PARTS LIST
Published in Feb.’01
842BV120
Parts List
NOTE
1.Indicate parts number and machine model when placing an order.
eg. Parts Number Parts Name Machine Model Cycle Quantity
2BV04012 FRONT COVER KM-1525 60Hz 1
2.Service calls and freight will be charged separately.
3.Symbols in the "Parts Number" column.
• Parts with "'" indicates the service parts and the parts without "'" can not be supplied.
• Parts with "•" are component parts or sub-assemblies of the assembly appearing immediately above them.
eg. Parts Number Parts Name Parts Number Parts Name
2AV01030 POWER INLET ASS'Y •L0023070 ROUND TYPE TYERMINAL, 173636-1
•2AV27350 INLET, POWER SOURCE
4.See the last page of this parts list for the classification of the screws in the illustrations.
CONTENTS
FIG. 1 EXTERIOR COVERS · · · · · · · · · · · · · · · · · · · · · · · · · 2
FIG. 2 FRAMES · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 4
FIG. 3 CASSETTE · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 6
FIG. 4 PAPER FEED-IN SECTION · · · · · · · · · · · · · · · · · · · · 8
FIG. 5 PAPER CONVEYING SECTION· · · · · · · · · · · · · · · · · 10
FIG. 6 ORIGINAL HOLDER · · · · · · · · · · · · · · · · · · · · · · · · · · 12
FIG. 7 OPTICAL SECTION · · · · · · · · · · · · · · · · · · · · · · · · · · 14
FIG. 8 LASER SCANNER UNIT · · · · · · · · · · · · · · · · · · · · · · 16
FIG. 9 IMAGING UNIT · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 18
FIG. 10 FIXING SECTION · · · · · · · · · · · · · · · · · · · · · · · · · · · 22
FIG. 11 DRIVING SECTION · · · · · · · · · · · · · · · · · · · · · · · · · 24
FIG. 12 ELECTRICAL COMPONENTS · · · · · · · · · · · · · · · · · 26
FIG. 13 OPERATION UNIT · · · · · · · · · · · · · · · · · · · · · · · · · · 28
FIG. 14 ACCESSORIES & OPTION · · · · · · · · · · · · · · · · · · · 30
• INDEX· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 32
– 1 –
FIG. 1 EXTERIOR COVERS
2BV
HCB
14
HCB
13
23
BHI
22
HDE
19
HCB
HCB
HCB
HCB
HCB
10
7
HCB
HCB
15
HCB
6
HCB
24
8
21
12
9
18
HCB
HCB
5
HDE
2
1
HDB
20
17
23
BHI
HDE
3
4
HDE
HDB
16
HDE
1
11
HDE
HAZ
2
– 2 –
FIG. 1 EXTERIOR COVERS
Ref.
SP Part. No. Description
No.
1 2AV02120 MOUNT HINGE 2 2
'
2 2AV02140 FRONT HINGE,COVER 2 2
'
3 2BV04060 COVER,FRONT 1 1
'
4 2AV04020 HOLDER SAFETY SWITCH 1 1
'
5 2AV04030 UPPER FRONT COVER 1 1
'
6 2AV04040 FRONT LEFT COVER 1 1
'
7 2AV04050 UPPER LEFT COVER 1 1
'
8 2AV04060 LEFT COVER,MIDDLE 1 1
'
9 2AV04070 LOWER LEFT COVER 1 1
'
10 2AV04080 REAR LEFT COVER 1 1
'
11 2AV04090 RIGHT COVER 1 1
'
12 2AV04100 REAR COVER SCANNER 1 1
'
13 2AV04160 UPPER COVER,EJECT 1 1
'
14 2AV04170 COVER,TRAY 1 1
'
15 2AV04190 REAR COVER 1 1
'
16 2AV04210 REAR COVER,TRAY 1 1
'
17 2AV04220 UPPER REAR COVER,TRAY 1 1
'
18 2AV04260 LID RIGHT COVER 1 1
'
19 2AV05050 LABEL,CONVEYING JAM 1 1
20 2AC05130 LABEL,SUPPLY(EUR) 1 1
21 48128107 PIN,CLEANING BLADE 1 1
22 35904240 AUXILIARY PLATE,CONVEYING UNIT 1 1
23 71804400 MAGNET,LOWER FRONT COVER 2 2
24 2BV04050 UPPER REAR SEAL 1 1
Quantity
230V 240V
Ref.
SP Part. No. Description
No.
2BV
Quantity
230V 240V
• Parts with "• " are component parts or sub-assemblies of the
assembly appearing immediately above them.
• Parts with " '" indicates the Service parts.
