Mitsubishi FE2007, FG2007 User Manual

BODY BUILDER’S DRAWINGS

AND

SUPPORTING DATA

LIT. No. LTE07001-A

SEP. 2007

INTRODUCTION

This book has been designed to provide information for body and equipment manufacturers who

mount their products on MITSUBISHI-FUSO FE chassis.

We believe that all the detailed information which is essential for that purpose is contained in this

book, but if you require any additional data or information, please contact:

MITSUBISHI FUSO TRUCK OF AMERICA, INC.

2015 Center Square Road,

Logan Township, NJ 08085

(Phone : (856) 467-4500)

The specifications and descriptions contined in this book are based on the latest product

information at the time of publication, but since the design of MITSUBISHI-FUSO truck is

continuously being improved, we must reserve the right to discontinue or change at any time

without prior notice.

COMPLIANCE WITH FEDERAL MOTOR VEHICLE SAFETY STANDARDS

The federal government has established Federal Motor Vehicle Safety Standards (FMVSS) for

various categories of motor vehicles and motor vehicle equipment under the provisions of the

National Traffic and Motor Vehicle Safety Act of 1966. The Act imposes important legal

responsibilities on manufacturers, dealers, body builders and others engaged in the marketing of

motor vehicles and motor vehicle equipment.

Vehicles manufactured by Mitsubishi FUSO Truck & Bus Corporation (MFTBC) for the subsequent

installation of commercial bodies are classified as incomplete vehicles. These vehicles fully comply

with certain applicable Motor Vehicle Safety Standards, and partially (or do not) comply with others.

They cannot be certified fully because certain components which are required for certification are

not furnished. Under present federal regulations, vehicles completed from these units are required

to meet all applicable standards in effect on the date of manufacture of the incomplete vehicle, the

date of final completion, or date between those two dates, as determined by their final configuration.

MFTBC incomplete vehicles carry in the glove box a document, as shown on the next page, that

provides the vehicle types (truck) into which they may appropriately be completed, and the degree

to which the incomplete vehicles comply with each of the standards in effect on the date of its

manufacture. The completing manufacturer must certify compliance with all applicable standards,

but may rely on MFTBC certification for those standards so indicated in the instructions for

completing the vehicle document, provided that the instructions for completing the vehicle are

followed. Questions may be directed to the Engineering or Service Department of MFTBC.

Alterations, modifications, or additions to the vehicle which affect compliance with FMVSS are not

covered by MFTBC certification and are the responsibility of the completing manufacturer. Likewise

the completing manufacturer must assume responsibility for compliance with changes in federal

requirements that occur after the manufacture of the incomplete vehicle by MFTBC, if he elects to

certify compliance as of a later date.

INCOMPLETE VEHICLE DOCUMENT

DO NOT REMOVE

THIS DOCUMENT MUST REMAIN WITH THIS VEHICLE

UNTIL IT IS CERTIFIED AS A COMPLETE VEHICLE

List of FMVSS and CMVSS applicable to MFTBC trucks with GVWR of more than 10,000 lbs.

manufactured after Jan. 1, 2007 is shown below.

FMVSS/CMVSS NO.

Title

101 Controls and Displays

102 Transmission Shift Lever Sequence, Starter Interlock and Transmission Braking Effect

103 Windshield Defrosting and Defogging Systems

104 Windshield Wiping and Washing Systems

105 Hydraulic Brake Systems

106 Brake Hoses

108 Lamps, Reflective Devices and Associated Equipment

111 Rearview Mirrors

115 Vehicle Identification Number (CMVSS ONLY)

116 Motor Vehicle Brake Fluids

119 New Pneumatic Tires for Vehicles other than Passenger Cars

120 Tire Selection and Rims for Motor Vehicles other than Passenger Cars

124 Accelerator Control Systems

205 Glazing Materials

206 Door Locks and Door Retention Components

207 Seating Systems

208 Occupant Crash Protection

209 Seat Belt Assemblies

210 Seat Belt Assembly Anchorages

302 Flammability of Interior Materials

1100 Vehicle Emissions (CMVSS only)

1106 Noise Emission (CMVSS only)

In addition to the Incomplete Vehicle Document, a Safety conformance

Label as shown to the right is affixed to all the vehicles when shipped

from the factory. This label contains all the FMVSS numbers applicable

not only to chassis-cabs but also to completed vehicles if they are

completed in accordance with the Incomplete Vehicle Document.

This label is affixed to the door latch post of the left-hand side door.

DO NOT COVER OVER WITH ANY OTHER LABEL.

