Mitsubishi Electric M800, C80, M80, E80 Series Manual
Introduction
This manual is a guide for using the MITSUBISHI CNC.
Supported models are as follows:
Supported model Abbreviations in this manual
M800W Series
M800S Series
M80W Series
M80 Series
E80 Series E80, M800/M80 Series, M8
C80 Series C80
Be sure to keep this manual always at hand.
Notes on Reading This Manual
(1) This manual explains general parameters as viewed from the NC.
For information about each machine tool, refer to manuals issued from the machine manufacturer.
If the descriptions relating to "restrictions" and "allowable conditions" conflict between this manual and the machine manufacturer's instruction manual, the later has priority over the former.
(2) This manual is intended to contain as much descriptions as possible even about special operations.
The operations to which no reference is made in this manual should be considered impossible.
M800 Series, M800, M8
M80 Series, M80, M8
CAUTION
For items described as "Restrictions" or "Usable State" in this manual, the instruction manual issued by the machine tool
builder takes precedence over this manual.
Items not described in this manual must be interpreted as "not possible".
This manual is written on the assumption that all the applicable functions are included. Some of them, however, may not
be available for your NC system. Refer to the specifications issued by the machine tool builder before use.
Refer to the Instruction Manual issued by each machine tool builder for details on each machine tool.
Some screens and functions may differ depending on the NC system (or its version), and some functions may not be possible. Please confirm the specifications before use.
Do not connect NC system to the Internet-connected network.
To maintain the safety of the NC system against unauthorized access from external devices via the network, take appropriate measures.
In this manual, the following abbreviations might be used.
L system: Lathe system
M system: Machining center system
MTB: Machine tool builder
Also refer to the manuals on "Manual List" as necessary.
Manual List
Manuals related to M800/M80/E80/C80 Series are listed as follows.
These manuals are written on the assumption that all optional functions are added to the targeted model.
Some functions or screens may not be available depending on the machine or specifications set by MTB. (Confirm the
specifications before use.)
The manuals issued by MTB take precedence over these manuals.
Manual IB No. Purpose and Contents
M800/M80/E80 Series
Instruction Manual
C80 Series
Instruction Manual
M800/M80/E80/C80 Series
Programming Manual
(Lathe System) (1/2)
M800/M80/E80/C80 Series
Programming Manual
(Lathe System) (2/2)
M800/M80/E80/C80 Series
Programming Manual
(Machining Center System) (1/2)
M800/M80/E80/C80 Series
Programming Manual
(Machining Center System) (2/2)
M800/M80/E80/C80 Series
Alarm/Parameter Manual
IB-1501274
IB-1501453
IB-1501275
IB-1501276
IB-1501277
IB-1501278
IB-1501279
Operation guide for NC
Explanation for screen operation, etc.
Operation guide for NC
Explanation for screen operation, etc.
G code programming for lathe system
Basic functions, etc.
G code programming for lathe system
Functions for multi-part system, high-accuracy function, etc.
G code programming for machining center system
Basic functions, etc.
G code programming for machining center system
Functions for multi-part system, high-accuracy function, etc.
Alarms
Parameters
Manuals for MTBs (NC)
Manual IB No. Purpose and Contents
M800/M80/E80/C80 Series
Specifications Manual (Function)
M800/M80/E80/C80 Series
Specifications Manual (Hardware)
M800W/M80W Series
Connection and Setup Manual
M800S/M80/E80 Series
Connection and Setup Manual
C80 Series
Connection and Setup Manual
M800/M80/E80 Series
PLC Development Manual
M800/M80/E80 Series
PLC Programming Manual
M800/M80/E80/C80 Series
PLC Interface Manual
M800/M80/E80 Series
Maintenance Manual
C80 Series
Maintenance Manual
IB-1501505
IB-1501506
IB-1501268
IB-1501269
IB-1501452
IB-1501270
IB-1501271
IB-1501272
IB-1501273
IB-1501454
Model selection
Outline of various functions
Model selection
Specifications of hardware unit
Detailed specifications of hardware unit
Installation, connection, wiring, setup (startup/adjustment)
Detailed specifications of hardware unit
Installation, connection, wiring, setup (startup/adjustment)
Detailed specifications of hardware unit
Installation, connection, wiring, setup (startup/adjustment)
Electrical design
I/O relation (assignment, setting, connection), field network
Development environment (PLC on-board, peripheral
development environment), etc.
Electrical design
Sequence programming
PLC support functions, etc.
Electrical design
Interface signals between NC and PLC
Cleaning and replacement for each unit
Other items related to maintenance
Cleaning and replacement for each unit
Other items related to maintenance
Manuals for MTBs (drive section)
Manual IB No. Contents
MDS-E/EH Series
Specifications Manual
MDS-E/EH Series
Instruction Manual
MDS-EJ/EJH Series
Specifications Manual
MDS-EJ/EJH Series
Instruction Manual
MDS-EM/EMH Series
Specifications Manual
MDS-EM/EMH Series
Instruction Manual
DATA BOOK IB-1501252 Specifications of servo drive unit, spindle drive unit, motor, etc.
