Mitsubishi Electric City Multi PLFY-P08NCMU-E, City Multi PLFY-P12NCMU-E, City Multi PLFY-P15NCMU- Service Manual

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
TECHNICAL & SERVICE MANUAL
R410A / R22
Indoor unit [model names] [Service Ref.]
PLFY-P08NCMU-E PLFY-P08NCMU-E.TH PLFY-P08NCMU-E1.TH
PLFY-P08NCMU-ER2.TH
PLFY-P12NCMU-E PLFY-P12NCMU-E.TH
June 2009
No. OCH410
REVISED EDITION-B
Revision:
• PLFY-P08/12/15NCMU­ER2.TH are added in REVISED EDITION-B.
• Some descriptions have been modified.
• Please void OCH410 REVISED EDITION-A.
PLFY-P12NCMU-E1.TH
PLFY-P12NCMU-ER2.TH
PLFY-P15NCMU-E PLFY-P15NCMU-E.TH
PLFY-P15NCMU-E1.TH
PLFY-P15NCMU-ER2.TH
CONTENTS
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Model name
indication
INDOOR UNIT
1. TECHNICAL CHANGES
2. FEATURES
3. PART NAMES AND FUNCTIONS
4. SPECIFICATIONS
5. 4-WAY AIR FLOW SYSTEM
6. OUTLINES AND DIMENSIONS
7. WIRING DIAGRAM
8.
REFRIGERANT SYSTEM DIAGRAM
9. MICROPROCESSOR CONTROL
10. TROUBLESHOOTING
11. DISASSEMBLY PROCEDURE
PARTS CATALOG (OCB410)
NOTE:
• This manual describes
only service data of the indoor units.
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2
3
4
6
9 11 12
14 15 22 29
1
TECHNICAL CHANGES
PLFY-P08NCMU-E1.TH PLFY-P08NCMU-ER2.TH PLFY-P12NCMU-E PLFY-P15NCMU-E
• The following functions of CONTROLLER BOARD (C.B) have been changed.
* Initial setting of auto restart function Not effective effective (SW1-9 OFF ON) * External heating control change
1.TH PLFY-P12NCMU-ER2.TH
1.TH PLFY-P15NCMU-ER2.TH
PLFY-P08NCMU-E.TH PLFY-P08NCMU-E1.TH PLFY-P12NCMU-E.TH PLFY-P12NCMU-E PLFY-P15NCMU-E.TH PLFY-P15NCMU-E
• PANEL has been changed. SLP-15AAU (White : 0.70Y 8.59/0.97) SLP-15AAUW (Pure white : 6.4Y 8.9/0.4)
1.TH
1.TH
2
2
FEATURES
Models
Cooling capacity / Heating capacity
PLFY-P08NCMU-E 8,000 / 9,000 Btu/h PLFY-P12NCMU-E 12,000 / 13,500 Btu/h PLFY-P15NCMU-E 15,000 / 17,000 Btu/h
Indoor Unit
1. PERFECT PANEL SIZE
The brand new 22-7/16 inch PLFY-P08/12/15NCMU-E models are slim, attractive, yet poweful units. PLFY-P08/12/15NCMU-E’s size and shape, which perfectly match 2-by-2 ceilings, and its lighter weight of 34 lbs
(PLFY-P08NCMU-E) make installation even easier and more convenient.
2. 29 dB WHISPER-QUIET OPERATION (PLFY-P08NCMU-E)
Ideal for cafés, bars, restaurants, and shops. Give all your customers the comfortable environment they deserve.
3. 2,500 HOUR LONG LIFE FILTER
Greatly reduces the frequency the filter needs to be replaced, making maintenance all the easier.
4. FRESH AIR INTAKE
Provides indoor air of the highest quality.
5. SMUDGE-FREE AIRFLOW
Reduces annoying drafts and smudging.
6. SLIM UNIT BODY FOR EASY INSTALLATION
The 22-7/16 inch slim body and octagonal shape, which make the distance between bolts only 16-17/32 inch, help installa­tion easy and maintenance trouble-free.
Unit : inch
20-7/8
Suspension bolt pitch
16-17/32
Unit 22-7/16
22-7/16
T-bar
22-11/16
23-5/8
Ceiling surface
8-3/16
9-1/4
3
3
PAR-21MAA
ON/OFF
FILTER
CHECK
OPERATION
CLEAR
TEST
TEMP.
