Mita-Kyocera FS-C5016 Service Manual [UK]

FS-C5016N

SERVICE

MANUAL

Published in June '03

Revision history

Version Data Replaced Remarks

1.0 1-June-2003

1.1 6-June-2003 2-4-1, 2-4-2, 2-4-3, 2-4-4, 2-4-5, 2-4-6, 2-4-7, 2-4-8, 2-4-9, 2-4-10, 2-4-11, 2-4-12

Safety precautions

This booklet provides safety warnings and precautions for our service personnel to ensure the safety of their customers, their machines as well as themselves during maintenance activities. Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities.

Safety warnings and precautions

Various symbols are used to protect our service personnel and customers from physical danger and to prevent damage to their property. These symbols are described below:

DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect

compliance with warning messages using this symbol.

WARNING:Serious bodily injury or death may result from insufficient attention to or incorrect compliance

with warning messages using this symbol.

CAUTION:Bodily injury or damage to property may result from insufficient attention to or incorrect

compliance with warning messages using this symbol.

Symbols

The triangle ( ) symbol indicates a warning including danger and caution. The specific point of attention is shown inside the symbol.

General warning.

Warning of risk of electric shock.

Warning of high temperature.

indicates a prohibited action. The specific prohibition is shown inside the symbol.

General prohibited action.

Disassembly prohibited.

indicates that action is required. The specific action required is shown inside the symbol.

General action required.

Remove the power plug from the wall outlet.

Always ground the copier.

1. Installation Precautions

WARNING

• Do not use a power supply with a voltage other than that specified. Avoid multiple connections to one outlet: they may cause fire or electric shock. When using an extension cable, always check

that it is adequate for the rated current. ............................................................................................

• Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or electric shock. Connecting the earth wire to an object not approved for the purpose may cause explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the

proper authorities. .............................................................................................................................

CAUTION:

• Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .....

• Do not install the copier in a humid or dusty place. This may cause fire or electric shock. ..............

• Do not install the copier near a radiator, heater, other heat source or near flammable material.

This may cause fire. ..........................................................................................................................

• Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool

as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ..........

• Always handle the machine by the correct locations when moving it. ..............................................

• Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may

cause the copier to move unexpectedly or topple, leading to injury..................................................

• Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain

medical attention. ..............................................................................................................................

• Advice customers that they must always follow the safety warnings and precautions in the copier’s

instruction handbook. ........................................................................................................................

2. Precautions for Maintenance

WARNING

• Always remove the power plug from the wall outlet before starting machine disassembly. ..............

• Always follow the procedures for maintenance described in the service manual and other related

brochures. .........................................................................................................................................

• Under no circumstances attempt to bypass or disable safety features including safety

mechanisms and protective circuits. .................................................................................................

• Always use parts having the correct specifications. ..........................................................................

• Always use the thermostat or thermal fuse specified in the service manual or other related brochure when replacing them. Using a piece of wire, for example, could lead to fire or other

serious accident. ...............................................................................................................................

• When the service manual or other serious brochure specifies a distance or gap for installation of a

part, always use the correct scale and measure carefully. ...............................................................

• Always check that the copier is correctly connected to an outlet with a ground connection. ............

• Check that the power cable covering is free of damage. Check that the power plug is dust-free. If

it is dirty, clean it to remove the risk of fire or electric shock. ............................................................

• Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may

damage eyesight. ..............................................................................................................................

• Handle the charger sections with care. They are charged to high potentials and may cause

electric shock if handled improperly. .................................................................................................

CAUTION

• Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are

safely secured so they will not be caught in rotating sections...........................................................

• Use utmost caution when working on a powered machine. Keep away from chains and belts. .......

• Handle the fixing section with care to avoid burns as it can be extremely hot. .................................

• Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause

abnormally high temperatures...........................................................................................................

• Do not remove the ozone filter, if any, from the copier except for routine replacement. ...................

• Do not pull on the AC power cord or connector wires on high-voltage components when removing

them; always hold the plug itself. ......................................................................................................

• Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a

cable cover or other appropriate item. ..............................................................................................

• Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. .......

• Remove toner completely from electronic components. ...................................................................

• Run wire harnesses carefully so that wires will not be trapped or damaged. ...................................

• After maintenance, always check that all the parts, screws, connectors and wires that were

removed, have been refitted correctly. Special attention should be paid to any forgotten

connector, trapped wire and missing screws. ..................................................................................

