Mitsubishi Electric FR-E720-0.1K, FR-E720-0.75K, FR-E720-1.5K, FR-E720-5.5K, FR-E720-11K, FR-E720-7.5K Instructions Manual
Specifications and Main Features
Frequently Asked Questions
User Manual
INVERTER
Plug-in option
PRE-OPERATION INSTRUCTIONS
1
FR-A7NP E kit
INSTRUCTION MANUAL
PROFIBUS-DP
communication function
INSTALLATION
2
WIRING
3
INVERTER SETTING
4
FUNCTIONS
5
PROFIBUS DEVICE DATA
6
PPO TYPE SUPPORT SPECIFICATION
7
PPO TYPE NON SUPPORT SPECIFICATION
8
TROUBLESHOOTING
9
Thank you for choosing this Mitsubishi Inverter plug-in option.
This instruction manual gives handling information and
precautions for use of this equipment. Incorrect handling might
cause an unexpected fault. Before using the equipment, please
read this manual carefully to use the equipment to its optimum.
Please forward this manual to the end user.
This section is specifically about
safety matters
Do not attempt to install, operate, maintain or inspect this
product until you have read through this instruction manual and
appended documents carefully and can use the equipment
correctly. Do not use this product until you have a full
knowledge of the equipment, safety information and
instructions.
In this instruction manual, the safety instruction levels are
classified into "WARNING" and "CAUTION".
Assumes that incorrect handling may
WARNING
CAUTION
Note that even the level may lead to a serious
consequence according to conditions. Please follow the
instructions of both levels because they are important to
personnel safety.
cause hazardous conditions, resulting
in death or severe injury.
Assumes that incorrect handling may
cause hazardous conditions, resulting
in medium or slight injury, or may
cause physical damage only.
CAUTION
SAFETY INSTRUCTIONS
1. Electric Shock Prevention
WARNING
• While power is on or when the inverter is running, do not
open the front cover. You may get an electric shock.
• Do not run the inverter with the front cover or wiring cover
removed. Otherwise, you may access the exposed highvoltage terminals and charging part and get an electric shock.
• If power is off, do not remove the front cover except for wiring
or periodic inspection. You may access the charged inverter
circuits and get an electric shock.
• Before starting wiring or inspection, check to make sure that
the indication of the inverter operation panel is off, wait for at
least 10 minutes after the power supply has been switched off,
and check that there are no residual voltage using a tester or
the like. The capacitor is charged with high voltage for some
time after power off and it is dangerous.
• Any person who is involved in the wiring or inspection of this
equipment should be fully competent to do the work.
• Always install the plug-in option before wiring. Otherwise,
you may get an electric shock or be injured.
• Do not touch the plug-in option with wet hands. Otherwise
you may get an electric shock.
• Do not subject the cables to scratches, excessive stress,
heavy loads or pinching. Otherwise you may get an electric
shock.
A-1
2. Injury Prevention
3) Usage
CAUTION
• Apply only the voltage specified in the instruction manual to
each terminal. Otherwise, burst, damage, etc. may occur.
• Ensure that the cables are connected to the correct terminals.
Otherwise, burst, damage, etc. may occur.
• Always make sure that polarity is correct to prevent damage, etc.
Otherwise, burst, damage may occur.
• While power is on or for some time after power-off, do not touch
the inverter as it is hot and you may get burnt.
3. Additional Instructions
Also note the following points to prevent an accidental failure,
injury, electric shock, etc.
1) Transportation and mounting
CAUTION
• Do not install or operate the plug-in option if it is damaged or
has parts missing.
• Do not stand or rest heavy objects on the product.
• Check that the mounting orientation is correct.
• Prevent other conductive bodies such as screws and metal
fragments or other flammable substance such as oil from
entering the inverter.
2) Trial run
CAUTION
• Before starting operation, confirm and adjust the parameters.
A failure to do so may cause some machines to make
unexpected motions.
WARNING
• Do not modify the equipment.
• Do not perform parts removal which is not instructed in this
manual. Doing so may lead to fault or damage of the inverter.
CAUTION
• When parameter clear or all parameter clear is performed,
reset the required parameters before starting operations.
Each parameter returns to the initial value.
• For prevention of damage due to static electricity, touch
nearby metal before touching this product to eliminate static
electricity from your body.