MENU
BACK DAY
MONITOR/SET
CLOCK
ON/OFF
Temperature setting buttons
Down
Up
Timer Menu button (Monitor/Set button)
Mode button (Return button)
Set Time buttons
Back
Ahead
Timer On/Off button (Set Day button)
Opening the lid
ON/OFF button
Fan Speed button
Filter button (<Enter> button)
Test Run button
Check button (Clear button)
Airflow Up/Down button
Louver button ( Operation button)
To return operation number
Ventilation button ( Operation button)
To go to next operation number
Built-in temperature sensor
PART NAMES AND FUNCTIONS
Indoor (Main) Unit
Horizontal Air Outlet Sets horizontal airflow automatically
during cooling or dehumidifying.
Filter Removes dust and pollutants
from return air.
Grille
Auto Air Swing Vane Disperses airflow up and
down and adjusts the angle of airflow direction.
Air Intake Returns air from room.
Wired remote controller
Once the controllers are set, the same operation mode can be repeated by simply pressing the ON/OFF button.
4
Wired remote controller
Display Section
For purposes of this explanation, all parts of the display are shown as lit. During actual operation, only the relevant items will be lit.
Identifies the current operation
Shows the operating mode, etc. *Multilanguage display is available.
“Centrally Controlled” indicator
Indicates that operation from the remote controller has been prohib­ited by a master controller.
“Timer is Off” indicator
Indicates that the timer is off.
Temperature Setting
Shows the target temperature.
Day-of-Week
Shows the current day of the week.
Time/Timer Display
Shows the current time, unless the simple or Auto Off timer is set. If the simple or Auto Off timer is set, the time to be switched off is shown.
TIME SUN MON TUE WED THU FRI SAT TIMER
AFTER
ERROR CODE
°F°C
Hr
AFTER
°F°C
ONLY1Hr.
Up/Down Air Direction indica­tor
Shows the direction of the outcoming airflow.
“One Hour Only” indicator
Displayed if the airflow is set to low or downward during COOL or DRY mode. (Operation varies according to model.) The indicator goes off in one hour, when the airflow direction also changes.
Room Temperature display
Shows the room temperature. The room temperature display range is 46~102°F. The display blinks if the temperature is less than
Louver display
Indicates the action of the swing louver. Does not appear if the louver is not running.
(Power On indicator)
Indicates that the power is on.
ON
OFF
FUNCTION
FILTER
WEEKLY
SIMPLE
AUTO OFF
46°F or 102°F
or more.
“Sensor” indication
Displayed when the remote controller sensor is used.
“Locked” indicator
Indicates that remote controller but­tons have been locked.
“Clean The Filter” indicator
To be displayed on when it is time to clean the filter.
Timer indicators
The indicator comes on if the corre­sponding timer is set.
Fan Speed indicator
Shows the selected fan speed.
Ventilation indicator
Appears when the unit is running in Ventilation mode.
Note:
“PLEASE WAIT” message
This message is displayed for approximately 3 minutes when power is supplied to the indoor unit or when the unit is recovering from a power failure.
“NOT AVAILABLE” message
This message is displayed if an invalid button is pressed (to operate a function that the indoor unit does not have). If a single remote controller is used to operate multiple indoor units simultaneously that are different types, this message will not be displayed as far as any of the indoor units is equipped with the function.
5
4
SPECIFICATIONS
4-1. SPECIFICATIONS
Item
Power
Cooling capacity
Heating capacity
Cooling
Input
Heating
Cooling
Current
Electric characteristic
(munsell symbol)
Dimensions
Heat exchanger
F a n
Pipe
dimensions
Field drain pipe size
Noise level 3
Product weight
Heating
Exterior
Height
Width
Depth
Fan × No.
Air flow
DRY
3
WET
External
static pressure
Fan motor
output
Insulator
Air filter
Gas side
Liquid
side
V·Hz
Btu/h
Btu/h
kW
kW
A
A
in
in
in
CFM
CFM
Pa
kW
in
in
in
dB
lb
PLFY-P08NCMU-E.TH
PLFY-P08NCMU-E
1.TH
PLFY-P08NCMU-ER2.TH
8,000
9,000
0.05
0.05
0.23
0.23
Unit : Galvanized sheets with gray heat insulation
Grilles : ABS resin Munsell<0.7Y 8.59/0.97>(PLFY-P·NCMU-E.TH) / <6.4Y 8.9/0.4>(PLFY-P·NCMU-E
280-320-350
250-290-320
0.015
29-32-38
34<7>
PLFY-P12NCMU-E.TH
PLFY-P12NCMU-E1.TH
PLFY-P12NCMU-ER2.TH
Single phase 208/230V 60Hz
Note 1. Rating conditions Cooling : Indoor : D.B. 80°F W.B. 67°F outdoor : D.B. 95°F W.B. 75°F Heating : Indoor : D.B. 70°F outdoor : D.B. 47°F W.B. 43°F Note 2. The number indicated in < > is for the grille.
