Mita-Kyocera KM-S4850W Service Manual

SERVICE

MANUAL

Published in Dec. ’01

843B0110

CAUTION

Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer’s instructions.

CAUTION

Double-pole/neutral fusing.

Safety precautions

This booklet provides safety warnings and precautions for our service personnel to ensure the safety of their customers, their machines as well as themselves during maintenance activities. Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities.

Safety warnings and precautions

Various symbols are used to protect our service personnel and customers from physical danger and to prevent damage to their property. These symbols are described below:

DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect

compliance with warning messages using this symbol.

WARNING:Serious bodily injury or death may result from insufficient attention to or incorrect compliance

with warning messages using this symbol.

CAUTION:Bodily injury or damage to property may result from insufficient attention to or incorrect

compliance with warning messages using this symbol.

Symbols

The triangle ( ) symbol indicates a warning including danger and caution. The specific point of attention is shown inside the symbol.

General warning.

Warning of risk of electric shock.

Warning of high temperature.

indicates a prohibited action. The specific prohibition is shown inside the symbol.

General prohibited action.

Disassembly prohibited.

indicates that action is required. The specific action required is shown inside the symbol.

General action required.

Remove the power plug from the wall outlet.

Always ground the copier.

1. Installation Precautions

WARNING

• Do not use a power supply with a voltage other than that specified. Avoid multiple connections to one outlet: they may cause fire or electric shock. When using an extension cable, always check

that it is adequate for the rated current. ............................................................................................

• Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or electric shock. Connecting the earth wire to an object not approved for the purpose may cause explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the

proper authorities. .............................................................................................................................

CAUTION:

• Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .....

• Do not install the copier in a humid or dusty place. This may cause fire or electric shock. ..............

• Do not install the copier near a radiator, heater, other heat source or near flammable material.

This may cause fire. ..........................................................................................................................

• Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool

as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ..........

• Always handle the machine by the correct locations when moving it. ..............................................

• Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may

cause the copier to move unexpectedly or topple, leading to injury..................................................

• Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain

medical attention. ..............................................................................................................................

• Advice customers that they must always follow the safety warnings and precautions in the copier’s

instruction handbook. ........................................................................................................................

2. Precautions for Maintenance

WARNING

• Always remove the power plug from the wall outlet before starting machine disassembly...............

• Always follow the procedures for maintenance described in the service manual and other related

brochures. .........................................................................................................................................

• Under no circumstances attempt to bypass or disable safety features including safety

mechanisms and protective circuits. .................................................................................................

• Always use parts having the correct specifications...........................................................................

• Always use the thermostat or thermal fuse specified in the service manual or other related brochure when replacing them. Using a piece of wire, for example, could lead to fire or other

serious accident. ...............................................................................................................................

• When the service manual or other serious brochure specifies a distance or gap for installation of a

part, always use the correct scale and measure carefully. ...............................................................

• Always check that the copier is correctly connected to an outlet with a ground connection. ............

• Check that the power cable covering is free of damage. Check that the power plug is dust-free. If

it is dirty, clean it to remove the risk of fire or electric shock. ............................................................

• Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may

damage eyesight. ..............................................................................................................................

• Handle the charger sections with care. They are charged to high potentials and may cause

electric shock if handled improperly. .................................................................................................

CAUTION

• Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are

safely secured so they will not be caught in rotating sections...........................................................

• Use utmost caution when working on a powered machine. Keep away from chains and belts. .......

• Handle the fixing section with care to avoid burns as it can be extremely hot. .................................

• Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause

abnormally high temperatures...........................................................................................................

• Do not remove the ozone filter, if any, from the copier except for routine replacement....................

• Do not pull on the AC power cord or connector wires on high-voltage components when removing

them; always hold the plug itself. ......................................................................................................

• Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a

cable cover or other appropriate item. ..............................................................................................

• Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks........

• Remove toner completely from electronic components. ...................................................................

• Run wire harnesses carefully so that wires will not be trapped or damaged. ...................................

• After maintenance, always check that all the parts, screws, connectors and wires that were

removed, have been refitted correctly. Special attention should be paid to any forgotten

connector, trapped wire and missing screws. ..................................................................................

