Mitsubishi CL1Y4-R1B2 User Manual

Side

JAPANESE

Side

ENGLISH

CL1Y4-R1B2

CC-Link/LT Remote I/O Module

Please read this manual thoroughly before star ting to use the product and handle the product properly.

User’s Manual

MODEL CL1Y4-R1B2 MANUAL Number JY997D04301H Date December 2017

SAFETY PRECAUTIONS

●

Please read this m anual carefully a nd pay special attent ion to safely in order to handle this produc t properly. Also pay careful attention to safely and handle the module properly. These precautions apply onl y to Mitsubishi equipment. Refer to the us er’s manual of the CPU mo dule to use for a descr iption of the PLC system safety precautions.

If the equipment is used in a mann er not specified by the manufacturer, the protection provided by the equi pment may be impaired. These ●SAFETY PRECAUTIONS● classify the safety precautions into two categories: "WARNING" and "CAUTION".

Depending on circums tances, procedures indicated by may also be linked to s erious re sults. In any case, it is important to follow the directions for usage. Store this manual in a safe place so that you can take it out and read it whenever necessary. Always forward it to the end user.

[DESIGN PRECAUTIO NS]

• Configur e an interlock circuit in a s equence program so that the system operates on the safety side usi ng the communication status i nformation in the event the data link falls into a communi cation problem. Otherwise, erroneous outp ut and malfunction may result i n accidents.

• Remote input and output can not be switched ON or OFF when a problem occurs in the remote I/O modules. Therefore build an exter nal monitoring circuit that will monitor any input signa ls that could cause a serious accident.

• Do not have control cables and communication ca bles bundled with or placed near by the main c ircuit and/or power cables. Wire those cables at least 100mm(3.94 inc h) away from the main circuit and/or power cables. It may cause malfunction du e to noise interference.

• Use the m odule and the flat cable dedic ated to CC-Link/LT without applying any force on them. Otherwise, such cables may be broken or fail.

(Read these precautions before using )

Procedures which may lead to a dangerous c ondition and cause death or serious injur y if not carried out properly.

Procedures which may lead to a dangerous c ondition and cause superficial to medium injur y, or physical damage only, if not carried out properly.

[INSTALLATION PRECAUTIONS]

• Use t he module in an environment that meets the general specifications contained in this manual . Using this module in an enviro nment outside the range of the general specifications could result in electric shock, fire, erroneous operation, and damage to or deterio ration of the product.

• Do not directly touch the module 's conductive parts. Doing so could cause malfunction or trouble in the module.

• Tighten the module securely using DIN r ail or installation screws within the specified torque range. If the screws are too lose, the m odule may drop from its installa tion position, shor t circuit, or malfunction. If the screws are too tight, the screws may be damaged, which may cau se the module to drop from its installation position or short circuit.

• Install the module on a flat surface. If the mounting surface has conc ave and/or convex, an excessive force may be applied on the module, and nonconformity may be cause d.

●

[WIRING PRECAUTIONS]

• Perform installation and wiring after discon necting the power supply at all phases externally. If the power is not disconnected at al l phases an electric shock or product damage may resul t.

• The te mperature rating of the cable should be 80

• Terminal screws which are not to be used must be tightene d always. Otherwise there will be a danger of short circuit against the bare solder less terminals.

• Do no t perform wiring to an id le terminal "NC" outside the product. The product may be damaged by suc h external wiring.

• Perform correct wiring for the modul e according to the product’s rated voltage and terminal arrangement. Connecting to a power supply different from rating or miss-wiring may cause f ire, product failure or malfunction.

• Fix ter minal screws securely withi n the regulated torque. Loose te rminal screws may cause fire and/or malfunctio n. If the terminal screws are t oo tight, it may cause shor t circuit, equipment failures, or erroneous operation due to damage of the screws.

• Make sure foreign objects do not get inside the module, such as dirt and wire chips. It may cause fire, product failure or ma lfunction.

• Attach a warning label (hazar d symbol 417-IEC-5036) concerning the ele ctric shock to the location.

or more.