W 3. Air flow and the noise level are indicated as Low - Medium - High.
12,000
13,500
0.06
0.06
0.28
0.28
8-3/16<25/32>
22-7/16<25-19/32>
22-7/16<25-19/32>
Cross fin
Turbo fan × 1
0
Polyethylene sheet
PP honey comb fabric
1/2"
1/4"
O.D1-1/4"
30-34-39
PLFY-P15NCMU-E.TH
PLFY-P15NCMU-E1.TH
PLFY-P15NCMU-ER2.TH
15,000
17,000
0.06
0.06
0.28
0.28
1/ER2.TH)
320-350-390
290-320-350
0.020
31-35-40
37<7>
6
4-2. NOISE CRITERION CURVES
PLFY-P08NCMU-E.TH PLFY-P08NCMU-E
1.TH
PLFY-P08NCMU-ER2.TH
90
80
70
60
50
40
30
APPROXIMATE
20
THRESHOLD OF
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
HEARING FOR CONTINUOUS NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
NOTCH
High
Medium
Low
SPL(dB)32LINE
38
29
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
PLFY-P12NCMU-E.TH PLFY-P12NCMU-E
1.TH
PLFY-P12NCMU-ER2.TH
90
80
70
60
50
40
30
APPROXIMATE
20
THRESHOLD OF
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
HEARING FOR CONTINUOUS NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
NOTCH
High
Medium
Low
SPL(dB)34LINE
39
30
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
PLFY-P15NCMU-E.TH PLFY-P15NCMU-E
1.TH
PLFY-P15NCMU-ER2.TH
90
80
70
60
50
40
30
APPROXIMATE
20
THRESHOLD OF
OCTAVE BAND SOUND PRESSURE LEVEL, dB (0 dB = 0.0002 μbar)
HEARING FOR CONTINUOUS NOISE
10
63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz
NOTCH
High
Medium
Low
SPL(dB)35LINE
40
31
NC-70
NC-60
NC-50
NC-40
NC-30
NC-20
UNIT
CEILING
5ft
MICROPHONE
NOTE: The sound level is measured in an anechoic
room where echoes are few, when compres­sor stops. The sound may be bigger than the indicated level in actual use due to surround­ing echoes. The sound level can be higher by about 2 dB than the indicated level during cool­ing and heating operation.
7
4-3. ELECTRICAL PARTS SPECIFICATIONS
Model
Parts name Thermistor
(Room temperature detection)
Thermistor (Pipe temperature detection/ Liquid)
Thermistor (Pipe temperature detection/ Gas)
Fuse (Indoor controller board)
Fan motor (with Thermal fuse)
Fan motor capacitor
Vane motor
Drain pump
Symbol
TH21
TH22
TH23
FUSE
MF
C1
MV
DP
PLFY-P08NCMU-E.TH
PLFY-P08NCMU-E
1.TH
PLFY-P08NCMU-ER2.TH
PLFY-P12NCMU-E.TH
PLFY-P12NCMU-E
1.TH
PLFY-P12NCMU-ER2.TH
PLFY-P15NCMU-E.TH
PLFY-P15NCMU-E
1.TH
PLFY-P15NCMU-ER2.TH
Resistance 30F/15.8k, 50F/9.6k, 70F/6.0k, 80F/4.8k, 90F/3.9k, 100F/3.2k
Resistance 30F/15.8k, 50F/9.6k, 70F/6.0k, 80F/4.8k, 90F/3.9k, 100F/3.2k
Resistance 30F/15.8k, 50F/9.6k, 70F/6.0k, 80F/4.8k, 90F/3.9k, 100F/3.2k
250V 6.3A
6-pole OUTPUT 15W
PK6N15-LA
6-pole OUTPUT 20W
PK6N20-LA
6-pole OUTPUT 20W
PK6N21-LA
Thermal fuse OFF 284F $ 36F
1.5 × 440V
MSBPC20M13
DC12V 300
/phase
PLD-12230ME-1
INPUT 12/10.8W 241/Hr
Drain sensor
Linear expansion valve [coil]
Electric heater (Condensation proof)
Power supply terminal block
Transmission terminal block
MA remote controller terminal block
DS
LEV
H2
TB2
TB5
TB15
Thermistor resistance 30F/6.3k, 50F/3.9k, 70F/2.5k, 80F/2.0k, 90F/1.6k, 100F/1.3k
DC12V Stepping motor drive, Port dimension :3.2 (0~2000pulse)
+Note: Refer to WIRING DIAGRAM for the supplied voltage.
