Mitsubishi Electric E1022, E1000 Installation Manual

MITSUBISHI ELECTRIC

E1022

Installation manual

MA00854 2007-09

English

Foreword

Mitsubishi Electric, MA00854

Installation manual for the E1000 series operator panels

Foreword

The E1000 operator panel is developed to satisfy the demands of
human-machine communication. Built-in functions such as displaying and control­ling text, dynamic indication, time channels, alarm and recipe handling are included.

The operator panel work, for the most part, in an object-oriented way, making it easy
to understand and use. The configuration operation of the panel is made in a person­al computer, using the configuration tool E-Designer. The project is then transferred
and stored in the operator panel.

The operator panel can be connected to many types of automation equipment, such
as PLCs, servos or drives. In this manual the expression “the controller“ is used as a
general term for the connected equipment.

This manual explains how to install the operator panel. Please refer to the reference
manual for further information.

© Mitsubishi Electric, MA00854, 2007-09

The information in this document is subject to change without notice and is provided as available at the time
of printing. The manufacturer reserves the right to change any information without updating this publication.
The manufacturer assumes no responsibility for any errors that may appear in this document.
Read the entire installation manual prior to installing and using this equipment.
Only qualified personnel may install, operate or repair this equipment. The manufacturer is not responsible
for modified, altered or renovated equipment.
Because the equipment has a wide range of applications, users must acquire the appropriate knowledge to use
the equipment properly in their specific applications.
Persons responsible for the application and the equipment must themselves ensure that each application is in
compliance with all relevant requirements, standards and legislation in respect to configuration and safety.
Only parts and accessories manufactured according to specifications set by The manufacturer may be used.
THE MANUFACTURER SHALL NOT BE LIABLE TO ANYONE FOR ANY DIRECT, INDIRECT,
SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE
INSTALLATION, USE OR REPAIR OF THIS EQUIPMENT, WHETHER ARISING IN TORT,
CONTRACT, OR OTHERWISE. BUYER'S SOLE REMEDY SHALL BE THE REPAIR,
REPLACEMENT, OR REFUND OF PURCHASE PRICE, AND THE CHOICE OF THE APPLICABLE
REMEDY SHALL BE AT THE SOLE DISCRETION OF THE MANUFACTURER.

Table of Contents

Mitsubishi Electric, MA00854

Table of C o n t e n t s

1 Safety Precautions................................................................................. 5

1.1 UL and cUL Installation ................................................................... 5

1.2 General ............................................................................................. 5

1.3 During Installation............................................................................ 6

1.4 During Use ....................................................................................... 6

1.5 Service and Maintenance................................................................... 6

1.6 Dismantling and Scrapping............................................................... 6

2 Installation ........................................................................................... 7

2.1 Space Requirements .......................................................................... 7

2.2 Installation Process............................................................................ 7

2.2.1 Mode Switches .................................................................................................. 9

2.2.2 Connections to the Controller........................................................................... 9

2.2.3 Other Connections and Peripherals................................................................... 9

3 Technical Data ................................................................................... 11

4 Chemical Resistance ........................................................................... 13

4.1 Metal Casing................................................................................... 13

4.2 Keyboard and Display..................................................................... 13

4.2.1 Autotex F157................................................................................................... 13

4.2.2 Display Surface................................................................................................ 14

5 Operator Panel Drawings ................................................................... 17

5.1 Communication Ports..................................................................... 17

5.2 E1022 Outline................................................................................ 18

5.3 E1022 Text Strip ........................................................................... 19

Table of Contents

Mitsubishi Electric, MA00854

Safety Precautions

Mitsubishi Electric, MA00854 5

1 Safety Precautions

Both the installer and the owner and/or operator of the operator terminal must read
and understand this installation manual.

1.1 UL and cUL Installation

– This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D

OR non-hazardous locations only. [Combinations of equipment in your system
are subject to investigation by the local Authority Having Jurisdiction at the time
of installation.]

– Maximum ambient temperature 40 °C when mounted horizontal or 50 °C when

mounted vertical.

– WARNING – EXPLOSION HAZARD – Do not disconnect equipment unless

power has been removed or the area is known to be non-hazardous.

– For Canada also AVERTISSEMENT – RISQUE D’EXPLOSION – AVANT DE

DECONNECTER L’EQUIPEMENT, COUPER LE COURANT OU
S’ASSURER QUE L‘EMPLACEMENT EST DESIGNE NON DANGEREUX.

– WARNING – EXPLOSION HAZARD - Substitution of components may

impair suitability for Class I, Division 2.