• Check that all the caution labels that should be present on the machine according to the

instruction handbook are clean and not peeling. Replace with new ones if necessary. ...................

• Handle greases and solvents with care by following the instructions below: ....................................

· Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.

· Ventilate the room well while using grease or solvents.

· Allow applied solvents to evaporate completely before refitting the covers or turning the main switch on.

· Always wash hands afterwards.

• Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to

fire in a furnace, etc. ..........................................................................................................................

• Should smoke be seen coming from the copier, remove the power plug from the wall outlet

immediately. ......................................................................................................................................

3. Miscellaneous

WARNING

• Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than

the specified refiner; it may generate toxic gas. ................................................................................

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CONTENTS

1-1 Specifications

1-1-1 Specifications ....................................................................................................................................... 1-1-1

1-1-2 Parts names ......................................................................................................................................... 1-1-3

(1) Overall ............................................................................................................................................ 1-1-3

(2) Operation panel .............................................................................................................................. 1-1-4

1-1-3 Cross section view ............................................................................................................................... 1-1-5

1-2 Handling Precautions

1-2-1 Drum unit .............................................................................................................................................. 1-2-1

1-2-2 Installation environment ....................................................................................................................... 1-2-1

1-3 Installation

1-3-1 Unpacking and installation ................................................................................................................... 1-3-1

(1) Installation procedure ..................................................................................................................... 1-3-1

1-3-2 Installing expansion memory (optional) ................................................................................................ 1-3-7

1-3-3 Installing a memory card (optional) ..................................................................................................... 1-3-8

1-3-4 Installing network interface card (optional) ........................................................................................... 1-3-9

1-3-5 Installing hard disk unit (optional) ....................................................................................................... 1-3-10

1-4 Service Mode

1-4-1 Service mode ....................................................................................................................................... 1-4-1

(1) Executing service mode ................................................................................................................. 1-4-1

1-4-2 Maintenance ....................................................................................................................................... 1-4-14

(1) Method of removing the toner soiling which comes in contact with heat roller and Press roller ... 1-4-14

1-5 Troubleshooting

1-5-1 Paper misfeed detection ...................................................................................................................... 1-5-1

(1) Paper misfeed indication ................................................................................................................ 1-5-1

(2) Paper misfeed message display ..................................................................................................... 1-5-1

1-5-2 Self-diagnosis ....................................................................................................................................... 1-5-2

(1) Self-diagnostic function .................................................................................................................. 1-5-2

(2) Self-diagnostic code ....................................................................................................................... 1-5-3

1-5-3 Electrical problems ............................................................................................................................. 1-5-18

1-5-4 Image formation problems ................................................................................................................. 1-5-21

1-6 Assembly and Disassembly

1-6-1 Precautions for assembly and disassembly ......................................................................................... 1-6-1

(1) Precautions ..................................................................................................................................... 1-6-1

1-6-2 Outer covers ......................................................................................................................................... 1-6-2

(1) Detaching and refitting the top cover .............................................................................................. 1-6-2

(2) Detaching and refitting the rear cover ............................................................................................ 1-6-2

(3) Detaching and refitting the right cover ............................................................................................ 1-6-3

(4) Detaching and refitting the left cover .............................................................................................. 1-6-4

1-6-3 Paper feed unit ..................................................................................................................................... 1-6-5

(1) Detaching and refitting the paper feed unit ..................................................................................... 1-6-5

(2) Detaching and refitting the paper feed roller .................................................................................. 1-6-6

(3) Detaching and refitting the retard roller .......................................................................................... 1-6-7

(4) Detaching and refitting the secondary transfer roller ...................................................................... 1-6-8

1-6-4 MP tray feed unit .................................................................................................................................. 1-6-9

(1) Detaching and refitting the MP tray feed unit ................................................................................. 1-6-9

(2) Detaching and refitting the MP tray feed roller ............................................................................. 1-6-10

1-6-5 Developing section ............................................................................................................................. 1-6-11

(1) Detaching and refitting the developer unit .................................................................................... 1-6-11

1-1-1

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1-6-6 Drum section ...................................................................................................................................... 1-6-12

(1) Detaching and refitting the drum unit ............................................................................................ 1-6-12

(2) Detaching and refitting the LED print heads ................................................................................. 1-6-13