EDM-40YGME
240V 15W
(L1, L2,GR) Rated to 330V 30A +
(M1, M2, S) Rated to 250V 20A +
(1, 2) Rated to 250V 10A +
8
5
4-WAY AIR FLOW SYSTEM
5-1. FRESH AIR INTAKE (Location for installation)
At the time of installation, use the duct holes (cut out) located at the positions shown in following diagram, as and when required.
Fresh air intake
Refrigerant pipe
Electrical Box
Drain pipe
Fresh air intake hole diagram (Unit : inch)
3 - W1/8 Burring hole
4-21/32
120"
W3-15/16 Burring hole pitch
"
120
W2-7/8 (Cut out hole)
Ceiling surface
5-2. FRESH AIR INTAKE AMOUNT & STATIC PRESSURE CHARACTERISTICS
PLFY-P08NCMU-E(1).TH PLFY-P12NCMU-E(1).TH PLFY-P15NCMU-E(1).TH PLFY-P08NCMU-ER2.TH PLFY-P12NCMU-ER2.TH PLFY-P15NCMU-ER2.TH
Taking air into the unit
Static pressure : P [in. W.G.%10-2]
20
20 40 60 80 100 120
0
-20
-40
-60
-80
-100
-120
NOTE: Fresh air intake amount should be 20% or less of
whole air amount to prevent dew dripping.
Air flow : Q [CFM]
How to read curves
Q
Duct characteristics at site
A
C
B
A
EC
AD
Curve in the
1
left graphs
0
2
3
Q
Qa
Q
Q…Designed amount of fresh air intake <CFM> A…Static pressure loss of fresh air
intake duct system with air flow amount Q <in. W.G.o10-2>
B…Forced static pressure at air condi-
tioner inlet with air flow amount Q <in. W.G.o10 C…Static pressure of booster fan with
air flow amount Q <in. W.G.o10-2> D…Static pressure loss increase
amount of fresh air intake duct sys-
tem for air flow amount Q <in. W.G.o10 E…Static pressure of indoor unit with
air flow amount Q <in. W.G.o10-2> Qa…Estimated amount of fresh air
intake without D <CFM>
-2
>
-2
>
5-3.
OPERATION IN CONJUNCTION
WITH DUCT FAN (BOOSTER FAN)
• Whenever the indoor unit is operating, the duct fun also operates.
(1) Connect the optional multiple remote control-
ler adapter (PAC-SA88HA-E) to the connector CN51 on the indoor controller board.
(2) Drive the relay after connecting the 12V DC
relay between the Yellow and Orange con­nector wires.
(*) Use a relay of 1W or smaller.
MB: Electromagnetic switch power relay for duct
fan.
X: Auxiliary relay (For DC 12V, coil rating : 1.0W
or below)
CN51 on indoor unit board
Indoor unit side
Indoor controller board
Multiple remote controller adapter PAC-SA88HA-E
9
5
1
Connector (5P)
CN51
Be sure to secure insulation
Green
material by tape, etc.
Red
Brown
Multiple remote controller adapter PAC-SA88HA-E
CN51
Yellow
Orange
~
MB
Installation at site
Be sure to secure insulation material by tape, etc.
Distance between indoor controller board and relay must be within 33ft.
5-4. FIXING HORIZONTAL VANE
Horizontal vane of each air outlet can be fixed according to the environment where it is installed.
Setting procedure
1) Turn off a main power supply (Turn off a breaker).
2) Disconnect the vane motor connector of the direction of the arrow with pressing the unlocking button as shown in figure below.
Insulate the disconnected connector with the plastic tape.
Vane motor
Vane motor
Connector
Unlocking button
Horizontal vane
3) Set a vertical vane of the air outlet, which is to be fixed by the hand slowly within the range in the table below.
Measured standard posi-
tion of the grille
Horizontal vane
< Specified range >
Up/down airflow
direction
A
· The vanes can be set between 21mm, 13/16 inch and 30 mm, 1-3/16 inch.
Horizontal 30° Downward 45° Downward 55° Downward 70°
21 mm
13/16 inch
25 mm
31/32 inch
28 mm
1-3/32 inch
30 mm
1-3/16 inch
Caution: Do not set the up/down vanes passed the specified range. Condensation could form and drop from the ceiling, or the unit could malfunction.
10
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