KM-5230
Product
Technical
Information
June 2000 Ver sion 1.0
In this ‘
concerning the KM-5230. We hope that this booklet provides you with useful data regarding perf ormance and
construction of this model.
This booklet has been composed of the latest availab le data. Howe v er, the specifications and design are
subject to change without notification.
Product T echnical Information Booklet
’ you will find specifications and rele v ant technical information
© Ky ocera
Mita Europe 2000
Contents
1GENERAL SPECIFICATIONS ................................................................................4
1.1 Product Specifications................................................................................ 4
1.1.1Copier Specifications ................................................................................. 4
1.1.2Network Printer Specifications (the optional printer kit is necessary) .........7
1.3 Lifetime Data ..............................................................................................8
2FUNCTIONS ....................................................................................................8
2.1 Basic Functions.......................................................................................... 8
2.2 Copier Functions........................................................................................ 9
3MACHINE CONSTRUCTION ...............................................................................10
3.1 Scanning Section ..................................................................................... 10
3.2 Printing Section ........................................................................................ 10
3.3 Photoconductor ........................................................................................10
3.4 Charging Section ...................................................................................... 10
3.5 Developing Section..................................................................................10
3.6 Transfer Section........................................................................................10
3.7 Separation Section...................................................................................10
3.8 Fixing Section .......................................................................................... 11
3.9 Charge Erasure Section........................................................................... 1 1
3.10 Cleaning Section ...................................................................................... 11
3.11 Memory.....................................................................................................11
4TECHNICAL SPECIFICATIONS ............................................................................12
4.1 Electrical Aspects.....................................................................................12
4.2 Environment/Safety Aspect ......................................................................12
4.2.1Work Environment ....................................................................................12
4.2.2A pprovals .................................................................................................12
4.2.3By-products [Blue Angel testing method]..................................................12
4.3 Maintenance.............................................................................................12
4.4 Reliability Data ......................................................................................... 12
5PERFORMANCE .............................................................................................13
5.1 Image Quality ...........................................................................................13
5.1.1Copy Image ..............................................................................................13
5.1.2Print Image (the optional printer board is necessary)................................13
5.1.3Image Area ...............................................................................................14
5 .2 Paper Feed/Conv eying.............................................................................16
APPENDIX 1 LIFETIME OF THE CONSUMABLE & MAIN PARTS..........................................17
APPENDIX 2 MAINTENANCE LIST KM-5230, SRDF-1 & F-4130................................18
APPENDIX 3 MAINTENANCE KITS KM-5230..............................................................24
APPENDIX 4 QUALITY CONTROL GUIDE.....................................................................25
APPENDIX 5 SPECIFICATIONS OF THE OPTIONAL EQUIPMENT..........................................29
Product Technical Information KM-5230
1GENERAL SPECIFICATIONS
1.1 Product Specifications
1.1.1 Copier Specifications
Model KM-5230
Type Console
Function Copier
Network printer (optional)
System Stationary original (w/o DF), moving original (with DF) / indirect electrostatic process
Originals Sheets, books or solid objects up to A3
Alignment Without DF: Left rear
With DF: Centre
Resolution Scanning section: 600 x 600 dpi
Printing section:600 x 600 dpi
Gradation Text mode: 2 tones/dot, 256 gradations, error diffusion
Photo mode: 2 tones/dot, 256 gradations, error diffusion, g correction
Mixed mode: 2 tones/dot, 256 gradations, no discrete gradation areas, error diffusion, g correction
Multiple copyingUp to 999 copies
Zoom function 25 ~ 400 % (in steps of 1 %)
Fixed magnifications
(%)
A3 B4 A4R A4 B5R B5 A5R B6R Folio A6R
A3
B4
A4R
A4
B5R
B5
100 86 70 70
115 100 81 81
141 122 100 100
100
100 86 86 70 61 100 49
163 141 115 115
115
115 100 100 81 70 115 57
61 61 50 43 70 35
70 70 57 50 81 40
86 86 70 61 100 49
100 100 81 70 115 57
A5R
200 173 141 141
122 122 100 86 141 70
B6R
Folio
11"x1-
5"
127 110 90 90
106 91 75 75
77 77 64 55 100 44
65 65 52 45 75 37
A6R
Underlined: Rotation copy
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© Technical Department
Product Technical Information KM-5230
First copy (A4R / 100 %) Without DF: 4.5 sec. or less (manual / AE)
With DF: 7.2 sec. or less (manual)
Copy speed Single original (normal copy / using memory / paper fed from the upper drawer):
Without DF (100 %) A4: 52 copies/min.
A4R: 35 copies/min.
A3: 26 copies/min.
B4: 31 copies/min.
With DF(100 %) A4: 42 copies/min.
Multiple originals (10 sets of 10 single sided copies from 10 single sided originals)
Memory sort copy A4: 140 sec. or less
A4R: 195 sec. or less
Rotation sort copy A4 + A4R: 210 sec. or less
Double sided (10 sets of 5 double sided copies from 10 single sided originals)
A4 (manual): 146 sec. or less
Double sided (10 sets of 10 double sided copies from 10 double sided originals)
A4 (manual): 300 sec. or less
Document feed system (SRDF-1)
T y pe Copier mounted document feeder
Alignment Centre (face-up)
Originals Sheets
Original sizes A3 ~ A5R, folio (140 (W) x 140 (L) mm ~ 216 (W) x 1,700 (L) mm)
Paper weight ADF mode: 35 ~ 160 g/m²
RADF mode: 60 ~ 110 g/m²
Capacity A4 ~ A5R: Max. 50 sheets (80 g/m²)
A3, B4 : Max. 30 sheets (80 g/m²)
MDBJ 5,000 sheets
MDBMF Multiple feeding : 2,500 sheets
Skew: 500 sheets
(MDBJ: average interval between original document jams)
(MDBMF: average interval between original document misfeeds)
Reliability data are referring to the machine only under the recommended operation circumstances.