IB-1501226 Specifications for power supply regeneration type
IB-1501229 Instruction for power supply regeneration type
IB-1501232 Specifications for regenerative resistor type
1235 Instruction for regenerative resistor type
IB-150
IB-1501238
IB-1501241 Instruction for multi-hybrid, power supply regeneration type
Specifications for multi-hybrid, power supply regeneration
type
Manuals for MTBs (Others)
Manual No. Purpose and Contents
GOT2000 Series User’s Manual
(Hardware)
GOT2000 Series User’s Manual
(Utility)
GOT2000 Series User’s Manual
(Monitor)
GOT2000 Series Connection
Manual (Mitsubishi Electric
Products)
GT Designer3 (GOT2000) Screen
Design Manual
■ For M800/M80/E80 Series
Manual No. Purpose and Contents
GOT2000/GOT1000 Series CC-Link
Communication Unit User's Manual
GX Developer Version 8 Operating
Manual (Startup)
GX Developer Version 8 Operating
Manual
GX Converter Version 1 Operating
Manual
MELSEC-Q CC-Link System Master/
Local Module User’s Manual
GOT2000 Series Connection
Manual (Non-Mitsubishi Electric
Products 1)
GOT2000 Series Connection
Manual (Non-Mitsubishi Electric
Products 2)
GOT2000 Series Connection
Manual (Microcomputers, MODBUS/
Fieldbus Products, Peripherals)
GT SoftGOT2000 Version1
Operating Manual
SH-081194
SH-081195
SH-081196 Outline of each monitor function of GOTs
SH-081197
SH-081220
IB-0800351
SH-080372E
SH-080373E
IB-0800004E
SH-080394E
SH-081198ENG
SH-081199ENG
SH-081200ENG
SH-081201ENG
Outline of hardware such as part names, external dimensions,
installation, wiring, maintenance, etc. of GOTs
Outline of utilities such as screen display setting, operation
method, etc. of GOTs
Outline of connection types and connection method between
GOT and Mitsubishi Electric connection devices
Outline of screen design method using screen creation
software GT Designer3
Explanation for handling CC-Link communication unit (for
GOT2000 series/GOT1000 series)
Explanation for system configuration, installation, etc. of PLC
development tool GX Developer
Explanation for operations using PLC development tool GX
Developer
Explanation for operations using data conversion tool GX
Converter
Explanation for system configuration, installation, wiring, etc.
of master/local modules for CC-Link system
Explanation for connection types and connection method
between GOT and other company's devices
Explanation for connection types and connection method
between GOT and microcomputers, MODBUS/fieldbus
products, peripherals
Explanation for system configuration,
and operation method of monitoring software GT
SoftGOT2000
screen configuration
■ For C80 Series
Manual No. Purpose and Contents
MELSEC iQ-R Module Configuration
Manual
MELSEC iQ-R CPU Module User’s
Manual (Startup)
MELSEC iQ-R CPU Module User’s
Manual (Application)
QCPU User’s Manual (Hardware
Design, Maintenance and
Inspection)
GX Works3 Operating Manual SH-081215 Outline of functions, programming, etc.
SH-081262
SH-081263
SH-081264
SH-080483
Outline of system configuration, specifications, installation,
wiring, maintenance, etc.
Outline of specifications, procedures before operation,
troubleshooting, etc. for CPU module
Outline of memory, functions, devices, parameters, etc. for
CPU module
Outline of specifications, necessary knowledge to configure
the system and maintenance-related descriptions for Q series
CPU module, etc.
Reference Manual for MTBs
Manual No. Purpose and Contents
M800/M80 Series Smart safety
observation Specification manual
C80 Series Smart safety observation
Specification manual
M800/M80 Series CC-Link (Master/
Local) Specification manual
M800/M80 Series PROFIBUS-DP
Specification manual
M800/M80 Series Interactive cycle
insertion (Customization)
Specification manual
M800/M80 Series EtherNet/IP
Specifications manual
BNP-C3072-022
Explanation for smart safety observation function
BNP-C3077-022
BNP-C3072-089 Explanation for CC-Link
BNP-C3072-118 Explanation for PROFIBUS-DP communication function
BNP-C3072-121-
0003
BNP-C3072-263 Explanation for EtherNet/IP
Explanation for interactive cycle insertion
Precautions for Safety
Always read the specifications issued by the machine tool builder, this manual, related manuals and attached documents before installation, operation, programming, maintenance or inspection to ensure correct use.
Understand this numerical controller, safety items and cautions before using the unit.
This manual ranks the safety precautions into "DANGER", "WARNING" and "CAUTION".
DANGER
When the user may be subject to imminent fatalities or major injuries if handling is mistaken.
WARNING
When the user may be subject to fatalities or major injuries if handling is mistaken.
CAUTION
When the user may be subject to injuries or when physical damage may occur if handling is mistaken.
Note that even items ranked as " CAUTION", may lead to major results depending on the situation. In any case, important in-
formation that must always be observed is described.
The following sings indicate prohibition and compulsory.
This sign indicates prohibited behavior (must not do).
For example, indicates "Keep fire away".
This sign indicated a thing that is pompously (must do).
