BODY BUILDER’S DRAWINGS
AND
SUPPORTING DATA
LIT. No. LTE07001-A
SEP. 2007
INTRODUCTION
This book has been designed to provide information for body and equipment manufacturers who
mount their products on MITSUBISHI-FUSO FE chassis.
We believe that all the detailed information which is essential for that purpose is contained in this
book, but if you require any additional data or information, please contact:
MITSUBISHI FUSO TRUCK OF AMERICA, INC.
2015 Center Square Road,
Logan Township, NJ 08085
(Phone : (856) 467-4500)
The specifications and descriptions contined in this book are based on the latest product
information at the time of publication, but since the design of MITSUBISHI-FUSO truck is
continuously being improved, we must reserve the right to discontinue or change at any time
without prior notice.
COMPLIANCE WITH FEDERAL MOTOR VEHICLE SAFETY STANDARDS
The federal government has established Federal Motor Vehicle Safety Standards (FMVSS) for
various categories of motor vehicles and motor vehicle equipment under the provisions of the
National Traffic and Motor Vehicle Safety Act of 1966. The Act imposes important legal
responsibilities on manufacturers, dealers, body builders and others engaged in the marketing of
motor vehicles and motor vehicle equipment.
Vehicles manufactured by Mitsubishi FUSO Truck & Bus Corporation (MFTBC) for the subsequent
installation of commercial bodies are classified as incomplete vehicles. These vehicles fully comply
with certain applicable Motor Vehicle Safety Standards, and partially (or do not) comply with others.
They cannot be certified fully because certain components which are required for certification are
not furnished. Under present federal regulations, vehicles completed from these units are required
to meet all applicable standards in effect on the date of manufacture of the incomplete vehicle, the
date of final completion, or date between those two dates, as determined by their final configuration.
MFTBC incomplete vehicles carry in the glove box a document, as shown on the next page, that
provides the vehicle types (truck) into which they may appropriately be completed, and the degree
to which the incomplete vehicles comply with each of the standards in effect on the date of its
manufacture. The completing manufacturer must certify compliance with all applicable standards,
but may rely on MFTBC certification for those standards so indicated in the instructions for
completing the vehicle document, provided that the instructions for completing the vehicle are
followed. Questions may be directed to the Engineering or Service Department of MFTBC.
Alterations, modifications, or additions to the vehicle which affect compliance with FMVSS are not
covered by MFTBC certification and are the responsibility of the completing manufacturer. Likewise
the completing manufacturer must assume responsibility for compliance with changes in federal
requirements that occur after the manufacture of the incomplete vehicle by MFTBC, if he elects to
certify compliance as of a later date.
INCOMPLETE VEHICLE DOCUMENT
DO NOT REMOVE
THIS DOCUMENT MUST REMAIN WITH THIS VEHICLE
UNTIL IT IS CERTIFIED AS A COMPLETE VEHICLE
List of FMVSS and CMVSS applicable to MFTBC trucks with GVWR of more than 10,000 lbs.
manufactured after Jan. 1, 2007 is shown below.
FMVSS/CMVSS NO.
Title
101 Controls and Displays
102 Transmission Shift Lever Sequence,
Starter Interlock and Transmission Braking Effect
103 Windshield Defrosting and Defogging Systems
104 Windshield Wiping and Washing Systems
105 Hydraulic Brake Systems
106 Brake Hoses
108 Lamps, Reflective Devices and Associated Equipment
111 Rearview Mirrors
115 Vehicle Identification Number (CMVSS ONLY)
116 Motor Vehicle Brake Fluids
119 New Pneumatic Tires for Vehicles other than Passenger Cars
120 Tire Selection and Rims for Motor Vehicles other than Passenger Cars
124 Accelerator Control Systems
205 Glazing Materials
206 Door Locks and Door Retention Components
207 Seating Systems
208 Occupant Crash Protection
209 Seat Belt Assemblies
210 Seat Belt Assembly Anchorages
302 Flammability of Interior Materials
1100 Vehicle Emissions (CMVSS only)
1106 Noise Emission (CMVSS only)
In addition to the Incomplete Vehicle Document, a Safety conformance
Label as shown to the right is affixed to all the vehicles when shipped
from the factory. This label contains all the FMVSS numbers applicable
not only to chassis-cabs but also to completed vehicles if they are
completed in accordance with the Incomplete Vehicle Document.
This label is affixed to the door latch post of the left-hand side door.
DO NOT COVER OVER WITH ANY OTHER LABEL.
NOISE REGULATIONS
The U.S. Environmental Protection Agency (EPA) has established noise emission standards
applicable to medium and heavy trucks in excess of 10,000 lbs. GVWR manufactured after January
1, 1988 (40 CFR §205.52), requiring that they must conform to an 80 dB (A) maximum noise level
when tested pursuant to EPA’s test procedures.
MFTBC trucks are built in conformance with EPA Noise Emission Standards. Modified or altered
vehicles may increase in noise emissions; compliance with applicable noise standards are the
responsibility of the subsequent stage manufacturer.
A sample of Noise Emission Conformity Label is shown below. This label is affixed to all the
vehicles when shipped from the factory.
DO NOT COVER OVER WITH ANY OTHER LABEL.
This label is affixed to the left-hand side door panel.
