Diode (Seat belt warning circuit)
Diode (Theft-alarm
Diode
(4WS
fluid level warning light circuit)
I
circuit)
-
Diode (ABS circuit)
Symbol
C
C
E
16FOO2L
c
<Instrument panel>
q
R
19FO134
<
(Seat belt
\
warning circuit)
)ioZ ’
Diode \\
(Theft-alarm ,
circuit)
36FOO18
,
,-.
19FO134
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8
JUNlCTION BLOCK
GENERAL - Junction Block
II , I I
I I I I I
lI+-4--wlI-
I I I
I 1 I
I I!1
4-l-J I I I I I I 4r-43
’ iIII/IlI
I I
dIllIll
m
cu
E!
NV
-0
E
k
-
E
ii
I
6
0
u
Remarks
(1)
Alphabets
assigned to connectors on P.9.
(2)
Terminals of the harness side connector are indicated in
parentheses ( ).
assigned to
theconnectors
TSB Revision
are keyed
tothose
E
ii
Lu
z
6
E
P
B
::
GENERAL
- Junction Block
To roof
wiring
harness
Blowe
motor
relay
Front
To front
- wiring harness
To instrument panel
-wiring harness
Theft-alarm
horn relay
Back
To body
wiring
harness
(LH)
G
Fuse block
(Multi-purpose
fuses)
i
h
0
uu
\1
/
16FO304
~tfb#J”
oe.Jl
d
i
LYJ
16FOO56
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GENERAL - Centralized Junction
CENTRALIZED JUNCTION
FUSIBLE LINK (Relay box in engine compartment)
No.
1
2
3
nition
4
5
6
7
8
9
IO
11
L
switch circuit
1
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DEDICATED FUSE
GENERAL
-
Centralized Junction
<Relay box in engine compartment>
<Air conditioner relay box
in engine compartment>
16FOOO2
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16FOE.6
<Interior relay box>
12
GENERAL - Centralized Junction
MULTI-PURPOSE FUSE (In junction block)
Power supply circuit
Battery
-
Ignition
switch
Battery
Ignition
Ignition
switch
1%
ACC
No.
1
2
3
4
515
Rated capacity (A)
IO
-
10
10
Load circuit
Combination meter, Starter relay <AA>. Theft-alarm starter
relay <M/T>, Ignition key cylinder illumination light, Seat belt buzzer,
Seat belt solenoid (LH), ETACS unit, Active aero control unit
-
Radiator fan motor relay, Air conditioner compressor lock controller,
Blower motor relay, Air conditioner control unit, ABS relay,
ECS control unit, Condenser fan motor relay, Defogger relay
Audio, Motor antenna control unit, Auto-cruise control unit,
ETACS unit
Remote controlled mirror, Cigarette lighter
Battery
Battery
ignition
Battery
Engine control unit, ELC-4 A/T control unit, ETACS unit. Dome light,
Foot light, Door light, Luggage compartment light, Combination meter,
Air conditioner control unit, Auto-cruise control unit, Audio,
relay
Magnetic clutch relay
Condenser fan motor relay (LO
Door lock relay
-
Defogger relay
Power window relay
-
<Air conditioner relay box
in engine compartment>
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16FO266
<Interior relay box>
c-04xc-05x
GENERAL
- lnwection
of Harness Connector
INSPECTION OF HARNESS CONNEC-
TOR
CONTINUITY AND VOLTAGE TEST FOR CONNEC-
TOR
Following procedures shall be followed
and voltage at connector in order to prevent, improper contact
and deterioration of waterproofing in connector.
CONVENTIONAL (NON-WATERPROOF) CONNECTOR
Check shall be done by inserting a probing needle from harness
side.
WATER PROOF CONNECTOR
Caution
Do not insert probing needle from harness side as it will
deteriorate waterproofing and cause rusting. To inspect
the energized circuit, use the ECI checker.
for
testing continuity
M16CI
d
’
CHECK FOR IMPROPER ENGAGEMENT OF TER-
MINAL
When the terminal stopper of connector is out of order,
engagement of male and female terminals becomes impropr
even when the connector itself is engaged perfectly and tl&
terminal sometimes slips out to the rear side of connector.