• Check that all the caution labels that should be present on the machine according to the

instruction handbook are clean and not peeling. Replace with new ones if necessary. ...................

• Handle greases and solvents with care by following the instructions below: ....................................

· Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.

· Ventilate the room well while using grease or solvents.

· Allow applied solvents to evaporate completely before refitting the covers or turning the main switch on.

· Always wash hands afterwards.

• Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to

fire in a furnace, etc...........................................................................................................................

• Should smoke be seen coming from the copier, remove the power plug from the wall outlet

immediately. ......................................................................................................................................

3. Miscellaneous

WARNING

• Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than

the specified refiner; it may generate toxic gas. ................................................................................

CONTENTS

1-1 Specifications

1-1-1 Specification ......................................................................................................................................... 1-1-1

1-1-2 part names and functions ..................................................................................................................... 1-1-2

(1) Main unit ....................................................................................................................................... 1-1-2

(2) Operation panel ............................................................................................................................ 1-1-3

1-1-3 Machine cross sectional view ............................................................................................................... 1-1-4

1-1-4 Machine drive system .......................................................................................................................... 1-1-5

1-2 Handling Precautions

1-2-1 Installation environment ....................................................................................................................... 1-2-1

1-3 Installation

1-3-1 Unpacking and installing the scanner .................................................................................................. 1-3-1

(1) Installation procedure .................................................................................................................... 1-3-1

1-3-2 Copy mode initial settings .................................................................................................................. 1-3-12

1-3-3 User Settings ...................................................................................................................................... 1-3-13

(1) Default settings making procedure ............................................................................................. 1-3-13

(2) Making default settings ............................................................................................................... 1-3-14

1-4 Maintenance Mode

1-4-1 Maintenance mode ............................................................................................................................... 1-4-1

(1) Executing a maintenance item ...................................................................................................... 1-4-1

(2) Maintenance mode item list .......................................................................................................... 1-4-2

(3) Contents of maintenance mode items .......................................................................................... 1-4-6

3B0

1-5 Troubleshooting

1-5-1 Paper misfeed detection ...................................................................................................................... 1-5-1

(1) Paper misfeed indication ............................................................................................................... 1-5-1

(2) Paper misfeed detection conditions .............................................................................................. 1-5-1

(3) Paper misfeeds ............................................................................................................................. 1-5-3

1-5-2 Self-diagnostic function ........................................................................................................................ 1-5-4

(1) Self-diagnostic display .................................................................................................................. 1-5-4

(2) Self diagnostic codes .................................................................................................................... 1-5-4

1-5-3 Image formation problems ................................................................................................................... 1-5-5

(1) No image (entirely white). ............................................................................................................. 1-5-6

(2) Part or all of the image is solid black. ........................................................................................... 1-5-6

(3) Image is too light. .......................................................................................................................... 1-5-7

(4) Background is visible. ................................................................................................................... 1-5-7

(5) A white line appears longitudinally. ............................................................................................... 1-5-7

(6) A black line appears longitudinally. ............................................................................................... 1-5-8

(7) One side of the copy image is darker than the other. ................................................................... 1-5-8

(8) Image is blurred. ........................................................................................................................... 1-5-8

(9) The leading edge of the image is consistently misaligned with the original. ................................. 1-5-9

(10) The leading edge of the image is sporadically misaligned with the original. ................................ 1-5-9

(11) Image is out of focus. .................................................................................................................... 1-5-9

(12) The center of the image is misaligned with the original. ............................................................. 1-5-10

(13) One forth the A0 width of the image is white. ............................................................................. 1-5-10

(14) One forth the A0 width of the image is black. ............................................................................. 1-5-10

1-5-4 Electrical problems ............................................................................................................................. 1-5-11

(1) The original feed motor does not operate. .................................................................................. 1-5-11

(2) The right or left xenon lamp does not light. ................................................................................. 1-5-11

(3) The right or left xenon lamp does not go off. .............................................................................. 1-5-11

(4) The scan stop key does not operate. .......................................................................................... 1-5-11

1-5-5 Mechanical problems ......................................................................................................................... 1-5-12