1-6-7 Primary transfer section ..................................................................................................................... 1-6-14

(1) Detaching and refitting the primary transfer unit ........................................................................... 1-6-14

(2) Detaching and refitting the primary transfer belt ........................................................................... 1-6-15

(3) Detaching and refitting the primary transfer cleaning unit ............................................................ 1-6-16

1-6-8 Fuser unit ........................................................................................................................................... 1-6-17

(1) Detaching and refitting the fuser unit ............................................................................................ 1-6-17

(2) Detaching and refitting the fuser thermistor 1 and 2, fuser thermostat 1 and 2, fuser heater

lamp 1 and 2, heat roller, and press roller ................................................................................... 1-6-18

1-6-9 PWBs ................................................................................................................................................. 1-6-24

(1) Detaching and refitting the main controller PWB .......................................................................... 1-6-24

(2) Detaching and refitting the engine controller PWB and power supply PWB ................................ 1-6-25

(3) Detaching and refitting the LED print heads relay PWB ............................................................... 1-6-28

(4) Detaching and refitting the main high voltage PWB ..................................................................... 1-6-29

(5) Detaching and refitting the bias high voltage PWB ...................................................................... 1-6-30

1-6-10 Others ................................................................................................................................................ 1-6-31

(1) Detaching and refitting the main drive unit ................................................................................... 1-6-31

(2) Detaching and refitting the paper feed drive unit .......................................................................... 1-6-32

(3) Detaching and refitting the fuser drive unit ................................................................................... 1-6-33

(4) Detaching and refitting the toner motor 1, 2, 3 and 4 ................................................................... 1-6-34

(5) Detaching and refitting the ozone filters ....................................................................................... 1-6-35

(6) Detaching and refitting the waste toner duct ................................................................................ 1-6-36

1-7 Firmware

1-7-1 Downloading firmware .......................................................................................................................... 1-7-1

(1) Format of the firmware files ............................................................................................................ 1-7-1

(2) Downloading firmware via the parallel interface ............................................................................. 1-7-2

(3) Downloading firmware using the memory card .............................................................................. 1-7-3

(4) Downloading the message data ..................................................................................................... 1-7-5

2-1 Mechanical construction

2-1-1 Paper feed section ............................................................................................................................... 2-1-1

(1) Paper feeding from paper cassette ................................................................................................ 2-1-1

(2) Paper feeding from MP tray ............................................................................................................ 2-1-5

2-1-2 Developing section ............................................................................................................................... 2-1-7

(1) Developer unit ................................................................................................................................ 2-1-7

(2) Touch down developing method ..................................................................................................... 2-1-9

2-1-3 Drum section ...................................................................................................................................... 2-1-10

(1) Drum unit ...................................................................................................................................... 2-1-10

(2) Waste toner ejecting mechanism ................................................................................................. 2-1-13

(3) LED print head .............................................................................................................................. 2-1-14

(4) Main charger unit .......................................................................................................................... 2-1-16

2-1-4 Primary transfer section ..................................................................................................................... 2-1-18

(1) Primary transfer unit ..................................................................................................................... 2-1-18

(2) Primary transfer cleaning unit ....................................................................................................... 2-1-20

2-1-5 Secondary transfer and separation section ........................................................................................ 2-1-23

2-1-6 Fuser section ...................................................................................................................................... 2-1-25

(1) Fuser unit ...................................................................................................................................... 2-1-25

2-2 Electrical Parts Layout

2-2-1 Electrical parts layout ........................................................................................................................... 2-2-1

(1) Main frame and controller box ........................................................................................................ 2-2-1

(2) Drum unit, developer unit and fuser unit ......................................................................................... 2-2-3

1-1-2

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2-3 Operation of the PWBs

2-3-1 Power supply PWB .............................................................................................................................. 2-3-1

2-3-2 Engine controller PWB ......................................................................................................................... 2-3-3

(1) Fuser heater lamps control circuit .................................................................................................. 2-3-4

(2) Interlock and 24 V DC power supply circuit .................................................................................... 2-3-5

2-3-3 Main controller circuit ......................................................................................................................... 2-3-11

2-4 Appendixes

2-4-1 Appendixes .......................................................................................................................................... 2-4-1

(1) Timing chart No.1 Paper cassette feeding , Two A4 size papers ................................................... 2-4-1