PART II
DRAWINGS AND TECHNICAL DATA
TABLE OF CONTENTS
1. LINE-UP CHART ....................................................................................................................................... II
2. TYPICAL BODY LENGTH ......................................................................................................................... II
3. CHASSIS CAB DRAWING ........................................................................................................................ II
3.1 Chassis cab drawing ........................................................................................................................ II
3.1.1 FE8!DDZ (automatic transmission) ........................................................................................... II
3.1.2 FE85DDZ (manual transmission) ................................................................................................ II
3.1.3 FE8!DEZ (automatic transmission) ........................................................................................... II
3.1.4 FE85DEZ (manual transmission) ................................................................................................ II
3.1.5 FE8!DGZ (automatic transmission) ........................................................................................... II
3.1.6 FE85DGZ (manual transmission) ................................................................................................ II
3.1.7 FE84DHW (automatic transmission) ........................................................................................... II
3.1.8 FE8!DJZ (automatic transmission) ............................................................................................ II
3.1.9 FE85DJZ (manual transmission) ................................................................................................. II
3.1.10 FE85DKZ (automatic transmission) ............................................................................................ II
3.1.11 FE85DKZ (manual transmission) ................................................................................................ II
3.1.12 FG84DF6 (manual transmission) ................................................................................................ II
3.2 Cab front and rear view .................................................................................................................... II
4. CHASSIS FRAME ASSEMBLY ................................................................................................................. II
-1-
-2-
-3-
-3-
-3-
-3-
-3-
-3-
-3-
-3-
-3-
-3-
-3-
-3-
-3-
-3-
-3-
-4-
1
1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
1
4.1 FE8!DDZ ........................................................................................................................................ II
4.2 FE8!DEZ ......................................................................................................................................... II
4.3 FE8!DGZ ........................................................................................................................................ II
4.4 FE8!DJZ ......................................................................................................................................... II
4.5 FE85DKZ .......................................................................................................................................... II
4.6 FE84DHW ........................................................................................................................................ II
4.7 FG84DF6 .......................................................................................................................................... II
5. CROSSMEMBER REAR VIEW ................................................................................................................. II
5.1 FE Series (Except FE84DHW) ......................................................................................................... II
5.2 FE84DHW ........................................................................................................................................ II
5.3 FG Series ......................................................................................................................................... II
-4-
-4-
-4-
-4-
-4-
-4-
-4-
-5-
-5-
-5-
-5-
1
2
3
4
5
6
7
1
1
2
3
6. FRAME SECTION MODULUS DIAGRAMS .............................................................................................. II
6.1 FE8!DDZ ........................................................................................................................................ II
6.2 FE8!DEZ ......................................................................................................................................... II
6.3 FE8!DGZ ........................................................................................................................................ II
6.4 FE8!DJZ ......................................................................................................................................... II
6.5 FE85DKZ .......................................................................................................................................... II
6.6 FE84DHW ........................................................................................................................................ II
6.7 FG84DF6 .......................................................................................................................................... II
7. FRAME HEIGHT ........................................................................................................................................ II
7.1 Tire radius ......................................................................................................................................... II
7.2 Front and rear springs ...................................................................................................................... II
7.2.1 FE83 ............................................................................................................................................ II
7.2.2 FE84 (Except FE84DHW) .......................................................................................................... II
7.2.3 FE84DHW ................................................................................................................................... II
7.2.4 FE85 ............................................................................................................................................ II
7.2.5 FG84 ........................................................................................................................................... II
7.3 Vehicle’s sprung weight .................................................................................................................... II
8. TIRE AND DISC WHEEL .......................................................................................................................... II
-6-
-6-
-6-
-6-
-6-
-6-
-6-
-6-
-7-
-7-
-7-
-7-
-7-
-7-
-7-
-7-
-7-
-8-
1
1
2
3
4
5
6
7
1
1
2
2
3
4
5
6
7
1
9. FRONT AXLE ............................................................................................................................................ II
10. REAR AXLE ............................................................................................................................................... II
11. REAR AXLE BOUNCE HEIGHT ............................................................................................................... II
12. FUEL TANK ............................................................................................................................................... II
12.1 FE Series .......................................................................................................................................... II
12.2 FE Series (Rear fuel tank) ................................................................................................................ II
12.3 FE Series (Spare fuel tank) .............................................................................................................. II
12.4 FG Series ......................................................................................................................................... II
13. BATTERY BOX .......................................................................................................................................... II
14. LICENSE PLATE LAMP ............................................................................................................................ II
15. REAR COMBINATION LAMP ................................................................................................................... II
-9-
-10-
-11-
-12-
-12-
-12-
-12-