[STARTING AND MAINTENANCE PRECAUTIONS]

• Do no t touch the terminals wh en the power is ON. It may cause an el ectric shock or malfunction.

• Perform cleaning th e module or retightening of terminal screws after tur ning OFF the all external power supply for sure. Failure to do so may cause failure or malfunction of the modules.

• For cleaning, p erform dry wiping wi thout using chemicals.

• If there is the possibility of touching the PLC inside a control panel in maintenance, make sure to discharge to avoid the influence of static electricity.

• Do no t disassemble or modify the mod ule. Doing so may cause failure, malfunction, injur y, or fire.

• The module case is made of resi n; do not drop it or subject it to str ong shock. A module damage may result.

• Make sure t o switch all phases of the exter nal power supply OFF before installing or removing the mod ule to/from the panel. Failure to do so may cause failure or malfunction of th e modules.

[DISPOSAL PR ECAUTIONS]

• When d isposing of this product, treat it as industrial waste.

[TRANSPORTATION AND MA INTENANCE PRECAUTIONS]

• Dur ing transportation avoid any impact as the module is a pr ecision instrument. Doing so could cause trouble in the module.

• If is n ecessary to check the ope ration of module after transpo rtation, in case of any impact damage.

Notification of CE marking

This notification does not guarantee that an en tire mechanical module p roduced in accordance with the contents of the notification comply with the following standards. C ompliance to EMC standards of the entire mechanical module should be checked by the user / manufacturer. Compliance to LVD standards of the entire mechanical module should be checked by the user / manufacturer.

Attention

This product is designe d for use in industrial appl ications.

Standards with which this product complies

Type : Programmable Controller (Ope n Type Equipment) Remote I/O module Electromagnetic Comp atibility Standards (EMC) : Models : Products manufactured:

from November 1st, 2002 to Ap ril 30th, 2006 are compliant with EN61000-6-4 and E N61131-2:1994+A11:1996+A12:2000

after May 1st, 2006 are compl iant with EN61131-2:2007. Low Voltage Stanadards (LVD): Models : Products manufactured:

from November 1st, 2002 to Ap ril 30th, 2006 are compliant with

EN61000-6-4 and E N61131-2:1994+A11:1996+A12:2000

from May 1st, 20 06 to Februar y 28th,2018 a re compliant with EN61131-

2:2007

after March 1st, 2018 are compliant with EN610 10-2-201:2013

*1 For products manufactured after January 1 2018, ther e may be compliant

cases.

●

Electromagnetic Compatibi lity

Standards (EMC)

EN61000-6-4:2001

Electromagnetic compatibili ty

-Generic standards - Emissio n standard for Industrial environment

EN61131-2:1994/A11 :1996/A12:2000

Programmable controllers

-Equipment requirements an d tests

EN61131-2: 2007

Programmable controllers

-Equipment requirements an d tests

Low Voltage Standards (LVD) Remark

EN61131-2:1994/A11 :1996 /A12:2000

:2007

Programmable controllers

-Equipment requirements an d tests

EN61010-2-201:2013

Safety of electrical e quipment for measurement, control, and te st

For more details please conta ct the local Mitsubishi Electric sales site.

• Note s For compliance to EMC LVD regulation. It is necessary to install the CL1 series module in a shielded met al control panel.

• Use th is product in Zone A The terminal and th e wiring for the output signal s and load power supply can

be used in zone B

*2 Zone defined in EN611 31-2

Separation defined in EN61131-2 for EMC LVD regulation decided depending on condition in industrial setting.

Zone C = Factory mains which is is olated from public mains by dedicated

transformers.

Zone B = Dedicated power distribution which is pro tected by secondary

surge protection. (300V or less in the ra ted voltage is assumed.)

Zone A = Local power distribution which is isolated from dedi cated power

distribution by AC/DC converters, isolation tran sformers, etc.

• For the cont rol panel, use the product having sufficient strength, fir e protectiveness and shielding property to an installation environment.

• To an external connection por t other than AC power supply ter minal and AC output terminal, con nect the circuit separated from a dangerous voltage by a double/reinforced insulation.

• For crimp terminals to be us ed for the wiring applied with 30 V AC or higher, use the products with insu lating sleeves.