(2) Timing chart No.2 Paper cassette feeding , Two legal size papers ................................................ 2-4-2

(3) Timing chart No.3 Paper cassette feeding , Two letter size papers ............................................... 2-4-3

(4) Timing chart No.4 MP tray feeding , Two A4 size papers .............................................................. 2-4-4

(5) Timing chart No.5 MP tray feeding , Two legal size papers ........................................................... 2-4-5

(6) Timing chart No.6 MP tray feeding , Two letter size papers ........................................................... 2-4-6

(7) Timing chart No.7 Optional paper feeder feeding, Two A4 size papers ......................................... 2-4-7

(8) Timing chart No.8 Paper cassette feeding , Two A4 size papers (Gross mode) ............................ 2-4-8

(9) Timing chart No.9 Paper cassette feeding , Two A4 size papers (Transparencies mode) ............. 2-4-9

(10) Wiring diagram ............................................................................................................................. 2-4-10

(11) Repetitive defects gauge .............................................................................................................. 2-4-12

1-1-3

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1-1-4

1-1-1 Specifications

Type ................................................ Desktop

Printing system ............................... Electrophotographic printing (tandem)

Paper type.......................................Cassette: Plain paper (60 to 90 g/m

Recycled paper (60 to 90 g/m Thick paper (90 to 105 g/m

MP tray: Plain paper (60 to 90 g/m

Recycled paper (60 to 90 g/m Thick paper (90 to 200 g/m Special paper: Transparencies, labels, envelopes, postcards, tracing paper

Paper sizes .....................................A4 (210

B5 (182 A5 (148 Letter (8 Legal (8

× 297 mm) × 257 mm) × 210 mm)

/2" × 11")

/2" × 14") Non-standard size (148 to 216 mm to 297 mm: MP tray)

Print speeds.................................... Cassette (Values within [ ] are for duplex printing using the duplexer DU-300.)

A4: 16 pages/minutes [16 pages/minutes] B5: 17 pages/minutes [16 pages/minutes] A5: 17 pages/minutes [16 pages/minutes] Letter-R: 17 pages/minutes [16 pages/minutes] Legal: 14 pages/minutes [14 pages/minutes]

MP tray (in cassette mode)

A4: 16 pages/minutes [16 pages/minutes] B5: 17 pages/minutes [16 pages/minutes] A5: 17 pages/minutes [16 pages/minutes] Letter: 17 pages/minutes [16 pages/minutes] Legal: 14 pages/minutes [14 pages/minutes]

First print time .................................Standby mode: 16 seconds or less (A4)

Sleep mode: 76 seconds or less (A4)

Warm-up time ................................. Sleep mode: 60 seconds or less (room temperature 23 °C, 60% RH)

Power on: 60 seconds or less (room temperature 23 °C, 60% RH)

Paper feed system..........................One universal cassette and one MP tray

Paper loading capacity....................Cassette: 500 sheets (80 g/m

MP tray: 100 sheets (80 g/m

Paper eject system .........................Face down: 250 sheets (80 g/m

sor Face up: 250 sheets, Optional face-up tray PT-300 must be installed (100 sheets when the duplexer DU-300 is installed

Photoconductor............................... OPC drum (diameter 30 mm)

Charging system.............................Scorotron (positive charging)

Light source .................................... LED

Developing system..........................Touch down development method

Developer: Two-component magnetic toner Toner replenishing: Automatic from the toner container

Tr ansfer system............................... Primary transfer: Transfer belt (negative-charged)

Secondary transfer: Transfer roller (negative-charged)

Separation system .........................Small radius curvature separation

Fixing system..................................Heat roller system (Oil-less)

Heat roller (diameter 35mm, 500 W halogen heater lamp) Pressure roller (diameter 35mm, 350 W halogen heater lamp)

Charge erasing system...................Exposure by eraser lamp (LED)

Cleaning system .............................Drum: Counter blade

Primary transfer belt: Fur brush

Controller hardware ........................CPU: Power PC750CXe (400 MHz)

System ROM: 4 MB (32 Mbit Font ROM: 4 MB (32 Mbit

× 1) Main RAM: 96 MB standard (on-board); expanding up to 608 MB (standard 96 MB + 256 MB

× 2) at the maximum by adding optional expansion memory

Optional expansion RAM (DIMM): 2 slot

100-pin DIMM (32, 64, 128 or 256 MB)

