3.4Dedicated I/O signal ......................................................................................................................... 16
3.4.1Input signal list ................................................................................................................................................... 16
3.4.2Output signal list ................................................................................................................................................ 17
3.4.3Analog input signals and pulse train input signals ............................................................................................. 18
3.5Parameter setting procedure for dancer control function ............................................................ 19
3.6Gain adjustment in actual operation............................................................................................... 22
3.6.1Speed control P/I gain adjustment (Real sensorless vector control/Vector control) ..........................................22
3.6.2Dancer PID gain adjustment.............................................................................................................................. 24
3.7Dancer control detail ........................................................................................................................ 25
3.7.1PID setting (Pr. 128 to Pr. 130, Pr. 134 to Pr. 137, Pr. 709, Pr. 710) ................................................................ 25
3.7.2Dancer roll target position (Pr. 133, Pr. 702, Pr. 731)........................................................................................ 27
3.7.3Adjustment of target position input (Pr. 708, C3, C4, C6, C7, C13, C15, C31, C33)......................................... 29
3.7.4Measured value upper/lower limit detection signal (Pr. 131, Pr. 132) ............................................................... 29
3.7.5PID gain switchover (Pr. 138, Pr. 270 to Pr. 278, Pr. 464 to Pr. 481, X89 signal, X90 signal) .......................... 29
3.7.6Speed compensation (Pr. 706, Pr. 798) ............................................................................................................ 31
3.8Winding diameter compensation function ..................................................................................... 32
3.8.1Winding diameter calculation and compensation by winding diameter calculation ........................................... 32
3.8.2Line speed input setting (Pr. 763 to Pr. 768) ..................................................................................................... 33
3.8.3Setting at driving shaft (Pr. 762, Pr. 773, Pr. 774, X56 signal) .......................................................................... 34
3.9.1Input method of main speed command (Pr. 732) .............................................................................................. 43
3.9.2Main speed command by analog input.............................................................................................................. 44
3.9.3Main speed command by terminal JOG single-phase pulse train input
(Pr. 384 to Pr. 386, Pr. 703, Pr. 704) ................................................................................................................. 45
3.9.4Acceleration/deceleration time setting (Pr. 756 to Pr. 761, X51 signal, X52 signal).......................................... 46
3.9.5Speed control proportional gain selection based on winding diameter compensation result
(Pr. 775 to Pr. 780) ........................................................................................................................................... 47
3.9.6Target winding diameter achieved signal (Pr. 750, Y52 signal)......................................................................... 48
3.10Dedicated monitor function ............................................................................................................. 49
3.10.1Dedicated monitor list ........................................................................................................................................ 49
3.10.2Terminal 1 input voltage monitor ....................................................................................................................... 50
3.10.6Analog output signal for dancer tension setting (Pr. 718, Pr. 719, Pr. 733, Pr. 734,
Pr. 785, Pr. 787 to Pr. 789).................................................................................................................................51
3.11Regeneration avoidance function (Pr. 882).................................................................................... 53
3.12Operation command source and speed command source (Pr. 338, Pr. 339).............................. 53
4TENSION CONTROL55
4.1Dedicated function list ..................................................................................................................... 55
4.3Block diagram of the control ........................................................................................................... 56
4.3.1Block diagram of the tension control ..................................................................................................................56
4.4Dedicated I/O signal ......................................................................................................................... 56
4.4.1Input signal list....................................................................................................................................................56
4.4.2Output signal list .................................................................................................................................................56
4.5Tension control parameter setting procedure ............................................................................... 57
4.6Details of the tension control .......................................................................................................... 59
4.6.1Winding diameter calculation during tension control (Pr. 797, X91 signal, Y51 signal)......................................59
4.6.2Winding taper function (Pr. 717, Pr. 787, Pr. 788)..............................................................................................61
4.6.3Inertia compensation function (Pr. 713 to Pr. 716, X57 signal, X58 signal, X59 signal).....................................62
4.6.4Mechanical loss compensation (Pr. 739 to Pr. 749, Pr. 762) .............................................................................64
4.6.5Stall operation signal (Pr. 737, Pr. 738, Pr. 760, X92 signal).............................................................................65
4.6.6Tension control monitor output (Pr. 52) ..............................................................................................................66
5APPLICATION EXAMPLE67
5.1Dancer control with winding diameter compensation for printers .............................................. 67
5.2Dancer control with winding diameter compensation for wiredrawing machine ....................... 70
5.3Tension control for the winding operation of printers.................................................................. 73
The following dedicated functions for winding and unwinding machine are added to FR-A700 series standard inverter. In this
supplementary instruction manual, specifications of the new functions are included. Refer to the FR-A700 Instruction Manuals
for functions not explained in this supplementary instruction manual.
This product is useful when difference between minimum diameter and maximum diameter is great and when feeding speed
is fast in winding machine with dancer roll.
The inverter torque is controlled by the tension control, inertia compensation and mechanical loss compensation. Thus,
dancer rolls and tension controllers are not required to roll up a sheet of paper when using this product.
This product is also useful for wiredrawing machine and to roll up paper in a printer.
• Dancer control function
• Winding diameter compensation function
• Tension control function
The following table shows valid control methods for each function.
Vector ControlReal Sensorless Vector Control
Tensio n
Function
Pr.800 setting0, 21, 2610, 1211, 12162020
Dancer control
Winding diameter
compensation function
Tension Control
Speed
Control
Torque
Control
control
(Torque
Control)
Speed
Control
Tor que
Control
Tension
control
(Torque
Control)
Advanced
Magnetic
Flux
Vec to r
Control
: available, : unavailable
V/F
Control
Inverters with dancer control function, winding diameter compensation function and tension control function are indicated with
"-A1" at the end of their model names.
[Example]
FR-A720-1.5K-A1
Inverters with dancer control function, winding
diameter compensation function and tension
control function (for every capacity)
1
PARAMETER LIST
2PARAMETER LIST
Set the necessary parameters to meet the load and operational specifications. Parameter setting, change and check can be
made from the operation panel (FR-DU07). For the parameters not described in this Instruction Manual, refer to the InstructionManual of FR-A700 series.
REMARKS
• The shaded parameters in the table allow their settings to be changed during operation even if "0" (initial value) is set in Pr. 77 Parameter
write selection.
• Refer to the page 76 for instruction codes for communication and availability of parameter clear, all clear, and parameter copy of each
parameter.