4) Maintenance, inspection and parts replacement
CAUTION
• Do not test the equipment with a megger (measure insulation
resistance).
5) Disposal
CAUTION
• Treat as industrial waste.
6) General instruction
All illustrations given in this manual may have been drawn with
covers or safety guards removed to provide in-depth
description. Before starting operation of the product, always
return the covers and guards into original positions as specified
and operate the equipment in accordance with the manual.
A-2
CONTENTS
1PRE-OPERATION INSTRUCTIONS1
1.1Unpacking and Product Confirmation .............................................................................................1
4.4Operation at Communication Error Occurrence ...........................................................................28
4.4.1Operation selection at communication error occurrence (Pr. 500 to Pr. 502) ..............................................28
4.4.2Alarm and measures .................................................................................................................................... 32
7.7.4Set frequency read....................................................................................................................................... 55
7.7.9PNU list read ................................................................................................................................................ 61
8.8.2Pr. 900 to calibration parameter (frequency) area (IND=0300H (IND=03H, PP=00H))................................79
8.8.3Pr. 900 to calibration parameter (%) area (IND=0400H (IND=04H, PP=00H)) ............................................80
9TROUBLESHOOTING81
IV
1PRE-OPERATION INSTRUCTIONS
1.1Unpacking and Product Confirmation
Take the plug-in option out of the package, check the product name, and confirm that the product is as you
ordered and intact.
This product is a plug-in option for the FR-E700 series inverter.
1.1.1SERIAL number
Check the SERIAL number indicated on the inverter rating plate or package.
For the 200V class of FR-E700, this option can be used with the inverter having the following SERIAL
number or later. (For the 400V class of FR-E700, this option can be used with all inverters regardless of
SERIAL number.)
Typ eSERIAL number
FR-E720-0.1K to 0.75KJ7Y{{{{{{
FR-E720-1.5K to 5.5KK7Y{{{{{{
FR-E720-7.5KL7Y{{{{{{
FR-E720-11K, 15KG7Y{{{{{{
z SERIAL number check
Refer to the inverter manual for the location of the rating plate.
Rating plate example
Symbol YearMonthControl number
7Y{{{{{{
SERIAL number
The SERIAL consists of 1 version symbol, 2 numeric characters or 1 numeric
character and 1 alphabet letter indicating year and month, and 6 numeric
characters indicating control number.
Month is indicated as 1 to 9, X (October), Y (November), and Z (December).
• In place of the inverter front cover, install a provided front cover for plug-in option.
REMARKS
•PROFIBUS is a registered trademark of PROFIBUS User Organization.
2
0
F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
0
F
E
D
C
B
A
9
8
7
6
5
4
3
2
1
1
O
F
F
2
SW2
SW3
SW1
X1
X16
D+
DVD-
CNTR
FG
V+
D+
DD+
V-
FG
1.1.3Parts
Switch for manufacturer setting
O
Terminal block
Connect
the communication
cable.
1
Do not change from
F
2
F
initially-set status (1, 2:OFF).
Front viewRear view
FR-A7NP
SW2
O
1
F
2
F
SW1
SW3
5
5
4
4
6
6
3
3
7
7
2
2
8
8
1
1
9
9
0
0
A
A
F
F
B
B
E
E
C
C
D
D
X1X16
Mounting hole
Node address switch
Mount on the inverter with an accessory mounting screw.
Terminal
(Refer to page 8, 10.)
layout
PRE-OPERATION INSTRUCTIONS
Operation status indication LED
Lit/off of the LED indicate inverter operation status.
Mounting
STATUS
LED1
(Refer to page 4.)
NameFunction
Node address
switch
Operation status
indication LED
hole
Connector
Connect to the inverter option connector.
Set the inverter address within the range of 00H to
7DH.
OffInverter power off
Red is lit
A communication error with the master
occurred
Green is lit During communication with the master
1
Mounting hole
3
PRE-OPERATION INSTRUCTIONS
1.2Node Address Setting
Set the node address between "00H to 7DH" using node address switches on the FR-A7NP (refer to page 3).
The setting is reflected at the next power-on or inverter reset.
Set the arrow (×) of the corresponding switches to the number and alphabet to set a desired address.