Leading edge timing tolerance ADF mode: ± 2.0 mm or less
RADF mode: ± 2.0 mm or less
Skew feed tolerance ADF mode: 2.0 mm or less
RADF mode: 3.0 mm or less
Side registration tolerance ADF mode: ± 2.0 mm or less
RADF mode: ± 3.0 mm or less
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© Technical Department
Product Technical Information KM-5230
Auto duplex system
System Non-stacking duplex unit in the top drawer
Paper A3 ~ A5R / 75 ~ 80 g/m²
Paper feed system
System 2 drawers, 1large paper deck, and 1 stack bypass
Capacity Drawer: Up to 550 sheets (Recommended paper 80g/m²)
Large paper deck: 3,000 sheets (80 g/m²)
Bypass: 100 sheets (80 g/m²)
Paper Drawer: A3 ~ A5R, folio / 60 ~ 80 g/m²
Large paper deck: A4 / 60 ~ 80 g/m²
Bypass: A3 ~ A6R, folio, DL, C5* / 60 ~ 160 g/m²
* The siz es of envelopes shall comply with the printer driver specifications.
Paper eject system
System Side tray (st andard): Face-up / f ace-down paper eject
Capacity Side tray: Plain paper: 250 sheets (80 g/m²)
Special paper: Up to 250 sheets
Warm up time (20 °C/65 %RH) Normal: 180 sec. or less
Preheat mode: 90 sec. or less
Energy saver mode: 30 sec. or less
Machine sizes KM-5230 + SRDF-1:approx. 627 (W) x 748 (D) x 1,131 (H) m‚•
KM-5230 + SRDF1 - 1+ F-4130 Cercluding the rails:
approx. 1,524 (W) x 748 (D) x 1,131 (H) mm
Machine weight KM-5230 + SRDF-1: approx. 158 kg
Optional equipment Finisher: F-4130/F-4220
Printer kit: Printing System J
Memory: 16 / 32 Mb 72 pin SIMM
Ke y counter
Language selection Standard: English / German / French / Italian / Spanish
Option 1: English / Danish / Finnish / Norwegian / Swedish
Option 2: English / Dutch / Portuguese / French / German
Option 3: English / Turkish / Czech / Polish / Russian
Option 4: English / Hebrew / Hungarian / Czech / German
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© Technical Department
Product Technical Information KM-5230
1.1.2 Network Printer Specifications (the optional printer kit is necessary)
Buffer memory 16 Mb
Network environments Printer server: 100Base-TX, 10Base-T / TCP/IP, IPX/SPX, Ethertalk
I/F board: 100Base-TX, 10Base-T / TCP/IP
Operating systems
Server
REVRES 0.4TNswodniW
UPC
MAR
DH
Clients (Windows)
SO 1.3swodniW 89swodniW 0.4TNswodniW
UPC
MAR
DDH
zHM661muitneP
bM23
bG2
stropecafretnItroplellaraP/T-esaB01,XT-esaB001
ksidyppolFDDFDH2hcni-5.3bM44.1enO
MOR-DCevirdenO
STNEILC swodniW
zHM52/XS683izHM66/XS684izHM52/XS684i
eromrobM8eromrobM61eromrobM61
eromrobM01eromrobM01eromrobM01
stropecafretnIT-esaB01,XT-esaB001
ksidyppolFDDFDH2hcni-5.3bM44.1enO
MOR-DCevirdenO
Clients (Macintosh)
STNEILC hsotnicaM
SO retalro5.7metsyS 8SOcaM
UPC
MAR
DDH
ksidyppolFDDFDH2hcni-5.3bM44.1enO
MOR-DCevirdenO
stropecafretnIT-esaB01,XT-esaB001
zHM52/040CL86M
bM61bM61
bM01bM01
zHM52/040CL86M
CPrewoP
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© Technical Department
Product Technical Information KM-5230
Resolution Max. 600 x 600 dpi
Print sizes A3 ~ A6R, envelopes, custom sizes
Print speed A4: 52 ppm
A3: 26 ppm
B4: 28 ppm
PDL Standard: PCL 5e / PostScript level 2
Font Standard: 3 Intelli fonts / 1 True Type fonts / 3 Type 1 fonts / 3 Alternative fonts
1.3 Lifetime Data
Copier 5 years or 3,600,00
Dru m 150,000 sheets
Developer 150,000 sheets
Toner 22,500 sheets
(measured under the recommended circumstance: A4 multiple copying / 6 % image ratio)
2FUNCTIONS
2.1 Basic Functions
Language selection Factory default: English
Help guidance
Stop/clear
All clear
Auto clear 30 ~ 270 sec. (in steps of 30 sec) / Factory default: 90 sec.
Preheat 30 / 90 sec. (restoration time) / Factory default: 90 sec.
Auto preheat On / off, 5 ~ 45 min. (in steps of 5 min.) / Factory default: 15 min.
Auto shutoff On / off, 5 ~ 240 min. (in steps of 5 min.) / Factory default: 90 min.
Weekly timer On / off / Factory default: off
Total counter 7 digit mechanical counter
Paper jam detection
Paper jam number correction
Paper le vel detection Only for the ST-8 (large paper deck)
Paper empty detection
Non-stop paper loading Additional paper can be loaded while copying / printing.