NOISE REGULATIONS

The U.S. Environmental Protection Agency (EPA) has established noise emission standards

applicable to medium and heavy trucks in excess of 10,000 lbs. GVWR manufactured after January

1, 1988 (40 CFR §205.52), requiring that they must conform to an 80 dB (A) maximum noise level

when tested pursuant to EPA’s test procedures.

MFTBC trucks are built in conformance with EPA Noise Emission Standards. Modified or altered

vehicles may increase in noise emissions; compliance with applicable noise standards are the

responsibility of the subsequent stage manufacturer.

A sample of Noise Emission Conformity Label is shown below. This label is affixed to all the

vehicles when shipped from the factory.

DO NOT COVER OVER WITH ANY OTHER LABEL.

This label is affixed to the left-hand side door panel.

PART II

DRAWINGS AND TECHNICAL DATA

TABLE OF CONTENTS

1. LINE-UP CHART ....................................................................................................................................... II

2. TYPICAL BODY LENGTH ......................................................................................................................... II

3. CHASSIS CAB DRAWING ........................................................................................................................ II

3.1 Chassis cab drawing ........................................................................................................................ II

3.1.1 FE8!DDZ (automatic transmission) ........................................................................................... II

3.1.2 FE85DDZ (manual transmission) ................................................................................................ II

3.1.3 FE8!DEZ (automatic transmission) ........................................................................................... II

3.1.4 FE85DEZ (manual transmission) ................................................................................................ II

3.1.5 FE8!DGZ (automatic transmission) ........................................................................................... II

3.1.6 FE85DGZ (manual transmission) ................................................................................................ II

3.1.7 FE84DHW (automatic transmission) ........................................................................................... II

3.1.8 FE8!DJZ (automatic transmission) ............................................................................................ II

3.1.9 FE85DJZ (manual transmission) ................................................................................................. II

3.1.10 FE85DKZ (automatic transmission) ............................................................................................ II

3.1.11 FE85DKZ (manual transmission) ................................................................................................ II

3.1.12 FG84DF6 (manual transmission) ................................................................................................ II

3.2 Cab front and rear view .................................................................................................................... II

4. CHASSIS FRAME ASSEMBLY ................................................................................................................. II

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4.1 FE8!DDZ ........................................................................................................................................ II

4.2 FE8!DEZ ......................................................................................................................................... II

4.3 FE8!DGZ ........................................................................................................................................ II

4.4 FE8!DJZ ......................................................................................................................................... II

4.5 FE85DKZ .......................................................................................................................................... II

4.6 FE84DHW ........................................................................................................................................ II

4.7 FG84DF6 .......................................................................................................................................... II

5. CROSSMEMBER REAR VIEW ................................................................................................................. II

5.1 FE Series (Except FE84DHW) ......................................................................................................... II

5.2 FE84DHW ........................................................................................................................................ II

5.3 FG Series ......................................................................................................................................... II

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6. FRAME SECTION MODULUS DIAGRAMS .............................................................................................. II

6.1 FE8!DDZ ........................................................................................................................................ II

6.2 FE8!DEZ ......................................................................................................................................... II

6.3 FE8!DGZ ........................................................................................................................................ II

6.4 FE8!DJZ ......................................................................................................................................... II

6.5 FE85DKZ .......................................................................................................................................... II

6.6 FE84DHW ........................................................................................................................................ II

6.7 FG84DF6 .......................................................................................................................................... II

7. FRAME HEIGHT ........................................................................................................................................ II

7.1 Tire radius ......................................................................................................................................... II

7.2 Front and rear springs ...................................................................................................................... II

7.2.1 FE83 ............................................................................................................................................ II

7.2.2 FE84 (Except FE84DHW) .......................................................................................................... II

7.2.3 FE84DHW ................................................................................................................................... II

7.2.4 FE85 ............................................................................................................................................ II

7.2.5 FG84 ........................................................................................................................................... II

7.3 Vehicle’s sprung weight .................................................................................................................... II

8. TIRE AND DISC WHEEL .......................................................................................................................... II

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9. FRONT AXLE ............................................................................................................................................ II

10. REAR AXLE ............................................................................................................................................... II

11. REAR AXLE BOUNCE HEIGHT ............................................................................................................... II

12. FUEL TANK ............................................................................................................................................... II

12.1 FE Series .......................................................................................................................................... II

12.2 FE Series (Rear fuel tank) ................................................................................................................ II

12.3 FE Series (Spare fuel tank) .............................................................................................................. II