• Setting example
Node address 1:
Set the "
× " of X16(SW3) to "0" and the "×
" of X1(SW1) to "1".
0
1
F
2
E
3
D
4
5
C
B
6
7
A
8
9
X16X1
Node address 38 (26H):
0
1
F
2
E
3
D
4
5
C
B
6
7
A
Set the "
8
9
"
× " of X1(SW1) to "6".
×" of X16(SW3) to "2" and the
CAUTION
• Set the node address switch to the switch number (alphabet) position correctly. If the
switch is set between numbers, normal data communication can not be made.
• Do not set the node address to 7EH through FFH.
• Depending on the master module, 00H, 01H, 02H, 7CH, 7DH of node address may not
be used.
• You cannot set the same node address to other devices on the network. (Doing so disables proper
communication.)
• Set the inverter node address before switching on the inverter and do not change the setting while power is
on. Otherwise you may get an electric shock.
Good
example
1
0
F
2
E
3
D
4
5
C
B
6
7
A
8
9
0
1
F
F
2
E
E
3
D
D
4
5
C
C
B
B
6
7
A
A
8
9
X16X1
Bad
example
1
0
F
2
E
3
D
4
5
C
B
6
7
A
8
9
0
1
2
3
4
5
6
7
8
9
4
PRE-OPERATION INSTRUCTIONS
1.3Specifications
1.3.1Inverter option specifications
TypeInverter plug-in option type
Number of nodes occupied One inverter occupies one node.
Connection cableCable which supports 12.0Mbps communication (EEIA-485(RS-485) standard)
1.3.2Communication specifications
Wiring length 1200m or less 9600bps, 19.2Kbps, 93.75Kbps
Communication speed
Wiring length 600m or less187.5Kbps
Wiring length 200m or less500Kbps, 1.5Mbps
Wiring length 100m or less3.0Mbps, 6.0Mbps, 12.0Mbps
1
5
2INSTALLATION
2.1Pre-Installation Instructions
Make sure that the input power of the inverter is off.
CAUTION
With input power on, do not install or remove the plug-in option. Otherwise, the inverter and
plug-in option may be damaged.
For prevention of damage due to static electricity, touch nearby metal before touching this
product to eliminate static electricity from your body.
2.2Installation Procedure
The FR-E700 series has one connection connector for the plug-in option.
CAUTION
• Always perform wiring to the main circuit terminals and control circuit terminals before installing the
option. Wiring cannot be performed after installing the option.
• When the inverter can not recognize that the option unit is mounted due to improper installation, etc.,
"" (option alarm) is displayed.
• Take care not to drop a mounting screw during mounting and removal.
• Pull out the option straight to remove. Otherwise, the connector may be damaged.
6
INSTALLATION
z For FR-E720-3.7K (FR-E720-175) or less and FR-E740-7.5K (FR-E740-170) or less
(1) Remove the front cover from the inverter. (For removing the front cover, refer to the FR-E700
instruction manual.)
(2) Remove the PU cover from the front cover. Open the PU cover with a driver, etc. and remove it in the
direction of arrow as shown below.
(1) Front cover
2
*
* Open the PU cover, then open it toward the arrow
direction to remove.
(2) PU cover
REMARKS
• Because the voltage class, model name and serial (only voltage class is labeled for FR-E740-5.5K (FR-E740-120)
or more) are stated on the PU cover, replace a PU cover of a plug-in option front cover with the removed PU cover
from the inverter.
7
INSTALLATION
(3) Install the option protective cover.
(4) Securely fit the connector of the plug-in option to the inverter connector along the guides.
(5) Securely fix the both top and bottom of the plug-in option to the inverter with the accessory mounting
screws. (tightening torque 0.45N
•m to 0.55N•m) If the screw holes do not line-up, the connector may
not have been plugged snugly. Check for loose plugging.
(6) Remove the PU cover provided on the front cover for plug-in option and install the other PU cover,
which was removed in (2).
(7) Loosen the terminal screw and insert the cable into the terminal. Tighten each cable with fixing screws
to the recommended tightening torque. (Refer to the chapter 3 for wiring.)
(8) Install the front cover for plug-in option to the inverter.
(6) Replace
(8)
Front cover
for plug-in option
Mounting
screws
(5)
(3) Option protective cover
(7)
(4)
Option
connector
of inverter
REMARKS
• When the option protective cover is not installed, the protective structure (JEM1030) changes to open type (IP00).