For example, indicates "it must be grounded".
The meaning of each pictorial sing is as follows.
CAUTION
Prohibited
Mitsubishi CNC is designed and manufactured solely for applications to machine tools to be used for industrial purposes.
Do not use this product in any applications other than those specified above, especially those which are substantially influential
on the public interest or which are expected to have significant influence on human lives or properties.
CAUTION
rotated object
Disassembly is
prohibited
CAUTION HOT
KEEP FIRE AWAY
For Safe Use
Danger
Electric shock risk
General instruction
Danger
explosive
Earth ground
DANGER
Not applicable in this manual.
WARNING
Not applicable in this manual.
CAUTION
(1) Product and manual
For items described as "Restrictions" or "Usable State" in this manual, the instruction manual issued by the machine tool
builder takes precedence over this manual.
Items not described in this manual must be interpreted as "not possible".
This manual is written on the assumption that all the applicable functions are included. Some of them, however, may not
be available for your NC system. Refer to the specifications issued by the machine tool builder before use.
Refer to the Instruction Manual issued by each machine tool builder for details on each machine tool.
Some screens and functions may differ depending on the NC system (or its version), and some functions may not be pos-
sible. Please confirm the specifications before use.
Do not connect NC system to the Internet-connected network.
To maintain the safety of the NC system against unauthorized access from external devices via the network, take appro-
priate measures.
(2) Adjustments
Do not adjust or change the parameter settings greatly as operation could become unstable.
In the explanation on bits, set all bits not used, including blank bits, to "0".
(3) Troubleshooting
If the battery low warning is issued in the controller side, save the machining programs, tool data and parameters in an
input/output device, and then replace the battery. When the battery alarm is issued, the machining programs, tool data and
parameters may have been destroyed. Replace the battery and then reload the data.
If the battery low warning is issued in the drive unit side, immediately replace the battery. Replace the batteries while applying the drive unit's control power.
(4) Maintenance, inspection and part replacement
Do not short-circuit, charge, heat, incinerate or disassemble the battery.
Dispose of the spent battery according to local laws.
Disposal
(Note) This symbol mark is for EU countries only.
This symbol mark is according to the directive 2006/66/EC Article 20 Information for endusers and Annex II.
Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and
components which can be recycled and/or reused.
This symbol means that batteries and accumulators, at their end-of-life, should be disposed of
separately from your household waste.
If a chemical symbol is printed beneath the symbol shown above, this chemical symbol means that the
battery or accumulator contains a heavy metal at a certain concentration. This will be indicated as
follows:
Hg: mercury (0,0005%), Cd: cadmium (0,002%), Pb: lead (0,004%)
In the European Union there are separate collection systems for used batteries and accumulators.
Please, dispose of batteries and accumulators correctly at your local community waste collection/
recycling centre.
Please, help us to conserve the environment we live in!
Trademarks
MELDAS, MELSEC, EZSocket, EZMotion, iQ Platform, MELSEC iQ-R, MELSOFT, GOT, CC-Link, CC-Link/LT,
CC-Link IE, CC-Link IE/field, EcoMonitorLight and SLMP are either trademarks or registered trademarks of
Mitsubishi Electric Corporation in Japan and/or other countries.
Ethernet is a registered trademark of Xerox Corporation in the United States and/or other countries.
Microsoft®, Windows®, SQL Server® and Access® are either trademarks or registered trademarks of Microsoft
Corporation in the United States and/or other countries.
SD logo and SDHC logo are either registered trademarks or trademarks of LLC.
UNIX is a registered trademark of The Open Group in the United States and/or other countries.
Intel® and Pentium® are either trademarks or registered trademarks of Intel Corporation in the United States and/or
other countries.
MODBUS® is either a trademark or a registered trademark of Schneider Electric USA, Inc. or the affiliated
companies in Japan and/or other countries.
EtherNet/IP is a trademark of Open DeviceNet Vendor Association,Inc.
PROFIBUS-DP and PROFINET are either trademarks of Profibus International.
Oracle® is a registered trademark of Oracle Corporation, the subsidiaries, or the affiliated companies in the United
States and /or other countries.
VNC is a registered trademark of RealVNC Ltd. in the United States and other countries.
Other company and product names that appear in this manual are trademarks or registered trademarks of the
respective companies.
本製品の取扱いについて
( 日本語 /Japanese)
本製品は工業用 ( クラス A) 電磁環境適合機器です。販売者あるいは使用者はこの点に注意し、住商業環境以外で
の使用をお願いいたします。
Handling of our product
(English)
This is a class A product. In a domestic environment this product may cause radio interference in which case the
user may be required to take adequate measures.
본 제품의 취급에 대해서
( 한국어 /Korean)
이 기기는 업무용 (A 급 ) 전자파적합기기로서 판매자 또는 사용자는 이 점을 주의하시기 바라며 가정외의 지역에
서 사용하는 것을 목적으로 합니다 .
