Mitsubishi Electric CITY MULTI PKFY-P24NKMU-E, CITY MULTI PKFY-P30NKMU-E, CITY MULTI, PKFY-P24NKMU-E2, PKFY-P30NKMU-E2 Service Manual

SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
TECHNICAL & SERVICE MANUAL
R22R410A
May 2011
No. OCH462
REVISED EDITION-A
Indoor unit [Model names] [Service Ref.]
PKFY-P24NKMU-E
PKFY-P30NKMU-E
PKFY-P24NKMU-E.TH PKFY-P30NKMU-E.TH
INDOOR UNIT
Revision:
3. OUTLINES AND DIMENSIONS has been modi­fied in REVISED EDITION-A.
Some descriptions have been modified.
Please void OCH462.
Note:
This manual describes only service data of the indoor units.
RoHS compliant products have <G> mark on the spec name plate.
CONTENTS
1. PART NAMES AND FUNCTIONS
2. SPECIFICATION
3. OUTLINES AND DIMENSIONS
4. WIRING DIAGRAM
5. REFRIGERANT SYSTEM DIAGRAM
6. MICROPROCESSOR CONTROL
7. TROUBLESHOOTING
8. DISASSEMBLY PROCEDURE
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2 4 6 7 8
9 14 21
PARTS CATALOG (OCB462)
Use the specifi ed refrigerant only.
Never use any refrigerant other than that specifi ed.
Doing so may cause a burst, an explosion, or fi re when the unit is being used, serviced, or disposed of. Correct refrigerant is specifi ed in the manuals and on the spec labels provided with our products. We will not be held responsible for mechanical failure, system malfunction, unit breakdown or accidents caused by failure to follow the instructions.
1
PART NAMES AND FUNCTIONS
Indoor unit
Filter
Air inlet
Air outlet
Wireless remote controller
display
OPERATION MODE display Operation mode display indicates which operation mode is in effect.
The vertical direction of air flow is indicated.
FAN SPEED display indicates which fan speed has been selected.
The unit is turned ON and OFF alternately each time the button is pressed.
Used to change the fan speed.
Used to switch the operation mode between cooling, drying, fan, heating and auto mode.
+ In case the outdoor unit is cool only type,
Only press this button to perform an inspection check or test operation. Do not use it for normal operation.
Used to change the air flow
display
display
ON/OFF button
FAN SPEED SELECT button
MODE SELECT button
the heating and auto mode are not available.
CHECK-TEST RUN button
VANE CONTROL button
Vane
Louver
CHECK
TEST RUN
CHECK and TEST RUN display indicate that the unit is being checked or test-run.
Blinks when model is selected.
display
MODEL SELECT
display
CHECK MODEL SELECT
NOT AVAILABLE
ON/OFF TEMP
VAN E
MODE
LOUVER
CHECK
TEST RUN
RESETSET CLOCK
TEST RUN
FAN
°F °C
AMPM
AMPM
AUTO STOP
AUTO START
h
min
2
Front grille
Emergency switch
Lights up while the signal is transmitted to the indoor unit when the button is pressed.
SET TEMP. display indicates the s et desired temperature.
Displays the current time.
Displays when in timer operation or when setting timer.
Displays the order of timer operation.
Displays whether timer is on or off.
SET TEMPERATURE button sets any desired room temperature.
TIMER CONTROL buttons
AUTO STOP (OFF timer): when this switch is set, the air conditioner will be automatically stopped at the preset time. AUTO START (ON timer): when this switch is set, the air conditioner will be automatically started at the preset time.
Buttons used to set the “hour and minute” of the current time and timer settings.
Changes left/right airflow direction.
(Not available for this model.)
operation
display
display
CLOCK display
TIMER display
“ ” “ ” display
“ ” “ ” display
button
h and min buttons
LOUVER button
CLOCK button
RESET button
SET button
Wired remote controller
Display Section
For purposes of this explanation, all parts of the display are shown. During actual operation, only the relevant items will be lit.