– For Canada also AVERTISSEMENT – RISQUE D’EXPLOSION – LA

SUBSTITUTION DE COMPOSANTS PEUT RENDRE CE MATERIEL
INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE I,
DIVISION 2.

–

WARNING – EXPLOSION HAZARD – only UL approved expansion units

are allowed to be connected to the port designated “EXPANSION”

– WARNING – EXPLOSION HAZARD - Do not replace expansion unit unless

power has been switched off or the area is known to be non-hazardous.

– This product contains battery, this must only be changed in an area known to be

non-hazardous. Permitted types are shown in the section Tec hn ic al D a t a.

1.2 General

– Read the safety precautions carefully.
– Check the delivery for transportation damage. If damage is found, notify the

supplier as soon as possible.
– Do not use the operator terminal in an environment with high explosive hazards.
– The supplier is not responsible for modified, altered or reconstructed equipment.
– Use only parts and accessories manufactured according to specifications of the

supplier.
– Read the installation and operating instructions carefully before installing, using

or repairing the operator terminal.
– Never allow fluids, metal filings or wiring debris to enter any openings in the

operator terminal. This may cause fire or electrical shock.
– Only qualified personnel may operate the operator terminal.
– Storing the operator terminal where the temperature is lower/higher than

recommended in this manual can cause the LCD display liquid to congeal/become

isotopic.
– The LCD display liquid contains a powerful irritant. In case of skin contact, wash

Safety Precautions

6 Mitsubishi Electric,MA00854

immediately with plenty of water. In case of eye contact, hold the eye open, flush
with plenty of water and get medical attention.

– The figures in this manual serves an illustrative purpose. Because of the many

variables associated with any particular installation, the supplier cannot assume
responsibility for actual use based on the figures.

– The supplier neither guarantees that the operator terminal is suitable for your

particular application, nor assumes responsibility for your product design,
installation or operation.

1.3 During Installation

– The operator terminal is designed for stationary installation on a plane surface,

where the following conditions are fulfilled:

• no high explosive risks

• no strong magnetic fields

•no direct sunlight

• no large, sudden temperature changes
– Install the product according to the accompanying installation instructions.
– Ground the product according to the accompanying installation instructions.
– Only qualified personnel may install the operator terminal.
– Separate the high voltage, signal and supply cables.
– Make sure that the voltage and polarity of the power source is correct before

connecting the product to the power outlet.

– Peripheral equipment must be appropriate for the application and location.

1.4 During Use

– Keep the operator terminal clean.
– Emergency stop and other safety functions may not be controlled from the

operator terminal.

– Do not use too much force or sharp objects when touching the keys, touch screen

etc.

1.5 Service and Maintenance

– Only qualified personnel should carry out repairs.
– The agreed warranty applies.
– Before carrying out any cleaning or maintenance operations, disconnect the

equipment from the electrical supply.

– Clean the display and surrounding front cover with a soft cloth and mild

detergent.

– Replacing the battery incorrectly may result in explosion. Only use batteries

recommended by the supplier.

1.6 Dismantling and Scrapping

– The operator terminal or parts thereof shall be recycled according to local

regulations.

– The following components contain substances that might be hazardous to health

and the environment: lithium battery, electrolytic capacitor and display.

Installation

Mitsubishi Electric, MA00854 7

2 Installation

2.1 Space Requirements

– Installation plate thickness: 7.5 mm (0.29 - inch)
– Space requirements when installing the operator panel:

Caution

The openings on the enclosure are for air convection. Do not cover these
openings.

2.2 Installation Process

1. Unpack and check the delivery. If damage is found, notify the supplier.

Note:

Place the operator panel on a stable surface during installation.
Dropping it or letting it fall may cause damage.

2. Place the panel cut out where the operator panel is to be situated, draw along the
outer sides of the holes and cut according to the markings.

100 mm
(4.0 inch)

50 mm
(2.0 inch)

155 mm

50 mm
(2.0 inch)

(6.10 inch)

100 mm
(4.0 inch)

155 mm
(6.10 inch)

44 mm

100 mm
(4.0 inch)

(1.73 inch)

x 6

Panel cut out 120 x 138 mm

(4.73 x 5.44 inch)

For text strip

9.0 mm

13.0 mm
(0.51 inch)

(0.35 inch)

Installation

8 Mitsubishi Electric, MA00854

3. Secure the operator panel in position, using all the fastening holes and the
provided brackets and screws:

4. Connect the cables in the specified order.

Use an M5 screw and a grounding conductor (as short as possible)
with a cross-section of minimum 2.5 mm

2

.

