This booklet provides safety warnings and precautions for our service personnel to ensure the safety of
their customers, their machines as well as themselves during maintenance activities. Service personnel
are advised to read this booklet carefully to familiarize themselves with the warnings and precautions
described here before engaging in maintenance activities.
Safety warnings and precautions
Various symbols are used to protect our service personnel and customers from physical danger and
to prevent damage to their property. These symbols are described below:
DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
WARNING:Serious bodily injury or death may result from insufficient attention to or incorrect compliance
with warning messages using this symbol.
CAUTION:Bodily injury or damage to property may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
Symbols
The triangle () symbol indicates a warning including danger and caution. The specific point
of attention is shown inside the symbol.
General warning.
Warning of risk of electric shock.
Warning of high temperature.
indicates a prohibited action. The specific prohibition is shown inside the symbol.
General prohibited action.
Disassembly prohibited.
indicates that action is required. The specific action required is shown inside the symbol.
General action required.
Remove the power plug from the wall outlet.
Always ground the printer.
1. Installation Precautions
WARNING
• Do not use a power supply with a voltage other than that specified. Avoid multiple connections to
one outlet: they may cause fire or electric shock. When using an extension cable, always check
that it is adequate for the rated current. ............................................................................................
• Connect the ground wire to a suitable grounding point. Not grounding the printer may cause fire or
electric shock. Connecting the earth wire to an object not approved for the purpose may cause
explosion or electric shock. Never connect the ground cable to any of the following: gas pipes,
lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the
• Do not place the printer on an infirm or angled surface: the printer may tip over, causing injury. ....
• Do not install the printer in a humid or dusty place. This may cause fire or electric shock. ..............
• Do not install the printer near a radiator, heater, other heat source or near flammable material.
This may cause fire...........................................................................................................................
• Allow sufficient space around the printer to allow the ventilation grills to keep the machine as cool
as possible. Insufficient ventilation may cause heat buildup and poor copying performance...........
• Always handle the machine by the correct locations when moving it. ..............................................
• Always use anti-toppling and locking devices on printers so equipped. Failure to do this may
cause the printer to move unexpectedly or topple, leading to injury. ................................................
• Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is
accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention
immediately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain
medical attention. ..............................................................................................................................
• Advice customers that they must always follow the safety warnings and precautions in the
• Under no circumstances attempt to bypass or disable safety features including safety
mechanisms and protective circuits. .................................................................................................
• Always use parts having the correct specifications...........................................................................
• Always use the thermostat or thermal fuse specified in the service manual or other related
brochure when replacing them. Using a piece of wire, for example, could lead to fire or other
1-1-2 Parts names ............................................................................................................................................. 1-1-3
(1) Drive system 1 (drive motor and eject motor drive trains) ................................................................ 1-1-6
(2) Drive system 2 (paper feed motor drive train)................................................................................... 1-1-7
1-1-1 Specifications
Type ............................................... Desktop laser printer
Printing system...............................Electro photographic system
Paper..............................................Cassette: Plain paper (60 to 90 g/m2)
MP tray: Plain paper (60 to 90 g/m
Special paper: Transparencies, tracing paper, colored paper, letterhead and
envelopes
Note: Use the MP tray for special paper.
Print speed ..................................... FS-9100DN model [Cassette/MP tray]
A4: 36 pages/33 pages per min.
B4: 22 pages/19 pages per min.
A3: 19 pages/16 pages per min.
Letter: 36 pages/33 pages per min.
Legal: 22 pages/19 pages per min.
Ledger: 19 pages/16 pages per min.
Duplex print
A4/Letter: 29 pages per min.
FS-9500DN model [Cassette/MP tray]
A4: 50 pages/46 pages per min.
B4: 31 pages/27 pages per min.
A3: 26 pages/22 pages per min.
Letter: 50 pages/46 pages per min.
Legal: 31 pages/27 pages per min.
Ledger: 26 pages/22 pages per min.