Toner level detection
T oner empty detection
Re-try paper feed
Partial operation
Video correction
Dual access
Display density adjustment
Maintenance mode
Error detection
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© Technical Department
Product Technical Information KM-5230
2.2 Copier Functions
No. of copies setting 1 ~ 999 copies
Copy density control Normal: 7 or 13 levels
Max.: 13 or 25 levels
Automatic density control
Image modes Text / photo / mixed modes
Automatic paper selection
Automatic magnification selection
Magnification copy Zoom / preset magnification ratios / fixed magnification
ratios / XYindependent zoom
Original size detection
Paper size selection
Interrupt mode
Auto start
Automatic drawer change
Mode program
Short-cut key
Mode setting confirmation
Copy time display
Department control 1,000 department / 4 digits
Margin shift Left margin: 6 ~ 18 mm (in steps of 1 mm) / Factory default: 6 mm
Custom margin: 1 ~ 18 mm (in steps of 1 mm)
Border erase Sheet: 6 / 12 / 18 mm
Book: 6 / 12 / 18 mm
Custom: X: 94 ~ 214 mm (in steps of 8 mm) / Y: 60 ~ 296 mm
(in steps of 4 mm)
Auto duplex copy Book originals (right binding / left binding) / 1 sided
originals / 2 sided originals / mixed (1-sided / 2 sided)
originals (only with the DF)
Split copy Book originals: A3 ® A4 / A3, B4 ® A4, B5 (added by simulation)
2 sided originals: Only with the DF
Sheet insertion Cover / inter-sheet / chapter modes
Presentation mode
Sort copy Memory sort / rotation sort
Group copy
Auto stapling Only with the finisher (F-4130 and F-4220)
Auto punching Only with the finisher (F-4130)
Multiple copies with 1 scan
Rotation copy
B/W inversion copy
Mirror image copy
Page number insertion 3 styles at the lower middle / -9 ~ 999 page
Form overlay 10 density levels
N-up copy 2 in 1 / 4 in 1
Magazine binding Right / left binding
Book magazine binding Right / left binding / adding front page
Size unification
Job reservation up to 4 jobs
Pause The settings of the staple mode, punch mode and
number of copies can be changed.
Service simulation out put
User settings
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© Technical Department
Product Technical Information KM-5230
3MACHINE CONSTRUCTION
3.1 Scanning Section
System Flat / mirror scan by CCD
Alignment Without DF: Left rear (stationary original)
With DF: Centre (moving original)
Resolution 600 x 600 dpi
Exposure source Florescent lamp / 12 W
3.2 Printing Section
System Electro-photography by semiconductor laser
Resolution 600 x 600 dpi
3.3 Photoconductor
Shape Drum (Ø 60 mm)
Type Positiv e charge OPC (DD26)
Drum surface potential + 800 V
Rotation speed 250 mm/sec.
3.4 Charging Section
System Single corona charging (+) by 2 charge wires
Discharge 670 ~ 730 µA
3.5 Developing Section
System Dual component magnetic brush developing
Developer capacity 750 g (N29D)
Toner System: Cartridge
Capacity: 700 g (N29T)
T/D ratio 5 : 95 (toner : developer by weight)
Density control Developer density detection (toner sensor)
Developing bias DC + 600 V
Sensor Temperature / humidity sensor
3.6 Transfer Section
System Transfer charger (-)
Transfer current - 210 µA (20 °C / 65 %RH)
Cleaning system Automatic
3.7 Separation Section
System AC charge separation with separation claws
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© Technical Department
Product Technical Information KM-5230
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3.8 Fixing Section
System Heat / pressure fixing
Heater Main heater: Halogen heater (240 V / 850 W)
Sub heater: Halogen heater (240 V / 850 W)
Control Thermister detection
Roller control temperature 190 °C (at an ordinary temperature)
Fixing pressure Approx. 210 N
Overheating prevention 140 °C ( thermostats)
Fixing roller Heat roller: PTFE / PFA inv erted crown-shaped roller
Press roller: PFA flat surface roller
3.9 Charge Erasure Section
System Charge erasure by light
Lamp LED
3.10 Cleaning Section
System Blade
Material Polyurethane
3.11 Memory
System Memory board (MB-3)
Standard setting Bitmap memory: 24 Mb
Image memory: 64 Mb (2 expansion slot) = max 128 MB
Image memory: 48 / 64 Mb
Image memory: 48 / 64 / 80 / 96 / 112 / 128 Mb
Memory type 16 / 32 Mb 72 pin SIMM
Image storage capacity 64 Mb: Approx. 340 pages
128 Mb: Approx. 680 pages
< Memory Board Configuration >
MB-3x2(standard)
2
2
2
2
2
2
2
2
2
Bitmap memory
(12 Mb on board)
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Image memory
(32 Mb standard)
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© Technical Department
Kyocera Mita Europe B.V.
Image memory
(16 or 32 Mb optional)
Product Technical Information KM-5230
4. TECHNICAL SPECIFICATIONS
4.1 Electrical Aspects
Rating 220 ~ 240 V / 50 Hz
4.8 A (ave.) / 5.7 A (max.)
Po wer consumption Copying: 968.2 W/h or less
Standby: 239.0 W/h or less
Low power mode: 187.0 W/h or less
Insulation voltage 1500 V/min. or 1650 V/sec.
Insulation resistance 2 MΩ or more (by 500 V megger)
Earth continuity 0.1 Ω or less
4.2 Environment/Safety Aspect
4.2.1 W ork Environment
Operation Temperature: 10 ~ 35 °C
Humidity: 15 ~ 85 %RH
Storage Temperature: -20 ~ 40 °C
Humidity: 10 ~ 90 %RH
4.2.2 Approvals
GS / CE
4.2.3 By-products [Blue Angel testing method]
Noise level Copying: 47 dB
Stand-by: 70 dB
Ozone ppm or less
Dust mg/m³ or less
Styrene mg/m³ or less
4.3 Maintenance
Refer to the appendix for the detailed maintenance list.