12.4 FG Series ......................................................................................................................................... II

13. BATTERY BOX .......................................................................................................................................... II

14. LICENSE PLATE LAMP ............................................................................................................................ II

15. REAR COMBINATION LAMP ................................................................................................................... II

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16. BRAKES PIPING DIAGRAM ..................................................................................................................... II

16.1 FE83D, FE84D ................................................................................................................................. II

16.2 FE85D .............................................................................................................................................. II

16.3 FG84DF6 .......................................................................................................................................... II

17. PROPELLER SHAFT ................................................................................................................................ II

18. EXHAUST SYSTEM .................................................................................................................................. II

18.1 FE8!DDZ ........................................................................................................................................ II

18.2 FE8!DEZ ......................................................................................................................................... II

18.3 FE8!DGZ ........................................................................................................................................ II

18.4 FE8!DJZ, FE85DKZ ....................................................................................................................... II

18.5 FE84DHW ........................................................................................................................................ II

18.6 FG84DF6 .......................................................................................................................................... II

19. ELECTRIC CIRCUIT DIAGRAM ............................................................................................................... II

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19.1 POWER, CHARGE AND GROUND CIRCUIT ................................................................................. II

POWER CIRCUIT ............................................................................................................... II-19-1

RESERVE POWER CIRCUIT ............................................................................................. II-19-13

BATTERY CHARGING CIRCUIT ........................................................................................ II-19-14

GROUND ............................................................................................................................. II-19-15

19.2 STARTING CIRCUIT ........................................................................................................................ II

ENGINE STARTING CIRCUIT ............................................................................................ II-19-32

ENGINE PREHEATING CIRCUIT ....................................................................................... II-19-34

19.3 LIGHTING CIRCUIT ......................................................................................................................... II

HEADLAMP CIRCUIT ......................................................................................................... II-19-36

DAYTIME RUNNING LIGHT CIRCUIT ............................................................................... II-19-37

TAIL, CLEARANCE AND LICENSE PLATE LAMPS CIRCUIT .......................................... II-19-39

STOP LAMP CIRCUIT ........................................................................................................ II-19-40

TURN SIGNAL AND HAZARD LAMP CIRCUIT ................................................................. II-19-42

BACKUP LAMP CIRCUIT ................................................................................................... II-19-43

CAB LAMP CIRCUIT ........................................................................................................... II-19-45

ILLUMINATION LAMP CIRCUIT ......................................................................................... II-19-46

IDENTIFICATION LAMP AND SIDE MARKER LAMP CIRCUIT ........................................ II-19-47

VAN BODY DOME LIGHT CIRCUIT ................................................................................... II-19-48

19.4 METER CLUSTER ........................................................................................................................... II

METER CLUSTER INTERNAL CIRCUIT ........................................................................... II-19-49

TACHOMETER CIRCUIT .................................................................................................... II-19-51

SPEEDOMETER CIRCUIT ................................................................................................. II-19-52

FUEL GAUGE CIRCUIT ...................................................................................................... II-19-53

WATER TEMPERATURE GAUGE CIRCUIT ..................................................................... II-19-54

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19.5 INDICATOR AND WARNING LAMP CIRCUIT ................................................................................ II

PARKING BRAKE INDICATOR CIRCUIT .......................................................................... II-19-55

BRAKE WARNING CIRCUIT .............................................................................................. II-19-56

ENGINE OIL LEVEL WARNING CIRCUIT ......................................................................... II-19-58

ENGINE OIL PRESSURE WARNING CIRCUIT ................................................................. II-19-59

OVERHEATING WARNING CIRCUIT ................................................................................ II-19-60

BRAKE PAD WARNING CIRCUIT ...................................................................................... II-19-61

CAB TILT WARNING CIRCUIT ........................................................................................... II-19-62

FUEL FILTER WARNING CIRCUIT .................................................................................... II-19-63

19.6 CAB SIDE ELECTRICAL CIRCUIT .................................................................................................. II

CIGARETTE LIGHTER CIRCUIT ........................................................................................ II-19-64

AUDIO CIRCUIT .................................................................................................................. II-19-65

WIPER AND WASHER CIRCUIT ........................................................................................ II-19-66

HORN CIRCUIT .................................................................................................................. II-19-67

AIR-CONDITIONER CIRCUIT ............................................................................................ II-19-68

POWER WINDOW AND CENTRAL DOOR LOCK CIRCUIT ............................................. II-19-70

MIRROR HEATER CIRCUIT ............................................................................................... II-19-71