-12-
-13-
-14-
-15-
1
1
1
1
1
3
4
5
1
1
1
16. BRAKES PIPING DIAGRAM ..................................................................................................................... II
16.1 FE83D, FE84D ................................................................................................................................. II
16.2 FE85D .............................................................................................................................................. II
16.3 FG84DF6 .......................................................................................................................................... II
17. PROPELLER SHAFT ................................................................................................................................ II
18. EXHAUST SYSTEM .................................................................................................................................. II
18.1 FE8!DDZ ........................................................................................................................................ II
18.2 FE8!DEZ ......................................................................................................................................... II
18.3 FE8!DGZ ........................................................................................................................................ II
18.4 FE8!DJZ, FE85DKZ ....................................................................................................................... II
18.5 FE84DHW ........................................................................................................................................ II
18.6 FG84DF6 .......................................................................................................................................... II
19. ELECTRIC CIRCUIT DIAGRAM ............................................................................................................... II
-16-
-16-
-16-
-16-
-17-
-18-
-18-
-18-
-18-
-18-
-18-
-18-
-19-
1
1
2
3
1
1
1
2
3
4
5
6
1
19.1 POWER, CHARGE AND GROUND CIRCUIT ................................................................................. II
POWER CIRCUIT ............................................................................................................... II-19-1
RESERVE POWER CIRCUIT ............................................................................................. II-19-13
BATTERY CHARGING CIRCUIT ........................................................................................ II-19-14
GROUND ............................................................................................................................. II-19-15
19.2 STARTING CIRCUIT ........................................................................................................................ II
ENGINE STARTING CIRCUIT ............................................................................................ II-19-32
ENGINE PREHEATING CIRCUIT ....................................................................................... II-19-34
19.3 LIGHTING CIRCUIT ......................................................................................................................... II
HEADLAMP CIRCUIT ......................................................................................................... II-19-36
DAYTIME RUNNING LIGHT CIRCUIT ............................................................................... II-19-37
TAIL, CLEARANCE AND LICENSE PLATE LAMPS CIRCUIT .......................................... II-19-39
STOP LAMP CIRCUIT ........................................................................................................ II-19-40
TURN SIGNAL AND HAZARD LAMP CIRCUIT ................................................................. II-19-42
BACKUP LAMP CIRCUIT ................................................................................................... II-19-43
CAB LAMP CIRCUIT ........................................................................................................... II-19-45
ILLUMINATION LAMP CIRCUIT ......................................................................................... II-19-46
IDENTIFICATION LAMP AND SIDE MARKER LAMP CIRCUIT ........................................ II-19-47
VAN BODY DOME LIGHT CIRCUIT ................................................................................... II-19-48
19.4 METER CLUSTER ........................................................................................................................... II
METER CLUSTER INTERNAL CIRCUIT ........................................................................... II-19-49
TACHOMETER CIRCUIT .................................................................................................... II-19-51
SPEEDOMETER CIRCUIT ................................................................................................. II-19-52
FUEL GAUGE CIRCUIT ...................................................................................................... II-19-53
WATER TEMPERATURE GAUGE CIRCUIT ..................................................................... II-19-54
-19-
-19-
-19-
-19-
1
32
36
49
19.5 INDICATOR AND WARNING LAMP CIRCUIT ................................................................................ II
PARKING BRAKE INDICATOR CIRCUIT .......................................................................... II-19-55
BRAKE WARNING CIRCUIT .............................................................................................. II-19-56
ENGINE OIL LEVEL WARNING CIRCUIT ......................................................................... II-19-58
ENGINE OIL PRESSURE WARNING CIRCUIT ................................................................. II-19-59
OVERHEATING WARNING CIRCUIT ................................................................................ II-19-60
BRAKE PAD WARNING CIRCUIT ...................................................................................... II-19-61
CAB TILT WARNING CIRCUIT ........................................................................................... II-19-62
FUEL FILTER WARNING CIRCUIT .................................................................................... II-19-63
19.6 CAB SIDE ELECTRICAL CIRCUIT .................................................................................................. II
CIGARETTE LIGHTER CIRCUIT ........................................................................................ II-19-64
AUDIO CIRCUIT .................................................................................................................. II-19-65
WIPER AND WASHER CIRCUIT ........................................................................................ II-19-66
HORN CIRCUIT .................................................................................................................. II-19-67
AIR-CONDITIONER CIRCUIT ............................................................................................ II-19-68
POWER WINDOW AND CENTRAL DOOR LOCK CIRCUIT ............................................. II-19-70
MIRROR HEATER CIRCUIT ............................................................................................... II-19-71
19.7 CHASSIS SIDE ELECTRICAL CIRCUIT ......................................................................................... II
EXHAUST BRAKE CIRCUIT ............................................................................................... II-19-72
19.8 ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT ...................................................... II
TRANSMISSION POWER TAKE-OFF CIRCUIT ................................................................ II-19-74
19.9 OTHER CIRCUIT ............................................................................................................................. II
JOINT CONNECTOR (J/C) ................................................................................................. II-19-75
DIAGNOSIS SWITCH AND MEMORY CLEAR SWITCH ................................................... II-19-79
COMMONRAIL SYSTEM CIRCUIT ................................................................................................. II
AUTOCRUISE SYSTEM CIRCUIT .................................................................................................. II
AUTOMATIC TRANSMISSION CIRCUIT ........................................................................................ II
ANTI-LOCK BRAKE SYSTEM CIRCUIT ......................................................................................... II
-19-
-19-
-19-
-19-
-19-
-19-
-19-
-19-
-19-
55
64
72
74
75
80
87
89
93
1. LINE-UP CHART
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BASIC COMPORNENTS BASIC DIMENSIONS mm (in.) CURB WEIGHT kg (lbs.) RATING kg (lbs.)