Maintenance interval 150,000 sheets
Av erage maintenance time 60 min. or less
4.4 Reliability Data
MCBC 90,000 sheets
MCBJ Simplex (drawer): 10,000 sheets
Simplex (bypass): 2,000 sheets
Duplex (drawer): 6,000 sheets
Duplex (bypass): 1,200 sheets
MCBMF Simplex (drawer): 6,000 sheets
Simplex (bypass): 1,200 sheets
Duplex (drawer): 3,600 sheets
Duplex (bypass): 1,200 sheets
(MCBC: average interval between service calls)
(MCBJ: average interval between paper jams)
(MCBMF: average interval between paper misfeeds)
Reliability data are referring to the machine only under the recommended operation circumstances.
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© Technical Department
Product Technical Information KM-5230
5PERFORMANCE
5.1 Image Quality
5.1.1 Copy Image
Resolution (centre of image) 10 lines/mm or more (1:1)
5 lines/mm or more (50 %)
10 lines/mm or more (200 %)
Reproduction of fine lines 10 lines/mm or more (1:1)
5 lines/mm or more (50 %)
10 lines/mm or more (200 %)
Magnification tolerance 100 % (w/o DF): ± 0.8 % or less (total length)
± 0.8 % or less (partial)
100 % (w/ DF): ± 1.0 % or less (total length)
± 1.0 % or less (partial)
Others (w/o DF): ± 1.0 % or less (total length)
± 1.0 % or less (partial)
Other (w/ DF): ± 1.0 % or less (total length)
± 1.0 % or less (partial)
Squareness Without DF: ± 1.5 mm/375 mm or less
With DF: ± 2.5 mm/375 mm or less
Image distortion Without DF: ± 1.0 mm/375 mm or less (total length)
± 0.5 mm/50 mm or less (partial)
With DF: ± 1.0 mm/375 mm or less (total length)
± 0.5 mm/50 mm or less (partial)
5.1.2 Print Image (the optional printer board is necessary)
Squareness ± 1.0 mm/375 mm or less
Image distortion ± 1.0 mm/375 mm or less (total length)
± 0.5 mm/50 mm or less (partial)
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© Technical Department
5.1.3 Image Area
Copier
C
B X
!
Product Technical Information KM-5230
SIDE
D
PW
(mm)
A B C D
A
Y
PL
Printer
C
B X
!
A
Y
PL
Margin width
Copy margin imperfe ct
image area
D
PW
Copy margin imperfec t
(mm)
Margin width
image area
2 +2/-1.5 3 – 2.5 2 +2/-1.5 3 – 2.5
3.0 or less 4.5 or less 3.0 or less 10.0 or less
SIDE
A B C D
0.5 or more 3 – 2.5 0.5 or more 3 – 2.5
3.0 or less 4.5 or less 3.0 or less 10.0 or less
Effective Image Area (printer)
C
B X
!
A
Y
PL
D
PW
!
↑↑
↑
↑↑
↑
↑↑
<Portrait> <Landscape>
!
↑↑
↑↑
↑: top of the PC display
↑↑
!: conveying direction
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© Technical Department
Printer (continued)
Effective Image Area: Protrait & Landscape
Po rtrait
Product Technical Information KM-5230
(mm)
PAPER
SIZE
IMAGE
AREA
Landscape
REPAP
EZIS
)mm(
PAPER ENVELOPE
A3 B4 A4 A4R B5 B5R A5R Folio DL C5 Min. Max.
PW
297.0 257.0 297.0 210.0 257. 0 182.0 148.0 210.0 110.0 162.0 98.4 269.9
PL
420.0 364.0 210.0 297.0 182.0 257.0 210.0 330.0 220.0 229.0 148.0 431.8
X
283.8 243.8 284.2 197.1 244.2 169.3 135.8 197.1 96.9 149.0 84.7 283.8
Y
407.2 351.3 197.1 284.2 169.3 244.2 197.3 317.3 207.3 220.5 135.1 419.3
REPAP EPOLEVNE
3A 4B 4A R4A 5B R5B R5A oiloF LD 5C .niM .xaM
WP
LP
0.7920.7520.7920.0120.7520.2810.8410.0120.0110.2614.899.962
0.0240.4630.0120.7920.2810.7520.0120.0330.0220.9220.8418.134
USER
SETTING
RESU
GNITTES
X
EGAMI
AERA
Y
2.4823.4428.3823.7918.3423.9618.5313.7919.0013.9410.588.382
1.7049.0533.7918.3823.9618.3423.7910.7133.7021.6128.4313.914
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© Technical Department
5.2 Paper Feed/Conveying
Leading edge
Simplex
timing toleranc e
(mm)
Duplex (refeed) – 2.5
S id e re gi s t ra t io n
Simplex
tolerance
(mm)
Duplex (refeed) – 3.0 or less
Paper feed
Simplex
tole rance (s k e w)
(mm)
Duplex (refeed) – 2.0 or less
Product Technical Information KM-5230
Drawer – 2.5
Bypass – 2.5
Drawer – 2.0 or less
Bypass – 2.0 or less
Drawer – 1.5 or less
Bypass – 1.5 or less
Pa p er c url (mm)
S im p lex 1 0 o r les s
Duplex 10 or less
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© Technical Department
Product Technical Information KM-5230
APPENDIX 1 LIFETIME OF THE CONSUMABLE & MAIN PARTS
The parts listed here should be replaced after the indicated number of copies.
KM-5230 Consumable Parts
Description Part No. Quantity Lifetime (x1,000 copies)
Filter A, ozone 2AC16170 1 150
Transfer cleaning ass’y 2AC00430 1 150
Cleaning pad ass’y 33900940 1 150
Grid 2AC10040 1 150
Filter, de veloping duct 2AC14560 1 150
Blade, cleaning 2AC93030 1 150
Brush, cleaning 2AC93020 1 300
Roller, heat 2AC20370 1 300
Press roller 2AC20380 1 300
Filter cooling 2AC23050 1 150
SRDF-1 Consumable Parts
Description Part No. Quantity Lifetime (x1,000 copies)
Pulley, leading feed 3AL07010 1 50
Pulley, paper feed 3AL07020 1 50
Pulley, separation 3AL07031 1 50
ST-8 Consumable Parts
Description Part No. Quantity Lifetime (x1,000 copies)
Separation roller 53310310 2 150
Pick up roller 53310300 3 150
Note
The figures between brackets () show that the mentioned lifetime depends on the number of times that part has actually been used
during operation. The counts can be checked by simulation.
