants of each motor

are set.

, General-purpose

Page 35

Acquiring large starting torque and low speed torque (Advanced magnetic flux vector control, General-purpose magnetic flux vector control) (Pr. 71, Pr. 80, Pr. 81, Pr. 800)

5.3.1 Selection method of Advanced magnetic flux vector control

Perform secure wiring.

(Refer to page 9)

Set the motor. (Pr. 71)

Mitsubishi standard motor Mitsubishi high efficiency motor

Mitsubishi constanttorque motor

Other manufacturer's standard motor Other manufacturer's constant-torque motor

 Refer to Chapter 4 of the Instruction Manual (Applied) for other settings of Pr. 71 and offline auto tuning.

Motor Pr. 71 Setting  Remarks

SF-JR 0 (initial value) SF-HR 40

Others 3

SF-JRCA 4P 1 SF-HRCA 50 Others (SF-JRC, etc.) 13

— 3 Offline auto tuning is necessary. 

—

Offline auto tuning is necessary.



Set the motor capacity and the number of motor poles.

(Pr. 80, Pr. 81) (Refer to page 30)

Select the control method. (Pr. 800) (Refer to page 30)

Set the operation command. (Refer to page 23)

Set motor capacity (kW) in Pr. 80 Motor capacity and the number of motor po les (number of poles) in Pr. 81 Number of motor poles. (V/F control is performed w hen the setting is "9999" (i nitial value).)

Set "20" (initial valu e) in Pr. 800 to make Advanced magn etic flux vector control valid.

Select the start command and speed command.

(1)Start command

1)Operation panel: Setting b y pressing of the operation panel

2)External command: Se tting by forward rotation or reverse r otation command (terminal S TF or STR)

(2)Speed command

1)Operation panel: Setting by turning of the opera tion panel

2)External analog co mmand (terminal 2 or 4): Give a speed command using the ana log signal input to terminal 2 (or terminal 4).

3)Multi-speed comman d: The external signals (R H, RM, RL) may also be used to give speed command.

Test ru n

As required

 Perform offline auto tuning. (Pr. 96) ( Refer to Chapter 4 of the Instruction Manual (Applied))

NOTE

 Uneven rotation slightly increases as compared to the V/F control. (It is not suitable for machine s such as grinding

machine and wrapping ma chine which requires less uneven rotation at low speed.)

 When a surge voltage suppression filter (FR-ASF-H/FR-BMF-H) is connected between the inverter and motor, output

torque may decrease.

REMARKS

 Use Pr. 89 to adjust the motor speed fluctuation at l oad fluctuation. ( Refer to Chapt er 4 of the Instruction Manual (Applied). )

Page 36

Acquiring large starting torque and low speed torque (Advanced magnetic flux vector control, General-purpose magnetic flux vector control) (Pr. 71, Pr. 80, Pr. 81, Pr. 800)

5.3.2 Selection method of General-purpose magnetic flux vector control

Perform secure wiring.

(Refer to page 9)

Set the motor.(Pr. 71)

Mitsubishi standard motor Mitsubishi high efficiency motor

Mitsubishi constanttorque motor

Other manufacturer's standard motor Other manufacturer's constant-t orque motor

 Refer to Chapter 4 of the Instruction Manual (Applied) for other settings of Pr. 71 and offline auto tuning.

Motor Pr. 71 Setting  Remarks

SF-JR 0 (initial value) SF-HR 4 0

Others 3

SF-JRCA 4P 1 SF-HRCA 50 Others (SF-JRC, etc.) 13

— 3 Offline auto tuning is necessary. 

—

Offline auto tuning is necessary.



Set the motor capacity and the number of motor poles.

(Pr. 80, Pr. 81) (Refer to page 30)

Select the control method.(Pr. 800) (Refer to page 30)

Set the operation command. (Refer to page 23)

Set motor capacity (kW) in Pr. 80 Motor capacity and the number of motor p oles (number of poles) in Pr. 81 Number of motor poles. (V/F control is performed when the setting is "999 9" (initial value).

Set "30" in Pr. 800 to make General-purpose magnetic flux vecto r control valid.

Select the start comman d and speed command.

(1)Start command

1)Operation panel: Setting by pressing of the operation pane l

2)External command: Setting by forward rotation or reverse rotation command (terminal S TF or STR)

(2)Speed command

1)Operation panel: Setting by pressing of th e operation panel

2)External analog comm and (terminal 2 or 4): Give a speed command us ing the analog signal input to termina l 2 (or terminal 4).

3)Multi-speed comma nd: The external signals (RH, RM, RL) may also be used to gi ve speed command.

Tes t run

As required

 Perform offline auto tuning. (Pr. 96) ( Refer to Chapter 4 of the Instruction Manual (Applied))

 Set slip co mpensation. (Pr. 245, Pr. 246, Pr. 247) ( Refer to Chapter 4 of the Instruction Manual (Applied))

NOTE

 Uneven rotation slightly in creases as compared to the V/F cont rol. (It is not suitable for machines su ch as grinding

machine and wrapping machine which requires less uneven rotation at low sp eed.)

 When a surge voltage suppression filter (FR-ASF-H/FR-BMF-H) is connect ed between the inverter and motor, output

torque may decrease.

Page 37

ENERGY SAVING OPERATION FOR FANS AND PUMPS

100%

Output voltage

Pr. 3 Base frequency

Output frequency (Hz)

Pr. 14 = 1

6 ENERGY SAVING OPERATION FOR FANS AND

PUMPS

Set the following functions to perform energy saving operation for fans and pumps.

(1) Load pattern selection (Pr. 14)

Select the optimum output characteristic (V/F characteristic) that is suitable for the

application and load characteristics.

 Set Pr.14 Load pattern selection = "1 (for variable-torque load)."

 When the output frequency is equal to or less than the base frequency, the output voltage

changes by its square in proportion to the output frequency.

Use this set ting to drive a load whose load torque c hanges in proportion to the square of

the speed, su ch as a fan and a pump.

NOTE

 Load pattern selection is available only under V/F control. Load pattern selection is not available under Advanced

magnetic flux vector control and General-purpose magnetic flux vector control.

(2) Optimum excitation control (Pr. 60)

Without a de tailed paramete r setting, the inverter automatically performs energy saving oper ation.

This operation is optimum for fan and pump applications.

 Set Pr.60 Energy saving control selection = "9 (optimum excitation control mode)."

 The Optim um excitation control mode is a control system which controls excitation current to improve the motor efficiency

to the maximum and determines output vo ltage as an energ y saving method.

REMARKS

 When the moto r capacity is too small as c ompared to the inverter ca pacity or two or more motors are connected to one inv erter,

the energy saving effect is n ot expected.

NOTE

 When the Optimum excitatio n control mode is selected, decelera tion time may be longer than the setting valu e. Since

overvoltage alarm tends to occur as compared to the constant-torque load characteristics, set a longer deceleration

time.

 Optimum excitation control is available only under V/F control. Optimum excitation control is not available under

Advanced magnetic flux vector control and General-purpose magnetic flux vector control.

 Optimum excitation control will not be performed during an automatic restart after instantaneous power failure.

 Since output voltage is controlled by Optimum excitation control, output current may slightly increase.

Page 38

Simple mode parameters

7 PARAMETERS

Simple variable-speed operation can be performed with the inverter in the initial settings. Set the required parameters

according to the load and operating conditions. Use the operation panel to set or change a parameter. (Refer to Chapter 4

of the Instruction Manual (Applied) for the detailed description of parameters.

7.1 Simple mode parameters

POINT

Only simple mode parameter can be displayed using

with the initial setting.) Set

Parameter

Number

0 Torque boost 0.1%

1 Maxim um frequency 0.01Hz 120Hz 0 to 120Hz Set when the maximum output frequency need to be limite d.

2 Minim um frequency 0.01Hz 0Hz 0 to 120Hz Set when the minimum output frequency need to be limited.

3 Base f requency 0 .01Hz 60Hz 0 to 400Hz

4 Multi-s peed setting (high speed) 0.01Hz 60Hz 0 to 400Hz

Multi-speed setting (mid dle

speed)

6 Multi-s peed setting (low speed) 0.01Hz 10Hz 0 to 400Hz

7 Acceleration time 0.1s

8 Decele ration time 0.1s

9 Elect ronic thermal O/L relay 0.01A

79 Op eration mode selection 1 0

Terminal 2 frequency se tting

125

gain frequency

Terminal 4 frequency se tting

126

gain frequency

160 Use r group read selection 1 0

Pr.CL Paramete r clear 1 0 0, 1

ALLC All parameter clear 1 0 0 , 1 Settin g "1" returns all parameters to th e initial values.

Er.CL Fault hi story clear 1 0 0, 1 Settin g "1" clears eight past faults.