(1) No original conveying. ................................................................................................................. 1-5-12

(2) Original jam. ................................................................................................................................ 1-5-12

1-1-1

3B0

1-6 Assembly and Disassembly

1-6-1 Cautions during disassembly and assembly ........................................................................................ 1-6-1

(1) Caution .......................................................................................................................................... 1-6-1

(2) Executing a maintenance item ...................................................................................................... 1-6-2

1-6-2 Original feed and optical section .......................................................................................................... 1-6-3

(1) Attachment and removal of the contact image sensor .................................................................. 1-6-3

(2) Adjusting scanning magnification ................................................................................................. 1-6-6

(3) Adjusting the scanner leading edge registration ........................................................................... 1-6-7

(4) Adjusting the optical axis (center line) .......................................................................................... 1-6-8

(5) Adjusting the image width in the main scanning direction ............................................................ 1-6-9

(6) Adjusting the exposure amount .................................................................................................. 1-6-10

(7) Adjusting the automatic exposure ............................................................................................... 1-6-11

1-6-3 Image formation section ..................................................................................................................... 1-6-12

(1) Checking the drum surface potential .......................................................................................... 1-6-12

1-6-4 Paper feed section ............................................................................................................................. 1-6-13

(1) Adjusting printing magnification .................................................................................................. 1-6-13

(2) Adjusting the print start timing ..................................................................................................... 1-6-14

(3) Adjusting the standard cut length ............................................................................................... 1-6-15

(4) Adjusting the synchronized cut length ........................................................................................ 1-6-16

(5) Adjusting the long copy cut length .............................................................................................. 1-6-17

(6) Adjusting the trailing edge margin .............................................................................................. 1-6-18

1-7 Requirements on PCB Replacement

1-7-1 Replacing the IPU PCB ........................................................................................................................ 1-7-1

1-7-2 Replacing the scanner PCB ................................................................................................................. 1-7-1

1-7-3 Upgrading the version of the flash ROM firmware ............................................................................... 1-7-2

2-1 Mechanical construction

2-1-1 Mechanical construction of each section ............................................................................................. 2-1-1

(1) Exposure and original conveying section ..................................................................................... 2-1-1

(2) CIS section .................................................................................................................................... 2-1-4

2-2 Electrical Parts Layout

2-2-1 Electric parts layout .............................................................................................................................. 2-2-1

(1) PCBs ............................................................................................................................................. 2-2-1

(2) Switches and sensors ................................................................................................................... 2-2-2

(3) Others ........................................................................................................................................... 2-2-3

2-3 Operation of the PCBs

2-3-1 IPU PCB ............................................................................................................................................... 2-3-1

2-3-2 Operation unit PCB .............................................................................................................................. 2-3-6

2-3-3 Scanner PCB ....................................................................................................................................... 2-3-9

2-3-4 Original motor PCB ............................................................................................................................ 2-3-13

2-3-5 Left (right) inverter PCB ..................................................................................................................... 2-3-16

2-4 Appendixes

Timing Chart No. 1 ......................................................................................................................................... 2-4-1

Image adjustment procedure table ................................................................................................................. 2-4-2

Periodic maintenance procedure .................................................................................................................... 2-4-4

List of maintenance parts ............................................................................................................................... 2-4-5

General wiring diagram .................................................................................................................................. 2-4-6

1-1-2

1-1-1 Specification

Copying method .............................Indirect electrostatic

Original type ................................... Sheet

Original feed method ...................... Fixed platen

Paper.............................................. Plain paper: 64 – 80 g/m

Special paper: Vellum, film

Original size ................................... Standard: A0 – A4R (64 – 80 g/m

36" × 48" – 8

Maximum: 920 (W) × 6,000 (L) mm (64 – 80 g/m

36" (W) × 237" (L) (64 – 80 g/m

Copy size ....................................... Standard: A0 – A4R (64 – 80 g/m

36" × 48" – 8

Maximum: 920 (W) × 6,000 (L) mm (64 – 80 g/m

36" (W) × 237" (L) (64 – 80 g/m Effective image width: 920 mm/36" Void area: Leading/trailing edge: 10 mm or less, right/left edge: 3 mm or less