Parameter
NameSetting Range
Setting
Increments
0Torque boost0 to 30%0.1%6/4/3/2/1% *1—
1Maximum frequency0 to 120Hz0.01Hz120/60Hz *2—
2Minimum frequency0 to 120Hz0.01Hz0Hz—
3Base frequency0 to 400Hz0.01Hz60Hz—
4Multi-speed setting (high speed)0 to 400Hz0.01Hz60Hz—
5Multi-speed setting (middle speed)0 to 400Hz0.01Hz30Hz—
6Multi-speed setting (low speed)0 to 400Hz0.01Hz10Hz—
7Acceleration time0 to 3600/360s0.1/0.01s5/15s *3—
8Deceleration time0 to 3600/360s0.1/0.01s5/15s *3 —
Minimum
9Electronic thermal O/L relay0 to 500/0 to 3600A *20.01
10DC injection brake operation frequency0 to 120Hz, 99990.01Hz3Hz—
11DC injection brake operation time0 to 10s, 88880.1s0.5s—
12DC injection brake operation voltage0 to 30%0.1%4/2/1% *4—
13Starting frequency0 to 60Hz0.01Hz0.5Hz—
14Load pattern selection0 to 510—
15Jog frequency0 to 400Hz0.01Hz5Hz—
16Jog acceleration/deceleration time0 to 3600/360s0.1/0.01s0.5s—
17MRS input selection0, 2, 410—
18High speed maximum frequency120 to 400Hz0.01Hz120/60Hz *2—
19Base frequency voltage0 to 1000V, 8888, 99990.1V9999—
20
21
22Stall prevention operation level0 to 400%0.1%150%—
23
24 to 27
28
29
30Regenerative function selection0, 1, 2, 10, 11, 20, 2110—
31Frequency jump 1A0 to 400Hz, 99990.01Hz9999—
32Frequency jump 1B0 to 400Hz, 99990.01Hz9999—
33Frequency jump 2A0 to 400Hz, 99990.01Hz9999—
34Frequency jump 2B0 to 400Hz, 99990.01Hz9999—
35Frequency jump 3A0 to 400Hz, 99990.01Hz9999—
36Frequency jump 3B0 to 400Hz, 99990.01Hz9999—
37Speed display0, 1 to 999810—
41Up-to-frequency sensitivity0 to 100%0.1%10%—
42Output frequency detection0 to 400Hz0.01Hz6Hz—
Acceleration/deceleration reference
frequency
Acceleration/deceleration time
increments
Stall prevention operation level
compensation factor at double speed
Multi-speed setting (4 speed to 7
speed)
Multi-speed input compensation
selection
Acceleration/deceleration pattern
selection
1 to 400Hz0.01Hz60Hz—
0, 110—
0 to 200%, 99990.1%9999—
0 to 400Hz, 99990.01Hz9999—
0, 110—
0 to 510—
/0.1
A *2
Initial
Value
Rated
inverter
current
Refer
to
Page
—
Customer
Setting
2
PARAMETER LIST
2
PARAMETER LIST
Minimum
Parameter
NameSetting Range
Setting
Increments
43
44Second acceleration/deceleration time0 to 3600/360s0.1/0.01s5s—
45Second deceleration time0 to 3600/360s, 99990.1/0.01s9999—
46Second torque boost0 to 30%, 99990.1%9999—
47Second V/F (base frequency)0 to 400Hz, 99990.01Hz9999—
48
49
50Second output frequency detection0 to 400Hz0.01Hz30Hz—
51Second electronic thermal O/L relay
52DU/PU main display data selection
54FM terminal function selection
55Frequency monitoring reference0 to 400Hz0.01Hz60Hz—
56Current monitoring reference0 to 500/0 to 3600A *20.01/0.1A *2
57Restart coasting time
58Restart cushion time0 to 60s0.1s1s—
59Remote function selection0, 1, 2, 310—
60Energy saving control selection0, 410—
61Reference current
62Reference value at acceleration0 to 220%, 99990.1%9999—
Output frequency detection for reverse
rotation
Second stall prevention operation
current
Second stall prevention operation
frequency
0 to 400Hz, 99990.01Hz9999—
0 to 220%0.1%150%—
0 to 400Hz, 99990.01Hz0Hz—
0 to 500A, 9999/
0 to 3600A, 9999
0, 5 to 14, 17, 18, 20, 21,
23 to 27, 32 to 35, 39 to 46,
52 to 57, 62 to 65, 100
1 to 3, 5 to 14, 17, 18, 21,
24, 32 to 34, 39 to 44, 46
0, 0.1 to 5s, 9999/
0, 0.1 to 30s, 9999
0 to 500A, 9999/
0 to 3600A, 9999
*2
*2
*2
0.01/0.1A *29999—
1049
1149
0.1s9999—
0.01/0.1A *29999—
Initial
Value
Rated
inverter
current
Refer
to
Page
—
Customer
Setting
63Reference value at deceleration0 to 220%, 99990.1%9999—
64Starting frequency for elevator mode0 to 10Hz, 99990.01Hz9999—
65Retry selection0 to 510—
66
67Number of retries at fault occurrence0 to 10, 101 to 11010—
68Retry waiting time0 to 10s0.1s1s—
69Retry count display erase010—
70Special regenerative brake duty0 to 30%/0 to 10% *20.1%0%—
71Applied motor
72PWM frequency selection0 to 15/0 to 6, 25 *212—
73Analog input selection0 to 7, 10 to 1711—
74Input filter time constant0 to 811—
83Rated motor voltage0 to 1000V0.1V200/400V *5—
84Rated motor frequency10 to 120Hz0.01Hz60Hz—
Stall prevention operation reduction
starting frequency
Reset selection/disconnected PU
detection/PU stop selection
0 to 400Hz0.01Hz60Hz—
0, 1, 3 to 8, 13 to 18, 20, 23,
24, 30, 33, 34, 40, 43, 44,
50, 53, 54
0 to 3, 14 to 17114—
0.4 to 55kW, 9999/
0 to 3600kW, 9999
2, 4, 6, 8, 10, 12, 14, 16, 18,
20, 9999
0 to 500A, 9999/
0 to 3600A, 9999
*2
*2
10—
0.01/0.1kW *29999—
19999—
0.01/0.1A *29999—
3
PARAMETER LIST
Parameter
89
90Motor constant (R1)
91Motor constant (R2)
92Motor constant (L1)
93Motor constant (L2)
94Motor constant (X)
Speed control gain (advanced magnetic
flux vector)
NameSetting Range
0 to 200%, 99990.1%9999—
0 to 50, 9999/
0 to 400m, 9999
0 to 50, 9999/
0 to 400m, 9999
0 to 50(0 to 1000mH),
9999/0 to 3600m(0 to
400mH), 9999
0 to 50(0 to 1000mH),
9999/0 to 3600m(0 to
400mH), 9999
0 to 500(0 to 100%),
9999/0 to 100(0 to
100%), 9999
*2
*2
*2
*2
*2
Minimum
Setting
Increments
0.001/0.01m *29999—
0.001/
*2
0.01m
0.001(0.1mH)/
0.01m(0.01mH)
*2
0.001(0.1mH)/
0.01m(0.01mH)
*2
0.01(0.1%)/
0.01(0.01%)
Initial
Value
9999—
9999—
9999—
*2
9999—
95Online auto tuning selection0 to 210—
96Auto tuning setting/status0, 1, 10110—
110Third acceleration/deceleration time0 to 3600/360s, 99990.1/0.01s9999—
111Third deceleration time0 to 3600/360s, 99990.1/0.01s9999—
112Third torque boost0 to 30%, 99990.1%9999—
113Third V/F (base frequency)0 to 400Hz, 99990.01Hz9999—
114Third stall prevention operation current0 to 220%0.1%150%—
115
Third stall prevention operation
frequency
0 to 400Hz0.01Hz0—
116Third output frequency detection0 to 400Hz0.01Hz60Hz—
117PU communication station number0 to 3110—
118PU communication speed48, 96, 192, 3841192—
119PU communication stop bit length0, 1, 10, 1111—
120PU communication parity check0, 1, 212—
121Number of PU communication retries0 to 10, 999911—
122PU communication check time interval0, 0.1 to 999.8s, 99990.1s9999—
123PU communication waiting time setting0 to 150ms, 999919999—
124PU communication CR/LF selection0, 1, 211—
125
126
127
128PID action selection
Terminal 2 frequency setting gain
frequency
Terminal 4 frequency setting gain
frequency
PID control automatic switchover
frequency
0 to 400Hz0.01Hz60Hz—
0 to 400Hz0.01Hz60Hz—
0 to 400Hz, 99990.01Hz9999—
10, 11, 40, 41, 50, 51, 60,
61
14025
129PID proportional band0.1 to 1000%, 99990.1%100%25
130PID integral time0.1 to 3600s, 99990.1s1s25
131PID upper limit400 to 600%, 99990.1%999929
132PID lower limit400 to 600%, 99990.1%999929
133Target dancer position400 to 600%, 99990.01%500%27, 39
134PID differential time0.01 to 10.00s, 99990.01s999926
135
136
137
PID proportional band for under-set
point value
PID integral time for under-set point
value
PID differential time for under-set point
value
0.1 to 1000%, 99990.1%999926
0.1 to 3600s, 99990.1s999926
0.01 to 10.00s, 99990.01s999926
138Integral control presence/absence0 to 31030
140
Backlash acceleration stopping
frequency
0 to 400Hz0.01Hz1Hz—
141Backlash acceleration stopping time0 to 360s0.1s0.5s—
142
Backlash deceleration stopping
frequency
0 to 400Hz0.01Hz1Hz—
143Backlash deceleration stopping time0 to 360s0.1s0.5s—
Refer
to
Page
Customer
Setting
4
PARAMETER LIST
2
PARAMETER LIST
Minimum
Parameter
NameSetting Range
Setting
Increments
144Speed setting switchover
145PU display language selection0 to 710—
148Stall prevention level at 0V input0 to 220%0.1%150%—
149Stall prevention level at 10V input0 to 220%0.1%200%—
150Output current detection level0 to 220%0.1%150%—
151
152Zero current detection level0 to 220%0.1%5%—
153Zero current detection time0 to 1s0.01s0.5s—
154
155
156Stall prevention operation selection0 to 31, 100, 10110—
157OL signal output timer0 to 25s, 99990.1s0s—
158AM terminal function selection
160User group read selection0, 1, 999910—
161
162
165
166
167
168
169
170Watt-hour meter clear0, 10, 999919999—
Output current detection signal delay
time
Voltage reduction selection during stall
prevention operation
RT signal function validity condition
selection
Frequency setting/key lock operation
selection
Automatic restart after instantaneous
power failure selection
Stall prevention operation level for
restart
Output current detection signal
retention time
Output current detection operation
selection
Parameter for manufacturer setting. Do not set.