Pr.CH Initial value change li st  

Name Unit

Pr. 160 User group read selection

Initial

Val ue

6%/4%/ 3%/2%

0.01Hz 30Hz 0 to 400Hz

5s/10s/

15s

5s/10s/

15s

Rated

inverter

current

0.01Hz 60Hz 0 to 400Hz

Pr. 160 User group read selection

as required. (

Refer to page 4

. (All parameters are displayed

for parameter change)

Range Application

Set when you want to increase a starting torque or when the

0 to 30%



0 to 3600s



0 to 3600s



0 to 500A

0 External/PU s witchover mode

1 Fixed to PU op eration mode

2 Fixed to Extern al operation mode

6 Switchover mode

7 External operati on mode (PU operation i nterlock)

0 Display all param eters

9999 Only the simple mode parameters c an be displayed.

motor with a load will not rotate, resulting in an alarm [OL] and a trip [OC1].

 Initial values differ according to the inverter capacity.

(0.75K or lower/1.5K to 3.7K/5.5K, 7.5K/11K, 15K)

Set when the rated motor fr equency is 50Hz. Check the motor rating p late.

Set when changing the pr eset speed in the parameter with a terminal.

Acceleration/deceleration time can be set.

 Initial values differ according to the inverter capacity.

(3.7K or lower/5.5K, 7.5K/11K, 15K)

The inverter protects the mo tor from overheat. Set the rated motor cu rrent.

External/PU combined o peration mode 1 (Start command from External, frequency c ommand from PU)

External/PU combined o peration mode 2 (Frequency command from External, start command from PU)

Frequency for the maxim um value of the potentiomet er (5V initial value) can be ch anged.

Frequency for the maximum current input (20mA initial value) can be changed.

Only the parameters registe red to the user group can b e

displayed.

Setting "1" returns all parameters except calibrat ion parameters to the initial valu es.

Displays and sets the parameter s changed from the initial value.

Page 39

Parameter list

7.2 Parameter list

REMARKS

 indicates simple mode parameters. (initially se t to extended mode)

 The parameters surro unded by a black border in the table allow its setting to be changed during operation even if "0" (initial

value) is s et in Pr. 77 Parameter write selection.

Parameter

 0 Torque boost 0 to 30%

 1 Max imum frequency 0 t o 120Hz 120Hz

 2 Min imum frequency 0 to 120Hz 0Hz

 3 Base fr equency 0 to 400Hz 60Hz

 4

 5

 6

 7 Acce leration time

 8 Dece leration time

 9 Elect ronic thermal O/L relay 0 to 500A

13 Starting freque ncy 0 to 60Hz 0.5Hz

14 L oad pattern selection 0 to 3 0

15 Jog frequency 0 to 400Hz 5Hz

17 M RS input selection 0, 2, 4 0

19 B ase frequency voltage

22 Stall prevention ope ration level 0 to 200% 150%

24 M ulti-speed setting (speed 4 )

25 M ulti-speed setting (speed 5 )

26 M ulti-speed setting (speed 6 )

27 M ulti-speed setting (speed 7 )

31 Fr equency jump 1A

32 Fr equency jump 1B

Name

Multi-speed setting (high speed)

Multi-speed setting (middle speed)

Multi-speed setting (l ow speed)

DC injection brake op eration frequency

DC injection brake op eration time

DC injection brake op eration voltage

Jog acceleration/deceleration time

High speed maximum frequency

Acceleration/deceler ation reference frequency

Acceleration/decelerati on time increments

Stall prevention operation level compensation factor at doub le speed

Acceleration/deceler ation pattern selection

Regenerative function selection

Setting

Range

0 to 400Hz 60Hz

0 to 400Hz 30Hz

0 to 400Hz 10Hz

0 to 3600/ 360s

0 to 120Hz 3Hz

0 to 10s 0.5s

0 to 30% 6/4/ 2%

0 to 3600/ 360s

120 to 400Hz 120 Hz

0 to 1000V, 8888, 9999

1 to 400Hz 60Hz

0, 1 0

0 to 200%, 9999

0 to 400Hz, 9999

0, 1, 2 0

0 to 400Hz, 9999

Initial Valu e

6/4/3/2%



5/10/15s



5/10/15s



Rated

inverter

current

0.5s

9999

Parameter

33 Frequ ency jump 2A

34 Frequ ency jump 2B

35 Frequ ency jump 3A

36 Frequ ency jump 3B

37 Speed display

RUN key ro tation dire ction



selection

41 Up-to-frequency sensitivity 0 to 100% 10%

42 Output fr equency detection 0 to 400Hz 6Hz

Output frequency detec tion for

reverse rotation

Second acceleration/

deceleration time

45 Second deceleration time

46 Second torque boost

47 Second V/F (base frequency)

Second stall prevention

operation current

Second electronic ther mal O/L

relay

DU/PU main display data

selection

54 FM ter minal function selection

Frequency monitoring

reference

56 Curren t monitoring reference 0 to 500A

57 Restart c oasting time

58 Restart cus hion time 0 to 60s 1s

59 Remote function selection 0, 1, 2, 3 0

Energy saving control

selection

61 Referenc e current

Reference value at

acceleration

Reference value at

deceleration

65 Retry selection 0 to 5 0

Stall prevention operation

reduction starting freque ncy

Number of retries at faul t

occurrence

Name

Setting

Range

0 to 400Hz, 9999

0, 0.01 to 9998

0, 1 0

0 to 400Hz, 9999

0 to 3600/ 360s

0 to 3600/ 360s, 9999

0 to 30%, 9999

0 to 400Hz, 9999

0 to 200%, 9999

0 to 500A, 9999

0, 5, 7 to 12, 14, 20, 23 to 25, 52 to 57, 61, 62, 100

1 to 3, 5, 7 to 12, 14, 21, 24, 52, 53, 61, 62

0 to 400Hz 60Hz

0, 0.1 to 5s, 9999

0, 9 0

0 to 500A, 9999

0 to 200%, 9999

0 to 400Hz 60Hz

0 to 10, 101 to 110

Initial Valu e

9999

5/10/15s



9999

Rated inverter current

9999



Page 40

Parameter list

Parameter

68 Retry waiting time 0.1 to 360s 1s

69 Retry count display erase 0 0

71 Applied moto r

72 PW M frequency selection 0 to 15 1

73 Analog input selection 0, 1, 10, 11 1

74 Inpu t filter time constant 0 to 8 1

77 Parameter write selection 0, 1, 2 0

 79 Operation mode selection

80 Motor capacity

81 Numb er of motor poles

82 Motor excitation current

83 Rated motor voltage 0 to 1000V

84 Rated motor fr equency 10 to 1 20Hz 60 Hz

90 Motor constant (R1)

91 Moto r constant (R2)

92 Motor constant (L1)

93 Moto r constant (L2)

94 Motor constant (X)

96 Aut o tuning setting/status 0, 1, 11, 21 0

117

118 PU commun ication speed

119

120

121

122

123

124

 125

Name

Special regenerative brake duty

Reset selection/disconnecte d PU detection/PU stop selection

Reverse rotation prevention selection

Speed control gain (Advanced magnetic flux vector)

PU communication station number

PU communication stop b it length

PU communication parity check

Number of PU communi cation retries

PU communication check ti me interval

PU communication waitin g time setting

PU communication CR/LF selection

Terminal 2 frequency se tting gain frequency

Setting

Range

0 to 30% 0%

0, 1, 3 to 6, 13 to 16, 23, 24, 40, 43, 44, 50, 53, 54

0 to 3, 14 to 17

0, 1, 2 0

0, 1, 2, 3, 4, 6, 7

0.1 to 15kW, 9999

2, 4, 6, 8, 10, 9999

0 to 500A (0 to ****),



9999

0 to 200%, 9999

0 to 50 (0 to ****),



9999

0 to 50 (0 to ****),



9999

0 to 1000mH (0 to 50, 0 to ****),



9999

0 to 1000mH (0 to 50, 0 to ****),



9999

0 to 100% (0 to 500, 0 to ****),



9999

0 to 31 (0 to 247)

48, 96, 192, 384

0, 1, 10, 11 1

0, 1, 2 2

0 to 10, 9999 1

0, 0.1 to

999.8s, 9999

0 to 150ms, 9999

0, 1, 2 1

0 to 400Hz 60 Hz

Initial Val ue

9999

200/400V



9999

192

9999

Parameter

Terminal 4 frequency setting

126

gain frequency

PID control automatic

127

switchover frequency

128 P ID action selection

129 P ID proportional band

130 P ID integral time

131 P ID upper limit

132 PID l ower limit

133 P ID action set point

134 P ID differential time

145 P U display language selec tion 0 to 7 0

Built-in potentiometer

146



switching

Acceleration/decelerati on time

147

switching frequency

150 Out put current detection leve l 0 to 200% 150%

Output current detection signal

151



delay time

152 Zer o current detection level 0 to 200% 5%

153 Zer o current detection time 0 to 1s 0.5s

Stall prevention operation

156

selection

157 O L signal output timer

 160 User group read selection 0, 1, 9999 0

Frequency setting/key lock

161

operation selection

Automatic restart after

162

instantaneous power failure selection

Stall prevention operation level

165

for restart

168

Parameter for manufactur er setting. Do not set.