MODEL
SERIES
FE83D
FE84D
FE85D
FG84D FG84DF6SLSUJ 4M50T-6AT7 M036S5 LT235/85R16
VEHICLE MODEL
FE83DDZSLSUH
FE83DEZSLSUH
FE83DGZSLSUH
FE84DDZSLSUH
FE84DEZSLSUH
FE84DGZSLSUH
FE84DJZSLSUH
FE84DHWSLSUH
FE85DDZSLSUG
FE85DEZSLSUG
FE85DGZSLSUG
FE85DJZSLSUG
FE85DKZSLSUG
FE85DDZSLSUH
FE85DEZSLSUH
FE85DGZSLSUH
FE85DJZSLSUH
FE85DKZSLSUH
ENGINE TRANSMISSION TIRES
4M50T-8AT8 M036A6 (AISIN)
LT215/85R16
4M50T-6AT8 M036A6 (AISIN)
M036S6
4M50T-6AT8
M036A6 (AISIN)
215/75R17.5
WHEEL
BASE
2,910
(114.6)
3,410
(134.3)
3,870
(152.4)
2,910
(114.6)
3,410
(134.3)
3,870
(152.4)
4,470
(176.0)
4,200
(165.4)
2,910
(114.6)
3,410
(134.3)
3,870
(152.4)
4,470
(176.0)
4,810
(189.4)
2,910
(114.6)
3,410
(134.3)
3,870
(152.4)
4,470
(176.0)
4,810
(189.4)
3,510
(138.2)
OVERALL
LENGTH
5,771
(227.2)
6,271
(246.9)
6,731
(265.0)
5,771
(227.2)
6,271
(246.9)
6,731
(265.0)
7,331
(288.6)
6,460
(254.3)
5,771
(227.2)
6,271
(246.9)
6,731
(265.0)
7,331
(288.6)
7,671
(302.0)
5,771
(227.2)
6,271
(246.9)
6,731
(265.0)
7,331
(288.6)
7,671
(302.0)
5,713
(224.9)
OVERALL
WIDTH
(approx.)
2,130
(83.9)
2,030
(79.9)
2,126
(83.7)
2,060
(81.1)
OVERALL
HEIGHT
(approx.)
2,270
(89.4)
2,290
(90.2)
2,275
(89.6)
2,285
(90.0)
2,510
(98.8)
CAB TO
REAR AXLE
(ACTUAL)
2,385
(93.9)
2,885
(113.6)
3,345
(131.7)
2,385
(93.9)
2,885
(113.6)
3,345
(131.7)
3,945
(155.3)
2,675
(105.3)
2,385
(93.9)
2,885
(113.6)
3,345
(131.7)
3,945
(155.3)
4,285
(168.7)
2,385
(93.9)
2,885
(113.6)
3,345
(131.7)
3,945
(155.3)
4,285
(168.7)
2,970
(116.9)
FRONT REAR TOTAL FRONT REAR TOTAL
1,810
(3,990)
1,850
(4,080)
1,880
(4,145)
1,820
(4,010)
1,860
(4,100)
1,880
(4,145)
1,895
(4,180)
1,980
(4,365)
1,825
(4,025)
1,860
(4,100)
1,885
(4,155)
1,890
(4,170)
1,910
(4,210)
1,860
(4,100)
1,900
(4,190)
1,920
(4,235)
1,930
(4,255)
1,945
(4,290)
1,940
(4,280)
865
(1,910)
845
(1,865)
845
(1,865)
900
(1,985)
875
(1,930)
885
(1,950)
900
(1,985)
940
(2,070)
955
(2,105)
940
(2,070)
945
(2,085)
965
(2,130)
960
(2,115)
965
(2,130)
945
(2,085)
955
(2,105)
970
(2,140)
965
(2,130)
795
(1,755)
2,675
(5,900)
2,695
(5,945)
2,725
(6,010)
2,720
(5,995)
2,735
(6,030)
2,765
(6,095)
2,795
(6,165)
2,920
(6,435)
2,780
(6,130)
2,800
(6,170)
2,830
(6,240)
2,855
(6,300)
2,870
(6,325)
2,825
(6,230)
2,845
(6,275)
2,875
(6,340)
2,900
(6,395)
2,910
(6,420)
2,735
(6,035)
2,430
(5,360)
2,900
(6,395)
2,600
(5,730)
4,480
(9,880)
5,760
(12,700)
4,300
(9,480)
5,670
(12,500)
6,575
(14,500)
8,160
(17,995)
6,375
(14,050)
FE.FG II-1-1
2. TYPICAL BODY LENGTH
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1. MFTA suggests the X-marked body length of each model because of stability, commerciality and reliability.
2. Rear body dimensions shall not exceed 96” wide (outside) and 96” from top of frame to top of body without prior approval from
MFTA Applications Group.