0, 2, 4, 6, 8, 10, 102, 104,
106, 108, 110
0 to 10s0.1s0s—
0, 111—
0, 1010—
1 to 3, 5 to 14, 17, 18, 21,
24, 32 to 34, 39 to 44, 46
0, 1, 10, 1110—
0, 1, 2, 10, 11, 1210—
0 to 220%0.1%150%—
0 to 10s, 99990.1s0.1s—
0, 110—
14—
1149
Initial
Value
Refer
to
Page
Customer
Setting
171Operation hour meter clear0, 999919999—
172
173User group registration0 to 999, 999919999—
174User group clear0 to 999, 999919999—
178STF terminal function selection
179STR terminal function selection
180RL terminal function selection0 to 14, 16 to 18, 20,
181RM terminal function selection1116
182RH terminal function selection1216
183RT terminal function selection1316
184AU terminal function selection
User group registered display/batch
clear
9999, (0 to 16)10—
0 to 14, 16 to 18, 20,
22 to 28, 30, 32 to 35,
42 to 44, 51 to 60, 62,
64 to 67, 70, 71, 83 to 93,
9999
0 to 14, 16 to 18, 20,
23 to 28, 30, 32 to 35,
42 to 44, 51 to 59, 61, 62,
64 to 67, 70, 71, 83 to 93,
9999
23 to 28, 30, 32 to 35,
42 to 44, 51 to 59, 62,
64 to 67, 70, 71, 83 to 93,
9999
0 to 14, 16 to 18, 20,
23 to 28, 30, 32 to 35,
42 to 44, 51 to 59, 62 to 67,
70, 71, 74, 83 to 93, 9999
16016
16116
1016
1416
5
PARAMETER LIST
Minimum
Parameter
NameSetting Range
Setting
Increments
185JOG terminal function selection
186CS terminal function selection1616
187MRS terminal function selection12416
188STOP terminal function selection12516
189RES terminal function selection16216
190RUN terminal function selection
191SU terminal function selection1117
192IPF terminal function selection1217
193OL terminal function selection1317
194FU terminal function selection1417
195ABC1 terminal function selection
196ABC2 terminal function selection1999917
232 to 239
240Soft-PWM operation selection0, 111—
241Analog input display unit switchover0, 110—
242
243
244Cooling fan operation selection0, 111—
245Rated slip0 to 50%, 99990.01%9999—
246Slip compensation time constant0.01 to 10s0.01s0.5s—
247
251Output phase loss protection selection0, 111—
252Override bias0 to 1000%0.1%50%44
Multi-speed setting (8 speed to 15
speed)
Terminal 1 added compensation
amount (terminal 2)
Terminal 1 added compensation
amount (terminal 4)
Constant-power range slip
compensation selection
0 to 20, 22 to 28, 30,
32 to 35, 42 to 44, 62,
64 to 71, 74, 76, 83, 9999
0 to 8, 10 to 16, 25, 26,
30 to 35, 39, 41 to 47,
50 to 54, 64, 70, 85, 90, 91,
93 to 99, 100 to 108,
110 to 116, 125, 126,
130 to 135, 139, 141 to 147,
150 to 154, 164, 170, 185,
190, 191, 193 to 199, 9999
0 to 8, 10 to 16, 25, 26,
30 to 35, 39, 41 to 47,
50 to 54, 64, 70, 85, 90, 91,
94 to 99, 100 to 108,
110 to 116, 125, 126,
130 to 135, 139, 141 to 147,
150 to 154, 164, 170, 185,
190, 191, 194 to 199, 9999
0 to 400Hz, 99990.01Hz9999—
0 to 100%0.1%100%—
0 to 100%0.1%75%—
0, 999919999—
1516
1017
19917
Initial
Value
Refer
to
Page
Customer
Setting
253Override gain0 to 1000%0.1%150%44
255Life alarm status display(0 to 15)10—
256Inrush current limit circuit life display(0 to 100%)1%100%—
257Control circuit capacitor life display(0 to 100%)1%100%—
258Main circuit capacitor life display(0 to 100%)1%100%—
259Main circuit capacitor life measuring0, 110—
261Power failure stop selection0, 1, 2, 11, 1210—
262
263Subtraction starting frequency0 to 120Hz, 99990.01Hz60Hz—
264Power-failure deceleration time 10 to 3600/ 360s0.1/0.01s5s—
265Power-failure deceleration time 20 to 3600/ 360s, 99990.1/0.01s9999—
266
267Terminal 4 input selection0, 1, 210—
268Monitor decimal digits selection0, 1, 999919999—
269Parameter for manufacturer setting. Do not set.