169

170 Watt-hour meter clear 0, 10, 9999 9999

171 O peration hour meter clear 0, 9999 9999

User group registered di splay/

172

batch clear

173 Us er group registration

174 Us er group clear

STF terminal function

178

selection

STR terminal function

179

selection

Name

Setting

Range

0 to 400Hz 60Hz

0 to 400Hz, 9999

0, 20, 21, 40 to 43, 50, 51, 60, 61

0.1 to 1000%, 9999

0.1 to 3600s, 9999

0 to 100%, 9999

0.01 to

10.00s, 9999

0, 1 1

0 to 400Hz, 9999

0 to 10s 0s

0 to 31, 100, 101

0 to 25s, 9999

0, 1, 10, 11 0

0, 1, 10, 11 1

0 to 200% 150%

9999, (0 to 16)

0 to 999, 9999

0 to 5, 7, 8, 10, 12, 14 to 16, 18, 24, 25, 60, 62, 65 to 67, 9999

0 to 5, 7, 8, 10, 12, 14 to 16, 18, 24, 25, 61, 62, 65 to 67, 9999

Initial Valu e

9999

100%

9999

Page 41

Parameter list

Parameter

180 RL terminal function sel ection

181 RM terminal function s election 1

182 RH terminal function sel ection 2



183

184

190

191 FU terminal function se lection 4

192

232 Multi-speed setting (speed 8)

233 Multi-speed setting (speed 9)

234 Multi-speed setting (speed 10)

235 Multi-speed setting (speed 11)

236 Multi-speed setting (speed 12)

237 Multi-speed setting (speed 13)

238 Multi-speed setting (speed 14)

239 Multi-speed setting (speed 15)

240 Soft-PWM operation se lection 0, 1 1

241

244

245 Rated slip

246

Name

MRS terminal function selection

RES terminal function selection

RUN terminal function selection

A,B,C terminal function selection

Analog input display unit switchover

Cooling fan operation selection

Slip compensation time constant

Setting

Range

0 to 5, 7, 8, 10, 12, 14 to 16, 18, 24, 25, 62, 65 to 67, 9999

0, 1, 3, 4, 7, 8, 11 to 16, 20, 25, 26, 46, 47, 64,

, 8 0, 81,

68 90, 91, 93, 95, 96, 98, 99, 100, 101, 103, 104, 107, 108, 111 t o 11 6, 120, 125, 126, 146, 147, 164,

, 180,

168 181, 190, 191, 193, 195, 196, 198, 199, 9999

0, 1, 3, 4, 7, 8, 11 to 16, 20, 25, 26, 46, 47, 64,

, 8 0, 81,

68 90, 91, 95, 96, 98, 99, 100, 101, 103, 104, 107, 108, 111 t o 11 6, 120, 125, 126, 146, 147, 164,

, 180,

168 181, 190, 191, 195, 196, 198, 199, 9999

0 to 400Hz, 9999

0, 1 0

0, 1 1

0 to 50%, 9999

0.01 to 10s 0.5s

Initial Valu e

9999

Parameter

Constant-power range slip

247

compensation selecti on

Earth (ground) fault det ection

249

at start

250 Stop selec tion

Output phase loss protec tion

251

selection

255 Li fe alarm status display (0 to 15) 0

Inrush current limit circui t life

256

display

Control circuit capacitor life

257

display

Main circuit capacitor life

258

display

Main circuit capacitor life

259

measuring

261 P ower failure stop selection 0, 1, 2 0

267 Terminal 4 input selectio n 0, 1 , 2 0

Monitor decimal digi ts

268

selection

269 P arameter for manufacturer s etting. Do not set.

Stop-on contact control

270

selection

Stop-on contact excitation

275

current low-speed multipl ying factor

PWM carrier frequency at

276

stop-on contact

Stall prevention operation

277

current switchover

278 B rake opening frequency 0 to 30Hz 3Hz

279 B rake opening current 0 to 200% 130%

Brake opening current

280

detection time

281 B rake operation time at start 0 to 5s 0.3s

282 B rake operation frequency 0 to 30Hz 6Hz

283 B rake operation time at stop 0 to 5s 0.3s

286 Droo p gain 0 to 100% 0%

287 Droo p filter time constant 0 to 1s 0.3s

Automatic acceleration/

292

deceleration

Acceleration/deceler ation

293

separate selection

Magnitude of frequenc y

295

change setting

296 Password lock level

297 P assword lock/unlock

298 Fr equency search gain

Rotation direction detection

299

selection at restarting

Communication operati on

338

command source

Communication speed

339

command source

Communication startup mo de

340

selection

Communication EEPR OM

342

write selection

343 Co mmunication error count — 0

Name

Setting

Range

0, 9999 9999

0, 1 0

0 to 100s, 1000 to 1100s, 8888, 9999

0, 1 1

(0 to 100%) 1 00%

0, 1 (2, 3, 8, 9)

0, 1, 9999 9999

0, 1 0

0 to 300%, 9999

0 to 9, 9999 9999

0, 1 0

0 to 2s 0.3s

0, 1, 7, 8, 11 0

0 to 2 0

0, 0.01, 0.1, 1, 10

0 to 6, 99, 100 to 106, 199, 9999

(0 to 5), 1000 to 9998, 9999

0 to 32767, 9999

0, 1, 9999 0

0, 1 0

0, 1, 2 0

0, 1, 10 0

0, 1 0

Initial Valu e

9999

Page 42

Parameter list

Parameter

Name

Setting

Range

450 Second applied motor 0, 1, 9999 9999

495 Remote output selection 0, 1, 1 0, 11 0

496 Remote output data 1 0 to 4095 0

497 Remote output data 2 0 to 4095 0

Stop mode selection at

502

communicat ion error

0, 1, 2, 3 0

503 Maintenance timer 0 (1 to 9998) 0

Maintenance timer alarm

504

output set time

USB communication statio n

547

number

USB communication check

548

time interval

0 to 9998, 9999

0 to 31 0

0 to 999.8s, 9999

549 Protocol selection 0, 1 0

NET mode operation

550

command source selection

PU mode operation comma nd

551

source select ion

0, 2, 9999 9999

2 to 4, 9999 9999

555 Current average time 0.1 to 1.0s 1s

556 Data output mask time 0 to 20s 0s

Current average value m onitor

557

signal output reference cur rent

Energization time carrying-

563

over times

Operating time carrying- over

564

times

571 Holding time at a start

611 Accelera tion time at a restart

0 to 500A

(0 to 65535) 0

0 to 10s, 9999

0 to 3600s, 9999

653 Speed smoothing control 0 to 200% 0

Regeneration avoidance

665

frequency gain

0 to 200% 100

800 Control method selection 20, 30 20

859 Torque current

Input phase loss protec tion



872

selection

Regeneration avoidance

882

operation selection

Regeneration avoidance

883

operation level

Regeneration avoidance

885

compensation frequency l imit value

Regeneration avoidance

886

voltage gain

0 to 500A (0 to ****),



9999

0, 1 1

0, 1, 2 0

300 to 800V

0 to 10Hz, 9999

0 to 200% 100%

888 Free parameter 1 0 to 9999 9999

889 Free parameter 2 0 to 9999 9999

FM terminal calibration — —



(900)

Terminal 2 frequency se tting



(902)

bias frequency

Terminal 2 frequency se tting



(902)

bias

Terminal 2 frequency se tting

125



gain frequency

(903)

Terminal 2 frequency se tting



(903)

gain

Terminal 4 frequency se tting



(904)

bias frequency

Terminal 4 frequency se tting



(904)

bias

0 to 400Hz 0 Hz

0 to 300% 0%

0 to 400Hz 60 Hz

0 to 300% 100%

0 to 400Hz 0 Hz

0 to 300% 20%

Initial Val ue

9999

Rated inverter current

9999

400VDC/

780VDC



6Hz

Parameter

126

Terminal 4 frequency setting



(905)

gain frequency

Terminal 4 frequency setting



(905)

gain

Frequency setting voltage bias

C22

frequency (built-in



(922)

potentiometer)

C23

Frequency setting voltage bias



(922)

(built-in potentiometer)

Frequency setting vol tage gain

C24

frequency (built-in



(923)

potentiometer)

C25

Frequency setting vol tage gain



(923)

(built-in potentiometer)

Name

Setting

Range

0 to 400Hz 60Hz

0 to 300% 100%

0 to 400Hz 0

0 to 300% 0

0 to 400Hz 60Hz

0 to 300% 100%

990 P U buzzer control 0, 1 1

991 P U contrast adjustment 0 to 63 58

Pr.CL Parameter clear 0, 1 0

ALLC All parameter c lear 0, 1 0

Er.CL Faults history clear 0, 1 0

Pr.CH Initi al value change list — —

 Differ according to capacities.