Duplex print
A4/Letter: 37 pages per min.
First print time ................................7 s or less (A4, Ecopower mode off)
67 s or less (A4, Ecopower mode on)
Warm-up time.................................60 s or less (room temperature 23 °C/73.4 °F, 60% RH)
Paper feed system ......................... 2 universal type cassettes, and MP tray
Paper loading capacity...................Cassette: 500 sheets (80 g/m
MP tray: 200 sheets (80 g/m2, 0.11 mm)
Printout stacking capacity ..............Face down tray: 500 sheets with paper full sensor
Photoconductor .............................. aSi drum (diameter 40 mm)
Charging system ............................ Single positive corona charging
1 Operator panel
2 Front cover
3 Lower paper cassette
4 Paper guide
5 Paper stopper
6 Upper paper cassette
7 Handles for transport
8 MP (Multi-Purpose) tray
9 Power switch
0 Face-down tray
! Toner container
@ Toner container release lever
# Waste toner box
$ Cleaning knob
% Main charger unit
)
·
—
›
fi
fl
‡
Figure 1-1-1
^ Cleaning brush
& Power cord
* Power cord connector
( Option unit connector
) Handles for transport
⁄ Side cover
¤ Conveying cover lock lever
‹ Conveying cover
› Parallel cable connector
fi Network cable connector
fl Serial cable connector
‡ Optional hard disk unit slot (OPT1/HDD)
— Optional network interface card slot (OPT2)
· Memory card slot
1-1-3
FS-9100DN/9500DN
(2) Operator panel
READY
Ready
- - -
A4 PLAIN
INTERFACE SIZETYPE
MENU
4
8
@
DATAATTENTION
ENTER
CANCEL
3
97!60
2
#
GO
1
5
Figure 1-1-2
1 GO key
2 CANCEL key
3 ENTER key
4 MENU key
5 Arrow keys
6 Ready indicator
7 Data indicator
8 Attention indicator
9 Message display
0 Interface indicator
! Paper size indicator
@ Paper type indicator
# Paper jam indicator
1-1-4
1-1-3 Machine cross section
FS-9100DN/9500DN
Figure 1-1-3 Machine cross section
1 Paper feed section
2 Main charging section
3 Laser scanner unit
4 Developing section
5 Transfer and paper conveying section
6 Cleaning and erasing section
7 Fuser section
8 Eject and switchback section
9 Duplex unit
Light path
Paper path
1-1-5
FS-9100DN/9500DN
1-1-4 Drive system
(1) Drive system 1 (drive motor and eject motor drive trains)
Note the following when handling or storing the drum.
• When removing the image formation unit, never expose the drum surface to strong direct light.
• Keep the drum at an ambient temperature between –20 °C/–4 °F and 40 °C/104 °F and at a relative humidity not higher
than 85% RH. Avoid abrupt changes in temperature and humidity.
• Avoid exposure to any substance which is harmful to or may affect the quality of the drum.
• Do not touch the drum surface with any object. Should it be touched by hands or stained with oil, clean it.
1-2-2 Toner
Store the toner in a cool, dark place. Avoid direct light and high humidity.
1-2-3 Installation environment
1.Temperature: 10 - 32.5 °C/50 - 90.5 °F
2.Humidity: 20 - 80 % RH
3.Power supply: 120 V AC ±10 %, 10.8 A/10.9 A (FS-9100DN/9500DN)
• Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sunlight or other
strong light when removing paper jams.
• Avoid extremes of temperature and humidity, abrupt ambient temperature changes, and hot or cold air directed onto
the machine.
• Avoid dust and vibration.
• Choose a surface capable of supporting the weight of the machine.
• Place the machine on a level surface (maximum allowance inclination: 1 ° ).
• Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such as
mercury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents.
• Select a room with good ventilation.
6.Allow sufficient access for proper operation and maintenance of the machine.