Copying speed ............................... 2.6 ppm printer: 2 sheets/minute for A0/36" × 48",

4 sheets/minute for A1/36" × 24"

3 ppm printer: 3 sheets/minute for A0/36" × 48",

6 sheets/minute for A1/36" × 24"

First copy time ................................ Within 18 seconds (A1 [36" × 14"] standard size copying)

Continuous copying ....................... 1 – 99 copies

Reading system ............................. Scanning exposure of moving original

Resolution ...................................... 600 × 600 dpi

Light source ................................... Xenon lamp

Writing system ................................ LED (600 × 600 dpi)

Memory for storage of image ......... 128 MB as standard (1024 MB at the maximum)

Expansion memory ........................ Standard 168-pin type DIMM (64MB, 128MB, 256MB, 512MB)

Memory (for the internal server) ..... 256MB as standard (3 ppm printer: 512MB at the maximum)

Machine dimensions ...................... 1330 (W) × 643 (D) × 482 (H) mm

/8" (W) × 125/16" (D) × 19" (H)

Installation dimensions ................... 1330 (W) × 713 (D) mm

523/8" (W) × 281/16" (D)

Weight ............................................Approx. 62 kg/136.4 lbs.

Accessories .................................... Copy tray support plate, original loop guide, roll flange

Options ........................................... Roll unit, original tray, key counter, carrier sheet and expansion memory

/2" × 11" (64 – 80 g/m2)

)

3B0

• Scanner driver TWAIN Souce (recommended operationg environment)

IBM PC-AT or compatible

CPU

RAM

Free hard disk space

CD-ROM drive

Printer Port

Windows 95 (OSR2)/98 (Second Edition) /Me/NT4.0 (with service PACK 5 or later installed)/2000

266 MHz Celeron or faster

128MB or more

300MB

One drive

One 100 BASE-TX or 10 BASE-T port (shared with printer)

1-1-1

3B0

1-1-2 part names and functions

(1) Main unit

12341 5

1-1-2

Figure 1-1-1

1 Original guides 2 Original cover 3 Original leading edge cover 4 Original loop guide 5 Operation panel 6 Original table 7 Original holders 8 Contact glass 9 Network interface connector

(2) Operation panel

Inch

Metric

3B0

1 APS/AMS key 2 100% key 3 Preset R/E key 4 Message display 5 Original Image Type key 6 Auto Exp. key (indicator) 7 Media key 8 Paper Source key 9 Cut Size key 0 */Language key ! Editing key @ Output Adj. key # Program Recall key $ Cursor keys % OK key ^ Memory indicator & Repeat Copy key (indicator) * Add Job key (indicator) ( Sort/Group key (indicator) ) Interrupt key (indicator) ⁄ Preview Copy key (indicator) ¤ Energy Saver key (indicator) ‹ Start key › Reset key ﬁ Stop/Clear key ﬂ Light/Dark indicators ‡ Copy contrast indicators ° Copy contrast keys

· Scan indicator ‚ Copier/Printer/Scanner key (indicator) Œ Numeric keys „ Roll Cut key ´ Scan Stop key

Figure 1-1-2

1-1-3

3B0

1-1-3 Machine cross sectional view

Optical section

Original conveying section

Figure 1-1-3 Machine cross sectional view

Original conveying path

1-1-4

1-1-4 Machine drive system

3B0

Figure 1-1-4

1 Original motor pulley 2 Original feed drive belt 3 Original feed pulley 40 4 Tension pulley 20 5 Original feed pulley 40 6 Original feed pulley 40 7 Eject pulley 26 8 Eject pulley 26 9 Original cover belt

1-1-5

1-2-1 Installation environment

1. Temperature: 10°C – 35°C/50°F – 95°F

2. Humidity: 15% – 85% RH

3. Installation location

• Avoid locations with direct sunlight or bright areas such as near windows or with strong lighting.

• Avoid locations with high temperature or humidity, low temperature or humidity, and areas with sudden changes in temperature. Also avoid areas with hot or cold draughts.

• Avoid areas with excessive dust or vibration.