• Cuto ff device such as a breaker or a circui t protector should be inst alled in accordance with the following precauti ons.

(120V or less in the rated voltage is assumed.)

Compliance with all re levant aspects of the standard. (Radiated Emissions and Mai ns Terminal Voltage Emissions)

Compliance with all re levant aspects of the standard.

• Radiated electromagnetic field

• Fast transient burst

• Ele ctrostatic discharge

• Damped oscillatory wave

Compliance with all re levant aspects of the standard.

EMI

• Radiated Emission

• Condu cted Emission

EMS

• Radiated electromagnetic field

• Fast transient burst

• Ele ctrostatic discharge

• High-energy surge

• Voltage drops and interr uptions

• Conducted RF

• Power frequency magn etic field

The equipment has been as sessed as a component for fitting in a suitable control box which meets the requirements of EN61131-2:1994 + A11:1996 + A12:2000, :2007

The equipment has been as sessed as a component for fitting in a suitable control box which meets the requirements of EN61010-2-201:2013

as defined in EN61131 -2.

Remark

- Use E N60947-1 or EN60947-3 standards.

- Place the cutoff device so that it can be operated easily.

- Spec ify that the cutoff device is for this equi pment.

1. Outline of Product

This product is a ter minal block type output module c onnected to CC-Link/LT. This product has four outpu t points (relay output).

2. Name and Setting of Each Part and Terminal Arrangement

DIP switch

DIP switch assignment

40 2010 8 4 2 1

Connector for CC-Link/LT interface

Connector terminal assignment

24G

+24V

Orange color

Name Description

Status indicator LED

Output operation indicator LEDs

Interface

Terminal block for I/O interface

DIP switch

Nameplate printing

HLD

Nameplate

Status indicator

LEDs

CL1Y4-R1B2

LINK/PW

2-φ4.5 mounting hole (M4 mounting screw)

Terminal arrangement (Terminal number and Signal name)

13NC5

NC NC NC

PW ON while the power is supplied.

L RUN ON while normal operation is executed.

L ERR.

ON while the output is ON. Extinguished while the output is OFF.

Connector for CC-Link/LT communication line/module power supply (24G/DB/DA/+24V)

Terminal block to connect output signals an d load power supply

Set the 10's digit of the station No. using "STATION NO. 10", "STATION NO. 20" and "STATION NO. 40". Set the 1's digit of the station No. using "STATION NO. 1", "STATION NO. 2", "STAT ION NO. 4" and "STATION NO. 8". Factory default = All bits are OFF. Make sure to set the station No. in the range from 1 to 64. If any station No. outside the range from 1 to 64 is set, it is regarded as an error and the L ERR. LED ligh ts.

Example: When setting the station No. to "32", set the DIP switch as follows.

Station

No.

32 ONOFFONOFF ON OFF OFF

HLD

is a mark that instructs to use t he cable with an

appropriate temperature ratin g (80°C or more) for wiring

ON: When a communication error or D IP switch

setting error occurred Flickering at a constant interval: When the setting of the DIP switch was changed while the power was supplied (Even while the LED is flickering, the operation continues. The new setting becomes valid when the power is turned OFF once, then ON aga in.) Flickering at a interm ittent interval: When a terminal resistor is not attached or when the module or a connection cable is affected by noise

10's digit 1's digit

40 20 10 8 4 2 1

Holds the output (when an error has occur red). ON: Holds the output. OFF: Clears the ou tput.

LRUN LERR.

Hook for installation to DIN rail

7911

0123

Output operation indicator LEDs

Output is ON: Lit Output is OFF: Extinguished

Terminal block for I/O interface

13 15

Y2 Y3

COM1

COM2COM2COM2COM2COM2

0123

Output o peration indica tor

3. Installation

The CL1Y4-R1B2 can be installed to DIN rail or directly instal led using mounting screws. Each installation proc edure is described below.

Specifications subject to change without notice.

HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN

When exported from Japan, this manual does not require application to the Ministry of Economy, Trade and Industry for service transaction permission.

This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.