6%: 0.75K or lower 4%: 1.5K to 3.7K 3%: 5.5K, 7.5K 2%: 11K, 15K

 Differ according to capacities.

5s: 3.7K or lower 10s: 5.5K, 7.5K 15s: 11K, 15K

 Differ according to capacities.

6%: 0.1K, 0.2K 4%: 0.4K to 7.5K 2%: 11K, 15K

 The initial value differs according to the voltage class. (200V class/400V

class)

 The range differs according to the Pr. 71 setting.  The setting values "68 and 168" are only available with FR-E7DS

mounted.

 Set this parameter when calibrating the operation panel built-in

potentiometer for the FR-E500 series operation panel (PA02) connected with cable.

 The parameter number in parentheses is the one for use with the

operation panel (PA02) for the FR-E500 series or parameter unit (FRPU04/FR-PU07).

 Available only for the three-phase power input model.  This setting is active only during the communication operation.



Initial Valu e

Page 43

Reset method of protective function

Inverter

RES

OFF

8 TROUBLESHOOTING

When a fault occurs in the inverter, the inverter trips and the PU display automatically changes to one of the following fault or alarm indications. If the fault does not correspond to any of the following faults or if you have any other problem, pleas e contact your sales representa tive.



Retention of fault output signal

 Fault or alarm indication...........When a fault or alarm occurs, the operation panel display automatically switches to the fault

 Resetting method.....................When a fault occurs, the inverter output is kept stopped. Unless reset, therefore, the inverter

 When any fault occurs, take the appropriate corrective action, then reset the inverter, and resume operation.

Not doing so may lead to the inverter fault and damage.

Inverter fa ult or alarm indications are roughly categorized as below. (1) Error message

A message regarding operational fault and setting fault by the operation panel and parameter unit (FR-PU04 /FR-PU07) is displayed. The inverter does not trip.

(2) Warning

The inverter does not trip even when a warning is displayed. However, failure to take appropriate measures will lead to a fault.

(3) Alarm

The inverter does not trip. You can also output an alarm signal by making parameter setting.

(4) Fault

When a fault occurs, the inverter trips and a fault signal is output.

REMARKS

 For the details of f ault displays and other ma lfunctions, also refer to the Instruction Manual (Applied).  Past eight faults can be displayed using the s etting dial. (Refer to page 3 for the operation.)

8.1 Reset method of protective function

.. When the magnetic contactor (MC) provided on the input side of the inverter is opened when

a fault occurs, the inverter's control power will be lost and the fault output will not be held.

or alarm indication.

cannot restart. (Refer to page 39)

The inverter can be reset by performing any of the following operations. Note that the internal thermal integrated value of the electronic thermal relay function and the number of retries are cleared (erased) by resetting the inverter. Inverter recovers about 1s after the reset is released.

Operation 1: ...... Using the operation panel, press to reset the inverter.

(This may only be performed when a fault occu rs (Refer to page 40 for fault.))

Operation 2: . ..... Turn ON the reset signal (RES) for more than 0.1s. (If the RES signal is kept

Operation 3:....... Switch power OFF once. After the indicator of the operation panel turns OFF,

ON, "Err." appears (flickers) to indicate that the inverter is in a reset status.)

switch it ON again.

REMARKS

 Use the operation 1 or 2 to reset when using the 24V external power supply. (Inverter with FR-E 7DS mounted.)

NOTE

 OFF status of the start signal must be confirmed before resetting the inverter fault. Resetting inverter fault with the

start signal ON restarts the motor s uddenly.

Page 44

List of fault displays

8.2 List of fault displays

When a fault occurs in the inverter, the inverter trips and the PU display automatically changes to one of the following fault or alarm indications. The error message shows an operational er ror. The inverter output is not shut off. Warnings are messages given before faults occur. The inverter output is not shut off. Alarms warn the operator of failures with output sign als. The inverter output is not shut off. When faults occur, the protective functions are activated to inverter trip and output the fault signals.

Function Name Description Corrective action Display

Operation pan el lock

Password locked

Write disable error

Write error during operation

Calibration error

Error message

Mode designation error

Inverter reset

Stall prevention (overcurrent)

Stall prevention

Warn ing

(overvoltage)

Regenerative brake prealarm 

Electronic thermal relay function prealarm

PU stop

Maintenance signal output

Undervoltage

Operation has been attempted during the operation panel lock.

Reading/writing of a password-restricted

parameter has been attempted.

 Parameter setting has been attempted although

parameter writing is set to be disabled.

 Overlapping range has been set for the

frequency jump.

 PU and the inverter cannot make normal

communication.

Parameter writing has been attempted while a value other than "2" is set in Pr. 77 Parameter write

selection and the S TF (STR) is ON.

Analog input bias and gain calibration values have been set too close.

 Parameter setting has been attempted in the

External or NET operation mode when Pr.77 Parameter w rite selection is not " 2."

 Parameter writing has been attempted when the

command source is not at the operation panel.

The reset signal (RES signal) is ON. (Inverter output is shutoff.)

The overcurrent stall prevention has been activated.

The overvoltage stall prevention function has been activated. (This warning is also output during the

regeneration avoidance operation.)

The regenerative brake duty has reached 85% of the Pr. 70 Special regenerative brake duty setting or higher.

The cumulative value of the electronic thermal O/L relay has reached 85% of the Pr. 9 Electronic thermal O/L relay setting or higher.

on the operation panel has been pressed

during the External operation.

The cumulative energization time has exceeded the maintenance output timer set value.

The voltage at the main circuit power has been lowered.

Press for 2s to release the lock.

Enter the password in Pr. 297 Password lock/unlock to unlock the

password function before operating.

 Check the setting of Pr. 77 Parameter write selection.  Check the settings of Pr. 31 to Pr. 36 (frequency jump ).  Check the connection of PU and the inverter.

 Set "2" in Pr. 77 Parameter write selection.  After stopping the operation, set parameters.

Check the settings of calibration parameters C3, C4, C6 and C7

(calibrati on functions).

 After setting the operation mode to the "PU operation mode,"

set parameters.

 Set "2" in Pr.77 Parameter w rite selection.  Disconnect the USB cable from the USB connector and the

parameter unit (FR-PU04/FR-PU07) from the PU connector, then set Pr. 551 PU mode operation command source selection = "9999 (initial setting)."

 Set Pr. 551 PU mode operation command source selection = "4."

 Turn OFF the reset command.

 Increase or decrease the Pr. 0 Torque boost setting by 1% and

check the motor status.

 Set the acceleration/deceleration time longer.  Reduce the load. Try Advanced magnetic flux vector control or

General-purpose magnetic flux vector control.

 Check the peripheral devices for faults.  Adjust the Pr. 13 Starting frequency setting. Change the Pr. 14

Load pattern selection setting.

 Set the stall prevention operation current in Pr. 22 Stall

prevention operation level. (The acceleration/deceleration time

may change.) Increase the stall prevention operation level with Pr. 22 Stall prevention operation level, or disable stall prevention with Pr. 156 Stall prevention operation selection.

(Operation at OL occurrence can be selected using Pr. 156 Stall prevention opera tion selection.)

Set the deceleration time longer.

 Set the deceleration time longer.  Check the Pr.30 Regenerative function selection and Pr. 70 Special

regenerative brake duty settings.

 Reduce the load and frequency of operation.  Set an appropriate value in Pr. 9 Electronic thermal O/L relay.

Turn the start signal OFF and release with .

Setting "0" in Pr. 503 Maintenance timer erases the signal.

Investigate the devices on the power supply line such as the power supply itself.

Page 45

List of fault displays

Function Name Description Corrective action Display

Safety stop

Warning

24V external power supply operation

Fan alarm

Alarm

Overcurrent trip during acceleration

Overcurrent trip during constant speed

Fault

Overcurrent trip during deceleration or stop

Regenerative overvoltage trip during

acceleration

Regenerative

overvoltage trip during constant speed

Regenerative overvoltage trip during deceleration or stop

Safety stop function is activated (during output shutoff).

The main circuit power supply is not supplied and the 24V external power is supplied while FR-E7DS is mounted. (The display flickers.)

The cooling fan is at a standstill although it is required to be operated. The cooling fan speed has decelerated.

Overcurrent has occurred during acceleration.

Overcurrent has occurred during constant speed operation.

Overcurrent has occurred during deceleration or at a stop.

Overvoltage has occurred during acceleration.

Overvoltage has occurred during constant speed operation.

Overvoltage has occurred during deceleration or at a stop.

 When not using the safety stop function, short across

terminals S1 and PC and across S2 and PC with shorting wire for the inverter to run.

 If is indicated when across S1 and PC and across S2

and PC are both shorted while using the safety stop function (drive enabled), internal failure might be the cause. Check the wiring of terminals S1, S2 and PC and contact your sales representative if the wiring has no fault.

 Turn ON the power supply for the inverter (main circuit).

 If appears by turning ON the power supply of the inverter

(main circuit) while the external 24V power is supplied, check the power supply (for the main circuit).