• Be sure that the platform or floor area can support the weight of the equipment.

• Locate on a flat, horizontal surface (maximum inclination of 0.3°).

• Avoid atmosphere laden with substances that might chemically damage the equipment or the photoconductor (mercury, alkali or acid vapors, inorganic gases, gases such as NOx and SOx, and chlorine-based organic solvents).

• Choose a location with adequate ventilation.

4. There should be sufficient space for operation and maintenance of the equipment: 800 mm/31

/2" at front, 500 mm/1911/16" at right and 300 mm/1113/16" at rear and left.

3B0

A: 1330 mm/52

/8"

B: 482 mm/19" C: 643 mm/125/16"

Figure 1-2-1 Installation measurements

1-2-1

1-3-1 Unpacking and installing the scanner

(1) Installation procedure

Unpack the scanner.

—

⁄

ﬁ

3B0

(

1 Machine body 2 Original loop guide 3 Scanner interface PCB ass'y 4 Junction wiring A, interface PCB 5 Junction wiring B, interface PCB 6 Junction wiring, scanner power

supply

7 Junction wiring, printer unit 8 DIMM 9 Clamp, EMT-3N 0 Clamp, GNK-5N ! Open bushing

(

45 67

Figure 1-3-1

@ BVM4 × 06 cross-head

bronze binding screws

# Outer case $ Skid % Bottom pad ^ Pad A & Pad B * Pad C ( Pad D ) Accessory case ⁄ Machine cover

)

3ﬂ

90! @‡

2‹

¤ Barcode label ‹ Polyethylene bag › Hinge joints ﬁ Air cap bag ﬂ Air cap bag ‡ Vinyl bag ° Top board

· Pad E ‚ Polyethylene bag Œ Air cap bag „ Installation guide

›

‚

„

8Œ

1-3-1

3B0

Screws

Main PCB cover

1. Remove eight screws and M4 × 6 raised binding screw, loosen the three screws at the bottom, and remove the rear cover.

Screws

2. Remove five screws, and remove the main PCB cover.

Screws

M4 × 6 raised binding screw

Rear cover

Figure 1-3-2

1-3-2

Figure 1-3-3

3. From the rear side of the main body, unlock the clamps at the lower left of the controller cover located at the right side, remove the connector and the six screws, and then remove the controller cover.

3B0

Controller cover

Screws

Clamps

Connector

4. Lower the two levers at the front of the main unit (pull them out and down), and pull out the attachment unit.

Figure 1-3-4

Levers

Attachment unit

Figure 1-3-5

1-3-3

3B0

5. Loosen two screws and remove the main unit's left rear upper cover.

6. Remove four screws, loosen two screws, and remove the main unit's left rear lower cover.

Left rear

upper cover

Screw

Screws

Left rear

lower cover

7. Remove four screws , and remove the scanner interface retainer .

8. Remove the network connector.

Network connector

Figure 1-3-6

Screws

Scanner interface

retainer

Screws

Figure 1-3-7

1-3-4

9. Put the 9-pin connector side of the Junction Wiring and Printer Unit near the main PCB and the 6-pin connector side near the right side of the controller unit, and then lock the seven wire saddles and lay it down.

3B0

Juction Wiring and

Printer unit

10. Insert DIMM into the memory slot of the controller unit until the hooks on both sides are closed.

9 pin

Memory slot

Hook

Figure 1-3-8

DIMM

Figure 1-3-9

Wire saddles

6 pin

Hook

11. Put the connectors of the Junction Wiring A, Interface PCB and the Junction Wiring B, Interface PCB with a binding band near the main PCB, and pass the connectors of the other side through the connection hole on the main body. *Pass the relay cable under the sheet metal so

that the cable does not hit the spring.

Junction Wiring A,

interface PCB

Binding band

Connection

hole

Junction Wiring B,

interface PCB

Figure 1-3-10

1-3-5

3B0

12. Connect the modular connector, Junction Wiring, Printer Unit 10-pin connector, 6-pin connector (on the front side of scanner interface PCB assembly), Junction Wiring B, Interface PCB, and Junction Wiring A, Interface PCB to the Scanner Interface PCB Assembly described in step 11.

