Mitsubishi 3000GT 1996 User Manual

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MITSUBISHI

MOTORS

Worl<shop

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SUPPLEMENT

3000GiT'96

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MITSUBISHI

(-,

i.

v

3000GiT

WORKSHOP

SUPPLEMENT

FOREWORD

This Workshop removal, sembly and installation, Use the manual as required.

TECHNICAL WORKSHOP

All information, tions time to make or obligation.

disassembly, inspection,

following

CHASSIS

ENGINE ELECTRICAL

PARTS

contained in

publication.

of

changes

Manual

manuals

INFORMATION

MANUAL

GROUP PWUEg119

GROUP

WIRING

CATALOGUE

illustrations

this manual

We, however,

at any time

MANUAL

contains

etc. for

in

combination with this

PYUE92O1

(Loose-leaf PWUE9203 PWUE92O3-1 (Supplement) PWUE92O3-2 (Supplement) PWUE92O3-3 (Supplement) PWEEDN!N

(Loose-leaf PHUE92O1

(Loose-leaf PHUE9406 PHUE94O6-1 (Supplement) 8608K40!A! B608K454An B608K406A! 8808K404A! 8808K454A! BFASK4O4AD BFA8K454A! 8808K405A!

8808K406A! BFASK4O6AN

and

procedures

adjustment, reas-

service mechanics.

MANUAL

product

are

current as reserye

without

edition) (Basic)

edition) edition)

(Basic)

descrip-

the right

prior

for

at the

notice

General Fuel Engine

Electrical Body Chassis

Electrical

G IE IE

JE

-E

GI

-l

Milsubishi

@

A[!,LT-,'.H-BJ-iJJI

Molors

Corporation July 1995

WARNINGS REGARDING (sRs)

WARNING! (1)

lmproper lead to driver

(2)

lf it is after beforehand.

(3)

Service or an authorized MITSUBISHI dealer.

(4)

MITSUBISHI Supplemental Restraint of the

NOTE Section titles with asterisks warnings.

EQUTPPED VEHTCLES

service or

personal

(from

possible

painting,

rendering

maintenance

dealer

or any

SRS

remove the

maintenance

injury

that the

or death to service

the SRS

SRS

personnel

System

SRS-related

components

SRS

of any

(.)

in the table of contents in each

OF SUPPLEMENTAL

of any component of the

inoperative).

components

component or

SRS

must thoroughly review this manual, and

(SRS),

component.

before beginning any service or maintenance

personnel

subjected to heat

are

(air

(from

bag module,

SRS-related

RESTRAINT

or any

SRS,

inadvertent

over 93oC

SRS diagnosis unit, front impact

component must

group

SRS-related component,

firing

of the air

(200'F)

especially

indicate

in baking

be

operations requiring

SYSTEM

bag) or to the

or

performed

its

GROUP

of any component

can

in

drying

sensors)

only at

528-

ll

ri

v

r)

GENERAL

-

Vehicle

ldentification

00-1

VEHICLE

IDENTIFICATION

MODELS

VEHICLES

Zl6AMNGFL6 Zl6AMNGFR6 Zl6AMJGFL6 Zl6AMJGFR6

VEHICLES

Zl64MNGFL Zl6AMNGFR

FOR

Model

FOR

Model

code

EUROPE

6G72

GENERAL

EXPORT

6G72

Engine

(2,972

mt

Engine

(2,972

m(

GROUP

GENERAL

model

)

model

)

Transmission

WsMG1

W6MG1

Transmission

WsMG1

OO

model

MPI

Fuel

supply

system

VEHICLES

Zl6AMNGFLW

VEHICLES

Zl64MNGFR8

FOR

Model

FOR

Model

GCC

code

AUSTRALIA

code

6G72

Engine

(2,972

m(

Engine

(2,972

me

model

)

model

)

CHASSIS The

engine

Transmission

WsMG1

Transmission

WsG1

NUMBER

chassis

number

compartment.

model

is

stamped

Fuel

supply system

MPI

Fuel

supply

MPI

on

the toeboard

system

inside

the

<VEHICLES

FOR

EUROPE

AND

AUSTRALIA>

AJMBMN216

T_ITTTI-

ttttll

123456

APY

TTT

ttl

ltl

789

000001

---l---

I

10

A

00-2

GENERAL - Vehicle

ldentification

1. Asia

2.

Japan

MITSUBISHI

3. A - For

-

B F - For Australia, right

4.

Body style

M - 2-door hatchback

Transmission

5.

6.

<VEHICLES

-

N J - 6-speed manual transmission

Development

216- 2,972 me

Europe, right hand

For

Europe, left hand

type

S-speed

FOR

manual transmission

order

(Full

GENERAL EXPORT AND GCC>

time 4WD)

C

TTT_T-]_TT

tttlttl

tttrrtl

1234567

drive

hand drive

M N 216 A P Y

7. Sort A - Passenger

8.

9.

10.

