Mitsubishi CLUTCH SERVICE MANUAL

CLUTCH

21-1

CONTENTS

GENERAL INFORMATION 2..................

SERVICE SPECIFICATIONS 2.................

LUBRICANTS 2..............................

ON-VEHICLE SERVICE 2.....................

Clutch Pedal Inspection and Adjustment 2.......

Bleeding 3.....................................

21109000190

CLUTCH PEDAL 4...........................

CLUTCH CONTROL 5........................

Clutch Master Cylinder 7.......................

21-2

CLUTCH -

General Information/Service Specifications/Lubricants/On-vehicle Service

GENERAL INFORMATION

The clutch is a dry single-disc, diaphragm type;
hydraulic pressure is used for the clutch control.

SERVICE SPECIFICATIONS

Items Standard value

Clutch pedal height mm 224 - 227 <L.H. drive vehicles>

211 - 214 <R.H. drive vehicles>

Clutch pedal clevis pin play mm 1-3

Clutch pedal free play mm 6-13

Distance between the clutch pedal and the toeboard
when the clutch is disengaged mm

125 or more

LUBRICANTS

Items Specified lubricants Quantity

Clutch fluid Brake fluid DOT3 or DOT4 As required

Push rod assembly Rubber grease

Boot

21100010093

21100030150

21100040078

Release cylinder push rod MITSUBISHI genuine grease

Part No. 0101011

Clutch pedal height Clutch pedal clevis

pin play

ON-VEHICLE SERVICE

CLUTCH PEDAL INSPECTION AND
ADJUSTMENT

1. Turn up the carpet, etc. under the clutch pedal.

A

B

2. Measure the clutch pedal height and the clutch pedal
clevis pin play.

Standard value (A):

224 - 227 <L.H. drive vehicles>
211 - 214 <R.H. drive vehicles>

Standard value (B): 1 - 3 mm

21100090158

Setting nut

12 Nm

CLUTCH -

Clutch pedal

On-vehicle Service

21-3

3. If the clutch pedal height and the clutch pedal clevis pin
play are outside the standard value, turn the setting nut
to adjust them to the standard value.

Caution
Do not push in the master cylinder push rod at this
time, otherwise the clutch will not operate properly.

Clutch pedal free play

C

Distance between the clutch pedal and the
toeboard when the clutch is disengaged

D

4. After completing the adjustments, confirm that the clutch
pedal free play (measured at the face of the pedal pad)
and the distance between the clutch pedal (the face of
the pedal pad) and the toeboard when the clutch is
disengaged are within the standard value ranges.

Standard value (C): 6 - 13 mm
Standard value (D): 125 mm or more

5. If the clutch pedal free play and the distance between
the clutch pedal and the toeboard when the clutch is
disengaged do not agree with the standard values, it
is probably the result of either air in the hydraulic system
or a faulty master cylinder or clutch. Bleed the air, or
disassemble and inspect the master cylinder or clutch.

6. Turn back the carpet, etc.

BLEEDING

21100140143

Specified fluid: Brake fluid DOT 3 or DOT 4
Caution

Use the specified brake fluid. Avoid using a mixture of
the specified fluid and other fluid.