Contents
Alarm
1 Operation Errors (M).................................................................................................................................... 3
2 Stop Codes (T)............................................................................................................................................ 37
3 Servo/Spindle Alarms (S) .......................................................................................................................... 45
3.1 Servo Errors (S01/S03/S04) ................................................................................................................................... 46
3.2 Initial Parameter Errors (S02) ................................................................................................................................. 56
3.3 Safety Function Errors (S05) .................................................................................................................................. 58
3.4 Parameter Errors (S51) .......................................................................................................................................... 59
3.5 Servo Warnings (S52) ............................................................................................................................................ 60
3.6 Safety Function Warnings (S53)............................................................................................................................. 63
4 MCP Alarms (Y) .......................................................................................................................................... 65
5 System Alarms (Z)...................................................................................................................................... 81
6 Absolute Position Detection System Alarms (Z7*) ................................................................................. 95
7 Distance-coded Reference Scale Errors (Z8*)....................................................................................... 101
8 Emergency Stop Alarms (EMG).............................................................................................................. 103
9 Computer Link Errors (L) ........................................................................................................................ 107
10 User PLC Alarms (U).............................................................................................................................. 109
11 Network Service Errors (N) ................................................................................................................... 119
12 Program Errors (P)................................................................................................................................. 123
13 Smart Safety Observation Alarm (V) .................................................................................................... 161
13.1 Smart Safety Observation Error (V01/V02/V03/V04/V05/V06/V07) ................................................................... 162
13.2 Smart Safety Observation Warning (V50/V51/V52/V53/V54)............................................................................. 172
14 Multi CPU Errors (A) [C80] .................................................................................................................... 175
Parameter
15 User Parameters..................................................................................................................................... 201
15.1 Machining Parameters........................................................................................................................................ 202
15.2 Fixed Cycle Parameters ..................................................................................................................................... 218
15.3 Control Parameters 1.......................................................................................................................................... 220
15.4 Control Parameters 2.......................................................................................................................................... 227
15.5 I/O Parameters [M8] ........................................................................................................................................... 229
15.6 Axis Parameters ................................................................................................................................................. 251
15.7 Ethernet Parameters........................................................................................................................................... 255
15.8 Computer Link Parameters [M8]......................................................................................................................... 270
15.9 Subprogram Storage Location Parameters [M8] ................................................................................................ 274
15.10 Barrier Data (for L system only)........................................................................................................................ 277
15.11 High-accuracy Control Parameters................................................................................................................... 280
15.12 High-accuracy Control Axis Parameters........................................................................................................... 289
15.13 Operation Parameters ...................................................................................................................................... 291
15.14 Machining Condition Selection Parameters ...................................................................................................... 316
15.15 Menu Selection Parameters ............................................................................................................................. 331
15.16 Tolerance Parameters[M8] ............................................................................................................................... 340
16 Machine Parameters .............................................................................................................................. 343
16.1 Base System Parameters ................................................................................................................................... 344
16.2 Base Axis Specification Parameters................................................................................................................... 374
16.3 Base Common Parameters ................................................................................................................................ 379
16.4 Axis Specifications Parameters .......................................................................................................................... 468
16.5 Zero Point Return Parameters............................................................................................................................ 505
16.6 Absolute Position Detection Parameters ............................................................................................................ 511
16.7 Servo Parameters............................................................................................................................................... 513
16.8 Spindle Specification Parameters....................................................................................................................... 545
16.9 Spindle Parameters ............................................................................................................................................ 586
16.10 Spindle-type Servo Parameters........................................................................................................................ 617
16.11 Rotary Axis Configuration Parameters ............................................................................................................. 618
16.12 PLC Timer......................................................................................................................................................... 627
16.13 PLC Integrated Timer ....................................................................................................................................... 628
16.14 PLC Counter ..................................................................................................................................................... 629
16.15 PLC Constants.................................................................................................................................................. 630
16.16 PLC Bit Selection.............................................................................................................................................. 631
16.17 Machine Error Compensation Parameters ....................................................................................................... 634
16.18 Macro List ......................................................................................................................................................... 636
16.19 Position Switches.............................................................................................................................................. 643
16.20 RIO Device Allocation Parameters [M8] ........................................................................................................... 645
16.21 Open Parameters ............................................................................................................................................. 657
16.22 Device Open Parameters ................................................................................................................................. 658
16.23 SRAM Open Parameters .................................................................................................................................. 659
16.24 CC-Link Parameters [M8] ................................................................................................................................. 660
16.25 PLC Axis Indexing Parameters......................................................................................................................... 674
16.26 Machine Type Parameters [M8]........................................................................................................................ 685
16.27 Machining Time Parameters[M8]...................................................................................................................... 689
16.28 Safety Common Parameters ............................................................................................................................ 692
16.29 Safety Axis Parameters .................................................................................................................................... 694
16.30 Safety Spindle Parameters ............................................................................................................................... 700
16.31 Safety I/O Assignment Parameters .................................................................................................................. 703
16.32 EtherNet/IP Parameters [M8]............................................................................................................................ 707
16.32.1 EtherNet/IP Parameters Scanner 1.......................................................................................................... 707
16.32.2 EtherNet/IP Parameters Scanner 2.......................................................................................................... 709
16.32.3 EtherNet/IP Parameters Adapter 1 .......................................................................................................... 710
16.32.4 EtherNet/IP Parameters Adapter 2 .......................................................................................................... 712
16.33 CC Link IE Field Parameters [M8] .................................................................................................................... 714
1 CC Link IE Field Network 1...................................................................................................................... 714
16.33.