Ascertain, therefore, that each terminal does not come off the
connector by pulling each harness wire.
ENGAGING AND DISENGAGING OF CONNECTOR
TERMINAL’
Connectors which are loose shall be rectified by removing the
female terminal from connector housing and raising its lance to
establish a more secure engagement. Removal of connector
terminal used for ECI and 4 A/T control circuit shall be done in
the following manner.
COMPUTER CONNECTOR
(1) Insert screwdriver
figure, disengage front holder and remove it.
[I .4 mm
(.06 in.) width] as shown in the
14fti
19R1319
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Revision
Housing lance
GENERAL
16R1321
-
Inspection of Harness Connector
(2) Insert harness of terminal to be rectified deep into
connector from harness side and hold it there.
(3) Insert tip of screwdriver L1.4 mm (.06 in.) width] into
connector in a manner as shown in the figure, raise housing
lance slightly
Caution
Tool No. 753787-l supplied by AMP can be used instead
of screwdriver.
with it
and pull out harness.
15
Housing lance
Needle
16R132:
16Rl323
(4) Insert needle through a hole provided on terminal and raise
contact point of male terminal.
ROUND WATERPROOF CONNECTOR
(1) Remove waterproof cap by using a screwdriver.
(2)
Insert tip of screwdriver
width] into connector in a manner as shown in the figure,
raise housing lance slightly
(3) Insert screwdriver through a hole provided on terminal and
raise contact point of male terminal.
[I .4 mm
with it
(.06 in.) or 2.0 mm (.08 in.)
and pull out harness.
c
TSB
Revision
16
GENERAL
- lnwection
RECTANGULAR WATERPROOF CONNECTOR
1) Disengage front holder by using a screwdriver and remo’
of Harness Connector
it.
\,
LJ
I
Housing lance
yl(6R1325]
16R1326
(2) Insert tip of screwdriver [*0.8 mm (.03 in.) width] into
connector in a manner as shown in the figure, push it lightly
to raise housing lancer and pull out harness.
*If
right size screwdriver is not available, convert a
conventional drive to suit the size.
(3) Press contact point of male terminal down by holding a
screwdriver [I .4 mm (06 in.)
in the figure.
width] in a
manner as shown
INJECTOR CONNECTOR
(1) Remove waterproof cap.
I
Terminal
lance
16R1326
16R1330
\
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(2) Insert tip of screwdriver [1.4 mm (.06 in.)
connector in a manner as shown in the figure, press in
terminal lance and pull out harness.
(3) Press contact point of male terminal down by holding a
screwdriver [I .4 mm (.06 in.)
in the figure.
Caution
Correct lancer to be in proper condition before termi
is inserted into connector.
width] in a
width]
manner as shown
into
GENERAL
-
How to Diaanose
17
HOW TO DIAGNOSE
The most important point in troubleshooting is to determine “Probable Causes”. Once the probable causes
L
are determined, parts to be checked can be limited to those associated with such probable causes. Therefore,
unnecessary checks can be eliminated. The determination of the probable causes must be based on a theory
and be supported by facts and must not be based on intuition only.
TROUBLESHOOTING STEPS
If an attempt is made to solve a problem
symptoms could become more complicated, resulting in failure to determine the causes correctly and making
incorrect repairs. The four steps below should be followed in troubleshooting.
without
going through correct steps
Observe the symptom carefully.
Check if there are also other problems.
In determining the probable causes, it is necessary to
check the wiring diagram to understand the circuit as a
system. Knowledge of switches, relays and other parts is
necessary for accurate determination. The causes of
similar problems in the past must be taken into account.
for
troubleshooting, the problem
M16DAA6
Troubleshooting is carried out by making step by step
checks until the true cause is found. Always go through
the procedures considering what check is to be made
where for the best results.
I
After
the problems are corrected, be sure to check that
14 1
Repair and Confirmation
INFORMATION FOR DIAGNOSIS
This manual contains the cable diagrams as well as the individual circuit drawings, operational explanations,
and troubleshooting hints
information is compiled in the following manner:
(1) Cable diagrams show the connector positions, etc., on the actual vehicle as well as the harness path.