Identifies the current operation
Shows the operating mode, etc. *Multilanguage display is available.
“Centrally Controlled” indicator
Indicates that operation from the remote controller has been prohib­ited by a master controller.
“Timer is Off” indicator
Indicates that the timer is off.
Temperature Setting
Shows the target temperature.
Operation Section
Temperature setting buttons
Down
Up
Timer Menu button (Monitor/Set button)
Mode button (Return button)
Day-of-Week
Shows the current day of the week.
Time/Timer Display
Shows the current time, unless the simple or Auto Off timer is set. If the simple or Auto Off timer is set, the time to be switched off is shown.
TIME SUN MON TUE WED THU FRI SAT TIMER
AFTER
ERROR CODE
°F°C
Hr
AFTER
°F°C
ONLY1Hr.
Up/Down Air Direction indica­tor
The indicator shows the direc­tion of the outcoming airflow.
“One Hour Only” indicator
Displays if the airflow is set to Low or downward during COOL or DRY mode. (Operation varies according to model.) The indicator goes off in one hour, at which time the airflow direction also changes.
Room Temperature display
Shows the room temperature. The room temperature display range is 46–102°F. The display blinks if the temperature is less than 46°F or 102°F or more.
Louver display
Indicates the action of the swing louver. Does not appear if the louver is not running.
(Power On indicator)
Indicates that the power is on.
ON
OFF
FUNCTION
FILTER
WEEKLY
SIMPLE
AUTO OFF
“Sensor” indication
Displays when the remote controller sensor is used.
“Locked” indicator
Indicates that remote controller but­tons have been locked.
“Clean The Filter” indicator
To be displayed on when it is time to clean the filter.
Timer indicators
The indicator comes on if the corre­sponding timer is set.
Fan Speed indicator
Shows the selected fan speed.
Ventilation indicator
Appears when the unit is running in Ventilation mode.
ON/OFF button
Fan Speed button
Filter button (<Enter> button)
Set Time buttons
Back
Ahead
Timer On/Off button (Set Day button)
Opening the cover
Note:
“PLEASE WAIT” message This message is displayed for approximately 3 minutes when power is supplied to the indoor unit or when the unit is recovering from a power failure.
“NOT AVAILABLE” message This message is displayed if an invalid button is pressed (to operate a function that the indoor unit does not have). If a single remote controller is used to operate multiple indoor units simultaneously that are different types, this message will not be displayed as far as any of the indoor units is equipped with the function.
TEMP.
MENU
BACK DAY
MONITOR/SET
PAR-21MAA
CLOCK
ON/OFF
33
ON/OFF
FILTER
CHECK
OPERATION
Built-in temperature sensor
CLEAR
TEST
Test Run button
Check button (Clear button)
Airflow Up/Down button
Louver button ( Operation button)
To return operation number
Ventilation button ( Operation button)
To go to next operation number
2
SPECIFICATION
2-1. Specifi cations
Model
Power source
Cooling capacity (Nominal)
Power input
Heating capacity (Nominal )
External finish External dimension H × W × D
Net weight Heat exchanger Fan
Noise level (Low-High) (measured in anechoic room) Insulation material Air filter Protection device Refrigerant control device Connectable outdoor unit Diameter of refrigerant pipe
Field drain pipe size Standard attachment
Optional parts
Remarks
Current input
Power input Current input
Type × Quantity
External
static press.
Motor type
Motor output
Driving mechanism
Airflow rate
(Low-High)
Liquid
Gas
Document Accessory
External heater adapter
Installation
*1
*1
*2
*2
(R410A)
(R22)
(R410A)
(R22)
kW Btu/h kW A kW Btu/h kW A
mm in. kg (lb)
Pa mmH
2
kW
3
/min
m L/s cfm dB <A>
mm (in.)
mm (in.)
mm (in.)