5. Carefully remove the laminated film over the operator panel display, to avoid
static electricity that could damage the panel.

x 6

0.5 - 1.0 Nm

B

C

D

A

Caution

Ensure that the operator panel and the controller system have the
same electrical grounding (reference voltage level), otherwise errors
in communication may occur.

Caution

- Use only shielded communication cables.

- Separate high voltage cables from signal and supply cables.

Caution

- The operator panel must be brought to ambient temperature
before it is started up. If condensation forms, ensure that the
operator panel is dry before connecting it to the power outlet.

- Ensure that the voltage and polarity of the power source is correct.

24V DC

RS422/
RS485
RS232

24V DC

A

D

Controller

Power

C

B

Installation

Mitsubishi Electric, MA00854 9

2.2.1 Mode Switches

All mode switches must be in OFF position during operator panel use.

The mode switches should not be touched unless by qualified personell.

2.2.2 Connections to the Controller

For information about the cables to be used when connecting the operator panel to
the controller, please refer to the help file for the driver in question.

2.2.3 Other Connections and Peripherals

Cables, peripheral equipment and accessories must be suitable for the application
and its environment. For further details or recommendations, please refer to the
supplier.

1 2 3 4

ON DIP

Installation

10 Mitsubishi Electric, MA00854

Technical Data

Mitsubishi Electric, MA00854 11

3 Technical Data

Paramet er E1022

Front panel, W x H x D 155 x 155 x 6 mm

Mounting depth 44 mm

Front panel seal IP 66

Rear panel seal IP 20

Keyboard material Membrane switch keyboard with metal domes. Overlay film

of Autotex F207 * with print on reverse side. 1 million
operations.

Reverse side material Powder-coated aluminum

Weight 0.5 kg

Serial port RS422/
RS485

25-pin D-sub contact, chassis-mounted female with
standard locking screws 4-40 UNC.

Serial port RS232C 9-pin D-sub contact, male with standard locking screws 4-40

UNC.

Flash memory for
application

512 kb

Real time clock ±20 PPM + error because of ambient temperature and supply

voltage. Total maximum error: 1 min/month at 25 °C
Temperature coefficient: 0.004 ppm/°C

2

Rechargeable real
time clock battery

MS614S (cUL: SII Micro Parts LTD)

Power consumption at
rated voltage

Normal: 0.1 A
Maximum: 0.3 A

Display FFSTN-LCD 240 x 64 pixels, monocrome transmissive

negative. LED backlight lifetime at the ambient temperature
of +25 °C>50.000 h

Active area of display,
W x H

90.2 x 24.0 mm

Fuse Internal DC fuse 1.0 AT, 5x20 mm

Power supply +24V DC (20 - 30V DC). 3-pin jack connection block.

CE: The power supply must conform with the requirements
for SELV or PELV according to IEC 950 or IEC 742.
UL: The power supply must conform with the requirements
for class II power supplies.

Ambient temperature 0 ° to +50 °C
Storage temperature -20 ° to +70 °C

Relative humidity 5 - 85 % non-condensed

EMC tests on the
operator panel

The operator panel conforms with the essential protection
requirements in article 5 of the directive 2004/108/EC. Noise
tested according to EN61000-6-3 emission and EN61000-6-2
immunity.

UL, cUL approvals
(when product or
packing is marked)

UL 1604 Class I, Div 2 / UL 508 / UL 50 4x indoor use only

DNV Yes

NEMA 4x indoor use only

* See section Chemical Resistance for more information.

Technical Data

12 Mitsubishi Electric, MA00854

Chemical Resistance

Mitsubishi Electric, MA00854 13

4 Chemical Resistance

4.1 Metal Casing

The frame and casing material is powder-coated aluminum. This powder paint
withstands exposure of up to 24 hours duration to the following chemicals without
visible change:

4.2 Keyboard and Display

4.2.1 Autotex F157

Autotex F157 covers the membrane keyboard.