)

× 210 to 356 mm: cassette), (70 to 216 mm × 148

, 0.11 µm)

, 0.11 µm), equipped with a face-down paper full sen-

× 2)

FS-C5016N

1-1-1

FS-C5016N

Interface..........................................Parallel: High-speed (bi-directional), IEEE 1284 Nibble/ECP mode

USB: Full-Speed USB2.0 Optional interface (KUIO-LV)

× 1: Network interface card IB-20 (10 Base-TX/100 Base-TX/10 Base-2), IB-21E (10 Base-TX/100 Base-TX), wireless LAN card IB-22 must be installed.

Controller software.......................... a) Emulation

PCL6 (PCL5e+PCLXL) KPDL3 (PostScript 3 compatible)

b) Fonts:

Bitmap font: 1 Line Printer bitmap font Outline fonts: 80 PCL fonts 136 KPDL3 fonts:

c) Graphic:

(1) Raster graphic: 75, 100, 150, 200*, 300, 600* dpi (*200 dpi is supported when the resolution is 600 dpi.) (2) Vector graphic: Line, Box, Circle, Arc, Fill pattern etc. (3) Bar code: One-dimensional bar code: 45 types Tw o o-dimensional bar code: 1 type (PDF-417)

d) Connectivity

plug & play, Windows 95/98/ME/NT4.0/2000/XP

SNMP (KM-NET viewer)

Resolution.......................................600

Dimensions .....................................Main unit: 385

× 600 dpi (multi 4-bit)

× 345 × 470 mm/15.16" × 13.58" × 18.5" (W × D × H)

Weight............................................. Main unit: 22 kg/48.6 lbs (not including toner containers)

Power source..................................220 - 240 V AC, 50/60 Hz (European countries)

120 V AC, 60 Hz (U.S.A./Canada)

Power consumption ........................Maximum: 991 W (220 - 240 V model), 1037 W (120 V model)

Normal operating: 483 W (220 - 240 V model), 491 W (120 V model) Ready: 202 W (220 - 240 V model), 199 W (120 V model)

EcoPower: 26 W (220 - 240 V model), 22 W (120 V model)

Current............................................4.5 A (220 - 240 V model), 9.1 A (120 V model)

Noise............................................... Printing: 53 dB(A)

Ready: 39 dB(A)

Options ...........................................Expansion memory (32/64/128/256 MB 100-pin DIMM),

memory card (CompactFlash),

hard disk unit HD-4,

network interface card IB-20 (10 BASE-T/100BASE-TX/10BASE-2),network interface

card IB-21E (10BASE-T/100BASE-TX), wireless LAN card IB-22 (compatible to

IEEE802.11b), serial interface board IB-11, (Maximum: 115 kbps),

paper feeder PF-60 (500 sheets [60 to 105 g/m

] × 1 cassette, A4, A5, B5, legal, letter, custom), duplexer DU-300, face-up output tray PT-300 (250 sheets) envelope feeder EF-60A

1-1-2

1-1-2 Parts names

(1) Overall

FS-C5016N

‹

›

European countriesUSA/Canada

ﬁ

ﬂ

‚

⁄

(

)

‡

1. Top cover

2. Magenta toner container

3. Cyan toner container

4. Yellow toner container

5. Black toner container

6. Paper feed unit

7. MP tray

8. Paper cassette

9. Paper size window

10. Paper size dial

11. Paper gauge

12. Left side cover

13. Waste toner box

14. Power switch

15. Magenta main charger unit

—

Figure 1-1-1

16. Cyan main charger unit

17. Yellow main charger unit

18. Black main charger unit

19. Main charger wire cleaner

20. Lens cleaner

21. Rear cover

22. Fuser cover

23. Paper feed unit release lever

24. Memory card slot

25. AC inlet

26. Optional interface slot

27. Parallel interface connector

28. USB interface connector

29. Network interface connector

30. Rating label

1-1-3

FS-C5016N

(2) Operation panel

523 4 0 9 @ $867

!#%

Figure 1-1-2

1. Message display

2. Interface indicator (INTERFACE)

3. Paper size indicator (SIZE)

4. Paper type indicator (TYPE)

5. Ready indicator (READY)

6. Data indicator (DATA)

7. Attention indicator (ATTENTION)

8. key (Left)