8
INSTALLATION
z For FR-E720-5.5K (FR-E720-240) or more and FR-E740-11K (FR-E740-230) or more
(1) Remove the front cover 1 and 2 from the inverter. (For removing the front cover, refer to the FR-E700
instruction manual.)
(2) Remove the PU cover from the front cover 2. For removing the PU cover, refer to page 7.
Front cover 1
(1)
Front cover 2
(1)
(2)
PU cover
REMARKS
• Because the voltage class is stated on the PU cover, replace a PU cover of a plug-in option front cover with the
removed PU cover from the inverter.
2
9
INSTALLATION
(3) Install the front cover 1 to the inverter.
(4) Securely fit the connector of the plug-in option to the inverter connector along the guides.
(5) Securely fix the both top and bottom of the plug-in option to the inverter with the accessory mounting
screws. (tightening torque 0.45N
not have been plugged snugly. Check for loose plugging.
(6) Remove the PU cover provided on the front cover for plug-in option and install the other PU cover,
which was removed in (2).
(7) Loosen the terminal screw and insert the cable into the terminal. Tighten each cable with fixing screws
to the recommended tightening torque. (Refer to the chapter 3 for wiring.)
(8) Install the front cover for plug-in option to the inverter.
•m to 0.55N•m) If the screw holes do not line-up, the connector may
10
(6)
Replace
INSTALLATION
(4) Option connector of inverter
(3)
Front cover for
plug-in option
(8)
2
(7)
Installation completed
(5) Mounting screws
11
3WIRING
A
3.1Terminal Block
Terminal block layout
12
B
1
2
3
4
5
CNTR
6
D+
D-
V-
D-
FG
Ter minal
No.
1-AV+ (VP)
1-BD+ (RXD/TXD-P) Send and receive profibus signal+
2-AD+ (RXD/TXD-P) Send and receive profibus signal+
V+
1
2
D+
D-
3
D+
4
V-
5
FG
6
2-BD+ (RXD/TXD-N) Send and receive profibus signal-
3-AD+ (RXD/TXD-N) Send and receive profibus signal-
3-BV- (DGND)
4-AD+ (RXD/TXD-P) Send and receive profibus signal+
4-BD+ (RXD/TXD-N) Send and receive profibus signal-
5-AV- (DGND)
5-BCNTR
6-AFG(connected to the earth of the inverter unit)
6-BFG(connected to the earth of the inverter unit)
*1Use when selecting a terminating resistor. (Refer to page 15)
*2It may not be necessary depending on the master used.
Ter mi na l N am eDefinition
*1Voltage output (approx. 5V to V-)
*1GND of D+/D-
*1GND of D+/D-
*2Control signal (sending request from the inverter)
WIRING
3.2Wiring
Use the network connection cable which supports 12.0Mbps communication.
(1) Strip off the sheath of the PROFIBUS communication dedicated cable and wind wires and shield cables
to use. If the length of the sheath pealed is too long, a short circuit may occur among neighboring wires.
If the length is too short, cables and shield cables might come off.
Cable stripping size
Approx 5mm
Wire the stripped cable after twisting it to prevent it from
becoming loose.
(Do not solder it.)
Use a bar type terminal as required.
REMARKS
yInformation on bar terminals...recommended product (as of September, 2006)
Terminal Screw Size
M20.3 to 0.5Al 0,5-6WHA 0,5-6
Bar terminal crimping tool: CRIMPFOX ZA3 (Phoenix Contact Co., Ltd.)
When using the bar terminal (without insulation sleeve), use
care so that the twisted wires do not come out.
Cable Size
2
(mm
)
With insulation
Bar Terminal Model
sleeve
Without insulation
sleeve
3
Maker
Phoenix Contact
Co.,Ltd.
13
WIRING
(2) Loosen the terminal screw and insert the cable into the terminal.
Tighten each cable with fixing screws to the recommended tightening torque.
<Cable connection example>
<Connection example of multiple inverters>
To next inverter
D+
D-
V-
To master
D+
D-
V-
D+
D-
V-
Screw SizeTightening TorqueCable SizeScrewdriver
M20.22N•m to 0.25N•m
0.3mm
2
to 0.75mm
2
Small flat-blade screwdriver
(Tip thickness: 0.4mm /tip width: 2.5mm)
CAUTION
• Undertightening can cause cable disconnection or malfunction. Overtightening can cause a short circuit or
malfunction due to damage to the screw or unit.