Machine front: 100 cm/39
Machine right: 70 cm/27
220 - 240 V AC 10 %, 5.6 A/5.7 A (FS-9100DN/9500DN)
3
/8"Machine rear: 10 cm/315/16"
9
/16"Machine left: 60 cm/235/8"
df
a
a: 585 mm/231/16"
b: 615 mm/24
c: 665 mm/26
3
3
/16"
/16"
b
e
d: 1032 mm/40
e: 920 mm/36
f: 1055 mm/41
c
5
/8"
1
/4"
9
/16"
Figure 1-2-1 Installation dimensions
1-2-1
CONTENTS
1-3 Installation
1-3-1 Unpacking and installation ....................................................................................................................... 1-3-1
1-3-4 Installing the network interface card (option).......................................................................................... 1-3-12
1-3-5 Installing the hard disk (option) .............................................................................................................. 1-3-13
1-3-6 Installing the memory card (option) ........................................................................................................ 1-3-14
1-3-1 Unpacking and installation
(1) Installation procedure
Removing the tapes.
Placing the proper location.
Installing the toner container.
Installing the waste toner box.
FS-9100DN/9500DN
Start
Unpacking.
Connecting the printer to the computer.
Connecting the power cord.
Printing a status page for test.
Completion of the machine installation.
1-3-1
FS-9100DN/9500DN
Unpacking.
Printer
Toner container
Waste toner box
Figure 1-3-1 Unpacking
Paper size plate (4)
CD-ROM
Installation guide
Quick configuration guide
(for network interface)
Power cord
(220-240 V models only)
Figure 1-3-2 List of shipped components
1-3-2
Removing the tapes.
1.Remove the tape holding the front cover.
2.Remove the tape holding the MP tray.
3.Remove the two tapes holding the paper
cassettes.
FS-9100DN/9500DN
Tape
Tape
Tapes
Figure 1-3-3
4.Remove the tapes holding the conveying cover.
5.Pull out the upper paper cassette and remove the
two tapes holding the bottom plate.
6.Pull out the lower paper cassette and remove the
two tapes holding the bottom plate.
Tape
Figure 1-3-4
Tape
Figure 1-3-5
1-3-3
FS-9100DN/9500DN
Placing the proper location.
1.Place the printer in a proper location.
Rear: 10 cm (315/16")
Right:
70 cm (27
9
/16")
Installing the toner container.
1.Open the printer front cover all the way.
Left:
60 cm (23
5
/8")
Front: 100 cm (39
Figure 1-3-6
Front cover
3
/8")
2.Take out the toner container from the bag.
3.Tap the new toner container on the top 5 to 6
times.
1-3-4
Figure 1-3-7
Toner container
Figure 1-3-8
4.Thoroughly shake the toner container (in the
directions of the arrows) ten times or more to
loosen and mix the toner inside.
FS-9100DN/9500DN
Toner container
Figure 1-3-9
5.Grasp the handle on the toner container and
insert the toner container along the rail of the
printer.
6.Hold the toner container by hands and fully insert
it into the printer.
Toner container
Figure 1-3-10
Figure 1-3-11
1-3-5
FS-9100DN/9500DN
Installing the waste toner box.
1.Install the waste toner box as shown in the figure.
2.Close the front cover.
Waste toner box
Figure 1-3-12
Connecting the printer to the computer.
There are various ways of connecting the printer to the computer , such as through the par allel interf ace connecter , serial
interface connecter, or through the network interface connecter.
Printer (Right side)
Parallel interface
Serial interface
Power cord
Network
1-3-6
Figure 1-3-13
• Parallel interface connection
1.Plug one end of the printer cable (not included)
into the parallel interface connection on the right
side of the printer.
2.Close the clips on both sides to fix the connector
in place.
Plug the other end of the printer cable Into the
computer‘s parallel Interface connection.
• Serial interface connection
FS-9100DN/9500DN
Parallel printer cable
Figure 1-3-14
1.Plug one end of the printer cable (not Included)
Into the serial Interface connection on the right
side of the printer.