Vehicle Model
FE83D
FE84D
FE85D
FE84D HW
FG84D F
WB CA UCA CB CE OAL HG 12 14 16 18 20 22
114.6 93.9 86 7.9 158.5 227.2 24.0
D
(2,910) (2,385) (2,185) (200) (4,025) (5,771) (610)
134.3 113.6 105.7 7.9 178.1 246.9 24.0
E
(3,410) (2,885) (2,685) (200) (4,525) (6,271) (610)
152.4 131.7 123.8 7.9 196.3 265 24.0
G
(3,870) (3,345) (3,145) (200) (4,985) (6,731) (610)
176 155.3 147.4 7.9 219.9 288.6 24.0
J
(4,470) (3,945) (3,745) (200) (5,585) (7,331) (610)
189.4 168.7 160.8 7.9 233.3 302 24.0
K
(4,810) (4,285) (4,085) (200) (5,925) (7,671) (610)
165.4 105.3 103.4 1.9 147.8 254.3 26.6
(4,200) (2,675) (2,626) (49) (3,753) (6,460) (675)
138.2 116.9 108.5 8.5 158.0 224.9 28.3
(3,510) (2,970) (2,755) (215) (4,013) (5,713) (720)
Dimensions, Inch (mm) Body Length (ft)
X
X X
X X
XX
XX
X1 X1
X1 X1
X1: NOT APPLICABLE TO REAR FUEL TANK
Variations to this chart require prior approval from MFTA Applications Group.
NOTES:
(1) Selection of the correct model and wheelbase is dependent on many factors. This chart can serve only as a quick reference
guide. It does not preclude the necessity of performing a complete weight distribution analysis, particularly when equipment
such as lift gates, reefers or others are required.
(2) MFTA assumes no liability whatsoever for any damage(s) to person(s) or property caused by utilization of this chart.
Selection of the correct model and wheelbase is solely the responsibility of the selling dealers and final stage manufacturer.
(3) All weight distribution calculations herein are based on water level loading and a cab-to-body clearance on above table.
(4) When selection of the correct model and wheelbase is made, carefully follow the requirements below;
(a) Individual GAWR’s and GVWR’s must not be exceeded.
(b) It is advisable that front axle loading ratio be 33% of total vehicle weight or more for vehicle stability.
(c) The length of the rear overhang must comply with state and local regulations, if any.
(5) The center of gravity of the completed vehicle with a full load should not exceed 60” above ground level and must be located
horizontally between the centerlines of the front and rear axles.
FE.FG II-2-1
3. CHASSIS CAB DRAWING
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3.1 Chassis cab drawing
3.1.1 FE8!DDZ (automatic transmission)
UNIT : mm (in.)
SCALE : 1/30
FE.FG II-3-1
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3.1.2 FE85DDZ (manual transmission)
UNIT : mm (in.)
SCALE : 1/30
FE.FG II
-3-
2
3.1.3 FE8!DEZ (automatic transmission)
Return to Table of Contents
UNIT : mm (in.)
SCALE : 1/30
FE.FG II-3-3
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3.1.4 FE85DEZ (manual transmission)
UNIT : mm (in.)
SCALE : 1/30
FE.FG II
-3-
4
3.1.5 FE8!DGZ (automatic transmission)
Return to Table of Contents
UNIT : mm (in.)
SCALE : 1/30
FE.FG II-3-5
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3.1.6 FE85DGZ (manual transmission)
UNIT : mm (in.)
SCALE : 1/30
FE.FG II
-3-
6
3.1.7 FE84DHW (automatic transmission)
Return to Table of Contents
UNIT : mm (in.)
SCALE : 1/30
FE.FG II-3-7
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3.1.8 FE8!DJZ (automatic transmission)
UNIT : mm (in.)
SCALE : 1/30
FE.FG II
-3-
8
3.1.9 FE85DJZ (manual transmission)
Return to Table of Contents
UNIT : mm (in.)
SCALE : 1/30
FE.FG II-3-9
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3.1.10 FE85DKZ (automatic transmission)
UNIT : mm (in.)
SCALE : 1/30
FE.FG II
-3-
10
3.1.11 FE85DKZ (manual transmission)
Return to Table of Contents
UNIT : mm (in.)
SCALE : 1/30
FE.FG II-3-11
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3.1.12 FG84DF6 (manual transmission)
UNIT : mm (in.)
SCALE : 1/30
FE.FG II
-3-
12
3.2 Cab front and rear view
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CAB FRONT AND REAR VIEWS (FE)
CAB REAR VIEWS (FE8W)
CAB FRONT AND REAR VIEWS (FG)
FE.FG II-3-13
4. CHASSIS FRAME ASSEMBLY
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4.1 FE8!DDZ
UNIT : mm (in.)
SCALE : 1/30
FE.FG II-4-1
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4.2 FE8!DEZ
UNIT : mm (in.)
SCALE : 1/30
FE.FG II
-4-
2
4.3 FE8!DGZ
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UNIT : mm (in.)
SCALE : 1/30
FE.FG II-4-3
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4.4 FE8!DJZ
UNIT : mm (in.)
SCALE : 1/30
FE.FG II
-4-
4
4.5 FE85DKZ
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UNIT : mm (in.)
SCALE : 1/30
FE.FG II-4-5
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4.6 FE84DHW
UNIT : mm (in.)
SCALE : 1/30
FE.FG II
-4-
6
4.7 FG84DF6
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UNIT : mm (in.)