270Dancer position A400.1% to 600%0.1%600%30
271Dancer position B400% to 599.9%0.1%400%30
272Dancer position C1400.1% to 599.9%, 99990.1%999930
273Dancer position C2400.1% to 599.9%, 99990.1%999930
274PID position gain A0.1 to 1000%, 99990.1%999930
275PID position gain B0.1 to 1000%, 99990.1%999930
Subtracted frequency at deceleration
start
Power failure deceleration time
switchover frequency
0 to 20Hz0.01Hz3Hz—
0 to 400Hz0.01Hz60Hz—
6
PARAMETER LIST
2
PARAMETER LIST
Minimum
Parameter
NameSetting Range
Setting
Increments
276PID position gain C10.1 to 1000%, 99990.1%999930
277PID position gain C20.1 to 1000%, 99990.1%999930
278PID position gain D0.1 to 1000%, 99990.1%999930
279Winding/unwinding length detection0 to 99991100042
280Winding/unwinding length unit0, 1, 2, 31042
281Stored winding/unwinding length0 to 99991042
Overspeed detection frequency
285
286Droop gain0 to 100%0.1%0%—
287Droop filter time constant0 to 1s0.01s0.3s—
288Droop function activation selection0, 1, 2, 10, 1110—
291Pulse train I/O selection0, 1, 10, 11, 20, 21, 10010—
292Automatic acceleration/deceleration0, 1, 3, 5, 6, 1110—
293
294UV avoidance voltage gain0 to 200%0.1%100%—
299
331RS-485 communication station number0 to 31(0 to 247)10—
332RS-485 communication speed
333RS-485 communication stop bit length0, 1, 10, 1111—
334
335RS-485 communication retry count0 to 10, 999911—
343Communication error count—10—
359 *6Encoder rotation direction0, 111—
369 *6Number of encoder pulses0 to 409611024—
374Overspeed detection level0 to 400Hz0.01Hz140Hz—
376 *6
380Acceleration S-pattern 10 to 50%1%0—
381Deceleration S-pattern 10 to 50%1%0—
382Acceleration S-pattern 20 to 50%1%0—
383Deceleration S-pattern 20 to 50%1%0—
384Input pulse division scaling factor0 to 2501045
385Frequency for zero input pulse0 to 400Hz0.01Hz045
386Frequency for maximum input pulse0 to 400Hz0.01Hz60Hz45
428 *6Command pulse selection0 to 510—
450Second applied motor
451Second motor control method selection 10, 11, 12, 20, 999919999—
453Second motor capacity
454Number of second motor poles2, 4, 6, 8, 10, 999919999—
(Excessive speed deviation detection
frequency)
Acceleration/deceleration separate
selection
Rotation direction detection selection at
restarting
RS-485 communication parity check
selection
RS-485 communication check time
interval
RS-485 communication waiting time
setting
Communication operation command
source
Communication speed command
source
RS-485 communication CR/LF
selection
Communication EEPROM write
selection
Encoder signal loss detection enable/
disable selection
0 to 30Hz, 99990.01Hz9999—
0 to 210—
0, 1, 999910—
3, 6, 12, 24, 48, 96, 192,
384
0, 1, 212—
0 to 999.8s, 99990.1s0s—
0 to 150ms, 999919999—
0, 110—
0, 1, 210—
0, 1, 211—
0, 110—
0, 110—
0, 1, 3 to 8, 13 to 18, 20,
23, 24, 30, 33, 34, 40, 43,
44, 50, 53, 54, 9999
0.4 to 55kW, 9999/
0 to 3600kW, 9999
*2
196—
19999—
0.01kW/0.1kW *29999—
Initial
Value
Refer
to
Page
Customer
Setting
7
PARAMETER LIST
Parameter
NameSetting Range
455Second motor excitation current
0 to 500A, 9999/
0 to 3600A, 9999
Minimum
Setting
Increments
*2
0.01/0.1A *29999—
Initial
Value
456Rated second motor voltage0 to 1000V0.1V200/400V*5—
457Rated second motor frequency10 to 120Hz0.01Hz60Hz—
458Second motor constant (R1)
459Second motor constant (R2)
460Second motor constant (L1)
461Second motor constant (L2)
462Second motor constant (X)
0 to 50, 9999/
0 to 400m, 9999
*2
0 to 50, 9999/
0 to 400m, 9999
*2
0 to 50(0 to 1000mH),
9999/0 to 3600m(0 to
400mH), 9999
*2
0 to 50(0 to 1000mH),
9999/0 to 3600m(0 to
400mH), 9999
*2
0 to 500(0 to 100%),
9999/0 to 100(0 to 100%),
9999
*2
0.001/0.01m *29999—
0.001/
0.01m
*2
9999—
0.001(0.1mH)/
9999—
0.01m(0.01mH)
*2
0.001(0.1mH)/
0.01m(0.01mH)
*2
0.01(0.1%)/
0.01(0.01%)
*2
9999—
9999—
463Second motor auto tuning setting/status 0, 1, 10110—
464Second PID proportional band0.1 to 1000%, 99990.1%999929
465Second PID integral time0.1 to 3600s, 99990.1s999929
466Second PID differential time0.01 to 10s, 99990.01s999929
467
468
469
Second PID proportional band for
under-set point value
Second PID integral time for under-set
point value
Second PID differential time for under-
set point value
0.1 to 1000%, 99990.1%999929
0.1 to 3600s, 99990.1s999929
0.01 to 10s, 99990.01s999929
470Third PID proportional band0.1 to 1000%, 99990.1%999929
471Third PID integral time0.1 to 3600s, 99990.1s999929
472Third PID differential time0.01 to 10s, 99990.01s999929
473
474
475
Third PID proportional band for under-
set point value
Third PID integral time for under-set
point value
Third PID differential time for under-set
point value
0.1 to 1000%, 99990.1%999929
0.1 to 3600s, 99990.1s999929
0.01 to 10s, 99990.01s999929
476Fourth PID proportional band0.1 to 1000%, 99990.1%999929
477Fourth PID integral time0.1 to 3600s, 99990.1s999929
478Fourth PID differential time0.01 to 10s, 99990.01s999929
479
480
481
Fourth PID proportional band for under-
set point value
Fourth PID integral time for under-set
point value
Fourth PID differential time for under-
set point value
0.1 to 1000%, 99990.1%999929
0.1 to 3600s, 99990.1s999929
0.01 to 10s, 99990.01s999929
495Remote output selection0, 1, 10, 1110—
496Remote output data 10 to 409510—
497Remote output data 20 to 409510—
503Maintenance timer0(1 to 9998)10—
504
Maintenance timer alarm output set
time
0 to 9998, 999919999—
505Speed setting reference1 to 120Hz0.01Hz60Hz—
516S-pattern time at a start of acceleration0.1 to 2.5s0.1s0.1s—
517
S-pattern time at a completion of
acceleration
0.1 to 2.5s0.1s0.1s—
518S-pattern time at a start of deceleration0.1 to 2.5s0.1s0.1s—
519
539
S-pattern time at a completion of
deceleration
Modbus-RTU communication check
time interval
0.1 to 2.5s0.1s0.1s—
0 to 999.8s, 99990.1s9999—
Refer
to
Page
Customer
Setting
8
PARAMETER LIST
2
PARAMETER LIST
Minimum
Parameter
NameSetting Range
Setting
Increments
547
548
549Protocol selection0, 110—
550
551
555Current average time0.1 to 1s0.1s1s—
556Data output mask time0 to 20s0.1s0s—
557
563Energization time carrying-over times(0 to 65535)10—
564Operating time carrying-over times(0 to 65535)10—
569Second motor speed control gain0 to 200%, 99990.1%9999—
571Holding time at a start0 to 10s, 99990.1s9999—
574Second motor online auto tuning0, 110—
575Output interruption detection time0 to 3600s, 99990.1s9999—
576Output interruption detection level0 to 400Hz0.01Hz0Hz—
577Output interruption cancel level900 to 1100%0.1%1000%—
611Acceleration time at a restart0 to 3600s, 99990.1s5/15s *2—
665
684Tuning data unit switchover0, 110—
702Dancer position detection level0 to 100%0.01%10%27
703Minimum number of input pulse0 to 100kpps0.01kpps0kpps45
704Maximum number of input pulse0 to 100kpps0.01kpps100kpps45
706Speed compensation gain0 to 200%0.1%0%31
707
708
709Integral clamp (positive polarity)0 to 100%, 99990.1%999926
710Integral clamp (negative polarity)0 to 100%, 99990.1%999926
711Signal loss detection stationary time 0 to 100s, 99990.01s999928
712
713Initial inertia moment
714Roll width0 to 5000mm1mm0mm62
715Material specific gravity
716Inertia compensation cushion time0 to 360s0.01s0s62
717Tension command cushion time0 to 360s0.01s0s61
718Dancer tension setting bias0 to 200%0.1%0%51
719Dancer tension setting gain0 to 200%0.1%100%51
720Maximum winding diameter 1 1 to 6553mm1mm2mm35
721Minimum winding diameter 1 1 to 6553mm1mm1mm35
722Maximum winding diameter 21 to 6553mm1mm2mm35
723Minimum winding diameter 21 to 6553mm1mm1mm35
724Maximum winding diameter 31 to 6553mm1mm2mm35
725Minimum winding diameter 31 to 6553mm1mm1mm35
Parameter for manufacturer setting. Do not set.