Warranty

Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term, Mitsubishi shall not be liable for compensation to: (1) Damages caused by any cause found not to be the responsibility of Mitsubishi. (2) Loss in opportunity, lost profits incurred to the user by Failures of Mitsubishi products. (3)

Special damages and secondary damages whether foreseeable or not, compensation

for accidents, and compensation for damages to products other than Mitsubishi products. (4) Replacement by the user, maintenance of on-site equipment, start-up test run and other tasks.

• This product has been manufactured as a general-purpose part for general

industries, and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life.

• Before using the product for special purposes such as nuclear power, electric power,

aerospace, medicine or passenger movement vehicles, consult with Mitsubishi Electric.

• This product has been manufactured under strict quality control. However

when installing the product where major accidents or losses could occur if the product fails, install appropriate backup or failsafe functions in the system.

For safe use

Country/Region Sales office/Tel USA

MITSUBISHI ELECTRIC AUTOMATION, INC. 500 Corporate Woods Parkway, Vernon Hills, IL 60061, U.S.A. Tel : +1-847-478-2100/+1-847-478-2500 (NC)

Brazil MITSUBISHI ELECTRIC DO BRASIL

COMERCIO E SERVICOS LTDA. Avenida Adelino Cardana, 293, 21 andar, Bethaville, Barueri SP, Brazil Tel : +55-11-4689-3000

Germany MITSUBISHI ELECTRIC EUROPE B.V.

– German Branch Mitsubishi-Electric-Platz 1, 40882 Ratingen, Germany Tel : +49-2102-486-0

MITSUBISHI ELECTRIC EUROPE B.V. UK Branch Travellers Lane, Hatfield, Hertfordshire, AL10 8XB, UK Tel : +44-1707-28-8780

Italy

MITSUBISHI ELECTRIC EUROPE B.V. – Italian Branch Centro Direzionale Colleoni - Palazzo Sirio, Viale Colleoni 7, 20864 Agrate Brianza (MB), Italy Tel : +39-039-60531/+39-039-6053-342

Spain

MITSUBISHI ELECTRIC EUROPE, B.V. – Spanish Branch Carretera de Rubi 76-80-AC.420, E-08190 Sant Cugat del Valles (Barcelona), Spain Tel : +34-935-65-3131/+34-935-65-2236

France MITSUBISHI ELECTRIC EUROPE B.V.

– French Branch 25, Boulevard des Bouvets, 92741 Nanterre Cedex, France Tel : +33-1-55-68-55-68

Czech Republic MITSUBISHI ELECTRIC EUROPE B.V.

Czech Branch Avenir Business Park, Radicka 751/113e, 158 00 Praha5, Czech Republic Tel : +420-251-551-470

Poland Mitsubishi Electric Europe B.V. Polish Branch

ul. Krakowska 50, 32-083 Balice, Poland Tel : +48-12-347-65-00

Country/Region Sales office/Tel

Russia

China MITSUBISHI ELECTRIC AUTOMATION

(CHINA) LTD. Mitsubishi Electric Automation Center, No.1386 Hongqiao Road, Shanghai, China Tel : +86-21-2322-3030

Taiwan SETSUYO ENTERPRISE CO., LTD.

6F, No.105, Wugong 3rd Road, Wugu District, New Taipei City 24889, Taiwan, R.O.C. Tel : +886-2-2299-2499

Korea MITSUBISHI ELECTRIC AUTOMATION

KOREA CO., LTD. 7F~9F, Gangseo Hangang Xi-tower A, 401, Yangcheon-ro, Gangseo-Gu, Seoul, 07528, Korea Tel : +82-2-3660-9530

Singapore MITSUBISHI ELECTRIC ASIA PTE. LTD,

307 Alexandra Road, Mitsubishi Electric Building, Singapore 159943 Tel : +65-6473-2308

Thailand Mitsubishi Electric Factory Automation

(Thailand) Co., Ltd. 12th Floor, SV.City Building, Office Tower 1, No. 896/19 and 20 Rama 3 Road, Kwaeng Bangpongpang, Khet Yannawa, Bangkok 10120, Thailand Tel : +66-2682-6522~31

Indonesia PT. Mitsubishi Electric Indonesia

Gedung Jaya 11th Floor, JL. MH. Thamrin No.12, Jakarta Pusat 10340, Indonesia Tel : +62-21-3192-6461

India Mitsubishi Electric India Pvt. Ltd.