SCALE : 1/30
FE.FG II-4-7
5. CROSSMEMBER REAR VIEW
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5.1 FE Series (Except FE84DHW)
FE.FG II-5-1
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5.2 FE84DHW
FE.FG II
-5-
2
5.3 FG Series
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FE.FG II-5-3
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6. FRAME SECTION MODULUS DIAGRAMS
6.1 FE8!DDZ
FE.FG II-6-1
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6.2 FE8!DEZ
FE.FG II
-6-
2
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6.3 FE8!DGZ
FE.FG II-6-3
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6.4 FE8!DJZ
FE.FG II
-6-
4
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6.5 FE85DKZ
FE.FG II-6-5
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6.6 FE84DHW
FE.FG II
-6-
6
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6.7 FG84DF6
FE.FG II-6-7
7. FRAME HEIGHT
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7.1 Tire radius
(Ground to top of Frame at Front & Rear Axle center)
Calculating the formulas
Hf = hf + Rf (Frame height, Front)
Hr = hr + Rr (Frame height, Rear)
hf : Distance from top to front wheel center (see section 9 : Front and Rear springs)
hr : Distance from top to rear wheel center (see section 9 : Front and Rear springs)
Rf, Rr : Tire radius (See following Tire chart following.)
FE.FG II-7-1
(REAR)
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7.2 Front and rear springs
(FRONT)
7.2.1 FE83
FE.FG II-7-2
(REAR)
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7.2.2 FE84 (Except FE84DHW)
(FRONT)
FE.FG II-7-3
(REAR)
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(FRONT)
7.2.3 FE84DHW
FE.FG II-7-4
(REAR)
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7.2.4 FE85
(FRONT)
FE.FG II-7-5
(REAR)
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(REAR)
7.2.5 FG84
(FRONT)
FE.FG II-7-6
7.3 Vehicle’s sprung weight
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VEHICLE MODEL
FE83DDZSLSUH
FE84DDZSLSUH
FE83DEZSLSUH
FE84DEZSLSUH
FE83DGZSLSUH
FE84DGZSLSUH
FE84DHWSLSUH
FE84DJZSLSUH
FE85DDZSLSUG
FE85DEZSLSUG
FE85DGZSLSUG
FE85DJZSLSUG
FE85DKZSLSUG
FE85DDZSLSUH
FE85DEZSLSUH
FE85DGZSLSUH
FE85DJZSLSUH
FE85DKZSLSUH
FG84DF6SLSUJ
FRONT REAR TOTAL
1510
(3,330)
1550
(3,415)
1575
(3,470)
1670
(3,680)
1580
(3,485)
1480
(3,265)
1520
(3,350)
1540
(3,395)
1550
(3,415)
1565
(3,450)
1515
(3,340)
1550
(3,415)
1575
(3,470)
1590
(3,505)
1600
(3,525)
1535
(3,385)
SPRUNG WEIGHT kg (Ibs)
340
(750)
315
(685)
320
(710)
405
(895)
340
(750)
325
(715)
300
(660)
310
(685)
330
(730)
325
(720)
335
(740)
315
(695)
320
(710)
335
(740)
335
(740)
300
(660)
1850
(4,080)
1865
(4,100)
1895
(4,180)
2075
(4,575)
1920
(4,235)
1805
(3,980)
1820
(4,010)
1850
(4,080)
1880
(4,145)
1890
(4,170)
1850
(4,080)
1865
(4,110)
1895
(4,180)
1925
(4,245)
1935
(4,265)
1835
(4,045)
FE.FG II-7-7
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MAXIMUM
INFLATION
PRESSURE
DUAL
REAR
FRONT
SINGLE
WIDTH
SECTION
TIRE DIMENSION LOAD CAPACITY PER AXLE
OVERALL
DIAMETER
RIM
WIDTH
kPa (psi)
kg (lbs.)
kg (lbs.)
mm (in.)
mm (in.)
in.
RIM TYPE
OF DISC
THICKNESS
mm (in.)
OFFSET
1 PIECE
(DROP CENTER)
8. TIRE AND DISC WHEEL
TIRE
LOAD
RANGE
PLY
RATING
TIRE SIZE
MODEL
VEHICLE
FE83 LT215/85R16 10 E 6 772 (30.4) 216 (8.5) 2430 (5360) 4480 (9880) 550 (80)
FE84
BOLT
CIRCUIT
BOLT
FE85 215/75R17.5 12 F 767 (30.2) 212 (8.3) 3200 (7055) 6200 (13669) 690 (100)
FG84 LT235/85R16 10 E 812 (32.0) 230 (9.1) 2760 (6084) 5040 (11112) 550 (80)
VEHICLE
mm (in.)
DIAMETER
HOLES
WHEEL SIZE
MODEL
FE83 16X6K 5 208 (8.2) 127 (5.0) 9 (0.4)
FE84 6 222.25 (8.75)
FE85 17.5X6.00
FG84 16X6K 135 (5.3)
DISC WHEEL
FE.FG II-8-1
9. FRONT AXLE
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FE
FG
MODEL
FRONT AXLE
CAPACITY
kg (lbs.)
TIRE SIZE
FT
mm (in.)
SC
mm (in.)
mm (in.)