Solvent Resistance

Autotex F157 ithstands exposure of more than 24 hours duration under DIN 42 115
Part 2 to the following chemicals without visible change:

Ammonia 25% Isopropyl alcohol Nitric acid 3%

De-ionized water Tap water Chlorhydric acid 10%

Butanol Cooling liquid 50% Washer fluid 33%

Citric acid 10% Ligroin Sulphuric acid 20%

Diesel Cooking oil Turpentine

Ethanol 99.5% denaturated Lactic acid 10% Urea saturated

FAM-Normal petrol Sodium di-chromate

saturated

Hydroperoxide 3%

Alcohol 95% Caustic soda 5% Acetic acid 10%

Phosphoric acid 43% Sodium hypochlorite

solution

Alu-cleaner

Glycol Sodium carbonate 10% -

Industrial petrol Sodium chloride 20% -

Potassium ferroc yanide/
ferricyanide

Sodium hypchlorite <20%
(bleach)

1.1.1. Trichloroethane
(Genklene)

Cyclohexanol Acetaldehyde Ethylacetate

Diacetone alcohol Aliphatic hydrocarbons Diethyl ether

Glycol Toluene N-Butyl acetate

Isopropanol Xylene Amylacetate

Glycerine White spirit Butycellosolve

Methanol Fromic acid <50% Ether

Triacetin Acetic acid <50% MIBK

Dowanol DRM/PM Phosphoric acid <30% Cutting oil

Acetone Hydrochloric acid <36% Potassium carbonate

Metyl ethyl ketone Nitric acid <10% Washing powders

Dioxan Trichloracetic acid <50% Fabric conditioner

Cyclohexanone Sulphuric acid <10% Ferric chloride

Ethanol Formaldehyde 37% - 42% Ferrous chlorid

Isophorone Potassium hydroxide <30% Dibutyl Phthalate

Chemical Resistance

14 Mitsubishi Electric, MA00854

Autotex withstands DIN 42 115 Part 2 exposure of up to 1 hour duration to glacial
acetic acid without visible change.

Autotex is not resistant to high pressure steam at over 100 °C or the following
chemicals:

Autotex withstands 24 hours exposure to the following reagents at 50 °C without
visible staining:

Very slight discoloration was noted under critical viewing conditions with the
following materials:

Outdoor Use

In common with all polyester based films Autotex F157 is not suitable for use in
conditions of long term exposure to direct sunlight.

4.2.2 Display Surface

The display surface on the operator terminal withstands exposure of more than 24
hours duration to the following chemicals without visible change:

Ammonia <40% Linseed oil Dioctyl Phthalate

Caustic soda <40% Paraffin oil Sodium carbonate

Hydrogen peroxide <25% Blown castor oil Petrol

Alkalicarbonate Silicone oil Teepol

Bichromate Turpentine substitute Water

Diesel oil Univeral brake fluid Sea water

Acetonitrile Decon -

Sodium bisulphate Aviation fuel -

Concentrated mineral acids Benzyl alcohol

Concentrated caustic solution Mehylene chloride

Top Job Grape Juice Ariel Ajax

Jet Dry Milk Persil Vim

Gumption Coffee Wisk Domestos

Fantastic - Lenor Vortex

Formula 409 - Downey Windex

Tomato juice Tomato ketchup Lemon juice Mustard

Acetic acid <5% Dichloromethane Nitric acid

(specific gravity 1.42)

Glacial acetic acid
(specific gravity 1.05)

Di-ethylether Nitric acid <40%

Ethyl acetate Di-isobutylene Oleic acid

Acetone Di-methyl hormamide Olive oil

Aqueous ammonia
(specific gravity 0.9)

Ethyl alcohol <95% Pure water

Aqueous ammonia <10% 2-ethyl hexoic acid Seawater

Benzene Hydrochloric acid <35% Sodium carbonate <20%

Chemical Resistance

Mitsubishi Electric, MA00854 15

Carbon tetrachloride Hydrogen peroxide <28% Sodium hypochlorite <10%

Caustic soda <48% Isopropyl alcohol Sulfuric acid

(specific gravity 1.84)

Citric acid Kerosene Sulfuric acid <30%

Cotton seed oil Methy alcohol Toluene

Chemical Resistance

16 Mitsubishi Electric, MA00854

Operator Panel Drawings

Mitsubishi Electric, MA00854 17

5Operator Panel Drawings

5.1 Communication Ports

Drawing No. S-05005

RS-232

RS-422

RS-422/485

RS-485

Operator Panel Drawings

18 Mitsubishi Electric, MA00854

5.2 E1022 Outline

Drawing No. S-06840

(unit: mm)

Operator Panel Drawings

Mitsubishi Electric, MA00854 19

5.3 E1022 Text Strip

Drawing No. S-06816

9.0

(unit: mm)

R1 (4x)

Text max 15.5x7.5

Text max 18.5x7.5

4.5

11.25

19.0

138.0

20.5

20.5

20.5

19.0

Mitsubishi Electric Automation, Inc.

500 Corporate Woods Parkway
Vernon Hills, IL 60061, USA

Mitsubishi Electric Europe B.V.

Gothaer Strasse 8
D-40880 Ratingen, Germany

MITSUBISHI ELECTRIC