– 3 –
FIG. 2 FRAMES
2BV
15
HDB
HBA
HBA
HBA
23
14
12
HBA
25
HBA
24
35
6
26
45
18
7
HBI
BHF
BHF
46
2
42
HBI
41
40
38
9
1
43
21
29
20
33
32
BHF
BHI
14
HBA
22
27
19
BHF
BBE
BHI
36
HBA
17
HBA
8
HBA
4
BHF
37
43
BHF
11
HBA
44
5
BHF
BHO
BHF
39
3
16
BHO
30
CIB
28
HBA
34
HBA
BHP
13
31
BHF
HBA
BHF
HBA
10
– 4 –
FIG. 2 FRAMES
Ref.
SP Part. No. Description
No.
Quantity
230V 240V
Ref.
SP Part. No. Description
No.
2BV
Quantity
230V 240V
1 2AV02010 BASE,MACHINE 1 1
2 2AV02020 UPPER FRAME,MACHINE 1 1
3 2AV02030 FRONT FRAME 1 1
4 2AV02040 REAR FRAME 1 1
5 2AV02050 RIGHT SUPPORT PLATE,SCANNER 1 1
6 2AV02060 LEFT SUPPORT PLATE,SCANNER 1 1
7 2AV02070 FRONT STAY 1 1
8 2AV02080 TOP REINFORCEMENT 1 1
9 2AV02090 LOWER FRONT REINFORCEMENT 1 1
10 2AV02100 RIGHT REINFORCEMENT 1 1
11 2AV02110 MOUNT ,SHAFT HANDLE 1 1
12 2AV02150 FRONT RETAINER,SCANNER 1 1
13 2AV02160 RIGHT RETAINER,SCANNER 1 1
'
14 2AV02170 SHAFT,HANDLE 2 2
'
15 2AV04180 COVER DUCT 1 1
16 2AV06080 LEFT RAIL,CASSETTE 1 1
17 2AV06100 RIGHT MOUNT,SIZE DETECTION 1 1
18 2AV15010 MOVING BASE,CARTRIDGE DRIVE 1 1
19 2AV15020 MOUNT,CARTRIDGE DRIVE 1 1
20 2AV15050 GEAR C,TONER SUPPLY 1 1
21 2AV15060 GEAR D,TONER SUPPLY 1 1
22 2AV26250 GROUND PLATE,LSU 1 1
23 2AR10080 MOUNT BASE,CLEANING LAMP 1 1
24 2AR15020 MOVING BASE,CARTRIDGE 1 1
25 2AR15060 COVER,CARTRIDGE MOUNT BASE 1 1
26 2AR15080 LEVER,CARTRIDGE MOVING 1 1
27 45727502 GEAR,TONER MOTOR 1 1
28 49628105 RECEIVER,MAGNET 1 1
'
29 33915190 TONER MOTOR 1 1
'
30 35927420 SWITCH,SIZE 1 1
'
31 66260030 BASE RUBBER,SORTER 2 2
32 71821390 IDLE GEAR 48 1 1
33 73818100 SPRING, BLADE THRUST 2 2
'
34 77906200 CASSETTE CATCHER 1 1
35 J0455020 CASE,DF3-2EP-2A(HIROSE) 1 1
36 M2104350 EDGING,EDS-0607M(KITAGAWA) 1 1
37 M2109010 WIRE SADDLE,WS-2NS 3 3
38 2AV06240 RIGHT FRONT GUIDE FILM,REGISTRATION 6 6
39 2AV06250 GUIDE FILM,RAIL CASSETTE 1 1
40 2AV06330 SHEET B,BYPASS 4 4
41 2AV06340 FRONT FILM,BYPASS PAD 4 4
42 2AV06390 PLATE SPRING,BYPASS TABLE 1 1
43 2AV06400 SPONGE,BYPASS TABLE 2 2
44 2AV26280 GROUND PLATE A,HANDLE 1 1
45 48129208 PIN,TENSION 1 1
46 2AV26300 GROUND PLATE STAY 1 1
• Parts with " •" are component parts or sub-assemblies of the
assembly appearing immediately above them.
• Parts with " '" indicates the Service parts.
– 5 –
FIG. 3 CASSETTE
2BV
11
16
25
1
4
26
20
6
22
15
HAT
18
17
13
23
8
12
14
16
7
19
10
10
21
24
2
9
HAT
3
27
HDI
5
HDI
– 6 –
FIG. 3 CASSETTE
Ref.
SP Part. No. Description
No.