NET mode operation command source
selection
PU mode operation command source
selection
Current average value monitor signal
output reference current
Regeneration avoidance frequency
gain
Sampling time for winding diameter
calculation
Filter time constant for dancer control
input
Initial winding diameter calculation
dead zone 2
0, 1, 999919999—
1, 2, 312—
0 to 500/0 to 3600A*20.01/0.1A*2
0 to 200%0.1%100%—
0.01 to 1s, 99990.01s999938
0 to 5s0.001s0s27
0 to 50%, 99990.1%999940
0 to 500kg · m
0 to 20g/cm
2
3
0.01kg · m
0.001g/cm
2
3
Initial
Value
Rated
inverter
current
0kg · m
0g/cm
2
3
Refer
to
Page
—
62
62
Customer
Setting
726Maximum winding diameter 41 to 6553mm1mm2mm35
727Minimum winding diameter 4 1 to 6553mm1mm1mm35
728Main speed analog gain 20 to 400Hz, 99990.01Hz999944
729Main speed analog gain 30 to 400Hz, 99990.01Hz999944
730Main speed analog gain 40 to 400Hz, 99990.01Hz999944
731Dancer signal input selection3 to 61527
732
Dancer main speed command input
selection
0 to 71043
9
PARAMETER LIST
Minimum
Parameter
NameSetting Range
Setting
Increments
733Taper setting analog input selection3 to 6, 99991999951
734Dancer tension setting input selection3 to 6, 99991999951
737Stall torque setting0 to 200%0.1%20%65
738Speed limit for stall operation0 to 60Hz0.01Hz1Hz65
739Mechanical loss setting frequency bias400 to 600%1%500%64
740Mechanical loss setting frequency 10 to 400Hz, 99990.01Hz999964
741Mechanical loss 1400 to 600%1%500%64
742Mechanical loss setting frequency 20 to 400Hz, 99990.01Hz999964
743Mechanical loss 2400 to 600%1%500%64
744Mechanical loss setting frequency 30 to 400Hz, 99990.01Hz999964
745Mechanical loss 3400 to 600%1%500%64
746Mechanical loss setting frequency 40 to 400Hz, 99990.01Hz999964
747Mechanical loss 4400 to 600%1%500%64
748Mechanical loss setting frequency 50 to 400Hz, 99990.01Hz999964
749Mechanical loss 5400 to 600%1%500%64
750Target winding diameter1 to 6553mm1mm1mm48
751Dancer input offset400 to 600%0.01%500%16
752Material thickness d10 to 20mm, 99990.001mm999935
753Material thickness d20 to 20mm0.001mm1mm35
754Material thickness d3 0 to 20mm0.001mm1mm35
755Material thickness d4 0 to 20mm0.001mm1mm35
756First acceleration time for main speed0 to 3600s/360s0.1s/0.01s15s46
757First deceleration time for main speed0 to 3600s/360s0.1s/0.01s15s46
758
759
760Third acceleration time for main speed0 to 3600s/360s0.1s/0.01s15s46, 65
761Third deceleration time for main speed0 to 3600s/360s0.1s/0.01s15s46
762Winding/unwinding selection0, 11034, 64
763Line speed input selection0 to 71033
764Pulse reference for line speed input0.01 to 2000.01kpps30kpps33
765Voltage reference for line speed input0.1 to 100%0.1%50%33
766Line speed reference1 to 6553.40.1100033, 49
767Line speed unit 0, 1, 2, 31033, 49
768Line speed input filter time constant0 to 5s0.001s0.025s33
769Filter treatment waiting time0 to 100s0.01s0s38
770Filter time constant0 to 100s0.01s0s38
771r-r' limit value (diameter)0 to 9.998, 99990.001mm1mm38
772r-r' limit disable time0 to 100s0.01s0s38
773Gear ratio numerator (driver side)1 to 655341134
774Gear ratio denominator (follower side)1 to 655341134
775
776
777Speed control proportional gain 10 to 1000%, 99991%999947
778Speed control proportional gain 20 to 1000%, 99991%999947
779Speed control proportional gain 30 to 1000%, 99991%999947
780Speed control proportional gain 40 to 1000%, 99991%999947
781Winding diameter storage selection0, 11037
782Stored winding diameter1 to 65531mm1mm37
783
785Terminal 4 function setting1, 2, 99991999944, 51
786
787Taper ratio setting 0 to 100%, 99990.1%0%51, 61
788Winding diameter at taper start1 to 6553mm, 99991mm999951, 61
789Dancer tension setting 1 to 100, 99990.1100.051
Second acceleration time for main
speed
Second deceleration time for main
speed
Speed control proportion term applied
diameter 1
Speed control proportion term applied
diameter 2
Operation time with stored winding
diameter
Number of averaging for winding
diameter calculation
0 to 3600s/360s0.1s/0.01s15s46
0 to 3600s/360s0.1s/0.01s15s46
1 to 99%, 99991%999947
1 to 99%, 99991%999947
0 to 100s0.01s0s37
0 to 101438
Initial
Value
Refer
to
Page
Customer
Setting
10
PARAMETER LIST
2
PARAMETER LIST
Minimum
Parameter
NameSetting Range
Setting
Increments
790
791
792Accumulated amount1 to 5000mm, 8888, 99991mm160mm39
793Speed control P gain at a start0 to 1000%1%60%40
794Speed control integral time at start0 to 20s0.001s2s40
795Integral term limit at a start 0 to 100%0.1%2.5%41
796PID term limit at a start0 to 100%0.1%2.5%41
797
798Speed compensation bias0 to 200%0.1%60%31
799Winding diameter monitor reference1 to 6553mm1mm1000mm49
808Forward rotation speed limit0 to 120Hz0.01Hz60Hz—
809Reverse rotation speed limit0 to 120Hz, 99990.01Hz9999—
810Torque limit input method selection0, 110—
811Set resolution switchover0, 1, 10, 1110—
812Torque limit level (regeneration)0 to 400%, 99990.1%9999—
813Torque limit level (3rd quadrant)0 to 400%, 99990.1%9999—
814Torque limit level (4th quadrant)0 to 400%, 99990.1%9999—
815Torque limit level 20 to 400%, 99990.1%9999—
816Torque limit level during acceleration0 to 400%, 99990.1%9999—
817Torque limit level during deceleration0 to 400%, 99990.1%9999—
818Easy gain tuning response level setting 1 to 1512—
819Easy gain tuning selection0 to 210—
820Speed control P gain 10 to 1000%1%60%—
821Speed control integral time 10 to 20s0.001s0.333s—
822Speed setting filter 10 to 5s, 99990.001s9999—
823 *6Speed detection filter 10 to 0.1s0.001s0.001s—
824Torque control P gain 10 to 200%1%100%—
825Torque control integral time 10 to 500ms0.1ms5ms—
826Torque setting filter 10 to 5s, 99990.001s9999—
827Torque detection filter 10 to 0.1s0.001s0s—
828Model speed control gain0 to 1000%1%60%—
830Speed control P gain 20 to 1000%, 99991%9999—
831Speed control integral time 20 to 20s, 99990.001s9999—
832Speed setting filter 20 to 5s, 99990.001s9999—
833 *6Speed detection filter 20 to 0.1s, 99990.001s9999—
834Torque control P gain 20 to 200%, 99991%9999—
835Torque control integral time 20 to 500ms, 99990.1ms9999—
836Torque setting filter 20 to 5s, 99990.001s9999—
837Torque detection filter 20 to 0.1s, 99990.001s9999—
840 *6Torque bias selection0 to 3, 999919999—
841 *6Torque bias 1600 to 1400%, 99991%9999—
842 *6Torque bias 2600 to 1400%, 99991%9999—
843 *6Torque bias 3600 to 1400%, 99991%9999—
844 *6Torque bias filter0 to 5s, 99990.001s9999—