13. Fit the Scanner Interface PCB Assembly to the main body with four screws. * When fitting, pass the cord‚ between the

assembly and the main body so that the cord does not hit the connection portion of the Scanner Interface PCB Assembly.

Modular

connector

Junction Wiring A,

Interface PCB

Junction Wiring B,

Interface PCB

10-pin connector

Figure 1-3-11

6-pin connector

Screws

14. Pass the cable to be passed through the connection hole at the rear right of the main body through the open bushing, OCB-1000, and fit it to the connection hole.

Cord

Screws

Figure 1-3-12

Connection hole

Open bushing

OCE-1000

Figure 1-3-13

1-3-6

15. (120 V specifications) Set the shield area of the Junction Wiring A, Interface PCB with the clamp, GNK-5N and the shield area of the Junction Wiring B, Interface PCB with the clamp, EMT-3N, and fix them with four binding screws M4 × 6.

Junction Wiring A,

interface PCB

Junction Wiring B,

interface PCB

Clamp,

EMT-3N

Clamp,

GNK-5N

3B0

Shield area

Junction Wiring A,

interface PCB

Junction Wiring B,

interface PCB

Shield area

(230 V specifications) Bind the shield area of the Junction Wiring A, interface PCB with the clamp, GNK-5N and at the upper right and at the lower left, fix it with two binding screws M4 × 6. Bind the shield area of the Junction Wiring B, interface PCB with the clamp, EMT-3N and at the lower right and at the upper left, fix it with two binding screws M4 × 6.

Junction Wiring B,

interface PCB

Junction Wiring A,

interface PCB

Figure 1-3-14

Clamp,

EMT-3N

Junction Wiring A,

interface PCB

Clamp,

GNK-5N

Junction Wiring B,

interface PCB

Figure 1-3-15

1-3-7

3B0

16. (For 120V Specifications) Connect the Junction Wiring A, Interface PCB with a binding band to CN5, and connect the Junction Wiring B, Interface PCB with a binding band to CN4. * When connecting them, support the IPU PCB

with your hand.

(For 230V Specifications) On the plotter IPU PCB, connect the connector of the Junction Wiring B, Interface PCB with a binding band to the JPEG connector, and connect the connector of the Junction Wiring A, Interface PCB with a binding band to the scanner connector. * When connecting them, support the IPU PCB

with your hand.

Junction Wiring A,

interface PCB

Junction Wiring B,

interface PCB

Junction Wiring A,

interface PCB

Junction Wiring B,

interface PCB

CN5

CN4

Figure 1-3-16

Scanner

connector

1-3-8

JPEG

connector

Figure 1-3-17

17. On the Junction Wiring, Printer Unit, connect the connector at the lower part of the main PCB located at the rear of the main body to the 10pin connector and connect the connector to the 9-pin connector. * If the connector has been already connected

on the main body, disconnect it and then connect it to the Junction.

Connector

10-pin

connector

9-pin

connector

Connector

3B0

9-pin

connector

18. Reattach the main PCB cover with five screws.

Figure 1-3-18

Screws

Main PCB cover

Figure 1-3-19

1-3-9

3B0

19. Fit the controller cover with six screws, lock the lower left six clamps on the right controller cover from the rear side of the main body, and connect the connector.

Controller

cover

Screws

Clamps

Connector

20. Reattach the rear cover, using M4 × 6 raised binding screws and the eleven screws that you removed or loosened at step 1.

Figure 1-3-20

Screws

Rear cover

M4 × 6 raised binding screw

1-3-10

Screws

Figure 1-3-21

3B0

Connector

Ethernet cable

21. Reattach the main unit's left rear lower cover with six screws.

22. Reattach the main unit's left rear upper cover by tightening its two screws.

23. Close the attachment unit securely.

Left rear upper cover

Screw

Screws

Left rear

lower cover

Figure 1-3-22

24. Connect the ethernet cable, the connector and the connector at the left rear of the main body respectively.

25. Run the maintenance item U065, U066 and U067 on operation panel of this product, and then enter the value of data sheet with this product.