Gurgaon Head Office 2nd Floor, Tower A & B, Cyber Greens, DLF Cyber City, DLF Phase - III, Gurgaon - 122002, Haryana, India Tel : +91-124-4630300

Australia

MITSUBISHI ELECTRIC AUSTRALIA PTY. LTD. 348 Victoria Road PO BOX11, Rydalmere, N.S.W 2116, Australia Tel : + 61-2-9684-7777

Mitsubishi Electric (Russia) LLC 52, bld. 1, Kosmodamianskaya emb., 115054 Moscow, Russia Tel : +7-495-721-2070

3.1 Installation to DIN rail

Note: This symbol mark is for China only.

含有有害6物质的名称，含有量，含有部品

本产品中所含有的有害 6 物质的名称，含有量，含有部品如下表所示。

产品中有害物质的名称及含量

本表格依据SJ/T 11364的规定编制。

○

:表示该有害物质在该部件所有均质材料中的含量均在GB/T 26572

规定的限量要求以下。 ×:表示该有害物质至少在该部件的某一均质材料中的含量超出GB/T 26572规定的限量要求。

部件名称

有害物质

铅

(Pb)汞(Hg)镉(Cd)

六价铬

(Cr(VI))

多溴联苯

(PBB)

多溴二苯醚 (PBDE)

可编程控制器

外壳

印刷基板

○○

○○ ○ ○ ○

○○ ○ ○

Align the upper DIN rail installation groove in the module with the DIN rail

1), and press the modul e in that status 2). When removing the module, pul l the hook downward for installation to DIN rail 3), then remove the module 4).

DIN rail mounting screw pitch

When installing the mod ule to the DIN rail, tighten the mounting screws at the pitch of 200mm(7.8 7") or less.

Installation Removal

Applicable DIN rail TH35-7.5Fe and TH35-7.5AI

3.2 Direct instal lation

Screw-tighten the module by attaching M4 screws to the upper and lower mounting holes (two holes in all) provided in the module. Install the module so that the clearance of 1 to 2mm ( 0.04" to 0.08") is assured for each module.

Applicable screw

M4 × 0.7mm(0.03") × 16mm(0.63") or mo re (Tightening torque range: 0.78 to 1.08 N⋅m)

4. Wiring

4.1 External wiring

The output terminals of the CL1Y4-R1B2 can be used with the AC or DC load voltage.

Connector for CC-Link/LT interface

Interface terminal block for I/O

Load power supply

Wire nothing to the NC ter minal (idle term inal).

4.2 Crimp-style terminal

For I/O wiring, use crimp-style terminals of th e following dimensions.

6.2 mm (0.24" ) or less

When wiring one cable to one terminal When wiring two cables to one terminal

Terminal screw

Terminal

Applicable crimpstyle ter minal

Applicable wire size

Use a crimp-style terminal in a status in which no force is applied on the cable.

CL1Y4-R1B2

+24V

DB 24G

COM2

10 11

COM2 Y3

COM2

COM1

COM2

3.2 (0.13")

Crimp-style terminal

• RAV1.25-3

• V1. 25-3 (manufactured by JST Mfg. Co., Ltd.)

• 1.25-3 and TG1.25-3

0.3 to 1.25 mm

(manufactured by NICHIFU Co., Ltd.)

6.2 mm (0.24" ) or less

Terminal screw

Terminal

Isolation

DC DC

3.2 (0.13")

Crimp-style terminal

4.3 Module terminal screw

Tighten the termina l screws (M3 screws) on the terminal block with a tigh tening torque of 0.42 to 0.58 N⋅m. Do not tighten terminal screws exceeding the specified torque. Failure to do so may cause short circuit, equipment failures, or malfunctions.