9. key (Right)

10. key (Up)

11. key (Down)

12. MENU key

13. ENTER key

14. CANCEL key

15. GO key

1-1-4

1-1-3 Cross section view

FS-C5016N

)

84!7 306295 1

⁄

(

Optional Duplexer

Paper path (Main unit)

Paper path

(Optional unit)

1. Black drum unit

2. Yellow drum unit

3. Cyan drum unit

4. Magenta drum unit

5. Black developer unit

6. Yellow developer unit

7. Cyan developer unit

8. Magenta developer unit

9. Black toner container

10. Yellow toner container

11. Cyan toner container

Optional Paper feeders

Figure 1-1-3

12. Magenta toner container

13. Primary transfer unit

14. Primary transfer cleaning unit

15. MP tray

16. MP tray feed unit

17. Feed unit

18. Fuser unit

19. Controller box

20. Face-down tray unit (vertical path)

21. Paper cassette

1-1-5

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1-1-6

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1-2-1 Drum unit

Note the following when handling or storing the drum unit.

• When removing the drum unit, never expose the drum surface to strong direct light.

•Avoid abrupt changes in temperature and humidity.

•Avoid exposure to any substance which is harmful to or may affect the quality of the drum.

• Do not touch the drum surface with any object. Should it be touched by hands or stained with oil, clean it.

Developer unit and toner container Store the toner container in a cool, dark place. Avoid direct light and high humidity.

1-2-2 Installation environment

1. Temperature: 10 - 32.5 °C/50 - 90.5 °F

2. Humidity: 20 - 80%RH

3. Power supply: 120 V AC (U.S.A./Canada), 220 - 240 V AC (European countries)

4. Power source frequency: 50 Hz ±2%/60 Hz ±2%

5. installation location Avoid direct sunlight or bright lighting. Ensure that the photo-conductor will not be exposed to direct sunlight or other strong light when removing paper jams. Avoid extremes of temperature and humidity, abrupt ambient temperature changes, and hot or cold air directed onto the machine.

•Avoid dust and vibration.

• Choose a surface capable of supporting the weight of the machine.

• Place the machine on a level surface (maximum allowance inclination: 1°).

•Avoid air-borne substances that may adversely affect the machine or degrade the photo-conductor, such as mercury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents.

• Select a room with good ventilation.

6. Allow sufﬁcient access for proper operation and maintenance of the machine. Machine front: 600 mm/26.6" Machine rear: 250 mm/9.84" Machine right: 250 mm/9.84" Machine left: 400 mm/15.7" Machine top: 750 mm/29.5"

a: 385mm/15.16" b: 345mm13.58" c: 470mm18.5"

Figure 1-2-1 Installation dimensions

1-2-1

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1-2-2

1-3-1 Unpacking and installation

(1) Installation procedure

FS-C5016N

Start

Unpacking

Installing the toner containers

Installing the waste toner box

Loading paper

Connecting the cables

Printing a status page for test

Completion of the machine installation

Figure 1-3-1

1-3-1

FS-C5016N

Unpacking.

Figure 1-3-2

Figure 1-3-3 Unpacking

3 4 5

1-3-2

1. Printer

2. Black toner container

3. Yellow toner container

4. Cyan toner container

5. Magenta toner container

6. Power cord

7. Waste toner box × 2

8. Operation guide

9. Quick reference guide

10. Kyocera mita software library CD-ROM

11. Kyocera mita document library CD-ROM

Installing the toner containers.

1. Remove the protective seal from the black

toner container.

2. Shake the black toner container several

times to loosen the toner inside.

FS-C5016N

Black toner container

Seal

Figure 1-3-4

3. Open the top cover.

4. Install the black toner container into the

printer. The black toner container must be installed in the front most developer.

Black toner container

Figure 1-3-5

Top cover

Black toner container

Figure 1-3-6

1-3-3

FS-C5016N

5. Push in the black toner container ﬁrmly until

it locks in the developer.

Black toner container

6. Turn the lock lever backward to the lock

position.

7. Install other toner containers in the same

procedure.

8. Close the top cover.

Figure 1-3-7

Lock lever

Magenta

Yellow

Cyan

Black

1-3-4

Figure 1-3-8

Installing the waste toner box.