845 *6Torque bias operation time0 to 5s, 99990.01s9999—
846 *6Torque bias balance compensation0 to 10V, 99990.1V9999—
847 *6Fall-time torque bias terminal 1 bias0 to 400%, 99991%9999—
848 *6Fall-time torque bias terminal 1 gain0 to 400%, 99991%9999—
849Analog input offset adjustment0 to 200%0.1%100%—
Initial winding diameter calculation start
point
Initial winding diameter calculation
dead zone
Rotation speed at winding diameter
calculated value activation
Constant power range torque
characteristic selection
Torque command value
(RAM,EEPROM)
400% to 600%0.01%400%39
0 to 50%0.1%1%40
0 to 400Hz0.01Hz3Hz36, 59
0, 110—
600 to 1400%1%1000%—
Initial
Value
Refer
to
Page
Customer
Setting
11
PARAMETER LIST
Parameter
NameSetting Range
Minimum
Setting
Increments
Initial
Value
850Brake operation selection0, 110—
853 *6Speed deviation time0 to 100s0.1s1s—
854Excitation ratio0 to 100%1%100%—
858Terminal 4 function assignment0, 1, 4, 999910—
859Torque current
860Second motor torque current
0 to 500A, 9999/
0 to 3600A, 9999
0 to 500A, 9999/
0 to 3600A, 9999
*2
*2
0.01/0.1A*29999—
0.01/0.1A*29999—
862Notch filter time constant0 to 6010—
863Notch filter depth0 to 310—
864Torque detection0 to 400%0.1%150%—
865Low speed detection0 to 400Hz0.01Hz1.5Hz—
866Torque monitoring reference0 to 400%0.1%150%—
867AM output filter0 to 5s0.01s0.01s—
868Terminal 1 function assignment0 to 6, 999910—
872Input phase loss protection selection0, 110—
873 *6Speed limit0 to 120Hz0.01Hz20Hz—
874OLT level setting0 to 200%0.1%150%—
875Fault definition0, 110—
877
Speed feed forward control/model
adaptive speed control selection
0, 1, 210—
878Speed feed forward filter0 to 1s0.01s0s—
879Speed feed forward torque limit 0 to 400%0.1%150%—
880Load inertia ratio0 to 200times0.1times7times—
881Speed feed forward gain0 to 1000%1%0%—
Set point, measured value, deviation, main speed, winding diameter, line speed,
compensation speed, winding length.
Dancer control
Winding
diameter
compensation
Common
Control method
Dancer roll position setting
Dancer roll position detection
signal
Main speed acceleration/
deceleration function
Additional functionMaterial break detection
Constant line speed controlAvailable
Winding diameter calculator
Line speed detection
Gear ratio setting
Maximum winding diameter/
minimum winding diameter
setting
Speed control proportional
gain compensation
Winding diameter storageAvailable
Dedicated input signal
Dedicated output signal
Dedicated monitor
14
3
DANCER CONTROL/WINDING DIAMETER COMPENSATION
3.2System configuration example
Vector Control
Dancer roll
(no-contact
potentiometer)
Dancer roll
position
(-10 to 10V)
Winding
IM
FR-A700
Encoder
IM
FR-A7AP
1
4
RL (X83)
Line speed *
Min.
diameter
Max. diameter
FR-A700-A1
2
Programmable
controller
Main speed setting
Line speed
STF/STR
Start signal
Dancer control selection (X83)
2
Feeder
Reduction gear
Line speed
detector
* Input line speed using line speed detector.
• Pr. 180 = "83"
• Pr. 762 = "0"
• Pr. 763 = "4"
• Pr. 267 = "1" or "2"
• Voltage/current input selection switch 1 = OFF
Winding diameter
calculation
X83-ON
X35
X83-OFF
Pr. 771 "9999"
Main speed
acceleration/
deceleration
Target line speed
calculation
Pr. 756, Pr. 757
PID calculation
Pr. 129, Pr. 130, Pr. 134
Winding diameter
Speed limit
+
+
+
+
X
IM
Line speed
Speed setting
Dancer roll position detection
Dancer roll set point
Pr. 133
-
+
Acceleration
/deceleration
processing
Pr. 7, Pr. 8
Speed
control
Speed control proportional
gain compensation
Main speed compensation
frequency calculation
based on winding diameter
Pr. 777 to Pr. 780
Speed
compensation gain
Pr. 706, Pr. 798
Pr. 773, Pr. 774
Pr. 720, Pr. 721,
Pr. 773, Pr. 774
Pr. 720, Pr. 721,
Pr. 773, Pr. 774
System configuration example
3.3Control block diagram
15
Dedicated I/O signal
STF
X83
20ms or more
3.4Dedicated I/O signal
3.4.1Input signal list
Use contact input signals by assigning them to Pr. 178 to Pr. 189 (Input terminal function selection).
Pr. 178 to
Pr. 189
Typ e
setting
Dancer roll target position
Dancer roll position detection
Main speed setting
—
Analog/Pulse
Line speed detection
PID integral term reset
30
input
PID differential term
32
reset input
Offset displacement
33
storage
Integral term activation
34
signal
Speed compensation
35
gain
selection
Acceleration/
51
deceleration time
52X52
selection
Minimum/maximum
53
winding diameter
54X54
selection
Contact input
Stored winding diameter
55
clear
Winding/unwinding
56
selection
Dancer/tension control
83
function selection
SignalDescription
—Set the target position with parameter. (Pr. 133)27
Terminal 1
Terminal
2, etc.
Input dancer roll position detection signal.29
Set the main speed which becomes the line speed. 43
Input detection signal of line speed. Input method can be selected from below.
Same as the main speed.
Pulse train input
—
(single-phase pulse from terminal JOG and FR-A7AL, encoder pulse* from
FR-A7AP/FR-A7AL)
Analog input (terminal 2, terminal 4)
* Encoder pulse train inputs are not available during vector control.
Turn ON X30 signal to reset integral term.
OFF: Does not reset integral term.
X30
ON: Resets integral term.
Integral term can be reset with MRS signal input when terminal is not assigned.
Turn ON X32 signal to reset differential term.
X32
OFF: Does not reset differential term.
ON: Resets differential term.
X33
Set an analog value, which is input to terminal 1, to
Turn X34 signal ON/OFF to enable/disable the control by integral term.
OFF: Disables integral term.
X34
ON: Enables integral term.
Integral term is enabled when X34 signal is not assigned.
Turn ON to select compensation by main rotation speed command.
OFF:Speed compensation gain does not change regardless of main speed.
X35
ON: Speed compensation gain changes with main speed.
Speed compensation gain changes with main speed when X35 signal is
not assigned.
X51
Acceleration/deceleration time of main speed can be switched.46
Select dancer control and winding diameter compensation function.
OFF: Normal operation.
ON:Activates dancer control and winding diameter compensation function.
Normal operation is performed when X83 signal is not assigned.
Always set when using dancer control and winding diameter
compensation function.
Turn ON/OFF the X83 in a stop status to switch between the dancer
control operation and normal operation. After turning ON the X83 signal,
X83
wait 20ms or longer to input a start command (STF/STR).
Pr. 751
as offset.