'
1 2AV05090 SHEET,CASSETTE SIZE INDICATION(METRIC) 1 1
2 2AV07010 CASSETTE,PAPER FEED 1 1
'
3 2AV07020 COVER,CASSETTE 1 1
'
4 2AV07030 SHEET,CASSETTE 1 1
5 2AV07040 GROUND PLATE,CASSETTE 1 1
6 2AV07050 FRONT CURSOR,CASSETTE 1 1
7 2AV07060 REAR CURSOR,CASSETTE 1 1
8 2AV07070 WORK PLATE,CASSETTE 1 1
9 2AV05280 LABEL,CASSETTE 1 1
10 2AV06410 SPONGE,PAPER GUIDE 2 2
11 2AV07190 FRONT CLAW A,CASSETTE 1 1
12 2AV07200 REAR CLAW A,CASSETTE 1 1
'
13 19507050 LEVER,CASSETTE BASE RELEASE 1 1
14 2AR05200 LABEL,PAPER UPPER LIMIT 1 1
'
15 34907060 LEVER,CURSOR RETAINING 1 1
16 34907070 PIN,CLAW CASSETTE 2 2
17 34907141 GEAR 18,CASSETTE 1 1
18 34907380 SPRING,CASSETTE 2 2
'
19 35907091 CURSOR,PAPER TRAILING EDGE 1 1
20 2AV06420 FILM,CLAW CASSETTE 1 1
'
21 35907171 MOUNT BASE,TRAILING EDGE CURSOR 1 1
22 68802070 SPRING A,LIFT UP 1 1
23 76508130 SPRING BELT GUIDE ROLLER 1 1
'
24 77906210 CASSETTE STOPPER 1 1
25 2AV06350 FRONT SPACER A,CLAW CASSETTE 1 1
26 2AV06430 FILM,SHEET CASSETTE 1 1
27 2BV07010 PROJECTION,CASSETTE SIZE DETECTION 1 1
Quantity
230V 240V
Ref.
SP Part. No. Description
No.
2BV
Quantity
230V 240V
• Parts with " •" are component parts or sub-assemblies of the
assembly appearing immediately above them.
• Parts with " '" indicates the Service parts.
– 7 –
FIG. 4 PAPER FEED-IN SECTION
E07
33
17
BBR
10
47
19
42
BBR
19
HCB
18
33
BBR
11
E06
12
20
21
2BV
HBA
13
8
44
46
41
43
14
45
15
22
41
HBI
37
E05
6
E07
31
33
1
E07
E07
33
24
27
HBA
16
33
34
28
WPD
30
35
40
HBI
E05
40
36
HBI
HBI
3
5
4
9
38
HBR
32
BHF
39
23
7
HAT
29
2
25
26
HBI
5
– 8 –
FIG. 4 PAPER FEED-IN SECTION
Ref.
SP Part. No. Description
No.
Quantity
230V 240V
Ref.
SP Part. No. Description
No.
2BV
Quantity
230V 240V
1 2AV02180 GROUND PLATE,REGISTRATION ROLLER 1 1
'
2 2AV05110 LABEL,BYPASS SIZE INDICATION(METRIC) 1 1
'
3 2AV06010 PULLEY,PAPER FEED 2 2
4 2AV06020 SHAFT,PAPER FEED 1 1
'
5 2AV06030 COLLAR,PAPER FEED 2 2
6 2AV06040 MOUNT,REGISTRATION SWITCH 1 1
7 2AV06380 REINFORCEMENT,BYPASS 1 1
'
8 2AV06060 RIGHT ROLLER,REGISTRATION 1 1
9 2AV06090 MOUNT,PAPER EMPTY SWITCH 1 1
10 2AV06110 SHAFT,BYPASS 1 1
11 2AV06120 CAM,BYPASS 1 1
12 2AV06130 LIFT PLATE,BYPASS 1 1
13 2AV06140 STOPPER,BYPASS 1 1
14 2AV06150 MOUNT BASE,BYPASS PAD 1 1
'
15 2AV06160 SHEET,BYPASS 1 1
16 2AV06171 COVER,BYPASS 1 1
17 2AV06180 COLLAR A,BYPASS PAPER FEED 1 1
18 2AV06190 COLLAR B,BYPASS PAPER FEED 1 1
19 2AV06200 COLLAR C,BYPASS PAPER FEED 2 2
'
20 2AV06210 SHEET,BYPASS LIFT 1 1
21 2AV06220 SPRING,BYPASS LIFT 1 1
22 2AV06230 SPRING,BYPASS PAD 1 1
'
23 2AV07100 UPPER TABLE,BYPASS 1 1
'
24 2AV07110 COVER,BYPASS TABLE 1 1
25 2AV07120 FRONT CURSOR,BYPASS 1 1
26 2AV07130 REAR CURSOR,BYPASS 1 1
27 2AV07140 FRONT RACK,BYPASS 1 1
28 2AV07150 REAR RACK,BYPASS 1 1
'
29 2AV07160 SUPPORT PLATE,BYPASS 1 1
30 2AV27180 WIRE,BYPASS TRAY 1 1
'
31 2AV27260 SWITCH,REGISTRATION 1 1
32 2AV27270 JUNCTION WIRING,PAPER EMPTY SWITCH 1 1
'
33 49028101 BUSH 8 5 5
34 33907110 TERMINAL,PAPER SIZE PCB 1 1
'
35 33928111 SIZE DETECTION PCB 1 1
36 34806150 STOPPER 5 1 1
'
37 35906090 GEAR 15,REGISTRATION 1 1
'
38 65027360 SWITCH,EMPTY 1 1
39 65914120 GEAR 18,IDLE DEVELOPING 1 1
'
40 73210450 BUSH, 6 2 2
41 2AV06450 SPACER,BYPASS PAD 2 2
'
42 2AV06320 PULLEY,PAPER FEED 1 1
43 2AV06300 FILM,BYPASS STOPPER TAPE 1 1
'
44 2AV93020 PARTS,ASS’Y RIGHT REGISTRATION CLEANER,SP 1 1
45 •2AV06050 MOUNT,REGISTRATION CLEANER 1 1
46 •34806331 UPPER CLEANER,REGISTRATION 1 1
47 2AV06460 SPACER,BYPASS PULLEY 1 1
• Parts with " •" are component parts or sub-assemblies of the
assembly appearing immediately above them.