16.33.2 CC Link IE Field Network 2...................................................................................................................... 718
16.33.3 CC Link IE Field Master Parameters........................................................................................................ 722
16.34 PROFIBUS-DP Parameters[M8]....................................................................................................................... 723
16.35 Multi CPU Parameters [C80] ............................................................................................................................ 724
1
IB-1501279-H
Alarm
M800/M80/E80/C80 Series Alarm/Parameter Manual
IB-1501279-H
2
1
3
IB-1501279-H
Operation Errors (M)
M800/M80/E80/C80 Series Alarm/Parameter Manual
1 Operation Errors (M)
1Operation Errors (M)
M00 Aux ax dog overrun 0001
Details
When executing dog-type reference position, the zero point return speed is too fast or the dog length is too
short.
Remedy
Lower the zero point return speed or increase the dog length.
M00 Aux ax R-pnt direction illegal 0003
Details
When executing reference position return, the axis was moved in the opposite of the designated direction.
Remedy
Move the axis in the correct direction.
M00 Aux ax external interlock 0004
Details
The axis interlock function is valid.
Remedy
Cancel the interlock signal.
M00 Aux ax internal interlock 0005
Details
An interlock was established by the servo OFF function.
Remedy
Cancel the servo OFF.
M00 Aux ax soft limit 0007
Details
The stored stroke limit was reached.
Remedy
Check the stored stroke limit setting and machine position.
M00 Aux ax R ret invld at abs alm 0024
Details
Reference position return was executed during an absolute position alarm.
Remedy
Initialize the absolute position reference point and then fix the absolute position coordinates.
M00 Aux ax R ret invld at ini 0025
Details
Reference position return was executed during absolute position initial setting.
Remedy
Initialize the absolute position reference point and then fix the absolute position coordinates.
M01 Dog overrun 0001
Details
When returning to the reference position, the near-point detection limit switch did not stop over the dog, but
overran the dog.
Remedy
Increase the length of the near-point dog.
Reduce the reference position return speed.
IB-1501279-H
4
M800/M80/E80/C80 Series Alarm/Parameter Manual
1 Operation Errors (M)
M01 Some ax does not pass Z phase 0002
Details
One of the axes did not pass the Z-phase during the initial reference position return after the power was turned
ON.
Remedy
Move the detector one rotation or more in the opposite direction of the reference position, and repeat reference position return.
M01 R-pnt direction illegal 0003
Details
When manually returning to the reference position, the return direction differs from the axis movement direction
selected with the AXIS SELECTION key.
Remedy
The selection of the AXIS SELECTION key's +/- direction is incorrect. The error is canceled by feeding the
axis in the correct direction.
M01 External interlock axis exists 0004
Details
The external interlock function has activated (the input signal is "OFF") and one of the axes has entered the
interlock state.
Remedy
As the interlock function has activated, release it before resuming operation.
Correct the sequence on the machine side.
Check for any broken wires in the "interlock" signal line.
M01 Internal interlock axis exists 0005
Details
The internal interlock state has been entered.
The absolute position detector axis has been removed.
A command for the manual/automatic simultaneous valid axis was issued from the automatic mode.
The manual speed command was issued while the "tool length measurement 1" signal is ON.
A travel command has been issued to an inclined axis whose base axis is in control axis synchronization across
part systems.
Selected an axis other than the 1st axis when the manual speed command was issued.
A travel command has been issued to an axis stopped by the collision detection function.
Positioning or interpolation command was issued during the spindle-mode rotary axis control mode.
Remedy
The servo OFF function is valid, so release it first.
An axis that can be removed has been issued, so perform the correct operations.
The command is issued in the same direction as the direction where manual skip turned ON, so perform
the correct operations.
During the manual/automatic simultaneous mode, the axis commanded in the automatic mode became
the manual operation axis. Turn OFF the "manual/automatic valid" signal for the commanded axis.
Turn ON the power again, and perform absolute position initialization.
Turn OFF the "tool length measurement 1" signal to start the program by the manual speed command.
Cancel the control axis synchronization across part systems, then issue a travel command to the inclined
axis.
Select the 1st axis of each part system when issuing the manual speed command.
Cancel the collision detection alarm.
Check the program after cancelling the error by reset.
M01 H/W stroke end axis exists 0006
Details
The stroke end function has activated (the input signal is "OFF") and one of the axes is in the stroke end status.
Remedy
Move the machine manually.
Check for any broken wires in the "stroke end" signal line.
Check for any limit switch failure.
5
IB-1501279-H
M800/M80/E80/C80 Series Alarm/Parameter Manual
1 Operation Errors (M)
M01 S/W stroke end axis exists 0007
Details
The stored stroke limit I, II, IIB or IB function has activated.
Remedy
Move the machine manually.
Correct any setting error of the parameters for the stored stroke limit.