(2) Circuit drawings show the configuration of the circuit with all switches in their normal positions.
(3) Operational explanations include circuit drawings of voltage
the component operates in reaction.
(4) Troubleshooting hints include numerous examples of problems which might occur, traced backward in a
common-sense manner to the origin of the trouble.
Lj
Problems
I
NOTE
Components of ECI, ETACS, ECS, etc.
to a manual which includes details of these components.
whose
origins
for
each component required to facilitate the task of troubleshooting. The
may
not be found in this manner are pursued through
the system operates correctly. Also, check that new
problems have not been caused by the repair.
flow
when the switch is operated and how
the
various system circuits.
with
ECU do not include 3 and 4 above. For this information, refer
1
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18
GENERAL
1680222
-
How to Diagnose
INSPECTION
1. Visual and aural checks
Check relay operation, blower motor rotation, light illumi
tion, etc. visually or aurally. The
but can be checked by the operation of the parts.
2. Simple checks
For example, if a headlight does not come on and a faulty
fuse or poor grounding is suspected, replace the fuse
new one or ground the light to the body by a jumper wire to
determine which part is responsible for the problem.
flow of
current is invisible
ht!J
with
\
a
CIhangeovei knob
3. Checking with instruments
Use an appropriate instrument in an adequate range and
read the indication correctly. You must have sufficient
knowledge and experience to handle instruments correctI\*
\
!L)
1
1680224
INSPECTION INSTRUMENTS
In inspection, make use of the following instruments.
1. Test lights
A test light consists of a 12V bulb and lead wires. It is used
to check voltages or shortcircuits.
1660226
2. Self-power test light
A self-power test light consists of a bulb, battery and lead
wires connected in series. It is used to check continuity or
grounding.
1660226
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ij
c
GENERAL
1680227
-
How to Diagnose
3. Jumper wire
A jumper wire is used to close an open circuit. Never use
one to connect a power supply directly to a load.
4. Voltmeter
A voltmeter is used to measure the circuit voltage.
Normally, the positive (red lead) probe is applied to the point
of voltage measurement and the negative (black lead) probe
to the body ground.
19
L
i
1x1
r b&&q
Normal open
OFF
Current flowsCurrent does not flow
a
RX100
nx,r
I
/
(NO) Me
$g
01
l”~~AoJ16B0223
ON
Ground
1680226
y
5. Ohmmeter
An ohmmeter is used to check continuity or measure
resistance of a switch or coil. If the measuring range has
been changed, the zero point must be adjusted before
measurement.
CHECKING SWITCHES
In a circuit diagram, a switch is represented by a symbol and in
the idle state.
1. Normal open or normal close switch
Switches are classified into those which make the circuit
open and those which make the circuit closed when off.
/
id
Normal close (NC) type
OFF
ON
i
0.
,,,!
-2
D
i
Current flows
1
Current does
i
1
3
‘,:
0
x
nI;I;.v,
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20
r-t
GENERAL
2. SWITCH CONNECTION
-
How to Diagnose
This figure illustrates a complex switch. The continu’
between terminals at each position is as indicated in t’il/l
table below.
Coil
Iron
piece
1640253
lBW898
Cover
Spring
Iron
core
Contact
1
23
OFF
1 st stage
2nd stage
3rd stage
4th stage
NOTE
O-O denotes continuity between terminals.
0n0
0
II
I
0
j
0 1
0
1
n
I
n
4
56
II
0
0
0
CHECKING RELAYS
1. When current flows through the coil of a relay, its core is
magnetized to attract the iron piece, closing (ON) the
contact at the tip of the iron piece. When the coil current
turned off, the iron piece is made to return to its origiljl/i
position by a spring, opening the contact (OFF).
4
\,
Power supply
Fuse
Light
r
Deenergized state
:.‘
-.
X
olzi
Current does not flow
,
Normal o
--
OF{
i
1 T
Relay
i
Switch
ON
n
(NO)
Energized state
Current flows
me
16A0254
16AO256
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2.By
3.
using a relay, a heavy current can be turned on and off by
a switch of small capacity. For example, in the circuit shown
here, when the switch is turned on (closed), current flows
to the coil of the relay. Then, its contact is turned on
(closed) and the light comes on. The current
time to the switch is the relay coil current only and is very
small.