PKFY-P24NKMU-E
PKFY-P30NKMU-E
1-phase 208-230V 60Hz
7.0
24,000
0.04
0.29
7.9
27,000
0.04
0.29
8.8
30,000
0.06
0.43
10.0
34,000
0.06
0.43
Plastic, MUNSELL (1.0Y 9.2/0.2)
365 × 1170 × 295
14-3/8" × 46-1/16" × 11-5/8"
21 (46)
Cross fin (Aluminum fin and copper tube)
Line flow fan × 1
0
O
0
DC motor
0.056
Direct-drive
16 - 20 267 - 333 570 - 710
39 - 45
20 - 24 333 - 400 710 - 850
43 - 49
Polyethylene sheet
PP honeycomb
Fuse
LEV
R410A, R22 CITY MULTI
ø9.52 (ø3/8")
ø9.52 (ø3/8") ø15.88 (ø5/8") ø15.88 (ø5/8")
Flare Flare Flare Flare
ø9.52 (ø3/8")
ø9.52 (ø3/8") ø15.88 (ø5/8") ø15.88 (ø5/8")
Flare Flare Flare Flare
I.D. 16mm (5/8")
Installation Manual, Instruction Book
PAC-YU25HT
Details on foundation work, insulation work, electrical wiring, power source switch, and other items shall be referred to the Installation Manual.
Note :
Pipe length :
Level difference :
* Due to continuing improvement, above specification may be subject to change without notice.
*1 Nominal cooling conditions
Indoor :
Outdoor :
80°FDB/67°FWB (26.7°CDB/19.4°CWB) 95°FDB ( 25 ft. (7.6 m) 0 ft (
35°CDB)
0 m)
*2 Nominal heating conditions
70°FDB(21°CDB) 47°FDB/43°FWB (8.3°CDB/6.1°CWB) 25 ft. (7.6 m) 0 ft (0 m)
Unit converter
kcal/h = kW × 860 Btu/h = kW × 3,412
3
cfm = m lb = kg/0.4536
*Above specification data is subject to rounding variation.
/min × 35.31
4
2-2. Electrical parts specifi cations
Service Ref.
Parts name
Room temperature thermistor
Liquid pipe thermistor
Gas pipe thermistor
Fuse (Indoor controller board)
Fan motor
Vane motor (with limit switch)
Linear expansion valve
Power supply terminal block
Transmission terminal block
MA remote controller terminal block
2-3. Sound levels
Symbol
TH21
TH22
TH23 TH24
FUSE
MF
MV
LEV
TB2
TB5
TB15
PKFY-P24NKMU-E.TH
PKFY-P30NKMU-E.TH
Resistance 30°F/15.8k, 50°F/9.6k, 70°F/6.0k, 80°F/4.8k, 90°F/3.9k, 100°F/3.2k
Resistance 30°F/15.8k, 50°F/9.6k, 70°F/6.0k, 80°F/4.8k, 90°F/3.9k, 100°F/3.2k
Resistance 30°F/15.8k, 50°F/9.6k, 70°F/6.0k, 80°F/4.8k, 90°F/3.9k, 100°F/3.2k
250V 3.15A
8-Pole Output 56W / RCOJ56-AC
MSBPC20 DC12V
EFM-40YGME
DC 12 V
EFM-80YGME
DC 12 V
(L1, L2, GR) 250V 20A
(M1, M2, S) 250V 20A
(1, 2) 250V 10A
3.3 ft.
(1m)
Measurement location
* Measured in anechoic room.
2-4. NC curves
PKFY-P24NKMU-E
External static pressure : 0Pa Power source : 208,230V, 60Hz
70.0
MPa
65.0
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
Approximate minimum
20.0
audible limit on continuous noise
15.0
10.0
OCTAVE BAND PRESSURE LEVEL (dB) 0dB = 20
63 125 250 500 1k 2k 4k 8k
OCTAVE BAND CENTER FREQUENCIES(Hz)
High speed Low speed
3.3 ft. (1m)
PKFY-P30NKMU-E
External static pressure : 0Pa Power source : 208,230V, 60Hz
70.0
65.0
NC60
NC50
NC40
NC30
NC20
60.0
55.0
50.0
45.0
40.0
35.0
30.0
25.0
Approximate minimum
20.0
audible limit on continuous noise
15.0
10.0
OCTAVE BAND PRESSURE LEVEL (dB) 0dB = 20MPa
63 125 250 500 1k 2k 4k 8k
OCTAVE BAND CENTER FREQUENCIES(Hz)
Service Ref.