M01 Chuck/tailstock stroke end ax 0008
Details
The chuck/tail-stock barrier function turned ON, and an axis entered the stroke end state.
Remedy
Reset the alarm with reset, and move the machine in the reverse direction.
M01 Ref point return No. invalid 0009
Details
2nd reference position return was performed before 1st reference position return has been completed.
Remedy
Execute 1st reference position return.
M01 Illegal op in mid pt sg block 0013
Details
The operation mode was changed to MDI during single block stop at the middle point of G28/G29/G30.
Remedy
Change the operation mode.
Reset to clear the alarm.
M01 Sensor signal illegal ON 0019
Details
The sensor signal was already ON when the tool measurement mode (TLM) signal was validated.
The sensor signal turned ON when there was no axis movement after the tool measurement mode (TLM) signal
was validated.
The sensor signal turned ON at a position within 100 μm from the final entry start position.
Remedy
Turn the tool measurement mode signal input OFF, and move the axis in a safe direction.
Disabling the sensor signal also clears the operation alarm.
(Note) When the "tool length measurement 1" signal is disabled, the axis can be moved in either direction. Pay
attention to the movement direction.
M01 Ref point retract invalid 0020
Details
Reference position retract was performed while the coordinates had not been established.
Remedy
Execute reference position return.
M01 Tool ofs invld after R-pnt 0021
Details
Reference position return had been performed during the tool retract and return, which invalidated the tool compensation amount after the reference position return.
Remedy
The error is cleared if the operation mode is changed to other than reference position return before the
axis performs reference position return.
The error is cleared when the tool return is completed.
The error is cleared if reset 1 is input or the emergency stop button is pushed.
IB-1501279-H
6
M800/M80/E80/C80 Series Alarm/Parameter Manual
1 Operation Errors (M)
M01 R-pnt ret invld at abs pos alm 0024
Details
A reference position return signal was enabled during an absolute position detection alarm.
Remedy
Reset the absolute position detection alarm, and then perform the reference position return.
M01 R-pnt ret invld at zero pt ini 0025
Details
A reference position return signal was input during zero point initialization of the absolute position detection
system.
Remedy
Complete the zero point initialization, and then perform reference position return.
M01 High-accuracy skip disabled 0028
Details
The drive unit's hardware or software does not conform to the high-accuracy skip.
Remedy
The software or hardware does not conform to the function. Contact service center.
M01 Hi-ac skip coord retrieval err 0029
Details
Failed to retrieve the skip coordinate value from the drive unit.
Remedy
Check the wiring.
Check the parameters.
M01 Now skip on 0030
Details
The "skip input" signal remains enabled when the operation has shifted from skip retract to measurement.
Remedy
Increase the skip retract amount.
M01 No skip 0031
Details
Even though the 1st skip was to the correct position, the 2nd skip could not be found.
Remedy
Check whether the measurement target has moved.
M01 Rtn dir err in manual measure 0033
Details
Return direction in manual measurement is the opposite of the parameter setting.
Remedy
Check the setting of the parameter "#2169 Rtn dir err in manual measure" (Return direction in manual
measurement).
Move the axis manually in the direction to a safe position, then reset.
M01 No specifications 0036
Details
The specification is not supported.
Remedy
Check the specifications.
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M800/M80/E80/C80 Series Alarm/Parameter Manual
1 Operation Errors (M)
M01 Chopping axis R-pnt incomplete 0050
Details
Chopping mode has been entered while the chopping axis has not completed reference position return.
All axes interlock has been applied.
Remedy
Reset the NC or disable the "chopping" signal, and then carry out the reference position return.
M01 Synchronous error excessive 0051
Details
The synchronization error of the master and slave axes exceeded the allowable value under synchronous control.
A deviation exceeding the synchronization error limit value was found with the synchronization deviation detection.
Remedy
Select the correction mode and move one of the axes in the direction in which the errors are reduced.
Check the parameter "#2024 synerr".
Increase the allowable value or reset it to "0" (check disabled).
When using simple C-axis synchronous control, set the contents of the R2589 register to "0".
M01 No spindle select signal 0053
Details
Synchronous tapping command was issued when the spindle select signals (SWS) for all spindles were OFF
in the multiple-spindle control II.
Remedy
Turn ON the spindle select signal (SWS) responding to the tapping spindle before performing the synchronous tapping command.
M01 No spindle serial connection 0054
Details
Synchronous tapping command was issued when the spindle that the spindle select signal (SWS) was ON was
not serially connected in the multiple-spindle control II.
Remedy
Make sure the spindle select signal (SWS) for the responding spindle is ON.
Consider the machine construction when issuing the command.
M01 Spindle fwd/rvs run para err 0055
Details
Asynchronous tapping command was issued when M code of the spindle forward/reverse run command, set
by the parameter "#3028 sprcmm", was one of the followings in the multiple-spindle control II.
M0, M1, M2, M30, M98, M99, or M198
M code No. that commands to enable/disable the "macro interrupt" signal
Remedy
Correct the parameter "#3028 sprcmm" (Tap cycle spindle forward run/reverse run M command) setting.