• Parts with " '" indicates the Service parts.
– 9 –
FIG. 5 PAPER CONVEYING SECTION
HCB
2BV
5
25
BBB
20
HDB
2
BBB
E05
12
20
9
14
26
24
27
23
11
16
BHT
13
18
BHO
29
KAM
7
17
3
KAM
24
19
24
BHO
24
23
11
24
24
15
10
6
30
32
28
30
8
32
31
28
33
21
13
BHO
34
22
BBB
BHI
1
4
HDG
– 10 –
FIG. 5 PAPER CONVEYING SECTION
Ref.
SP Part. No. Description
No.
'
1 2AV04110 UPPER COVER,CONVEYING 1 1
'
2 2AV04120 COVER,CONVEYING 1 1
3 2AV04130 SHAFT,CONVEYING HANDLE 1 1
4 2AV04140 FULCRUM PIN,CONVEYING UNIT 1 1
'
5 2AV04150 HANDLE,CONVEYING UNIT 1 1
'
6 2AV06070 LEFT ROLLER,REGISTRATION 1 1
7 2AV16010 GUIDE,TRANSFER 1 1
8 2AV16020 STATIC ELIMINATION PLATE,CONVEYING 1 1
9 2AV16030 TERMINAL,TRANSFER 1 1
10 2AV16070 GROUND PLATE,CONVEYING UNIT 1 1
'
11 2AV16080 HOLDER,REGISTRATION 2 2
12 33906640 RIGHT SPRING,FEED RELEASE 1 1
13 2AR16130 MOUNT BASE,TRANSFER ROLLER BUSHING 2 2
14 2AR17030 FRONT BUSHING,TRANSFER ROLLER PRESSURE 1 1
15 2AR17040 REAR BUSHING,TRANSFER ROLLER PRESSURE 1 1
16 2AR17070 TERMINAL,TRANSFER PRESSURE 1 1
17 20305090 LABEL,HIGH VOLTAGE CAUTION 1 1
18 29705100 CAUTION LABEL,DRUM 1 1
19 29814340 GEAR 18,DEVELOPER UNIT 1 1
20 33906670 RIGHT HOOK,FEED RELEASE 2 2
'
21 34821100 STATIC ELIMINATOR,EJECT 1 1
22 2AV06271 LEFT FRONT FILM,REGISTRATION 2 2
'
23 60606101 BUSHING FEED BACK ROLLER 2 2
24 68802160 SPRING,RETAINING 6 6
'
25 2AV93010 PARTS,ASS’ Y LEFT REGISTRATION CLEANER,SP 1 1
'
26 2AV93030 PARTS,ASS’ Y TRANSFER ROLLER,SP 1 1
27 • 2AV16100 ROLLER,TRANSFER 1 1
28 • 2AR17080 COLLAR,TRANSFER ROLLER 2 2
29 • 2AR17090 CLEANER,TRANSFER 1 1
30 • 2AR17120 PULLEY,TRANSFER ROLLER 2 2
'
31 • 73210370 GEAR 18,LOOP 1 1
'
32 •76202270 LEFT BUSHING FULCRUM SHAFT 2 2
33 2AV16120 FRONT SHEET,TRANSFER GUIDE 1 1
34 2AV06260 GUIDE,REGISTRATION 2 2
Quantity
230V 240V
Ref.
SP Part. No. Description
No.
2BV
Quantity
230V 240V
• Parts with "• " are component parts or sub-assemblies of the
assembly appearing immediately above them.
• Parts with " '" indicates the Service parts.
– 11 –