 Check if the jumper is installed securely between terminal P/+

and P1.

Check for fan failure. Please contact your sales representative.

 Set the acceleration time longer. (Shorten the downward

acceleration time in vertical lift application.)

 If "E.OC1" always appears at start, disconnect the motor once

and restart the inverter. If "E.OC1" still appears, the inverter may be faulty. Contact your sales representative.

 Check the wiring for output short circuit and ground fault.  When the rated motor frequency is 50Hz, set the Pr. 3 Base

frequency to 50Hz.

 Lower the stall prevention operation level.  Activate the stall prevention operation and the fast-response

current limit operation. (Pr.156)

 For the operation with frequent regenerative driving, set the

base voltage (rated motor voltage, etc.) in Pr. 19 Base frequency

voltage.

 If the motor is coasting, stop the motor, then input a start

command. Alternatively, use the automatic restart after instantaneous power failure/flying start function.

 Keep the load stable.  Check the wiring to avoid output short circuit or ground fault.  Lower the stall prevention operation level.  Activate the stall prevention operation and the fast-response

current limit operation. (Pr.156)

 If the motor is coasting, stop the motor, then input a start

command. Alternatively, use the automatic restart after instantaneous power failure/flying start function.

 Set the deceleration time longer.  Check the wiring to avoid output short circuit or ground fault.  Check if the mechanical brake is set to be activated too early.

 Lower the stall prevention operation level.  Activate the stall prevention operation and the fast-response

current limit operation. (Pr.156)

 If the motor is coasting, stop the motor, then input a start

command. Alternatively, use the automatic restart after instantaneous power failure/flying start function.

 Set the acceleration time shorter.  Use the regeneration avoidance function (Pr. 882, Pr. 883,

Pr.885, Pr.886)

 Set the Pr. 22 Stall prevention operation level correctly.

 Keep the load stable.  Use the regeneration avoidance function (Pr. 882, Pr. 883,

Pr.885, Pr.886).

 Use the brake resistor, brake unit or power regeneration

common converter (FR-CV) as required.

 Set the

Pr. 22 Stall prevention operation level c

 Set the deceleration time longer. (Set the deceleration time

which matches the moment of inertia of the load.)

 Make the brake cycle longer.  Use the regeneration avoidance function (Pr. 882, Pr. 883,

Pr.885, Pr.886)

 Use the brake resistor, brake unit or power regeneration

common converter (FR-CV) as required.

orrect

ly.

Page 46

List of fault displays

Function Name Description Corrective action Display

Inverter overload trip (electronic thermal O/L relay function)

Motor overload trip (electronic thermal O/L

relay function)

Heatsink overheat The heatsink has overheated.

Input phase loss

Stall prevention stop

Brake transistor alarm detection

Output side earth (ground) fault overcurrent at start

Output phase loss

External thermal relay

Fault

operation

Option fault

Communication option fault

Option fault

Parameter storage device fault

Internal board fault

PU disconnection

Retry count excess

The electronic thermal relay function for inverter element protection has been activated.

The electronic thermal relay function for motor protection has been activated.

One of the three phases on the inverter input side has been lost. It may also appear if phase-tophase voltage of the three-phase power input has become largely unbalanced.

The output frequency has dropped to 1Hz as a result of deceleration due to the excess motor load.

A fault has occurred in the brake circuit, such as a brake transistor breakage.(In this case, the inverter must be powered off immediately.)

An earth (ground) fault has occurred on the inverter's output side (detected only at a start).



One of the three phases (U, V, W) on the inverter's output side (load side) has been lost during inverter operation.

The external thermal relay connected to the OH signal has been activated.

A communication option has been mounted while

Pr.296 Password lock level = "0 or 100."

A communication error has occurred on the communication line of the communication option.

A fault, such as a contact fault, has occurred at the contactor of the inverter or the plug-in option. The

setting of the switch on the plug-in option, which is for manufacturer setting, has been changed.

Operation of the component where parameters are stored (control circuit board) has become abnormal.

The control circuit board and the main circuit board do not match.

 A communication error has occurred between

the PU and the inverter.

 The communication interval has exceeded the

permissible time period during RS-485 communication via the PU connector.

 The number of communication errors has

exceeded the number of retries.

Operation restart within the set number of retries has

fai

led.

 Set the acceleration time longer.

 Adjust the Pr. 0 Torque boost setting.  Set the Pr. 14 Load pattern selection setting according to the

load pattern of the using machine.

 Reduce the load.  Set the surrounding air temperature to within the

specifications.

 Reduce the load.  For a constant-torque motor, set the constant-torque motor in

Pr. 71 Applied motor.

 Set the stall prevention operation level accordingly.

 Set the surrounding air temperature to within the

specifications.

 Clean the heatsink.  Replace the cooling fan.

 Wire the cables properly.

 Repair a break portion in the cable.  Check the Pr. 872 Input phase loss protection selection setting.  Set Pr. 872 Input phase loss protection selection = "0" (without

input phase loss protection) when three-phase input voltage is largely unbalanced.

Reduce the load. (Check the Pr. 22 Stall prevention operation level setting.)

Replace the inverter.

Remedy the ground fault portion.

 Wire the cables properly.

 If the motor capacity is smaller than the inverter capacity,

choose the inverter and motor capacities that match.

 If the motor is coasting, stop the motor, then input a start

command. Alternatively, use the automatic restart after instantaneous power failure/flying start function.

 Reduce the load and operate less frequently.  Even if the relay contacts are reset automatically, the inverter

will not restart unles s it is reset.

 To apply the password lock when installing a communication

option, set Pr.296 Password lock level  "0, 100."

 If the problem still persists after taking the above measure,

contact your sales representative.

 Check the settings of the option functions.  Connect the built-in option securely.  Check the connections of the communication cables.

 Connect terminating resistors correctly.

 Connect the plug-in option securely.  Take measures against noises if there are devices producing

excess electrical noises around the inverter. If the situation does not improve after taking the above

measure, please contact your sales representative.

 Set the switch on the plug-in option, which is for manufacturer

setting, back to the initial setting. (Refer to the Instruction Manual of each option.)

Please contact your sales representative.

When performing parameter writing frequently for communication purposes, set "1" in Pr. 342 Communication EEPROM write selection to enable RAM write. Note that powering OFF returns the inverter to the status before RAM write.

Please contact your sales representative.

(For parts replacement, consult the nearest Mitsubishi FA Center.)

 Connect the parameter unit cable securely.  Check the communication data and communication settings.  Increase the Pr. 122 PU communicatio n check time interval

setting, or set "9999" (no communication check).

Eliminate the cause of the error preceding this error indication.

Page 47

Check first when you have a trouble

Function Name Description Corrective action Display

CPU fault

Brake sequence fault

Inrush current limit circuit fault

Analog input fault

Fault

USB communication fault

Safety circuit fault

Internal circuit fault An internal circuit fault has occurred. Please contact your sales representative.

 Resetting the inverter initializes the internal cumulative heat value of the electronic thermal relay function.  This protective function is not available in the initial status.

An error has occurred in the CPU and in the peripheral circuits.

A sequence error has occurred while the brake



sequence function (Pr.278 to Pr.283) is valid.

The resistor of the inrush current limit circuit has overheated.

A voltage (current) has been input to terminal 4 when the setting in Pr. 267 Terminal 4 input selection

and the setting of voltage/current input switch are different.

The communication has been broken for Pr. 548 USB communicat ion check time interval.

The safety circuit fault has occurred, or either the contact between terminals S1 and PC or the contact between terminals S2 and PC has opened.

 Take measures against noises if there are devices producing

excess electrical noises around the inverter.

 Check the connection between the terminals PC and SD. (E6/

E7)

 If the situation does not improve after taking the above

measure, please contact your sales representative.

Check the parameter setting and check the wiring.

Configure a circuit where frequent power ON/OFF is not

repeated. If the situation does not improve after taking the above measure, please contact your sales representative.

Give a frequency command by a current input or set Pr.267 Terminal 4 input selection, and set the voltage/current input switch to voltage input.

 Check the Pr.548 USB communication check time interval setting.  Check the USB communication cable.  Increase the Pr.548 USB communication chec k time interval

setting, or set "9999."

 When not using the safety stop function, short across

terminals S1 and PC and across S2 and PC with shorting wire.

 When using the safety stop function, check that wiring of

terminal S1, S2 and PC is correct and the safety stop input signal source such as safety relay module is operating properly. Refer to the Safety stop function instruction manual (BCN-211508-004) for causes and countermeasures. (Refer to the front cover for how to obtain the manual.)

/ / /

8.3 Check first when you have a trouble

Description Countermeasure

Motor does not start.

Motor or machine is mak ing abnormal

acoustic noise.

Inverter generates ab normal noise. Install a fan cover correctly.

Motor generates heat abn ormally. Clean the motor fan . Improve the environment.

Motor rotates in the oppos ite direction.

Speed greatly differs from the setting.