19.7 CHASSIS SIDE ELECTRICAL CIRCUIT ......................................................................................... II

EXHAUST BRAKE CIRCUIT ............................................................................................... II-19-72

19.8 ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT ...................................................... II

TRANSMISSION POWER TAKE-OFF CIRCUIT ................................................................ II-19-74

19.9 OTHER CIRCUIT ............................................................................................................................. II

JOINT CONNECTOR (J/C) ................................................................................................. II-19-75

DIAGNOSIS SWITCH AND MEMORY CLEAR SWITCH ................................................... II-19-79

COMMONRAIL SYSTEM CIRCUIT ................................................................................................. II

AUTOCRUISE SYSTEM CIRCUIT .................................................................................................. II

AUTOMATIC TRANSMISSION CIRCUIT ........................................................................................ II

ANTI-LOCK BRAKE SYSTEM CIRCUIT ......................................................................................... II

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1. LINE-UP CHART

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BASIC COMPORNENTS BASIC DIMENSIONS mm (in.) CURB WEIGHT kg (lbs.) RATING kg (lbs.) MODEL SERIES

FE83D

FE84D

FE85D

FG84D FG84DF6SLSUJ 4M50T-6AT7 M036S5 LT235/85R16

VEHICLE MODEL

FE83DDZSLSUH

FE83DEZSLSUH

FE83DGZSLSUH

FE84DDZSLSUH

FE84DEZSLSUH

FE84DGZSLSUH

FE84DJZSLSUH

FE84DHWSLSUH

FE85DDZSLSUG

FE85DEZSLSUG

FE85DGZSLSUG

FE85DJZSLSUG

FE85DKZSLSUG

FE85DDZSLSUH

FE85DEZSLSUH

FE85DGZSLSUH

FE85DJZSLSUH

FE85DKZSLSUH

ENGINE TRANSMISSION TIRES

4M50T-8AT8 M036A6 (AISIN)

LT215/85R16

4M50T-6AT8 M036A6 (AISIN)

M036S6

4M50T-6AT8

M036A6 (AISIN)

215/75R17.5

WHEEL

BASE

2,910

(114.6)

3,410

(134.3)

3,870

(152.4)

2,910

(114.6)

3,410

(134.3)

3,870

(152.4)

4,470

(176.0)

4,200

(165.4)

2,910

(114.6)

3,410

(134.3)

3,870

(152.4)

4,470

(176.0)

4,810

(189.4)

2,910

(114.6)

3,410

(134.3)

3,870

(152.4)

4,470

(176.0)

4,810

(189.4)

3,510

(138.2)

OVERALL

LENGTH

5,771

(227.2)

6,271

(246.9)

6,731

(265.0)

5,771

(227.2)

6,271

(246.9)

6,731

(265.0)

7,331

(288.6)

6,460

(254.3)

5,771

(227.2)

6,271

(246.9)

6,731

(265.0)

7,331

(288.6)

7,671

(302.0)

5,771

(227.2)

6,271

(246.9)

6,731

(265.0)

7,331

(288.6)

7,671

(302.0)

5,713

(224.9)

OVERALL

WIDTH

(approx.)

2,130 (83.9)

2,030 (79.9)

2,126 (83.7)

2,060 (81.1)

OVERALL

HEIGHT

(approx.)

2,270 (89.4)

2,290 (90.2)

2,275 (89.6)

2,285 (90.0)

2,510 (98.8)

CAB TO

REAR AXLE

(ACTUAL)

2,385 (93.9) 2,885

(113.6)

3,345

(131.7)

2,385 (93.9) 2,885

(113.6)

3,345

(131.7)

3,945

(155.3)

2,675

(105.3)

2,385 (93.9) 2,885

(113.6)

3,345

(131.7)

3,945

(155.3)

4,285

(168.7)

2,385 (93.9) 2,885

(113.6)

3,345

(131.7)

3,945

(155.3)

4,285

(168.7)

2,970

(116.9)

FRONT REAR TOTAL FRONT REAR TOTAL

1,810

(3,990)

1,850

(4,080)

1,880

(4,145)

1,820

(4,010)

1,860

(4,100)

1,880

(4,145)

1,895

(4,180)

1,980

(4,365)

1,825

(4,025)

1,860

(4,100)

1,885

(4,155)

1,890

(4,170)

1,910

(4,210)

1,860

(4,100)

1,900

(4,190)

1,920

(4,235)

1,930

(4,255)

1,945

(4,290)

1,940

(4,280)

865

(1,910)

845

(1,865)

845

(1,865)

900

(1,985)