PKFY-P24NKMU-E.TH
PKFY-P30NKMU-E.TH
High speed Low speed
Sound level at anechoic room : Low-High
Sound level dB (A)
39 - 45
43 - 49
NC60
NC50
NC40
NC30
NC20
55
3
OUTLINES AND DIMENSIONS
PKFY-P24NKMU-E.TH PKFY-P30NKMU-E.TH
Left side
Knockout hole for left piping
A
1-1/4(32)
23/32(18)
2-3/32(53)
1-3/16(30)
1-3/8(35)
2-19/32(66)
2-9/16(65.2)
5-17/132(140.3)
7/16(11)
14-3/8(365)
16-11/16(423.7)
Filter hook
33-21/32(855)2-29/32(74)
Front side(Grille open)
Top side
17(431.7)
Front side
46-1/16(1170)
17-15/32(444)Gas pipe
18-31/32(482)Liquid pipe
23-1/32(585)Drain hose
Under side
9-1/2(241)
Operation lamp
DEFROST/STAND BY lamp
Receiver
Terminal block for power supply
Terminal block for transmission
Terminal block for MA-remote controller
Emergency operation switch (cooling/heating)
4-27/32(123)
6-1/16(154)
5-9/32(134)
Right side
11-5/8(295)
Unit : inch (mm)
Mount board
C
3/16(5)
Knockout hole for right piping
Sleeve (purchased locally)
Min.9/32(7)
:2-15/16 (:75)
Required space(Indoor unit)
Min.8-21/32(220)
Min.2-1/16(52.3)
75-:3/16(:5.1) Tapping screw hole
5/8(15.5)
31/32(25) 1-31/32(50) 2-15/16(75)
3-15/16(100) 4-19/32(117)
4-29/32(125)
5-19/32(142)
7-9/16(192) 9-17/32(242)
11(279.5)
11-1/2(292)
Through hole
:2-15/16~:3-5/32 (:75~:80)
4-:11/3 2(:9) Bolt hole
20-3/8(517.4)
0
23-1/32(585)
20-7/8(530.5)
Vane(auto)
Min.3-31/32(100.5)
17-9/32(439)
17-7/8(454)
16-3/32(408.5)
15-1/8(384)
16-15/16(430.5)
Wall hole for left rear piping
14-11/32(364)
12-3/8(314)
15-1/8(384)
13-11/32(339)
Air inlet
Air outlet
0
7-7/16(189)
Knockout hole for rear piping 2-15/16×18-29/32(75×480)
Louver (manual)
Knockout hole for lower piping
Min.1-7/8(48)
Min.9-27/32(250)
Center measurement hole :3/32(:2.5)
2-1/8(54)
1/8(3)
0
13/32(10)
4-11/32(110)
2-3/8(60)
13/32(10)
2-3/8(60)
0
Mount board
4-11/32(110)
Wall hole for right rear piping
C
2-9/16(65)
12-3/8(314)
R1-15/32(R37.5)
8-17/32(216.5)
2-5/8(67)
3-1/32(77)
15-1/8(384.5)
14-11/32(364)
13-11/32(339)
13-3/4(349.2)
5/16(7.8)
18-5/16(465.5)
17-7/8(454)
16-3/32(408.5)
17-9/32(439)
15-1/8(384)
17-11/16(449.2)
2-9/16(65)
Piping connection
Liquid pipe
BB
Gas pipe
Drain hose
Knockout hole for piping
B
3-1/32(77) 3-7/16(87)
13/32(10.7)