VEHICLE
MODEL
FE83 F200T 2400 (5290) LT215/85R16 (16x6K) 1665 (65.55) 807 (31.77) 177 (6.97)
FE84 F300T 2500 (5510)
FG84 F200TW 2600 (5730) LT235/85R16 (16x6K) 1650 (65.00) 807 (31.77) 156.5 (6.16)
FE85 F350T 2900 (6390) 215/75R17.5 (17.5x6.00) 1665 (65.55) 807 (31.77) 177 (6.97)
DEFINITIONS
FT : Front tread
SC : Spring to spring distance
FH : Distance between the center line of tire and the bottom of front axle
FC : Front axle clearance
Minimum clearance between the front axle and the ground-line
TIRE LOADED RADIUS : See section 7: FRAME HEIGHT “Tire radius” (PAGE II-7-1)
Formula for calculating front axle clearance
-
FC = Tire loaded Radius
FH
FH
FE.FG II-9-1
10. REAR AXLE
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VEHICLE
MODEL
FE83
FE84
FE84W
FE85 R035T 5760 (12700)
FG84 R033T 4300 (9480)
REAR AXLE
MODEL
R033T 4500 (9920)
CAPACITY
kg (lbs.)
DEFINITIONS
RT : Rear tread
SC : Spring to spring distance
RH : Distance between the center line of tire and the bottom of rear axle
DS : Dual tire spacing
DW : Minimum distance between the inner surface of rear tires
MW : Overall width of vehicle
RC : Rear axle clearance
Minimum clearance between the rear axle and the ground-line
TIRE SIZE
LT215/85R16
(16x6K)
215/75R17.5
(17.5x6.00)
LT235/85R16
(16x6K)
RT
mm (in.)
1660 (65.35) 990 (38.98)
1560 (61.42) 900 (35.43)
1660 (65.35) 990 (38.98)
1560 (61.42) 900 (35.43)
SC
mm (in.)
RH
mm (in.)
182.5 (7.19)
DS
mm (in.)
254 (10.00)
270 (10.63)
TIRE SECTION WIDTH : See section 8: “TIRE AND DISC WHEEL” (PAGE II-8-1)
TIRE LOADED RADIUS : See section 7: FRAME HEIGHT “Tire radius” (PAGE II-7-1)
Formula for calculating rear axle clearance
-
DW = RT
DS - TIRE SECTION WIDTH
MW = RT + DS + TIRE SECTION WIDTH
-
RC = TIRE LOADED RADIUS
RH
FE.FG II-10-1
11. REAR AXLE BOUNCE HEIGHT
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MODEL TIRE SIZE
FE83 LT215/85R16 396.5 (15.61) 180 (7.09) 105 (4.13) 645 (25.39)
Except FE84DHW LT215/85R16 396.5 (15.61) 180 (7.09) 105 (4.13) 650 (25.59)
FE84DHW LT215/85R16 396.5 (15.61) 137 (5.39) 159 (6.26) 645 (25.39)
FE85 LT215/75R17.5 393.5 (15.49) 180 (7.09) 105 (4.13) 648 (25.51)
FG84 LT235/85R16 414 (16.30) 115 (4.53) 170 (6.69) 669 (26.30)
R A
mm (in.) mm (in.) mm (in.) mm (in.) mm (in.)
(1)
B
NOTES:
(1) “A” indicates the distance between the top of rear axle and the upper face of frame in extreme bump
position.
(2) “B” indicates the distance between the top of tire and the upper face of frame in bump position.
(3) “C” indicates the distance between the side wall of tire and the web face frame.
(2)
C
(3)
D
365 (14.37)
FE.FG II-11-1
12. FUEL TANK
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12.1 FE Series
<Except FE84DHW>
UNIT : mm
FE.FG II-12-1
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<FE84DHW>
UNIT : mm
FE.FG II
-12-
2
12.2 FE Series (Rear fuel tank)
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UNIT : mm
FE.FG II-12-3
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12.3 FE Series (Spare fuel tank)
FE8DJZ
FE8DGZ
FE8DKZ
UNIT : mm
FE.FG II
-12-
4
12.4 FG Series
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UNIT : mm
FE.FG II-12-5
13. BATTERY BOX
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UNIT : mm (in.)