M01 Tap pitch/thread number error 0056
Details
The command for the pitch or the number of threads is not correct in the synchronous tapping command of the
multiple-spindle control II.
The pitch is too small for the spindle rotation speed.
Thread number is too large for the spindle rotation speed.
Remedy
Correct the pitch, number of threads or rotation speed of the tapping spindle.
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M800/M80/E80/C80 Series Alarm/Parameter Manual
1 Operation Errors (M)
M01 Wait for tap retract 0057
Details
The axis travel command is interlocked as the tap retract is being enabled.
Remedy
If tapping is necessary, perform tapping retract in advance. However, tapping retract is not allowed during
cycle start operation. Carry out tapping retract after resetting.
If tapping is not necessary, cancel the tap retract enabled condition by the tap retract enabled cancel signal.
M01 Handle ratio too large 0060
Details
The handle ratio is too large for the handle feed clamp speed.
(The handle feed clamp speed changes according to the rapid traverse rate, external feedrate, maximum
speed outside the soft limit range and etc. (or external deceleration speed when external deceleration is valid))
Too large handle ratio means the ratio with which the machine is unable to move the distance of [iunit * handle
ratio] within 0.1ms at the clamp speed.
Example)
When iunit=B (0.001mm) and clamp speed cs (mm/min)
The operation error (M01 0060) will occur if
ratio M>cs/60(s)*0.1(ms)/0.001(mm)=cs*10/6.
Remedy
Change the settings of the handle feed clamp speed or the handle ratio.
M01 R-pos offset value illegal 0065
Details
At the start of reference position initial setting, the parameter "#2034 rfpofs" (Distance-coded reference position
detection offset) is not set to "0".
Remedy
Set the parameter "#2034 rfpofs" to "0", then turn the power ON again to perform the reference position
initial setting.
M01 R-pos scan distance exceeded 0066
Details
Reference position could not be established within the maximum scan distance.
Remedy
Check the scale to see if it has dirt or damage.
Check if the servo drive unit supports this function.
M01 Illegal op in wk instl err cmp 0070
Details
One of the following operations was attempted during workpiece installation error compensation.
Manual interruption
Automatic operation handle interruption
MDI interruption
PLC interruption
Remedy
Return the operation mode to the original mode to remove the cause. During workpiece installation error
compensation, manual interruption, automatic operation handle interruption, MDI interruption, PLC interruption, etc. is not allowed.
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M800/M80/E80/C80 Series Alarm/Parameter Manual
1 Operation Errors (M)
M01 Illegal op in dia/rad select 0095
Details
An axis used in the following functions is also used as an axis to perform diameter/radius designation selection.
Chopping
Synchronization control
Or diameter/radius designation selection (G10.9) was issued to the axis in the above mode.
Remedy
Check the program.
Do not carry out the following functions using an axis to perform diameter/radius designation selection.
- Chopping
- Synchronization control
M01 No operation mode 0101
Details
[No operation mode]
No operation mode
[Aux ax no operation mode]
The operation mode is not designated, or the operation mode was changed during axis movement.
Remedy
[No operation mode]
Check for any broken wires in the input mode signal wire.
Check for any failure of the MODE SELECT switch.
Correct the sequence program.
[Aux ax no operation mode]
Correctly designate the operation mode.
M01 Cutting override zero 0102
Details
The "cutting feed override" switch on the machine operation panel is set to"0".
The override was set to "0" during a single block stop.
Remedy
Set the "cutting feed override" switch to a value other than "0" to clear the error.
If the "cutting feed override" switch has been set to a value other than "0", check for any short circuit in the
signal line.
Correct the sequence program.
M01 External feed rate zero 0103
Details
[External feed rate zero]
MANUAL FEEDRATE switch on the machine operation panel is set to "0" when the machine is in the JOG or
automatic dry run mode.
"Manual feedrate B" is set to "0" during the JOG mode when manual feedrate B is valid.
"Each axis manual feedrate B" is set to "0" during the JOG mode when each axis manual feedrate B is valid.
[Aux ax feedrate 0]
The operation parameter's feedrate setting is zero.The operation parameter feedrate setting is zero. Or, the
override is valid, and the override value is zero.
Remedy
[External feed rate zero]
Set the MANUAL FEEDRATE switch to a value other than "0" to release the error.
If the MANUAL FEEDRATE switch has been set to a value other than "0" check for any short circuit in the
signal line.
Correct the sequence program.
[Aux ax feedrate 0]
Set a value other than zero in the feedrate setting or override value.
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M800/M80/E80/C80 Series Alarm/Parameter Manual
1 Operation Errors (M)
M01 F 1-digit feed rate zero 0104
Details
The F1-digit feedrate has been set to "0" when the F1-digit feed command was executed.
Remedy
Set the F1-digit feedrate (the parameter "#1185 spd_F1" (F1 digit feedrate F1) to "#1189 spd_F5" (F1 digit
feedrate F5)).
M01 Spindle stop 0105
Details
The spindle stopped during the synchronous feed/thread cutting command.
Remedy
Rotate the spindle.
If the workpiece is not being cut, start dry run.
Check for any broken wire in the spindle encoder cable.
Check the connections for the spindle encoder connectors.