Refer
to
page
33
—
—
—
—
31
25, 32
16
Dedicated I/O signal
3
DANCER CONTROL/WINDING DIAMETER COMPENSATION
Pr. 178 to
Typ e
Pr. 189
SignalDescription
setting
Select to enable/disable winding diameter compensation. When X84 is
Winding diameter
84
compensation selection
Dancer control
85
selection
Winding/unwinding
86
length clear
87
Contact input
Analog input gain
selection
88X88
89
PID gain switchover
90X90
ON, winding diameter compensation is disabled (winding diameter is
X84
retained), and only the dancer control operates.
(Input of X83 signal is necessary)
Select to enable/disable dancer control. When X85 signal is ON, dancer
X85
control is disabled, and only winding diameter compensation operates.
(Input of X83 signal is necessary)
X86Clears measured winding/unwinding length.42
X87
Changes the gain of analog input for main speed.44
X89
PID gain can be switched with external terminal input. 29
Speed control
93
proportional gain
X93Disables the settings of Pr. 777 to Pr. 780 (Speed control proportional gain).47
disabled
3.4.2Output signal list
Use output signals by assigning them to Pr. 190 to Pr. 196 (output terminal function selection).
Pr. 190 to Pr. 196
setting
Positive
Negative
logic
14114PID lower limitFDN
15115
50150
logic
PID upper limitFUP
Signal loss detectionY50Output when dancer roll is in abnormal condition. 28
Winding diameter
51151
52152
53153
54154
calculation completion
Target winding diameter
Winding/unwinding
Dancer position
SignalDescription
Output when dancer roll position goes lower than the setting in Pr. 132 PID
lower limit
Output when dancer roll position goes higher than the setting in Pr. 131
PID upper limit.
Output when winding diameter calculation is completed at an operation
Y51
at a start
achieved
completion
detection
start.
Output when winding diameter achieves the setting in Pr. 750 or becomes
longer for winding.
Y52
Output when winding diameter achieves the setting in Pr. 750 or becomes
shorter for unwinding.
Output when winding/unwinding length reaches the setting in Pr. 279 or
Y53
longer.
Output when dancer roll position is commanded, and the position of
Y54
dancer roll is within the set range of Pr. 702. This signal is also output when
inverter is at a stop.
Refer
to
page
25
32
Refer
to
page
29
29
41
48
42
27
17
Dedicated I/O signal
3.4.3Analog input signals and pulse train input signals
*2Setting Pr. 785 = "2" sets the taper ratio setting as the terminal 4 input regardless the Pr. 733 setting.
5346 27
5346
53461
534
5346 51
*2651, 61
Terminal 6
FR-A7AZ
Single-phase pulse
train input
Terminal
JOG
FR-A7AL
Pr. 291
1, 11, 21,
100
: Setting available, : Setting not available
Single-phase pulse
train input
Terminal
JOG
1
*1
*17233
FR-A7AL
7243
Encoder
pulse train
input
FR-A7AP/
FR-A7AL
Encoder
pulse train
input
FR-A7AP/
FR-A7AL
: Setting not available
Refer to
page
Refer to the
Instruction
Manual
(Applied) of
FR-A700 series
Refer to
page
REMARKS
• While the dancer/tension control selection X83 signal is ON, the setting values of Pr. 731 to Pr. 734 and Pr. 763 have higher precedence
over the other assigned terminal settings such as Pr. 868, Pr. 785 = "1", and Pr. 406. (Example: When Pr. 731 = "5" and Pr. 868 = "0", the
terminal 1 is set to the dancer signal input.)
• For the taper setting analog input, the setting of Pr. 785 Terminal 4 function setting has higher precedence.
• While tension control is valid (Pr. 800 = "6 or 16"), the following parameter settings are invalid: Pr. 731 Dancer signal input selection,
Pr. 732 Dancer main speed command input selection, and Pr. 734 Dancer tension setting input selection.
• The dedicated-function parameters take the following precedence over each other. When several functions are assigned to a terminal,
input to the function of lower precedence is regarded as 0.
Terminal 4 function setting (Pr. 785 = "2") > Pr. 731 Dancer signal input selection > Pr. 763 Line speed input selection > Pr. 732 Dancer main speed
command input selection > Pr. 733 Taper setting analog input selection > Pr. 734 Dancer tension setting input selection.
18
Parameter setting procedure for dancer
3
DANCER CONTROL/WINDING DIAMETER COMPENSATION
POINT
Set X83 signal ON to activate dancer control.
*2Maximum rotation number: max
Maximum number of rotation at the fastest line speed with minimum diameter
(maximum diameter) for winding (unwinding).
max =
V
max
r/min
Dmin (Dmax) Z
control function
3.5Parameter setting procedure for dancer control function
The following flowchart shows the parameter setting example for the dancer control.
Start
Basic setting
Gain
adjustment of
speed control
Input signal
setting
Select control method according to
the application and the motor.
Applied motor selection (Pr. 71)
Motor capacity (Pr. 80)
Number of motor poles (Pr. 81)
Control method selection (Pr. 800)
Number of encoder pulses (Pr. 369)
Adjust gain of speed control.
Main speed setting
(Refer to page 43 )
Setting with analog input voltage
(terminal 2) *1
Set parameters below.
C2 Terminal 2 frequency setting bias
frequency = "0r/min"
Pr. 125 Terminal 2 frequency setting
gain frequency = "Maximum speed"
*2
C3 Terminal 2 frequency setting bias =
"0%"
C4 Terminal 2 frequency setting gain =
"100%"
Select any of V/F control, Advanced magnetic flux vector control, Real
sensorless vector control (speed control), or vector control (speed control) to
perform winding with dancer control.
Refer to page 22 for gain adjustment of speed control with Real sensorless
vector control/Vector control.
Setting with pulse train input
(terminal JOG)
Set parameters below according to
the input pulse frequency.
Pr. 384 Input pulse division scaling
"0"
factor
Pr. 385 Frequency for zero input pulse
= "0r/min"
Pr. 386 Frequency for maximum input
pulse = "Maximum speed"
Pr. 703 Minimum number of input
pulse = "0"
Pr.704 Maximum number of input pulse
= "Maximum number of pulses"
*1
Setting with digital input
(FR-A7AX)
Set parameters below according to
BCD and binary code signals.
Pr. 304 Digital input and analog input
compensation enable/disable selection
Pr. 300 BCD input bias
Pr. 301 BCD input gain
Pr. 302 BIN input bias
Pr. 303 BIN input gain
Pr. 305
Read timing operation selection
Pr. 329 Digital input unit selection
Assign X83 by setting "83" in any of
Input terminal function selection (Pr. 178
to Pr. 189).
Set action determined by polarity of
dancer roll position detection signal
Dancer
control
function
selection
(terminal 1 input
action selection
(Refer to page 25 )
Set Pr. 762 Winding/unwinding
selection. (Refer to page 34 )
For winding : Pr. 762 = "0"
For unwinding : Pr. 762 = "1"
*3) with Pr. 128 PID
See the next page.
Set Pr. 128 = "40" to accelerate when dancer roll position detection signal
(terminal 1 input
Set Pr. 128 = "41" to accelerate when dancer roll position detection signal
(terminal 1 input
*1Use Pr. 732 to change the input terminal for the main speed commands.
*3Use Pr. 731 to change the terminal for the dancer roll position detection.
*3) is negative.
*3) is positive.
19
Parameter setting procedure for dancer
Pr.133=
% at upper limit - % at lower limit
% at
lowest
2
POINT
Turn ON the start signal when
operation X83 is ON and main
speed = 0r/min, and move the
dancer roll up and down to
check compensation directions
of the dancer.
Pr. 763
setting
Line speed input signal
0
Without line speed input signal
(Main speed is the line speed.)
1Single-phase pulse train input (terminal JOG)
2Encoder pulse train input (FR-A7AP)
3Analog Input (Terminal 2)
4Analog Input (Terminal 4)
5Analog Input (Terminal 1)
6Analog Input (FR-A7AZ Terminal 6)
7Single-phase pulse train input (FR-A7AL)
control function
Continued from the last page.