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© Technical Department
Product Technical Information KM-5230
APPENDIX 2 MAINTENANCE LIST KM-5230, SRDF-1 & F-4130
LIST OF ABBREVIATIONS
Cl Clean
Lu Lubricate
Re Replace
Ch/Ad Check and adjust
Ch/Re Check and replace if necessary
0 On delivery
U/C User's call
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© Technical Department
Product Technical Information KM-5230
KM-5230 COPY Q’TY (X 1,000 COPIES) Page 1 of 3
DESCRIPTION Part No.
0 U/C 150 300 450 600 700
A SETUP
1 D evel oper Re Re Re Re Re Re
2Toner Re
3 Copy quality Ch/Ad Ch/Ad Ch/Ad Ch/Ad Ch/Ad Ch/Ad Ch/Ad
B COVER
1 Exte r io r co ve r s Cl Cl Cl Cl Cl Alcohol or dry cloth
C PAPER FEED and CONVEYING SECTION
1 Pulley, leading feed (2)
2 Upper pulley, bypass (3)
3 Lower pulley, paper feed (3)
4 Pulley, leading feed
5 Upper resistance clea ner ass’y
6 Lower resistance cleaner ass’y
34806090
61706770
33906060
33906470
2AC00640
2AC00630
Ch/R-
Cl
e
Ch/R-
Cl
e
Ch/R-
Cl
e
Ch/R-
Cl
e
Cl Cl Cl Cl/Re Cl/Re Cl/Re
Cl Cl Cl Cl Cl/Re
Ch/R-
Cl
Ch/R-
Cl
Ch/R-
Cl
Ch/R-
Cl
Cl
e
Cl
e
e
e
Alcoho l o r d r y c lo t h. Ch t he PF c ount (by
SIM). Re the pulley at 300K or more
Cl
Cl
Vacuum. Cl at every service visit. Re if it does
not make co ntac t with the roller, registration.
Vacuum. C l at every service visit. Cl/Re at
720K.
REMARKS
7 Rollers in the PF section Cl Cl Cl Cl Cl Alc oho l or dr iy clo t h
8 Clut ch es in the PF s ect ion
9 Belt, conveying (3)
10 Filter A, ozone
11 Transfer charger ass’y
12 - Tungs t e n w ire ( OX )
13 - Transfer cleaning ass’y
14 - C leaning pad ass’y
1 5 Low er front film, t ra n sfer
16 Lower front guide, transfer
2AC16030
2AC16170
2AC00220
74610010
2AC00430
33900940
2AC17131
2AC17020
Ch/R-
Ch Ch Ch Ch Ch
e
Cl Cl Cl Cl Cl Cl Alc ohol o r dr iy clo th
Re Re Re Re Re
Cl Cl Cl Cl Cl Wet cloth (water) and d ry cloth
Re Re Re Re Re
Re Re Re Re Re
Re Re Re Re Re
Cl Cl Cl Cl Cl Alc ohol o r dr iy clo t h
Cl Cl Cl Cl Cl Alc ohol o r dr iy clo t h
Ch the leading edge timing, paper feed
condition, etc.
17 Gui des Cl Cl Cl Cl Cl A lc oho l or dr iy clo t h
D DUPLEX SEC TIO N
1 Pulle y, le a ding re gis t r a t io n
2 R o ller C, d up le x c onve ying
3 Lover, leading registration
4 Bushing 6 , regist r a t io n
68721420
2AC07300
68721450
29806810
Ch/R-
Cl
e
Ch/R-
Cl
e
Lu Lu Lu Lu Lu
Lu Lu Lu Lu Lu
Ch/R-
Cl
Ch/R-
Cl
Cl
e
e
Alcoho l o r d r y c lo t h. Ch t he PF c ount (by
SIM). Re the pulley at 300K or more
Cl
Lu the top of the lever with Grease TMP-1
(66668050)
Lu the surface of the bushing at the back of the
machine with Grease TMP-1 (66668050)
Version 1.0 June 2000
19
© Technical Department
Kyocera Mita Europe B.V.
Product Technical Information KM-5230
KM-5230
COPY Q’TY (X 1,000 COPIES)
Page 2 of 3
DESCRI PTI O N Pa rt No. 0 U/C 150 300 450 600 700 REMARKS
E OP TI C AL S EC TIO N
1 Contact glass, ADF
2 Contact glass
35911450
35912010
Cl Cl Cl Cl Cl
Cl Cl Cl Cl Cl
Alcohol and dry cloth
3 Mirror A
4 Mirror B (2 )
2AC12140
2AC12150
Cl Cl Cl Cl Cl
Cl Cl Cl Cl Cl
5 Lens, scanner Cl Cl Cl Cl Cl
Dry cloth
6 Reflector, scanner
7 Lamp, scanner
2AC12130
2AC12100
8 Rail, scanner (2) Lu Lu Lu Lu Lu
Parts, sensor 85 original
9
detection (SP) (3)
10 O riginal detection sensor 60
36593790
33427430
Cl Cl Cl Cl Cl
Ch/R-eCh/R-eCh/R-eCh/R-eCh/R-
e
Cl Cl Cl Cl Cl
Cl Cl Cl Cl Cl
Dry cloth. Re if there is an image problem
Ch abnormal noise and jitter. Lu with Grease
PG-671 (60170000)
Alcohol or dry cloth
F IMAGE FORMATION SECTIO N
1Drum
2 Main charger ass’y
3- Grid
4 - Tungsten wire (50M)
5 Lamp , cleaning
2AC82030
2AC82030
2AC10040
29510020
18510020
Re Re Re Re Re
Cl Cl Cl Cl Cl
Re Re Re Re Re
Re Re Re Re Re
Cl Cl Cl Cl Cl Dry cloth
G DEVELOPING SEC TIO N
1 Lower duct, develo ping
2AC14510
Cl Cl Cl Cl Cl
2 Developing dect ass’y Cl Cl Cl Cl Cl
3 F ilter, de veloping duct
4 Housing, recycle
5 Upper seal, developing
2AC14560
2AC15010
2AC93011
Re Re Re Re Re
Cl Cl Cl Cl Cl
Cl Cl Cl
Ch/R-eCh/R-
Cl the ba se with wet cloth (water) and dry
clot h
V acuum
SIM 133. Rotate the gear of the cleaning
section so that the paddle, recycle rotates
clockwise. Hold the section vertically a nd
vacuum inside the recycle, hopper
Ch / Re if the seal is deformed or brocken.