5. Specifications

5.1 General specifications

Item Specification

Ambient

workin g temperature

Ambient storage temperature

Ambient operating humidity

Ambient storage humidity

Vibration resistance (*1)

Impact resistance (*1)

Operating atmosphere

Operating altitude

Installation place

Over-voltage category

Degree of contamination

Notes:

*1 The criterion is shown in IEC61131 -2. *2 The module cannot be used in an environment pres surized above the

atmospheric pressur e which can be generated arou nd the altitude of 0 m. If the module is used in such an environmen t, it may fail.

*3 CC-Link/LT system is assumed to be installed in an environment equivalent to

indoor.

*4 This indicates the section of the power supply to which the equipment is

assumed to be connected between the public electrical power distribution network and the machinery within premises. Category ΙΙ applies to equipment for which electrical power is supplied from fixed facilities. The surge voltage withstand level for up to the rated voltage of 300V is 2500V.

*5 This index indicates th e degree of conductive generating substanc es in the

environment in which the module is used. The degree of contamination 2 indicates that contamination is caused by generation of only non-conductive substances. In this degree, however, temporary conduction may be caused by accidental condensation.

0 to 55°C (32 to 131°F)

-25 to 75°C (-13 to 167°F)

5 to 95%RH: Dew c ondensation shall not b e considered.

When intermittent vibration is present

Frequency

10 to 57Hz

57 to 150Hz

Acceleration Half amplitude

0.075mm

−

9.8m/s

When continuous vib ration is present

Frequency

10 to 57Hz

57 to 150Hz

147 m/s

Acceleration Half amplitude

0.035mm

−

4.9m/s

, 3 times in each of X, Y and Z directions

Number of times of sweep

−

10 times in each of X, Y and Z directions (for 80 min)

−

Corrosive gas shall not be present.

2,000m(6561'8") or less (*2)

Inside control panel (*3)

or less (*4)

ΙΙ

2 or less (*5)

5.3 Performance specifications

Item Specification

Vol ta ge

Module power supply

Number of stations occupied

Current

consumption

Initial current

Max. allowable

momentary power

failure period

Noise dur ability

Withstand voltage

Isolation resistance

Protection class

I/O part connection method

Module installation method

Mass (weight)

Contact life

20.4 to 28.8V DC (24V DC -15% to +20% ) Ripple ratio: Within 5%

65mA (when all points are ON)

70mA

PS1:1ms

4-, 8- or 16-point mode: 1 station

DC type: 500 Vp-p AC type: 1,000 Vp-p Noise width: 1 µs Cycle: 25 to 60 Hz (by noise simulator)

AC type: 1,500V AC for 1 min DC type: 500V AC for 1 min

10 MΩ or higher between primar y area (external DC terminal) and seconda ry area (internal circu it) by 500V DC insulation resistance tester

IP1X

Connection with termin al block

DIN rail installation, mounted by screws of type M4 × 0.7mm(0.03") × 16mm(0.63") or larger Can be installed in six directions

0.11kg (0.22lbs)

200V AC - 1.5 A, 240V AC - 1 A (COSφ = 0.7): 100,000 times or more

200V AC - 1 A, 240V AC - 0.1 A (COSφ = 0.35): 100,000 times or more

24V DC - 1 A, 100V DC - 0.1 A (L/R = 7 ms): 100,000 times or more

6. Outside Dimensions

80(3.15")

49(1.93")

71.5(2.82") ± 0.6(0.03")

4.5 (0.18")

2 - φ4.5(0.18") mounting hole (M4 mounting screw)

10(0.40")

41(1.62") ± 0.4(0.02")

40(1.58")

Center of DIN rail

22(0.87")

6(0.24") 6.5(0.26")

5.2 Outp ut specifications

Item Specification

Output method

Number of output points

Insulation method

Rate d load vo ltage

Max. load current

Response time

Common wiring method

Internal protection for outputs

Relay output

Mechanical insulation

240V AC/30V DC or les s (250V AC or less when the unit does not comply with UL or cUL standards)

2A/point 4 A/1 common

OFF→ON

Approx. 10ms or less

ON→OFF

Approx. 10ms or less

4 points/1 common (5 points) (terminal block two-wire type)

Internal protectio n circuit none Please connect the fuse in the connec ted load outside.

40(1.58")

Unit: mm(inches)

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