The relays may be classified into the normal open type and
the normal cl,ose type by their contact construction.
NOTE
The deenergized state means that no current is flowing
through the coil and the energized state means that current
is
flowing
through the coil.
flowing at
this
LJ
GENERAL - How to Diagnose
21
Deenergized state
i
Current flows
7
State of fuse blown due to overcurrent
L
Normal close (NC) type
/
Fuse
L,
block
Energized state
Current does not flow
16A0257
16BO235
1680237
When a normal close type relay. as illustrated here is
checked, there should be continuity between terminals (1)
and (2) and between terminals 3 and 4 when the relay is
deenergized, and the continuity should be lost between
terminals 3 and 4 when the battery voltage is applied to the
terminals 1 and 2. A relay can be checked in this manner
and it cannot be determine if a relay is okay or faulty by
checking its state only when it is deenergized (or ener-
gized).
CHECKING FUSES
A blade type fuse has test taps provided to allow checking of
the fuse itself
fuse is okay if the test light comes on when its one lead is
connected to the test taps (one at a time) and the other lead is
grounded. (Change the ignition switch position adequately so
that the fuse circuit becomes live.)
CAUTIONS IN EVENT OF BLOWN FUSE
When a fuse is blown, there are
follows: One is that it is blown due to
its rating.
The other is that it is blown due to repeated on/off current
flowing through it. Which of the
be easily determined by visual check as described below.
(1) Fuse blown due to current exceeding rating
The illustration shows the state of a fuse blown due to this
cause. In this case, do not replace the fuse
J
hastily since a current heavy enough to blow the fuse has
flowed through it. First, check the circuit for shorting and
check for abnormal electric parts. Only after the correction
of such shorting or parts, fuse of the same capacity should
be used as a replacement. Never use a fuse of larger
capacity than the one that has blown. If such a fuse is used,
electric parts or wirings could be damaged before the fuse
blows in the event an overcurrent occurs again.
without
removing it from the fuse block. The
two
two
probable causes as
flow of
causes is responsible can
current exceeding
with a
new one
State of fuse blown due to thermal fatigue
1660236
TSB Revision
(2) Fuse blown due to repeated current on/off
The illustration shows the state of a fuse blown due to
repeated current on/off. Normally, this type of problem
occurs after fairly long period of use- and hence is less
frequent than the above type. In this case, you may simply
replace
with a
new fuse of the same capacity.
GENERAL
CHECKING CABLES AND WIRES
1. Check connections for looseness, rust and stains.
2.
3. Check terminals and wires for open circuit or impending
4.
5.
6. Check grounding parts to verify that there is complete
7. Check for incorrect wiring.
8. Check that wirings are so clamped as to prevent contact
9. Check that wirings are clamped
10. Check that the wirings between the fixed parts such as the
-
How to Diagnose
Check terminals and wires for corrosion by battery elect
AJ
lyte, etc.
open circuit.
Check wire insulation and coating for damage, cracks and
degrading.
Check conductive parts of terminals for contact
with
other
metallic parts (vehicle body and other parts).
continuity between attaching bolt(s) and vehicle body.
with
sharp corners of the vehicle body, etc. or hot parts
(exhaust manifold, pipe, etc.).
firmly to
secure enough
clearance from the fan pulley, fan belt and other rotating or
moving parts.
vehicle body and the vibrating parts such as the engine are
made with adequate allowance
for
vibrations.
(1) 4
HANDLING ON-VEHICLE BATTERY
When checking or servicing does not require
on-vehicle battery, be sure to disconnect the cable from the
battery (-1 terminal. This is to prevent problems that could t
caused by shorting of the circuit. Disconnect the (-)
first and reconnect it last.
power
from the
term?
d
\
TROUBLESHOOTING
A circuit consists of the power supply, switch, relay, load,
Power
supply
I
OFF
I
/---.