Indoor unit outline
2-1/8(54) 1-1/4(32) 31/32(25)
1/2(12.5) 0 1/2(12.5) 1-15/32(37.5)
2-15/32(62.5)
3-7/16(87.5)
4-1/8(104.5)
5-3/32(129.5)
6-9/16(167)
8-17/32(217)
9-1/32(229.5) 10-13/32(264)
11-1/2(292)
12-5/32(308.5) 12-1/4(311)
23-1/32(585)
Refrigerant pipe: 3/8 O.D(:9.52)
Flared connection: 3/8F
Refrigerant pipe: 5/8 O.D(:15.88)
Flared connection: 5/8F
5/8(:16) O.D
A
3-1/32(77)
2-5/8(67)
5/16(7.8)
2-9/16(65)
6
WIRING DIAGRAM4
PKFY-P24NKMU-E.TH PKFY-P30NKMU-E.TH
SYMBOL
INDOOR CONTROLLER BOARD
I.B
CONNECTOR
CN24 CN32 CN51 CN52
BUZZER
BZ
SURGE ABSORBER
DSA
FUSE (T3.15AL 250V)
FUSE
POWER SUPPLY (I.B)
LED1
POWER SUPPLY (I.B)
LED2
SWITCH
SW2 SW3 SW4 SWE
AUX.RELAY DRAIN PUMP
X1
VARISTOR
MOV 01,02
LINER EXPANSION VALVE
LEV
FAN MOTOR
MF
VANE MOTOR
MV
TERMINAL
TB2
BLOCK
TB5 TB15
NAME
EXTERNAL HEATER REMOTE SWITCH CENTRALLY CONTROL REMOTE INDICATION
CAPACITY CODE MODE SELECTION MODE SELECTOR DRAIN PUMP (TEST MODE)
POWER SUPPLY TRANSMISSION MA-REMOTE CONTROLLER
SYMBOL
TH21
THERMISTOR
TH22
TH23
TH24
A.B ADDRESS BOARD SWA SWITCH SW1 SW11 SW12 SW14 S.B SWITCH BOARD SWE1 EMERGENCY OPERATION (HEAT) SWE2 EMERGENCY OPERATION (COOL) W.B
PCB FOR WIRELESS REMOTE CONTROLLER LED1 LED (OPERATION INDICATION: GREEN) LED2 LED (OPERATION INDICATION: ORANGE) RU RECEIVING UNIT
NAME
ROOM TEMP. DETECTION (32°F/15kΩ, 77°F/5.4kΩ) PIPE TEMP. DETECTION/LIQUID (32°F/15kΩ, 77°F/5.4kΩ) PIPE TEMP. DETECTION/GAS1 (32°F/15kΩ, 77°F/5.4kΩ) PIPE TEMP. DETECTION/GAS2 (32°F/15kΩ, 77°F/5.4kΩ)
FAN SPEED SELECTOR MODE SELECTION ADDRESS SETTING 1s DIGIT ADDRESS SETTING 10ths DIGIT BRANCH No.
For the detail, refer to Fig. 1.
<Fig. 1>
See Fig. 1.
The black square (■) indicates a switch position.
7
5
REFRIGERANT SYSTEM DIAGRAM
PKFY-P24NKMU-E.TH PKFY-P30NKMU-E.TH
Heat exchanger
Room temparature thermistor TH21
Item
Gas pipe
Liquid pipe
Gas pipe thermistor (1) TH23
Gas pipe thermistor (2) TH24
Liquid pipe thermistor TH22
Linear expansion valve
Strainer1 (#50mesh) Strainer2 (#100mesh)
Model
PKFY-P24NKMU-E
:15.88 (5/8)
:9.52 (3/8)
Strainer (#50mesh)
Gas pipe
Flare connection
Liquid pipe
Strainer (#100mesh)
Unit : mm (inch)
PKFY-P30NKMU-E
:15.88 (5/8)
:9.52 (3/8)
8
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