Acceleration/deceleratio n is not smooth. Reduce the l oad. Alternatively, increase the accelerati on/deceleration time.

Speed varies during operation.

Operation mode is not c hanged properly.

Operation panel display is not operating. Check the wiring and the installation.

Motor current is large.

Speed does not accelerate.

Unable to write parameter setting. Check Pr.77 Parameter write selection setting.

* For further information on troubleshooting, refer to the Instruction Manual (Applied).

Check start and frequency command sources and enter a start command (STF, etc.) and a

frequency command.

Take EMC measures if a steady operation can not be performed due to EM I. Alternatively, set

the Pr.74 Input filter time constant setting higher.

Connect phase sequence of the output cables (termi nal U, V, W) to the motor correctly.

Alternatively, check the connection of the start signal. (STF: forwar d rotation, STR: reverse

rotation)

Check the settings of Pr.1 Maximum frequency, Pr.2 Minimum frequency, Pr.18 High speed maximum

frequency, and calibration parameters C 2 to C7.

Check the frequency setti ng signals. If the load fluc tuates, select Advanced m agnetic flux

vector control or Gener al-purpose magnetic flux vec tor control.

Turn OFF the start signal (STF or S TR). Check if Pr.79 Operation mode selection is set

appropriately.

Increase/decrease the Pr.0 Torque boost setting value by 0.5% increments so t hat stall

prevention does not oc cur. Set the rated motor frequency to Pr.3 Base frequency.

Check the settings of Pr.1 Maximum frequency, Pr.2 Minimum frequency, and calibration parameters

C2 to C7. To operate at 120Hz or higher, set Pr.18 High speed maximum frequency.

Page 48

Inspection items

PRECAUTIONS FOR MAINTENANCE AND INSPECTION

The inverter is a static unit mainly consisting of semiconductor devices. Daily inspection must be performed to prevent any fault from occurring due to the adverse effects of the operating environment, such as temperature, humidity, dust, dirt and vibration, changes in the parts with time, service life, and other factors.

REMARKS

 For maintenance/in spection and parts life, also refer to the Instruction Manual (Applied).

Precautions for maintenance and inspection

For some short time after the power is switched OFF, a high voltage remains in the smoothing capacitor. When accessing the inverter for inspection, wait for at least 10 minutes after the power supply has been switched OFF, and then make sure that the voltage across the main circuit terminals P/+ and N/- of the inverter is not more than 30VDC using a tester, etc. If "EV" is displayed on the operation panel with FR-E7DS mounted, turn off the 24V external power supply before an inspection.

9.1 Inspection items

Area of

Inspection

Main circuit

Protective

Load motor

 It is recommended to install a device to monitor voltage for checking the power supply voltage to the inverter.  One to two years of periodic inspection cycle is recommended. However, it differs according to the installation environment.

Inspection

Item

Surrounding environment

Overall unit Check for unusual vibration and noise.

General

Power supply voltage

General

Conductors, cables

Terminal block

Smoothin g aluminum electrolyt ic capacitor

Relay

Operation check

Control

circuit,

circuit

Parts check

Cooling fan

Cooling

system

Heatsink

Indication

Display

Meter Check that reading is normal.

Operation check

For a periodic inspection, contact your sales representative.

Check the surrounding air temperature, humidity, dirt, corrosive gas, oil mist, etc.

Check that the main circuit voltages are normal.



(1) Check with megger (across main circuit

terminals and earth (ground) terminal). (2) Check for lo ose screws and bolt s. (3) Check for overheat traces on the parts. (4) Check for stain. (1) Check conductors for distortion.

(2) Check cable sheaths for breakage and

deterioration (crack, discoloration, etc.).

Check for damage.

(1) Check for liquid leakage. (2) Check for safety valve projection and bulge. (3) Visual check and judge by the life check of

the main circui t capacitor ( Refer to

Chapter 4 of the Instruction Manual (Appl ied).)

Check that the operation is normal and no chatter is heard. (1)

Check that the ou tput voltages acr oss phases

with the inver ter operated alo ne is balanced. (2) Check that no fault is found in protective and

display circuits in a sequence protective

operation test.

(1) Check for unusual odor and discoloration.

Overall

(2) Check for serious rust development. (1) Check for liquid leakage in a capacitor and

Aluminum electrolytic capacitor

deformation trace. (2) Visual check and judge by the life check of

the main circui t capacitor ( Refer to

Chapter 4 of the Instruction Manual (Appl ied).)

(1) Check for unusual vibration and noise. (2) Check for lo ose screws and bolt s. (3) Check for stain. (1) Check for clogging. (2) Check for stain. (1) Check that display is normal. (2) Check for stain.

Check for vibration and abnormal increase in operation no ise.

Description

Daily



Interval

Periodic

Corrective Action at Alarm





   Clean 



 

Occurrence

Improve env ironment

Check alarm location and retighten

Inspect the power supply

Contact the manufacturer

Retighten Contact the manufacturer

Contact the manufacturer

Stop the device and contact the manufactu rer. Contact the manufacturer

Contact the manufacturer



Contact the manufacturer



Contact the manufacturer



Contact the manufacturer



Stop the device and contact the



manufactu rer. Contact the manufacturer



Contact the manufacturer



Replace the fan Fix with the fan cover fixing screws



Clean



Clean



Clean



Contact the manufacturer Clean



Stop the device and contact the manufactu rer. Stop the device and contact the manufactu rer.

Customer's

Check

Page 49

Replacement of parts

When using the safety stop function, periodic inspection is required to confirm that safety function of the safety system

operates correctly.

For more details, refer to the Safety stop function instruction manual (BCN-A211508-004). (Refer to the front cover for how to

obtain the manual.)

9.2 Replacement of parts

The inverter consists of many electronic parts such as semiconductor d evices. The following parts may deteriorate with age because of their structures or physical characteristics, leading to reduced performance or fault of the inverter. For preventive maintenance, the parts must be replaced periodically. Use the life check function as a guidance of parts replace ment.

 Estimated lifespan for when the yearly average surrounding air temperature is 40°C

 Output current: 80% of the inverter rated current

Part Name Estimated lifespan  Description

Cooling fan 10 y ears Replace (as requi red)

Main circuit smoothin g capacitor 10 y ears

On-board smoothing capac itor 10 years Replace the board (as req uired)

Relays — as required

(without corrosive gas, flammable gas, oil mist, dust and dirt etc.)

 Replace (as required)

NOTE

For parts replacement, consu lt the nearest Mitsubishi FA Center.

Page 50

Rating

10 SPECIFICATIONS

10.1 Rating

 Three-phase 200V power supply

Model FR-E720-KSC 0.1 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15

Applicable motor capaci ty (kW)  0.1 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15

Rated capacity (kVA) 0.3 0.6 1.2 2.0 3.2 4.4 7.0 9.5 13.1 18.7 23.9

Rated current (A)

Overload current ratin g 150% 60s, 200% 3s (in verse-time characteristics )

Output

Rated voltage Three-phase 200 to 24 0V

Regenerative braking to rque 150% 100% 50% 20%

Rated input

AC (DC) voltage/frequency

Permissible AC (DC) vo ltage

fluctuation

Permissible frequency fluctuation ±5%

Power supply

Power supply capacity (kVA) 0.4 0.8 1.5 2.5 4.5 5.5 9 12 17 20 28

Protective structure (JE M1030) Enclosed type (IP20).

Cooling system Self-cooling Forced air cooling

Approximate mass (kg ) 0.5 0.5 0.7 1.0 1.4 1.4 1.7 4.3 4.3 6.5 6.5

 Three-phase 400V power supply

Model FR-E740-KSC 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15

Applicable motor capaci ty (kW) 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15

Rated capacity (kVA) 1.2 2.0 3.0 4.6 7.2 9.1 13.0 17.5 23. 0

Rated current (A)

Overload current rati ng 150% 60s, 200% 3s (inverse-time character istics)

Output

Rated voltage Three-phase 380 to 4 80V

Regenerative brakin g torque 100% 50% 20%

Rated input voltage/freque ncy Three-phase 380 to 480 V 50Hz/60Hz

Permissible AC voltage fl uctuation 325 to 528V 50Hz/60Hz

Permissible frequency fluctuation ±5%

Power supply capacity (kVA) 1.5 2.5 4.5 5.5 9.5 12 17 20 28

Power supply

Protective structure (JE M1030) Enclosed type (IP20).