Vac uum a nd r e mo ve tone r stic k ing to the s e a l
e
carefully with cloth
6 Seals and sponges Cl Cl Cl Cl Cl V acuum
7 Gears Ch/Lu Ch/Lu Ch/Lu Ch/Lu Ch/Lu Ch abnormal noise and wearing condition
H CLEANING SECTION
When replacing it, be careful not to let the 2
1 Blade, cleaning
2AC93030
Re Re Re Re Re
sponges come off. Keep the blade off the drum
after replacing it.
2 Brush, cleaning
3 Mount, separation claw
Version 1.0 June 2000
2AC93020
2AC18050
20
Cl Cl Cl Cl Cl V acuum
Cl Cl
Ch/R-eCh/R-eCh/R-
Ch the lower seal. Re if toner leaks due to
e
deformation of the seal. Vac uum
© Technical Department
Kyocera Mita Europe B.V.
Product Technical Information KM-5230
KM-5230
COPY Q’TY (X 1,000 COPIES)
Page 3 of 3
DESCRI PTI O N Pa rt No. 0 U/C 150 300 450 600 700 REMARKS
H CLEANING SECTION (continued)
4 Front seal, blade side
5 Rear seal, blade side
6 Sponges
2AC18141
2AC18150
Ch/R-eCh/R-eCh/R-eCh/R-
Cl
Ch/R-eCh/R-eCh/R-eCh/R-eVacuum. Ch / Re if there is a gap or the seal is
Cl
Cl Cl Cl
Ch/R-eCh/R-
Vacuum. Ch / Re if there is a gap or the seal is
peeled off.
e
peeled off.
Vacuum. Ch / Re if they are broken.
e
I FIXING SECTION
1Roller, heat
2AC20370
Cl Re Cl Re Cl
Apply Silicon oil (75770000)
2 Press roller
3 Separation claw (7)
4 T he r mistor, fixing
5 Heater MU, fixing (230)
6 Heater SU, fixing (230)
2AC20380
61720310
18520201
2AC20330
2AC20360
Ch/R-
Ch/R-
Cl Re Cl Re Cl
Cl Cl Cl Cl Cl Alcohol or dry cloth
Ch/Cl Ch/Cl Ch/Cl Ch/Cl Ch/Cl Alcohol or dry cloth. Ch the condition of film
CH CH CH CH CH
e
CH CH CH CH CH
e
Ch if the la mp has become dark
7Guides Cl Cl Cl Cl Cl Alcohol or dry cloth
J EJ ECT S ECTI O N
1 Roller, turn over eject
2AC21040
75720151
Cl Cl Cl Cl Cl
Cl Cl Cl Cl Cl
Alcohol or dry cloth2 Eject pulley
3Guides Cl Cl Cl Cl Cl
K OTHERS
1 Filter, cooling
2 Gro und p lat e, d r um d r ive
2AC23050
2AC08160
Re Re Re Re Re
Ch Ch/Lu Ch/Lu Ch/Lu Ch/Lu Ch/Lu
Lu the plate with Grease GE-334C
(A0199040) if the grease has dried up
Version 1.0 June 2000
21
© Technical Department
Kyocera Mita Europe B.V.
Product Technical Information KM-5230
SRDF-1 COPY Q’TY (X 1,000 COPIES) Page 1 of 1
DESCRI PTI O N Pa rt No.