875

(1,930)

885

(1,950)

900

(1,985)

940

(2,070)

955

(2,105)

940

(2,070)

945

(2,085)

965

(2,130)

960

(2,115)

965

(2,130)

945

(2,085)

955

(2,105)

970

(2,140)

965

(2,130)

795

(1,755)

2,675

(5,900)

2,695

(5,945)

2,725

(6,010)

2,720

(5,995)

2,735

(6,030)

2,765

(6,095)

2,795

(6,165)

2,920

(6,435)

2,780

(6,130)

2,800

(6,170)

2,830

(6,240)

2,855

(6,300)

2,870

(6,325)

2,825

(6,230)

2,845

(6,275)

2,875

(6,340)

2,900

(6,395)

2,910

(6,420)

2,735

(6,035)

2,430

(5,360)

2,900

(6,395)

2,600

(5,730)

4,480

(9,880)

5,760

(12,700)

4,300

(9,480)

5,670

(12,500)

6,575

(14,500)

8,160

(17,995)

6,375

(14,050)

FE.FG II-1-1

2. TYPICAL BODY LENGTH

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1. MFTA suggests the X-marked body length of each model because of stability, commerciality and reliability.

2. Rear body dimensions shall not exceed 96” wide (outside) and 96” from top of frame to top of body without prior approval from MFTA Applications Group.

Vehicle Model

FE83D FE84D FE85D

FE84D HW

FG84D F

WB CA UCA CB CE OAL HG 12 14 16 18 20 22

114.6 93.9 86 7.9 158.5 227.2 24.0

(2,910) (2,385) (2,185) (200) (4,025) (5,771) (610)

134.3 113.6 105.7 7.9 178.1 246.9 24.0

(3,410) (2,885) (2,685) (200) (4,525) (6,271) (610)

152.4 131.7 123.8 7.9 196.3 265 24.0

(3,870) (3,345) (3,145) (200) (4,985) (6,731) (610)

176 155.3 147.4 7.9 219.9 288.6 24.0

(4,470) (3,945) (3,745) (200) (5,585) (7,331) (610)

189.4 168.7 160.8 7.9 233.3 302 24.0

(4,810) (4,285) (4,085) (200) (5,925) (7,671) (610)

165.4 105.3 103.4 1.9 147.8 254.3 26.6

(4,200) (2,675) (2,626) (49) (3,753) (6,460) (675)

138.2 116.9 108.5 8.5 158.0 224.9 28.3

(3,510) (2,970) (2,755) (215) (4,013) (5,713) (720)

Dimensions, Inch (mm) Body Length (ft)

X X

X1 X1

X1: NOT APPLICABLE TO REAR FUEL TANK

Variations to this chart require prior approval from MFTA Applications Group.

NOTES:

(1) Selection of the correct model and wheelbase is dependent on many factors. This chart can serve only as a quick reference

guide. It does not preclude the necessity of performing a complete weight distribution analysis, particularly when equipment such as lift gates, reefers or others are required.

(2) MFTA assumes no liability whatsoever for any damage(s) to person(s) or property caused by utilization of this chart.

Selection of the correct model and wheelbase is solely the responsibility of the selling dealers and final stage manufacturer. (3) All weight distribution calculations herein are based on water level loading and a cab-to-body clearance on above table. (4) When selection of the correct model and wheelbase is made, carefully follow the requirements below;

(a) Individual GAWR’s and GVWR’s must not be exceeded.

(b) It is advisable that front axle loading ratio be 33% of total vehicle weight or more for vehicle stability.

(c) The length of the rear overhang must comply with state and local regulations, if any. (5) The center of gravity of the completed vehicle with a full load should not exceed 60” above ground level and must be located

horizontally between the centerlines of the front and rear axles.

FE.FG II-2-1

3. CHASSIS CAB DRAWING

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3.2 Cab front and rear view

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CAB FRONT AND REAR VIEWS (FE)

CAB REAR VIEWS (FE8W)

CAB FRONT AND REAR VIEWS (FG)

FE.FG II-3-13

4. CHASSIS FRAME ASSEMBLY

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4.1 FE8!DDZ

UNIT : mm (in.) SCALE : 1/30

FE.FG II-4-1

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4.2 FE8!DEZ

UNIT : mm (in.) SCALE : 1/30

FE.FG II

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4.3 FE8!DGZ

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UNIT : mm (in.) SCALE : 1/30

FE.FG II-4-3

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4.4 FE8!DJZ

UNIT : mm (in.) SCALE : 1/30

FE.FG II

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