Cooling system Self-cooling Forced air cooling

Approximate mass (kg ) 1.4 1.4 1.9 1.9 1.9 3.2 3.2 6.0 6.0

0.8

1.5

(0.8)

(1.4)3(2.5)5(4.1)8(7)11(10)

Three-phase 200 to 240 V 50Hz/60Hz (283 to 339VDC )

170 to 264V 50Hz/60Hz (240 to 373VDC)

1.6

2.6

(2.2)

4.0

(3.8)

(1.4)

6.0

(5.4)

17.5

(16.5)24(23)33(31)47(44)60(57)

9.5

(8.7)

12 17 23 30

 Single-phase 200V power supply

Model FR-E720S-KSC 0.1 0.2 0.4 0.75 1.5 2.2

Applicable motor capaci ty (kW) 0.1 0.2 0.4 0.75 1.5 2.2

Rated capacity (kVA) 0.3 0.6 1.2 2.0 3.2 4.4

Rated current (A)

Overload current rati ng 150% 60s, 200% 3s (inverse-tim e characteristics)

Output

Rated voltage Three-phase 200 to 24 0V

Regenerative brakin g torque 150% 100% 50% 20%

Rated input AC voltage/f requency Single-phas e 200 to 240V 50Hz/60Hz

Permissible AC voltage fluctuation 170 to 264V 50Hz/60H z

Permissible frequency fluctuation Within ±5%

Power supply capacity (kVA) 0.5 0.9 1.5 2.5 4.0 5.2

Power supply

Protective structure (JE M1030) Enclos ed type (IP20)

Cooling system Se lf-cooling Forced air cooli ng

Approximate mass (kg ) 0.6 0.6 0.9 1.4 1.5 2.0

0.8

(0.8)

1.5

(1.4)

3.0

(2.5)

5.0

(4.1)

8.0

(7.0)

11. 0

(10.0)

Page 51

Common specifications

 The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi 4-pole standard motor.  The rated output capacity assumes the following output voltages: 230V for three-phase 200V/single-phase 200V, and 440V for three-phase 400V.  The % value of the overload current rating indicated is the ratio of the overload current to the inverter's rated output current. For repeated duty, allow time for

the inverter and motor to return to or below the temperatures under 100% load. In a single-phase 200V class inverter with the automatic restart after the instantaneous power failure (Pr.57) and the power failure stop (Pr.261) functions are set valid, a voltage drop at the power supply and a large load may bring down the bus voltage to the level recognized as a power failure, disabling the inverter to drive a load 100% or higher.

 The maximum output voltage does not exceed the power supply voltage. The maximum output voltage can be changed within the setting range. However,

the pulse voltage value of the inverter output side voltage remains unchanged at about that of the power supply.

 The braking torque indicated is a short-duration average torque (which varies with motor loss) when the motor alone is decelerated from 60Hz in the shortest

time and is not a continuous regenerative torque. When the motor is decelerated from the frequency higher than the base frequency, the average deceleration torque will reduce. Since the inverter does not contain a brake resistor, use the optional brake resistor when regenerative energy is large. A brake unit (FR-BU2) may also be used. (Option brake resistor cannot be used for 0.1K and 0.2K.)

 The power supply capacity varies with the value of the power supply side inverter impedance (including those of the input reactor and cables).  Setting 2kHz or more in Pr. 72 PWM frequency selection to perform low acoustic noise operation with the surrounding air temperature exceeding 40°C, the

rated output current is the value in parenthesis.

  Connect DC power supply t o terminal P/+ and N/-. Connect the plus side of the power supply to terminal P/+ and minus side to terminal N/-.

 Since the voltage between P/+ and N/- may increase due to the regeneration energy from the motor and exceeds 415V temporarily, select the DC power

supply which can withstand the voltage/energy during regeneration. If using the power supply which can not withstand voltage/energy during regeneration, insert diodes in series for reverse current prevention.

 Although the FR-E700 series has the built-in inrush current limit circuit, select the DC power supply considering the inrush current at powering ON as the

inrush current four times of the rated inverter flows at powering ON.

 Since the power supply capacity depends on the output impedance of the power, select the power supply capacity which has enough allowance according

to the AC power supply system capacity.

10.2 Common specifications

Control method

Output frequency range 0.2 to 400Hz

Frequency setting resolution

Frequency accuracy

Voltage/frequency characteristics

Starting torque

Torque boost Manual torque boost

Control specifications

Analog input

Digital input

Analog input

Digital input Within 0.01% of the set output frequency

Acceleration/deceleration time setting

DC injection brake Operation frequency (0 to 120Hz), operation time (0 to 10s), operation voltage (0 to 30%) can be changed.

Stall prevention operation level

Surrounding air temperature

Ambient humidity 90%RH or less (non-condensing)

Storage temperature 

Atmosphere

Environment

Altitude/vibration Maximum 1000m above sea level, 5.9m/s

 When using the inverters at the surrounding air temperature of 40°C or less, the inverters can be installed closely attached (0cm clearance).  Temperatures applicable for a short time, e.g. in transit.

Soft-PWM control/high carrier frequency PWM control (V/F control, Advanced magnetic flux vector control, General-purpose magnetic flux vector control, Optimum excitation control are available)

0.06Hz/60Hz (terminal2, 4: 0 to 10V/10-bit)

0.12Hz/60Hz (terminal2, 4: 0 to 5V/9-bit)

0.06Hz/60Hz (terminal4: 0 to 20mA/10-bit)

0.01Hz

Within 0.5% of the max. output frequency (25°C 10°C)

Base frequency can be set from 0 to 400Hz, Constant-torque/variable torque pattern can be selected

200% or more (at 0.5Hz)...when Advanced magnetic flux vector control is set (3.7K or lower)

0.01 to 360s, 0.1 to 3600s (acceleration and deceleration can be set individually), linear or S-pattern acceleration/ deceleration modes are available.

Operation current level can be set (0 to 200% adjustable), whether to use the function or not can be selected

-10°C to +50°C (non-freezing) 

-20°C to +65°C

Indoors (without corrosive gas, flammable gas, oil mist, dust and dirt etc.)

or less at 10 to 55Hz (directions of X, Y, Z axes)

Page 52

Outline dimension drawings

* When a plug-in option is mounted, the depth i ncreases by 21.6mm.

10.3 Outline dimension drawings

 Three-phase 200V class

Inverter Type W W1 H H1 D

FR-E720-0.1KSC FR-E720-0.2KSC FR-E720-0.4KSC

FR-E720-0.75KSC 138.5

FR-E720-1.5KSC FR-E720-2.2KSC FR-E720-3.7KSC FR-E720-5.5KSC FR-E720-7.5KSC

FR-E720-11KSC FR-E720-15KSC

68 56

128 118

108 96 141.5

170 158 148.5

180 164

220 195 196

260 244

 Three-phase 400V class

Inverter Model W W1 H H1 D

FR-E740-0.4KSC

FR-E740-0.75KSC

FR-E740-1.5KSC

FR-E740-3.7KSC FR-E740-5.5KSC FR-E740-7.5KSC

FR-E740-11KSC FR-E740-15KSC

140 128

220

208 153

195 260 244 196

150 138

 Single-phase 200V class

Inverter Model W W1 H H1 D

FR-E720S-0.1KSC FR-E720S-0.2KSC FR-E720S-0.4KSC

FR-E720S-0.75KSC

FR-E720S-1.5KSC 167 FR-E720S-2.2KSC

68 56

128 118

108 96

140 128 150 138 161.5

86.5

118. 5

171

120

141FR-E740-2.2KSC

86.5

148.5

141.5

(Unit:mm)

Page 53

APPENDIX

Appendix 1 Instructions for compliance with the EU Directives

The EU Directives are issued to standardize different national regulations of the EU Member States and to facilitate free

movement of the equipment, whose safety is ensured, in the EU territory.

Since 1996, compliance with the EMC Directive that is one of the EU Directives has been legally required. Since 1997,

compliance with the Low Voltage Directive, another EU Directive, has been also legally required. When a manufacturer

confirms its equipment to be compliant with the EMC Directive and the Low Voltage Directive, the manufacturer must declare

the conformity and affix the CE marking.

 The authorized representative in the EU

The authorized representative in the EU is shown below.

Name: Mits ubishi Electric Europe B.V.

Address: Gothaer Strasse 8, 40880 Ratingen, Germany

 Note

We declare that this inverter, when equipped with the dedicated EMC filter, conforms with the EMC Directive in industrial

environments and affix the CE marking on the inverter. When using the inverter in a residential area, take appropriate

measures and ensure the conformity of the inverter used in the residential area.

(1) EMC Directive

We declare that this inverter, when equipped with the EMC Directive compliant EMC filter, conforms with the EMC Directive

and affix the CE marking on the inverter.

 EMC Directive: 2004/108/EC

 Standard(s): EN61800-3:2004 (Second environment / PDS Category "C3")

Note: First environment

Environment including residential buildings. Includes building directly connected without a transformer to the low

voltage power supply network which supplies power to residential buildings.

Second environment

Environment including all buildings except buildings directly connected without a transformer to the lower voltage

power supply network which supplies power to residential buildings.

 Note

 Set the EMC Directive compliant EMC filter to the inverter. Insert line noise filters and ferrite cores to the power and

control cables as required.

 Connect the inverter to an earthed power supply.

 Install a motor, the EMC Directive compliant EMC filter, and a control cable according to the instructions written in the

EMC Installation Guidelines (BCN-A21041-204). (Please contact your sales representative for the EMC Installation

Guidelines.)