Model

Plant

Serial

00001

--T--

year P - 1993 R - 1994

-

1995

s T - 1996

-

Y

Ohe Motor

number

I

B

ll

car

Vehicle Works

c

MITSUBISHI

1.

4.

-

For

C

D - For

drive

Body

style

M - 2-door hatchback

Transmission

-

N

S-speed

Development order

216 - 2,972 me

General General

type

Export, right hand Export

manual

(Full

or GCC,

transmission

4WD)

time

left hand

drive

Sort

5. A - Passenger

Model

6.

P - 1993 R - 1994

-

s T - 1996

Plant

7.

-

Y

Serial

number

car

year

1995

Motor Vehicle Works

Ohe

o

a

I

V

MAJOR

SPECIFICATIONS

GENERAL - Major

Specifications

00-3

L

Items

Dimensions

Overall Overall width Overall Wheelbase Track-front Track- rear Ground clearance Overhang-front Overhang Angle Angle

Weight

Kerb weight Gross Max. axle weight

length

height

-

rear

approach

of of departure degrees

vehicle weight

front rear

mm

(unladen)

degrees 10

k9

(in.)

1

2 3 4 5 6 7 8 9

'11

(lbs.)

Zl6AMNGFL6 Zl6AMNGFR6

(179.9)

4,570

(72.4)

1,840

(50.6)

1,285

(97.2)

2,470

(61.4)

1,560

(62.2)

1,580

(5.5)

140

(40.6)

1,030

(42.1)

1,070

1'1.00

17.60

(3,792)

1,720

(4,674)

2,120

(2,535)

1,150

(2,249)

1,020

Zl6AMJGFL6 Zl6AMJGFR6

(179.9)

4,570

(72.4)

1,840

(50.6)

1,285

(97.2)

2,470 '1,560

(61.4) (62.2)

1,580

(5.5)

140

(40.6)

1,030

(42.1)

1,070

'1

1.00

17.60

(3,858)

1,730

(4,674)

2,120

(2,535)

1,150

(2,249)

1,020

Zl6AMNGFL Zl6AMNGFR Zl6AMNGFLW

(179.9)

4,570

(72.4)

1,840

(50.6)

1,285

(97.2)

2,470

(61.4)

1,560

(62.2)

1,580

(5.7)

145

(40.6)

1,030

(42.1)

1,070

12.0"

17.4"

(3,737)

1,695

(4,57s)

2,075

(2,535)

1,150

(2,249)

1,020

Zl64MNGFRB

(179.9)

4,570

(72.4)

1,840

(50.6)

1,285

(97.2)

2,470

(61.4)

1560

(62.2)

1,580

(5.7)

145

(40.6)

1,030

(42.1)

1,070

12.00

17.40

(3,748)

1,700

(4,575)

2,075

(2,535)

1,150

(2,249)

1,020

Seating capacity Engine

Model Total

displacement m(

Transmission

Model Type

4

6G72

2,972

WsMG1

S-speed manual

4

6G72 2,972

W6MG1

6-speed manual

4

6G72 2,972

WsMG1

5-speed manual

4

6G72 2,972

WsMG1

S-speed manual

\/

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GENERAL

Outline

SPECIFICATIONS

General Specifications

TROUBLESHOOTING

Engine

(Check

Self-diagnosis

Problem Diagnosis

Check Chart

Problem

of Changes

Warning Lamp

Engine Lamp)

Classified by

Symptoms

..............

...........

Content

.............

Chart

FUEL

CONTENTS

2 2

ON.VEHICLE

coMPoNENTS

Fuel Pump

2 2

2

2 2 2

Air

Conditioner

Engine

Voltage

INSPECTION

Control

Check

........

Switch

Terminal

Unit

MPI

OF

Power Relay .......

and

13-1

4 4 8

13-2

FUEL

-

General/Specifications/Troubleshooting

GENERAL

OUTLINE OF CHANGES

The following maintenance service with immobilizer system.

o

An

engine-ECU

.

Engine warning lamp illumination

.

Inspection for terminal voltages.

has

been

procedures

have been added for the fuel

points

added.

have been established to correspond to

details

and

self-diagnosis

pump,

items have

air conditioner switch

been

SPECIFICATIONS

GENERAL SPECIFICATIONS

Items Specifications

the addition

added.

power

and

vehicles

of

relay and

Engine ldentification model No.

control unit

SELF.DIAGNOSIS Diagnosis

Chart

Diagnosis item

Europe LHD 6 M/T - Vehicles with immobilizer system Europe Europe Europe RHD 5 Mft - Vehicles with immobilizer system

Australia - Vehicles with immobilizer system

LHD 5 RHD

MlT - Vehicles with immobilizer system E2T61483

6 M/T - Vehicles with immobilizer system

TROUBLESHOOTING

ENGTNE WARNTNG LAMP

ITEMS INDICATED BY THE ENGINE WARNING

lmmobilizer system

Malfunction code

No. Memory

Check

(CHECK

(Remedy)

item

E2T61481

E2T61482

E2T61484 E2T61486

ENGINE LAMP)

LAMP

lmmobilizer

PROBLEM DIAGNOSIS

Malfunction

code

54

system 54

Diagnosis

No.

lmmobilizer system

CONTENT CHART

item

Retained

Diagnosis contents Probable cause

Communication

problem

engine-ECU

immobilizer-ECU

between

and the

(lnspect in

the

according to the troubleshooting

-

GROUP 54

(1)

Malfunction cation engine-ECU and immobilizer-ECU

(2)

Malfunction of immobilizer-ECU

(3)

Malfunction of engine-ECU

lgnition

of communi-

wire

between

Switch

the

procedures given

lmmobilizer System.)

and

(Trouble

Remark

symptom, etc.)