2.Securely tighten the screws on both sides of the
connecter.
Plug the other end of the printer cable Into the
computer‘s serial Interface connection.
• Network interface connection
1.Plug the network cable (not included) into the
network interface connection on the right side of
printer.
Serial printer cable
Figure 1-3-15
Network cable
Figure 1-3-16
1-3-7
FS-9100DN/9500DN
Connecting the power cord.
1.Plug the power cord into the power cord
connector on the rear of the printer. (220 - 240 V
models only)
2.Connect the other end of the power cord into a
power outlet.
Printing a status page for test.
1.Add paper in the paper cassette.
2.Turn on the printer power switch.
"Adding toner" will be displayed and the toner
supply action will be taken for about 8 minutes.
3.Press the MENU key on the operation panel.
4.Press the or key repeatedly until [Print
Status page] is displayed.
5.Press the ENTER key twice. A status page is
printed.
Power cord connector
(220 - 240 V models only)
Power cord
Figure 1-3-17
Completion of the machine installation.
1-3-8
1-3-2 Installing the cassette heater (option)
Cassette heater installation requires the following parts:
• Cassette heater (P/N 34860030): for 120 V specifications
• Cassette heater (P/N 33960020): for 220 - 240 V specifications
• Binding band (P/N M2107120)
•Two binding screws BVM4X6 (P/N B1304060)
• Caution label (P/N 20305130)
• Fax kit label (P/N 3CM05010)
Procedure
1. Pull the upper and lower cassettes out.
2. Install the cassette heater to the bottom of the
machine with two screws (M4X06), and bind
the wire of the cassette heater with the band.
3. Put the wire of the cassette heater out of the
machine through the aperture of the rear
frame.
4. Stick the caution label in front of the cassette
heater.
5. Remove the five screws and the two
connectors and then remove the power
supply mount from the rear side of the
machine.
Pay attention not to reverse the black wire
and white wire when refitting the connector.
FS-9100DN/9500DN
Screws
Aperture
Caution label
Band
Cassette heater
Figure 1-3-18
6. Remove the two screws and pull out the wire
of the cassette heater that has been put out
of the rear frame while raising the power
supply unit.
7. Insert the connector of the cassette heater
into the connector of the machine.
8. Fold the wire of the cassette heater and insert
it into the clamp of the power supply mount
as shown in the figure.
Power supply
mount
Clump
Wire of the cassette heater
Connectors
Power supply mount
Figure 1-3-19
Power supply unit
Connector
Wire of the
cassette heater
Figure 1-3-20
1-3-9
FS-9100DN/9500DN
9. Stick the label below the power switch.
10. Refit all the removed parts.
Label
Figure 1-3-21
1-3-10
1-3-3 Installing DIMMs (option)
Procedure
• Installing DIMM
1. Remove two screws and then remove the
main controller PWB (see page 1-6-24).
2. Open the clips on both ends of the DIMM
socket.
3. Insert the DIMM into the socket, so that the
notches on the DIMM align with the
corresponding protrusions in the socket.
4. Close the clips of the DIMM socket to secure
the DIMM.
5. When you finish installing the DIMM, reinsert
the main controller PWB into the printer.
FS-9100DN/9500DN
DIMM
Figure 1-3-22
• Removing DIMM
1. To remove a DIMM, carefully pull the end
clips outwards, then pull the DIMM out of the
socket.
Clip
Clip
Figure 1-3-23
Clip
Clip
Figure 1-3-24
1-3-11
FS-9100DN/9500DN
1-3-4 Installing the network interface card (option)
Procedure
1. Remove the two screws from the option
interface slot cover.
Option interface
slot cover
Figure 1-3-25
2. Insert the network interface card and secure it
with the screws removed in step 1.
3. Connect the network cable.
Network interface card
Figure 1-3-26
Network cable
1-3-12
Figure 1-3-27
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