ENGINE AND
EMISSION
CONTROL
CONTENTS
17-1
ENGINE CONTROL SYSTEM 2........
GENERAL INFORMATION 2................
SERVICE SPECIFICATIONS 2..............
ON-VEHICLE SERVICE 2..................
Accelerator Cable Check and Adjustment 2....
Accelerator Pedal Position Sensor Check 3....
ACCELERATOR CABLE AND PEDAL 4....
ACCELERATOR PEDAL POSITION
SENSOR <4G6> 5.........................
EMISSION CONTROL SYSTEM 6......
GENERAL INFORMATION 6................
Emission Control Device Reference
Table 6.....................................
SERVICE SPECIFICATION 7...............
SPECIAL TOOL 7.........................
VACUUM HOSE 7.........................
Vacuum Hose Piping Diagram 7..............
V acuum Circuit Diagram 9...................
V acuum Hose Check 9......................
V acuum Hose Installation 9..................
CRANKCASE EMISSION CONTROL
SYSTEM 10..............................
General Information 10......................
System Diagram 10.........................
Component Location 10......................
Positive Crankcase Ventilation System
Check 11...................................
PCV Valve Check 11........................
EVAPORATIVE EMISSION CONTROL
SYSTEM 12..............................
General Information 12......................
System Diagram 12.........................
Component Location 12......................
Purge Control System Check 13..............
Purge Port Vacuum Check 13................
Purge Control Solenoid Valve Check 14.......
EXHAUST GAS RECIRCULATION (EGR)
SYSTEM 15..............................
General Information 15......................
Operation 15................................
System Diagram 15.........................
Component Location 15......................
Exhaust Gas Recirculation (EGR) Control
System Check 16...........................
EGR Valve (Stepper Motor)
Check 16...................................
CATALYTIC CONVERTER 17..............
17-2
ENGINE AND EMISSION CONTROL -
Engine Control System
ENGINE CONTROL SYSTEM 17100010102
GENERAL INFORMATION
A cable-type accelerator mechanism and a
suspended-type pedal have been adopted.
Accelerator pedal position sensor is used for
vehicles with 4G6 engine which is equipped with
the electronically-controlled fuel injection system.
SERVICE SPECIFICATION
Items Standard value
Accelerator cable play mm 1-2
ON-VEHICLE SERVICE
ACCELERATOR CABLE CHECK AND
ADJUSTMENT
1. Turn A/C and lamps OFF.
Inspect and adjust at no load.
2. Warm engine until stabilized at idle.
3. Confirm idle speed is at prescribed value. (Refer to
GROUP 11 - On-vehicle Service.)
4. Stop engine (ignition switch OFF).
5. Confirm there are no sharp bends in accelerator cable.
6. Check inner cable for correct slack.
Standard value: 1 - 2 mm
17100030139
17100090243
<4G6>
Lock nut
<4G9>
Lever
Adjusting nut
Accelerator pedal
position sensor
Adjusting bolt or
adjusting nut
Plate
7. If there is too much slack or no slack, adjust play by the
following procedures.
<4G6>
(1) Loosen the adjusting nut, and then move the lever
to throttle fully-closed position.
(2) Tighten the adjusting nut until the lever start to move,
turn back one turn, and then tighten the lock nut
to the specified torque.
<4G9>
(1) Loosen the adjusting bolt or adjusting nut to release
the cable.
(2) Move the plate until the inner cable play is at the
standard value, and then tighten the adjusting bolt
or adjusting nut.
(3) After adjusting, check that the throttle lever is touching
the stopper.
ENGINE AND EMISSION CONTROL -
ACCELERATOR PEDAL POSITION SENSOR
CHECK
Refer to GROUP 13A - On-vehicle Service.
Engine Control System
17-3
17100190011
17-4
ENGINE AND EMISSION CONTROL -
Engine Control System
ACCELERATOR CABLE AND PEDAL
REMOVAL AND INSTALLATION
Post-installation Operation
Adjusting the Accelerator Cable (Refer to
P.17-2
plink=17100090052.)
<4G9 - R.H. drive vehicles>
10 Nm
5Nm
1
4
2
12 Nm
<4G6>
3
<4G6>
1
4
2
3
<4G9 - L.H. drive vehicles>
5Nm
1
2
9
10
17100120256
4
10
5
<4G9>
6
3
6
Removal steps
1. Adjusting bolt or adjusting nut
2. Inner cable connection (Engine
side)
3. Inner cable connection (Pedal side)
4. Accelerator cable
5. Snap ring
6
12 Nm
7
8
11
6. Accelerator arm assembly
7. Spring
8. Pedal pad
9. Accelerator pedal bracket
10. Bushing
11. Accelerator pedal stopper
sub=
ENGINE AND EMISSION CONTROL -
Engine Control System
17-5
ACCELERATOR PEDAL POSITION SENSOR <4G6>
REMOVAL AND INSTALLATION
Post-installation Operation
Adjusting the Accelerator Cable (Refer to P.17-2.)
2
1
10 Nm
10 - 13 Nm
3
17100180018
2
10 - 13 Nm
Removal steps
1. Inner cable connection
2. Accelerator pedal position sensor
connector
3. Accelerator pedal position sensor
assembly
10 - 13 Nm
4
4. Accelerator pedal position sensor
bracket
17-6
ENGINE AND EMISSION CONTROL -
Emission Control System
EMISSION CONTROL SYSTEM
GENERAL INFORMATION
The emission control system consists of the following subsystems:
D Crankcase emission control system
D Evaporative emission control system
D Exhaust emission control system
Items Name Specification
Crankcase emission
control system
Evaporative emission
control system
Exhaust emission
control system
Positive crankcase ventilation (PCV) valve Variable flow type
Canister
Purge control solenoid valve
Air-fuel ratio control device- GDI system Oxygen sensor feedback type
Exhaust gas recirculation system
D
EGR valve
Catalytic converter Monolith type
EMISSION CONTROL DEVICE REFERENCE TABLE
Related parts Crankcase
emission
control
system
PCV valve
´
Evaporative
emission
control
system
Air/fuel
ratio
control
system
(Purpose: HC reduction)
Equipped
Duty cycle type solenoid valve
(Purpose: HC reduction)
(Purpose: CO, HC, NOx reduction)
Equipped
Stepper motor type
(Purpose: NOx reduction)
(Purpose: CO, HC, NOx reduction)
Catalytic
converter
Exhaust
gas
recirculation
system
Reference
page
17-11
Purge control solenoid valve
GDI system component
Catalytic converter
EGR valve
´
´ ´
17-14
GROUP
13A <4G6>
GROUP
13B <4G9>
´
´
17-17
17-16