0 U/C 50 100 150 200 250
A SETUP
1 Copy quality Ch/Ad Ch/Ad Ch/Ad Ch/Ad Ch /Ad Ch/Ad
B COVER
1 Contact glass, ADF
35911450
Ch/Cl Ch/Cl Cl Cl Cl Cl Alco hol and dry cloth
2 Exterior covers Cl Cl Cl Cl Cl Cl Al cohol
C O RIGINAL FEED SECTION
1 Pulley, leading feed
3Pulley, separation
4 Roller, resistance
3AL07010
3AL07020
3AL07031
3AL08091
Cl Re Re Re Re Re
Cl Re Re Re Re Re
Cl Re Re Re Re Re
Cl Cl Cl Cl Cl
Cl with alcohol at every visit2 Pulley, paper feed
Alcohol or dry cloth
5 Front pulley, reading
6 Pulley, resistance (4)
7 Jam detection switch
3AL08480
3AL08500
78727110
Cl Cl Cl Cl Cl
Ch/Cl Ch/Cl Ch/Cl Ch/Cl Ch/Cl
Ch/ClClClClClCl
Ch / Cl with alcohol or dry cloth if they are
dir ty
Alcohol or driy cloth
REMARKS
D ORIGINGAL CONVEYING SECTION
1 Lower roller, coveying
2 Upp e r r o lle r, co nve ying
3 Upp e r p ulle y, c o ve ying ( 2 )
4 Guid e , c onve ying
5 Cove r, c o nve y ing pulle y
6 I nne r r o ller, co nve ying
7 I nner pulley, c o nveying (2 )
8 Pulley, eject (2)
E
1 Roller, loop
2 Pulley, eject (2)
3 Roller, eject
3AL08112
2AC07300
68721450
3AL08032
3AL08301
3AL08121
3AL08100
3AL08170
3AL10020
3AL08170
3AL08130
Cl Cl Cl Cl Cl
Cl Cl Cl Cl Cl
Ch/Cl Ch/Cl Ch/Cl Ch/Cl Ch/Cl
Cl Cl Cl Cl Cl
Cl Cl Cl Cl Cl
Cl
Cl
Ch/Cl Ch/Cl Ch/Cl Ch/Cl Ch/Cl
ORIGINAL REVERSING S EC TIO N
Cl Cl Cl Cl Cl Alcohol or dry cloth
Ch/Cl Ch/Cl Ch/Cl Ch/Cl Ch/Cl
Cl Alco hol or dry cloth
F TAB L E SECT IO N
Alcohol or dry cloth
Ch / Cl with alcohol or dry cloth if they are
dir ty
Alcohol or dry cloth
Remove the front, back and right cover and the
mount, c o nve y ing. Cl with a lc o hol
Ch / Cl with alcohol or dry cloth if they are
dir ty.
Ch / Cl with alcohol or dry cloth if they are
dir ty
1Filter CF sensor
78706241
Ch/ClClClClClClAlcohol
G OTHERS
1 Mat, original holder
2 Sheet, original holder
3 Sponge, origina l size indicator
Version 1.0 June 2000
3AL04060
3AL08401
35912531
22
Cl Cl Cl Cl Cl Ch / Cl with alcohol or dry cloth if it is dirty
Cl Cl Cl Cl Cl
Ch/ClClClClClCl
Ch / Cl with alcohol or dry cloth if they are
dir ty
© Technical Department
Kyocera Mita Europe B.V.
Product Technical Information KM-5230
F-4130
COPY Q’TY (X 1,000 COPIES)
Page 1 of 1
DESCRI PTI O N Pa rt No. 0 U/C 150 300 450 600 750 REMARKS
A SETUP
1 Copy quality Ch/Ad Ch/Ad Ch/Ad Ch/Ad Ch /Ad Ch/Ad Ch /Ad C h p unc h po s itio ns
B COVER
1 Rear stack sensor PCB
3AK28020
Cl Cl Cl Cl Cl Cl
Air brush
2 Front stack sensor PCB
3Cover
3AK28030
Cl Cl Cl Cl Cl Cl
Cl Cl Cl Cl Cl Cl
Alcohol or dry cloth
C ADDITIONAL FUNCTION
1 Switch, feed
2 Punch ass’y (metric)
63227020
61706770
Cl Cl Cl Cl Cl Cl Air brush
Ch/R-eCh/R-eCh/R-eC h the p unc h c ount ( b y SI M ). Re at 40 0 K o r
more or if there is a problem
D PAPER CONVEYING SECTION
1 Jam detection switch
78727110
Cl Cl Cl Cl Cl Cl
Air brush
E EJECT S EC TI ON
1 Static eliminator, eject (2)
6321221
Ch/R-eCh/R-eCh/R-eCh/R-eCh/R-eCh / Re if the brushes are worn, broken and
rolled
Version 1.0 June 2000
23
© Technical Department
Kyocera Mita Europe B.V.
APPENDIX 3 MAINTENANCE KITS KM-5230
KM-5230 Maintenance kit 150 K (5832AC13)
Description Part No. Quantity
Filter A, ozone 2AC16170 1
Transfer cleaning ass’y 2AC00430 1
Cleaning pad ass’y 33900940 1
Grid 2AC10040 1
Filter, de veloping duct 2AC14560 1
Blade, cleaning 2AC93030 1
Filter cooling 2AC23050 1
KM-5230 Maintenance kit 300 K (5832AC26)
Description Part No. Quantity
Filter A, ozone 2AC16170 1
Transfer cleaning ass’y 2AC00430 1
Cleaning pad ass’y 33900940 1
Grid 2AC10040 1
Filter, de veloping duct 2AC14560 1
Blade, cleaning 2AC18250 1
Filter cooling 2AC23050 1
Brush, cleaning 2AC93020 1
Roller, heat 2AC20370 1
Press roller 2AC20380 1
Product Technical Information KM-5230
Version 1.0 June 2000
Kyocera Mita Europe B.V.
24
© Technical Department
APPENDIX 4 QUALITY CONTROL GUIDE
(1) Bleeding (leading) occurs.
Limitations
If the machine is exposed to an abrupt rise from normal to
high temperature and humidity, bleeding may occur in the
solid black areas immediately after the power is turned on.
Copy example
Instruction and preventive measures
The problem will be solved after making
several tens of copies.
Product Technical Information KM-5230
Conditions
• Conditions
The problem may appear immediately after
the power is turned on if the machine is exposed
to an abrupt rise from normal temperature
(20°C/68°F) and humidity (65% RH) to high
temperature (35°C/95°F) and humidity (85%
RH).
• Causes
If the machine is turned on after it is exposed
to an abrupt rise in temperature and humidity,
the toner per developer value is set higher than
the target value and the toner charge reduces.
Consequently, excess toner is transferred onto
the copy paper, causing the problem.
Version 1.0 June 2000
Kyocera Mita Europe B.V.
25
© Technical Department
(2) White spots appear.
Copy example
Product Technical Information KM-5230
Limitations
Due to the compacting of toner, a couple of white spots
may appear in light image areas.