 The cable length between the inverter and the motor is 5m maximum.

 Confirm that the final integrated system with the inverter conforms with the EMC Directive.

Page 54

(2) Low Voltage Directive

Fan cover fixing screw

Fan connection connector

Fan

Fan cover

Fan connection connector

Fan

Fan cover

Fan cover fixing screws

We have self-confirmed our inverters as products compliant to the Low Voltage Directive (Conforming standard EN 61800-

5-1) and affix the CE marking on the inverters.

 Outline of instructions

 Do not use an earth leakage circuit breaker as an electric shock protector without connecting the equipment to the earth.

Connect the equipment to the e arth securely.

 Wire the earth (ground) terminal independently. (Do not connect two or more cables to one terminal.)

 Use the cable sizes on page 13 under the following conditions.

Surrounding air temperature: 40°C maximum

If conditions are different from above, select appropriate wire according to EN60204 ANNEX C TABLE 5.

 Use a tinned (plating should not include zinc) crimping terminal to connect the earth cable. When tightening the screw,

be careful not to damage the threads.

For use as a product compliant with the Low Voltage Directive, use PVC cable on page 13.

 Use the moulded case circuit breaker and magnetic contactor which conform to the EN or IEC Standard.

 When using an earth leakage circuit breaker, use a residual current operated protective device (RCD) of type B (breaker

which can detect both AC and DC). If not, provide double or reinforced insulation between the inverter and other

equipment, or put a transformer between the main power supply and inverte r.

 Use the inverter under the conditions of overvoltage category II (usable regardless of the earth (ground) condition of the

power supply), overvoltag e category III (usable with the earthed-neutral system power supply, 400V class only) specified

in IEC664.

To use the inverter under the conditions of pollution degree 3, install it in the enclosure of IP54 or higher.

To use the inverter outside of an enclosure in the environment of pollution degree 2, fix a fan cover with fan cover fixing

screws enclosed.

3.7K or lower 5.5K or higher

Note, the protection structure of the Inverter units is considered to be an IP00.

On the input and output of the inverter, use cables of the type and size set forth in EN60204 Appendix C.

The operating capacity of the relay outputs (terminal symbols A, B, C) should be 30VDC, 0.3A. (Relay output has basic

isolation from the inverter internal circuit.)

Control circuit terminals on page 9 are safely isolated from the main circuit.

Environment

Ambient Temperature -10°C to +50°C -20° C to +65°C -2 0°C to +65°C

Humidity 90% RH or less 90% RH or less 90% RH or less

Maximum Altitude 1000m 1000m 10000m

Details are given in th e technical information "Low Voltage Directive Confor mance Guide" (BCN-A21041-203). Pleas e contact your sales

representative.

Example for FR-E740- 3.7KSC Example for FR-E740- 5.5KSC

Running In Storage During Transportation

Page 55

Select a UL and cUL certified fuse with Class T fuse equivalent cut-off speed or faster with the appropriate rating for

Operation range Range on the right of characteristic curve Non-operation range Range on the left of characteristic curve

Range for transistor protection

Inverter output current(%)

(% to the rated inverter current)

52.5%

105%

100

150

120

180

240

(min) unit display in this range

Operation time (min)

Pr. 9 = 50% setting of inverter rating*1, 2

Pr. 9 = 100% setting of inverter rating*2

(s) unit display in this range

Operation time (s)

Characteristic when electronic thermal

relay function for motor protection is turned off

(when Pr. 9 setting is 0(A))

6Hz

20Hz

10Hz

6Hz

0.5Hz

30Hz or more

20Hz 10Hz

0.5Hz

230

Electronic thermal relay function operation characteristic

branch circuit protection, or a UL489 molded case circuit breaker (MCCB) in accordance with the table below.

FR-E720-KSC 0.1 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15

Rated fuse voltage(V) 240V or more

Fuse Maximum allowable rating (A)

Molded case circuit breaker (MCCB) Maximum allowable rating (A)*

Rated fuse voltage(V) 480V or more

Fuse Maximum allowable rating (A)

Molded case circuit breaker (MCCB) Maximum allowable rating (A)*

Rated fuse voltage(V) 240V or more

Fuse Maximum allowable rating (A)

Molded case circuit breaker (MCCB) Maximum allowable rating (A)*

 Maximum allowable rating by US National Electrical Code.Exact size must be chosen for each installation.

Without power factor improving reactor With power factor improving reactor

15 15 15 20 30 40 60 70 80 150 175

15 15 15 20 20 30 50 60 70 125 150

15 15 15 15 20 25 40 60 80 110 150

FR-E740-KSC 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15

Without power factor improving reactor With power factor improving reactor

6 1015203040708090

6 1010152535607090

15 15 15 15 20 30 40 50 70

FR-E720S-KSC 0. 1 0.2 0.4 0.75 1.5 2.2

Without power factor improving reactor With power factor improving reactor

15 20 20 30 40 60

15 20 20 20 30 50

15 15 15 20 25 40

When using the electronic thermal relay function as motor overload protection, set the rated motor current to Pr. 9

"Electronic thermal O/L relay".

This function detects the overload (overheat) of the motor, stops the operation of the inverter's output transistor, and stops the output. (The operation characteristic is shown on the left.)

When using the Mitsubishi constant-torque motor

1) Set "1" or any of "13" to "16", "50", "53", "54" in

Pr. 71

. (This provides a 100% continuous

torque characteristic in the low -speed range.)

2) Set the rated current of the motor in Pr. 9.

 When a value 50% of the inverter rated output

current (current value) is set in Pr. 9 The % value denotes the percentage to the



inverter rated output current. It is not the percentage to the motor rated current.

 When you set the electronic thermal relay

function dedicated to the Mitsubishi constanttorque motor, this characteristic curve applies to operation at 6Hz or higher.

Short circuit ratings

• 200V class

• 400V class

Suitable For Use in A Circuit Capable of Delivering Not More Than 5 kA rms Symmetrical Amperes, 264 V Maximum.

Suitable For Use in A Circuit Capable of Delivering Not More Than 5 kA rms Symmetrical Amperes, 528 V Maximum.

Page 56

Appendix 2 Instructions for UL and cUL

(Standard to comply with: UL 508C, CSA C22.2 No. 14)

1. General Precaution

The bus capacitor discharge time is 10 minutes. Before starting wiring or inspection, switch power off, wait for more than 10 minutes, and check for residual voltage between terminal P/+ and N/- with a meter etc., to avoid a hazard of electrical shock.

2. Installation

Inverter have been approved as products for use in enclosure and approval tests were conducted under the following conditions. Design the enclosure so that the surrounding air temperature, humidity and ambience of the inverter will satisfy the above specifications.

Wiring protection

For installation in the United States, branch circuit protection must be provided in accordance with the National Electrical Code and any applicable provincial codes. For installation in Canada, branch circuit protection must be provided in accordance with the Canadian Electrical Code and any applicable provincial codes. As specified on page 51, UL Class T fuses or any faster acting fuse with the appropriate rating or Listed UL 489 Molded Case Circuit Breaker (MCCB) must be employed.

3. Short circuit ratings

• 200V class

Suitable For Use in A Circuit Capable of Delivering Not More Than 100 kA rms Symmetrical Amperes, 264 V Maximum.

• 400V class

Suitable For Use in A Circuit Capable of Delivering Not More Than 100 kA rms Symmetrical Amperes, 528 V Maximum.

4. Wiring

For wiring the input (R/L1, S/L2, T/L3) and output (U, V, W) terminals of the inverter, use the UL Listed copper, stranded wires (rated at 75°C) and round crimping terminals. Crimp the crimping terminals with the crimping tool recommended by the terminal maker.

5. Motor overload protection

When using the electronic thermal relay function as motor overload protection, set the rated motor current to Pr. 9 "Electronic thermal O/L relay". (Refer to page 51)

REMARKS

 Safety stop functi on is not certified by UL.

Page 57

MEMO

Page 58

REVISIONS

Print Date

Feb. 2011 IB(NA)-0600458ENG-A First edition

Manual Number

*The manual number is given on the bottom left of the back cover.

Revision

For Maximum Safety

• Mitsubishi inverters are not designed or manufactured to be used in equipment or systems in situations that can affect or endanger human life.

• When considering this product for operation in special applications such as machinery or systems used in passenger transportation, medical, aerospace, atomic power, electric power, or submarine repeating applications, please contact your nearest Mitsubishi sales representative.

• Although this product was manufactured under conditions of strict quality control, you are strongly advised to install safety devices to prevent serious accidents when it is used in facilities where breakdowns of the product are likely to cause a serious accident.

• Please do not use this product for loads other than three-phase induction motors.

IB(NA)-0600458ENG-A

Page 59

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Page 60

HEAD OFFICE: TOKYO BUILDING 2-7-3, MA RUNOUCHI, CHIYODA-KU, TOKYO 100-831 0, JAPAN

IB(NA)-0600458ENG -A(1102)MEE Printed in Japan Specifications subject to change without notice.