Acce
leration/
Deceleration
time setting
Target dancer
position
(Pr. 133)
setting
Operation
check
Set acceleration/deceleration time as
below.
(Refer to page 46)
Pr. 7 Acceleration time = "0s"
Pr. 8 Deceleration time = "0s"
Pr.
756 First acceleration time for main
= "Acceleration time of the line"
speed
Pr.757 First deceleration time for main
speed
= "Deceleration time of the line
Set Pr. 52 ="27" (monitor voltage % of
terminal 1 input).
And record,
Value when the dancer position is
at the upper limit
Value when the dancer position is
at the lower limit
Set the value obtained from
Alternatively, move the dancer roll to
the center position, and set the
monitored value of terminal 1 input
voltage % to Pr. 133.
Adjust the gain of dancer control (PID
control). (Refer to page 24 )
"
Pr. 756, Pr. 757:
When cushion time is considered in main speed command, set 0s.
Upper limit %
Target position
of
dancer roll
(Pr. 133)
Lower limit %
Refer to page 24 for gain adjustment of dancer control (PID control).
Dancer roll
upper limit
Dancer roll
lower limit
Compensation by winding
diameter calculation
(Winding/
Unwinding shafts)
Winding
diameter
calculator
setting
20
Gear ratio
setting
Set Pr. 763 Line speed input selection.
(Refer to page 33 )
Set gear ratio with Pr. 773 Gear ratio
numerator (driver side), Pr. 774 Gear
ratio denominator (follower side) when
a reduction gear is installed between
rolling shaft and motor output shaft.
(Refer to page 34 )
See next page
Perform winding
diameter
compensation
(Intermediate shafts)
Do not perform
winding diameter
compensation
Set
Pr. 771
r-r' limit value (diameter)
"9999" to inactivate winding diameter
calculator.
(Refer to page 38)
=
Test r un
3
DANCER CONTROL/WINDING DIAMETER COMPENSATION
Continued from the last page.
Input method for line speed
Parameter setting procedure for dancer
control function
Line speed
input
calibration
Winding
diameter
compensation
setting
Analog input
When Pr. 763 = "3,
4, 5 or 6"
For Pr. 765 Voltage reference for line
speed input, set an analog voltage
which is input to the inverter when the
line speed reaches the set speed in
Pr. 766.
(Refer to page 33)
Calibrate the line speed for the line
input signal according to the input
method of the line speed.
Set winding diameters.
Pr. 720 Maximum winding diameter 1 =
"Maximum diameter"
Pr. 721 Minimum winding diameter 1 =
"Minimum diameter"
(Refer to page 35)
Set a sampling time for the winding
diameter calculation.
Pr. 707 Sampling time for winding
diameter calculation = "0.01 to 1s"
Pr. 786 Number of averaging for winding
diameter calculation = "4"
(Refer to page 38)
Pulse train input
When Pr. 763 = "1, 2 or 7"
For Pr. 764 Pulse reference for line speed
input, set a pulse frequency which is
input when the line speed reaches the
set speed in Pr. 766.
(Refer to page 33)
Set a reference value for the line feeding speed in Pr. 766
Line speed reference. (Refer to page 33 )
Enter the same setting unit as Pr. 766 in Pr. 767 Line speed
unit . (Refer to page 33 )
Extend the sampling time and
increase the averaging count to
reduce fluctuation of winding diameter
compensation.
Without line
speed input signal
When Pr. 763= "0"
Set the maximum magnitude of value
obtained from winding diameter
calculation per sampling.
Set Pr. 771 r-r' limit value (diameter)
according to the material rolled up.
(Refer to page 38)
Test r un
REMARKS
If winding diameter compensation does not operate at low-speed operation, check the setting of Pr. 797 Rotation speed at winding diameter
calculated value activation (initial value is 3Hz).
21
Gain adjustment in actual operation
3.6Gain adjustment in actual operation
Prepare rolls of minimum, medium, and maximum diameters. (If a roll of medium diameter is not available, obtain P/I gain by
calculation.)
Adjust
• Speed control "P" gain, speed control "I" gain (Real sensorless vector control/Vector control)
• Dancer "PID" gain
3.6.1Speed control P/I gain adjustment (Real sensorless vector control/Vector control)
Set "P" gain as high as possible without setting "I" gain as a basic principle so that inverter acting as a proportional amplifier
returns high response to the command from dancer roll.
Before sending material, adjust dancer roll by applying load to each spool shaft.
At this time, at least make adjustment with maximum diameter roll and minimum diameter roll.
Speed control P/I gain adjustment flowchart
Start
Set "0" in Pr. 821 Speed control integral time 1.
(Initial value is 0.333s)
Adjustment with the minimum-diameter roll
Increase Pr. 820 Speed control P gain 1 by 10% increments, and
adjust the gain to "the value of setting right before vibration/noise
is produced" "0.8 to 0.9" throughout minimum speed to
maximum speed.
Make a memo of the setting (A) in Pr. 820 Speed control P gain 1 at
this time.
Adjustment with the maximum-diameter roll
Increase Pr. 820 Speed control P gain 1 by 10% increments, and
adjust the gain to "the setting right before vibration/noise is
produced" "0.8 to 0.9" throughout minimum speed to maximum
speed.
Make a memo of the setting (B) in Pr. 820 Speed control P gain 1 at
this time.
See the next page.
Maximum-diameter roll is not
available
Perform "Dancer PID gain adjustment" (refer to page 24), and wind
to the maximum diameter while adjusting Pr. 820 Speed control P
gain 1.
22
3
DANCER CONTROL/WINDING DIAMETER COMPENSATION
Continued from the last page.
P
P
P
P
Pr. 778 = /5 + Pr. 777
Pr.779 = 8 /15 + Pr. 777
However,
= Pr. 780 - Pr. 777
Gain adjustment in actual operation
Medium diameter roll is
available.
Adjustment at medium diameter roll 1
Increase Pr. 820 Speed control P gain 1 by 10% increments, and
adjust the gain to "the setting before vibration/noise is produced"
"0.8 to 0.9" throughout minimum speed to maximum speed.
Make a memo of the setting (C) in Pr. 820 Speed control P gain 1 at
this time.
Adjustment at medium diameter roll 2
Increase Pr. 820 Speed control P gain 1 by 10% increments, and
adjust the gain to "the value of setting before vibration/noise is
produced" "0.8 to 0.9" throughout minimum speed to maximum
speed.
Make a memo of the setting (D) in Pr. 820 Speed control P gain 1 at
this time.
Set medium diameters.
Medium diameter roll 1
Pr. 775 Speed control proportion term applied diameter 1
= (Medium diameter roll 1 - minimum diameter)
/(Maximum diameter - minimum diameter) 100 (%)
Medium diameter roll 2
Pr. 776 Speed control proportion term applied diameter 2
= (Medium diameter roll 2 - minimum diameter)
/(Maximum diameter - minimum diameter) 100 (%)
Medium diameter roll is not
available.
Obtain the setting(C) for Pr. 778 from the formula below.
Obtain the setting(D) for Pr. 779 from the formula below.
Refer to the memos you made, and set "A" to Pr. 777 Speed control
proportional gain 1, "C" to Pr. 778 Speed control proportional gain 2,
"D" to Pr. 779 Speed control proportional gain 3, and "B" to Pr. 780
Speed control proportional gain 4.
Speed control P/I gain adjustment
completed
Continue to dancer control PID gain
adjustment (page 24)
Calculation to obtain Pr. 778 and Pr. 779
r. 780
r. 779
r. 778
r. 777
Min. diameterMax. diameterX
1
X
2
23
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