14
WIRING
(3) Terminating resistor
If the node at both ends of the network are the FR-A7NP and inverter, connect a connector with a
built-in terminating resistor.
Connection example
Programmable
controller etc.
Terminating
resistor
Master station
Power
supply
Profibus communication cable
R1=390Ω 2% 1/4W
R2=220Ω 2% 1/4W
R3=390Ω 2% 1/4W
Inverter
MotorMotor
R1R2
V+D+D-D+D-V-
Power
supply
Inverter
Terminating
resistor
3
To other inverter
(node)
R3
15
WIRING
(4) When wiring, if a hook of the front cover of the plug-in option impedes wiring, cut off the hook and
perform wiring.
Cut off with a
nipper, etc.
Cut off a hook at the bottom
of the option cover.
(Cut off so that no portion is left.)
REMARKS
• When the option protective cover is not fitted or wire is not passed through even if the hook of the front cover of the
plug-in option has been cut off, the protective structure (JEM1030) changes to open type (IP00).
16
WIRING
(5) For wiring of FR-E720-5.5K (FR-E720-240) or more and FR-E740-11K (FR-E740-230) or more, pass
a cable on the inverter front cover as shown below. If a PROFIBUS communication dedicated cable is
passed through inside the inverter front cover, the bending radius of the cable becomes small, stressing
the cable.
CAUTION
When wiring, take care not to subject the cable to stress.
After wiring, wire offcuts must not be left in the inverter. They may cause a fault, failure or
malfunction.
3
17
4INVERTER SETTING
4.1Parameter List
The following parameters are used for the communication option (FR-A7NP)
Set the values according to need.
*1Parameters which can be displayed when the plug-in option (FR-A7NP) is mounted.
*2The setting is reflected after inverter reset or at the next power-on.
Communication operation command
source
Communication speed command
source
Communication EEPROM write
selection
Communication error execution waiting
time
Communication error occurrence count
display
Stop mode selection at communication
error
NET mode operation command source
selection
NameSetting Range
0, 11023
0, 1, 21023
0, 11027
0 to 999.8s0.1s028
01029
0, 1, 2, 31030
0, 2, 99991999923
Minimum
Setting
Increments
Initial
Value
Refer to
page
18
INVERTER SETTING
4.2Operation Mode Setting
The inverter mounted with a communication option has three operation modes.
(1) PU operation [PU].............. Controls the inverter from the key of the operation panel on the inverter or
parameter unit (FR-PU07/FR-PA07).
(2) External operation [EXT] ...Controls the inverter by switching on/off external signals connected to the
control circuit terminals of the inverter.
(The inverter is factory-set to this mode.)
(3) Network operation [NET] ... Controls the inverter with instructions from the network via the
communication option.
(The operation signal and running frequency can be entered from the
control circuit terminals depending on the Pr. 338 Communication operation
command source and Pr. 339 Communication speed command source setting.
Refer to page 24.)
4.2.1Operation mode indication
Operation panel
Operation mode indication
(The inverter operates according to the LED lit mode.)
PU: PU operation mode
EXT: External operation mode
NET: Network operation mode
4
19
INVERTER SETTING
4.2.2
Operation mode switching and communication startup mode (Pr. 79, Pr. 340)
(1) Operation mode switching conditions
Before switching the operation mode, check that:
1) The inverter is at a stop;
2) Both the STF and STR signals are off; and
3) The Pr. 79 Operation mode selection setting is correct.
(Set using the operation panel of the inverter or parameter unit (FR-PU07/FR-PA07).)
Refer to the inverter manual for details of Pr. 79.
(2) Operation mode selection at power on and at restoration from instantaneous power failure
The operation mode at power on and at restoration from instantaneous power failure can be selected.
Set a value other than "0" in Pr. 340 to select the network operation mode.
After started in network operation mode, parameter write from the network is enabled.
REMARKS
• Change of the Pr. 340 setting is made valid when powering on or resetting the inverter.
• Pr. 340 can be changed with the operation panel independently of the operation mode.
20
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