Attachment unit

Figure 1-3-23

Figure 1-3-24

1-3-11

3B0

1-3-2 Copy mode initial settings

The factory settings for this machine are as shown below.

Maintenance

item No.

U256 U258 U267 U269 U271

U273

U344

User settings

Contents Setting at factory

Auto Preheat Time Switching copy operation at toner empty detection Adjusting the cutting length for the paper leading edge Selecting the timing for total counting Setting the unit of counting

Setting the maximum paper length

Setting the preheat (energy saving) mode

Auto Clear Time Auto Shut-off Time Copy size adjustment Fusing temperature

Custom media type Standard size set Auto roll over Buzzer Management #

ON Single Length by temp. Paper feeding Total count: 0.1 Key counter: 0.1 Paper length Ltd.: 6000 Returnable Len. L: 1400 Energy save

ON Shut off mode

0.0% Plain: 155°C Vellum: 185°C Film: 150°C Custom: 165°C Vellum A sizes/Architecture OFF ON 4850

1-3-12

3B0

1-3-3 User Settings

The user can make default settings that determines how the copier acts when the main switch is turned on or after the reset key is pressed. Default settings are categorized as “Machine default” that determine the copier’s basic operations and “Copy default” which determine operability. Default settings are also divided into “user” and “manager” defaults, this former being available to all users while this latter is restricted to only certain users. To make “manager defaults”, you need to input a management No.

(1) Default settings making procedure

Start

Press the */Language key.

Select “Default setting/ user” using the cursor up/down keys.

Press the OK key.

Select “Machine default” using the cursor up/down keys.

. . . . .

Set the default setting mode.

Select “Default set/manager” using the cursor up/down keys.

Press the OK key.

Enter management No. (default: 4850) using the numeric keys.

Select “Copy default” using the cursor up/down keys.

Press the OK key.

Select item using the cursor up/down keys.

Press the OK key.

Make the default setting.

Press the */Language key.

End

Press the OK key.

. . . . .

Exits the default setting mode.

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3B0

(2) Making default settings

Machine default

Items common to user/manager

Paper width adjustment

1. Select a paper source and press the OK key.

2. Select between “Auto” and “Input width (# key)”, and press the OK key.

3. If having selected “Input width (# key)”, input the width using the numeric keys and press the OK key.

Setting range: 210 to 920 mm (8.5" to 36.2")

Media Type [Paper working]

1. Select between “ON” and “OFF”, and press the OK key.

Media type setting [Paper material adjustment]

First turn “ON” Media Type.

1. Select a paper source and press the OK key.

2. Select a paper type and press the OK key.

Paper type: Plain, Vellum, Film, Custom

Items for managers only

Auto Clear Timer [Auto clear time]

1. Select between “ON” and “OFF”, and press the OK key.

Auto Shut-off Time [Auto shutoff time]

1. Select between “Shut off mode”, “Sleep mode”, and “OFF”, and press the OK key.

Timer Set

First turn “ON” Auto Clear Timer and set Auto Shut-off Time to the setting other than “OFF”.

Auto Clear Time

1. Select “Auto Clear Time” and press the OK key.

2. Select a time and press the OK key.

Setting range: 30 s, 1 min, 3 min, 5 min

Auto Preheat Time

1. Select “Auto Preheat Time” and press the OK key.

2. Select a time and press the OK key.

Setting range: Any 5 min mark between 5 and 45 min Set Auto Preheat Time shorter than Auto Shut-off Time.

Auto Shut-off Time

1. Select “Auto Shut-off Timer” and press the OK key.

2. Select a time and press the OK key.

Setting range: Any 5 min mark between 15 and 120 min

Copy size adjustment

1. Select a paper type and press the OK key.

Paper type: Plain, Vellum, Film, Custom

2. Change the size and press the OK key.

Setting range: –3.0 to +3.0%

Roll end adjustment

1. Select a paper type and press the OK key.

2. Select between “Fix” and “Unfix”, and press the OK key.

Display contrast

1. Select a contrast level and press the OK key.

Setting range: 1 to 7

Orig. eject direct

1. Select between “Discharge to back” [“Output to back”] and “Discharge to front” [“Output to front”], and press the OK key.