FE.FG II-13-1
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Z
***
FE8
14. LICENSE PLATE LAMP
FE84DHW
FG84D
FE.FG II-14-1
15. REAR COMBINATION LAMP
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FE.FG II-15-1
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16. BRAKES PIPING DIAGRAM
16.1 FE83D, FE84D
FE.FG II-16-1
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16.2 FE85D
FE.FG II-16-2
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16.3 FG84DF6
FE.FG II-16-3
17. PROPELLER SHAFT
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FE Series
FG Series
UNIT : mm
FE.FG II-17-1
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MODEL
SERIES
VEHICLE MODEL
(T/M MODEL)
ENG CTR TO
JOINT (mm)
l
l
0
PROPELLER SHAFT TRUE
LENGTH (mm)
l
1
2
l
3
*
JOINT POINT (mm) JOINT ANGLE (Degree)
h
h
0
h
1
2
h
3
*
a
a
0
1
a
a
2
*
3
*
b
FE85D
FE83D
FE84D
FE85D
FG84D
FE85DDZ
(T/M M036S6)
FE85DEZ
(T/M M036S6)
FE85DGZ
(T/M M036S6)
FE85DJZ
(T/M M036S6)
FE85DKZ
(T/M M036S6)
FE83DDZ
(T/M M036A6)
FE83DEZ
(T/M M036A6)
FE83DGZ
(T/M M036A6)
FE84DDZ
(T/M M036A6)
FE84DEZ
(T/M M036A6)
FE84DGZ
(T/M M036A6)
FE84DJZ
(T/M M036A6)
FE84DHW
(T/M M036A6)
FE85DDZ
(T/M M036A6)
FE85DEZ
(T/M M036A6)
FE85DGZ
(T/M M036A6)
FE85DJZ
(T/M M036A6)
FE85DKZ
(T/M M036A6)
FG84DF6
(T/M M036S5)
- 1164 - - 1.0 0.1 2.0
792
678 986 302 0.4 2.8 -2.1 1.6
998
-
1126 319
253
813 347 - 4.1 -4.5
748
1164
305
1153
-
345
324
0.7 3.5 -3.1
1.5
0.5
2.0 3.1 -4.4
- 1057 - - 1.1 0.0 2.2
900
568 988 301 0.5 2.7 -2.1 1.6
888
-
1128
262
318
- 324
0.8
-
3.4 -3.1 1.4
- 1057 - - 1.1 0.0 2.2
900
568 988 301 0.5 2.7 -2.1 1.6
262
888
638 813 1166
1128 318
305 347
-
-
324
0.8
3.4 -3.1 1.4
0.6 0.9 4.1 -4.5 1.5
1108 - 1258 229 278 - 279 2.0 - 2.5 1.1 1.3
- 1057 - - 1.1 0.0 2.2
900
568 988 301 0.5 2.7 -2.1 1.6
888
-
1128 318
262
813 347 0.9 4.1 -4.5
638
1166
305
1153
-
345
324
-
0.8
0.6
3.4 -3.1 1.4
1.5
1.8 3.1 -4.4
888 678 - 1021 514 535 - 479 2.8 - 4.8 0.3 -0.9
NOTE: *-marked is at the upper bounce limit (at the full-stroke).
FE.FG II
-17-
2
18. EXHAUST SYSTEM
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18.1 FE8DDZ
FE.FG II-18-1
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18.2 FE8DEZ
FE.FG II
-18-
2
18.3 FE8DGZ
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FE.FG II-18-3
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18.4 FE8DJZ, FE85DKZ
FE.FG II
-18-
4
18.5 FE84DHW
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FE.FG II-18-5
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18.6 FG84DF6
FE.FG II
-18-
6
19. ELECTRIC CIRCUIT DIAGRAM
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19.1 POWER, CHARGE AND GROUND CIRCUIT POWER CIRCUIT
FE.FG II-19-1
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POWER CIRCUIT
FE.FG II
-19-
2
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POWER CIRCUIT
FE.FG II-19-3
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POWER CIRCUIT
FE.FG II
-19-
4
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POWER CIRCUIT
FE.FG II-19-5
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POWER CIRCUIT
FE.FG II
-19-
6
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POWER CIRCUIT
FE.FG II-19-7
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POWER CIRCUIT
FE.FG II
-19-
8
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POWER CIRCUIT
FE.FG II-19-9
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POWER CIRCUIT
FE.FG II
-19-
10
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POWER CIRCUIT
FE.FG II-19-11
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POWER CIRCUIT
FE.FG II
-19-
12
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RESERVE POWER CIRCUIT
FE.FG II-19-13
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BATTERY CHARGING CIRCUIT
FE.FG II
-19-
14
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GROUND
FE.FG II-19-15
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GROUND
Location Circuit No.
[1]
[2]
[3] – (MVE3) 1.25-B Cab ground MVCU case ground
ECU: Electronic control unit
MVCU: Multifunction vehicle control unit
– (GCE5) 1.25-B Cab ground
Wire diameter-wire
color
MVE3 B MVCU case ground –
GCE5 B
EA10 5-B Frame ground –
Destination Remarks
Engine ECU case
ground
Engine ECU case
ground
–
FE.FG II
-19-
16
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GROUND
FE.FG II-19-17
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GROUND
Wire
Location Circuit No.
[5] HNE1 1.25-B Horn bracket –
[6] – 15-B Battery Battery ground
[8] – 85 Engine Engine ground
[9]
[10]
[11] (1) BWE2 3-B Center panel harness –
[11] (2)
[11] (3)
[11] (4)
[11] (5)
[12] EA14 1.25-B Rear chassis harness –
EA11 2-B JOINT1 –
EA12 1.25-B JOINT2 –
ASE1 3-B Hydraulic unit –
ASE2 3-B Hydraulic unit –
EA01 1.25-B Joint connector (J/C-M1) –
EA03A 3-B JOINT (EA03) –
EA04 B Meter cluster –
EA07 0.85-B Joint connector (J/C-1) –
GCE1 2-B Engine electronic control unit –
GCE3 2-B Engine electronic control unit –
EA08 0.85-B Joint connector (J/C-1) –
GCE2 2-B Engine electronic control unit –
EA02 1.25-B Joint connector (J/C-M1) –
EA03B 3-B JOINT (EA03) –
EA10 5-B Cab ground –
diameter-wire
color
Destination Remarks
FE.FG II
-19-
18
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GROUND
FE.FG II-19-19
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GROUND
FE.FG II
-19-
20
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GROUND
FE.FG II-19-21
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GROUND
FE.FG II
-19-
22
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GROUND
FE.FG II-19-23
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GROUND
FE.FG II
-19-
24
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GROUND
FE.FG II-19-25
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GROUND
FE.FG II
-19-
26
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GROUND
FE.FG II-19-27
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