Check the spindle encoder pulse.
Correct the program. (commands and addresses)
M01 Handle feed ax No. illegal 0106
Details
The axis, designated at handle feed, is out of specifications.
No axis has been selected for handle feed.
Multiple axes in a part system are allocated to a handle.
Remedy
Check for any broken wires in the handle feed axis selection signal line.
Correct the sequence program.
Check the number of axes in the specifications.
Check the axis allocation to the handle.
M01 Spindle rotation speed over 0107
Details
Spindle rotation speed exceeded the axis clamp speed during the thread cutting command.
Remedy
Lower the commanded rotation speed.
M01 Fixed pnt mode feed ax illegal 0108
Details
The axis, designated in the manual arbitrary feed, is out of specifications.
The feedrate in manual arbitrary feed mode is illegal.
Remedy
Check for any broken wires in the axis selection signal line or the feedrate line for the manual arbitrary feed
mode.
Check the specifications for the manual arbitrary feed mode.
M01 Block start interlock 0109
Details
An interlock signal has been input to lock the block start.
Remedy
Correct the sequence program.
M01 Cutting block start interlock 0110
Details
An interlock signal has been input to lock the cutting block start.
Remedy
Correct the sequence program.
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M800/M80/E80/C80 Series Alarm/Parameter Manual
1 Operation Errors (M)
M01 Restart switch ON 0111
Details
Restart switch has been turned ON and manual mode has been selected before the restart search is completed.
Remedy
Search the block to restart.
Turn the restart switch OFF.
M01 Program check mode 0112
Details
The cycle start button was pressed during program check or in program check mode.
Remedy
Press the reset button to cancel the program check mode.
M01 Cycle st. in buffer correct 0113
Details
The cycle start button was pressed during buffer correction.
Remedy
Press the cycle start button after the buffer correction is completed.
M01 In reset process 0115
Details
The cycle start button was pressed during resetting or tape rewinding.
Remedy
When rewinding the tape, wait for the winding to end, or press the reset button to stop the winding, and
then press the cycle start button.
During resetting, wait for the resetting to end, and then press the automatic start button.
M01 Playback not possible 0117
Details
The playback switch was turned ON during editing.
Remedy
Cancel the editing by pressing the input or previous screen key before turning ON the playback switch.
M01 Turn stop in normal line cntrl 0118
Details
The turning angle at the block joint exceeded the limit during normal line control.
In normal line control type I:
The parameter "#1523 C_feed" (Normal line control axis turning speed) has not been set.
In normal line control type II:
When turning in the inside of the arc, the set value for the parameter "#8041 C-rot. R" is larger than the arc
radius.
Remedy
Correct the program.
Correct the parameter "#1523 C_feed" (Normal line control axis turning speed) setting.
Correct the parameter "#8041 C-rot. R" setting.
M01 Reverse run impossible 0119
Details
Any of the following conditions are occurring.
a) There is no block to run backward
b) Eight blocks without a travel command continued
Remedy
Execute forward run to clear the alarm.
Reset to clear the alarm.
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M800/M80/E80/C80 Series Alarm/Parameter Manual
1 Operation Errors (M)
M01 In synchronous correction mode 0120
Details
The synchronous correction mode switch was pressed in non-handle mode.
Remedy
Select the handle or manual arbitrary feed mode.
Turn OFF the correction mode switch.
M01 No synchronous control option 0121
Details
The synchronous control operation method was set (with R2589) while no synchronous control option was provided.
Remedy
Set "0" for "synchronous control operation method".
M01 Computer link B not possible 0123
Details
Cycle start was attempted before resetting was completed.
Computer link B operation was attempted at the 2nd or further part system in a multi-part system.
Remedy
Perform the cycle start after resetting has been completed.
Set "#8109 HOST LINK" to "0" and then set to "1" before performing the cycle start.
Computer link B operation cannot be performed at the 2nd or further part system in a multi-part system.
M01 X/Z axes simultaneous prohibit 0124
Details
The basic axis corresponding to the inclined axis was started simultaneously in the manual mode while the inclined axis control was valid.
Remedy
Turn the inclined axis and basic axis start OFF for both axes. (This is also applied for manual/automatic
simultaneous start.)
Disable the basic axis compensation, or command it to axes one by one.
M01 Program restart machine lock 0126
Details
Machine lock was applied on the return axis being manually returned to the restart position.
Remedy
Cancel the machine lock and resume the operation.
M01 Rot axis parameter error 0127
Details
Orthogonal coordinate axis name does not exist.
Rotary axis name does not exist.
A duplicate name is used for the designated orthogonal coordinate axis.
The number of axes that were selected to change tool length compensation along the tool axis amount exceeds
the maximum number of axes.
The designated orthogonal coordinate axis name is the same as the rotary axis name.
Remedy
Correct the rotary axis configuration parameters.
M01 Restart pos return incomplete 0128
Details
Cycle start was performed with an axis whose return to the restart position was not complete.
Remedy
Perform restart position return manually.
Validate the parameter "#1302 AutoRP" (Automatic return by program restart), then execute cycle start.
13
IB-1501279-H
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