Fusing temperature [Set fixing temp.]

1. Select a paper type and press the OK key.

Paper type: Plain, Vellum, Film, Custom

2. Select a temperature and press the OK key.

Plain: 145°C, 155°C, 165°C Vellum: 165°C, 175°C, 185°C Film: 150°C, 160°C, 170°C Custom: Select a temperature based on settings in Custom media type.

Custom media type [Custom. pap. material]

1. Select “Custom” as the paper type and press the OK key.

2. Select a fixing temperature and press the OK key.

3. Adjust magnification and press the OK key.

Standard size set

1. Select between “Architecture” [“A sizes”] and “Engineer” [“B sizes”], and press the OK key.

Auto roll over

1. Select between “ON” and “OFF”, and press the OK key.

Buzzer

1. Select between “ON” and “OFF”, and press the OK key.

Management # [Manage. code]

1. Enter a new 4-digit management No. using the numeric keys and press the OK key.

If you press the stop/clear key before the OK key, the management No. reverts back to the default (4850).

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Copy default

Items common to user/manager

3B0

Auto rotation mode [Auto rotation]

1. Select between “ON” and “OFF”, and press the OK key.

Zoom step [Zoom steps]

1. Select between “1%” and “0.1%”, and press the OK key.

Zoom register

1. Select a user No. and press the OK key.

2. Select between “Zoom” and “XY Zoom”, and press the OK key.

3. Set the magnification.

Zoom Enter the zoom ratio using the cursor left/right keys and the numeric keys, and press the OK key.

XY Zoom Select a direction using the cursor up/down/left/ right keys, enter the zoom ratio using the cursor up/down/left/right keys and the numeric keys, and press the OK key.

Cut size register

1. Select between “User-1” and “User-2”, and press the OK key.

2. Enter the cut size using the numeric keys and press the OK key.

Setting range: 297 to 6000 mm (11 to 237")

Exposure step [Exposure steps]

1. Select between “7 steps” and “13 steps”, and press the OK key.

Auto/Manual exp.

1. Select an original mode and press the OK key.

Original mode: Auto, Normal, Normal darker, Normal lighter, Text/Line, Photo

Default exposure

First set Auto/Manual exp. to the setting other than “Auto”.

1. Select an exposure level and press the OK key.

Setting range: 1 to 7

Exposure adj.

1. Select an original mode and press the OK key.

Original mode: Auto exposure, Normal originals, Character/Line, Photo

2. Select an exposure level and press the OK key.

Setting range: 1 to 7

Items for manager only

Standard drawer

1. Select a paper source and press the OK key. Paper source: 1st paper drawer*, 2nd paper drawer, 3rd paper drawer, Bypass * Optional

Auto select set

1. Select a copy mode and press the OK key. Copy mode: APS, AMS, Manual

AMS mode

1. Select between “ON” and “OFF”, and press the

OK key.

Method copy start

1. Select between “Auto start” and “Start key”, and

press the OK key.

Start late time

First set Method copy start to “Auto start”.

1. Select a time and press the OK key. Setting range: 0.5 s, 1 s, 2 s, 3 s, 4 s, 5 s

Paper cut [Select cut. Method]

1. Select a cutting mode and press the OK key. Setting range When “A sizes” (metric) is set: Synchronized cut, 1189 mm, 841 mm, 594 mm, 420 mm, 297 mm, User-1, User-2 When “B sizes” (metric) is set: Synchronized cut, 1030 mm, 728 mm, 515 mm, 364 mm, User-1, User-2 When “Architecture” (inch) is set: Synchronized cut, 12.0", 18.0", 24.0", 36.0", 48.0", User-1, User-2 When “Engineer” (inch) is set: Synchronized cut,

11.0", 17.0", 22.0", 34.0", 44.0" , User-1, User-2

Sync. Cut length

1. Select between “ON” and “OFF”, and press the

OK key.

Delete memory

1. Select between “Delete” and “Confirm before

deleting” [“Check data of repeat copy”], and press the OK key.

Per rep copy [Permit repeat]

1. Select a mode and press the OK key. Setting range: Permit, Code number, Deny [Unpermit]

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