Instruction and preventive measures
• Causes
Since the machine recycles toner, toner
compacting occurs as the printing process
repeats. The transferring of compacted toner
in light image areas on the copy paper may
cause the problem.
(3) Narrow white bands appear longitudinally.
Limitations
Longitudinal white bands may appear in light image areas.
Copy example
Instruction and preventive measures
Clean the shading plate. • Conditions
The problem may occur if dust or dirt enters the
machine while the contact glass is removed
and adheres to the shading plate.
• Causes
Dust or dirt on the shading plate changes the
white reference data and the machine
determines the dust or dirt as a white area.
Conditions
Conditions
Version 1.0 June 2000
26
© Technical Department
Kyocera Mita Europe B.V.
(4) Faint bands appear at low temperature.
Limitations
If copies are made at low temperature, approximately 5
mm wide faint bands may appear in light image areas.
The problem could occur on solid black areas if temperature
is extremely low.
Copy example
Product Technical Information KM-5230
Instruction and preventive measures
Open and close the front cover to perform
an automatic cleaning of the transfer
section.
(5) Residual toner in the fixing section is transferred onto the copy paper.
Limitations
Residual toner in the fixing section may be transferred
onto the rear face of copy paper.
Example (rear face)
Instruction and preventive measures
• Conditions
The problem starts to appear in light image
areas at 18°C/64.4°F and 30% RH.
The problem starts to appear in solid black
areas at 10°C/50°F and 15% RH.
• Causes
At low temperature, toner or paper powder
adheres to wires in the transfer section and
reduces the discharge efficiency.
• Conditions
If copies are made approximately 10 seconds
after 300 or more sheets are copied
continuously, the residual toner in the fixing
section may be transferred onto the rear face
of the first sheet.
• Causes
Toner accumulated on claws in the fixing
section and the thermistor during continuous
copying is fused onto the heat or press roller by
overshooting of the fixing heater temperature
when the copy operation completes. The toner
is then transferred onto the next copy paper.
Conditions
Conditions
Version 1.0 June 2000
27
© Technical Department
Kyocera Mita Europe B.V.
(6) Separation claw marks appear.
Limitations
Faint dot marks may appear on the leading edge of the
copy paper (only noticeable when 50 or more sheets are
put together).
Example (front face)
Product Technical Information KM-5230
Instruction and preventive measures
Change the copy paper. • Conditions
The problem may appear if the copy paper is
curled upward during duplex copying. The
problem is more likely to occur in an
environment with a high temperature of over
28°C/82.4°F and a humidity of over 80% RH.
• Causes
If damp copy paper is used for duplex copying
at high humidity, the curl in the copy paper
hampers the separation and the separation
claws make contact with the paper, leaving
marks on it.
Conditions
Version 1.0 June 2000
28
© Technical Department
Kyocera Mita Europe B.V.
Product Technical Information KM-5230
APPENDIX 5 SPECIFICATIONS OF THE OPTIONAL EQUIPMENT
MD-10
Type Desktop
System Front drawer
Number of slots 2
Size detection Selected by simulation (universal drawers)
Paper size A3 ~ A5R, folio
Paper weight 60 ~ 80 g/m
Paper Plain paper, recycled paper
Capacity 550 sheets (80 g/m2)
Required attachment None
P ow er sour ce Electrically connected to the copier
Machine size Approx. 595 (W) x 590 (D) x 320 (H) mm
Weight Approx. 29.0 kg
F-4130
Type Console
System Bin shifting system
Number of bins 2
Paper A3 ~ A6R, folio (60 ~ 160 g/m²)
2
Capacity (non-sort tray) A3, B4: 150 sheets
A4 ~ A6R: 250 sheets
Capacity (sort tray) Sort / group mode: 3,000 sheets
Staple-sort mode: 2 sheets/set 300 (A3) / 750 (A4) sheets
3 ~ 4 sheets/set 300 (A3) / 700 (A4) sheets
5 ~ 10 sheets/set 500 (A3) / 850 (A4) sheets
11 ~ 20 sheets/set800 (A3) / 1,100 (A4) sheets
21 ~ 50 sheets/set1,500 (A3) / 3,000 (A4) sheets
Capacity (processing tray) A3, B4: 50 sheets
(for punch / staple / sort) A4, B5: 30 sheets
MCBJ Processing - non-sort trays: 10,000 sheets or more
Processing - sort trays: 5,000 sheets or more
(MCBC: average interval between service calls)
(MCBJ: average interval between paper jams)
Reliability data are referring to the machine only under the recommended operation circumstances.
Version 1.0 June 2000
Kyocera Mita Europe B.V.
29
© Technical Department
Product Technical Information KM-5230
Stacking Performance
< Non-sort mode >
Each sheet Leading/trailing edge: 30 mm or less
Sides: 50 mm or less
< Sort mode >
Each sheet Leading/trailing edge: 15 mm or less (2 ~ 14 sheets/set)
35 mm or less (15 ~ 50 sheets/set)
Side: 10 mm or less (2 ~ 14 sheets/set)
15 mm or less (15 ~ 50 sheets/set)
Each set Leading/trailing edge: 20 mm or less
Side: 30 mm or less
< Staple-sort mode >
Each sheet Leading/trailing edge: 1.5 mm or less
Sides: 1.5 mm or less
Stapling Performance
Accuracy Leading/trailing edge: ± 2.5 mm or less
Sides: ± 2.5 mm or less
Punching Performance
Accuracy Hole distance: ± 0.5 mm or less
Leading/trailing edge: 2.0 mm or less
Sides: 2.0 mm or less
Machine life 5 years or 2,400,000 sheets
P ow er sour ce Electrically connected to the copier
Machine size Approx. 617 (W) x 584 (D) x 960 (H) mm
Weight Approx. 40 kg
Version 1.0 June 2000
Kyocera Mita Europe B.V.
30
© Technical Department
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