I/
Motor
=
16AO260
TSB
I-
ground, etc. There are various methods to check a circuit
including an overall check, voltage check, shortcircuit check
and continuity check. Each of these methods is briefly
described in the following.
1. VOLTAGE CHECK
(I)
Ground one lead wire of the
test
light. If a
voltmeter
used instead of the test light, ground the grounding side
lead wire.
(2) Connect the other lead wire of the
test
light to the
power side terminal of the switch connector. The
light should come on or the voltmeter should indicate a
voltage.
(3) Then, connect the test light or voltmeter to the motor
connector. The test light should not come on, or the
voltmeter should indicate no voltage. When the switch
is turned on in this state, the
or the voltmeter should indicate a voltage,
test
light should come on,
withmotr
starting to run.
(4) The circuit illustrated here is normal but if there is an
problem such as the motor failing to run, check voltages
beginning at the connector nearest to the motor until
the faulty part is identified.
‘vision
is
test
y’
GENERAL
-
How to Diagnose
23
Power supply
A- Short-circuit
\
,\
Switch
lllumrnation
light
7
Power supply
-T-
location
16A0502
2. CHECKING SHORT CIRCUITS
A blown fuse indicates that a circuit is shorted. The circuit
responsible can be determined by the following proce-
dures.
Turn
on the
(Testlightcomeson but
theillumination light
doesnotcome
switch
on)
0
Test
light
Disconnect the load
T
llluminatron
light
Power supply
-
Switch
c
Disconnecttheillumina-
tionlightconnector
Short-circuit
16A0503
fuse.:
A
/t\ Disconnect
Short-circuit
+- location
*
the
load
TSB Revision
12s&$%z;;eI
24
Self power
(or
ohmmeter)
c@++
1
.
_,;
test
,I
%
j:;ii,,’
‘,‘:
light
1
+--pi
:
GENERAL
B
-0
Iii
40
P
-
How to Diaanose
3. CHECKING CONTINUITY
(I)
When the switch is in the OFF position, the self pow
test
light should come on or the ohmmeter should
0 ohm only when the terminals 1 and 2 are intercon-
nected.
(2) When the switch is the ON position, the self power
light should come on or the ohmmeter should read 0
ohm only when the terminals 3 and 4 are interconnected.
re
&J
test
’
-.
16A0259
TSB Revision
L
25
CONFIGURATION
DIAGRAM
Dash Panel
Engine and Transaxle
Engine and Transaxle <M/T>
Engine Compartment
How to Read Configuration Diagrams
LThe wiring harness diagrams clearly show the connector locations and harness routings at each site on actual
- vehicles.
Denotes connector No.
The same connector No. is used throughout the circuit
dragrams to facrlitate connector location searches.
The
first
connector and a number that
Numbers are assigned to parts rn clockwise order on the
diagram.
In case connectors of the same shape (same number of poles)
are located close to each other, connector colors are shown to
aid in identification.
alphabetical symbol indicates the location site of the
follows in
the unique number.
Connector color
Number specific to connector (serral number)
Connector location site symbol
A: Engine compartment
B: Engine and transaxle
C: Dash panel
D: Instrument panel and floor console
E: Interior
F: Luggage compartment
i
/I-
F-33 /
F-32
Denotes
77$=$5?-!3
F-28
TSB Revision
F-26
/
F-24
F-22
g!und
Same ground number is used throughout
circuit diagrams to facilitate search of
ground point. Refer to GROUNDING
LOCATION for detarls of ground pornts.
36FOOll
point.
28
CONFIGURATION DIAGRAM
-
Engine Compartment
ENGINE COMPARTMENT
<Turbo>
r
ml
-
-r
A-69 A-70 A-20 A-21
A-67
A-66
A-65
A-j
\
2
A-?
A,14
3
A-,I5
A-16
\
A-l
7A-1 8 A-,I
9
A;20
A-21
A-22
1
A-01X Headlight relay
A-02X ABS
A-03X Foglight relay
A-04X Radiator fan motor relay (LO)
A-05X Taillight relay
A-06X Horn relay
A-07X
A-08X Pop-up motor relay
A-09X Starter relay
A-lOX
A-lIX