Starting impossible

is

O

FUEL

-

Troubleshooting

13-3

CHECK

(Vehicles

Check items Power

supply

Engine

control unit

pump

Fuel

Air flow

sensor

Intake

air temperature

Barometric

Engine

coolant

position

Throttle

position

ldle

position

Cam

Crank angle

lgnition

switch-ST

Vehicle

speed sensor

Power

steering fluid

Air

conditioner

Detonation

Electrical

Fan

Oxygen

Mixture Injectors

ldle

lgnition

Purge

EGR

Fuel

Waste gate

Anti-lock

Fuel

:

o

:

n

sensor

load

motor relay

sensor

adjusting

speed

control

coil and

control

pressure

control

braking

pressure

Warm

engine

Cold engine

CHART

CLASSIFIED

with immobilizer

Problem

and ignition

pressure

temperature

sensor

switch

sensor

switch and

switch

(radiator

screw

power

solenoid valve

solenoid

control valve

signat

(number

power

sensor

pressure

fan,

(variable

(stepper

servo

transistor

valve

solenoid

insrde

switch-lG

earth

sensor

switch

power

condenser

resistor)

motor

valve

inside

indicates

relay

system)

symptoms

fan)

type)

check order)

BY PROBLEM

Starting

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3-54 3-52

3-57 3-55

3-00 3-58 3-56

3-64

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3-69

3-70

3-75 3-80

3-82 3-80

3-86 3-84

3-89 3-87

1

3-90

1 3-88

3-92

3,94

3-98 3-96

J-J

3-1 00-1 3-1

00

3-98 3-1

06

3-109 3- 1 01

16

21

3-1 3-1 1 3

19 29

3- 1 21 3-1 31

23

3-1

3-138 3-1 30

3-1 39

J-IJI

13-4 ON-VEHICLE

INSPECTION

FUEL

-

On-vehicle

OF

Inspection

MPI

of MPI

COMPONENTS

Gomponents

,l

,

v

FUEL

PUMP

(Vehicles

with immobilizer

-1

,/o

,r'n

w

system)

u>Z/

pump

Fuel check terminal

\:::-=-====<=

(:

\_----'==

----r-

;;G,

Fuel

pump

connector

lJ

tL

tg

FUEL

-

On-vehicle

Inspection

of MPI

Components

13-5

Equipment

@

connector

side

lgnition

switch

flGl

Control

reray (for

fuel

@

pu

mp)

r..;.€---r ll1l2l3l I

lr-#l

| 4 | 5 ll

Equipment connector

@

Equipment

)

side connector

Harness

@ connector

side

CIrrrcl

(61

L4f5

Fuel pump

side

\9

Engine

control

unit

Engine

control

[ffi,]:ipump)lrcra-sl

unit

connector

Equipment

connector

side

"t"l

;F[

'l'l'

,l

+

"t.

't-

:t:

9FU0lol

EF

pump

Fuel check

1a

termina

7FU1352

13-6

FUEL

-

On-vehicle Inspection

of MPI

Gomponents

HARNESS

INSPECTION

Check the fuel o

Apply

battery voltage

checking terminal

pump.

the

Check pump.

o

the

earth

pump

Fuel Disconnected

pump.

to the

and operate

circuit of the fuel

connector:

@

OK

@

0(

Repair harness.

the

(@tr-

Earth)

l4

a

Harness

@

conneclor

side

@

r

@

F

I

7FUOg5

7FU0960

Engine

control

unit harness

side

connector

Check for fuel

terminal.

o

Check for checking terminal relay the resistor r

Control relay connector: Disconnected

o

Resistor con nector: Discon

r

Fuel Disconnected

Check short-circuit

control relay engine o

Control

connector: Disconnected

.

Engine Disconnected

continuity

pump

and

the

connector:

(for

pump

for

control unit.

Disconnected

continuity

pump),

fuel

(for

fuel

(for

fuel

connector:

an

open-circuit,

to

earth,

(for

relay

control

checking

and the

pump).

(for

fuel

(for

unit connector:

between the

control

and between

pump)

fuel

pump)

nected

a

or

between the

pump)

fuel

and

pump)

OK)

@

OK

the

Z \

\_-/

Repair harness.

the

(@tr-oa)

Repair narness.

(otr-@) (@tr-@)

Repair harness.

(@tr-E)

the

tu

v)