1. Open the side cover.

2. Install the waste toner box.

3. Close the side cover.

FS-C5016N

Side cover

Loading paper

1. Remove the cassette from the printer.

2. Adjust the paper guides and the paper stop-

per according to the paper size to be used.

3. Turn the dial so that the size of the loaded

paper is indicated in the paper size indication window.

Waste toner box

Figure 1-3-9

Paper size window

Paper cassette

Figure 1-3-10

1-3-5

FS-C5016N

Connecting the cable.

1. Connect the USB, ethernet, or parallel cable

between the printer and the computer.

2. Connect the power cord to the printer AC

inlet.

3. Connect the power cord to the wall outlet.

AC inlet

USB

Ethernet

Parallel

Power cord

Printing a status page for test.

1. Turn on the printer power switch. The mes-

sage will change from [Self test] to [Ready] when initialization is complete.

• Use the following key operation to print a

status page for test.

• Press the MENU key when [Ready] is dis-

played.

• Press the key to display [Print Status

Page].

• Press the ENTER key to display [Print Sta-

tus Page?].

• Press the ENTER key. Processing] will be

displayed and the status page will be printed. When printing is complete, [Ready] will appear again.

2. Check to see if the status page is properly

printed.

Completion of the machine installation.

Figure 1-3-11

1-3-6

1-3-2 Installing expansion memory (optional)

1. Turn off printer power.

* Caution: Do not insert or remove expan-

sion memory while printer power is on. Doing so may cause damage to the printer and the expansion memory.

2. If a memory card is currently installed in the

memory card slot (See the ﬁgure), remove the memory card ﬁrst.

3. Remove two screws and then remove the

main controller PWB.

FS-C5016N

Screw

Memory card slot

Main controller PWB

4. Open the stoppers of the memory socket.

5. Insert the memory so that the two notches

of the memory are engaged with the projections of the memory socket.

6. Close the stoppers of the memory socket.

7. Reattach the main controller PWB in the

printer.

8. Print a status page to check the memory

expansion.

* If memory expansion has been properly per-

formed, information on the installed memory is printed with the total memory capacity has been increased. Standard memory capacity 96 MB.)

Stopper

Memory socket

Screw

Figure 1-3-12

Memory (DIMM)

Stopper

Figure 1-3-13

1-3-7

FS-C5016N

1-3-3 Installing a memory card (optional)

1. Turn off printer power.

* Caution: Do not insert or remove memory

card while printer power is on. Doing so may cause damage to the printer and the memory card.

2. Insert the memory card into the memory

card slot.

3. Format the memory card before use. (Refer

to the operation guide.)

Memory card slot

Memory card

Memory card slot

Figure 1-3-14

1-3-8

1-3-4 Installing the network interface card (optional)

1. Turn off printer power.

2. Remove the two screws and then remove

the optional interface slot cover.

3. Insert the network interface card into the

optional interface slot.

4. Use the two screws to secure the network

interface card.

Optional interface slot

Cover

Screws

FS-C5016N

IB-22

Screws

Network interface card

5. Connect the network cable (IB-20 and IB-

21E).

6. Conﬁgure the network interface card. (See

the IB-2x quick conﬁguration guide.)

Network interface cards avilable

Part number Specifications Remarks

IB-20

IB-21E

IB-22

10 Base-TX,100 Base-TX,10 Base2

10 Base-TX,100 Base-TX

Compatible to IEEE 802.11b

Wireless LAN

Figure 1-3-15

Network

interface card

Network cable

Network configuration (ex. IB-22)

Item Setting

Wireless LAN Mode

SSID Channel Encryption (WEP) WEP key

Ad hoc/802.11 Ad hoc/ Infrastruccture/Automatic Any string (up to 32 characters) Depends on the environment DISABLE/64 bit/128 bit

Hexadecimal setting (00-FF) 64 bits = 10 digits, 128 bits = 26 digits

Figure 1-3-16

1-3-9

FS-C5016N

1-3-5 Installing the hard disk unit (optional)

1. Turn off printer power.

2. Remove the two screws and remove the

optional interface slot cover.

3. Insert the hard disk unit into the optional

interface slot.

4. Use the two screws to secure the hard disk

unit.

5. Format the hard disk unit. (Refer to the oper-

ation guide.)

Optional interface slot

Screws

Cover

Hard disk unit HD-4

Screws

Figure 1-3-17

1-3-10

+ 142 hidden pages